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PLASMA TV SERVICE MANUAL


CHASSIS : PU84A

MODEL : 50PG20
CAUTION

50PG20-UA

BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

INPUT

MENU

ENTER

VOL

CH

SAFETY PRECAUTIONS
IMPORT ANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

General Guidance
An lsolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitary that may be inadvertently introduced during the service operation. If any fuse (or Fusible Resistor) in this monitor is blown, replace it with the same specified type. When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB. Keep wires away from high voltage or high temperature parts.

Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet. Do not use a line Isolation Transformer during this check. Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each esposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to 0.5mA. In case any measurement is out of the limits sepcified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.

Leakage Current Hot Check circuit

AC Volt-meter
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on positioin, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1M and 5.2M. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Good Earth Ground such as WATER PIPE, CONDUIT etc.
0.15uF

To Instrument's exposed METALLIC PARTS

1.5 Kohm/10W

CANADA: LG Electronics Canada, Inc. 550 Matheson Boulevard East Mississauga, Ontario L4Z 4G3 USA : LG Customer Interactive Center P.O.Box 240007, 201 James Record Road Huntsville, AL 35824 Digital TV Hotline 1-800-243-0000

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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TABLE OF CONTENTS
SPECIFICATIONS.................................................................4 ADJUSTMENT INSTRUCTIONS ..........................................5 TROUBLE SHOOTING GUIDE ...........................................11 BLOCK DIAGRAM...............................................................41 EXPLODED VIEW...............................................................44 EXPLODED VIEW PARTS LIST .........................................45 SCHEMATIC DIAGRAM.......................................................... PRINTED CIRCUIT BOARDS .................................................

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

SPECIFICATIONS
42PG20 (42PG20-UA) 42PG20C (42PG20C-UA) 41.3 x 30.2 x 12.2 inches 1048.0 x 766.0 x 310.0 mm 41.3 x 28.1 x 3.3 inches 1048.0 x 713.0 x 83.5 mm 61.7 pounds / 28.0 kg 54.2 pounds / 24.6 kg 50PG30 (50PG30F-UA) 48.9 x 34.9 x 14.6 inches 1242.0 x 887.6 x 370.0 mm 48.9 x 32.6 x 3.5 inches 1242.0 x 827.2 x 88.0 mm 86.6 pounds / 39.3 kg 76.3 pounds / 34.6 kg 50PG60 (50PG60F-UA) 48.9 x 34.9 x 14.6 inches 1242.0 x 887.6 x 370.0 mm 48.9 x 32.6 x 3.5 inches 1242.0 x 827.2 x 88.0 mm 86.6 pounds / 39.3 kg 76.3 pounds / 34.6 kg 50PG20 (50PG20-UA) 50PG20C (50PG20C-UA) 48.9 x 34.9 x 14.6 inches 1242.0 x 887.6 x 370.0 mm 48.9 x 32.6 x 3.5 inches 1242.0 x 827.2 x 88.0 mm 86.6 pounds / 39.3 kg 76.3 pounds / 34.6 kg 60PG30 (60PG30F-UA) 57.3 x 38.8 x 16.3 inches 1455.0 x 985.0 x 414.0 mm 57.3 x 38.5 x 15.8 inches 1455.0 x 914.8 x 82.8 mm 137.6 pounds / 62.4 kg 127.8 pounds / 58.0 kg 60PG60 (60PG60F-UA) 57.3 x 38.8 x 16.3 inches 1455.0 x 985.0 x 414.0 mm 57.3 x 38.5 x 15.8 inches 1455.0 x 914.8 x 82.8 mm 137.6 pounds / 62.4 kg 127.8 pounds / 58.0 kg

MODELS With stand Dimensions (Width x Height x Depth) Without stand

Weight

With stand Without stand MODELS With stand

Dimensions (Width x Height x Depth)

Without stand

Weight

With stand Without stand MODELS With stand

Dimensions (Width x Height x Depth)

Without stand

Weight

With stand Without stand

Power requirement Television System Program Coverage External Antenna Impedance Operating Temperature Operating Humidity Environment condition Storage Temperature Storage Humidity

AC100-240V ~ 50/60Hz NTSC-M, ATSC, 64 & 256 QAM VHF 2-13, UHF 14-69, CATV 1-135, DTV 2-69, CADTV 1-135 75 ohm 32 ~ 104F (0 ~ 40C) Less than 80% -4 ~ 140F (-20 ~ 60C) Less than 85%

The specifications shown above may be changed without prior notice for quality improvement.

