n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

LI NI U
Ngy nay cng vi s pht trin ca nn kinh t th trng ha nhp vo nn kinh t th gii, ngnh cng nghip Vit Nam ang thay i mt cch nhanh chng. Cng ngh v thit b hin i dn dn thay th cc cng nghip lc hu v thit b c k, cc thit b, cng ngh tin tin ngy cng c ng dng rng ri trong cc c s sn xut to ra cc dy chuyn bn t ng, t ng nng cao nng sut, nng cao cht lng sn phm. Ngnh c in t hin nay ang l ngnh c s quan tm v u t ch ng ca nh nc. S ng dng my cng c iu khin theo chng trnh s CNC to nn bc nhy mi nng cao cht lng sn phm nng cao nng sut, ci thin c iu kin lao ng cho ngi cng nhn, cc chi tit ch to ngy cng t cp chnh xc cao, cc chi tit c hnh dng phc tp u c kh nng gia cng c. c bit s ra i cng ngh CAD/CAM/CNC gip cho nh thit k ch to rt ngn thi gian chun b thit k thay th quy trnh cng ngh, c kh nng cp nht nhanh chng, cng ngh tin tin cc nc thng qua mng Internet. Vic ng dng cng ngh thng tin m phng qu trnh gia cng cc chi tit trn my tnh to ra mt cng c hc tp trc quan, t tn km, s gip ch rt nhiu cho sinh vin trong vic tip thu nhng l thuyt rt kh ny ti trng cng nh khng b b ng khi ra lm vic ti cc cng ty, cc nh my Mt khc, n gip cho cc c s o to vn m bo c cht lng o to m khng nht thit phi u t, trang b thm cc thit b, my mc thc rt tn km, c th ln n hng t ng. iu ny c ngha rt thit thc trong cng tc o to, nghin cu khoa hc. Sau thi gian tm hiu v c s hng dn ca thy Trn nh Sn nhm chng em hon thnh n ny. Do trnh cn hn ch chc chn s khng trnh nhng thiu st rt mong c cc qu thy c gp b sung. Chng em xin chn thnh cm n !

Nng, Ngy19 Thng 11 nm 2010 Sinh vin thc hin Nguyn Vn Qunh

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:1

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

Chng 1: GII THIU V CNG NGH CAD-CAM-CNC

1.1/Gii thiu chung v CAD/CAM trong lnh vc ch to khun mu CAD/CAM (Computer Aided Design/ Computer Aided Manufacturing) l thut ng ch vic thit k v ch to c h tr bi my tnh. Cng ngh CAD/CAM s dng my tnh thc hin mt s chc nng nht nh trong thit k v ch to. Cng ngh ny ang c pht trin theo hng tch hp thit k vi sn xut, CAD/CAM s to ra mt nn tng cng ngh cho vic tch hp my tnh trong sn xut. CAD l vic s dng h thng my tnh h tr trong xy dng, sa i, phn tch hay ti u ho. H thng my tnh bao gm phn mm v phn cng c s dng thc thi cc chc nng thit k chuyn ngnh. Phn cng CAD gm c: my tnh, cng ho, bn phm v cc thit b ngoi vi khc. Phn mm CAD gm c cc chng trnh thit k ho, chng trnh ng dng h tr cho chc nng k thut cho ngi s dng nh: phn tch lc ng sut ca cc b phn, phn ng ng lc hc ca cc c cu, cc tnh ton truyn nhit v lp trnh b iu khin s. CAM l vic s dng h thng my tnh lp k hoch, qun l v iu khin cc hot ng sn xut thng qua giao din trc tip hay gin tip gia my tnh v cc ngun lc sn xut. Cho ng dng ca CAM c chia thnh hai phm tr: 1.2/Vai tr v chc nng ca CAD trong h thng sn xut tch hp (CIM) COMPUTER INTEGRATED MANUFACTURING (CIM)
tng CAE

CAD

CAD CAPP CAM

C s d liu trung tm

Nhu cu

CAD CAPP CPP CAD CAPP CAM CAD CAPP CMRP II CAD CAPP CAM Lu tr

CAD CAPP CAM

Phn phi

Hnh 2. Vai tr ca CAD/CAMtrong h thng sn xut tch hp

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:2

 n mn hc: CAD/CAM/CNC
CAD CAE

GVHD: Trn nh Sn Thit k vi s gip ca my tnh Phn tch k thut Gia cng vi s gip ca my tnh Thit b iu khin s Gim st cht lng sn phm Lp k hoch sn xut

- Computer Aided Design : - Computer Aided Engineering :

CAPP - Computer Aided Process Planning : Lp quy trnh ch to CAM - Computer Aided Manufacturing: CNC CAQ PP - Computer Numerical Controlled : - Computer Aided Quality Control: - Production Planning:

