Modulos Familia Moeller

Hardware and Engineering LE 4-100 LE 4-300 Local Expansion Modules
04/99 AWB 27-1270 GB

1st published 1996, edition 06/96 2nd published 1999, edition 04/99 Moeller GmbH, Bonn Author: Editor: Peter Roersch Thomas Kracht
Translators: Eurotext, Terence Osborn
For Immediate Delivery call KMParts.com at (866) 595-9616
Caution! Dangerous electrical voltage!

Before commencing the installation
q q q q q q q q
Disconnect the power supply of the device. Ensure that the device cannot be accidentally restarted. Verify isolation from the supply. Earth and short circuit. Cover or enclose neighbouring units that are live. Follow the engineering instructions (AWA) of the device concerned. Only suitably qualified personnel may work on this device/system. Before installation and before touching the device ensure that you are free of electrostatic charge. Connecting cables and signal lines should be installed so that inductive or capacitive interference do not impair the automation functions. Install automation devices and related operating elements in such a way that they are well protected against unintentional operation. Suitable safety hardware and software measures should be implemented for the I/O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices.
Ensure a reliable electrical isolation of the low voltage for the 24 volt supply. Only use power supply units complying with IEC 60 364-4-41 or HD 384.4.41 S2. Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications, otherwise this may cause malfunction and dangerous operation. Emergency stop devices complying with IEC/EN 60 204-1 must be effective in all operating modes of the automation devices. Unlatching the emergency-stop devices must not cause uncontrolled operation or restart. Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed. Desktop or portable units must only be operated and controlled in enclosed housings. Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure. This should not cause dangerous operating states even for a short time. If necessary, emergency-stop devices should be implemented.
IBM is a registered trademark of International Business Machines Corporation. All other brand and product names are trademarks or registered trademarks of the owner concerned.
All rights reserved, including those of the translation. No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any otherprocess) or processed, duplicated or distributed by means of electronic systems without written permission of Moeller GmbH, Bonn. Subject to alterations without notice.
List of Revisions to AWB 27-1270 GB

Edition 04/99 Page gen. Description Sucosoft S 30-S4 Sucosoft S 4 S 40 Suconet S INTERBUS 7 10 21, 31, 36 21, 26, 31, 36, 41, 46, 50, 56 23 24 28 53 Variable declaration Syntax Short-circuit protection EMC: RFI, Surge, line-conducted interference New Modified Omitted
Graphic Note Note Note
II
04/99 AWB 27-1270 GB
Contents
About This Manual Overview of the digital LE 4 module types 1 Software Configuration 2 Addressing the LE 4 on the EM 4-201-DX2 3 Scanning LE 4 Information 4 Engineering 5 Mounting Mounting on a top-hat rail Mounting on fixing brackets Installation in a control cabinet 6 LE 4-116-DD1 Breakdown of the input, output and diagnostic bytes Technical data 7 LE 4-116-DX1 Breakdown of the input and diagnostic bytes Technical data 8 LE 4-116-XD1 Breakdown of the output and diagnostic bytes Technical data 9 LE 4-108-XD1 Breakdown of the output and diagnostic bytes Technical data
04/99 AWB 27-1270 GB
3 4 5 7 9 11 13 13 14 14 17 19 20 23 24 25 27 29 30 33 34 35
Contents 10 LE 4-108-XR1 Breakdown of the output and diagnostic bytes Technical data 11 LE 4-308-HX1 Breakdown of the input and diagnostic bytes Technical data 12 LE 4-308-XH1 Breakdown of the output and diagnostic bytes Technical data 13 LE 4-104-XP1 Pneumatics Breakdown of the output and diagnostic bytes Technical data Index 37 39 39 43 44 45 47 48 49 51 51 54 54 57
04/99 AWB 27-1270 GB
About This Manual
This manual describes the digital local modules (LE 4s) for the Moeller expandable compact programmable controllers. These include the controllers PS 4-241-MM1 (PS 4-200), PS 4-341-MM1 (PS 4-300), PS 4-401-MM2 (PS 4-400) and the expansion modules EM 4-201-DX2, EM 4-204-DX1 and EM 4-202-DX1 (EM 4-200). These local expansion modules are designed to expand digital inputs and outputs. You will find important additional information on the operation of the LE 4 modules with the expandable automation devices in the manuals for each of the expandable automation devices: EM 4-200: Hardware and Engineering Expansion modules with Suconet K1/K interface AWB 27-1257-GB Hardware and Engineering Expansion modules with INTERBUS interface AWB 27-1258-GB Hardware and Engineering Expansion modules for PROFIBUS DP AWB 27-1315 GB
04/99 AWB 27-1270 GB
About This Manual PS 4-200: Hardware and Engineering PS 4-201-MM1 AWB 27-1184 GB PS 4-300: Hardware and Engineering PS 4-341-MM1 AWB 2700-1311 GB PS 4-400: Hardware and Engineering PS 4-401-MM2 AWB 27-1240-GB
Overview of the digital LE 4 module types
LE 4-116-DD1
8 inputs 8 outputs (0.5 A), contactless 24 V DC 16 inputs 24 V DC 16 outputs (0.5 A), contactless 24 V DC 8 outputs (2 A), contactless 24 V DC 8 relay outputs 24 V DC/230 V AC 8 inputs 120 V AC 50/60 Hz 240 V AC 50 Hz 8 triac outputs 120 to 240 V AC, 0.5 A 4 pneumatic outputs
page 17
LE 4-116-DX1 LE 4-116-XD1 LE 4-108-XD1 LE 4-108-XR1 LE 4-308-HX1
page 23 page 27 page 33 page 37 page 43
LE 4-308-XH1 LE 4-104-XP1
page 47 page 51
04/99 AWB 27-1270 GB
Software Configuration
When using PS 4-200 and PS 4-300, and PS 416 master PLCs in conjunction with EM 4-201-DX2, configure the LE 4 devices in the Sucosoft S 40 topology configurator.
Sucosoft S 40 You will find details on how to connect the LE 4, in conjunction with the EM 4-201-DX2, to the PS 416 modular PLC in the manual Engineering and Configuration: Suconet K interface (AWB 27-1210-GB), Chapter 4. To connect the LE 4 to the PS 4-200 and PS 4-300 compact PLCs or in conjunction with the EM 4 devices of the 200 series, please refer to the manual Sucosoft S 40 User Interface (AWB 2700-1305 GB), Chapter 5.
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Addressing the LE 4 on the EM 4-201-DX2
Together with the EM 4-201-DX2, the LE 4 devices form a station which is assigned a bus address. This address can be set at the DIP switch of the EM 4-201-DX2. The addressing of the inputs/outputs depends on the spatial configuration of the stations. The following syntax applies for the operands:
Q x 1. 1. 2. 0. 7 Bit number Byte number Module Station Line number Data type 0 to 7 0 to ...1) 0 to 6 1 to 8 12) W = Word format B = Byte format Omitted for bit format (I/Q)
Inputs/outputs
1) depending on the system parameter setting in the Topology Configurator 2) "0" stands for basic unit with local expansion modules
!
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The last two digits (byte and bit number) depend on the implemented data type. If a byte or word is accessed, the fifth digit is omitted. It defines the bit number only. Addressing via Sucosoft S 40 requires the use of variable declarations: Example:
VAR Input AT%I1.1.1.0.0 END_VAR :BOOL;
04/99 AWB 27-1270 GB
Scanning LE 4 Information
The following descriptions of the LE 4 modules give a detailed breakdown of the input/output and diagnostic bytes. The following example demonstrates the type of addressing/scanning of these bytes. Variables must be declared when addressing via Sucosoft S 40.
PS 4-201-MM1
Module 0
Module 1 Input byte 0
Module 2 Bit 0-3/Output byte 0
Line 1
EM 4-201-DX2
LE 4116-DD1
LE 4108-XD1
Output byte 0