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS
1. Application Range
This spec. sheet is applied to all of the PU84A chassis.

2. Specification
(1) Because this is not a hot chassis, it is not necessary to use an isolation transformer. However, the use of isolation transformer will help protect test instrument. (2) Adjustment must be done in the correct order. (3) The adjustment must be performed in the circumstance of 255cC of temperature and 6510% of relative humidity if there is no specific designation. (4) The input voltage of the receiver must keep 100~240V, 50/60Hz. Caution : 42PG20-UA must keep 100 ~ 120V, 50/60Hz. (5) The receiver must be operated for about 15 minutes prior to the adjustment. After RGB Full White in HEAT-RUN Mode, the receiver must be operated prior to the adjustment. O Enter into HEAT-RUN MODE (1) Press the POWER ON KEY on R/C for adjustment. (2) Press the ADJ KEY on R/C and enter EZ ADJUST Select 4. White Pattern by using D/E(CH +/-) and press ENTER(V) Select White by using F / G (VOL +/-) and press ENTER(V)
O

(4) Click Read tab, and then load download file(XXXX.bin) by clicking Read

(5) Click Auto tab and set as below (6) Click Run. (7) After downloading, check OK message.

- Set is activated HEAT run without signal generator in this mode. - Single color pattern ( RED / BLUE / GREEN ) of HEAT RUN MODE uses to check panel. Caution: If you turn on a still screen more than 20 minutes (Especially digital pattern, cross hatch pattern), an after image may be occur in the black level part of the screen.

3. Download
(1) Execute ISP program Mstar ISP Utility and then click Config tab. (2) Set as below, and then click Auto Detect and check OK message If display Error, Check connect computer, jig, and set. (3) Click Connect tab. If display Cant , Check connect computer, jig, and set.

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS
4. ADC Process
4-1. PC Input ADC
(1) Auto RGB Gain/Offset Adjustment
1) Convert to PC in Input-source I2C COMMAND: 0xF4 (SELECT_INPUT) 0x00 0x60 (RGB) cf. 0x10(TV), 0x20(AV), 0x40(COMPONENT), 0x60(RGB), 0x90(HDMI) 2) Signal equipment displays Output Voltage : 700 mVp-p Impress Resolution XGA (1024 x 768 @ 60Hz) Model : 60 in Pattern Generator Pattern : 65 in Pattern Generator (MSPG-925 SERISE) [gray pattern that left & right is black and center is white signal (Refer below picture)]. Adjustment pattern (RGB, COMPONENT) 3) Adjust by commanding AUTO_COLOR_ADJUST(0xF1) 0x00 0x02 instruction.

4-2. COMPONENT Input ADC


(1) Component Gain/Offset Adjustment
1) Convert to Component in Input-source I2C COMMAND : 0xF4 (SELECT_INPUT) 0x00 0x40 (COMPONENT) cf. 0x10(TV), 0x20(AV), 0x40(COMPONENT), 0x60(RGB), 0x90(HDMI)

(2) Confirmation
1) We confirm whether 0xB6(RGB) address of EEPROM 0xA2 is 0xAA or not. 2) If 0xB6(RGB) address of EEPROM 0xB2 isnt 0xAA, we adjust once more 3) We can confirm the ADC values from 0xB0~0xB5(RGB) addresses in a page 0xA2 [ Manual ADC process using Service Remocon. After enter Service Mode by pushing ADJ key, execute ADC Adjust by pushing G key at 0. ADC CALIBRATION .

2) Signal equipment displays Impress Resolution 480i MODEL : 209 in Pattern Generator(480i Mode) PATTERN : 65 in Pattern Generator(MSPG-925 SERISE) 3) Adjust by commanding AUTO_COLOR_ADJUST(0xF1) 0x00 0x02 instruction 4) Signal equipment displays Impress Resolution 1080i MODEL : 223 in Pattern Generator(1080i Mode) PATTERN : 65 in Pattern Generator(MSPG-925 SERISE) 5) Adjust by commanding AUTO_COLOR_ADJUST(0xF1) 0x00 0x02 instruction [ Manual ADC process using Service Remocon. After enter Service Mode by pushing ADJ key, execute ADC Adjust by pushing G key at 0. ADC CALIBRATION.

