Heat Exchanger Thermal Design

File name: Untitled.EDR 26 Heat Exchanger Specification Sheet

1 2 3 4 5 6 Size 7 Surf/unit(eff.) 8 9 Fluid allocation 10 Fluid name 11 Fluid quantity, Total 12 13 14 15 16 Temperature (In/Out) 17 Dew / Bubble point F F lb/ft3 cp / / 51.406 0.4646 / 52.9 302 248 Vapor (In/Out) Liquid Noncondensable lb/h lb/h lb/h lb/h 16509 0 19/ 39.3701in ft2 Type Shells/unit BEM 1 Hor Connected in Surf/shell (eff.)

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parallel 198.1

series ft2

198.1

PERFORMANCE OF ONE UNIT Shell Side HOT OIL 16509 0 16509 0 22046 0 Tube Side WATER 22046 0 22046

86

107.6

18 Density (Vap / Liq) 19 Viscosity 20 Molecular wt, Vap 21 Molecular wt, NC 22 Specific heat 23 Thermal conductivity 24 Latent heat 25 Pressure 26 Velocity 27 Pressure drop, allow./calc. 28 Fouling resist. (min)

/ 62.262 / 0.7998

/ /

62.043

/ 0.599

0.6301

BTU/(lb*F) BTU/(ft*h*F) BTU/lb psi ft/s psi ft2*h*F/BTU

/ /

0.5433 0.071

/ 0.525 / 0.074

/ 1.0008 / 0.351

/ /

1.0001 0.36

64.005 0.08 3.75 0

63.741

71.117 0.28

70.827

0.264 0

7.25 0

0.29 Ao based

Heat Exchanger Thermal Design

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29 Heat exchanged 30 Transfer rate, Service

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BTU/h Dirty 9.97 MTD corrected Clean 9.97 176.75 F

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476391 13.61

BTU/(h*ft2*

31 32 33 Design/Vac/Test pressure 34 Design temperature 35 Number passes per shell 36 Corrosion allowance 37 Connections 38 Size/rating 39 Nominal 334 Plain Carbon Steel In Out

CONSTRUCTION OF ONE SHELL Shell Side psi F 80 / 370 1 in in1 1 2 1.5 0.125 / / / 0.75 in 1 1 2 1.5 / 80 / 180 2 0.125 / / / Tube Side /

T2

S2

S1

Sketch

T1

Intermediate OD

40 Tube No. 41 Tube type 42 Shell

Tks- Avg 0.065 Material

Length 3.2808 ft Carbon Steel

Pitch0.9375 Tube pattern None 19.685

in 30

ID

19.685

OD 20.435

in

Shell cover Channel cover Tubesheet-floating Impingement protection

43 Channel or bonnet 44 Tubesheet-stationary 45 Floating head cover 46 Baffle-crossing 47 Baffle-long 48 Supports-tube 49 Bypass seal 50 Expansion joint 51 RhoV2-Inlet nozzle 52 Gaskets - Shell side 53 Floating head 753 Carbon Steel -

Carbon Steel Carbon Steel Type Unbaffled Seal type U-bend Tube-tubesheet joint Type Bundle entrance Tube Side 25 Cut(%d)

Spacing: c/c Inlet Type Exp.

Bundle exit Flat Metal Jacket Fibe

24

lb/(ft*s

Flat Metal Jacket Fibe ASME Code Sec VIII Div 1 1517.1

54 Code requirements 55 Weight/Shell 56 Remarks 57 58

TEMA class 2056

R - refinery service Bundle 764.4

Filled with water

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Overall Performance
Rating / Checking Total mass flow rate Vapor mass flow rate (In/Out) Liquid mass flow rate Vapor mass quallity Temperatures Dew point / Bubble point Operating Pressures Film coefficient Fouling resistance Velocity (highest) Pressure drop (allow./calc.) Total heat exchanged Overall clean coeff. (plain/finned) Overall dirty coeff. (plain/finned) Effective area (plain/finned) Effective MTD Actual/Required area ratio (dirty/clean) Vibration problem (Tasc/TEMA) RhoV2 problem F F psi BTU/(h*ft2*F) ft2*h*F/BTU ft/s psi BTU/h BTU/(h*ft2*F) BTU/(h*ft2*F) ft2 F 0.73 9.97 9.97 198.1 3.75 64.005 11.41 0 0.08 63.741 lb/h lb/h lb/h 0 16509 0 302 Shell Side 16509 0 16509 0 248 0

22046 0 86

71.117

/
476391

0.264 Unit Shell size Tubes No. 334 Plain OD 30 Unbaffled BEM 2 19

7.2

/ / /
176.75

0.7

Pattern 0.73 Baffles

/ /

No

Total cost

147

Resistance Distribution
Overall Coefficient / Resistance Summary Area required Area ratio: actual/required Overall coefficient Overall resistance BTU/(h*ft2*F) ft2*h*F/BTU ft2 Clean 270.5 0.73 9.97 0.1003

Dir

270

0.7

9.9

0.10

Heat Exchanger Thermal Design

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Shell side fouling Tube side fouling Resistance Distribution Shell side film Shell side fouling Tube wall Tube side fouling * Tube side film * 79.77 5028.21 BTU/(h*ft2*F) 5028.21

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ft2*h*F/BTU 0.0 0.0 ft2*h*F/BTU 0.0876 0 0.0002 0 0.0125 1.21 12.49 0.2 % 87.31

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87.