MRP II - Manufacturing Resource Planning : Hoch nh ngun lc sn xut Cc phn mm CAD/CAM chuyn nghip phc v thit k/ gia cng khun mu c kh nng thc hin cc chc nng c bn sau: - Thit k m phng hnh hc 3 chiu (3D) nhng hnh dng phc tp - Giao tip vi cc thit b o, qut to 3D (Coordinate Measuring Machine CMM) thc hin nhanh chng cc chc nng m phng hnh hc t d liu s (digitized data). - Phn tch v lin kt d liu: to mt phn khun, tch khun, qun l kt cu lp ghp,.... - To bn v v ghi kch thc t ng: C kh nng lin kt cc bn v 2D vi m hnh 3D v ngc li - Lin kt vi cc chng trnh tnh tn thc hin cung cp chc nng phn tch k thut (CAE): tnh bin dng khun, m phng dng chy vt liu, trng p sut, co rt vt liu,... - Ni suy hnh hc, bin dch cc kiu ng chy dao chnh xc cho cng ngh gia cng iu khin s. - Giao tip d liu theo cc nh dng ho chun: DXF, IGES, VDA, PTC,... - Xut d liu ho 3D di dng tp tin STL (Stereolithograth) giao tip vi thit b to mu nhanh theo cng ngh to hnh lp th (Stereolithograth Apparatus - SLA). 1.3/Phng php m t khi hnh hc (solid): Khc bit c bn vi m hnh mt cong, ngi d liu hnh hc thuc mt bao, phng php m t theo cu trc khi, cho php qun l d liu thuc min khng gian trong thc th hnh hc. 1.4/ng dng CAD/CAM trong ch to khun mu: Trnh thit k v ch to khun mu c th coi l mt tiu ch nh gi s pht trin ca nn cng nghip. Trn th gii c tnh 40 - 90 % cc sn phm trong cc ngnh cng nghip c ch to bng vic s dng cc h thng khun mu khc nhau. Sn phm khun mu thuc loi sn phm C - Tin - in t (Mechatronics) k thut cao, vic ng dng cng ngh thng tin vo cng nghip khun mu hin nay theo cc hng sau: SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:3

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

- Hon thin v pht trin phn cng iu khin s CNC, pht trin phn mm theo hng : n gin trong lp trnh, tch hp nhiu tnh nng v giao din linh hot, thun li - Xy dng cc h phn mm tch hp CAD/CAM/CAE tr gip trong thit k v ch to khun mu. Hng pht trin ca h thng tch hp CAD/CAM l s b sung cc m hnh thit k, cp nht thm cho phng php gia cng chnh xc, hiu qu v hin i. - Pht trin cc phn mm tr gip thit k, tnh ton, kim nh v m phng. Hng pht trin ny mi m v ang c u t u tin hng u. ng dng cc h phn mm tch hp CAD/CAM/CAE hin nay ang l th trng mua bn v ng dng kh si ng. C th ni rng: khng c phn mm CAD/CAM th khng th thit k v ch to khun mu phc tp, c chnh xc cao. Trong cng ngh ch to sn phm khun mu cng ngh cao th cng ngh thng tin c ng dng rt c hiu qu v ng vai tr quan trng quyt nh trong ngnh C- in t. Vic ng dng cng ngh thng tin trong gia cng c kh bng cc thit b iu khin s l vn c ngha khoa hc v thc tin ln trong o to cng nh trong sn xut c kh.

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:4

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

Chng 2:

PHN TCH THIT K V CHN CC THNG S K THUT

2.1/La chn chi tit: Chi tit c gia cng cn chnh xc cao v bng b mt cao , tch hp nhiu bc cng ngh trn mt nguyn cng. Phi c hnh dng phc tp i hi my cng c thng khng th gia cng c . n ny ta chn chi tit l khun c np hp ng c, c cng dng dng y ng c cho may bm khi am bao an toan trong qua trinh lam vic cua ng c thc hin gia cng Cad/Cam ,CNC. Bn v 3D ca np hp ng c.

Hinh1.1 Np hp ng c

2.1.1/Phn tch chi tit: T tnh nng ca sn phm, b day thanh mong cua np hp la 2.5mm dy.Do vt liu lm khun c phi m bo ng vi yu cu nh bn, mi mn, tnh chng nt, kh nng chu lc v bin dng, ng thi tui th cao khi lm vic trong iu kin lin tc. V vy ta chn vt liu cho khun gia cng l thp dng c hp kim, theo tiu chun ca Nht k hiu l thp SKD11, sau khi gia nhit c cng 60-65 HRC.

