Application for issue of certificate of constructors qualification for welding steel structures acc.

to DIN 18800-7 Manufacturer: ______________________________________________________________________ Street, No.: ________________________ Place: ___________________________________ Telephone: ________________________ Fax: ___________________________________

Factory Owner: Manager: _________________________

________________________

Technical

Callback to: ________________________ Mail:____________________________________

E-

The application is made for the welding workshop: _______________________________________ Street, No.: ___________________________ ____________________________________ Place:

Range of Application
Class B C D

(please mark with a cross)

E without Railway bridges

E With Railway bridges

Information to the class B to E are to be taken in table 10 to 14 of DIN 18800-7

Kind of Application first time extension: expiration of the period of validity: _____________________________________ certificate formerly issued by: _____________________________________ due to change of following premises: _____________________________________

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Kind of welded components / past activities in the class range

(list of welding production, dimensions of the welded components etc. if available please attach separate reference list)

Requested date of workshop inspection: ________________________ Please attach as annex: organisation chart / organigram

(Place, Date)

(Stamp, Name, signature)

Information of the Manufacturer

Statements of Germanischer Lloyd (please do not fill out)

1 1.1 1.1.1

Range of Application Area of Welding Works Standards and Regulations to be applied: DIN 4112, Temporary structures (static) DIN 4112, Temporary structures (dynamic) DIN 4119. Flat bottom-tanks DIN 4131, Steel radio towers and masts (static) DIN 4131, Steel radio towers and masts (dynamic) DIN 4132, crane runways, steel structures DIN4133, Steel stacks (static) DIN 4133, Steel stacks (dynamic) DIN 4420, Service- and working scaffolds DIN 4421, Loaded scaffolding DIN 15018, Cranes DIN 18801, Steel construction buildings DIN 18808, Steel structures consisting of hollow sections predominantly static load DIN technical report 103, steel bridges DIN 19704, Hydraulic steel structures DIN 22261, Excavators, spreaders and auxiliary equipment in opencast lignite mines DIN 24117, Distributor masts for concrete 2-9

pump RiI 804, Railway bridges other Range of application (remarks under 1.1.2) 1.1.2 1.2 1.3 Remarks: Welding processes (Nomenclature no. to ISO 4063): Base material grades; minimum / maximum thickness (e. g. DIN EN 10025-S235JR, thickness 4-20 mm): Welding consumables and auxiliaries incl. designation acc. to Standard and /or brand name (e.g. DIN EN 499 E 42 4 B) Specials / serial production serial production: Yes In case of Yes" explanation: No -------------------------------------------

1.4

1.5

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Information of the Manufacturer

Statements of Germanischer Lloyd (please not fill out)

2. 2.1 2.2 2.3 2.3.1

STAFF Number of employees in technical office: Number of employees in the workshop and assembling: Welding personnel, which is permanently employed by the company: Responsible welding supervisor personal(s) 1) 2) Name, first name: Born on: Area of reponsibility: Is the responsible welding supervisor permanently employed? Yes No 5) Professional education / training Foreman Master Technician Engineer
3)

2.3.1. 1

since: Examination on: Examination on: since:

Engineer (grad.) Examination on: 2.3.1. 2 Welding education

3)

Welders Trainer Examination on: Welding master Examination on: Welding specialistExamination on: Welding TechnicianExamination on: 2.3.1. 3 Welding EngineerExamination on: Other special welding knowledge acc. to ISO 14731 (not applicable if education according to 2.3.1.2 is available) 3) special specific 2.3.1. 4 basic Additional tasks of the responsible welding supervisor personal conduction of welder tests supervision of NDT
1) 4)

For several persons information in way of a formless annex.

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2)

3)

4) 5)

Professional education / training as annex in tabular form. Please attach copies of the certificates. Please attach copies of the education of the non destruction test certificates. If No please specify the number and names of the other companies.

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Information of the Manufacturer 2.3.2 Deputy welding supervisor personal(s) Name, first name: Born on: Area of responsibility Professional education / training Foreman Master Technician Engineer Engineer (grad.) 2.3.2. 2 Welding education
3) 3) 1) 2)

Statements of Germanischer Lloyd (please not fill out)

2.3.2. 1

since: Examination on: Examination on: since: Examination on:

Welders Trainer Welding master

Examination on: Examination on:

Welding specialist Examination on: Welding TechnicianExamination on: 2.3.2. 3 Welding engineerExamination on: Other special welding knowledge acc. to ISO 14731 (not applicable if education according to 2.3.2.3 is available) 3) special specific 2.3.2. 4 basic Additional tasks of the deputy welding supervisor personal conduction of welder tests supervision of NDT4) 2.3.3 2.3.3. 1 2.3.3. 2
1) 2) 3) 4) 5)

Number of welders Tested workshop welders 5): Tested assembly welders 5):

For several persons information in way of a formless annex. Professional education / training as annex in tabular form. Please attach copies of the certificates. Please attach copies of the education of the non destruction test certificates. Please attach copies of the welder qualification test certificates or a list of with valid welder tests.

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Information of the Manufacturer

Statements of Germanischer Lloyd (please not fill out)

3 3.1 3.2 3.3

FACILITIES

6)

Size of the construction area(s) total approx. in m Size of the welding workshop area(s) total approx. in m Welding machines: Number Kind of welding machine(s) max. electrical current

3.4

Kind and place of storage for the welding consumables and auxiliaries: Re-drying facilities for the welding consumables (e.g. baking ovens): Kind and place of storage for the base materials: Machines for forming and preparation of weld seams: Cranes and elevators: (Number and max. tonnage capacity) Tack- and welding equipment:

3.5

3.6

3.7

3.8

3.9

3.10

Equipment for pre- and post weld heat treatment: Equipment for non-destructive, destructive and metallographical tests: In-house:

3.11

3.11. 1 3.11. 2
6)

External, name of subcontractor:

Please use separate sheet if the existing place is not sufficient.

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Information of the Manufacturer

Statements of Germanischer Lloyd (please not fill out)

4 4.1

QUALITY ASSURANCE - In-house production control (FPC) Responsible: Name, first name: Kind of identification of prefabricated products:

4.2

Quality requirements according to ISO 3834 Questions (Quality requirements)

a.

Which operational regulations for the conduction and responsibilities of the contract- and construction checking are applicable under consideration of the welding requirements?

b.

How are subcontractor(s) for welding works being selected and controlled / checked? How is ensured, that the subcontractor(s) is able to fulfil the quality requirements of the contract?

c.

Which company personal will be deployed for quality checks of welding works?

d.

How are the in-house equipments continuously being checked? (e.g. functional efficiency, exactness and requirements of the employment protection).

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QUALITY ASSURANCE e. For which base material grades and welding processes welding procedures specifications (WPS) are available?

Statements of Germanischer Lloyd (please not fill out)

f.

Which operational regulations for quality checks before, during and after welding are available?

g.

How do the technical qualifications / instructions as well as the testing of the welders / operators take place?

h.

Which action will be started if quality deviations are found?

i.

In which way the identification and traceability of the base materials and the components are to be carried out?

j.

Which quality records were conducted and in which way the analysis and documentation is been carried out?

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