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS
4-3. Confirmation
(1) We confirm whether 0xBF(480i)/0xC8(1080i) address of EEPROM 0xA2 is 0xAA or not. (2) If 0xBF(480i)/0xC8(1080i) address of EEPROM 0xA2 isnt 0xAA, we adjust once more (3) We can confirm the ADC values from 0xB9 ~ 0xBE(480i) / 0xC2 ~ (1080i) addresses in a page 0xA2 [ Manual ADC Confirmation using Service Remocon. After enter Service Mode by pushing INSTART key.

(2) 50 Vs Adjustment (refer fig.1)


1) Connect + terminal of D.M.M. to Vs pin of P802, connect -terminal to GND pin of P802. 2) After turning VR901, voltage of D.M.M adjustment as same as Vs voltage which on label of panel right/top (deviation ; 0.5V)

(Fig. 1) 50inch Power PCB Assy Voltage Adjustment

(3) 42 Va Adjustment (refer fig.2)


1) After receiving 100% Full White Pattern, HEAT RUN. 2) Connect + terminal of D.M.M. to Va pin of P811, connect -terminal to GND pin of P811. 3) After turning VR901,voltage of D.M.M adjustment as same as Va voltage which on label of panel right/top (deviation; 0.5V)

Caution: Each PCB assembly must be checked by check JIG set. (Because power PCB Assembly damages to PDP Module, especially be careful) Caution: Set up RF mode(noise) before voltage adjustment.

(4) 42 Vs Adjustment (refer fig.2)


1) Connect + terminal of D. M..M. to Vs pin of P811, connect -terminal to GND pin of P811. 2) After turning VR951, voltage of D.M.M adjustment as same as Vs voltage which on label of panel right/top (deviation ; 0.5V)

5. POWER PCB Assy Voltage Adjustment (Va, Vs voltage Adjustment)


5-1. Test Equipment: D.M.M 1EA 5-2. Connection Diagram for Measuring
Refer to Fig.1, Fig 2

5-3. Adjustment Method


(1) 50 Va Adjustment (refer fig.1)
1) After receiving 100% Full White Pattern, HEAT RUN. 2) Connect + terminal of D.M.M. to Va pin of P802, connect-terminal to GND pin of P802. 3) After turning VR902,voltage of D.M.M adjustment as same as Va voltage which on label of panel right/top (deviation; 0.5V)

(Fig. 2) 42inch Power PCB Assy Voltage Adjustment

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS
6. DDC EDID Write (MODEL NAME:
LG TV)
O

HDMI-3 EDID DATA

Caution: Press the POWER ON KEY on R/C before EDID download. EDID download is processed automatically through RS-232C PC(for communication through RS-232C), UART baud rate: 115200 bps
O

EDID Download Protocol (RS-232C)

O O

RGB EDID DATA

HDMI-1 EDID DATA

HDMI-2 EDID DATA

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS
7. Adjustment of White Balance
Caution: Press the POWER ON KEY on R/C before W/B adjustment.

7-3. Auto-control Interface and Directions


(1) Adjust in the place where the influx of light like floodlight around is blocked. (illumination is less than 10ux). (2) In case of PDP: Measure and adjust after sticking the Color Analyzer (CA-100+, CA210) to the side of the module. In case of LCD: Adhere closely the Color Analyzer ( CA210 ) to the module less than 10cm distance, keep it with the surface of the Module and Color Analyzers Prove vertically.(80~100). (3) Aging time 1) After aging start, keep the power on (no suspension of power supply) and heat-run over 15 minutes. 2) In case of PDP, keep white pattern using inside pattern. 3) In case of LCD, using no signal or full white pattern or the others, check the back light on.
O

7-1. Test Equipment


- Color Analyzer (CS-1000, CA-100+(CH.10), CA-210(CH.10)) [ Please adjust CA-100+ / CA-210 by CS-1000 before measuring --> You should use Channel 10 which is Matrix compensated (White, Red, Green, Blue revised) by CS-1000 and adjust in accordance with White balance adjustment coordinate.
O

Color temperature standards according to CSM and Module

Auto Adjustment Map(RS-232C)

Change target luminance and range of the Auto adjustment W/B equipment.

