SM Arf15

SERVICE MANUAL
CODE: 00ZARF16//A1E
DIGITAL COPIER/PRINTER/ MULTIFUNCTIONAL SYSTEM OPTION FINISHER/PUNCH MODULE

AR-F15 AR-F16
AR-PN4
MODEL
CONTENTS
AR-F15 AR-F16 AR-PN4
CHAPTER 1 GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 CHAPTER 2 FINISHER UNIT BASIC OPERATION . . . . . . . . . . . . . . . . . . . . . 2-1 CHAPTER 3 SADDLE STITCH UNIT BASIC OPERATION . . . . . . . . . . . . . . . 3-1 CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION . . . . . . . . . . . . 4-1 CHAPTER 5 MECHANICAL CONSTRUCTION. . . . . . . . . . . . . . . . . . . . . . . . . 5-1 CHAPTER 6 MAINTENANCE AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . 6-1 CHAPTER 7 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 NOTE: This manual is based on the AR-F11/F12/PN3 manuals. The sections marked with F15/F16 or PN4 are different sections from the AR-F11/F12/PN3 manuals.
Parts marked with are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
General Precautions for Installation/Servicing/Maintenance for the Finisher AR-F15/F16, Hole punch unit AR-PN4 The installation and service should be done by a qualified service technician. 1. When installing the Finisher AR-F15/F16, Hole punch unit AR-PN4 to the Plain Paper Copier, be sure to follow the instructions described in the Unpacking/Set-Up Procedure for the AR-F15/F16/AR-PN4 booklet which comes with each unit of the AR-F15/F16/AR-PN4. 2. The AR-F15/F16, AR-PN4 should be installed by an authorized/qualified person. 3. Before starting installation, servicing or maintenance work, be sure to turn off and unplug the copier first. 4. When selecting the installation site, avoid placing the AR-F15/F16 and copier on different levels or inclined floors. 5. When servicing or maintaining the AR-F15/F16/AR-PN4, be careful about the rotating or operation sections such as gears, pulleys, sprockets, cams, belts, etc. 6. When parts are disassembled, reassembly is the reverse of disassembly unless otherwise noted in this manual or other related materials. Be careful not to reassemble small parts such as screws, washers, pins, E-rings, toothed washers to the wrong places. 7. Basically, the machine should not be operated with any parts removed or disassembled. 8. Delicate par ts for preventing safety hazard problems (such as breakers, thermofuses, fuses, door switches, sensors, etc. if any) should be handled/installed/ adjusted correctly. 9. Use suitable measuring instruments and tools. 10. During servicing or maintenance work, be sure to check the serial No. plate and other cautionary labels (if any) to see if they are clean and firmly fixed. If not, take appropriate actions. 11. The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband, because the ICs on it may be damaged due to static electricity. Before using the wrist band, pull out the power cord plug of the copier and make sure that there is no uninsulated charged objects in the vicinity. 12. For the recovery and disposal of used AR-F15/F16/AR-PN4s, consumable parts, packing materials, used batteries, and RAM-ICs including lithium batteries, it is recommended that the relevant local regulations/rules. 13. After completing installation, servicing and maintenance of the AR-F15/F16/AR-PN4, return the AR-F15/F16/AR-PN4 to its original state, and check operation. 14. When you move the finisher, do not move it in the direction of the arrow as shown in the figure below otherwise it might fall down.
INTRODUCTION
This Service Manual contains basic data and figures for the Finisher (AR-F15)/Saddle Finisher (AR-F16) needed to service the machine in the field. This manual comprises the following chapters: Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 General Description introduces the finishers features, specifications, and names of parts, and shows how to operate the finisher. Finisher Unit Basic Operation discusses the principles of operation used for the finisher mechanical and electrical systems. It also explains the timing at which these systems are operated. Saddle Finisher Unit Basic Operation discusses the principles of operation used for the saddle stitch units mechanical and electrical systems. It also explains the timing at which these systems are operated. Puncher (option) Unit Basic Operation discusses the principles of operation used for the puncher units mechanical and electrical systems. It also explains the timing at which these systems are operated. Mechanical System discusses how the finisher is constructed mechanically, and shows how it may be disassembled/assembled and adjusted. Maintenance and Inspection provides tables of periodically replaced parts and consumables and durables, together with a scheduled servicing chart. Troubleshooting shows how to troubleshoot possible faults and gives electrical parts arrangement diagrams, LED/check pin diagrams by PCB, and self diagnosis tables. Appendix contains diagrams showing tables of signals, overall circuit diagrams and tables of solvents/oils. Descriptions regarding installation are not mentioned in this Service Manual as the Finisher (AR-F15)/Saddle Finisher (AR-F16)s packing boxes contain Installation Procedures. The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins. All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins, and be able to identify and isolate faults in the machine.
CONTENTS
CHAPTER 1 GENERAL DESCRIPTION
I. II. FEATURES ..................................1-1 SPECIFICATIONS ....................... 1-2 A. Finisher specifications (AR-F15/F16) ........................... 1-2 B. Punch unit specifications (AR-PN4) ..................................1-8 C. Engine specification (AR-F15/F16/PN4) .................. 1-9 D. Cross Section ......................... 1-11 III. Using the Machine ..................... 1-15 A. Removing Paper Jams from the Finisher Unit ........................... 1-15 B. Supplying the Finisher Unit with Staples ...................................1-16 C. Removing Staple Jams from the Finisher Unit ........................... 1-18 D. Removing Paper Jams from the Saddle Stitch Unit (Saddle Finisher) .................... 1-19 E. Supplying the Saddle Stitch Unit with Staples (Saddle Finisher) .................... 1-21 F. Removing Staple Jams from the Saddle Stitch Unit (Saddle Finisher) .................... 1-22 G. Removing Paper Jams from the Puncher Unit (option) ............. 1-24 H. Removing Punched Scrap from the Puncher Unit (option) ....... 1-26 IV. MAINTENANCE BY THE USER ........................................ 1-27 A. Maintenance by the User ....... 1-27
CHAPTER 2 FINISHER UNIT BASIC OPERATION

I. BASIC OPERATION .................... 2-1 A. Outline ...................................... 2-1 B. Outline of Electrical Circuitry .... 2-2 C. Inputs to and Outputs from the Finisher Controller PCB ...........2-4 II. FEED/DRIVE SYSTEM ............. 2-10 A. Outline .................................... 2-10 B. Type of Delivery Paths............ 2-15 C. Feeding and Delivering ..........2-18 D. Job Offset ...............................2-21 Staple Operation .................... 2-24 Stapler Unit ............................ 2-32 Tray Operation ........................ 2-38 Detecting the Height of Stack on the Tray .................... 2-40 I. Shutter Operation ................... 2-42 J. Buffer Path Operation ............. 2-46 K. Detecting Jams ...................... 2-51 III. POWER SUPPLY SYSTEM ....... 2-56 E. F. G. H.
ii
CHAPTER 3 SADDLE STITCH UNIT BASIC OPERATION

I. BASIC OPERATION .................... 3-1 A. Outline ...................................... 3-1 B. Electrical Circuitry .................... 3-2 C. Inputs to and Outputs from the Saddle Stitch Controller PCB ... 3-3 II. FEEDING/DRIVE SYSTEM ......... 3-8 A. Outline ...................................... 3-8 III. PAPER OUTPUT MECHANISM............................. 3-14 A. Outline .................................... 3-14 B. Controlling the Inlet Flappers ................................. 3-17 C. Controlling the Movement of Sheets .................................... 3-21 D. Aligning the Sheets ................ 3-23 E. Controlling the Phase of the Crescent Roller ...................... 3-26 IV. STITCHING SYSTEM ............... 3-28 V. FOLDING/DELIVERY SYSTEM .................................... 3-31 VI. CHECKING FOR A JAM ........... 3-38 VII. POWER SUPPLY ...................... 3-43
CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION

I. BASIC OPERATION .................... 4-1 A. Outline ...................................... 4-1 B. Inputs to and Outputs from Punch Driver PCB .................... 4-2 II. PUNCH OPERATION .................. 4-5 A. Outline ...................................... 4-5 B. PUNCH OPERATION ............... 4-7 C. Horizontal Registration Operation ............................... 4-11 III. POWER SUPPLY SYSTEM ....... 4-14
iii
CHAPTER 5 MECHANICAL CONSTRUCTION

I. FINISHER UNIT .......................... 5-1 A. Externals and Controls ............. 5-1 B. FEEDING SYSTEM ................. 5-9 C. PCBs ...................................... 5-13 II. SADDLE STITCH UNIT ............. 5-14 A. Externals and Controls ...........5-14 B. SADDLE UNIT ....................... 5-17 C. PCBs ...................................... 5-27 D. Accessory .............................. 5-28 III. PUNCHER UNIT (OPTION) ...... 5-29 A. Externals and Controls ........... 5-29 B. Puncher Driver System .......... 5-30 C. PCBs ...................................... 5-41
CHAPTER 6 MAINTENANCE AND INSPECTION

I. PERIODICALLY REPLACED PARTS ......................................... 6-1 A. Finisher Unit ............................. 6-1 B. Saddle Stitch Unit .................... 6-1 C. Puncher Unit (option) ............... 6-1 II. CONSUMABLES AND DURABLES ................................. 6-2 A. Finisher Unit ............................. 6-2 III.PERIODICAL SERVICING ............. 6-2
CHAPTER 7 TROUBLESHOOTING
I. ADJUSTMENTS .......................... 7-1 A. Electrical System (finisher unit) ............................ 7-1 B. Electrical System (saddle stitch unit) .................... 7-5 C. Electrical System (puncher unit (option)) .............. 7-7 II. ARRANGEMENT OF ELECTRICAL PARTS .................. 7-9 A. Finisher Unit ............................. 7-9 B. Saddle Stitch Unit .................. 7-16 C. Puncher Unit (option) ............. 7-22 D. Light-Emitting Diodes (LED) and Check Pins by PCB .........7-26 III. TROUBLESHOOTING ............... 7-28 A. Finisher Unit ........................... 7-28 B. Saddle Stitch Unit .................. 7-38 C. Puncher Unit (option) ............. 7-45
iv
APPENDIX
A. FINISHER UNIT GENERAL TIMING CHART .......................... A-1 B. SADDLE STITCH UNIT GENERAL TIMING CHART ........ A-2 C. PUNCHER UNIT (option) GENERAL TIMING CHART ........ A-3 D. SIGNAL AND ABBREVIATIONS ....................... A-4 E. ACTUAL WIRING CHART .......... A-6 F SOLVENTS AND OILS ............. A-11 .
I. FEATURES ..................................1-1 II. SPECIFICATIONS ....................... 1-2 A. Finisher specifications (AR-F15/F16) ............................. 1-2 B. Punch unit specifications (AR-PN4) ...................................1-8 C. Engine specification (AR-F15/F16/PN4) .................... 1-9 D. Cross Section .......................... 1-11 III. Using the Machine ..................... 1-15 A. Removing Paper Jams from the Finisher Unit............................. 1-15 B. Supplying the Finisher Unit with Staples ..................................... 1-16 C. Removing Staple Jams from the Finisher Unit............................. 1-18
D. Removing Paper Jams from the Saddle Stitch Unit (Saddle Finisher) ..................... 1-19 E. Supplying the Saddle Stitch Unit with Staples (Saddle Finisher) ..................... 1-21 F. Removing Staple Jams from the Saddle Stitch Unit (Saddle Finisher) ..................... 1-22 G. Removing Paper Jams from the Puncher Unit (option) ............... 1-24 H. Removing Punched Scrap from the Puncher Unit (option) ......... 1-26 IV. MAINTENANCE BY THE USER ........................................ 1-27 A. Maintenance by the User ......... 1-27
I. FEATURES
1. Accommodates large quantities of sheets Normally, the finisher holds a stack of sheets 250 mm in height in its two bins (small-size paper: equivalent to 2000 sheets)/140 mm in height (large-size paper: equivalent to 1000 sheets) Has high paper transportation performance The finisher is capable of handling papers between 60 and 256 gm/m. 3. Offers a job offset function The finisher has a job offset function for sorting non-stapled stacks of copies. 4. Offers four types of auto stapling The finisher offers a choice of four stapling modes (1-point stapling at rear, diagonal stapling at front, diagonal stapling at rear, 2-point stapling). Uses a buffer roller The use of a buffer roller enables the finisher to accept copies without interruption from the host machine even during stapling or offset operation. Has a saddle stitch function (Saddle Finisher AR-F16) The finisher can staple along the center of paper and fold it in two (up to 15 sheets). Offers a punch function (option) The use of the puncher unit enables the finisher to punch sheets for binders before they are output. (The puncher unit is capable of handling papers between 60 and 256 gm/m. It cannot handle special paper, postcards and transparencies.) Insert function (option) Enable the use of special type of paper and printed paper in addition to the staple sorting or the hole punching mode (Available when the optional staple sorting and the hole punching mode units are installed.) This paper is not run through fuser (heat).
ITEM
F15/F16
2.
5.
6.
7.
8.
Finisher Punch unit
PN4
MODEL AR-F15 AR-F16 AR-PN4A AR-PN4B AR-PN4C AR-PN4D
NOTE Saddle stitch finisher 2 holes (6.5) 2 holes/3 holes automatic selection(8.0) 4 holes (6.5) (80mm pitch) 4 holes (6.5) (70, 21mm pitch)
Europe North America France Sweden
F15/F16
Stapler for Finisher 5000 staples Stapler for Saddle Stitch 2000 staples
Staple cartridge Staple cartridge
x3 x3
5000 x 3 2000 x 3
SF-SC11 AR-SC3
20 40
Cartridge for AR-F15/16 Common with S55,S55N,FN8/9 For AR-F16 (Saddle Stitch Finisher) Common with FN9
1-1
II. SPECIFICATIONS
A.
1.
Finisher specifications (AR-F15/F16)