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:5

 n mn hc: CAD/CAM/CNC 2.1.2/Bn v chi tit ca khun di: 2.1.2.1/Bn v 2D ca khun di:

GVHD: Trn nh Sn

Bn v chi tit khun di np ng c 2.1.2.2/Bn v 3D ca khun di:

Bn V khun di np ng c

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:6

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

2.1.2.3/Yu cu i vi khun uc: + C chnh xc theo bn v thit k. + Chi tit khng bi bin dang sau khi uc. + C bn v tui th cao. 2.2 Chn vt liu, phi ban u ca chi tit: a. Chn vt liu: T tnh nng ca sn phm, b day thanh mong cua np hp la 2.5mm.Do vt liu lm khun c phi m bo ng vi yu cu nh bn, mi mn, tnh chng nt, kh nng chu lc v bin dng, ng thi tui th cao khi lm vic trong iu kin lin tc. V vy ta chn vt liu cho khun gia cng l thp dng c hp kim, theo tiu chun ca Nht k hiu l thp SKD1, sau khi gia nhit c cng 60-65 HRC. Khun c nhm b mt Rz=20. C mt cnh c dung sai khng vt qu 0,02mm c biu din bn v cng ngh. b. Chn phi ban u: Chn phi ban u dng tr hp v c cc kch thc 120x120x51(mm) nh hnh v

Hinh 2.2 S biu din cac mt 2.3 Phn tch cc bc cng ngh gia cng chi tit:

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:7

 n mn hc: CAD/CAM/CNC 1: l mt phng trn 2: mt phng bn 3: mt phng di

GVHD: Trn nh Sn

Dng to kp cht mt phng (2) v tin hnh gia cng mt phng (1) *.Cc bc cng ngh : 1.Bc 1 :Phay mt u ca khun
2.Bc 2:Phay th lng khun 3.Phay tinh lng khun 4.Bc 4 :Phay th rnh y v 3 tai khun khun 5.Bc 5 :Phay tinh rnh y v 3 tai khun khun 6.Bc 6 :Khoan th 4 cht nh v 7.Bc 7 ;Khoan tinh 4 cht nh v

3. Chn my gia cng : 3.1 Kiu my: My phay CNC MCV-1000

My phay CNC MCV-1000

3.2 Thng s k thut : Bn my: + kch thc bn my: 1200 x 400 (mm). (47.24" x 15.75") + Rnh ch T (Rng x s rnh x Bc) 16x3x100 (mm) + Ti trng bn 800 kg. Hnh trnh dch chuyn + Hnh trnh dch chuyn theo trc X, Y, Z l: 1000 x 510 x 510 (mm). + Khong cch theo chiu dc t mi trc chnh ti bn my: 120-630 (mm). + Khong cch theo chiu dc t mi trc chnh ti mt ct : 550 (mm). u trc chnh + Mi trc chnh: BT40. + Tc trc chnh: 6000-8000 vng. SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:8

 n mn hc: CAD/CAM/CNC + Hnh trnh dch chuyn trc chnh: 140 (mm). +Tc n dao trc chnh: 3-5 m/pht. + Tc n dao ngang, dc: 5-10 m/pht. ng c + ng c trc chnh: 5 kw. + ng c cc trc XYZ: 1 kw. + ng c dung dch ct gt 1/8 HP. Kch thc my: + Trng lng tnh / ng thng: 3200/3400 kg. + Kch thc my: 1600 x 1700 x 2600 (mm) Kh nng t ng thay i + Cng c la chn 2 chiu + Thn dao BT 40. + Kh nng t ng thay i dng c: 16 dng c. 4. Chn dao v thng s k thut ca dao: 4. La chn dao cho cc nguyn cng :

GVHD: Trn nh Sn

4.1. Tnh ton ch ct cho cc dng gia cng tnh ton v chn ch ct khi gia cng phay cho cc bc ca nguyn cng, ta dng s tnh ton cho tng dng gia cng nh hnh 3.4

Hnh 3.4: S tnh ton cho cc dng gia cng (a): Gia cng bin dng, (b): Gia cng rnh, (c): Gia cng mt phng v bin dng, (d): Gia cng l