Bit 4-7/Output byte 0

Station 1
Figure 1: Assigning the input and output bytes of LE 4 modules
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Scanning LE 4 Information The input/output and diagnostic bytes of the LE 4 modules are addressed using the following syntax: Input byte of the LE 4-116-DD1:
Line 1st Station 1st Module Byte 0 LD% IB 1.1.1.0 7 6 5 4 3 2 1 0 Input .0 to Input .7
Output byte of the LE 4-116-DD1:

ST% QB 1.1.1.0 7 6 5 4 3 2 1 0 Output .0 to Output .7
Diagnostic byte of the LE 4-116-DD1:

LD% ISB 1.1.1.0 7 6 5 4 3 2 1 0 No/incorrect module
Output byte of the LE 4-108-XD1:

ST% QB 1.1.2.0 7 6 5 4 3 2 1 0 Output .0 to Output .7
Diagnostic byte of the LE 4-108-XD1:

LD% ISB 1.1.2.0 7 6 5 4 3 2 1 0
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No/incorrect module Short-circuit
10
Engineering
Figure 2: Connections Socket connector Plug-in screw terminal Terminal cross-sections: flexible with ferrule: 0.22 to 1.5 mm2 (AWG 23 to 16) solid: 0.22 to 2.5 mm2 (AWG 23 to 13)
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Designation strips Plug connector
11
Engineering
! ! ! !
The connections of the LE 4-104-XP1 are described in the relevant chapter. The LE 4-308-HX1 and LE 4-308-XH1 local expansion modules may only be connected to the EM 4-201-DX2 and EM 4-202-DX1 version 02 or higher. In the case of mains circuits in Overvoltage Category III (power supply and relay outputs), appropriate measures must be taken to ensure safe isolation (e. g. using a transformer which provides at least basic insulation between the primary and secondary sides). Please also refer to the configuration instructions in the manual "EMC Engineering Guidelines for Automation Devices" (AWB 27-1287-GB).
12
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Mounting
Mounting of the local expansion modules in conjunction with the EM 4-200 or PS 4-200 devices is the same for all device types.
!
Mounting on a top-hat rail
The devices may only be mounted horizontally!
To mount the controller on the top-hat rail, proceed as follows: Hook the back of the device onto the top edge of the top-hat rail. Use a screwdriver to slide the spring-loaded clip out of the device . Push the device fully onto the top-hat rail . Remove the screwdriver so that the slide snaps back and engages behind the top-hat rail. Check that the device is attached securely.
1
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Figure 3: Mounting on top-hat rail
13
Mounting Mounting on fixing brackets To mount the controller on fixing brackets, proceed as follows: Insert the fixing bracket so that it engages Check that the PLC is seated correctly. The locating pin must be located in the bore hole Use M4 screws to secure the fixing brackets to the mounting plate .
. .
LE 4 -... LE 4 -...
EM 4 -... // PS 4-... EM 4 -... PS
Figure 4: Mounting on fixing brackets
Installation in a control cabinet
To install the controller in a control cabinet, please observe the following conditions : Secure the local expansion module horizontally in the control cabinet.
14
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Installation in a control cabinet To prevent electromagnetic interference, which may impair the function of the control electronics, proceed as follows: Keep a distance of at least 5 cm (2 ") between the cable duct and the local expansion module. Ensure that the control are located separately. and power sections
50
Figure 5: Horizontal arrangement of devices in the control cabinet
Figure 6: Connecting the LE 4 modules
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Before connecting an LE 4 module to another LE 4 module (see Fig. 6), the device must be correctly clipped on the top-hat rail or secured to the mounting plate.
15
Mounting Dimensions
79 86
45 80.5 87.5 85
16
