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MODEL : 50PG20
CAUTION
50PG20-UA
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
INPUT
MENU
ENTER
VOL
CH
SAFETY PRECAUTIONS
IMPORT ANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An lsolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitary that may be inadvertently introduced during the service operation. If any fuse (or Fusible Resistor) in this monitor is blown, replace it with the same specified type. When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB. Keep wires away from high voltage or high temperature parts.
AC Volt-meter
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on positioin, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1M and 5.2M. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Good Earth Ground such as WATER PIPE, CONDUIT etc.
0.15uF
1.5 Kohm/10W
CANADA: LG Electronics Canada, Inc. 550 Matheson Boulevard East Mississauga, Ontario L4Z 4G3 USA : LG Customer Interactive Center P.O.Box 240007, 201 James Record Road Huntsville, AL 35824 Digital TV Hotline 1-800-243-0000
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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TABLE OF CONTENTS
SPECIFICATIONS.................................................................4 ADJUSTMENT INSTRUCTIONS ..........................................5 TROUBLE SHOOTING GUIDE ...........................................11 BLOCK DIAGRAM...............................................................41 EXPLODED VIEW...............................................................44 EXPLODED VIEW PARTS LIST .........................................45 SCHEMATIC DIAGRAM.......................................................... PRINTED CIRCUIT BOARDS .................................................
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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SPECIFICATIONS
42PG20 (42PG20-UA) 42PG20C (42PG20C-UA) 41.3 x 30.2 x 12.2 inches 1048.0 x 766.0 x 310.0 mm 41.3 x 28.1 x 3.3 inches 1048.0 x 713.0 x 83.5 mm 61.7 pounds / 28.0 kg 54.2 pounds / 24.6 kg 50PG30 (50PG30F-UA) 48.9 x 34.9 x 14.6 inches 1242.0 x 887.6 x 370.0 mm 48.9 x 32.6 x 3.5 inches 1242.0 x 827.2 x 88.0 mm 86.6 pounds / 39.3 kg 76.3 pounds / 34.6 kg 50PG60 (50PG60F-UA) 48.9 x 34.9 x 14.6 inches 1242.0 x 887.6 x 370.0 mm 48.9 x 32.6 x 3.5 inches 1242.0 x 827.2 x 88.0 mm 86.6 pounds / 39.3 kg 76.3 pounds / 34.6 kg 50PG20 (50PG20-UA) 50PG20C (50PG20C-UA) 48.9 x 34.9 x 14.6 inches 1242.0 x 887.6 x 370.0 mm 48.9 x 32.6 x 3.5 inches 1242.0 x 827.2 x 88.0 mm 86.6 pounds / 39.3 kg 76.3 pounds / 34.6 kg 60PG30 (60PG30F-UA) 57.3 x 38.8 x 16.3 inches 1455.0 x 985.0 x 414.0 mm 57.3 x 38.5 x 15.8 inches 1455.0 x 914.8 x 82.8 mm 137.6 pounds / 62.4 kg 127.8 pounds / 58.0 kg 60PG60 (60PG60F-UA) 57.3 x 38.8 x 16.3 inches 1455.0 x 985.0 x 414.0 mm 57.3 x 38.5 x 15.8 inches 1455.0 x 914.8 x 82.8 mm 137.6 pounds / 62.4 kg 127.8 pounds / 58.0 kg
Weight
Without stand
Weight
Without stand
Weight
Power requirement Television System Program Coverage External Antenna Impedance Operating Temperature Operating Humidity Environment condition Storage Temperature Storage Humidity
AC100-240V ~ 50/60Hz NTSC-M, ATSC, 64 & 256 QAM VHF 2-13, UHF 14-69, CATV 1-135, DTV 2-69, CADTV 1-135 75 ohm 32 ~ 104F (0 ~ 40C) Less than 80% -4 ~ 140F (-20 ~ 60C) Less than 85%
The specifications shown above may be changed without prior notice for quality improvement.
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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ADJUSTMENT INSTRUCTIONS
1. Application Range
This spec. sheet is applied to all of the PU84A chassis.
2. Specification
(1) Because this is not a hot chassis, it is not necessary to use an isolation transformer. However, the use of isolation transformer will help protect test instrument. (2) Adjustment must be done in the correct order. (3) The adjustment must be performed in the circumstance of 255cC of temperature and 6510% of relative humidity if there is no specific designation. (4) The input voltage of the receiver must keep 100~240V, 50/60Hz. Caution : 42PG20-UA must keep 100 ~ 120V, 50/60Hz. (5) The receiver must be operated for about 15 minutes prior to the adjustment. After RGB Full White in HEAT-RUN Mode, the receiver must be operated prior to the adjustment. O Enter into HEAT-RUN MODE (1) Press the POWER ON KEY on R/C for adjustment. (2) Press the ADJ KEY on R/C and enter EZ ADJUST Select 4. White Pattern by using D/E(CH +/-) and press ENTER(V) Select White by using F / G (VOL +/-) and press ENTER(V)
O
(4) Click Read tab, and then load download file(XXXX.bin) by clicking Read
(5) Click Auto tab and set as below (6) Click Run. (7) After downloading, check OK message.