0.

12.

* Based on outside surface - Area ratio: Ao/Ai =

Heat Transfer Coefficients

Film coefficients BTU/(h*ft2*F) Shell Side Bare area (OD) / Finned area Overall film coefficients Vapor sensible Two phase Liquid sensible Heat Transfer Parameters Prandtl numbers Vapor Liquid Reynolds numbers Vapor Nominal Liquid Nominal 843.28 654.57 8.63 10.33 11.41 0 0 11.41 In / / / / Out

In

16

MTD and Flux

Temperature Difference Overall effective MTD One pass counterflow MTD LMTD based on end points Effective MTD correction factor Wall Temperatures F 176.75 177.86 177.71 0.99 F Heat Flux (based on tube O.D) Overall actual flux Critical flux Highest actual flux Highest actual/critical flux

Heat Exchanger Thermal Design

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Shell mean metal temperature Tube mean metal temperature Tube wall temperatures (highest/lowest) 125.59

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273.96 119.24 / 107.65

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Duty Distribution
Heat Load Summary BTU/h Vapor only 2-Phase vapor Latent heat 2-Phase liquid Liquid only Total 0 0 0 0 476391 476391 Shell Side % total 0 0 0 0 100 100

Pressure Drop
Pressure Drop Maximum allowed Total calculated Gravitational Frictional Momentum change Pressure drop distribution Inlet nozzle Entering bundle Inside tubes Inlet space Xflow Baffle Xflow Baffle windows Outlet space Xflow 0.08 0.08 0 0 0 0 0 0 0.13 0 ft/s 3.83 0.7 0.28 psi Shell Side 3.75 0.264 0 0.264 0 psi 0.096 %dp 36.46 ft/s 4.22 0.28 0.28

Heat Exchanger Thermal Design

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Exiting bundle Outlet nozzle Intermediate nozzles

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0.68 6.13 0.167 63.41 0.28 6.98

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Thermosiphon Piping
Piping reference points Height of liquid in column Height of heat transfer region inlet Height of heat transfer region outlet Height of column return line ft Pressure points Liquid level in column Inlet to heated section Boiling boundary position Outlet of heated section Exit of outlet piping Pressure changes (-loss/+gain) Frictional Gravitational Momentum Flashing Nozzles Total Inlet Circuit Piping Inlet circuit element Frictional pressure drop at entry Frictional pressure drop at element Outlet Circuit Piping Outlet circuit element Frictional pressure drop at entry Frictional pressure drop at element Void fraction Two phase flow pattern psi psi psi psi psi Inlet circuit Exchanger psi F

107.6

Flow Analysis

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Shell Side Flow Fractions Crossflow Window Baffle hole - tube OD Baffle OD - shell ID Shell ID - bundle OTL Pass lanes Rho*V2 Analysis

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Inlet 0 0.93 0 0 0.07 0 Flow area in2 Middle 0 0.93 0 0 0.07 0 Velocity ft/s 3.83 1.64 0.7 0.68 2.06 6.13 ft/s 4.22 0.28 0.28 6.98 Outlet 0 0.93 0 0 0.07 0 Density lb/ft3 51.406 51.406 51.406 52.9 52.9 52.9 lb/ft3 62.262 62.262 62.043 62.043

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Shell inlet nozzle Shell entrance Bundle entrance Bundle exit Shell exit Shell outlet nozzle

3.356 7.85 18.431 18.431 6.053 2.036 in2

Tube inlet nozzle Tube inlet Tube outlet Tube outlet nozzle

3.356 50.418 50.418 2.036

Thermosiphons and Kettles

Thermosiphons Thermosiphon stability

Vertical tube side thermosiphons Flow reversal criterion - top of the tubes (should be >0.5) Flooding criterion - top of the tubes (should be >1.0) Fraction of the tube length flooded Kutateladze Number in axial nozzle

Heat Exchanger Thermal Design

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Kettles Recirculation ratio Quality at top of bundle Entrainment fraction

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Methods Summary
Hot side Heat Transfer Coefficient multiplier Heat Transfer Coefficient specified Pressure drop multiplier Pressure drop calculation option No No No friction+acceleration

Calculation method Desuperheating heat transfer method Multicomponent condensing heat transfer method Vapor shear enhanced condensation Liquid subcooling heat transfer (vertical shell)