Finisher (AR-F15)
Floor installation Upper/Lower tray: Ascent/descent type offset tray 55 to 70 sheet/minute Upper/Lower Tray Ascent/descent type offset tray AB series A4, B5, A5R, 16K, A3, B4, A4R, B5R, 8K, 16KR Inch series 8.5 x 11, 5.5 x 8.5R, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11R, 7.25 x 10.5R Plain paper: 60 to 105 g/m2 Thick paper: 106 to 256 g/m2 Center reference Non-staple, staple A3, A4, A4R, B4, B5, 8K, 16K, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11, 8.5 x 11R 30mm Non-offset In horizontal direction: max. 30mm In vertical direction: max. 50mm (In the non-staple mode on the offset tray) Offset In horizontal direction: 15mm or less for a same set, 15mm or more between different sets Max. deviation width 2.5mm <Tray1 / Tray2> Non-staple: 2000 sheets (250mm 7mm) A4, B5, A5R, 16K, 8.5 x 11, 5.5 x 8.5R: 80g/m2 1000 sheets (140mm 7mm) A3, B4, A4R, B5R, 8K, 16KR, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11R, 7.25 x 10.5R: 80g/m2 Stacking limit: Tray1: Stack capacity from Tray1 & Tray2 = less than 2000 sheets Tray2: Stack capacity from Tray2 = less than 2000 sheets Staple: 110mm 7mm or 750 sheets or 100 sets A4, B5, 8.5 x 11, 16K (S size) 74mm 7mm or 500 sheets or 100 sets A3, B4, A4R, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11R, 8K (L size)
(1) Stack section

Type Stacking method Transport speed Tray type Output paper size
Paper weight Paper transport reference Mode type Offset paper size Offset volume Stacking performance
Matching Output paper capacity
1-2
Height of mixed load
Paper detection Reliability Life Dimensions Occupied dimensions Weight Power source Power consumption
When power is turned 29mm 7mm on. (When there is paper on the tray.) Size mixed load 74mm 7mm (No bind, mixed load) Staple mixed load 74mm 7mm or 50 sets (Bind, mixed load) Mode mixed load 29mm 7mm or 50 sets (No bind / Bind, * Limitation on the height (number of copies) when Mixed load) there is some paper in the paper exit section. Available MCBJ: Based on the main unit MCBF: Based on the main unit Based on the main unit (W) 785 x (D) 630 x (H) 1150mm 1165 x 630mm (shifted 380mm for removal of misfed paper) 51Kg Supplied from main unit (DC24V, 3.0A) 72W
(2) Staple section

Paper size to be stapled One-point staple in the front (Slant staple) One-pint staple at the back (Slant staple) One-pint staple at the back Two-point staple A3, B4, A4, A4R, B5, 8K, 16K, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11, 8.5 x 11R A3, B4, A4, B5, 8K, 16K, 11 x 17, 8.5 x 11 A4R, 8.5 x 14, 8.5 x 13, 8.5 x 11R A3, B4, A4R, A4, B5, 8K, 16K, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11, 8.5 x 11R
S size: 50 sheets L size: 30 sheets Mixed stapling: 30 sheets Max.: 2 sheets of 256g/ m paper + 48 sheets of 80g/ m paper Staple load system Staple cartridge (5,000 staples) Staple empty detection Available Manual stapling Not available
Stapling capacity
1-3
(Stapling position) Staple in the front

Paper transport direction
* Stapling position when viewed with the copy surface up
Paper width
4.4 2.5 mm
(30)
4.4 2.5 mm
One-point staple at the back
5.0 2.5 mm
(6.0 2.5 mm)
A4 Long LG Long, LT Long
A 204.0 210.0
Paper width A
One-point staple in the front (Slant staple)

(30)
4.0 2.5 mm
(6.0 2.5mm)
A3 Long, A4 Short B4 Long, B5 Short LD Long, LT Short
A 291.0 251.0 273.5
Paper width A
Two-point staple
5.0 4 mm
A3 / A4 B4 / B5 LD / LT A4R LT-R / LG 8K / 16K
A 83 4 63 4 74 4 62.5 4 62.5 4
B 203 4 183 4 194 4 138.5 4 144.5 4
Paper width B
1-4
2. Saddle stitch finisher (AR-F16) (1) Stack section

Type Stacking method Transport speed Tray type Output paper size Floor installation Upper/Lower tray: Ascent/descent type offset tray 55 to 70 sheets/minute Upper/Middle Tray Ascent/descent type offset tray Lower Tray Book tray for saddle stitch AB series A4, B5, A5R, 16K, A3, B4, A4R, B5R, 8K, 16KR Inch series 8.5 x 11, 5.5 x 8.5R, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11R, 7.25 x 10.5R Plain paper: 60 to 105 g/m2 Thick paper: 106 to 256 g/m2 Center reference Non-staple, staple A3, A4, A4R, B4, B5, 8K, 16K, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11, 8.5 x 11R 30mm Non-offset In horizontal direction: max. 30mm In vertical direction: max. 50mm (In the non-staple mode on the offset tray) Offset In horizontal direction: 15mm or less for a same set, 15mm or more between different sets Max. deviation width 2.5mm <Tray1 / Tray2> Non-staple: 2000 sheets (250mm 7mm) A4, B5, A5R, 16K, 8.5 x 11, 5.5 x 8.5R: 80g/m2 1000 sheets (140mm 7mm) A3, B4, A4R, B5R, 8K, 16KR, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11R, 7.25 x 10.5R: 80g/m2 Stacking limit: Tray1: Stack capacity from Tray1 & Tray2 = less than 2000 sheets Tray2: Stack capacity from Tray2 = less than 2000 sheets Staple: 110mm 7mm or 750 sheets or 100 sets A4, B5, 8.5 x 11, 16K 74mm 7mm or 500 sheets or 100 sets A3, B4, A4R, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11R, 8K
Paper weight Paper transport reference Mode type Offset paper size Offset volume Stacking performance
Matching Output paper capacity
1-5
Height of mixed load
Paper detection Reliability Life Dimensions Occupied dimensions Weight Power source Power consumption
When power is turned 29mm 7mm on Size mixed load 74mm 7mm (No bind, mixed load) Staple mixed load 74mm 7mm or 50 sets (Bind, mixed load) Mode mixed load 29mm 7mm or 50 sets (No bind / Bind, * Limitation on the height (number of copies) when Mixed load) there is some paper in the paper exit section. Available MCBJ: Based on the main unit MCBF: Based on the main unit Based on the main unit (W) 785 x (D) 630 x (H) 1150mm 1165 x 630mm (shifted 380mm for removal of misfed paper) Saddle available: 71Kg Supplied from main unit (DC24V, 3.0A) 72W
(2) Staple section

Paper size to be stapled One-point staple in the A3, B4, A4, A4R, B5, 8K, 16K, 11 x 17, 8.5 x 14, front (Slant staple) 8.5 x 13, 8.5 x 11, 8.5 x 11R One-point staple at the A3, B4, A4, B5, 8K, 16K, 11 x 17, 8.5 x 11 back (Slant staple) One-point staple at the A4R, 8.5x14, 8.5x13, 8.5x11R back Two-point staple Number of sheets stapled S size: 50 sheets L size: 30 sheets Mixed stapling: 30 sheets Max.: 2 sheets of 256g/ m paper + 48 sheets of 80g/ m paper Staple load type Manual stapling Staple cartridge type (5,000 staples) Not available Staple empty detection Available A3, B4, A4R, A4, B5, 8K, 16K, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11, 8.5 x 11R
(3) Saddle stitch section (Non-printed area in the center of paper)

Stitch method Folding position Saddle stitching paper size Weight allowed for saddle stitching Center 2-position binding, bundle 2-folding Center folding (adjustment available) A3, A4R, B4, 8K, 11x17, 8.5x11R 60g/m2 to 256g/m2 One cover paper 1 sheet (Thick paper) 106 to 256 g/m2
1-6
Number of sheets stapled Number of sets loaded Staple load type Staple empty detection Paper empty detection Binding position
Max.: 15 sheets (256g/m2 1 sheet + 80g/m2 14 sheets) 10 sets (11 to 15 sheets), 20 sets (6 to 10 sheets), 25 sets (1 to 5 sheets) Staple cartridge type (2,000 staples) Available Available
1.0mm or less
* Binding position adjustment for paper center is available.

A A3 long B4 long A4 long LD long LT long 83.0 63.0 39.5 74.0 42.0 B 203.0 183.0 159.5 194.0 162.0
Image inhibit area
The center margin of 4mm or more is required.

4mm or more
1-7
B.
Punch unit specifications (AR-PN4)
Finisher available for Finisher and saddle stitch finisher installation of the punch module Kind of hole punch 2-hole / 3-hole / 4-hole/ 4-hole (Broad space) One of the above four punch unit can be attached. Paper size to be punch 2-hole A3, A4, A4R, B4, B5, B5R, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11, 8.5 x 11R, 8K, 16K, 16KR 3-hole *1 3-hole: A3, A4, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11 2-hole: A4R, 8.5 x 11R 4-hole A3, A4 4-hole A3, A4, A4R, B4, B5, B5R, 11 x 17, 8.5 x 14, (Broad space) 8.5 x 13, 8.5 x 11, 8.5 x 11R Paper weight 64 to 256g/m2 Life 1000K (80g/m2) Power consumption Supplied from finisher External dimensions WxDxH 95 x 560 x 170mm Weight About 3.5kg *1 : Hole punch changes from three holes to two holes automatically. (Kind of hole punch) Kind 2-hole
A B
Hole position A: 80 1mm B: 12 3mm
Hole size 6.5mm
3-hole
A A B
A: 108 1mm B: 12 3mm
8.0mm
4-hole
A A A B
A: 80 1mm B: 12 3mm
6.5mm
4-hole (Broad space)

A C B
A: 70 1mm B: 12 3mm C: 21 1mm
6.5mm
1-8
C. Engine specification (AR-F15/F16/PN4)

Paper capacity Tray1/Tray2 4000 sheets (small size), 2000 sheets (large size) Lift type tray 2000 sheets (small size: 80 g/m) 1000 sheets (large size: 80 g/m) Face-down Job offsetting Paper full detection Multi-position stapler (1 edge 3 positions) Stapling Time Less than 1.0 second (1 position) Stapling sheet capacity 50 sheets (small size: 80 g/m) 30 sheets (large size: 80 g/m) Staple quantity : 5000 staples Stapler type : Flat clinch Saddle stitch tray Saddle stitch sheet capacity 15 sheets (60 pages) The basic output pattern and staple position are showed in the followings. Available paper width 182mm to 297mm (2 holes/2 to 3 holes) 270mm to 297mm (4 holes) Available paper length 182mm to 432mm
Tray3 (Only saddle stitch Finisher) Staple position Punch (OPTION)
Staple position
Paper exit direction Back side of the paper
(Media supported)
Tray # Tray 1 Tray 2 Mode Face-down Non-staple mode Offset mode Size All supported sizes Weight 60 to 256 g/m 60 to 256 g/m
Tray 3
11 x 17, Legal, Letter, Letter-R, Foolscap, B5, A4, A4R, B4, A3, 8K, 16K *1 Staple mode 11 x 17, Legal, Letter, Letter-R, Foolscap, B5, A4, A4R, B4, A3, 8K, 16K, 16KR *1 Punch 11 x 17, Legal, Letter, Letter-R, Executive-R, Foolscap, B5, B5R, A4, A4R, B4, A3 Saddle stitch mode only A3, A4R, B4 Letter-R, 11 x 17, 8K *1
60 to 256 g/m
60 to 256 g/m
60 to 90 g/m 90 to 256 g/m *2
*1. China destination only *2. Only one sheet per one bundle.
1-9
(Combination of functions)
Offset Staple Punch Saddle stitch Offset Staple Punch Saddle stitch
(Staple sheet capacity)

