Petrofac

RISK ASSESSMENT / JOB SAFETY ANALYSIS

No JSA No.:JSA-2008-003
ARC WELDING #' No 3

1

$A TitIe: ARC WELDING Date:
3 February 2010
Project Name: IHAR DEVELOPMENT PROECT ($tage 3 ) Project No: I-191 Work Location: IHAR GTP
Permit/s Required: (circIe beIow)
AdditionaI PPE Requirements:
(list on pre-start)
$5eciaI TooIs or Equi5ment Required
(e as detection, fall protection, ventilation fans,
litin, i pressure water blastin, scaffoldin etc)
onfined Space ntry
'eicle
cavation
#adiorapy
Hot Work
old Work
lectrical work certificate
1 Safety footwear & Hat 1'entillation fan
2 Safety lasses 2 Welders sield
3 Gloves as applicable 3Gas Monitors (workin in confined space)
4 ust Mask/ #espirators 4 PTW for onfined Space
5 Spats
6
PotentiaI EnvironmentaI Hazards
(CircIe beIow)
Hazardous MateriaIs
(attac MSS)
Fire/Emergency Equi5ment Requirements
(e fire etinuiser, rescue ear etc)
X Air Pollution (dust) Fumes 1- Fire tinuiser at works area
Spills to round
X Noise
Soil erosion
Spills to water
Hazards to flora and fauna

lectrical emical Lit/ark/'isibility ter omments
Pressure (air, water, as) Heat/old ust and/or fume onduct tool bo talk
Proper housekeepIng
SImultaneous operatIons

Mecanical (crus points) nition Sources ter Trades
Manual Handlin Ground ondition Wind







Petrofac

RISK ASSESSMENT / JOB SAFETY ANALYSIS

No JSA No.:JSA-2008-003
ARC WELDING #' No 3

2

$te5s Task/Activity Hazard
Risk Consequence

$oIution/ControI Measure
Mitigation
Res5onsibIe
Person

1 nstallin weldin Macine
in safe area
Presence of
flammable / toic
'apours or Liquid
Fire & plosion
Fatality
Burns

Place electric arc weldin
macine/enerator away from walk
ways and traffic Barricade macine
Use drip trays if oil leakae occurs
isplay i noise and daner
sinae
btain Hot Work To Permit and oter
associated permits if necessary
Keep fire etinuisers near macine
and in weldin area
onstant
supervision by
Weldin
Supervisor/
Foreman
/Welder
2 eck electrical equipment efective tools
plosion/fire
lectrical sock

Fire & plosion
Fatality
Burns

nsure tat all weldin equipment:
cable, electrode, older, plus are not
defects, Systematically ceck te
surroundin and above areas before
startin any weldin work lectrical
and weldin cables are not coiled
onstant
supervision by
Weldin
Supervisor/
Foreman
/Welder
3 Wet floors/soil lectrical Sock Serious injury/ fatal incident

Place weldin macine in dry surface
All cables ave proper insulation and
connector as well as termination joints
are safe for te purpose
Locate te emerency stop switc for
immediate power isolation
onstant
supervision by
Weldin
Supervisor/
Foreman
/Welder
4 Switc on weldin Macine

lectrical Sock Fire and eplosion lectric
sock



No open electric wirin/connections
on primary and secondary circuits
onstant
supervision by
Weldin
Supervisor/
Foreman
/Welder
5 Weldin action #adiation from
U'/# #ays ( all
eyes)
posure body parts,
Serious injury
Use weldin ood wit dark lass
and clear lass nsure proper
ventilation and fume etraction
onstant
supervision by
Weldin







Petrofac

RISK ASSESSMENT / JOB SAFETY ANALYSIS

No JSA No.:JSA-2008-003
ARC WELDING #' No 3

3

posure to weldin
fumes, flammable
as, poor ventilation
Burns
equipment in case of weldin inside
an enclosure Use full weldin PP
Place fire watc wit fire
etinuiser

