KRAL Pump Stations. DKC/DMC Series.

Catalog

DKC/DMC Edition 10/2010

DKC/DMC Edition 10/2010

Catalog

Description

Structure Function description Functional principle Reversing valve Expansion valve Pressure measurement Protection against soiling Type code

5 6 6 6 6 6 7 8

Strainer cover protection Oil leakage monitoring Pump change-over device Mounting Built-on Volumeter OMA Heating system Electric heating system Fluid heating system Special heating system

31 32 33 34 34 35 35 37 37

Technical data Operational limits Materials Required NPSH values Internal pressure loss of the pump station Weight tables Weight tables pump Weight table pump station Filling volume Noise levels 9 9 10 11 12 12 12 13 13

General drawings

General drawings Spare parts

39 44

Dimensions Dimensions DKC Dimensional drawings DKC Pump station DKC Standard Pump station DKC with two-way valve Pump station DKC with base frame with oil pan Pump station DKC with two-way valve and base frame with oil pan Dimensions DMC Dimensional drawings DMC Pump station DMC Standard Pump station DMC with two-way valve Pump station DMC with base frame with oil pan Pump station DMC with two-way valve and base frame with oil pan 15 15 15 17 18 20 21 21 21 22 23 24

Options

Overview Two-way valve Limit switch Actuators Pressure maintaining valve Pressure switch Specifications of the pressure switch

25 26 26 27 28 29 29

Differential pressure monitoring at the strainer 30 Specifications of the differential pressure indication 30 Temperature monitoring 31

Catalog

DKC/DMC Edition 10/2010

KRAL Pump Stations DKC/DMC Series

Table of contents

DKC/DMC Edition 10/2010

Catalog

Description

Structure

5 4 3 2 1 10 8 9
Fig. 1 1 2 3 4 Station structure Pressure-side pressure gauge 8 Pump Reversing valve lever 9 Pressure connection Vent valve 10 Suction connection

6 3 2 7

Station block 5 Hoisting eye 6 Suction-side pressure gauge 7 Strainer cover

Station block sizes Station with pump sizes K 542 / M 554 Station with pump sizes K 55118
PI

Terms used Small pump station Large pump station

LFO

TI M Suction Side

PI Pressure Side HFO TI M

PI

Fig. 2

Hydraulic scheme

Catalog

DKC/DMC Edition 10/2010

Description

Structure

Description

Function description
Function description
Functional principle The pump stations of the DKC/DMC series are suitable for the parallel operation of two KRAL pumps of the M or K series. The station is connected to the piping system by means of the suction connection 10 at the front of the station. Depending on the position of the reversing valve 6, the left-hand, the right-hand or both strainers are connected to the suction connection. The pumped liquid flows through the strainer from top to bottom and thus reaches the suction connection of the attached pumps. There the pressure of the pumped liquid is increased which finally returns to the station through the pressure connection of the pump. The liquid flows through a return valve in an integral duct into the lower part of the station and via the reversing valve to the pressure connection 9, through which the liquid leaves the station again. Reversing valve If the reverseing valve lever 6 is in one of the two side positions, the respectively other line of the station is separated from the liquid circuit so that the strainer of this line can be opened and cleaned. If the lever is in the center position, both lines are connected to the liquid circuit. The delivery rate can thus be increased through parallel operation of the two pumps. If only one pump is being operated, the second pump can be cut in automatically if the delivery rate or the pressure drops at the active line. Fig. 3 Positions of the reversing valve In order to ensure a uniform distribution of the operating hours, an interval-controlled automatic switchover between the two pumps is also possible in this valve position. The return valves ensure that the respective pump that is stopped does not begin to rotate backwards. Expansion valve The liquid volume in the respectively blocked line of the station could result in an impermissibly high inner pressure due to heating up through thermal expansion. In order to prevent this, the cylinder of the reversing valve contains two small spring expansion valves that vent any overpressure in the respectively active line of the station. Pressure measurement A pressure gauge 5 is located in the center of the station in order to monitor the delivery pressure. The pressure gauge is always connected to the pressure side of the station and is thus independent of the position of the reversing valve 6. In order to monitor the pressure on the suction sides of the two pumps, two further pressure gauges 3 are mounted. These pressure gauges show only the respective pressure at one of the two strainers and can be used to monitor the degree of soiling of the strainers. The pressure gauge in the blocked line shows only the inner pressure of the blocked strainer. The stopcocks at the pressure gauges may only be opened to read the pressure values.