Standard me

Wet wall

HTFS - Silver Yes

Not Used

Subcooled boiling accounted for in Post dryout heat transfer accounted for in Correction to user-supplied boiling curve Falling film evaporation method

Set defau No

Boiling curve no

HTFS recommende

Single phase tube side heat transfer method Lowfin Calculation method

HTFS recommende

HTFS / ESD

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Basic Geometry
Unit Configuration Exchanger type Position Arrangement Baffle type Baffle number Spacing (cen-cen) Spacing at inlet in in 1 parallel 1 Unbaffled 0 19.685 BEM series Tube number Tube length actual Tube passes Tube type Tube O.D. Tube pitch Tube pattern in in ft

Shell Outside diameter Inside diameter in in 20.435 19.685

Kettle

Front head 20.435 19.685

Rear Head
20.435 19.685

Shell Side Nozzle type Number of nozzles Actual outside diameter Inside diameter Height under nozzle Dome inside diameter Vapor belt inside diameter Vapor belt inside width Vapor belt slot area Impingement protection Distance to tubesheet in in in in in in in in2 No impingement 34.25 Inlet 1 2.375 2.067 0.7577

Shell Side Outlet 1 1.9 1.61 0.7577

Shell Side

Tube Side Inlet 1 2.375 2.067

Tube Side Outlet 1 1.9 1.61

No impingement 4.25

Heat Exchanger Thermal Design

File name: Untitled.EDR Tubes
Tubes Type Outside diameter Inside diameter Wall thickness Area Ratio Ao/Ai Pitch Pattern External enhancement Low circumferential fins Fin density Fin height Fin thickness Tube root diameter Tube wall thickness under fin #/in in in in in in in in Plain 0.75 0.62 0.065 1.21 0.9375 30

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Total number of tubes Number of tubes plugged Tube length actual Tube length effective Tube sheet thickness Material Thermal conductivity Internal enhancement Low longitudinal fins Fin number Fin thickness Fin height Fin spacing in in in BTU/(ft*h*F) ft ft in

in

Cut and twist length

in

Baffles
Baffles Type Tubes in window Number Spacing (center-center) Spacing at inlet Spacing at outlet Spacing at center in/out for G,H,I,J Spacing at center for H shell End length of the front head in in in in in in Unbaffled Yes 0 19.685 Baffle cut: inner/outer/interm Actual (% diameter) Nominal (% diameter) Actual (% area) Cut orientation Thickness Tube rows in baffle overlap Tube rows in baffle window Baffle hole - tube od diam clearance in in / / /

Heat Exchanger Thermal Design

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End length of the rear head

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in Shell id - tube od diam clearance in

Variable Baffle Spacings

Baffle spacing Baffle cut percent, outer Baffle cut percent, inner Number of baffle spaces Baffle region length Baffle cut area percent, outer Baffle cut area percent, inner

in

in

Supports - Misc. Baffles

Supports - tubes Supports under inlet nozzle Supports under outlet nozzle Supports between baffles Supports blanking baffles Supports at u-bend Supports at in/out of G,H,I,J shell Supports at center of H shell Supports for K,X shells 0 No 0 0 0 0 Longitudinal baffle Thickness Window length at front end Window length at center Window length at rear end in in in in

Bundle

Shell ID to center 1st tube row From top From bottom in in 0.7577 0.5643

Tube passes Tube pass layout Tube pass orientation

Ribb

Horizo

Heat Exchanger Thermal Design

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From right From left

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in in 0.5613 0.5613 U-bend orientation Horizontal pass lane width Vertical pass lane width in in

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undef

Impingement protection Impingement distance Impingement plate diameter Impingement plate width Impingement plate length Gross surface area per shell Effective surface area per shell Bare tube area per shell Finned area per shell U-bend area per shell in in in in ft2 ft2 ft2 ft2 ft2

None

Interpass tube alignment Deviation in tubes/pass Outer tube limit Shell id - bundle otl diam clearance Tie rod number in in

215.2 198.1 198.1 0 0

Tie rod diameter Sealing strips (pairs) Tube to Tubesheet joint Tube projection from front tsht Tube projection from rear tsht

in

in in

Enhancements
Internal enhancements Twisted tape thickness

Tube insert type Twist tape 360 deg twist pitch in

None

in

Thermosiphon Piping
Inlet circuit Inlet circuit element Inside diameter Length or radius Number in parallel Number in series in in

Heat Exchanger Thermal Design

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Outlet circuit Inlet circuit element Inside diameter Length or radius Number in parallel Number in series in in

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Cost/Weights
Weights Shell Front head Rear head Shell cover Bundle Total weight - empty Total weight - filled with water 764.4 1517.1 2056 Total cost (1 shell) Total cost (all shells) lb 415.9 150.2 186.6 Cost data Labor cost Tube material cost Material cost (except tubes)

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Tube Layout

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