- Set is activated HEAT run without signal generator in this mode. - Single color pattern ( RED / BLUE / GREEN ) of HEAT RUN MODE uses to check panel. Caution: If you turn on a still screen more than 20 minutes (Especially digital pattern, cross hatch pattern), an after image may be occur in the black level part of the screen.
3. Download
(1) Execute ISP program Mstar ISP Utility and then click Config tab. (2) Set as below, and then click Auto Detect and check OK message If display Error, Check connect computer, jig, and set. (3) Click Connect tab. If display Cant , Check connect computer, jig, and set.
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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ADJUSTMENT INSTRUCTIONS
4. ADC Process
4-1. PC Input ADC
(1) Auto RGB Gain/Offset Adjustment
1) Convert to PC in Input-source I2C COMMAND: 0xF4 (SELECT_INPUT) 0x00 0x60 (RGB) cf. 0x10(TV), 0x20(AV), 0x40(COMPONENT), 0x60(RGB), 0x90(HDMI) 2) Signal equipment displays Output Voltage : 700 mVp-p Impress Resolution XGA (1024 x 768 @ 60Hz) Model : 60 in Pattern Generator Pattern : 65 in Pattern Generator (MSPG-925 SERISE) [gray pattern that left & right is black and center is white signal (Refer below picture)]. Adjustment pattern (RGB, COMPONENT) 3) Adjust by commanding AUTO_COLOR_ADJUST(0xF1) 0x00 0x02 instruction.
(2) Confirmation
1) We confirm whether 0xB6(RGB) address of EEPROM 0xA2 is 0xAA or not. 2) If 0xB6(RGB) address of EEPROM 0xB2 isnt 0xAA, we adjust once more 3) We can confirm the ADC values from 0xB0~0xB5(RGB) addresses in a page 0xA2 [ Manual ADC process using Service Remocon. After enter Service Mode by pushing ADJ key, execute ADC Adjust by pushing G key at 0. ADC CALIBRATION .
2) Signal equipment displays Impress Resolution 480i MODEL : 209 in Pattern Generator(480i Mode) PATTERN : 65 in Pattern Generator(MSPG-925 SERISE) 3) Adjust by commanding AUTO_COLOR_ADJUST(0xF1) 0x00 0x02 instruction 4) Signal equipment displays Impress Resolution 1080i MODEL : 223 in Pattern Generator(1080i Mode) PATTERN : 65 in Pattern Generator(MSPG-925 SERISE) 5) Adjust by commanding AUTO_COLOR_ADJUST(0xF1) 0x00 0x02 instruction [ Manual ADC process using Service Remocon. After enter Service Mode by pushing ADJ key, execute ADC Adjust by pushing G key at 0. ADC CALIBRATION.
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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ADJUSTMENT INSTRUCTIONS
4-3. Confirmation
(1) We confirm whether 0xBF(480i)/0xC8(1080i) address of EEPROM 0xA2 is 0xAA or not. (2) If 0xBF(480i)/0xC8(1080i) address of EEPROM 0xA2 isnt 0xAA, we adjust once more (3) We can confirm the ADC values from 0xB9 ~ 0xBE(480i) / 0xC2 ~ (1080i) addresses in a page 0xA2 [ Manual ADC Confirmation using Service Remocon. After enter Service Mode by pushing INSTART key.
Caution: Each PCB assembly must be checked by check JIG set. (Because power PCB Assembly damages to PDP Module, especially be careful) Caution: Set up RF mode(noise) before voltage adjustment.
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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ADJUSTMENT INSTRUCTIONS
6. DDC EDID Write (MODEL NAME:
LG TV)
O
Caution: Press the POWER ON KEY on R/C before EDID download. EDID download is processed automatically through RS-232C PC(for communication through RS-232C), UART baud rate: 115200 bps
O
O O
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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ADJUSTMENT INSTRUCTIONS
7. Adjustment of White Balance
Caution: Press the POWER ON KEY on R/C before W/B adjustment.
Change target luminance and range of the Auto adjustment W/B equipment.
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ADJUSTMENT INSTRUCTIONS
<Temperature: WARM> - R-Cut / G-Cut / B-Cut is set to 64 - Control G-Gain and B-Gain. - Each gain is limited to 192
9. RS-232C
Press In-start key and select 3.Baud Rate menu. Check RS232C after changing Baud Rate 115200.