DKC/DMC Edition 10/2010

Catalog

Protection against soiling

2
1 Strainer cover 2 Strainer insert The station is equipped by default with strainers. These strainers are designed to separate soiling that is normally not contained in the pumped liquid. Due to their small size the strainers cannot separate larger amounts of soiling occurring regularly, nor abrasive fine particles. If such operating conditions occur, the station has to be protected additionally by a correspondingly dimensioned operating filter. Very fine abrasive particles cannot be held back by the operating filter and result in increased wear to the pumps. As an alternative the strainer can be replaced during commissioning by a fine-meshed commissioning strainer. The commissioning strainer can be ordered at KRAL. A further possibility is the use of an external commissioning filter. The strainer inserts 2 are metallic and can be removed, cleaned and re-used after the strainer cover 1 has been opened.

Options

Usage Separation of coarse soiling during operation

Viscosity [mm2/s] < 20 > 20

Mesh width [mm] 0.25 0.50 0.02 0.02 depending on pumped liquid

Strainer

Commissioning strainer Commissioning filter Operating filter

Protection of the station during commissioning Protection of the station during commissioning Protection of the station during operation

Tab. 1 Strainer/filter and mesh widths

Catalog

DKC/DMC Edition 10/2010

Description

Function description

Description

Type code
Type code
2 4 6
1 2 3 4 5 6 7 Model Size Seal type Pressure stage Two-way valve Heating system Version index

DKC- 2400.BBBA.00002
1
Item Designation 1 2 3 Model Size Seal type

5
Type

DKC: Pressure build-up up to 16 bars DMC: Pressure build-up up to 40 bars Corresponds to flow rate in [l/h] at motor speed A: Standard mechanical seal B: Mechanical seal of hard material C: Standard radial shaft seal D: Magnetic coupling E: Mechanical seal with quench F: Radial shaft seal, high-temperature model X: Special seal

Pressure maintaining valve

A: Without pressure maintaining valve B: Internal pressure maintaining valve, pressure stage 29 bars C: Internal pressure maintaining valve, pressure stage 625 bars D: Internal pressure maintaining valve, pressure stage 1540 bars E: External pressure maintaining valve, pressure stage 29 bars F: External pressure maintaining valve, pressure stage 625 bars G: External pressure maintaining valve, pressure stage 1540 bars

Two-way valve

A: Without suction-side two-way valve B: Suction-side two-way valve, manually operated C: Suction-side two-way valve, manually operated and limit switch D: Suction-side two-way valve, electrically operated and limit switch E: Suction-side two-way valve, pneumatically operated and limit switch

Heating system A: Without heating system B: Electric heating system in the block C: Fluid heating system in the block D: Electric heating system in the block and at the pumps E: Fluid heating system in the block and at the pumps

Version index

For internal administration

Tab. 2 Type code

DKC/DMC Edition 10/2010

Catalog

Technical data

Operational limits
DKC Operating pressure max. [bar] Temperature max. [C] Temperature min. [C] for pump materials Viscosity [mm /s] min.max. Feed pressure max. [bar]
2

DMC 40 180 20 210000 6

16 180 20 210000 6

Materials
DKC Material name Station block Housing Strainer cover Pump Housing EN-GJS-400-15 EN-JS1030 S235JR 1.0037 EN-GJS-400-15 EN-JS1030 S235JR 1.0037 Material no. DMC Material name Material no.

Standard Marine design

EN-GJS-400-15 EN-JS1030 16MnCrS5 1.7139

ENAC-AlSi10Mg EN-GJS-400-15 EN-JS1030 16MnCrS5 1.7139

Screw set Flange cover Standard Marine design

EN-GJS-400-15 EN-JS1030 EN-GJS-400-15 EN-JS1030

ENAC-AlSi10Mg EN-GJS-400-15 EN-JS1030 EN-GJS-400-15 EN-JS1030 EN-GJS-400-15 EN-JS1030

Bearing cover End cover

Catalog

DKC/DMC Edition 10/2010

Technical data

Operational limits

Technical data

Required NPSH values

Required NPSH values
The following table shows the required NPSH values to ensure that the various pump sizes can be operated without cavitation. These values are derived from the pump kinematics during operation with a low-volatility pumped liquid such as lubricating oil or hydraulic fluid. The following examples indicate that when pumped liquids have a readily volatile component content the required NPSH values notably increase:

Fuel oil requires an NPSH value of at least 6 mWC. When the pumped liquid contains water (e.g. heavy fuel oil), the values in the table have to be increased by the vapor pressure of the water at the specified operating temperature.