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:9

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

Vn tc ct VC (m/pht) c tra bng ng vi tng loi vt liu lm dao, vt liu gia cng, bin dng cn gia cng, dng gia cng (th, bn tinh hay tinh). + Tnh ch ct khi gia cng bin dng (bng 4.1a): * Chiu su ct a p 0.1ng knh dao D C . * B rng ct a e 0,1ng knh dao D C . * Vn tc ct chn theo vt liu gia cng: khi gia cng nhm c cng 90 HB th V C = 1000 m/pht; khi gia cng thp c cng l 200 HB th V c = 140 - 190 m/pht; khi gia cng thp c cng 63 HRC th VC = 30 - 50 m/pht Bng 4.1a. Quan h gia ng knh dao vi lng ct dao rng khi gia cng bin dng Dc Lng ct dao Dc Lng ct dao Dc Lng ct dao (mm) rng fz (mm/Z) (mm) rng fz (mm/Z) (mm) rng fz (mm/Z) 3 0.01 - 0.02 6 0.03 - 0.07 12 0.08 - 0.13 4 0.02 - 0.04 8 0.05 - 0.09 16 0.09 - 0.15 5 0.03 - 0.06 10 0.07 - 0.12 20 0.10 -.016 + Tnh ch ct khi gia cng mt phng v gia cng bin dng (Hnh 4.1c): Khi chn ch ct tu theo vt liu ta chn vn tc ct, lng ct dao rng chn theo Bng 4.1b. Quan h gia ng knh dao vi lng ct dao rng khi gia cng mt phng v gia cng bin dng Dc Lng ct dao Dc Lng ct dao Dc Lng ct dao (mm) rng fz (mm/Z) (mm) rng fz (mm/Z) (mm) rng fz (mm/Z) 3 0,03 - 0.04 6 0.05 - 0.10 12 0.08 - 0.13 4 0.04 - 0.07 8 0.06 - 0.11 16 0.09 - 0.16 5 0.05 - 0.09 10 0.07 - 0.12 20 0.13 - 0.25 + Tnh ch ct khi gia cng l (Hnh 4.1c): Khi gia cng ta cn ch v lng tin khi dao ct xung v ch chn ng knh dao khi gia cng. Ta c cng thc tnh nh sau: Vf = fz . n . Zn (mm/phut) n..D c Vc = (m/pht)

Vi dao cu ta c s tnh nh Hnh 3.6.

Dc2 Dap ap

10 00 Vc .1000 n= .Dc

(vg/pht)

Hnh 3.5: S tnh ch ct bng dao u cu v chm cu

Ta c cng thc tnh nh sau: Vf = fz . n . Zn SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:10

(mm/pht)

 n mn hc: CAD/CAM/CNC
Ve =

GVHD: Trn nh Sn (m/pht) (vg/pht)

.D ap .n

1000 1000.V e n= .D ap

Dap = 2 a p (Dc2 - a p ) (mm) Vi: Tng t nh chn ch ct khi gia cng mt phng, vi lng ct dao rng c chn nh Bng 4.1c Bng 4.1c. Quan h gia ng knh dao vi lng ct dao rng khi gia cng bng dao cu

Dc (mm) 2 4 5 6

Lng ct dao rng fz (mm/Z) 0.015 - 0.020 0.04 - 0.07 0.05 - 0.09 0.05 - 0.10

Dc (mm) 7 8 10 12

Lng ct dao rng fz (mm/Z) 0.06 - 0.10 0.06 - 0.11 0.07 - 0.12 0.08 - 0.13

Dc (mm) 14 16 18 20

Lng ct dao rng fz (mm/Z) 0.08 - 0.15 0.09 - 0.16 0.09 - 0.16 0.09 - 0.16

Bng 4.1d Bng chn lng chy dao khi phay

4.1/Bc 1:Phay mt uca khun: Chn dao phay mt u c cc thng s k thut nh sau : Chn dao c s hiu R245-063Q22-12M Gc nghing rng:450 , D= 63mm, c 5 li ct , ct th. Chn inserts cho dao phay mt u l loi R245-12 T3 M-PH c GC = 2040.

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:11

 n mn hc: CAD/CAM/CNC Bng thng s tra hm ty vo insert ca mi loi dao phay . Tra bng pha di ta chn hm =0.08

GVHD: Trn nh Sn

Phay mt u: Chn hm=0.08mm,ap=1mm

4.2 Dao phay hc: Chn dao phay th hc c cc thng s k thut nh sau : Chn dao c s hiu R390-020C3-11M050 Gc nghing rng: , Dc = 20, c 3 li ct SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:12

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

Bng tra Gc,ty thuc vo inserts ca dao vi tng loi vt liu phi khc nhau m ta c cc Gc khc nhau.

Chn inserts cho dao:GC =2030

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:13

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

Ch phay th cho hc khun di. Chn fz=0.1mm,ap=0.5mm,ae=10mm

*Chn dao phay tinh hc c cc thng s k thut nh sau : Chn dao c s hiu R216-20B25-050,c D3 =20,c 2 li ct. Bng tra Gc,ty thuc vo inserts ca dao vi tng loi vt liu phi khc nhau m ta c cc Gc khc nhau.

Chn insert cho dao c GC=1030

Ch phay tinh cho hc khun di. Chn fz=0.5mm,ap=0.2mm,ae=10mm SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:14

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

4.3 Dao phay rnh: Chn dao phay rnh c cc thng s k thut nh sau : Chn dao c s hiu R216.23-02050BAK70H 1620 Gc nghing rng: 45 , Dc= 2, c 3 li ct

Ch phay th cho cc tai v rnh y ca khun. Chn fz=0.7mm,ap=0.5mm,ae=1mm Phay th s dng dao phay ngn (dao thp gi) Thng s k thut +Chn ng knh dao Dc = 2 mm. + Chiu di dao: 57 mm + Tc ct cho php: n = + Ch ct F =V f = f v .n. = 6369 x0.3 =1910 .7 (mm/pht). * Vi f v = 0.25 0.5 (mm/vng) l lng chy dao. Tra bng 4.1d + Bc tin S=5 mm.
Vc .1000 40 x1000 = = 6369 (vg/pht) .Dc 3.14 x 2