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LE 4-116-DD1
The LE 4-116-DD1 is a local expansion module for 8 digital inputs and 8 digital outputs.
Front view
.0 .1 .2 .3 .4 .5 .6 .7
24V 0V
Input Power Supply
Digital Input
LE4-116-DD1
Digital Output
.0 .1 .2 .3 .4 .5 .6 .7
24V 0V
Output Power Supply
Figure 7: Front view of the LE 4-116-DD1 Device designation in accordance with HAEG 18 Plug-in screw terminal LED status display of inputs LED status display of outputs 6.5
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17
LE 4-116-DD1 Wiring
24 V 0V
Digital Input LE 4-116-DD1 Digital Output 24 V 24 V 0V .0 .1 .2 .3 .4 .5 .6 .7
0V
Figure 8: Wiring of the LE 4-116-DD1 Miniature circuit-breaker 24 V DC supply of digital outputs 24 V DC supply of digital inputs
Attention! If the 24 V supply of the inputs is interrupted, the input states are reset to "0".
24 V 0V
.0 .1
.2 .3
.4
.5 .6
.7
18
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Breakdown of the input, output and diagnostic bytes Breakdown of the input, output and diagnostic bytes Addressing the inputs and outputs
Input byte: 7 6 5 4 3 2 1 0 Bit Input .0 to Input .7 Output byte: 7 6 5 4 3 2 1 0 Bit Output .0 to Output .7 Inputs 0 1 2 3 4 5 6 7 LE 4-116-DD1 0 1 2 3 4 5 6 7 Outputs
Access possible to: bit, byte
Scanning the diagnostic byte

7 6 5 4 3 2 1 0 No/incorrect module Short-circuit
Access possible to: bit, byte You will find the corresponding diagnostic scan command in the documentation for the master PLC.
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19
LE 4-116-DD1 Technical data

General Standards, regulations Ambient temperature Storage temperature Vibration resistance Shock resistance EMC Terminals Terminal cross-section Flexible with ferrule Solid Degree of protection Weight Protection class Power supply Rated voltage Ue Permissible range Ripple voltage Electrical isolation Inputs Number of inputs Rated voltage Ue For signal "0" For signal "1" Input current Signal "1" Delay time For "0" to "1" For "1" to "0" Electrical isolation of inputs from each other Status display of inputs Normally 0.2 ms Normally 0.2 ms No LED
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EN 61 131-2, EN 50 178 0 to 55 C 25 to +70 C Constant 1 g/0 to 150 Hz 15 g/11 ms see page 21 Plug-in screw terminal 0.22 to 1.5 mm2 (AWG 23 to 16) 0.22 to 2.5 mm2 (AWG 23 to 13) IP 20 265 g 1 24 V DC 20.4 to 28.8 V DC 5% Yes 8 24 V DC 5 V DC, limit value type 1 15 V DC, limit value type 1 Normally 6 mA at 24 V DC Normally 6 mA at 24 V DC
20
Technical data
Outputs Number of outputs Voltage supply of outputs Rated voltage Ue Permissible range Max. ripple Reverse polarity protection Max. supply current Electrical isolation Rated current e For signal "1" Utilization factor g Relative duty factor DF Interrupting voltage limit for inductive loads Switching frequency at time constant t Short-circuit protection 72 ms 4000 Ops/h LED Yes, without manual reset Status display of outputs 0.5 A at 24 V DC 1 100 % Yes 24 V DC 20.4 to 28.8 V DC 5% Yes 100 mA Yes 8
General Data on electromagnetic compatibility (EMC) of automation devices Emission Interference immunity ESD RFI Burst Surge EN 61 000-4-2 EN 61 000-4-3 EN 61 000-4-4 EN 61 000-4-5 Contact discharge Air discharge AM/PM Mains/digital I/O Analogue I/O, field bus Digital I/O, asymmetrical Mains DC, asymmetrical Mains DC, symmetrical Mains AC, asymmetrical Mains AC, symmetrical AM 4 kV 8 kV 10 V/m 2 kV 1 kV 0.5 kV 1 kV 0.5 kV 2 kV 1 kV 10 V EN 55 011/22 Class A
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Line-conducted interference
EN 61 000-4-6
21
22
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LE 4-116-DX1
The LE 4-116-DX1 is a local expansion module for 16 digital inputs.
Front view
.0 .1 .2 .3 .4 .5 .6 .7
0V
Digital Input
LE4-116-DX1 Digital Input