The required NPSH value also needs to be increased if there are gas contents, regardless of whether it is dissolved or not. If in doubt, please contact KRAL. Rotation [min-1] 1450 1750 2900 3500 NPSH value [mWC] K5 6 37 152 380 K 7.5 6 37 152 380 K 10 6 37 152 380 K 15 6 37 152 380 K 20 6 37 152 380 K 32 6 37 152 380 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2.2 2 2 2 2.2 2.4 2.3 3.1 2.6 3.7 2.4 2.4 3.2 2.7 3.8 K 118 2.7 2.2 3 K 105 2.6 2.3 3.1 K 85 2.3 2.6 74 K 55 K 42 6 37 152 380 6 37 152 380 6 37 152 380 6 37 152 380 6 37 152 380 6 37 152 380 Rotation [min-1] 1450 1750 2900 3500 NPSH value [mWC] 2 2 2 2.5 2 2 2.1 2.5 2 2 2.3 2.7 2 2 2.4 2.8 2 2 2.4 2.8 2 2.2 2.5 3 2.8 3.3 2.2 2.6 3.1 2.6 3.1 2.5 3.0 2.7 2.8 3.5 2.6 2.9 3.3 4.4 2.8 3.1 3.8 4.6 2.7 3 3.6 4.4 3.1 3.5 4.3 5.3 2.7 3.3 4.0 3.0 3.4 4.1 5.0 3.4 3.8 4.6 5.8 3.2 3.6 4.4 5.4 3.9 4.4 5.4 6.8 2.7 2.1 2.8 4 2.3 2.6 3.5 4.8

Pump size Viscosity [mm2/s]

Pump size Viscosity [mm2/s]

Tab. 1 Required NPSH values for K-pump

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Catalog

Pump size Viscosity [mm2/s] M5 6 37 152 380 M 7.5 6 37 152 380 M 10 6 37 152 380 M 15 6 37 152 380 M 20 6 37 152 380

Rotation [min-1] 1450 1750 2900 3500 NPSH value [mWC] 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2.1 2.3 2.4 3.1 2.6 2.2 2.9 2.1 2.1 2.8 3.7 2.1 2.3 2.3 2.5 2.3 2.5

Pump size Viscosity [mm2/s] M 26 6 37 152 380 M 32 6 37 152 380 M 42 6 37 152 380 M 54 6 37 152 380

Rotation [min-1] 1450 1750 2900 3500 NPSH value [mWC] 2 2 2 2.3 2 2 2 2,1 2 2 2 2,3 2 2.1 2.5 3 2.6 2.1 2.3 2.7 3.3 2.2 2.3 3 2.2 2.2 2.9 3.9 3 3.4 4.1 5 2.7 3.5 2.7 2.7 3.5 4.8 3.7 4.2 5.1 6.3 2.6 2.2 2.2 2.9 3.9 2.7 2.7 3.5 4.8

Tab. 2 Required NPSH values for M-pump Internal pressure loss of the pump station When determining the NPSH value of the pump station also take into account the internal pressure losses in the ducts of the station, in the reversing valve and particular in the strainer. The following diagram shows as an example the overall pressure loss from the suction connection of the station up to the suction flange of the pump at operation with a clean strainer.

0,12 0,10 0,08 p [bar] 0,06 0,04 0,02 0,00 0 20 40 60 Q [l/min] 80 100 120 14 mm/s

p Pressure loss Q Delivery rate

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Technical data

Required NPSH values

Technical data

Weight tables
Weight tables
Weight tables pump Motor weight [kg] K5 K 7.5 K 10 K 15 K 20 K 32 K 42 K 55 K 74 K 85 K 105 K 118 M5 M 7.5 M 10 M 15 M 20 M 26 M 32 M 42 M 54

Motor size

Weight of pump with free shaft end [kg] Steel 8 71 80 90S 90L 8 10 12 14 3,5 3,5 3,5 4,5 3 3 4 4 5,5 5,5 10,5 21,5 4,5 3,5 5 6 6 Weight of pump bracket with coupling and screws [kg] 7 7 7 10 10 12 12 9 7 7 10 10 12 12 Alu 5 Steel Alu 9,5 11 Steel 15

