Th nghim khun mu

ti: NG

DNG PHN MM PRO/ENGINEER WILDFIRE 4.0 THIT K KHUN NP CM IN I 2 CHU

SVTH : ng Phc Huy GVHD: Trn Minh Th Uyn MSSV: 07103044

NI DUNG BO CO I.Sn phm II. Chn vt liu v thng s ca vt liu III. B dy sn phm IV. M phng, phn tch dng chy ca nha trong qu trnh p phun V. Tch khun v p th VI. Kim tra gc thot khun VII. Gia cng lng khun VIII. Thit k khun(Dng EMX 5.0)

I. Sn phm
1.Gii thiu: - Tn sn phm: NP CM IN I 2 CHU

Hnh 1.1 - Np cm l thit b bao bn ngoi cm in nhm mc ch cch ly mi trng lm vic ca cm vi bn ngoi bo v ngi s dng v tng tnh thm m cho sn phm. 2.Cc bc thit k sn phm - u tin khi ng phn mm Pro/ENGINEER Wildfire 4.0, to file Part mi, t tn l san_pham chn n v mms_part_solid. Sn phm c thit k theo cc bc di y: - Bc 1: To mt khi c tit din nh hnh 1.2, n 45mm v hai pha, ta c nh hnh 1.3.

Hnh 1.2

Hnh 1.3

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- Bc 2: Dng lnh draft surface to gc nghing 20 thot khun cho 4 mt bn nh hnh 1.4

Hnh 1.4 - Bc 3: Dng lnh hole, to l bc c kch thc nh hnh 1.5, v tr ca l nh hnh 1.6

Hnh 1.5 Hnh 1.6 - Bc 4: Dng Round bo cc cnh nh trn hnh 1.7 vi bn knh bo l 2mm

Hnh 1.7 Hnh 1.8 - Bc 5: Dng Shell khot rng bn trong vi chiu dy l 1mm, nh hnh 1.8 - Bc 6: Cng Cut Extrude khot sut l bt vt 3.5mm. - Bc 7: To mt cha cc l cm bng lnh Extrude, chn phng n n l To Select, vi mt phng v phc l mc phng DTM1 nm song song v cch mt thp nht ca sn phm 20mm nh hnh 1.9, tit din nh hnh 1.10

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Hnh 1.9

Hnh 1.10 - Bc 8: Khot 4 l cm, dng Cut Extrude tit din nh hnh 1.11, ta c sn phm nh hnh 1.12

Hnh 1.11 Hnh 1.12 - Bc 9: To vng lm xung quanh 4 l cm, dng Cut Extrude tit din nh hnh 1.13, ta c sn phm nh hnh 1.14

Hnh 1.13 Hnh 1.14 - Bc 10: Dng round bo trn cc cnh nh trn hnh 1.15 vi bn knh bo l 0,5mm

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Hnh 1.15 - Bc 11: To gn tng cng cho lng trong sn phm. u tin, to gn bn tri trc, tit din nh hnh 1.17, c sn phm nh hnh 1.18

Hnh 1.17 Hnh 1.18 Tip theo dng lnh mirror to bn gn cn li, ta c nh hnh 1.19

Hnh 1.19 - Bc 12: To b phn ngn cch 2 cc in, dng extrude c tit din nh hnh 1.20 trn mt phng v phc l mt trn ca gn tng cng ta c sn phm nh hnh 1.21, vi chiu di n nh hnh 1.22, mt bn chn To Select ti mt di ca mt cong

Hnh 1.20

Hnh 1.21

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Hnh 1.22 II. Chn vt liu nha v thng s ca vt liu Cc loi nha thng dng hin nay l: Polypropylene (PP), Polyethylene (PE), Polystyrene (PS), Styrene co-polymers (ABS) Trong , nha ABS l loi nha k thut chu mi mn cao, chng va p, bn chc, cch in h th. V vy, chn nha ABS lm vt liu cho sn phm trn. Cc thng s ca nha ABS: ( theo sch THIT K KHUN CHO SN PHM NHA - 1994 - V Hoi n) - Nhit khun: 10oC - 80oC - Nhit cui piston vit: 220oC -235oC - Nhit ph hy (ra nt): 310oC - co rt: 0.4% - 0.7% - Nha ABS d b oxy ha trong khun nu gin on sn xut qu 15 pht. III. B dy sn phm Mt ct ca sn phm th hin b dy ln nht, nh nht ca sn phm.