.8 .9 .10 .11 .12 .13 .14 .15 24V
0V
Input Power Supply
Figure 9: Front view of the LE 4-116-DX1 Device designation in accordance with HAEG 18 Plug-in screw terminal LED status display of inputs 6.5
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23
LE 4-116-DX1 Wiring
24 V 0V
Digital Input LE 4-116-DX1 .10 .11 .12 .13 .14 .15 .8 .9 24 V 0V
Figure 10: Wiring of the LE 4-116-DX1
!
Breakdown of the input and diagnostic bytes
Line protection device
The 0 V lines are interconnected.
Addressing the inputs

1st input byte: 7 6 5 4 3 2 1 0 Bit Input .0 to Input .7 2nd input byte: 7 6 5 4 3 2 1 0 Bit Input .8 to Input .15 Inputs 0 1 2 3 4 5 6 7 LE 4-116-DX1
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8 9 10 11 12 13 14 15 Inputs
Access possible to: bit, byte, word 24
0V
.0 .1
.2 .3
.4
.5 .6
.7
Technical data Scanning the diagnostic byte

7 6 5 4 3 2 1 0 No/incorrect module
Technical data
General Standards, regulations Ambient temperature Storage temperature Vibration resistance Shock resistance EMC Terminals Terminal cross-section Flexible with ferrule Solid Degree of protection Weight Protection class Power supply Rated voltage Ue Permissible range Ripple voltage Electrical isolation 24 V DC 20.4 to 28.8 V DC 5% Yes 0.22 to 1.5 mm2 (AWG 23 to 16) 0.22 to 2.5 mm2 (AWG 23 to 13) IP 20 230 g 1 EN 61 131-2, EN 50 178 0 to 55 C 25 to +70 C Constant 1 g/0 to 150 Hz 15 g/11 ms see page 26 Plug-in screw terminal
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25
LE 4-116-DX1
Inputs Number of inputs Rated voltage Ue For signal "0" For signal "1" Rated current e For signal "1" Delay time For "0" to "1" For "1" to "0" Electrical isolation of inputs from one another Status display of inputs Normally 0.2 ms Normally 0.2 ms No LED Normally 6 mA at 24 V DC 16 24 V DC 5 V DC, limit value type 1 15 V DC, limit value type 1
General data on the electromagnetic compatibility (EMC) of automation devices Emission Interference immunity ESD RFI Burst Surge EN 61 000-4-2 EN 61 000-4-3 EN 61 000-4-4 EN 61 000-4-5 Contact discharge Air discharge AM/PM Mains/digital I/O Analogue I/O, field bus Digital I/O, asymmetrical Mains DC, asymmetrical Mains DC, symmetrical Mains AC, asymmetrical Mains AC, symmetrical AM 4 kV 8 kV 10 V/m 2 kV 1 kV 0.5 kV 1 kV 0.5 kV 2 kV 1 kV 10 V EN 55 011/22 Class A
EN 61 000-4-6
26
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LE 4-116-XD1
The LE 4-116-XD1 is a local expansion module 16 digital outputs.
Front view
.0 .1 .2 .3 .4 .5 .6 .7
24V 0V
Output Power Supply
Digital Output
LE4-116-XD1 Digital Output

.8 .9 .10 .11 .12 .13 .14 .15 24V
0V
Output Power Supply
Figure 11: Front view of the LE 4-116-XD1 Device designation in accordance with HAEG 18 Plug-in screw terminal LED status display of outputs 6.5
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27
LE 4-116-XD1 Wiring
24 V 0V
.0 .1
.2 .3
.4
.5 .6 .13 .14
.7 .15
Digital Output LE 4-116-XD1 24 V 0V 24 V 0V .10 .11 .12
Figure 12: Wiring of the LE 4-116-XD1 Miniature circuit-breaker 24 V DC supply of the outputs Q 0.0 to Q 0.7 24 V DC supply of the outputs Q 0.8 to Q 0.15
.8 .9
The voltage supplies are isolated.
24 V 0V
28
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Breakdown of the output and diagnostic bytes Breakdown of the output and diagnostic bytes Addressing the outputs
1st output byte: 7 6 5 4 3 2 1 0 Bit Output .0 to Output .7 2nd output byte: 7 6 5 4 3 2 1 0 Bit Output .8 to Output .15 Outputs 0 1 2 3 4 5 6 7 LE 4-116-XD1 8 9 10 11 12 13 14 15 Outputs
Access possible to: bit, byte, word