100L 21 112M 28 132S 39 132M 45 160M 110 160L 120

Tab. 3 Weights K- and M-Pumps and motors Weight table pump station Part Weight [kg] for pump station with pump sizes K 542 / M 554 Station block with strainer and reversing valve 58 Internal pressure maintaining valve External pressure maintaining valve Two-way valve, manually operated Actuator, electrical Actuator, pneumatic Differential pressure indication Base frame with oil pan Counter flanges, 2 pc. Pump with coupling and motor Tab. 4 Weights for pump station 1.3 13 8.1 7.3 5.8 2.2 21 2.3 K 55118 90 1.9 16.5 14 7.3 5.8 2.3 26 2.6

See weight tables pump

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Filling volume Pump station with pump sizes K 542 / M 554 Filling volume of the station block [l] Tab. 5 Filling volume of the station block 8 K 55118 13

Noise levels
Noise level max. 3 [dB(A)] 1 Pump K 5 42 K 55 118 M 5 54 56 61 59 2 Pumps 59 64 62 Motor 57 65 69 1 Pump + 1 Motor 60 67 70 2 Pumps + 2 Motors 63 70 73

Tab. 6 Noise levels

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Technical data

Noise levels

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Dimensions

Dimensions DKC
Station size DKC 240 2400 Pump size K 5 20 Motor size 71 90 1600 5000 K 32 42 80 90 100/112 100/112 132 SAE 2" 3000 PSI 3000 13000 K 55 118 90 SAE 1 1/2" 3000 PSI 80 DNs / DNd H1 [mm] 590 645 688 651 694 755 756 817 940 H2 [mm] 682 737 780 743 786 847 848 909 1032 B1 [mm] 561 604 618 637 651 707 715 771 807 B2 [mm] 382 398 405 410 417 438 473 494 508 B3 [mm] 437 453 460 465 472 493 548 569 583 B4 [mm] 534 541 558 562 569 590 627 648 662

Dimensional drawings DKC

Pump station DKC Standard

H1

M 16

244

132

B1

B2

117

100

DNs
281

45

DNd

Tab. 1 Pump sizes K 5 42

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125

205

15

Dimensions

Dimensions DKC

Dimensions

Dimensional drawings DKC

H1

305

M1 6

140

B1

B2

108

85

50

DNs

347

45

Tab. 2 Pump sizes K 55 118

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148

DNd

Catalog

248

Pump station DKC with two-way valve

B1

336

50

B3

55 DNs 250 DNs

DNd

Tab. 3 Pump sizes K 5 42

B1

422

B3

125

60

DNd 15

DNs 280

DNs

Tab. 4 Pump sizes K 55 118

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148

248

205

17

Dimensions

Dimensional drawings DKC

Dimensions

Dimensional drawings DKC

Pump station DKC with base frame with oil pan

336

H2

DNs

18 90 270 500

B1

500 550 600

Tab. 5 Pump sizes K 5 42

18

130

DKC/DMC Edition 10/2010

B4

Catalog

217

DNd

297

H2

DNs

397

18 100 340 600

B1

600 660 700

Tab. 6 Pump sizes K 55 118

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B4

240

DNd

340

19

Dimensions

Dimensional drawings DKC

Dimensions

Dimensional drawings DKC

Pump station DKC with two-way valve and base frame with oil pan

B1

125

B4

DNs

250 500 550 600 90 18 270 500

Tab. 7 Pump sizes K 5 42

B1

B4

217
15 240 DNd

DNs

DNs

DNs

117

600 660 700 100

18 340 600

Tab. 8 Pump sizes K 55 118

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340

297

DNd

Dimensions DMC
Station size DMC 240 1200 Pump size M 5 10 Motor size 71 80 90 90 100/112 1600 6500 M 32 54 80 90 100/112 132 SAE 1 1/2" 3000 PSI 800 2600 M 15 26 80 DNs / DNd H1 [mm] 578 635 678 694 737 781 694 737 781 908 H2 [mm] 670 727 770 786 829 873 786 829 873 1000 B1 [mm] 592 635 649 637 651 707 637 651 707 744 B2 [mm] 393 410 417 410 417 436 410 417 436 451 B3 [mm] 448 465 472 465 472 493 465 472 493 506 B4 [mm] 545 562 569 562 569 590 562 569 590 604