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:15

 n mn hc: CAD/CAM/CNC Chn dao phay tinh cc rnh c cc thng s k thut nh sau : Chn dao c s hiu R215.24-03050BAC08H 1610 C Dc= 3, c 4 li ct

GVHD: Trn nh Sn

Ch phay tinh cho cc tai v rnh y ca khun. Chn fz=0.07mm,ap=0.2mm ,ae=1mm

Phay tinh ta chn dao phay chm cu. + S me: 4~6 me. Chn Z n = 4 me + Chn dao c ng knh Dc = 3 mm + Chiu di dao: 57mm 1000.V e 1000 x35 = = 7431 (vg/pht) + Tc ct cho php: n = .D ap 3.14 x1.5 *. Vi Dap = 2 a p ( Dc 2 a p ) = 2 0.2(3 0.2) =1.5 (mm), Ve = 35 (m/pht) Tc ct chn theo vt liu gia cng. + Ch ct F =V f = f z .n.Z n = 0.05 x7431 x 4 = 2080 (mm/pht) *. Vi f z = 0.05 0.1 (mm/rng) l lng ct dao rng + Bc tin S=2 mm.

4.4/Chn dao khoan 4 cht nh v: 4.4.1/ Khoan th: - Mi khoan hp kim cng c D = 10 mm, l = 100 mm

Hnh 3.7. Mi khoan hp kim cng *. Dao phay ngn Xs nhiu me Thng s k thut ca dao + S me: 6~8 me. Chn dao Z n = 6 me 1 + ng knh ca dao: 3~20 mm. Chn dao c ng knh 0 mm + Chiu di dao: 50~100 mm * c im: Dao khoan tc rt cao, b mt gia cng bng, khoan t thp thng thng n thp c cng rt cao 60-62 HRC. Vn tc ct c chn theo vt liu. Vi cng 60-65 HRC ta chn VC = 30 50 m/pht SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:16

 n mn hc: CAD/CAM/CNC
Vc .1000 30 x1000

GVHD: Trn nh Sn

+ Tc ct n = .Dc = 3.14 x10 = 955 .42 (vg/pht) + Ch ct F =V f = f z .n.Z n = 0.07 x955 .42 x6 = 401 .27 (mm/pht). * Vi f z = 0.07 0.12 (mm/rng). Bng 4.1b, ta chn f z = 0.07 (mm/rng). + Bc tin S=3 mm.
4.4.2/: Doa 4 cht nh v:

Mi doa hp kim cng Thng s k thut ca dao + S me: 4~8 me. Chn dao Z n = 4 me 6 + ng knh ca dao: 3~20 mm. Chn dao c ng knh mm + Chiu di dao: 50~100 mm

Hnh 3.8. Mi doa hp kim cng Vn tc ct c chn theo vt liu. Vi cng 60-65 HRC ta chn VC = 30 - 50 m/pht Vc .1000 30 x1000 + Tc ct n = .Dc = 3.14 x 6 =1592 ,36 (vg/pht) + Ch ct F =V f = f z .n.Z n = 0.07 x1592 ,39 x 4 = 445 ,8 (mm/pht). * Vi f z = 0.05 0.10 (mm/rng). Bng 4.1b, ta chn f z = 0.05 (mm/rng). + Bc tin S=2 mm.

Chng 3:

THIT K, TCH KHUN,

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:17

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

LP TRNH GIA CNG KHUN CHI TIT NP HP NG C TRN PHN MM Pro ENGINEER
1)Tch khun:
+Bc 1: Vo mi trng gia cng. Sau khi thit k chi tit np hp ng c ta m 1 Flie mi File\New, hp thoi New m ra ta tu chn vo cc mc MANUFACTURING v Mold Cavity , t tn l Khuon v b du tch mc USE DEFAULT TEMPLATE chn OK, hp thoi New File Options m ra, chn n v MMNS_MFG_MOLD ri chn OK.

+Bc 2: Gi chi tit tch khun. T ca s MENU MANAGER pick chut chn Mold Model\ Assemble\ Ref Model\.Ca s Open m ra ta chn phoi_napdc.prt, chn Open. +Bc 3: Gn trc ta . Gn 3 mt phng trong mi trng Part vi 3 mt phng trong mi trng MOLD. Chn . Chn OK ng . Ca s Create Reference Model hin ra ta chn nh hnh v OK kt thc.