Size B5 A4 Letter Letter-R A4R Legal Foolscap B4 A3 11 x 17 Saddle stitch Capacity 50 sheets
30 sheets
15 sheets (60 pages)
(Sheet capacity of stack trays)

Select output mode *1 Cascade output mode Random output mode 2000 sheets (Max) (200 - N) sheets *2 2000 sheets 2000 sheets
Tray 1 Tray 2
*1. This mode is selected by key operator program *2. N is a number of sheets stacked at tray 2 NOTE: 180 degrees image rotation should be needed for staple mode. So all of the mode (including staple mode) executes 180 degrees image rotation.
1-10
D.
1.
Cross Section
Finisher Unit
[1]
[2] [3] [4] [5] [6]
[7]
[8] [9] [10] [11]
[16]
[17]
[15]
[14] [13] [12]
[1] [2] [3] [4] [5] [6] [7] [8] [9]
Tray 1/2 Shutter Delivery roller Swing guide Feed roller 2 Height sensor Wrap flapper Buffer roller Buffer inlet flapper
[10] [11] [12] [13] [14] [15] [16] [17]
Saddle stitch flapper Inlet feed roller Feed roller 1 Vertical path Stapler Feed belt Tray lift motor Saddle stitch unit (saddle finisher AR-F12)
Figure 1-204
1-11
2.
Saddle Stitch Unit
[6]
[7] [8]
[5] [9] [4] [3] [2] [11] [12] [1]
[10]
[1] [2] [3] [4] [5] [6]
Guide plate Paper folding roller Delivery guide plate Holding roller Stitch (front, rear) Inlet roller
[7] [8] [9] [10] [11] [12]
No.1 flapper No. 2 flapper Stitch mount Paper pushing plate Crescent roller Paper positioning plate
Figure 1-205
1-12
3.
Puncher Unit (option)
[1]
[2] [3] [4] [5] [6] [7] [8] [9]
[1] [2] [3] [4] [5]
Punch motor Cam Hole puncher (Punch blade) Die Photosensor PCB
[6] [7] [8] [9]
LED PCB Horizontal registration motor Scrap full detector PCB unit Punched scrap container
Figure 1-206
1-13
4.
Inserter section (optional)

[1] [2] [3] [4] [5]
[6] [10] [7] [9] [8]
[1] [2] [3] [4] [5]
Tray Pickup roller Feed roller Transport roller 1 Transport roller 2
[6] [7] [8] [9] [10]
Transport roller 3 Transport roller 4 Transport roller 5 Transport roller 6 Reverse roller
Figure 1-207
1-14
III. Using the Machine

A. Removing Paper Jams from the Finisher Unit
3) Open the upper cover, and check the inside of the finisher.
If the host machine indicates the finisher paper jam message, perform the following to remove the jam. 1) Holding the finisher unit as shown, move it to detach it from the host machine.
Figure 1-303
4) Lift the buffer roller cover, and remove the jam.
Figure 1-301
2) Remove any jam visible from the outside.
Figure 1-304
5) Lift the buffer roller, and remove the jam.
Figure 1-302
Figure 1-305
1-15
6) Return the buffer roller and the buffer roller cover to their original positions, and close the upper cover.
B.
Supplying the Finisher Unit with Staples
If the host machine indicates the finisher unit staple supply message, perform the following to supply it with staples. 1) Open the front cover.
Figure 1-306
7) Connect the finisher to the host machine.
Figure 1-308
2) Shift down the blue lever.
Figure 1-307
8) Operate as instructed on the display.
Figure 1-309
3) When the staple cartridge has slightly slid out, hold and pull it out.
Figure 1-310
1-16
4) Hold the empty staple case on its sides, and slide it out.
6) Pull the length of tape (used to hold the staples in place) straight out.
Figure 1-311
5) Set a new staple case.
Figure 1-313
7) Push in the stapler unit until the blue lever returns to its original position.
Figure 1-312 Reference:

You may set no more than one staple cartridge at a time. Make sure that the new cartridge is one specifically designed for the finisher unit.
Figure 1-314
8) Check to make sure that the stapler has been locked in place, and close the front cover.
Figure 1-315
1-17
C.
Removing Staple Jams from the Finisher Unit
4) When the staple cartridge has slightly slid out, hold and pull it out.
If the host machine indicates the finisher unit staple jam message, perform the following to remove the jam. 1) Remove the stack waiting to be stapled from the delivery tray.
Figure 1-319
5) Shift down the tab on the staple cartridge.
Figure 1-316
2) Open the front cover.
Figure 1-320
6) Remove all staples that have slid out of the staple case.
Figure 1-317
3) Shift down the blue lever.
Figure 1-321
Figure 1-318
1-18
7) Return the tab on the staple cartridge to its original position.
D.
Removing Paper Jams from the Saddle Stitch Unit (Saddle Finisher)
8) Return the staple cartridge to its original position, and close the front cover.
If the host machine indicates the saddle stitch unit paper jam message, perform the following to remove the jam. 1) Holding the saddle stitch unit as shown, move it to detach it from the host machine.
Figure 1-322 Reference

When the cover has been closed, the stapler unit will automatically execute idle punching several times to advance the staples.
Figure 1-323
2) Open the front lower cover.
Figure 1-324
1-19
3) Turn the knob on the left side.
6) Open the inlet cover, and remove the jam.
Figure 1-325
4) Turn the knob on the right side while pushing it in.
Figure 1-328
7) Close the front lower cover.
Figure 1-329 Figure 1-326

5) Remove the jam. 8) Connect the finisher unit.
Figure 1-327
1-20
E.
Supplying the Saddle Stitch Unit with Staples (Saddle Finisher)
3) Pull the stitch unit to the front once, and then shift it up.
If the host machine indicates the saddle stitch unit staple supply message, perform the following to supply it with staples. 1) Open the front lower cover.
Figure 1-332
4) Hold the empty cartridge on its sides, and remove it.
Figure 1-330
2) Slide out the stitch unit.
Figure 1-333
5) Set a new cartridge.
Figure 1-331
Figure 1-334 Reference

You must always replace both cartridges at the same time.
1-21
6) Pull the stitch to the front once, and then return it to its original position.
F.
Removing Staple Jams from the Saddle Stitch Unit (Saddle Finisher)
If the host machine indicates the saddle stitch unit staple jam message, perform the following to remove the jam. 1) Open the front lower cover.
Figure 1-335
7) Push in the stitch unit, and close the front cover.
Figure 1-337
2) Slide out the stitch unit.
Figure 1-336
Figure 1-338
3) Pull the stapler of the stitch unit to the front once, and then shift it up.
Figure 1-339
1-22
4) Hold the cartridge on its sides, and remove it.
7) Return the cartridge to its original position.
Figure 1-340
5) Push down on the area identified as A, and pull up the tab identified as B.
Figure 1-343
8) Pull the stitch of the stitch unit to the front once, and then return it to its original position.
Figure 1-341
6) Remove the staple jam, and return the tab B to its original position.
Figure 1-344
9) Push the stitch unit back to its original position, and close the front lower cover.
Figure 1-342 Figure 1-345 Reference

Whenever you have removed a staple jam, be sure to execute staple edging.
1-23
G.
Removing Paper Jams from the Puncher Unit (option)
4) Holding the finisher unit as shown, move it to detach it from the most machine.
If the display indicates a paper jam on the puncher unit, perform the following to remove the jam: 1) Open the front cover of the puncher unit.
Figure 1-349
5) Remove any jam visible from the outside.
Figure 1-346
2) Align the triangle mark on the knob within the range marked by .
Figure 1-350
6) Open the upper cover, and check the inside of the finisher.
Figure 1-347
3) Close the front cover of the puncher unit.
Figure 1-351
7) Lift the buffer roller cover, and remove the jam.
Figure 1-348
Figure 1-352 1-24
8) Return the buffer roller and the buffer roller cover to their original position, and close the upper cover.
Figure 1-353
9) Connect the finisher to the host machine.
Figure 1-354
1-25
H.
Removing Punched Scrap from the Puncher Unit (option)
4) Return the punched scrap container to its original position.
If the display indicates a punched scrap full state on the puncher unit, perform the following to remove the punched scrap: 1) Open the front cover of the puncher unit.
Figure 1-358
Figure 1-355
2) Slide out the punched scrap container.
Figure 1-356
3) Discard the punched scrap.
Figure 1-357
1-26
IV. MAINTENANCE BY THE USER

A.
No. 1 2
Maintenance by the User

Item Replacing the staple cartridge (finisher unit) Replacing the staple cartridge (saddle stitch unit) Timing When the appropriate indication is made on the host machines display.
Caution:
The finisher unit and the saddle stitch unit use different cartridge types. Be sure that the appropriate type is used for each.
Table 1-401
1-27

1. This chapter discusses the purpose and role of each of the finishers functions, and the principles of operation used for the finisher mechanical and electrical systems. It also explains the symbol in drawings indicates transmistiming at which these systems are operated. The together with the signal name indicates sion of mechanical drive, and signals marked by the flow of electrical signals. 2. In descriptions of digital circuits on the finisher, 1 indicates a high signal voltage level, while 0 indicates a low signal voltage level. Voltage values differ according to circuit. A microprocessor is used on the finisher. A description of microprocessor operation is omitted in this chapter as it is practically impossible to check internal operation of the microprocessor. Descriptions in this chapter also assume that PCBs will not be repaired at user sites. For this reason, descriptions of circuits on PCBs is limited to block diagrams. Two types of block diagrams are provided for separate functions: diagrams indicating details from sensors up to input sections of major PCBs, and diagrams indicating details from the output sections of major PCBs up the loads.
I.
BASIC OPERATION .................... 2-1 A. Outline ....................................... 2-1 B. Outline of Electrical Circuitry...... 2-2 C. Inputs to and Outputs from the Finisher Controller PCB ............. 2-4 II. FEED/DRIVE SYSTEM ............. 2-10 A. Outline ..................................... 2-10 B. Type of Delivery Paths ............. 2-15 C. Feeding and Delivering ............ 2-18 D. Job Offset ................................2-21
Staple Operation ...................... 2-24 Stapler Unit .............................. 2-32 Tray Operation.......................... 2-38 Detecting the Height of Stack on the Tray......................2-40 I. Shutter Operation .................... 2-42 J. Buffer Path Operation .............. 2-46 K. Detecting Jams ........................ 2-51 III. POWER SUPPLY SYSTEM ....... 2-56
E. F. G. H.
I.
A.
BASIC OPERATION
Outline
The finisher is designed to deliver copies arriving from its host machine, and its modes of delivery include simple stacking, job offset (Note), and staple. All operations involved in these modes are controlled by the finisher controller PCB, according to the appropriate commands from the host machine. In the case of the Saddle Finisher, copies from the host machine may be routed to the saddle stitch unit.
Swing guide drive system

Control system
Alignment drive system Stapler drive system Delivery drive system Feeder drive system Shutter drive system
Tray drive system
Saddle stitch unit control system (Saddle Finisher) Tray drive system
Figure 2-101 Note:

The term job offset refers to shifting each sorting job, separating a single stack into several stacks.
2-1
B.
Outline of Electrical Circuitry
The finishers sequence of operation is controlled by the finisher controller PCB. The finisher controller PCB is a 16-bit microprocessor (CPU), and is used for communication with the host machine (serial) in addition to controlling the finishers sequence of operations. The finisher controller PCB responds to the various commands coming from the host machine through a serial communications line to drive solenoids, motors, and other loads. In addition, it communicates the finishers various states (information on sensors and switches) to the host machine through a serial communications circuit. In the case of the Saddle Finisher, the finisher controller PCB not only communicates with the saddle stitch controller PCB but also communicates the saddle stitch units various states (information on sensors and switches) to the host machine. The ICs used on the finisher controller PCB are designed for the following: IC1 (CPU) Controls sequence of operations. IC2 (EP-ROM) Backs up adjustment values. IC3 Contains sequence programs. IC6/IC7 (RAM) Backs up initial setting data. IC4 (communications IC) Communicates with the host machine and the saddle stitch unit. IC9 (regulator IC) Generates PWM. Figure 2-102 shows the flow of signals between the finisher and the options controller.
2-2
Saddle stitch controller PCB (Saddle Finisher)
Finisher controller PCB communication

IC1 CPU IC2 EEP-ROM IC4 IC IC3 EP-ROM IC6/IC7 RAM IC9
Motor Solenoid Switch Sensor
Punch driver PCB (Puncher unit (option))
Host machine (DC controller PCB CPU)
Regulator IC
Connecting with inserter

Saddle stitch controller PCB (Saddle Finisher) Finisher controller PCB communication
IC1 CPU IC2 EEP-ROM IC4 IC IC3 EP-ROM IC6/IC7 RAM IC9
Motor Solenoid Switch Sensor
Punch driver PCB (Puncher unit (option))
Host machine (DC controller PCB CPU)
Inserter driver PCB (Inserter unit (option))
Regulator IC
Figure 2-102
2-3
C.
1.
Inputs to and Outputs from the Finisher Controller PCB

