Project number: Project title: Plant/ section: Meeting date: Team: Part considered: Design intent: List setting:

Short lists

Element

Guide word

Deviation

Possible causes

Consequences Safeguards

Comments

Actions required Action allocated to

LISTS Comprehensive lists Short lists

GUIDE WORDS No or not More Less As well as Part of Reverse Other than Early Late Before After

<-- time/sequence <-- time/sequence <-- time/sequence <-- time/sequence

GUIDE WORDS SHORT LIST No or not More Less As well as Part of Reverse Other than

DEVIATIONS ELEMENT Flow GUIDE WORD No or not More Less As well as Part of Reverse Other than Other than No or not More Less As well as Other than Part of More Less As well as DEVIATION No flow High flow Low flow Deviating concentration Contamination Reverse flow Deviating material Loss of containment Vacuum High pressure Low pressure Delta pressure Explosion Partial pressure High temperature Low temperature Cryogenic

Pressure

Temperature

Time

Level

Agitation

Reaction

Start-up/ shut-down

Inertising

Utility failure DCS failure Maintenance Vibrations

pH

Rapid changes Expansion/ contraction

Corrosion Erosion Material selection Pollution

No or not More More Less Less As well as Part of Reverse Other than No or not More Less As well as Other than No or not Less More No or not More Less Other than Reverse Part of As well as More Less As well as Other than No or not More Less Part of Other than No or not No or not No or not No or not More Less Other than More Less Other than More No or not More Less More More Other than More

Sequence step skipped Too long Too late Too short Too soon Missing actions Extra actions Backwards Wrong time No level High level Low level Different level Loss of containment No mixing Slow mixing Fast mixing No reaction Fast reaction Slow reaction Unwanted reaction Reverse reaction Incomplete reaction Side reaction Too fast Too slow Actions missed Wrong recipe None inertising High pressure Low pressure Contamination Wrong material Utility failure DCS failure No maintenance No vibration Too much vibration Too little vibration Wrong frequency High pH Low pH Wrong pH Changes too fast No expansion/ contraction Too much expansion/ contraction Too little expansion/ contraction Substantial corrosion Substantial erosion Poor choice in material of construction More gaseous effluent More dust effluent

Noise Toxic emission Radiation

More More More

Generation Failures

More No or not

Concentration Stresses

More Less More

Wear

More

Impurities

More

Composition state

Sequence

Emission

More Less Reverse Part of As well as Other than No or not More Less As well as Part of Reverse Other than More

More solid effluent More liquid effluent More noise More toxic emission More heat radiation More nuclear radiation More electromagnetic radiation More static generation More chemical reaction Instrument failures Trips Mechanical failures Electrical failures Human error High concentration Low concentration More expansion More contraction More vibration More corrosion More erosion Poor choice in material of construction More solid impurities More liquid impurities More gaseous impurities More contamination More of phase Less of phase Change of state Wrong concentration Contaminants Wrong material Step skipped Step executed too late Step executed too early Missing actions Extra actions Reverse sequence Wrong sequence More noise More toxic emission

DEVIATIONS SHORT LIST ELEMENT GUIDE WORD DEVIATION High flow Low flow No flow Reverse flow High pressure Low pressure

High temperature Low temperature High/ low concentration High/ low pH Rapid changes Stresses Wear Impurities Pollution Emission Radiation Generation Failures Incorrect sequence of actions

ELEMENTS Flow Pressure Temperature Time Level Agitation Reaction Start-up/ shut-down Inertising Utility failure DCS failure Maintenance Vibrations pH Rapid changes Expansion/ contraction Corrosion Erosion Material selection Pollution Noise Toxic emission Radiation Generation Failures Concentration Stresses Wear Impurities Emission

ELEMENTS SHORT LIST

Flow Pressure Temperature Concentration pH Rapid changes Stresses Wear Impurities Pollution Emission Radiation Generation Failures Sequence

SAFEGUARDS Dikes Drainage Instrument systems Fire-protection systems Documented mechanical integrity program Documented sampling procedures Spiral-wound gaskets Fire-proof ball valves 316 Stainless steel PTFE

DEVIATION

Reverse flow High pressure Low pressure

High temperature Low temperature High/ low concentration High/ low pH Rapid changes

Generation Incorrect sequence of actions