Access possible to: bit, byte In order to ensure safe operation of the LE 4, you need to monitor the outputs using the user program and switch off the module in the event of a short-circuit. For this you need to scan the short-circuit bit of the diagnostic byte. If a short-circuit occurs at one of the 16 outputs (short-circuit - bit has the status "1"), all outputs of the LE 4 must be set to "0". You will find the corresponding diagnostic scan command in the documentation for the master PLC.
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29
LE 4-116-XD1 Technical data

General Standards, regulations Ambient temperature Storage temperature Vibration resistance Shock resistance EMC Terminals Terminal cross-section Flexible with ferrule Solid Degree of protection Weight Protection class Outputs Number of outputs Voltage supply of outputs Rated voltage Ue Permissible range Max. ripple Reverse polarity protection Max. supply current Electrical isolation Rated current e For signal "1" Utilization factor g Relative duty factor DF Interrupting voltage limit for inductive loads 0.5 A at 24 V DC 1 100 %
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EN 61 131-2, EN 50 178 0 to 55 C 25 to +70 C Constant 1 g/0 to 150 Hz 15 g/11 ms see page 31 Plug-in screw terminal 0.22 to 1.5 mm2 (AWG 23 to 16) 0.22 to 2.5 mm2 (AWG 23 to 13) IP 20 275 g 1 16 24 V DC 20.4 to 28.8 V DC 5% Yes 130 mA in 2 groups of 8 outputs each
Yes
30
Technical data
Switching frequency For time constant t at time constant t Short-circuit protection Status display of outputs 15 ms 72 ms 10 000 Ops/h 3000 Ops/h LED Yes, without manual reset
EN 61 000-4-6
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31
32
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LE 4-108-XD1
The LE 4-108-XD1 is a local expansion module for 8 digital outputs with a maximum output current of 2 A per output.
Front view
.0 .1 .2 .3
24V 24V 24V 24V
Output Power Supply
Digital Output
LE4-108-XD1 Digital Output

.4 .5 .6 .7
0V
Output Power Supply
Figure 13: Front view of the LE 4-108-XD1 Device designation in accordance with HAEG 18 Plug-in screw terminal LED status display of outputs
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6.5
33
LE 4-108-XD1 Wiring
24 V 0V
.0 .1
.2
.3
24 V 24 V 24 V
Digital Output LE 4-108-XD1 0V .4 .5 .6 .7
Figure 14: Wiring of the LE 4-118-XD1 Miniature circuit-breaker 24 V DC supply of the outputs All 24 V connections need to be wired
Breakdown of the output and diagnostic bytes
Addressing the outputs

Output byte: 7 6 5 4 3 2 1 0 Bit Output .0 to Output .7 Outputs 0 1 2 3 LE 4-108-XD1
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24 V
4 5 6 7 Outputs
Access possible to: bit, byte, word 34

Technical data
General Standards, regulations Ambient temperature Storage temperature Vibration resistance Shock resistance EMC Terminals Terminal cross-section Flexible with ferrule Solid Degree of protection Weight Protection class 0.22 to 1.5 mm2 (AWG 23 to 16) 0.22 to 2.5 mm2 (AWG 23 to 13) IP 20 275 g 1 EN 61 131-2, EN 50 178 0 to 55 C 25 to +70 C Constant 1 g/0 to 150 Hz 15 g/11 ms see page 36 Plug-in screw terminal
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35
LE 4-108-XD1
Outputs Number of outputs Voltage supply of outputs Rated voltage Ue Permissible range Max. ripple Reverse polarity protection Max. supply current Electrical isolation Rated current e For signal "1" Utilization factor g Relative duty factor DF Interrupting voltage limit for inductive loads Switching frequency for time constant t for time constant t Status display of outputs Short-circuit protection 60 ms 300 ms 2500 Ops/h 360 Ops/h LED Yes, without manual reset 0.5 A at 24 V DC 1 100 % Yes 24 V DC 20.4 to 28.8 V DC 5% Yes 160 mA No 8
EN 61 000-4-6
36
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10
LE 4-108-XR1
The LE 4-108-XR1 is a local expansion module for 8 relay outputs.
Front view
C0 .0 C1 .1 C2 .2 C3 .3
24V
Relais Power Supply
Relais Output
LE4-108-XR1 Relais Output

C4 .4 C5 .5 C6 .6 C7 .7
0V
Relais Power Supply
Figure 15: Front view of the LE 4-108-XR1 Device designation in accordance with HAEG 18 Plug-in screw terminal LED status display of outputs 6.5
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37
LE 4-108-XR1 Wiring
L1 N 24 V 0V
C1 .1
C0 .0
C2
C3 .3 .7
.2
Relais Output LE 4-108-XR1 0V C4 C5 .5 C6 .6 C7 .4
L3 N
Figure 16: Wiring of the LE 4-108-XR1 Fuse (4 A fast) for protection of relay contacts Miniature circuit-breaker 230 V AC relay outputs in the same row must be connected to the same phase (e.g. L1) (max. 250 V AC potential difference). If both 230 V AC and 24 V DC are used for operation, one output in between must remain unconnected.
24 V
38
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Breakdown of the output and diagnostic bytes Breakdown of the output and diagnostic bytes Addressing the outputs
Output byte: 7 6 5 4 3 2 1 0 Bit Output .0 to Output .7 Outputs 0 1 2 3
LE 4-108-XR1 4 5 6 7
Outputs