Inputs to the Finisher Controller PCB
Figure 2-103
2-4
2.
Figure 2-104 2-5
3.
Figure 2-105 2-6
4.
Inputs to and Outputs from the Finisher Controller PCB
Figure 2-106 2-7
5.
Outputs from the Finisher Controller PCB
Figure 2-107 2-8
6.
Outputs from the Finisher Controller PCB

Finisher controller PCB Stapler shift motor
According to rotation direction/speed, changes between + and - in sequence. Staple motor According to rotation direction/speed, changes between + and -.
Tray 1 lift motor

J115-1 -2 -1 -2
According to rotation direction/speed, changes between + and -.
Tray 2 lift motor According to rotation direction/speed, changes between + and -. Swing motor According to rotation direction/speed, changes between + and -. Second feed motor
According to rotation direction/speed, changes between + and -.
Inlet feed motor
According to rotation direction/speed, changes between + and - in sequence.
Figure 2-108
2-9
II. FEED/DRIVE SYSTEM

A. Outline
The finisher is designed to operate according to the commands from its host machine to deliver arriving copies to trays in the appropriate mode: simple stacking, job offset, stapling. See Figure 2-201 for a diagram of the three modes of delivery (four for the Saddle Finisher).
Normal delivery
Method of delivery
Simple stacking Job offset Staple Front diagonal Rear 1-point Rear diagonal 2-point
Saddle stitch delivery (Saddle Finisher only)
Figure 2-201
Normal delivery tray
Normal delivery tray
To saddle stitch unit (Saddle Finisher)
Figure 2-202
2-10
1. a.
Normal Delivery Simple Stacking The finisher delivers copies directly to the tray.
Tray Copies Tray Copies
Delivery roller
Feed roller 1
Feed roller 2
Figure 2-203
2-11
Job Offset The finisher forwards all copies of each sort job to the stapling tray. The first sort job on the stapling tray is delivered with a shift to the front of about 30 mm, and the second sort job is delivered without being shifted. Whether the first copy or the last copy of a sort job should be shifted is determined by the host machine.
b.
Tray
Each sort job is stacked alternately.
Figure 2-204
Swing guide
Stapling tray
Stopper Delivery roller Feed roller 1
Figure 2-205
Results of Delivering 4 Sets
Copies handled by job offset
Direction of delivery
Figure 2-206
2-12
c.
Stapling The finisher stacks copies arriving from its host machine on the stapling tray. Then, it staples and delivers the copies to the appropriate tray.
Tray Copies Staple
Swing guide
Stapling tray Delivery roller
Stopper Feed roller 1
Figure 2-207
Paper width/2 Front diagonal stapling 2-point stapling
Rear 1-point stapling Rear diagonal stapling
Figure 2-208
2-13
2.
Saddle Stitch Delivery (Saddle Finisher) A copy arriving in the finisher from the host machine is routed to the saddle stitch by the paper deflecting plate. The saddle stitch executes stitching and saddling operations on the copy and then delivers it to the saddle stitch tray. For discussions of stacks in the saddle stitch, see Chapter 3.
To saddle stitch
Figure 2-209
2-14
B.
Type of Delivery Paths
The finisher has three different paper paths for delivery, each selected to suit paper size and delivery mode. 1. Straight Path When stacking copies shown in Table 2-201, the copies pass under the buffer roller.
The paper length is less than 182mm, or the paper width is less than 182mm, or the paper length is 251mm or more. A3, A3-wide, B4, A4-R, B5-R, A5-R, LD, LG, LT-R, ST-R, Postcard, thick paper
Copy size Typical copy examples
F15/F16
Table 2-201
Delivery roller Buffer roller
Figure 2-210 2. Buffer Paper Path 1 When stacking copies shown in Table 2-202, the copies pass over the buffer roller, increasing the distance between copies.
Copy size Typical copy examples The paper length is 182mm or more, and the paper width is 182mm or more, and the paper length is 250mm or less. A4, B5, LT (excluding thick paper)
F15/F16
Table 2-202
Buffer roller
Feed roller 2 Delivery roller
Figure 2-211
2-15
3.
Buffer Paper Path 2 This is the paper path when copy sizes shown in Table 2-203 are stacked. A maximum of three copies (three originals or more in the staple mode) are wrapped round the buffer roller, during which job offset and stapling are performed on the stapling tray.
Copy size Typical copy examples Length 182 to 232mm, and width 182 to 297mm A4, B5, LT, (excluding transparencies and thick stock)
Table 2-203 The following shows paper delivery operation in the case of three originals in the staple mode. 1) The first copy is moved in the direction of the buffer roller.
Buffer roller
First copy
Figure 2-212 2) The first copy wraps around the buffer roller and, at the same time, the second copy arrives from the host machine.
First copy
Second copy
Figure 2-213
2-16
3) The second copy is laid over the first copy and, at the same time, the third copy arrives from the host machine.
First copy Second copy
Third copy
Figure 2-214 4) The first, second and third copies are simultaneously pulled into the stapling tray.
Second copy Third copy
First copy
Figure 2-215 Cauiton:

The third copy as explained here is moved through buffer paper path 1. This fact is omitted from the discussion to avoid interrupting the sequence of operations.
2-17
C.
1.
Feeding and Delivering
Outline The finisher moves copies arriving from the host machine to the delivery tray, stapling tray, or the saddle stitch unit (Saddle Finisher) according to the mode of delivery. On the stapling tray, the copies are subjected to job offset or stapling as instructed by the host machine. The first feed motor (M1), second feed motor (M8) and inlet feed motor (M9) are stepping motors, and delivery motor (M2) is a DC motor. These motors are controlled by the microprocessor (CPU) on the finisher controller PCB, and rotate either clockwise or counterclockwise. The paper paths are equipped with the following four sensors for detection of paper (arrival, passage): Inlet sensor (PI1) Delivery sensor (PI3) Stapling tray sensor (PI4) Buffer path paper sensor (PI14) In addition, each delivery tray is equipped with a sensor designed to detect the presence/absence of paper on it. No.1 tray paper sensor (PI11) No.2 tray paper sensor (PI12) If a copy fails to reach or move past each sensor within a specific period of time, the finisher controller PCB identifies the condition as a jam, and stops the ongoing operation, and at the same time, informs the host machine of the condition. When all doors are closed after the paper jam is removed, the buffer path inlet paper sensor (PI17) checks whether or not copies are being detected in addition to the above four sensors (inlet sensor, delivery sensor, stapling tray sensor and buffer path paper sensor). If the sensors detect a copy, the finisher unit judges that paper jams have not completely been removed, and sends the paper jam removal signal to the host machine again.
2-18
Tray 2 lift motor drive signal Shift motor clock signal 1 SFTCLK 21 Shift motor clock signal 2 SFTCLK 22 Escape solenoid drive signal ESCPSL Alignment motor drive signal Delivery motor drive signal Delivery motor clock signal DELCLK Swing motor drive signal Swing motor clock signal SWGCLK Shift motor clock detection signal 1 SFTCLK11 Shift motor clock detection signal 2 SFTCLK12
PI19 PI9 M7
PI10 PI20 M2
M3
PI23 M10 M5
PI24
Tray 1 lift motor drive signal Paddle solenoid drive signal PDLSL
M8
SL6 SL5
M4
Finisher controller PCB
Figure 2-216
M1 M9 SL3 SL2 SL1 SL7 M6
Second feed motor drive signal
First feed motor drive signal
Inlet feed motor drive signal
Buffer outlet solenoid drive signal EXITSL Buffer inlet solenoid drive signal EXTSL Flapper solenoid drive signal FLPSL Belt escape solenoid drive signal BESCPSL Stapler motor drive signal Stapler shift motor drive signal
2-19
2-20
No. 2 tray paper detection signal SNDTRAY No. 1 tray paper detection signal FSTTRAY
PI12 PI4 PI3
PI11
Stapling tray paper detection signal STPTY Buffer path paper detection signal BUFPASS Delivery detection signal PDEL
Figure 2-217
PI14 PI17 PI1
Buffer path inlet paper detection signal BUFENTR Inlet paper detection signal PENT
D.
1.
Job Offset
Outline In the job offset mode, sort jobs and entire copy groups are shifted to the front for delivery to the tray, and other copies are delivered to the tray without a shift. The copies are shifted by the alignment plate. The alignment plate is checked by the alignment plate home position sensor (PI6) to find out whether it is at the home position. The finisher controller PCB drives the alignment motor (M3) at power-on to return the alignment plate to its home position. The finisher controller PCB stops the delivery motor (M2) when the trailing edge of the copy has moved past the feed roller 2. Then, the finisher controller PCB rotates the delivery motor counterclockwise, and drives the swing motor (M7). As a result, the drive of the delivery motor is transmitted to the swing guide to move up the guide. When the swing guide open sensor (PI18) detects the swing guide, the delivery motor stops, and the swing guide is held at the up position. When the swing guide has moved up, the feed belts attached to the feed roller 2 move the copy to the stapling tray. The presence of paper on the stapling tray is monitored by the stapling tray sensor (PI4). (The first sheet is fed to the stapling tray while the swing guide is moving up.) The finisher controller PCB drives the alignment motor (M3) in advance, and keeps the alignment plate in wait at a point 10 mm behind the trailing edge of a sheet. Whenever one sheet is moved to the stapling tray, each sheet is aligned, and when the 3rd or last sheet in a sort job/group is fed to the stapling tray, the escape solenoid (SL6) moves the guide plate away and under the stapling tray. From then on, the alignment motor shifts the sheets to the front by 30 mm. When the copy has been shifted, the finisher controller PCB rotates the alignment motor counterclockwise to move the alignment plate to a point 10 mm behind the trailing edge of the sheet. This alignment operation is repeated until alignment of the 3rd or last sheet in a sort job is completed. At this time, the swing guide is moved down and is closed, and the delivery motor rotates clockwise to deliver the sheet.
F15/F16
F15/F16
2-21
Alignment plate
Guide plate Alignment plate home position sensor (PI6) Alignment motor (M3) Paper Escape solenoid (SL6)
Figure 2-218
Sequence of Operation (job offset)
Start signal Host machine delivery signal
Inlet sensor (PI1) Delivery sensor (PI3) Inlet feed motor (M9) First feed motor (M1) Second feed motor (M8) Delivery motor (M2) Staple tray sensor (PI4) Alignment motor (M3) Alignment plate home position sensor (PI6) Swing motor (M7) Swing guide open sensor (PI18) Swing guide closed detecting switch 1 (MS2) Escape solenoid (SL6) : Motor CW rotation : Motor CCW rotation
Figure 2-219 2-22
2.
Flow of Job Offset Operations
1) The swing guide moves up and, at the same time, the feed belts move the sheet to the stapling tray.
Swing guide Offset sheet Feed roller 2
Knurled belts Tray 1/2 Delivery roller Stapling tray Stopper
Figure 2-220 2) The alignment plate shifts the sheet to the front.
Existing stack Alignment plate
Offset sheet
Figure 2-221 3) The swing guide moves down and, at the same time, the delivery roller delivers the sheet.
Offset sheet Swing guide
Feed roller 2
Knurled belts Tray 1/2 Delivery roller Stapling tray Stopper
Figure 2-222 2-23
E.
1.
Staple Operation
Outline The stapler unit staples a stack of as many sheets as specified. The stapling position differs according to the selected staple mode and paper size. The stapler unit is checked by the stapler shift home position sensor (PI7) to find out whether it is at the home position. When starting operation after power-on, the finisher controller PCB drives the stapler shift motor (M4) to return the stapler unit to the home position. If the stapler is already at the home position, it is kept as it is in wait.
Stapler shift motor (M4)
Sheets
Stapler
Stapler shift home position sensor (PI7)
Figure 2-223
2-24
Paper width/2 Front diagonal stapling 2-point stapling
Rear 1-point stapling Rear diagonal stapling
Figure 2-224
2-25
2.
First Sheet The finisher controller PCB stops the delivery motor (M2) as soon as the trailing edge of the first sheet has moved past the feed roller 2. Then, it rotates the delivery motor clockwise to switch the gear drive to the swing motor (M7), causing the swing guide to move up. When the swing guide open sensor (PI18) finds the swing guide at the up position, the swing motor stops, maintaining the swing guide at the up position. When the swing guide has moved up, the knurled belts of the feed roller 2 move the sheet to the stapling tray. (The first sheet is fed to the stapling tray while the swing guide is moving up.) The presence of paper on the stapling tray is detected by the stapling tray sensor (PI4). The finisher controller PCB drives the alignment motor (M3) when the stapling tray paper sensor has detected paper to put sheets in order. The alignment plate is kept in wait in advance at a point 10 mm behind the trailing edge of the paper. The swing guide is kept in wait at the up position until the last sheet is output onto the stapling tray.
Swing guide
First sheet
Feed roller 2
Knurled belts Tray 1/2 Delivery roller
Stapling tray Stapler
Figure 2-225
2-26
Swing guide Swing guide open sensor (PI18) Swing guide closed detecting switch 1,2 (MS2/MS6) Delivery roller
Swing motor clock sensor (PI20)
Delivery motor clock sensor (PI10)
Swing motor (M7) Delivery motor (M2)
Figure 2-226
2-27
Second and Subsequent Sheets The finisher controller PCB turns on the belt escape solenoid (SL7) before the trailing edge of the second and subsequent sheets have moved past the feed roller 2 to make the knurled belt escape. This operation is performed to reduce the time it takes for the trailing edge of the paper to fall on the stapling tray, and to improve the product duty. The finisher controller PCB turns on the paddle solenoid (SL5) as soon as the trailing edge of the second and subsequent sheets have moved past the feed roller 2, causing the drive of the second feed motor (M8) to rotate the paddle. The sheets are pushed by the paddle and moved to the stapling tray. Almost simultaneously with the trailing edge of the sheet falling into the stapling tray, the belt escape solenoid turns off to return the knurled belts that were in the escape position to its original position, and feed the sheet onto the stapling tray. When the sheet has been output onto the stapling tray, the finisher controller PCB rotates the alignment motor (M3) to put the sheets in order.
Swing guide Second and subsequent sheets Paddles
3.
Feed roller 2 Knurled belts