10. OPTION
(1) Press ADJ R/C In-start key and select 0.AREA OPTION (2) Select Country by using F/G(VOL +/-) in accordance with destination
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Check Q706 Output Voltage Level (5V) Y Check IC706 #2 Pin Voltage Level 2.6V Y
Replace Q801
Replace 100
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Replace Power
Replace Cable
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TOn
TOff
Vs
TVsR 1) Min 100ms TVsF
Power_on
3 Sec
Power_off
3 Sec Min. 2Frame (Recommend: 2 sec)
DISPEN
Normal Display
Description Time interval between 90% of Vcc and 10% of Vs when Power On Time interval between 10% of Vs and 90% of Vcc when Power Off Rising Time of Va (10% to 90%) Falling Time of Va (90% to 10%) Rising Time of Vs (10% to 90%) Falling Time of Vs (90% to 10%) Time interval between 90% of Vcc and 90% of Vs when Power On
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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A7
A6
A0
SCL (continue) SDA (continue) ACK By Slave D7 D6 Command Data for Addr D0 ACK Stop By Slave By Master
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Replace IC703
Check TP Clock, Data, Sync R440, R441, R442 Y Check Demodulator Input Clock X400 (25MHz)
Replace it
Y Check Mstar LVDS output #33(TXAC-) , #32(TXAC+) , #17(TXBC-) , #16(TXBC+) Y Check PDP Module Control board Refer to Module CAS N
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Replace it
Replace it
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Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Replace connector
Check signal C833, C834, C835, C838, C839, C840 Y Check signal IC601 output R631, R632, R633 Y
Replace it.
Replace it
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Check JK607 Y
Replace connector
Check signal,Hsync, Vsync R673, R674 Y Check signal R678, R679, R680 Y
Replace it.
Replace it.
Replace it
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Check AV Cable / S-Video Cable Y Check JK601 (Rear) Check JK604 (Side) Y Check signal C948 (Composite), C991 / C992 (S-Video) (Rear) C949 (Composite) Y Check signal C111 (Composite), C109 / C110 (S-Video) (Rear) C174 (Composite) (Side) Y N N
Replace connector
Replace it.
Replace it
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Y N Replace connector
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
N Replace it N Replace it N Replace it or re-download
- 28 N Replace it N Replace it
Check EDID NVRAM (IC801, 802, 804) Power & I2C Signal (#5, #6)
Check HDCP Key NVRAM (IC102) Power & I2C Signal (#5, #6)
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Replace it.
Re-check
Check Signal L919, L920 Y Check Signal L509, L510, L511, L512 Y Check Connector JK501 Y
Replace it.
Replace it
Replace connector
Check speaker Y
Replace speaker
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Replace it
Check SIF buffer signal Y Check SIF signal C409 Y Follow procedure All source audio trouble shooting
Replace it
Replace it
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Check Connector JK602 / JK603 (Component) JK607 (RGB) JK601 / JK604 (AV Rear, AV Side) N Replace connector Y Check Audio clock R1036
Replace it
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
Maybe Mstar has problems N Replace it N Replace it N Replace it or IC602
Check signal R618 / R619 (Component1) R645 / R646 (Component2) R654 / R655 (RGB) R6092 / R6094 (AV Rear) R6090 / R6096 (AV Side)
- 36 N Replace it
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Check EDID NVRAM (IC801, 802, 804) Power & I2C Signal (#5, #6) Y Follow procedure All source audio trouble shooting
Replace it or re-download
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Check JK804 Y
Replace it
Replace it
Exception - USB power could be disabled by inrushing current - In this case, remove the device and try to reboot the TV (AC power off/on)
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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BLOCK DIAGRAM
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16V
1 2
16V_AUDIO
12V
5 6
5VST 9
12
5V_MNT
17
12V
AC_DET
18
RL_ON
19
+5V_GENERAL +3.3V_MULTI
VAVS_ON 20
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
IC604 $0.07 AT24C02 IC701 $0.2 SC4215IS $0.13 IC702 SC156515M +1.2V_PVSB $0.26 IC601 STMAV340 $0.35 IC715 M62320FP
+1.2V_DVDD
M5V_ON
21
GND
13 14 15 16
BLOCK DIAGRAM
- 42 USB $0.05 IC805 AZ1117-3.3V +3.3V_MST IC602 $0.08 74HC4066 $0.07 IC801,2,4 AT24C02*3ea $0.13 IC706 AZ1085S
+2.6V_MVDD +2.6V_VDD_DDR
IC803 $ TMDS351PA G
IC104 $0.06 Reset triger 74LVC14APW IC200, 201 $1.31 DDRAM HY5DU561622FTP*2ea
+1.25V_AVDD_DVI
IC100
LGE1854C
IC603 $0.3 MAX3232
NOTES
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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EXPLODED VIEW
300
301
560
571
570
561
304 208
200
580
209
207 250 206 205 201 240 203 A2 590 501 204 603 520 602 601
202
400
401
900
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Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
MAIN(TOP)
MAIN(BOTTOM)
CONTROL(TOP)
CONTROL(BOTTOM)
PRE AMP(TOP)
PRE AMP(BOTTOM)
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
P/NO : MFL42027501
CANADA: LG Electronics Canada, Inc. 550 Matheson Boulevard East Mississauga, Ontario L4Z 4G3 USA : LG Electronics Alabama, Inc. P.O.Box 240007, 201 James Record Road Bldg 3 Huntsville, AL 35824