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:18

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

+Bc 4: To phi khun. Trong ca s MENU MANAGER chn Mold Model\ Create\ Workpiece\ Manual. Ca s Component Create hin ra ta t tn l phoi_khuon chn OK ng . Ca s Creation Options xut hin, chn Create features, chn OK. Trong ca s MENU MANAGER chn Solid\ Protrusion\ Extrude\ Solid\ Done. Thanh trng thi hin ra, ta chn Placement\ Define. Ca s Sketch hin ra ta chon mt phng MOLD_FRONT chn Sketch, ca s References hin ra ta chn cc mt phng gii hn bt im cho thun tin khi v phc, sau chn Close.

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:19

 n mn hc: CAD/CAM/CNC trc i xng ca chi tit np hp, chn phi

GVHD: Trn nh Sn , chn nh hnh sau xc nh chiu cao ca

Dng cc cng c v phc v mt hnh vung c chiu di 120mm, c tm trng vi

Chn

, chn Done/Return kt thc vic to phi.Ta c phi khun nh hnh

+ Bc 5: To mt phn khun. to mt phn khun ta pick chut chn Parting Surf t ca s Menu Manager.Pick chut chn Create,Pro/Engineer se trnh by ca s Parting Surface Name yu cu ta nhp tn cho mt phn khun. mc Name ta nhp tn cho mt phn khun l sau chn OK chp nhn. Pick chut chn Add >Shadow >Done Pro/Engineer s trnh by ca s FEATURE REFS yu cu ta pick chut chn mu sn phm. Pick chut chn Done/Return ra lnh cho h thng Pro/Engineer thc hin lnh to mt phn khun.Kt thc lnh ta c mt phn khun nh hnh sau:

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:20

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

+Bc 6: Chia khun thnh hai na khun. thc hin vic phn mnh khun ta pick chut chn Mold Volume, t ca s MOLD pick chut chn Split bo cho Pro/Engineer bit ta mun tch khun.Sau khi chia khun thnh hai na khun. Kt thc vic to khun, chn Save.

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:21

 n mn hc: CAD/CAM/CNC +Bc 7: M khun

GVHD: Trn nh Sn

2.Khi to mt nguyn cng cho gia cng

+Bc 1: Vo mi trng gia cng. Sau khi tch khun cho chi tit gt tn ta m 1 Flie mi (File\New), hp thoi New m ra ta tu chn vo cc mc MANUFACTURING v NC ASSEMBLY, t tn l GiaCongKhuonDuoi v b du tch mc USE DEFAULT TEMPLATE chn OK v chn n v MMNS_MFG_NC ri chn OK. +Bc 2: Gi chi tit cn gia cng. T Insert\Reference Model\Assemble. Ca s Open m ra ta chn long.prt, chn Open. +Bc 3: Gn trc ta . Gn 3 mt phng trong mi trng Part vi 3 mt phng trong mi trng NC. Chn Mate hoc Align sao cho vt th v tr thun li. Chn Model hin ra ta chn Inherited. Chn OK kt thc. ng . Ca s Create Reference

+Bc 4: To phi ban u. Chn Insert\Workpice\Create. Ca s Message Input Windown hin ra ta t tn l phoi-gc-long chn ng . Trn ca s Menu Manager mi chn

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:22

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

Solid\Protrusion\Solid\Extrude\Done. Trong khung la chn ca chng trnh chn mc Placement\Define chn mt mt ca vt th, trong ca s Sketch chn Sketch, ca s References hin ra ta gii hn bt im sau chn Close, v mt mt phng lm c s thc hin lnh Extrude. Sau c ty chn khong cch to phi gia cng. + Bc 5: Thit lp cc thng s k thut cho my. T Resources\Work Center, lc ny ca s Machine Tool Setup m ra. Ta chn thng s ca my nh cc thng s sau: Trong mc Machine Name: MACH01 + Machine Type: Mill + Number of Axis: 3 Axis. Trong mc Spinde thit lp cc thng s sau: + Maximum Speed: +Horsepower : Trong mc Feed: +Rapid Traverse: MMPM + Rapid Feed rate :0.5 Trong mc cutting tools (tool change time: 5 sec) Trong mc Travel + X Axis Travel: 500 500 +Y Axis Travel: 250 250 + X Axis Travel: 200 200 Kt thc vic thit lp thng s k thut cho my chn Apply\OK. + Bc 6: Thit lp to ban u cho dao. Chn biu tng trn mn hnh ca chng trnh, ca s COORDINATE SYSTEM hin ra, chn 3 mt phng vung gc ti mt im, qua th Orientation iu chnh sao cho trc z hng ln trn phi, cn trc x v y th hng theo cc cnh ca phi. Kt thc vic thit lp ta ta chn OK + Bc 7: Thit lp cc thng s ca ch ct Chn Steps\Operation ca s Operation Setup hin ra, chn biu tng MACH01 ta va thit lp. Chn th Machine Zero, chn biu tng v chn my v chn trc ta

ASC0 m ta thit lp bc trc. Trong th Surface, chn biu tng v ca s Retract Setup hin ra, chn mt phng thun li gia cng, trong th Value ta nhp gi tr 5, chn OK. Trong th Tolerance gi tr mc nh 1. Chn Apply\OK kt thc thit lp bc cng ngh.