White balance adjustment coordinate and color temperature

7-4. Manual White Balance


1) Press the ADJ KEY on R/C and enter EZ ASJUST Select 3. Test Pattern by using D/E(CH +/-) and press ENTER(V) Select White by using F / G (VOL +/-) and press ENTER(V) and heat run over 15 minutes. 2) Zero Calibrate CA-100+ / CA-210, and when controlling, stick the sensor to the center of PDP module surface. 3) Press the ADJ KEY on R/C and enter EZ ASJUST Select 2. White Balance and press G(VOL +) Set test-pattern on and display inside pattern. 4) Control is carried out on three color temperatures, COOL, MEDIUM, WARM. (Control is carried out three times) <Temperature: COOL> - R-Cut / G-Cut / B-Cut is set to 64 - Control R-Gain and G-Gain. - Each gain is limited to 192 <Temperature: MEDIUM> - R-Cut / G-Cut / B-Cut is set to 64 - Control R-Gain and G-Gain. - Each gain is limited to 192
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes LGE Internal Use Only

7-2. Connecting Picture of the Measuring Instrument (On Automatic control )


Inside PATTERN is used when W/B is controlled. Connect to auto controller or push control R/C ADJ Key> Enter the mode of White-Balance, the pattern will come out.

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ADJUSTMENT INSTRUCTIONS
<Temperature: WARM> - R-Cut / G-Cut / B-Cut is set to 64 - Control G-Gain and B-Gain. - Each gain is limited to 192

8. HDCP(High-Bandwidth Digital Contents Protection) SETTING


(1) Connect D-sub Signal Cable to D-Sub Jack (2) Input HDCP key with HDCP-key- in-program (3) HDCP Key value is stored on EEPROM(AT24C512) which is 80~A1 addresses of 0xA0~0xA2 page (4) AC off/ on and on HDCP button of MSPG925 and confirm whether picture is displayed or not of using MSPG925 (5) HDCP Key value is different among the sets.

9. RS-232C
Press In-start key and select 3.Baud Rate menu. Check RS232C after changing Baud Rate 115200.

10. OPTION
(1) Press ADJ R/C In-start key and select 0.AREA OPTION (2) Select Country by using F/G(VOL +/-) in accordance with destination

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Power-Up Boot Fail Trouble Shooting


Check P701 All Voltage Level (16V, 5V) Y N Check Power connector OK ? Y Replace Power board

Check Q706 Output Voltage Level (5V) Y Check IC706 #2 Pin Voltage Level 2.6V Y

Replace Q801

Replace IC706 & Recheck

Check X100 Clock 12MHz Y

Replace 100

Replace IC105 Flash Memory

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

No OSD Trouble Shooting


Check P701Disp_EN, VaVs ON, 5V_MNT Y Check PDPVs,Va Voltage Module 5V N Check GPIO Path

Replace Power

Y Check P302 #33(TXAC-) , #32(TXAC+) , #17(TXBC-) , #16(TXBC+) Y N

Maybe Mstar has problems

Check LVDS Cable

Replace Cable

Y Check PDP Module Control board Refer to Module CAS

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

No OSD Trouble Shooting (Module Power Sequence)


Vcc (5V) Va
TVaR TVaF

TOn

TOff

Vs
TVsR 1) Min 100ms TVsF

Power_on
3 Sec

Power_off
3 Sec Min. 2Frame (Recommend: 2 sec)

DISPEN

Normal Display

Symbol TOn TOff TVaR TVaF TVsR TVsF Ton + TVsR

Description Time interval between 90% of Vcc and 10% of Vs when Power On Time interval between 10% of Vs and 90% of Vcc when Power Off Rising Time of Va (10% to 90%) Falling Time of Va (90% to 10%) Rising Time of Vs (10% to 90%) Falling Time of Vs (90% to 10%) Time interval between 90% of Vcc and 90% of Vs when Power On

Min. 500 20 10 50 100 90 600

Max. 300 300 800 500 2000

unit msec msec msec msec msec msec msec

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Module Control Trouble Shooting


Check P302 SCL,SDA line SCL,SDA line R330, R334 Y Check the IIC To II C Test - Debug Menu IIC Test Remove R330, R334 Check each IC sharing IIC channel N Check Signal

Y Check the PDP Module Control Board

Replace Module Control Board

1 SCL SDA Start By Master 0 0 0 1 1 1 0 W

A7

A6

A1 Command Address Addr=A[7:0] 9

A0

Chip ID Address Byte (0x1C) 9 1

Write ACK only By Slave

SCL (continue) SDA (continue) ACK By Slave D7 D6 Command Data for Addr D0 ACK Stop By Slave By Master