Technical data
General Standards, regulations Ambient temperature Storage temperature Shock resistance Vibration resistance EMC Rated insulation voltage Ui Terminals EN 61 131-2, EN 50 178 0 to 55 C 25 to +70 C 15 g/11 ms Constant 1 g/0 to 150 Hz see page 41 1800 V AC Plug-in screw terminal
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39
LE 4-108-XR1
Terminal cross-section Flexible with ferrule Solid Degree of protection Weight Protection class Power supply Rated voltage Ue Permissible range Ripple voltage Electrical isolation Outputs Number of outputs Electrical isolation Utilization factor g Relative duty factor DF Opening time Closing time Service life (mechanical) Switching current (resistive load) 2 A/230 V AC 2 A/24 V DC Switching current (inductive load) 1 A/230 V AC 11 1 A/24 V DC Short-circuit protection Switching cycles 1 000 000 Switching cycles 300 000 No, external protection of relay contacts with fuse, max. 4 A fast fuse required 4 kV LED
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0.22 to 1.5 mm2 (AWG 23 to 16) 0.22 to 2.5 mm2 (AWG 23 to 13) IP 20 305 g 1 24 V DC 20.4 to 28.8 V DC 5% Yes 8 Yes 1 100 % Max. 10 ms Max. 15 ms Switching cycles 20 000 000 Switching cycles 800 000 Switching cycles 2 000 000
Creepage and clearance (relay) Test voltage (contact/coil) Status display of outputs
8 mm
40
Technical data
EN 61 000-4-6
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41
42
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11
LE 4-308-HX1
The LE 4-308-HX1 is a local expansion module for 8 digital AC inputs.
Front view
.0 .1 .2 .3 .4 .5 .6 .7
Digital Input
LE4-308-HX1
Figure 17: Front view of the LE 4-308-HX1 Device designation in accordance with HAEG 18 Plug-in screw terminal LED status display of inputs 6.5
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43
LE 4-308-HX1 Wiring
L1 N
.0 .1
.2 .3
.4
.5 .6
.7
Digital Input LE 4-308-HX1
Figure 18: Wiring of the LE 4-308-HX1 Miniature circuit-breaker Voltage supply of the digital inputs 120 V AC at 50/60 Hz 240 V AC at 50 Hz The inputs must be connected over the same phase (e.g. L1).
Breakdown of the input and diagnostic bytes
Addressing the inputs

Input byte: 7 6 5 4 3 2 1 0 Bit Input .0 to Input .7 Inputs 0 1 2 3 4 5 6 7 LE 4-308-HX1
44
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Technical data
General Standards, regulations Ambient temperature Storage temperature Vibration resistance Shock resistance EMC Rated insulation voltage Terminals Terminal cross-section Flexible with ferrule Solid Degree of protection Weight Protection class Overvoltage category 0.22 to 1.5 mm2 (AWG 23 to 16) 0.22 to 2.5 mm2 (AWG 23 to 13) IP 20 250 g 1 II, basic insulation EN 61 131-2, EN 50 178 0 to 55 C 25 to +70 C Constant 1 g/0 to 150 Hz 15 g/11 ms see page 46 1800 V AC Plug-in screw terminal
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45
LE 4-308-HX1
Inputs Number of inputs Rated voltage Ue For signal "0" For signal "1" Rated current e For signal "1" Normally 6 mA at 120 V AC/50 Hz; Type 12 mA at 240 V AC/50 Hz Normally 30 ms/50 Hz Normally 10 ms/50 Hz No LED 120 V AC at 47 to 63 Hz 240 V AC at 47 to 55 Hz not permissible 8 120/240 V AC 40 V AC 79 V AC
Delay time For "1" to "0" For "0" to "1" Electrical isolation of inputs from one another Status display of inputs Permissible voltage ranges Different phases at adjacent inputs
General data on the electromagnetic compatibility (EMC) of automation devices Emission Interference immunity ESD RFI Burst Surge EN 61 000-4-2 EN 61 000-4-3 EN 61 000-4-4 EN 61 000-4-5 Contact discharge Air discharge AM/PM Mains/digital I/O Analogue I/O, field bus Digital I/O, asymmetrical Mains DC, asymmetrical Mains DC, symmetrical Mains AC, asymmetrical Mains AC, symmetrical AM 4 kV 8 kV 10 V/m 2 kV 1 kV 0.5 kV 1 kV 0.5 kV 2 kV 1 kV
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EN 55 011/22 Class A
EN 61 000-4-6
10 V
46
12
LE 4-308-XH1
The LE 4-308-XH1 is a local expansion module for 8 digital outputs (triacs) with a maximum output current of 0.5 A per output.
Front view
.0
.1
.2
.3
1L
Triac Output
LE4-308-XH1 Triac Output