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:23

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

3.Lp trinh gia cng cho bc cng ngh phay

3.1/Chn my v thit lp gc ta : 3.1.1)Phay mt u: To Mill Window. Chn Sketch, chn , chn , chn Placement, chn mt trn ca phi v kt

vo mi trng Sketch, ca s Sketch xut hin chn Sketch, ca s

References, xut hin v ta gii hn im cho qua trnh v Sketch. Tch chn

thc v Sketch, chn kt thc to Window cho qu trnh gia cng. Chn Steps\Face, ca Menu Manager hin ra, tu chn Name, Tools, Parametets, Mach Geom chn Done. Ca s Message Input Window t tn PHAYMATDAU, chn Ca s Tools Setup m ra, ta chn theo mt s thng s sau: - Name: T0001 - Type: End Milling - Units: Millimeter - Number of Teeth: 5 .

Chn Apply\OK. Ca s Edit Parameters of Squence PHAYMATDAU thit lp cc thng s theo nh sau: - CUT _FEED: 140 mm/phut - STEP_DEPTH: 0.5 mm - STEP_OVER: 40 mm - CLEAR_DIST: 10 mm - SPINDLE_SPEED: 686 vg/phut Chn OK. Ca s Surfaces xut hin, ta chn Mill Window khi hi ta to c, chn kt thc vic chn Surface. Trong Manu Manager chn Play Path\ Screen Play, ca s Play SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:24

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

Path xut hin, x l thy c qu trnh phay mt u. Chn Done Seq lu bc cng ngh va thc hin.

3.1.2)Ph phi: Chn Steps\Volume, v ty chn Name, Tools, Parametets, Window chn Done. Ca s Message Input Window t tn PHAPHOI chn . Ca s Tools Setup m ra, ta chn theo mt s thng s sau: - Name: T0002 - Type: Milling - Units: Millimeter - Number of Teeth: 3

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:25

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

Chn Apply\OK. Ca s Edit Parameters of Squence PHAPHOI thit lp cc thng s theo nh sau: - CUT _FEED: 140 mm/phut - STEP_DEPTH: 0.5 mm - STEP_OVER: 1 mm - SCAN_TYPE: TYPE_3 - CLEAR_DIST: 10 mm - SPINDLE_SPEED: 2228 vg/phut Chn OK, ta chn Mill Window khi hi ta to c. Trong Manu Manager chn Play Path\ Screen Play, ca s Play Path xut hin, x l thy c qu trnh phay mt u. Chn Done Seq lu bc cng ngh va thc hin.

3.1.3)Phay tinh: Chn Steps\Profile, v ty chn Name, Tools, Parametets, Window chn Done. Ca s Message Input Window t tn PHAYTINH chn . Ca s Tools Setup m ra, ta chn theo mt s thng s sau: - Name: T0003 - Type: Milling - Units: Millimeter - Number of Teeth: 3

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:26

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

Chn Apply\OK. Ca s Edit Parameters of Squence PHAYTINH thit lp cc thng s theo nh sau: - CUT _FEED: 743 mm/phut - STEP_DEPTH: 0.05 mm - STEP_OVER: 1mm - CLEAR_DIST: 1mm - SPINDLE_SPEED: 3713 vg/phut Chn OK, ta chn Mill Window khi hi ta to c. Trong Manu Manager chn Play Path\ Screen Play, ca s Play Path xut hin, x l thy c qu trnh phay mt u. Chn Done Seq lu bc cng ngh va thc hin. 3.1.4/Phay th cc rnh: Chn Steps\Volume, v ty chn Name, Tools, Parametets, Window chn Done. Ca s Message Input Window t tn PHAYTHOCACRANH chn Ca s Tools Setup m ra, ta chn theo mt s thng s sau: - Name: T0004 - Type: Milling - Units: Millimeter - Number of Teeth: 4 .

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:27

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

Chn Apply\OK. Ca s Edit Parameters of Squence PHAPHOI thit lp cc thng s theo nh sau: - CUT _FEED: 165 mm/phut - STEP_DEPTH: 0.5 mm - STEP_OVER: 0.5mm - SCAN_TYPE: TYPE_3 - CLEAR_DIST: 10 mm - SPINDLE_SPEED: 4356 vg/phut Chn OK, ta chn Mill Window khi hi ta to c. Trong Manu Manager chn Play Path\ Screen Play, ca s Play Path xut hin, x l thy c qu trnh phay mt u. Chn Done Seq lu bc cng ngh va thc hin.