Dimensional drawings DMC

Pump station DMC Standard

H1

M 16

244

132

B1

B2

117

100

DNs

281

45

DNd

Tab. 9 Pump sizes M 5 54

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125

205

21

Dimensions

Dimensions DMC

Dimensions

Dimensional drawings DMC

Pump station DMC with two-way valve

H1

M 16

244

132

B1

336

50

B3

117

100

55 DNs 250 DNs

DNd

Tab. 10 Pump sizes M 5 54

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125

Catalog

205

Pump station DMC with base frame with oil pan

336

H2

DNs

18 90 270 500

B1

500 550 600

Tab. 11 Pump sizes M 5 54

Catalog

130

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B4

217

DNd

297

23

Dimensions

Dimensional drawings DMC

Dimensions

Dimensional drawings DMC

Pump station DMC with two-way valve and base frame with oil pan

B1

125

B4

DNs

250 500 550 600 90 18 270 500

Tab. 12 Pump sizes M 5 54

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217

DNs

297

DNd

Options

Overview
Option Two-way valve page 26 Option Temperature monitoring page 31

Limit switch page 26

Strainer cover protection page 31

Betrieb Entriegeln

Electrical actuator page 27

Oil leakage monitoring page 32

Alarm Prfen Alarmton aus ein

Pneumatic actuator page 27

Pump change-over device page 33

Pumpe 1 Betrieb

Pumpe 1 Strung

Pumpe 2 Betrieb

Pumpe 2 Strung

Entriegelung Pumpe 1 Alarm

Entriegelung Pumpe 2

Pumpe 1

Pumpe 2

Pumpen - Steuerung
Aus

Internal pressure maintaining valve page 28

Mounting page 34

External pressure maintaining valve page 28

Built-on volumeter OMA page 34

Pressure switch page 29

Electric heating system page 35

Differential pressure monitoring page 30

Fluid heating system page 37

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Options

Overview

Options

Two-way valve
Two-way valve

Positions of the two-way valve

2
1 2 Two-way valve lever Two-way valve

A two-way valve 2 is available at the suction-side SAE connection as an option. This allows the station to be connected to two piping systems with different pumped liquids. When the lever 1 is moved by 90, the system switches over between the two suction-side connections of the two-way valve. Limit switch
braun / brown

+UB 10 - 30V DC Signal Gnd

schwarz / black

PNP

blau / blue

Connection assignment

2
1 2 3 Two-way valve lever Two-way valve Two-way valve limit switch

As an additional option, a limit switch 3 that is used to monitor the lever position at the two-way valve remotely is available.

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Actuators In order to operate the valve automatically, an electrical or pneumatic actuator can be installed.

Electrical actuator

Kondensator Condenser
10 11 12 1 2 3 4

Auf / Open Zu / Close 1-ph AC

Temperaturwchter Temperature control Auf Open Wegschalter Way switch Zu Close

Auf Open

Zu Close

Heizwiderstand Heating resistor

20

Zus. Wegschalter Add. Way switch Zu Close

22 25

Connection assignment Pneumatic actuator

4 2

Compressed-air connection

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Options

Two-way valve

Options

Pressure maintaining valve

Pressure maintaining valve

1 2
1 Internal pressure maintaining valve 2 External pressure maintaining valve

An internal pressure maintaining valve 1 can be installed optionally in order to ensure a constant supply pressure even when the liquid requirement of the system varies. The valve is mounted in a vertical duct between the suction and the pressure connection of the station. A spring-loaded cylinder opens a bypass between the pressure and suction sides when the setpoint pressure is exceeded. In this manner the free cross-section and thus the overflowing volume flow is controlled so that the delivery pressure remains constant to a great degree. A further option is an external pressure maintaining valve 2 for mounting to the pressure connection of the station block. At this valve the overflowing flow rate is not supplied directly to the suction end as at an internal valve, but rather directed outwards via an additional flange connection. We recommend this constellation if overheating of the station block would be caused by large overflow amounts or if highly volatile liquid components could arise through the pressure reduction during overflowing of outgassing or evaporation. Usually in these cases the overflowing amount is directed to a degassing vessel or reservoir and then returned from there to the suction line or the feeder reservoir. Pressure peaks As a mechanical regulating valve the pressure maintaining valve has a certain sluggishness. Brief pressure peaks can therefore arise at rapid flow rate changes (such as the use of quick-acting valves, starting of the pump without soft start) and stiff piping systems. If this may result in operating problems or damage to the system components, a pulsation damper can be installed into the piping system. As an alternative such a pulsation damper can also be mounted directly on the pump station. This pulsation damper is available from KRAL.