Hnh 3.1: B dy ln nht v nh nht ca sn phm B dy nht ca sn phm l phn cha bn l ca cm, b dy nh nht ca sn phm l cc thnh bn, v thnh l bt vt, nh hnh 3.1 Kim tra b dy chi tit: menu Analysis/ Model/ thich ness, chn tit din ct ngang l tit din nh hnh 3.1 - Nhp b dy l MAX l 4.5, MIN l 4, phn mm thng bo chi tit khng c ch no dy hn 4.5mm, nhng c chiu dy ln hn 4mm, nh hnh 3.2 vi din tch b mt l 247,318638 - Nhp b dy 3mm, kt qu c nh hnh 3.3, thng bo c mt phn din tch ln hn 3mm

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Hnh 3.2 Hnh 3.3 Cht ph gia VPE2300 l mt h ca nha tng hp PE c sn xut nh l mt cht xc tc tin tin kt hp vi gii php v cng ngh INSITE TM c quyn ca Dow. Vi cu trc kiu chui c o ny to cho mng film tnh phn quang tt, kh nng hn dn cao, cng thm n hi, mm do, bm dnh v s tng thch trong hn hp nha ABS. Dng phn mm Pro E tnh c khi lng sn phm : 7,9g IV. M phng dng chy ca nha trong qu trnh p phun bng Moldflow Kt qu phn tch bng phn mm Moldflow:

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- Qu trnh in y:

Thi gian in y mt 0,3166s - Biu lc kp:

Lc kp tng chm t thi im mi phun n 0,25s v tng nhanh n lc in y

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- ng hn:

Ni dng chy nha giao nhau c ng hn nh hnh v

kh:

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L kh gy khuyt tt cho sn phm cn b tr thot kh cho ph hp - Hng chy ca dng nha

V. Tch khun v p th:

Tnh ton s lng khun vi yu cu nng sut ca my N=0.8xS/m= 0.8x267/8= 28 lng khun Tnh ton s lng khun theo nng sut lm do ca my n = P/(X*W) = 1233/ (6*7,9)=26 lng khun X= 60/tc = 60/6 =(10 ln/ pht) Tnh ton s long khun theo lc kp ca my n = (Fp/P-A)/S=(12*10^5/84,3-1000)/3150 = 4,2 lng khun vi Fp l lc kp ti a ca my (N) P l p sut trong khun (N/mm2)(dng Moflow m phng) A l din tch d kin ca knh dn chiu ln mt phn khun. S l din tch ca mt lng khun chiu ln mt phn khun. ta chn s lng khun bng 4 Tnh s lng khun theo kch thc my p : N= [Dm/Dk]x[Rm/Rk] = [350/150]x[295/90] =6 lng khun. Dm, Rm l chiu di v chiu rng lm vic ca my p Dk, Rk l chiu di v chiu rng cn thit thit k mt lng khun. - u tin khi ng phn mm Pro/ENGINEER Wildfire 4.0, to file Manufacturing mi vi sub-type l Mold Cavity, t tn l Mold_opening chn h n v mms_mfg_mold. Sn phm c tch theo cc bc di y: - Bc 1: a chi tit vo mi trng Pro/Mold, thit lp s lng khun l 4, hiu chnh sao cho 4 sn phm quay v cng mt hng theo hng tch khun, nh hnh 5.1

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Hnh 5.1 - Bc 2: To phi bng cch to phi t ng vi cc thng s nh hnh 5.2, ta c sn phm nh hnh 5.3

Hnh 5.2 Hnh 5.3 - Bc 3: Nhp h s co rt ca vt liu l 0,05% - Bc 4: To mt phn khun - Chn Parting Surface, ta c 4 mu sn phm, chn copy cc b mt bao bn ngoi ca 1 sn phm, sau paste ln chnh v tr nh hnh 5.4. Nhng v trn b mt c cc l cm lm cho b mt b thng nn phi trm cc l ny li bng cch m tab Option v chn Exclude surfaces and fill holes nh hnh 5.5, sau chn 5 tit din cn trm li, ta c nh hnh 5.6

Hnh 5.4

Hnh 5.5

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Hnh 5.6 - Tng t, to cc surface cho 3 sn phm cn li. bc ny, ta cn c th dng lnh Mirror thc hin. Ta c nh hnh 5.7

Hnh 5.7 - To mt Fill bng cch vo menu Edit/Fill, chn mt phng v phc l mt i qua chn ca np cm c secsion nh hnh 5.8, ta c nh hnh 5.9

Hnh 5.8 Hnh 5.9 - Merge 4 mt ca 4 sn phm vi mt Fill ta c mt phn khun th nht bng cch chn c 5 mt ri vo menu Edit/Merge - To mt phn khn th hai trn chia cc tm khun, mt ny cch mt phn khun 20mm theo hng tch khun bng lnh Extrude. - Bc 5: To cc tm lng khun
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- Chia hm khun thnh hai phn trc, chn Volume Split trn thanh cng c, chn Two Volume chia thnh 2 phn v All Work pieces ct c hm khun. Chn mt phng ct l mt phn khun, t tn phn di l TAM_DUOI (Hnh 5.10), phn trn l TIEP. - Tip tc chia TIEP thnh hai phn, chn Volume Split trn thanh cng c, chn Two Volume chia thnh 2 phn v Mold Volume, chn phn tn TIEP ct, t tn phn trn l TAM_TREN (Hnh 5.11) v phn di l TAM_GIUA (Hnh 5.12) - Extract cc tm khun ra, trong menu MOLD chn Mold Comp/Extract chn cc tm mun extract ra.