SL7
Tray 1/2
Delivery roller Stapling tray Stapler
Belt escape solenoid
Figure 2-227
2-28
Knurled belts
Escape direction
Belt escape solenoid (SL7)
Figure 2-228
Paddles
Paddles Paddle solenoid (SL5) Second and subsequent sheets
First sheet
Stapler
M8
Second feed motor
Stopper
Figure 2-229
2-29
4.
Last Sheet When the last sheet has been put in order, the finisher controller PCB turns on the alignment motor (M3) to move the alignment plate to the alignment position (to butt the plate against the stack). Then, the finisher controller PCB rotates the swing motor (M7) counterclockwise to move down the swing guide. The finisher controller PCB moves the stapler according to the staple mode for stapling. From then on, it rotates the delivery motor (M2) clockwise to deliver the stack to the tray.
Swing guide Sheets Feed roller 2
Knurled belts Tray 1/2 Delivery roller Stapling tray Stapler
Figure 2-230
2-30
Swing guide
Delivery roller
Swing motor (M7)
Delivery motor (M2)
Figure 2-231
2-31
F.
Stapler Unit
Stapling is executed by the staple motor (M6). A single rotation of the cam by the motor results in one stapling operation. The cam is checked by the staple home position sensor (PI22) to find out whether it is at the home position. The stapler motor is controlled by the microprocessor (IC1) on the finisher controller so that it is rotated clockwise or counterclockwise. When the stapling home position sensor is off, the finisher controller PCB rotates the stapler motor clockwise until the sensor turns on so as to return the stapling cam to its initial state. The presence/absence of the staple cartridge is detected by the staple switch (MS8). The presence/absence of staples inside the staple cartridge is detected by the staple detecting switch (MS9). The staple edge sensor (PI21) is used to find out whether a staple has been edged out to the end of the cartridge. The finisher controller PCB does not drive the staple motor (M6) unless the swing guide closed detecting switch 2 (MS6) is on (i.e., the swing guide is closed). This is to protect against injuries that could occur when a finger is stuck inside the stapler.
2-32
Staple edge detection signal
Staple motor drive signal

M6
Figure 2-233
Stapling home position detection signal Cartridge detection signal Staple detection signal
Figure 2-232
2-33
Start signal Host machine delivery signal Inlet sensor (PI1) Delivery sensor (PI3) Inlet feed motor (M9) First feed motor (M1) Second feed motor (M8) Delivery motor (M2) Stapling tray sensor (PI4) Alignment motor (M3) Alignment guide home position sensor (PI6) Swing guide open sensor (PI18) Swing guide closed detecting switch 1 (MS2) Paddle solenoid (SL5) Belt escape solenoid (SL7) Staple motor (M6) Staple home position sensor (PI22) Stapler shift motor (M4) : Motor CW rotation : Motor CCW rotation First sheet Stacking Second sheet Stapling Delivery
Figure 2-234
2-34
5.
Shifting the Stapler Unit The stapler unit is moved by the stapler shift motor (M4). Its home position is detected by the stapler shift home position sensor (PI7). When the start signal arrives from the host machine, the stapler moves to the center of its movement range. This movement occurs regardless of the selected mode of delivery, as no specific mode is recognized at this point in time. When the command for stapling arrives from the host machine after the first sheet has reached the host machine pre-registration sensor, the stapler moves to the staple wait position to suit the appropriate stapling position and paper size. See Figures 2-235 and later for an idea of the wait position according to the stapling mode. a. Front Diagonal Stapling The position is the same as the stapling position.
Stopper
Stapling tray delivery direction
Stopper
Guide plate Stapler
Figure 2-235
2-35
Rear 1-Point Stapling The stapler is kept in wait at the center position. The stapler is moved to and from the stapling position for each stapling operation.
Stopper Stapling position
b.
Wait position
Stapling tray delivery direction Stapler Stopper
Guide plate
Figure 2-236 Rear Diagonal Stapling For A4, LT and B5 sizes, the stapler is kept in wait toward the rear away from the stapling position. The stapler is moved to and from the stapling position for each stapling operation.
Stapler Wait position Stapling position
c.
Stopper
Stapling tray delivery direction Stopper
Guide plate
Figure 2-237 2-36
d.
2-Point Stapling The stapler is kept in wait at the center of the paper. Stapling occurs at two points, first at the rear and then at the front.
Stopper
Stapling position Wait position Stapler
Stapling tray delivery direction Stapling position
Stopper
Guide plate
Figure 2-238
2-37
G.
Tray Operation
The finisher has two delivery trays-upper tray 1 and lower tray 2. The upper and lower trays move up and down independently. Tray 1 is moved up and down by the tray 1 lift motor (M5), and tray 2 by the tray 2 lift motor (M10). The tray 1 position is detected by counting the clock pulses of tray 1 lift motor clock sensors 1 and 2 (PI9 and PI19) in relation to the tray 1 home position sensor (P18). The tray 2 position is detected by counting the clock pulses of tray 2 lift motor clock sensors 1 and 2 (PI23 and PI24) in relation to the tray 2 home position sensor (PI25). When the tray is already at the home position, it is moved away from the home position once, then returned to that position. When both tray 1 and tray 2 are at the home position, the above operation is performed for tray 1 and tray 2 in this order. The finisher controller PCB moves up and down the tray selected by the host machine so that it is positioned at the delivery slot. The upper limit of the tray is detected by the tray coming close detecting switch (MS9). The finisher controller PCB stops the drive (up) of the tray 1 lift motor (M5) as soon as the tray upper limit detecting switch turns on. The height of the stack on the tray is identified by the height sensor (PS1), which measures its distance from the top of the stack. The tray is moved down when the distance between the top of the stack and the delivery assembly drops to a specific measurement. The finisher controller PCB cuts off the +24V power of the tray 1 lift motor (M5) as soon as the safety zone switch (MS3) turns on while the shutter and the swing guide are open, stopping the operation of the finisher.
2-38
Tray 1 lift motor
One way gear Tray 1 lift motor clock sensor / and 2 Tray coming close detection switch
Rack
Tray 2 lift motor
One way gear Tray 2 lift motor clock sensor / and 2
Figure 2-239
2-39
H.
1.
Detecting the Height of Stack on the Tray
Outline The number of sheets delivered to the tray and the number of sets (number of stapling operations) are stored in memory by the finisher controller PCB. The height of the stack is checked by the height sensor (PS1). See Table 2-204 for the maximum loading capacity of each tray. The finisher controller PCB stops operation when the conditions in Table 2-204 occur, informing the host machine that the tray is full.
Non-staple sort Stacking mode
F15/F16
Staple sort Mixed sizes Small-size 110 mm high (750 sheets/ 100 sets) Large-size Mixed sizes
Small-size
Large-size
Height
250 mm high 140 mm high 74 mm high (2000 sheets) (1000 sheets) (500 sheets)
74 mm high 22 mm high (500 sheets/ (500 sheets/ 100 sets) 100 sets)
Notes: 1. The capacity for the non-staple sort mode is approximate and computed based on 80 g/m2 paper. 2. Alignment for stacks containing 750 sheets or more is not guaranteed. 3. Stacking height precision is 7 mm.
Table 2-204
F15/F16
Caution: 1. The term small-size stands for A4, LT, B5 and 16K. 2. The term large-size stands for A3, A4-R, B4, LG, LD, LT-R, Foolscap and 8K.
2-40
Height sensor (PS1) Paper
Figure 2-240
2-41
I.
Shutter Operation
When the tray 1 passes the delivery slot, the finisher controller PCB closes the shutter mounted on the delivery slot before moving the tray, preventing the existing stack on the tray by the delivery slot and intrusion of the hands. The shutter moves up (to close) when the second feed motor (M8) rotates counterclockwise, and is held in position when the motor stops. When the second feed motor rotates counterclockwise once again, it moves down (to open) to enable delivery. When the shutter is held at the up position, claws slide out of the swing guide to engage the back of the shutter. This way, the existing slack and the swing guide engage while the tray is moved, preventing the guide from opening. The claws slide in when the shutter is moved down to release the engagement. The upward movement of the shutter is monitored by the shutter closed detecting switch (MS4), and the downward movement is monitored by the shutter open sensor (PI5). See the following diagrams for how these operations take place. 1) The second feed motor rotates counterclockwise to move the shutter up.
M8
Second feed motor
Figure 2-241
2-42
2)
The tray 1,2 lift motor rotates, and the new tray moves to the stacking lower limit. The distance of movement is detected by the tray 1 lift motor clock sensor 1/2 (PI9/19) or tray 2 lift motor clock sensor 1/2 (PI22/PI24).
Tray 1 lift motor M5
M10
Tray 2 lift motor
Figure 2-242 3) The second feed motor rotates counterclockwise, and the shutter moves down.
M8
Second feed motor
Figure 2-243
2-43
4) The tray lift motor rotates, and the tray moves to suit the height of the stack. The appropriate height in relation to the existing stack is checked by the height sensor (PS1).
Height sensor (PS1)
M10
Tray 2 lift motor
Figure 2-244
Claw Shutter
Claw Shutter closed detecting switch (MS4) Shutter open sensor (PI5)
M8
One-way cam
Second feed motor
Figure 2-245 2-44
Sequence Operations (shutter drive)

Move from Tray 1 to Tray 2 Tray moved Shutter opened
Shutter closed Second feed motor (M8) Tray 1 lift motor (M5) Tray 2 lift motor (M10) Shutter closed detecting switch (MS4) Shutter open sensor (PI5) Height sensor (PS1)
Correct height detected Motor CW rotation Motor CCW rotation
Figure 2-246
2-45
J.
1.
Buffer Path Operation
Outline This machine is provided with a buffer paper path for continuously receiving paper from the host machine during stapling and job offset operation on the stapling tray. A maximum of three copies (three originals or more in the staple mode) are wrapped around the buffer roller. During this time, job offset and stapling are performed on the stapling tray. The following shows operation on the buffer paper path. 1) When the first sheet arrives, the buffer inlet solenoid (SL2) remains off. The first sheet enters the buffer path.
OFF
First sheet
SL2
Buffer inlet solenoid
Figure 2-247 2) When the leading edge of the sheet has moved past the buffer path inlet paper sensor (PI17), the buffer outlet solenoid (SL3) turns on so as to cause the sheet to wrap around the buffer roller.
Buffer outlet solenoid

ON SL3
Buffer path inlet paper sensor (PI17)
Figure 2-248
2-46
3) When the leading edge of the sheet has moved past the buffer path paper sensor (PI14), the buffer roller stops and waits for the second sheet.
First sheet
Second sheet Buffer path paper sensor (PI14)
Figure 2-249 4) When the second sheet arrives and its leading edge reaches the inlet sensor (PI1), the buffer roller starts to operate once again.
First sheet
Second sheet Inlet sensor (PI1)
Figure 2-250
2-47
5) The buffer roller continues to rotate, and the second sheet overlaps the first sheet.
Second sheet First sheet
Figure 2-251 6) When the trailing edge of the second sheet has moved past the buffer path paper sensor (PI14), the buffer roller stops and waits for the third sheet.
Third sheet Buffer path paper sensor (PI14)
Figure 2-252
2-48
7) When the third sheet arrives and its leading edge reaches the inlet sensor (PI1), the buffer roller starts to operate once again.
Third sheet Inlet sensor (PI1)
Figure 2-253 8) When the leading edge of the third sheet reaches the inlet sensor (PI1), the buffer outlet solenoid (SL3) turns off so that the path is directed in the direction of delivery. (The actual switchover will occur after the trailing edge of the first sheet has moved past the flapper.)
Buffer outlet solenoid