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Pressure switch
It is optionally possible to install a pressure switch 1 on the bottom of the station as an additional pressure monitoring device.

1
Specifications of the pressure switch Figure Dimensions

Pressure switch

Criterion Sensor: Measuring range: Output: Differential gap: Repeatability: Operating temperature: Fluid temperature: Storage temperature: Degree of protection:

Data FKM-Membrane 1 16 bar Floating change-over contact big; not adjustable 0,5...2,0 % FS typ. 0...+80 C 0...+80 C -40...+80 C IP65*

A
A Pressure connection Pressure connection

* only if female connector is mounted according to instructions Differential gap approx.*: Operating pressure max.: Pressure connection: Tightening torque: 0.4 1.7 200 bar G1/4"; female 32 40 Nm

A Pressure connection Electrical connection

* depending on the preset value Male plug: Female connector: - Cable-: - Terminal screws: Microswitch Rating AC: Rating DC: DIN43650-A 6...13 mm 4 x 0.5...1.5 mm2 250 V 10 (3) A 250 V 0.1 (0.05) A 220 V 0.25 (0.2) A 110 V 0.5 (0.3) A 24 V 2 (1) A > 2 MW 2 kV terminal ground 1 Mio. cycles

Resistance of insulation: Electric strength: Mechanical lifetime:

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Options

Pressure switch

Options

Differential pressure monitoring at the strainer

Differential pressure monitoring at the strainer
In order to monitor the differential pressure at the strainers, a differential pressure indication can be established. Monitoring on the corresponding site can be activated or deactivated by opening or closing the ball valves 2 on one side of the pump station. An optical display 1 or also electrical contacts can be used as monitoring organs. Electrical contact: By means of the movement of the piston stroke the red segment of the indicator disc is visible over a pressure range equal to 20100 % of the differential pressure. The first reed contact is actuated at 75 %, and the second at 100 % of the differential pressure. Visual indicator: The red colour of the indicator disc becomes more intense with growing contamination of the strainer as the differential pressure increases. Detailed documents available on request.

1 Differential pressure indication 2 Ball valve Specifications of the differential pressure indication

G1/4

G1/4

G1/4 + G1/4 M20x1,5 7 12 25 12 25

Data Electrical data

Contact 1 x NO 250 0...60 1.0 60/60 100 0,5 GD-AL IP 65 1 x Pg 13.5 0.8 40/60 1 x NC 220

Contacts Load voltage max. [V ] Frequency max. [Hz] Switching current max. [A] Load capacity max. [W/VA] Operating pressure max. [bar]

Operating data Operating temperature max. [C] 150

Differential pressure p [bar] Material Degree of protection Wire connection

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Temperature monitoring
In order to monitor the temperature of the pumped liquid, two thermometers 1 that are mounted at the station block near the two strainer chambers are available.

1 Thermometer

Strainer cover protection

Detailed view

1 Vent screw The standard strainer cover can optionally be replaced by special strainer covers with securing unit. When the vent screw 1 is opened, the strainer chamber is vented. This avoids accidents through squirting pumped liquid.

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Options

Temperature monitoring

Options

Oil leakage monitoring

Oil leakage monitoring
The leak oil monitoring device consists of the indication device and a PTC resistor sensor. The indication device contains the components for optical and acoustical alarm indication as well a potential-free change-over switch for controlling additional signal equipment. When the PTC resistor that is heated up in its operating state is immersed into oil, it cools down, thus triggering an alarm. The leak oil monitoring device is unsuitable for heavy fuel oil applications. We recommend using the leak oil monitoring device with an elevated oil pan. 1 2 3 4 5 6 7 8 Operation Unlock Alarm Check Signal Off On Cable

1 2 3 4 5

Betrieb Entriegeln
Alarm

Prfen Alarmton aus ein

6 7

3m 230 VAC 50 Hz

Technical data Power supply Output 230 V AC, 50 Hz, 10 VA

1 visual alarm (red light) 1 acoustic alarm, can be switched off (buzzer) 1 potential free change-over switch for external signal max. 230 V AC, 3 A