.4 .5 .6 .7 2L
Figure 19: Front view of the LE 4-308-XH1 Device designation in accordance with HAEG 18 Plug-in screw terminal LED status display of outputs
04/99 AWB 27-1270 GB
6.5
47
LE 4-308-XH1 Wiring
L1 N
.0
.1
.2
.3 .7
Digital (Triac) Output LE 4-308-XH1 2L L1 N .4 .5 .6
Figure 20: Wiring of the LE 4-308-XH1 Fuse (0.6 A slow) for the protection of triac outputs Power supply of the triac outputs 120 to 240 V AC, 50/60 Hz, 0.5 A The triac outputs must be connected over the same phase (e.g. L1).
Breakdown of the output and diagnostic bytes
Addressing the outputs

Output byte: 7 6 5 4 3 2 1 0 Bit Output .0 to Output .7 Outputs 0 1 2 3
1L
LE 4-308-XH1 4 5 6 7
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Outputs
48

Technical data
General Standards, regulations Ambient temperature Storage temperature Vibration resistance Shock resistance EMC Rated insulation voltage Terminals Terminal cross-section Flexible with ferrule Solid Degree of protection Weight Protection class Overvoltage category 0.22 to 1.5 mm2 (AWG 23 to 16) 0.22 to 2.5 mm2 (AWG 23 to 13) IP 20 275 g 1 II, basic insulation EN 61 131-2, EN 50 178 0 to 55 C 25 to +70 C Constant 1 g/0 to 150 Hz 15 g/11 ms see page 50 1800 V AC Plug-in screw terminal
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49
LE 4-308-XH1
Outputs Number of outputs Voltage supply of outputs Rated voltage Ue Permissible range Electrical isolation 8 240 V AC 240 V AC 120 to 240 V Hz Yes, outputs 0 to 3 from outputs 4 to 7, and outputs from the bus 0.5 A 1 100 % No, external protection using 0.6 A slow fuse required LED 47 to 63 Hz 10 mA Normally 2 mA Normally 1/2 line period duration AC 15, normal conditions
Rated current e For signal "1" Utilization factor g Relative duty factor DF Short-circuit protection Status display of outputs Frequency range Minimum load current Residual current Opening/closing delay Making/breaking capacity to EN 60 947-5-1
General data on the electromagnetic compatibility (EMC) of automation devices Emission Interference immunity ESD RFI Burst Surge EN 61 000-4-2 EN 61 000-4-3 EN 61 000-4-4 EN 61 000-4-5 Contact discharge Air discharge AM/PM Mains/digital I/O Analogue I/O, field bus Digital I/O, asymmetrical Mains DC, asymmetrical Mains DC, symmetrical Mains AC, asymmetrical Mains AC, symmetrical AM 4 kV 8 kV 10 V/m 2 kV 1 kV
04/99 AWB 27-1270 GB
EN 55 011/22 Class A
0.5 kV 1 kV 0.5 kV 2 kV 1 kV 10 V
EN 61 000-4-6
50
13
LE 4-104-XP1
Pneumatics
A pneumatic output stage is integrated in the LE 4-104-XP1. This is a valve block with four micro magnetic valves (MMVs) with central connection for the compressed air supply and ventilation. The four 3/2-way valves are directly controlled in the ZC function (ZC = zero position closed). Due to the joint pressure connection in the connection base of the valve block, the valves of an LE 4-104-XP1 can only be operated with the same supply pressure. No tools are required to connect the PE hose and the valve block. The hose is fitted over the hose nipple manually.
When installign the LE 4-104-XP1 in a control cabinet, the ventilation cable must be routed out of the cabinet.
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51
LE 4-104-XP1 Front view
24V 0V
Output Power Supply
LE4-104-XP1 Pneumatic Output

3 2.1 2.2 2.3 2.4 1
Figure 21: Front view of the LE 4-104-XP1 Device designation in accordance with HAEG 18 Plug-in screw terminal LED status display of the pneumatic outputs Connection plate for the PE hoses 6.5
52
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Wiring Wiring
24 V 0V
LE 4-104-XP1 3 2.1 2.2 2.3 2.4 1
2.1
2.2
24 V 0V 2.3
2.4
Figure 22: Wiring of the LE 4-104-XP1 Line protection device 1 2.12.4 3 Collective inlet air (P channel) Valve outputs Collective outlet air (R channel), the outlet air must be routed from the control cabinet into the open air
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53
LE 4-104-XP1 Breakdown of the output and diagnostic bytes Addressing the outputs
Output byte: 7 6 5 4 3 2 1 0 Bit Output 2.1 Output 2.2 Output 2.3 Output 2.4
LE 4-104-XP1 2.1 2.2 2.3 2.4