OFF
SL3
Third sheet Inlet sensor (PI1)
Figure 2-254
2-49
9) The buffer roller continues to rotate, the third sheet overlaps the first and second sheets, and the three sheets are fed together towards the delivery roller.
Figure 2-255
2-50
K. Detecting Jams
The following sensors are used to detect the presence/absence of paper and to make sure that sheets are moved properly: Inlet sensor (PI1) Delivery sensor (PI3) Stapling tray sensor (PI4) Buffer path paper sensor (PI14) A jam is identified with reference to the presence/absence of paper at each specific sensor at the times programmed in the memory of the microprocessor (CPU) on the finisher controller PCB. When the CPU identifies a jam, it suspends the finishers delivery operation and informs the host machine DC controller of the presence of a jam. After the paper jam is removed, the buffer path inlet paper sensor (PI17) checks whether or not copies are being detected in addition to the above four sensors (inlet sensor, delivery sensor, stapling tray sensor and buffer path paper sensor). If the sensors detect a copy when all doors are closed, the finisher unit judges that paper jams have not completely been removed, and sends the paper jam removal signal to the host machine again. The tray 1 paper sensor (PI11) and tray 2 paper sensor (PI12) are not used to detect jams.
PI3
PI14 PI1 PI4
No. PI1 PI3 PI4 PI14
Sensor names Inlet sensor Delivery sensor Stapling tray sensor Buffer path paper sensor
Figure 2-256
Table 2-205
2-51
1.
Inlet Sensor Delay Jam The inlet sensor does not detect paper when feeding an equivalent of 400 mm from when the host machine delivery signal has been issued.
Host machine delivery signal Host machine delivery signal
Equivalent of 400 mm Jam check Inlet sensor (PI1) Inlet feed motor (M9) Normal Jam check Inlet sensor (PI1) Inlet feed motor (M9)
Equivalent of 400 mm
Jam
Figure 2-257 2. Inlet Sensor Stationary Jam The sheet does not move past the inlet sensor when an equivalent of twice the feeding length of the sheet has been fed after the sensor turned on.
Equivalent of size x 2 Jam check Inlet sensor (PI1) Inlet feed motor (M9) Normal Jam check Inlet sensor (PI1) Inlet feed motor (M9)
Equivalent of size x 2
Jam
Figure 2-258 Buffer Path Paper Sensor Delay Jam The buffer path paper sensor does not detect paper when an equivalent of 550 mm has been fed after the inlet sensor turned on. 3.
F15/F16
Equivalent of 550 mm Jam check Inlet sensor (PI1) Buffer path paper sensor (PI14) First feed motor (M1) Normal Jam check Inlet sensor (PI1) Buffer path paper sensor (PI14) First feed motor (M1)
Jam
Figure 2-259
2-52
4.
F15/F16
Buffer Path Paper Sensor Stationary Jam The sheet does not move past the buffer path paper sensor when an equivalent of twice the feeding length of the sheet has been fed after the sensor turned on.
Equivalent of size x 2 Jam check Buffer path paper sensor (PI14) First feed motor (M1) Normal Jam check Buffer path paper sensor (PI14) First feed motor (M1)
Jam
Figure 2-260 Delivery Sensor Delay Jam Straight Path The delivery sensor does not detect paper when an equivalent of 363 mm has been fed after the inlet sensor turned on. 5. a.
F15/F16
F15/F16
Equivalent of 363 mm Jam check Inlet sensor (PI1) Delivery sensor (PI3) First feed motor (M1) Second feed motor (M8) Normal Jam check Inlet sensor (PI1) Delivery sensor (PI3) First feed motor (M1) Second feed motor (M8)
Jam
Figure 2-261
2-53
F15/F16
Buffer Path The delivery sensor does not detect paper when an equivalent of 652 mm has been fed after the inlet sensor turned on.
b.
F15/F16
Equivalent of 652 mm Jam check Inlet sensor (PI1) Delivery sensor (PI3) First feed motor (M1) Second feed motor (M8) Normal Jam check Inlet sensor (PI1) Delivery sensor (PI3) First feed motor (M1) Second feed motor (M8)
Jam
Figure 2-262 6. Delivery Sensor Stationary Jam The sheet does not move past the delivery sensor when an equivalent of twice the feeding length of the sheet has been fed after the delivery sensor turned on.
Equivalent of size x 2 Jam check Delivery sensor (PI3) Second feed motor (M8) Delivery motor (M2) Normal Jam check Delivery sensor (PI3) Second feed motor (M8) Delivery motor (M2)
Jam
Figure 2-263
2-54
7. on.
Stapling Tray Sensor Stationary Jam The sheet does not move past the stapling tray sensor 1 sec after the delivery motor (M2) turned
1 sec Jam check Stapling tray sensor (PI4) Delivery motor (M2) Normal Jam check Stapling tray sensor (PI4) Delivery motor (M2)
1 sec Jam
Figure 2-264
F15/F16
8.
Staple Jam When the staple motor (M6) is rotating clockwise, the staple home position sensor (PI22) does not turn on within 0.5 sec. after it has turned off. However, the sensor turns on within 0.5 sec. after the motor has been rotated counterclockwise. 9. Power-On Jam One of the inlet sensor (PI1), delivery sensor (PI3), buffer path paper sensor (PI4) or buffer path inlet paper sensor (PI17) detects paper at power-on. 10. Door Open Jam One of the joint sensor (PI15), door open sensor (PI16) or door switches (MS1) detects the cover open during operation (including front door switch (MS2P) when the optional puncher unit is mounted). 11. Punch Jam The punch home sensor (PI3P) does not turn on again within 200 msec after turning off.
2-55
III. POWER SUPPLY SYSTEM

1.
F15/F16
Outline The finisher controller PCB is supplied with 24 VDC power when the host machine is turned on. Power is also supplied from the finisher controller PCB to the saddle stitch controller PCB. In addition, power is also supplied to the punch driver PCB when the optional puncher unit is mounted. Some of the 24 VDC power used to drive motors is cut off when the door switch (MS1) is open. The power to the saddle stitch controller PCB, however, will not be cut off. Figure 2-301 is a block diagram showing the power supply system.
F15/F16
Power source
Figure 2-301 2. Protection Functions The 24 VDC power line used to drive motors and solenoids is equipped with a circuit breaker (CB1) for protection against overcurrent. The 24 V line used to drive the first feed motor (M1), alignment motor (M3), and stapler shift motor (M4) are equipped with a fuse, which is designed to blow when an overcurrent occurs.
2-56
2-57

1. This chapter discusses the purpose and role of each of the saddle stitch functions, and the principles of operation used for the stitch mechanical and electrical systems. It also explains the timing at which these systems are operated. The by symbol in drawings indicates transmission of mechanical drive, and signals marked together with the signal name indicates the flow of electrical signals.
2. In descriptions of digital circuits on the stitch, 1 indicates a high signal voltage level, while 0 indicates a low signal voltage level. Voltage values differ according to circuit. A microprocessor is used on the stitch. A description of microprocessor operation is omitted in this chapter as it is practically impossible to check internal operation of the microprocessor. Descriptions in this chapter also assume that PCBs will not be repaired at user sites. For this reason, descriptions of circuits on PCBs is limited to block diagrams. Two types of block diagrams are provided for separate functions: diagrams indicating details from sensors up to input sections of major PCBs, and diagrams indicating details from the output sections of major PCBs up the loads.
I.
BASIC OPERATION .................... 3-1 A. Outline ....................................... 3-1 B. Electrical Circuitry ...................... 3-2 C. Inputs to and Outputs from the Saddle Stitch Controller PCB ..... 3-3 II. FEEDING/DRIVE SYSTEM .........3-8 A. Outline ....................................... 3-8 III. PAPER OUTPUT MECHANISM............................. 3-14 A. Outline ..................................... 3-14 B. Controlling the Inlet Flappers ...................................3-17
C. Controlling the Movement of Sheets...................................... 3-21 D. Aligning the Sheets .................. 3-23 E. Controlling the Phase of the Crescent Roller ........................ 3-26 IV. STITCHING SYSTEM ............... 3-28 V. FOLDING/DELIVERY SYSTEM .................................... 3-31 VI. CHECKING FOR A JAM ........... 3-38 VII. POWER SUPPLY ...................... 3-43
I.
A.
BASIC OPERATION
Outline
The unit stitches (2 points) a stack of sheets delivered by the finisher unit and folds it in two for delivery. All these operations are controlled by the saddle stitch controller PCB in response to commands from the host machine via the finisher unit.
Finisher unit control system
Guide plate drive system Paper positioning plate drive system Alignment drive system
Control system
Saddle stitch drive system Delivery drive system Feed drive system Paper pushing plate drive system Paper folding roller drive system
Figure 3-101
3-1
B.
Electrical Circuitry
The sequence of operations used for the saddle stitch is controlled by the saddle stitch controller PCB. The saddle stitch controller PCB has a microprocessor. This microprocessor is used to control the sequence of operations and to handle serial communications with the finisher controller PCB, driving solenoids and motors in response to the various commands from the finisher controller PCB. The saddle stitch controller PCB is also used to communicate the state of various sensors and switches to the finisher controller PCB in serial. The functions of the major ICs mounted on the saddle stitch controller PCB are as follows: Q1 Controls the sequence of operations. Q2 Contains the sequence program. Q3 Controls the sequence of operations. Q4 Handles IPC communications. Electrical circuitry block diagram
Sensors
Saddle stitch controller PCB

Q1 CPU
Motors Solenoids
Switches
Q2 ROM Q3 RAM
Communications IC
Q4
Host machine
Figure 3-102
3-2
C.
1.
Inputs to and Outputs from the Saddle Stitch Controller PCB

Inputs to the Saddle Stitch Controller PCB
Paper pushing plate motor clock sensor Front door open/closed sensor
PI1S
J107-1 -2 -3 J104-3 -1 -2 J103-3 -1 -2
J11-15 -14 -13 J11-10 -12 -11 J11-7 -9 -8
+5V LUNGECLK
When the paper pushing plate motor is rotating, alternately between 1 and 0. When the front door is open, 0.
PI2S
+5V FDR
PI3S
Delivery cover sensor

PI4S
J303-1 -3 -2
J203-3 -1 -2
+5V EJCVR
When the delivery cover is open, 0.
Paper folding motor clock sensor Alignment plate home position sensor
J102-1 -2 -3
J11-6 -5 -4
+5V FLDCLK
When the paper folding motor is rotating, alternately between 1 and 0. When the alignment plate is at home position, 1.
PI5S
J101-3 -1 -2
J309-1 -3 -2
J209-3 -1 -2
J11-1 -3 -2
+5V JOGHP
PI6S
Tray paper sensor

PI7S
J502 J402A J402
J100-3 -1 -2
-1 -3 -2
-3 -4 -1 -6 -2 -5
J302 J202A J202
-3 -1 -2
J6-7 +5V -9 TRYPAR -8
When paper is present on the tray, 1.
Paper positioning plate home position sensor
J106-3 -1 -2
-1 -3 -2
-6 -4 -5
J6-4 +5V -6 PAPPOS -5
When the paper positioning plate is at the home position sensor, 1.
Figure 3-103
3-3
2.

PI8S
PI9S
Inlet cover sensor
J124-3 -1 -2 J525-3 -1 -2 -2 -4 -3 -3 -1 -2 -2 -4 -3
J301 J301A J201
Paper positioning plate paper sensor
J105-3 -1 -2
-1 -3 -2
-3 -1 -2
J6-1 +5V -3 PPOSPAR -2 J10-6 +5V -8 INLTCVR -7 -3 J9-1 +5V -1 -3 DELV -2 -2
When paper is present at the paper positioning plate, 1.
When the inlet cover is closed, 1.
PI12S
Crescent roller phase sensor
J126-3 -1 -2
J425 J425 J325
J225 J225 J125
Delivery sensor
PI11S
When paper is present in the delivery sensor unit, 1.
J9-4 +5V -6 FDRLHP -5
When the flag of the crescent roller is at the sensor, 1.
Guide home position sensor
PI13S
J127-3 -1 -2
J9-7 +5V -9 GIDHP -8
When the guide is at home position, 1.
PI14S
Paper pushing plate home position sensor

PI15S
J128-3 -1 -2
J9-10 +5V -12 LUNGEHP When the paper pushing plate is at home position, 1. -11
Paper pushing plate top position sensor

PI16S
J129-3 -1 -2
J9-13 +5V -15 LUNGETOP When the paper pushing plate is at the leading edge, 1. -14
Stitch unit IN sensor
J131-3 -1 -2
J13-1 +5V -3 STPLHP* -2
When the stitch unit is housed, 0.
PI17S
Vertical path paper sensor
Paper folding home position sensor
PI21S
J130-3 -2 -1
J308 J308A J208
J132-3 -1 -2
-1 -3 -2
-4 -2 -3
J13-4 +5V -6 VPJM -5
When paper is present in the vertical path, 1.
J18-1 +5V -3 PAFLDHP* When the paper folding roller is at home position, 0. -2
Figure 3-104
3-4
3.