Hnh 5.10

Hnh 5.11

Hnh 5.12 - Bc 6: M khun Trong menu MOLD chn Mold Opening/ Define step/ Define move, xc nh chiu v gi tr di chuyn ca cc tm ta c nh hnh 5.13 v hnh 5.14

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Hnh 5.13

Hnh 5.14

- Bc 6: p th - Thit lp h thng knh dn nha, sau dng Moding p th c sn phm nh hnh 5.15

Nha ABS, G = 8g, b dy danh ngha thnh sn phm l 1 mm t suy ra ng knh knh dn tham kho l 3mm. ng knh knh dn chnh l Dc = Dn x N1/3 N: s nhnh r l 8 Dc = 3x2 =6mm. Vy kch thc ng knh knh dn chnh l 6mm, knh dn nhnh l 3mm.

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a Hnh 5.15

VI. Kim tra gc thot khun

Trong menu Mold/Mold Opening/Define Step/ chn Draft check, sau khi phn tch vi gc draft l 2o , ta c kt qu nh hnh 6.1

Hnh 6.1
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T kt qu phn tch, ta thy cc thnh ng, gn u tha mn gc thot khun.

VII. Gia cng lng khun

7.1. Quy trnh cng ngh gia cng TAM_DUOI - Bc 1: gia cng th - Bc 2 : gia cng bn tinh - Bc 3 :Gia cng tinh v nh bng lng khun Bc gia cng th : - Khi ng Pro Engineer / manufacturing / NC assembly - a tm di vo mi trng lm vic ca Pro Engineer - To phi cho tm di

Hnh 7.1 phi ca tm di - Chn my v chn chun

Hnh 7.2 chn my , chn chun - Chn phng php gia cng : gia cng bng phng php pocketing ( phng php ny gia cng c c bin dng mt bn v mt y ) . + chn dao :

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Hnh 7.3 chn dao + Chn ch ct : Hnh7.4 ch ct

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Chn bin dng gia cng

Hnh 7.5 Chn bin dng gia cng Tin hnh gia cng

Hnh 7.6 gia cng th Gia cng bn tinh : bng phng php :surface Mill ( gia cng mt y ) - Dng my cc dng c ct nh ch gia cng th

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hnh 7.7 dao Chn ch ct :

Hnh 7.8 bng ch ct gia cng bn tinh - Tin hnh gia cng :

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Hnh 7.9 gia cng bn tinh Bc 3 : gia cng tinh - Chn my v chun nh cc bc trn : - Chn phng php gia cng finishing + chn dao :

Hnh 7.9 dao gia cng tinh + Chn ch ct :

Hnh 7.10 ch ct gia cng tinh + tin hnh gia cng tinh :

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Hnh 7.11 gia cng tinh tm di . Tin hnh nh bng b mt

7.2 Quy trnh cng ngh gia cng TM _GIA : Bc 1 : gia cng th Bc 2 : Gia cng tinh v nh bng lng khun . Gia cng th : Tng t nh gia cng tm di ta cng tin hnh a tm gia vo mi trng lm vic , tin hnh to phi , chn my chn chun :

Hnh nh phi tm gia

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Hnh 7.2 chun , my - Chn phng php gia cng : gia cng bng phng php pocketing ( phng php ny gia cng c c bin dng mt bn v mt y ) . + chn dao :

Hnh 7.3 :Dao ph

Hnh 7.4 ch ct

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Chn bin dng gia cng :

Hnh 7.5 bin dng gia cng Tin hnh gia cng :

Hnh 7.6 gia cng th Bc 2 : gia cng bn tinh : Gia cng bn tinh : bng phng php :surface Mill ( gia cng mt y ) - Dng my cc dng c ct nh ch gia cng th - Chn dao :

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hnh 7.7 dao bn tinh Chn ch ct :

Hnh 7.8 ch ct bn tinh Tin hnh gia cng

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Hnh 7.9 gia cng bn tinh Bc 3 :chn phng php gia cng finish - Chn dao

Hnh 7.7 dao tinh -Ch ct

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Hnh 7.8 ch ct . Tin hnh gia cng :

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Hnh 7.9 gia cng tinh - dng tia laser lm tinh bin dng ca cc rnh gn . -Tin hnh nh bng lng khun

VIII. Thit k b khun hon chnh

Dng phn mm EMX thit k theo trnh t (xem foder thit k b khun) - Tm kp di - Gi - To tm gi - To tm gia - To tm khun ci - To tm kp trn - Cc chi tit trong khun bao gm :bc dn hng, cht nh v, vt lc gic chm trn tm kp di ng, vt lc gic chm trn tm khun kp, cht hi, l xo cht hi,h thng rnh rt nha.

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Khi thit k ch b dy ca khun c v khun ci c th cha c khun, nhng chi tit khc c phn mm tiu chun ha.

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