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:28

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

3.1.5)Phay tinh cc rnh: Chn Steps\Profile, v ty chn Name, Tools, Parametets, Window chn Done. Ca s Message Input Window t tn PHAYTINH chn . Ca s Tools Setup m ra, ta chn theo mt s thng s sau: - Name: T0003 - Type: Milling - Units: Millimeter - Number of Teeth: 5

Chn Apply\OK. Ca s Edit Parameters of Squence PHAYTINH thit lp cc thng s theo nh sau: - CUT _FEED: 546 mm/phut - STEP_DEPTH: 0.2 mm - CLEAR_DIST: 10mm - SPINDLE_SPEED: 3713 vg/phut Chn OK, ta chn Mill Window khi hi ta to c. Trong Manu Manager chn Play Path\ Screen Play, ca s Play Path xut hin, x l thy c qu trnh phay mt u. Chn Done Seq lu bc cng ngh va thc hin. 3.1.6/Khoan 4 l:
a/Nguyn cng khoan th l 10: Gm cc bc sau: Trong Menu Manager chn Machining NC Sequence New Sequence Machining Holemaking Done Drill Standard Done. Trong menu bn di, nh du cc Name, Comments, Tool, Parameters, v Holes, sau chn Done. Xut hin bng Tool Setup v in cc thng s dao nh hnh 4.18 Chn Done>Set, xut hin hp thoi Param Tree, chn cc thng s nh hnh 3.18

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:29

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

Hnh 4.18: Cc thng s k thut khi khoan th l 10 Chn Done, xut hin bng HoleSet, ta chn cc thng s nh hnh 4.19 Chn Ok>Done Return>Play Path>Nc Check xem m phng gia cng. Chn Done Seq kt thc nguyn cng. Xut file CNC: Chn CL Data>Output>Select One>SELECTFEAT>Operation. Chn nguyn cng phay th ang gia cng, chn Done>File>Done, xut hin bng, t tn nguyn cng l khoantho12 ri save, chn Done output>Post Process, chn file khoantho12>Open>Done, chn bt k trong PP list, nhp s bt k>Enter>Close>Done/Return. M file khoantho12.tap bng noterpad s c chng trnh gia cng bng my CNC nguyn cng khoan th l 12. b-Nguyn cng khoan tinh l 10: Tng t nh khi khoan th, ta chn dao s 3 c Cutter Diameter l 12, t tn nguyn cng l khoantinh12, ta c m phng nh hnh 4.20

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:30

 n mn hc: CAD/CAM/CNC **Kt ni 7 bc cng ngh thnh mt cng on hon thnh.

GVHD: Trn nh Sn

T Menu Manufacture\Machining \CL data\Selec set\Seleat\Creat\Enter ouput set name: t tn l Lien-ket\. Trong mc CREAT SET\Select All\Done. Kt thc vic kt ni bn nguyn cng thnh mt cng on. Trn Menu Path\File\OutputType\File\Interactive\Done. Lc ny hp thoi save a copy ta t tn Hoan-Thanh. xem kt qu vic kt ni, t Menu\Path\Done output\Cl Data\Nc check\Run. Lc ny trn mn hnh chy ln lt t nguyn cng 1 n nguyn cng 5. Cui cng xut File chng trnh\Done\Return\Post Process, lc ny hp thoi Open xut hin, ta chn File\ Hoan-Thanh-cd1\Open\Done, lc ny xut hin PP List ta kch chut vo Uncx01.P01, mc ENTER PROGRAM NUMBER ta nhp vo mt s bt k, sau chn Enter. Lc ny mun m c chng trnh gia cng ta m file Hoan-Thanh.tap.

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:31

 n mn hc: CAD/CAM/CNC

GVHD: Trn nh Sn

Chng 1: GII THIU V CNG NGH CAD-CAM-CNC

1.Gii thiu chung v CAD/CAM trong lnh vc ch to khun mu:..............2 2.Vai tr v chc nng ca CAD trong h thng sn xut tch hp (CIM):........2 COMPUTER INTEGRATED MANUFACTURING (CIM) 3. phng php m t khi hnh hc (solid):.....................................................3 4. ng dng CAD/CAM trong ch to khun mu:...........................................3

Chng 2: PHN TCH THIT K V CHN CC THNG S. .5 K THUT

1.c im v sn phm ca chi tit gia cng:.................................................. 6 2.Tnh nng k thut ca chi tit gia cng.:.......................................................10 3. Chn my gia cng :.......................................................................................10 4. Chn dao v thng s k thut ca dao :........................................................11

CHNG 3: THIT K, TCH KHUN, LP TRNH GIA CNG KHUN CHI TIT NP HP NG C TRN PHN MM Pro/ ENGINEER
1.Tch khun:.........................................................................................................16 2.Khi to mt nguyn cng cho gia cng:.........................................................20 3.Lp trinh gia cng cho bc cng ngh phay:......................................................21 3.1)Lp trnh cho bc cng ngh phay khun trn:............................................21 3.2) Lp trnh cho bc cng ngh phay khun di:..........................................28

SVTH: Nguyn Vn Qunh_Lp 06CDT2 Trang:32