Saddle stitch controller PCB Paper sensor PCB
PI18S
No.1 paper sensor

J304 J304A J204
PI19S
No.2 paper sensor

PI20S
J123-5 -4 -3 -2 -1
-1 -2 -3 -4 -5
-5 -4 -3 -2 -1
J10-1 -2 -3 -4 -5
+5V 1STPA 2NDPA 3RDPA
When paper is present at the No.1 paper sensor, 1. When paper is present at the No.2 paper sensor, 1. When paper is present at the No.3 paper sensor, 1.
No.3 paper sensor Stitch unit (front) Stitch home position sensor (front) Staple sensor (front)
MS7S
J315-5
-3
J305 J120
-5
J8-3
STCHHP1*
MS6S
-7 -6
-1 -2
-7 -6
-1 -2 HKEMP1
When the stitch unit is at the home position for stitching, 0. When no staple is present, 0.
Stitch unit (rear) Stitch home position sensor (rear) Staple sensor (rear)
MS5S
JD2 JD1
J316-5
-3
J306 J121
-5
J8-10
STCHHP2*
MS4S
-7 -6
-1 -2
-7 -6
-8 HKEMP2 -9
When the stitcher unit is at the home position for stitching, 0. When no staple is present, 0.
Inlet door switch

N.O. MS1S J109-3 -2 J4-1 -2
+24V
INLTCVRMS When the inlet door is
Front door switch

N.O. MS2S J110-3 -2 J4-3 -4 FDROPN
closed, 1.
Delivery door switch

N.O. MS3S J111-2 -3 -1
J305 J205
When the front door is closed, 1.
-1 -2
J4-5 -6 +24U DELVMS
-2
When the delivery door is closed, 1.
Figure 3-105
3-5
4.
Outputs from the Saddle Stitch Controller PCB

Saddle stitch controller PCB No.1 paper deflecting solenoid
-1 -2 J15-1 +24V
J118
SL1S
When 0, the solenoid turns ON.

-1 -2 FLPSL1* +24V -2 J15-3
-2
No.2 paper deflecting solenoid

-1
J117
SL2S

-1 -4 FLPSL2* +24V -2 J15-5
-2
Feed plate contact solenoid

-1
J116
SL4S

-1 -6 RLNIPSL*
-2
Feed motor
-1
-4
J5-1 A -2 A* -3 B -4 B*
J115A
-2 M1S -3 -4
-3 -2 -1
The pulse signals change according to the rotation of the motor.
Paper folding motor

J112-2 M2S -1 -7 J4-8
The states (+ and -) change according to the rotation of the motor.

+24V
Guide motor
M3S
J119-5 -4 -3 -2 -1
J12-1 -2 B* -3 A* -4 B -5 A J7-6 -7 B* -8 A* -9 B -10 A J7-1 -2 B* -3 A* -4 B -5 A

+24V
Paper positioning plate motor
J114-5 -4 -3 -2 -1
M4S

+24V
Alignment motor
J113-5 -4 -3 -2 -1
M5S
Figure 3-106 3-6
5.
Outputs from the Saddle Stitch Controller PCB
Figure 3-107
3-7
II. FEEDING/DRIVE SYSTEM

A. Outline
The stitch unit aligns the sheets coming from the finisher unit and stitches the resulting stack for delivery to the delivery tray according to the commands coming from the finisher controller PCB. The machines operation consists of the following: 1. Receive sheets. 2. Aligns the sheets 3. Stitches the stack. 4. Feeds the stack. 5. Folds and delivers the stack.
1) Receive sheets
3) Stitches the stack
2) Aligns the sheets
5) Folds and delivers the stack
4) Feeds the stack
Figure 3-201
3-8
1.
Receiving Sheets The stitch unit receives sheets from the finisher unit and outputs them inside the vertical path in vertical orientation. The vertical path, while sheets are being output, is configured by two paper deflecting plates. The position of the sheets being output is set by the paper positioning plate so that the center of the stack matches the stapling/folding position. Sheets coming later are output closer to the delivery slot, and the volume of paper that may be output is as follows: 15 sheets (maximum of 14 sheets of 80 g/m2 + 1 sheet of 256 g/m2)
Direction of delivery
Paper positioning plate
Figure 3-202
3-9
2.
Aligning the Sheets The alignment plates operate to put the sheets in order each time a sheet of paper is output to the vertical path assembly. The alignment plates are mounted at the edge of the vertical path assembly. The alignment plates also operate after stapling to prepare the stack for delivery.
Sheets
Alignment plate
Alignment plate
Figure 3-203
3-10
3.
Stitching When all sheets have been output, the two stitchers stitch the stack. The stitchers are positioned so that they face the center of a stack. The two stitchers are not operated simultaneously so as to prevent the paper from wrinkling between two staples and to limit the load on the power supply. If only one sheet of paper arrives from the host machine, stitching does not take place and the sequence goes to the next operation (stack feeding).
Stitcher
Staple
Figure 3-204
3-11
4.
Feeding the Stack The unit folds the stitched stack of sheets, and then feeds it to the point of delivery. This point is where the center of the stack, i.e., stapling position, matches the height of the paper pushing plate and the paper folding roller nip. The stack is moved forward by operating the paper positioning plate. When the plate is operated, the guide plate which has been covering the paper folding rollers, also moves down so that the paper folding rollers directly face the stack.
Paper folding roller
Paper pushing guide
Paper positioning plate Guide plate
Figure 3-205
3-12
5.
Folding/Delivering the Stack The paper pushing plate pushes against the center of the stack to move it in the direction of the paper folding rollers. In response, the paper folding rollers pick the stack along its center and fold it in two. The paper folding rollers together with the delivery roller then move the stack along to output it on the delivery tray.
Paper folding roller
Delivery roller
Figure 3-206
3-13
III. PAPER OUTPUT MECHANISM

A. Outline
The paper output mechanism serves to keep a stack of sheets coming from the finisher in place for the next steps (stapling, folding). The paper inlet is equipped with the No.1 flapper and the No.2 flapper, which operate to configure the paper path to suit the size of paper. The paper positioning plate is kept in wait at a predetermined location to suit the size of paper. The paper positioning plate is driven by the paper positioning plate motor (M4S), and the position of the plate is identified in reference to the number of motor pulses coming from the paper positioning plate home position sensor (PI7S). A sheet moved by the inlet roller is handled by the feed rollers and the crescent roller and held in a predetermined position. The feed plate serve to move sheets by coming into contact with or moving away from sheets as needed. The alignment plates put the stack into order each time a sheet is output. The alignment plates are driven by the alignment motor (M5S), whose position is identified in reference to the number of motor pulses coming from the alignment plate home position sensor (PI5S). To prevent interference between paper and the paper folding rollers when the paper is being output, the folding rollers are designed to be covered by a guide plate. The guide plate moves down before paper is folded so as to expose the paper folding rollers. The inlet is equipped with the No.1, No.2 and No.3 paper sensors (PI18S, PI19S, PI20S) each suited to a specific paper size, and the paper positioning plate is equipped with a paper positioning plate paper sensor (PI8S).
3-14
Feed motor drive signal
Guide motor drive signal
M3S M1S
Stitcher motor drive signal (front/rear)
Alignment motor drive signal
M5S M6S/ M7S
Saddle stitcher controller PCB (2/2) M8S M4S M2S PI4S PI1S SL4S
Figure 3-301
Paper pushing plate motor drive signal
Paper folding motor drive signal
Paper positioning plate motor drive signal No.1 paper deflecting solenoid drive signal FLPSL1
SL1S SL2S
No.2 paper deflecting solenoid drive signal FLPSL2 Feed plate contact solenoid drive signal RLNIPSL
Saddle stitcher controller PCB (1/2)
Paper folding motor clock signal FLDCLK
Paper pushing plate motor clock signal LUNGECLK
3-15
Figure 3-302
3-16
B.
1.
Controlling the Inlet Flappers
Outline The two flappers mounted at the paper inlet are operated to configure the feed path according to the size of paper. The flappers are used to enable the following: 1. To detect the passage of the trailing edge of the paper being moved by an appropriate sensor. 2. To prevent the following sheet from butting against the top of the existing stack, Table 3-301 shows the relationship between sensors and paper sizes.
Sensor No.1 paper sensor (PI18S) No.2 paper sensor (PI19S) No.3 paper sensor (PI20S) A3/LD Used Not used Not used B4 Used Used Not used A4-R/LT-R Used Used Used
Table 3-301 Each flapper is driven by its own solenoid. Table 3-302 shows the relationship between solenoids and paper sizes.
Solenoid No.1 paper deflecting solenoid (SL1S) No.2 paper deflecting solenoid (SL2S) A3/LD OFF OFF B4 ON OFF A4-R/LT-R ON ON
Table 3-302
3-17
2.
A3/LD Paper Path (3 sheets)
No.1 paper sensor Passage of paper PI18S No.1 paper deflecting SL1S OFF solenoid Non-passage of paper No.2 paper sensor OFF PI19S No.2 paper deflecting SL2S Non-passage of paper solenoid No.3 paper sensor PI20S Top edge PI18S PI19S PI20S
PI18S PI19S PI20S Entry of First sheet
Entry of Second sheet
Entry of Third sheet
Figure 3-303
3-18
3.
B4 Paper Path (3 sheets)
No.1 paper sensor PI18S

SL1S
Passage of paper
ON
Passage of paper
SL2S No.3 paper sensor Non-passage of paper
OFF
PI20S
PI18S PI19S Top edge PI20S
PI18S PI19S
PI20S Entry of First sheet
Figure 3-304
3-19
4.
A4-R/LT-R Paper Path (3 sheets)

SL1S
Passage of paper
ON
Passage of paper
No.2 paper sensor PI19S PI20S
SL2S Passage of paper No.3 paper sensor
ON
PI18S PI19S
PI20S
Top edge
PI18S PI19S
PI20S Entry of First sheet
Figure 3-305
3-20
C.
Controlling the Movement of Sheets
When the leading edge of a sheet has moved past the inlet flapper, the intermediate feed roller and the crescent roller start to move the sheet forward. The intermediate feed roller is normally not in contact with the path bed. When the leading edge of a sheet reaches the intermediate feed roller contact section, the feed plate contact solenoid (SL4S) causes the roller to come into contact with the path bed so as to move the sheet. The contact is broken as soon as the leading edge of the sheet reaches the paper positioning plate. This series of operations is executed each time a sheet arrives. When the leading edge of the first sheet reaches the paper positioning plate, the paper positioning plate paper sensor (PI8S) turns ON. The arrival of the second and subsequent sheets will not be checked since the first sheet will still be over the sensor. The crescent roller keeps rotating while sheets are being output, butting the leading edge of each sheet against the paper positioning plate, and ultimately, keeping the leading edge of the stack in order. The alignment plate motor (M5S) drives the alignment plates for each sheet so as to put both left and right edges of the sheet in order. 1) The solenoid turns ON while paper is being moved so that the feed plate comes into contact.
Intermediate feed roller Feed motor M1S ON SL4S Feed plate contact solenoid
Figure 3-306
3-21
2) The solenoid turn OFF when the paper butts against the paper positioning plate. The feed motor continues to rotate.
M1S OFF SL4S
Figure 3-307 3) The solenoid turns ON when the next sheet arrives, and the feed plate comes into contact.
M1S ON SL4S
Figure 3-308
3-22
D.
Aligning the Sheets
The alignment motor (M5S) drives the alignment plates each time a sheet is output, putting both left and right edges of the sheet in order. The alignment plate motor is a 4-phase stepping motor. The position of the alignment plate is identified in reference to the number of motor pulses from the alignment plate home position sensor (PI5S). The following briefly describes what takes place when the saddle stitching mechanism operates on two sheets. 1) When the first sheet has been output, the alignment plates butt against the left and right edges of the stack (first alignment). The alignment plates leave the home position in advance and remain in wait at points 10 mm from the edges of the stack.
Sheets Alignment plate Alignment plate
Alignment plate home position sensor (PI5S)
Figure 3-309 2) The alignment plates move away from the edges of the stack over a short distance and then butt against the edges once again (Second alignment).
Figure 3-310
3-23
3) The alignment plates escape to points 10 mm from the edge of the stack.
Figure 3-311 4) When the following stack arrives, steps 1 through 3 above are repeated. 5) The alignment plates butt against the stack once again, during which stitching takes place.
Figure 3-312 6) The alignment plates escape to points 10 mm from the edges of the stack, after which folding and delivery take place.
Figure 3-313 7) When the first sheet of the following stack reaches the No.1 paper sensor, the guide moves to a point 10 mm from the edge of the stack to be ready for the next alignment operation.
Figure 3-314
3-24
In case of 2 sheets:
Entry of Entry of 1st sheet of follow1st sheet 2nd sheet ing stack entry
Alignment plate home position sensor (PI5S) Alignment motor (M5S) Paper positioning plate motor (M4S)
[1]
[2] [3] [4]
: Alignment : Escape [1]: Move to wait position [2]: Stapling period [3]: Paper folding/delivery period [4]: Move to following stack size wait position
Figure 3-315
Alignment plate Alignment motor M5S
Alignment plate
Stack
Alignment plate home position sensor (PI5S) Paper positioning plate
Figure 3-316
3-25
E.
1.
Controlling the Phase of the Crescent Roller
Outline If alignment was executed with the crescent roller in contact with the stack of sheets, the resulting friction against the roller causes the stack to move inappropriately (Figure 3-317). To prevent this problem, the phase of the roller is identified and used to determine the timing of alignment. The phase of the crescent roller is identified by the crescent roller phase sensor (PI12S). The flag for the crescent roller phase sensor is mounted to the crescent roller shaft. The flag will leave the sensor while the roller shaft rotates, turning the sensor ON or OFF, enabling the assumption that the crescent roller is positioned at the opposite side of the stack (Figure 3-319). The alignment plates are operated to correspond with this change in the state of the sensor.
Crescent roller phase sensor (PI12S) Alignment plates Flag
Crescent roller M1S Feed motor Stack
Figure 3-317
3-26