Operating temperature Housing dimensions Protection class Degree of protection Mounting

-5...+40 C 163 x 97 x 62 mm II IP41 Wall mounting

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Pump change-over device

The pump change-over device provides several functions to control double station pump units. It is unsuitable for heavy fuel oil applications. Functions: Selectable control switch On-Off-P1-P2automatic Time clock for automatic switch Protective motor relay Monitor lamps P1 and P2 Fault indication Fault alarm output for external fault report Automatic switch-over in case of breakdown of pump Connection for pressure control Connection for leak oil monitoring device

Pumpe 1 Betrieb

Pumpe 1 Strung

Pumpe 2 Betrieb

Pumpe 2 Strung

Entriegelung Pumpe 1 Alarm

Entriegelung Pumpe 2

Pumpe 1

Pumpe 2

Pumpen - Steuerung
Aus

Technical data Supply voltage Control voltage Protective motor range Housing material Housing dimensions Degree of protection Mounting 220/380 V AC, 50 Hz 220 V AC, 50 Hz 0.7 17 A Plastics 300 x 250 x 120 mm IP 54 Wall mounting

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Options

Pump change-over device

Options

Mounting
Mounting
Mounting types Mounting on base frame with oil pan Bracket mounting

Fig. 1

Base frame with oil pan

Fig. 2

Bracket mounting

Built-on Volumeter OMA

Fig. 3

KRAL Volumeter OMA Series

Fig. 4

Pump station with built-on OMA

To measure the flow A KRAL Volumeter of the OMA series can be built on the pump station.

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Heating system
The pump stations can be equipped with an optional heating system. We recommend heaters for highviscosity liquids that do not flow sufficiently if not heated. This can result in excessive power consumption or lead to problems arising through cavitation or sealing. Method of heating: Electric heating system Fluid heating system Special heating system Electric heating system

4 3

1 2 3 4 5

Connecting cable Heating element Seal ring Screw plug heating element Seal ring

Operating data: Voltage: 230 V Power: Small pump station with pump sizes K 542/M 554: Large pump station with pump sizes K 55118: Frequency: 50/60 Hz Wire cross-section: 2 x 1 mm Filling volume:

800 W 2 x 800 W

Small pump station with pump sizes K 542/M 554: Large pump station with pump sizes K 55118:
Scope of delivery Small pump station with pump sizes K 542/M 554

0.40 l 0.12 l per heating duct

Large pump stations with pump sizes K 55118

1 Heating element 1 Screw plug 2 Seal rings 0.5 l Thermal oil Caldo ISO 32

2 Heating elements 2 Screw plugs 4 Seal rings 0.25 l Thermal oil Caldo ISO 32

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Options

Heating system

Options

Heating system
In the case of a small pump station the electric heating is installed in a heating duct within the station block. The electric heating for the large pump station consists of two heating elements that are integrated in two heating ducts of the station block.

7 6

2 4 5 3 1 6
Fig. 5 1 2 3 4 Heating duct*

6
Fig. 6 5 6 7 8 Heating element installation

Connecting cable Heating element Seal ring Screw plug heating element

Seal ring Heating duct Upper screw plug heating duct* Lower screw plug heating duct*

* Figure 3 shows the large pump station. The small pump station disposes of only one heating duct with one upper and one lower screw plug each. The output of the heating element corresponds to the radiation and convection losses of the station in the required temperature range so that overheating is not possible. Heating up of the station block of the small pump station after the steady-state condition has been reached:

Station rear: approx. 60 K Station front: approx. 40 K

60 50 40 30 20 10 0 B A

T [K]

10

20

30 t [min]

40

50

60

t T A B

Heating-up time Temperature rise Station rear Station front

Fig. 7

Temperature rise after the heating has been switched on

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Fluid heating system

2
Fig. 8

1
Fig. 9

Fluid heating system for small pump station

Fluid heating system for large pump station

1 2

Piping Straight screw connection

Swiveling screw connection

In the case of the fluid heating system the heating fluid passes through one or two heating ducts in the station block. The screw connections required are available from KRAL. When setting the supplied liquid and its temperature observe the respective operating limit values of the station and the attached pumps. Operating data: Maximum pressure: 16 bar Maximum fluid temperature: 180 C Connection: Small pump station with pump sizes K 542/M 554: straight screw connection, outer diameter 28 mm

Large pump station with pump sizes K 55118:

swiveling screw connection, outer diameter 22 mm and straight screw connection, outer diameter 22 mm Scope of delivery Small pump station with pump sizes K 542/M 554 Large pump station with pump sizes K 55118

2 Straight screw connections 1 Seal ring 1 Adapter sleeve

2 Swiveling screw connections 2 Straight screw connections

Special heating system If special heating systems are installed, please contact KRAL.