Master : Image Board Slave :PDP Module

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Digital TV Video Trouble Shooting


Check RF Cable Y Check Tuner 5V Power IC703 #5 Pin Y Yellow --> none Check LD400 color None N Bad Tuner. Replace Tuner. N

Replace IC703

Check TP Clock, Data, Sync R440, R441, R442 Y Check Demodulator Input Clock X400 (25MHz)

Maybe Tuner(TU400) has problems

Replace it

Y Check Mstar LVDS output #33(TXAC-) , #32(TXAC+) , #17(TXBC-) , #16(TXBC+) Y Check PDP Module Control board Refer to Module CAS N

Maybe Mstar(IC100) has problems

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Analog TV Video Trouble Shooting


Check RF Cable Y N

Check Tuner 5V Power IC703 #5 Pin Y

Replace it

Check CVBS signal TU400 #16 Pin Y

Maybe Tuner(TU400) has problems

Check CVBS signal C112 Y

Replace it

Maybe Mstar(IC100) has problems

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Component Video Trouble Shooting


Check signal format Is it supported? Y

Check Component Cable Y N

Check JK602 / JK603 Y

Replace connector

Check signal C833, C834, C835, C838, C839, C840 Y Check signal IC601 output R631, R632, R633 Y

Replace it.

Replace it

Maybe Mstar(IC100) has problems

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

RGB Video Trouble Shooting


Check signal format Is it supported? Y

Check RGB Cable Y N

Check JK607 Y

Replace connector

Check signal,Hsync, Vsync R673, R674 Y Check signal R678, R679, R680 Y

Replace it.

Replace it.

Check Signal C116, C124, C126 Y

Replace it

Maybe Mstar(IC100) has problems

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

AV Video Trouble Shooting


Check signal format Is it supported? Y

Check AV Cable / S-Video Cable Y Check JK601 (Rear) Check JK604 (Side) Y Check signal C948 (Composite), C991 / C992 (S-Video) (Rear) C949 (Composite) Y Check signal C111 (Composite), C109 / C110 (S-Video) (Rear) C174 (Composite) (Side) Y N N

Replace connector

Replace it.

Replace it

Maybe Mstar(IC100) has problems

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

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LGE Internal Use Only

HDMI Video Trouble Shooting

Check signal format Is it supported?

Check HDMI Cable

Y N Replace connector

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
N Replace it N Replace it N Replace it or re-download

Check J801 / J802 / J803

Check IC803 Out Voltage Level 3.3V

TROUBLE SHOOTING GUIDE

- 28 N Replace it N Replace it

Check L802 Voltage Level 3.3V

Check EDID NVRAM (IC801, 802, 804) Power & I2C Signal (#5, #6)

Check HDCP Key NVRAM (IC102) Power & I2C Signal (#5, #6)

Check IC803 Clock Signal #26, #27

Maybe Mstar(IC100) has problems

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

All Source Audio Trouble Shooting


Make sure you cant hear any audio Y Check Mstar I2S Output R1035, R1037, R1038 Y N N

Replace it.

Check IC502 Power 16V, 3.3V, 1.8V Y

Re-check

Check Signal L919, L920 Y Check Signal L509, L510, L511, L512 Y Check Connector JK501 Y

Replace it.

Replace it

Replace connector

Check speaker Y

Replace speaker

Maybe NTP3000A has problems. Replace it

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Digital TV Audio Trouble Shooting


Check video output Y Follow procedure All source audio trouble shooting Maybe Mstar internal audio DSP has problems. Replace it N Follow procedure digital TV video trouble shooting

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Analog TV Audio Trouble Shooting


Check video output Y N Follow procedure analog TV video trouble shooting

Check L400, L402 voltage level 5V Y

Replace it

Check SIF buffer signal Y Check SIF signal C409 Y Follow procedure All source audio trouble shooting

Replace it

Replace it

Maybe Mstar audio block has problems. Replace it

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

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LGE Internal Use Only

Component / RGB / AV Audio Trouble Shooting


N Check I2S signal R1035, R1037, R1038 N Replace it or IC100 Y N Follow procedure external input video trouble shooting

Check video output

Check Connector JK602 / JK603 (Component) JK607 (RGB) JK601 / JK604 (AV Rear, AV Side) N Replace connector Y Check Audio clock R1036

Replace it

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
Maybe Mstar has problems N Replace it N Replace it N Replace it or IC602