Technical data
General Standards, regulations Ambient temperature Storage temperature Vibration resistance Shock resistance EMC Rated insulation voltage Terminals EN 61 131-2, EN 50 178 0 to 55 C 25 to +70 C Constant 1 g/0 to 150 Hz 15 g/11 ms see page 56 600 V AC
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Plug-in screw terminal
54
Technical data
Terminal cross-section Flexible with ferrule Solid Degree of protection Weight Protection class Power supply Rated voltage Ue Permissible range Ripple voltage Electrical isolation Outputs Number of outputs Valve function Zero position Pressure range Nominal width per valve Flow rate at 6 bar/valve Connection Media 4 3/2-way Closed 0 to 7 bar 0.7 mm 25 l/min ( 10 %) Hose nipple for PE hose 5 1 Compressed air or neutral gases; the medium must be sufficiently maintained: In the case of air, this means: filtered; pore volume: 5 m 10 Hz 10 000 000 switching cycles 24 V DC 20.4 to 28.8 V DC 5% Yes 0.22 to 1.5 mm2 (AWG 23 to 16) 0.22 to 2.5 mm2 (AWG 23 to 13) IP 20 305 g 1
Switching frequency Service life
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55
LE 4-104-XP1
EN 61 000-4-6
56
04/99 AWB 27-1270 GB
Index
A Addressing ........................................................................ 7 B breakdown of output and diagnostic bytes LE 4-108-XR1 .............................................................. 39 Breakdown of the input and diagnostic bytes LE 4-116-DX1.............................................................. 24 LE 4-308-HX1.............................................................. 44 Breakdown of the input, output and diagnostic bytes LE 4-116-DD1 ............................................................. 19 Breakdown of the output and diagnostic bytes LE 4-104-XP1 .............................................................. 54 LE 4-108-XD1.............................................................. 34 LE 4-116-XD1.............................................................. 29 LE 4-308-XH1.............................................................. 48 bus address ...................................................................... 7 C Connections.................................................................... 11 Control cabinet ............................................................... 14 D Declaring variables............................................................ 9 E Engineering ..................................................................... 11 F Front view LE 4-104-XP1 .............................................................. 52 LE 4-108-XD1.............................................................. 33 LE 4-108-XR1 .............................................................. 37 LE 4-116-DD1 ............................................................. 17 LE 4-116-DX1.............................................................. 23 LE 4-116-XD1.............................................................. 27 LE 4-308-HX1.............................................................. 43 LE 4-308-XH1.............................................................. 47
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57
Index
I Installation, control cabinet ............................................. 14 M Master PLC ....................................................................... 5 Mounting fixing brackets ............................................................. 14 S Scanning LE 4 information ................................................ 9 Software configuration ...................................................... 5 T Technical data LE 4-104-XP1 .............................................................. 54 LE 4-108-XD1 .............................................................. 35 LE 4-108-XR1 .............................................................. 39 LE 4-116-DD1 .............................................................. 20 LE 4-116-DX1 .............................................................. 25 LE 4-116-XD1 .............................................................. 30 LE 4-308-HX1 .............................................................. 45 LE 4-308-XH1 .............................................................. 49 Topology configurator ....................................................... 5 V Variable declarations ......................................................... 7 W Wiring LE 4-104-XP1 .............................................................. 53 LE 4-108-XD1 .............................................................. 34 LE 4-108-XR1 .............................................................. 38 LE 4-116-DD1 .............................................................. 18 LE 4-116-DX1 .............................................................. 24 LE 4-116-XD1 .............................................................. 28 LE 4-308-HX1 .............................................................. 44 LE 4-308-XH1 .............................................................. 48
04/99 AWB 27-1270 GB
58

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Hardware and Engineering LE 4-100 LE 4-300 Local Expansion Modules

04/99 AWB 27-1270 GB

Translators: Eurotext, Terence Osborn

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Caution! Dangerous electrical voltage!

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List of Revisions to AWB 27-1270 GB

Graphic Note Note Note

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About This Manual

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Overview of the digital LE 4 module types

LE 4-116-DX1 LE 4-116-XD1 LE 4-108-XD1 LE 4-108-XR1 LE 4-308-HX1

page 23 page 27 page 33 page 37 page 43

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04/99 AWB 27-1270 GB

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Addressing the LE 4 on the EM 4-201-DX2

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Module 1 Input byte 0

Module 2 Bit 0-3/Output byte 0

Bit 4-7/Output byte 0

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Output byte of the LE 4-116-DD1:

Diagnostic byte of the LE 4-116-DD1:

Output byte of the LE 4-108-XD1:

Diagnostic byte of the LE 4-108-XD1:

No/incorrect module Short-circuit

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Designation strips Plug connector

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The devices may only be mounted horizontally!

Figure 3: Mounting on top-hat rail

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EM 4 -... // PS 4-... EM 4 -... PS

Figure 4: Mounting on fixing brackets

Installation in a control cabinet

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Figure 5: Horizontal arrangement of devices in the control cabinet

Figure 6: Connecting the LE 4 modules

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Input Power Supply

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Digital Input LE 4-116-DD1 Digital Output 24 V 24 V 0V .0 .1 .2 .3 .4 .5 .6 .7