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Options

Heating system

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General drawings

General drawings
300

893

472 739.3

076 893 739.1 304 076 502 606.3 164.1 405 739.4 739.5 901.1 423 165.2 606.1 611.4 611.2 914.1 228.1 611.1 611.3 165.2 423 914.1 901.2 116 739.2 739.2 739.4 705 164.2 165.1 165.1 165.2 165.4 165.3 228.1 606.2 901.2 165.1 914.1 228.2 914.1 405 502 739.1

165.4 165.3 705

914

Fig. 1

Station block for pump sizes K 542/M 554 with pressure maintaining valve closure

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General drawings

General drawings

General drawings

General drawings

300

893

472 739.3 076 739.1 304 502

164.1 606.3

228.2

405

739.4 739.5 739.5 165.3 165.3

914.1

606.1

611.2 611.3 611.4 611.1 165.2 423 914.1 606.2

739.2 705 739.2 739.4 705 914 164.2 165.3

116

228.1

165.3 165.3

165.4

Fig. 2

Station block for pump sizes K 55118 with pressure maintaining valve closure

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914.2 629

424 739.6

424 629

Fig. 3

Internal pressure maintaining valve

Fig. 4

External pressure maintaining valve

493 483

482

481

Small pump station

483

Large pump station Fig. 5 Electric heating system Fig. 6 Screw connection fluid heating system

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General drawings

General drawings

General drawings

General drawings

307

308 300 309.1 309.1 425.1 425.2 309.2 310

425.3

425.4 425.5 914

914

705

739.2 425.6 739.2 705

Fig. 7

Two-way valve / Limit switch two-way valve / Actuators

075 605

717 621 225

Fig. 8

Leak oil monitoring / Thermometer / Strainer cover protection / Differential pressure monitoring / Base frame with oil pan

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607

Fig. 9

Pressure switch

529

901.2 180 729.1

001

894.2

729.2

225

Fig. 10 Pump station with mounted pumps

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General drawings

General drawings

General drawings

Spare parts
Spare parts
Spare part Part No. 001 075 076 116 164.1 164.2 165.1 165.2 165.3 165.4 180 225 228.1 228.2 300 304 307 308 309 309.1 309.2 310 405 423 424 425 425.1 425.2 425.3 425.4 425.5 425.6 472 481 Pump Strainer cover protection Strainer cover Station block Locking bolt Screw plug Screw plug Screw plug Screw plug Screw plug Pump bracket Base frame with oil pan Hoisting eye Hoisting eye Two-way/reversing valve lever Control plug Actuator, electrical Actuator, pneumatic Two-way valve limit switch Proximity switch Bracket Mounting bracket actuator Strainer insert Vent valve Pressure maintaining valve Two-way valve Circlip O-ring Control plug O-ring Valve housing Socket screw Circlip Heating element Spare part Part No. 482 483 493 502 529 605 606.1 606.2 606.3 607 611 611.1 611.2 611.3 611.4 621 629 705 717 729.1 729.2 739.1 739.2 739.3 739.4 739.5 739.6 893 894.2 901.1 901.2 914 914.1 914.2 Electric heating system Screw connection Screw plug Conical spring Motor Differential pressure indication Suction-side pressure gauge Suction-side pressure gauge Pressure-side pressure gauge Pressure switch Non-return valve Supporting ring O-ring Sealing washer Spring Leak oil monitoring Valve housing Counter flange Thermometer Flat gasket Flat gasket O-ring O-ring O-ring O-ring O-ring O-ring Cap nut Hexagon nut Stud screw Stud screw Socket screw Socket screw Socket screw

Tab. 1 Spare part numbers

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KRAL AG, Bildgasse 40, Industrie Nord, 6890 Lustenau, Austria,Tel.: +43 / 55 77 / 8 66 44 - 0 Fax: +43 / 55 77 / 8 84 33, www.kral.at, E-Mail: kral@kral.at