Supervisor/
Foreman
/Welder
6 Arc weldin Sparks
Splinters/ sla
Harmful fumes
Poor ventilation
Fall of job piece (te
job bein welded)
Presence of
flammable as
ncorrect electrical
polarity
Fire
Severe injury/Flus
Burns/Arc eyes
#espiratory illness
Fire/ plosion
lectric sock
nsure tat tere is no combustible in
work area
Provide fire etinuiser/s
Wear proper PP,
Fire proof apron/ loves
nsure electrical polarity is correct
traction systems must be provided
to remove smoke/ fumes if natural
ventilation is inadequate
Provide proper clamp and support
nsure weldin macine is properly
earted
nsure tat electrode older is
insulated
nsure tat tere are no eposed
wires

onstant
supervision by
Weldin
Supervisor/
Foreman
/Welder
7 Weldin worksop/
confined space
Harmful fumes
Poor ventilation

Affected respiratory traction systems must be provided
to remove smoke/ fumes if natural
ventilation is inadequate /weldin
screen
onduct as test periodically
(confined space)

onstant
supervision by
Weldin
Supervisor/
Foreman
/Welder
8 Weldin equipment Fall of job piece (te
job bein welded)
njury to te personnel/ cras
injury
Provide proper clamp and support

onstant
supervision by
Weldin
Supervisor/
Foreman
/Welder
9 Unsafe tools njury and damae to ye injury Use correct tool for te job Use onstant







Petrofac

RISK ASSESSMENT / JOB SAFETY ANALYSIS

No JSA No.:JSA-2008-003
ARC WELDING #' No 3

4

equipment cippin ammer to remove sla Use

inspected cuttin and rindin
electrical/pneumatic equipment for
cuttin and rindin Use inspected
liftin equipment Use properly made,
inspected and approved equipment
supports (pipe supports)

supervision by
Weldin
Supervisor/
Foreman
/Welder
10 Fire Prevention Fire Fire occurred durin and
after work ours
Place enou inspected and fit for
work fire etinuisers in strateic
places in weldin areas/worksops
nsure all weldin services cooled
down No ot weldin electrodes
discarded on flammables ea wood,
scaffoldin planks, paper ect Stay at
work area at least 30 minutes after
work as stopped
Weldin
Supervisor/
Foreman
/Welder/ Fire
watcer
11 Trainin Not trained/un-
autorised workers
njury, damae to equipment All welders, elpers and fire watcers
done te Site HS induction trainin
one all relevant safety trainin
(onfined space/Workin at eits
ect) Supervisor/Foreman done daily
toolbo talk wit weldin crew
Weldin
Supervisor/
Foreman
/Welder
12 PP No body protection njuries Use welders PP: Weldin Helmut,
apron, fire retardant overalls, loves,
spats and face sield for rinders, site
specific PP wen not weldin
Welder Helmut will not be used as a
safety at
Weldin
Supervisor/
Foreman
/Welder
Safety
13 Housekeepin Scattered Material,
obstruction in case of
emerency Slip, trips
and falls
Multiple injuries, nsure proper ousekeepin at
worksite, Te accessories (cable,
electrode older) not bein used must
be disconnected from weldin
macine / enerator and stored
separately
Workin area sould be kept clean
Weldin
Supervisor/
Foreman
/Welder







Petrofac

RISK ASSESSMENT / JOB SAFETY ANALYSIS

No JSA No.:JSA-2008-003
ARC WELDING #' No 3

5

and free from azards suc as loose

objects, tools, oil, rease, discard
weldin electrode ends in special
olders After finisin job keep all
walk ways clear
Attacment 522




RECORD OF ACCEPTANCE PREPARED BY REVIEWED BY APPROVED BY
NAME MOHAMAD NADER AL-$EBAEE AHMAD A$$AD ANDRE L. KOLVER
PO$ITION LEAD $&PERVI$OR LEAD H$$E MANAGER PEC H$$E MANAGER
DATE
$IGNAT&RE