Check signal R618 / R619 (Component1) R645 / R646 (Component2) R654 / R655 (RGB) R6092 / R6094 (AV Rear) R6090 / R6096 (AV Side)

TROUBLE SHOOTING GUIDE

- 36 N Replace it

Check IC602 power #14pin# 4pin 1 voltage level 5V

Check Audio out signal IC602 #2,3 #9,10

Check IC100 signal C102, C103, C104, C105, C176, C182

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

HDMI Audio Trouble Shooting


Check video output Y N N Follow procedure HDMI video trouble shooting

Check EDID NVRAM (IC801, 802, 804) Power & I2C Signal (#5, #6) Y Follow procedure All source audio trouble shooting

Replace it or re-download

Maybe Mstar audio block has problems. Replace it

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

USB Trouble Shooting


Check USB 2.0 Cable Y Check USB Device If device is 2.5 inch HDD, Do not connect, only upgrade Y N

Check JK804 Y

Replace it

Check L801 voltage level 5V Y

Replace it

Maybe Mstar has problems

Exception - USB power could be disabled by inrushing current - In this case, remove the device and try to reboot the TV (AC power off/on)

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LGE Internal Use Only

BLOCK DIAGRAM

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LGE Internal Use Only

Power flow diagram


+1.8V_NTP IC Regulator $1.36 IC502 NTP3000A

16V

1 2

16V_AUDIO

12V

5 6

5VST 9

12

5V_MNT

17

12V

IC703 $0.3 MP2305DS +5V_TUNER

$4.5 TU400 LGIT TUNER

AC_DET

18

IC501 $0.05 AZ1117H1.8V

RL_ON

19

+5V_ST Q706 $0.1 SI3865BDV

+5V_GENERAL +3.3V_MULTI

VAVS_ON 20

IC708 $0.05 AZ1117H3.3V +3.3V_PVSB

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
IC604 $0.07 AT24C02 IC701 $0.2 SC4215IS $0.13 IC702 SC156515M +1.2V_PVSB $0.26 IC601 STMAV340 $0.35 IC715 M62320FP
+1.2V_DVDD

M5V_ON

21

GND

13 14 15 16

$2.55 IC400 LGDT3304


+3.3V_DVDD +3.3V_AVDD

BLOCK DIAGRAM

- 42 USB $0.05 IC805 AZ1117-3.3V +3.3V_MST IC602 $0.08 74HC4066 $0.07 IC801,2,4 AT24C02*3ea $0.13 IC706 AZ1085S
+2.6V_MVDD +2.6V_VDD_DDR

IC803 $ TMDS351PA G

IC104 $0.06 Reset triger 74LVC14APW IC200, 201 $1.31 DDRAM HY5DU561622FTP*2ea
+1.25V_AVDD_DVI

$0.82 IC105 Flash Memory S25Fl064A $7.9


+1.25V_VDDC +2.6V_VDD_DDR +1.25V_VDDC +1.25V_AVDD_DVI

$0.13 IC705 +3.3V_VDDP_ST AZ1085S

$0.13 +1.25V IC709 AZ1085S-Adj

IC100

LGE1854C
IC603 $0.3 MAX3232

LGE Internal Use Only


IR

IC102 $0.74 NVRAM AT24C512W

+3.3V_VDDP +3.3V_AVDD_MPLL +3.3V_AVDD_OTG +3.3V_AVDD_ADC +3.3V_AVDD_DVI +3.3V_AVDD_SIF +3.3V_AVDD_AU +3.3V_AVDD_MEMPLL +3.3V_AVDD_LPLL

NOTES

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 43 -

LGE Internal Use Only

EXPLODED VIEW

300

303 305 120 302

301

560

571

570

561

304 208

200

580

209

207 250 206 205 201 240 203 A2 590 501 204 603 520 602 601

202

400

401

900

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 44 -

LGE Internal Use Only

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

MAIN(TOP)

MAIN(BOTTOM)

CONTROL(TOP)

CONTROL(BOTTOM)

PRE AMP(TOP)

PRE AMP(BOTTOM)

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

P/NO : MFL42027501

Jan., 2008 Printed in Korea

CANADA: LG Electronics Canada, Inc. 550 Matheson Boulevard East Mississauga, Ontario L4Z 4G3 USA : LG Electronics Alabama, Inc. P.O.Box 240007, 201 James Record Road Bldg 3 Huntsville, AL 35824

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