Alignment plates
Crescent roller phase sensor(PI12S) Sensor flag
Crescent roller
If the crescent roller was in contact with the stack, alignment operation could be obstructed.
Figure 3-318
Alignment operation is started when the flag has covered the sensor and the crescent roller is away from the stack.
Figure 3-319
First sheet Second sheet Feed motor stops
Crescent roller phase sensor (PI12S) Alignment operation Feed motor (M1S)
Figure 3-320 3-27
IV. STITCHING SYSTEM

1. Outline The stitching system stitches the center of an output stack with staples. To enable stitching at two locations on a stack, two stitcher units (front, rear) are used. Each stitcher unit is equipped with a stitcher motor (M7S, M6S) for drive, a stitcher home position sensor (MS7S, MS5S) for detection of position and a staple sensor (MS6S, MS4S) for detection of the presence/absence of staples. The stitcher base is designed so that it may be drawn out to the front from the saddle stitcher for replacement of the staple cartridge or removal of a staple jam. The stitcher unit in sensor (PI16S) is used to make sure that the stitcher base is properly fitted to the saddle stitch unit. Safety switches are not mounted for the saddle stitch unit (front, rear), as the location does not allow access by the user.
Stitcher (rear)
Stitcher (front)
Stack
Figure 3-401
3-28
2.
Stitcher Unit Operation The stitcher base unit consists of two stitchers and stitcher bases. The stitchers are fixed in position, and are not designed to slide or swing. Stitching is executed by driving the rotary cam by the stitcher motor (M7S, M6S). The front and rear stitcher units are operated with a time delay so as to prevent wrinkling of paper and to limit the load applied to the power supply. (A time delay for initiating the stitcher motor startup current helps decrease the load on the power supply.) The stitcher home position sensor (MS7S, MS5S) is used to monitor the movement of the rotary cam, enabling identification of individual stitcher operations. The presence/absence of staples inside the staple cartridge fitted to the stitcher is detected by the staple sensor (MS6S, MS4S). The alignment plates keep both edges of the stack in place while stitching takes place.
Figure 3-402
Stitcher home position sensor (front) (MS7S) Stitcher motor (front) (MS7) Stitcher home position sensor (rear) (MS5S) Stitcher motor (rear) (M6S) No.1 paper sensor (PI18S) Alignment motor (M5S) Alignment Escape
Figure 3-403
3-29
Cam
Mount
Figure 3-404
3-30
V.
1.
FOLDING/DELIVERY SYSTEM
Outline The paper folding mechanism consists of a guide plate, paper folding rollers, paper pushing plate, and paper positioning plate. The guide plate is used to cover the folding rollers while sheets are output so as to prevent sheets from coming into contact with the folding rollers during output. Before the stack is folded, the guide plate moves down to enable the folding rollers to operate. The folding rollers are driven by the paper folding motor (M2S), and the drive of the motor is monitored by the paper folding motor clock sensor (PI4S). The mechanism is also equipped with a paper folding home position sensor (PI21S) for detecting the position of the paper folding rollers. The paper pushing plate is driven by the paper pushing plate motor (M8S), and the drive of the paper pushing plate motor is monitored by the paper pushing plate motor clock sensor (PI1S). The paper pushing plate home position sensor (PI14S) and the paper pushing plate top position sensor (PI15S) are used to detect the position of the paper pushing plate. After being folded into two by the paper folding rollers, a stack is moved ahead by the delivery roller for delivery. The delivery roller is driven by the paper folding motor. The delivery sensor (PI11S) is mounted to the delivery assembly to detect delivery of paper. The tray paper sensor (PI6S) is used to detect the presence/absence of paper on the tray, but does not detect jams. The vertical path paper sensor (PI17S) serves to detect the presence of paper after jam removal.
3-31
2.
Controlling the Movement of Stacks When a stack has been stitched (2 points), the paper positioning plate lowers so that the stack will move to where the paper folding rollers come into contact with the stack and where the paper pushing plate is located. The position of the paper positioning plate is controlled in reference to the number of motor pulses coming from the paper positioning home position sensor (PI7S). At the same time as the paper positioning plate operates, the guide plate lowers so that folding may take place.
Stitching ends Paper positioning plate motor Guide motor Guide home position sensor (PI13S) Equivalent of specific number of pulses
Figure 3-501
3-32
3.
Folding a Stack A stack is folded by the action of the paper folding rollers and the paper pushing plate. The paper pushing plate pushes against the center of a stack toward the roller contact section. The paper pushing plate starts at its home position and waits at the leading edge position until the stack has been drawn to the paper folding roller and is gripped for a length of 10 mm. When the paper folding roller has gripped the stack for a length of about 10 mm, the paper pushing plate motor starts to rotate once again, and the paper pushing plate returns to its home position. The stack gripped in this way by the paper folding roller is drawn further by the paper folding roller and then is moved by the delivery roller to the paper tray. Half of the peripheral area of the paper folding rollers excluding the center part is punched out. This punched out area only feeds the paper as the paper feeding roller (lower) contacts the paper feeding roller (upper) only at the center of the roller to prevent the paper from wrinkling. As the paper feeding roller (lower) contacts the paper feeding roller (upper) at their entire surfaces on the remaining half of the peripheral area, paper folding starts from this half of the peripheral area, and paper is fed while it is being folded. The stop position of the paper folding rollers is in this half of the peripheral area. The paper folding start and stop positions on the paper folding rollers is controlled according to the motor clock signals from the paper folding home position sensor (PI21S).
Paper pushing plate top position sensor (PI15S) Paper folding roller (upper) Sensor flag Paper folding home position sensor (PI21S)
Paper pushing plate home position sensor (PI14S)
Paper pushing plate
Paper folding roller (lower)
M8S M2S Paper pushing plate motor
Stack of sheets
Paper folding motor
Figure 3-502
3-33
Paper pushing plate top position sensor

(PI15S)
Sensor flag Paper folding home position sensor (PI21S) Paper pushing plate
M8S M2S
Paper pushing plate motor
Paper folding motor
Figure 3-503 [Paper folding start position]
Stack of sheets
Paper pushing plate Delivery outlet Paper feed inlet
Sensor flag Paper folding home position sensor (PI21S) Paper folding/feeding is performed. Paper feeding is performed.
Figure 3-504
3-34
[Paper folding roller stop position]
Delivery outlet
Paper feed inlet
Sensor flag Paper folding home position sensor (PI21S) Paper folding/feeding is performed. Paper feeding is performed.
Figure 3-505
Paper folding motor (M2S) Paper pushing plate motor (M8S) Paper pushing plate home position sensor (PI14S) Paper pushing plate top position sensor (PI15S) Delivery sensor (PI11S) Tray paper sensor (PI6S) Paper folding home position sensor (PI21S) : Motor CW : Motor CCW
Equivalent of 10mm by paper folding motor
Figure 3-506
3-35
4.
Double Folding a Stack To fold a stack consisting of 10 or more A4-R or LT-R sheets, folding is executed twice for the same sheet. The paper folding rollers rotate in reverse for an equivalent of 20 mm after gripping the stack for a length of 20 mm, enabling the paper folding rollers to apply an increased degree of pressure along the crease on the stack. Then, the paper folding rollers rotate normally, and the paper pushing plate returns to its home position while the stack is being delivered. This way, a stack requiring a large force may properly be folded with less pressure. 1) The paper pushing plate pushes the stack in the direction of the paper folding rollers.
Paper pushing plate
M2S M8S Paper folding motor Paper folding roller Paper pushing plate motor
Figure 3-507 2) The paper folding rollers grip the stack for a length of about 20 mm.
20 m (approm x.)
M2S Paper folding motor
Figure 3-508
3-36
3) The paper folding rollers rotate in reverse, pushing back the stack for a length of about 20 mm (reverse feeding).
20 m (appr m ox.)
M2S Paper folding motor
Figure 3-509 4) The paper folding rollers rotate again, feeding out the stack. The paper pushing plate returns to its home position.
M2S Paper folding motor M8S Paper pushing plate motor
Figure 3-510
Gripping of paper stack Equivalent of 20 mm Paper folding motor (M2S) Paper pushing plate motor (M8S) Paper pushing plate home position sensor (PI14S) Paper pushing plate top position sensor (PI15S) Delivery sensor (PI11S) Tray paper sensor (PI6S) Paper folding home position sensor (PI21S) : Motor CW : Motor CCW Equivalent of 20 mm (reverse feeding)
Figure 3-511 3-37
VI. CHECKING FOR A JAM

1. Checking for a Jam The saddle stitch unit identifies any of the following conditions as a jam, and sends the jam signal to the host machine. In response, the host machine may stop copying operation and indicate the presence of a jam on its control panel.
PI18S PI19S PI20S
PI8S
Figure 3-601
No. PI8S PI11S PI14S PI15S PI17S PI18S PI19S PI20S Delivery sensor Paper pushing plate home position sensor Paper pushing plate top position sensor Vertical path paper sensor No.1 paper sensor No.2 paper sensor No.3 paper sensor Sensor Paper positioning plate paper detection sensor
Table 3-601
3-38
2.
Inlet Delay Jam The No.1 paper sensor (PI18S) on the paper sensor PCB does not turn ON for a specific period of time after the inlet sensor (PI1) of the finisher turned ON.
Inlet sensor (PI1) No.1 paper (PI18S) sensor Feed motor Inlet sensor (PI1) No.1 paper sensor (PI18S) Feed motor Jam
Load stops
Delivery speed (mm/sec)
Delivery speed (mm/sec)
Figure 3-602 3. Inlet Stationary Jam The No.1 paper sensor (PI18S), No.2 paper sensor (PI19S), and No.3 paper sensor (PI20S) on the paper sensor PCB do not turn OFF when the stack has been fed for a specific period after the No.1 paper sensor (PI18S) turns ON. The paper sensor used varies according to the paper size. a. A3/LD Stack
Normal No.1 paper sensor (PI18S) Feed motor T: feeding of (paper length x 1.5) mm Jam Load stops T: feeding of (paper length x 1.5) mm
No.1 paper sensor (PI18S) Feed motor
Figure 3-603
3-39
b.
B4 Stack
Normal Normal No.1 paper sensor (PI18S) No.2 paper sensor (PI19S) Feed motor Load stops T: feeding of (paper length x 1.5) mm T: feeding of (paper length x 1.5) mm Note: The diagram shows two sensors checking for jams. Single detection, however, uses only one sensor. Jam Jam
No.1 paper sensor (PI18S) No.2 paper sensor (PI19S) Feed motor
Figure 3-604 c. A4-R/LT-R Stack

Normal Normal Normal No.1 paper sensor (PI18S) No.2 paper sensor (PI19S) No.3 paper sensor (PI20S) Feed motor Load stops T: feeding of (paper length x 1.5) mm T: feeding of (paper length x 1.5) mm Note: The diagram shows three sensors checking for jams. Single detection, however, uses only one sensor. Jam Jam Jam
No.1 paper sensor (PI18S) No.2 paper sensor (PI19S) No.3 paper sensor (PI20S) Feed motor
Figure 3-605
3-40
4. a.
Delivery Delay Jam By delivery sensor The delivery sensor (PI11S) does not turn ON within a specific period of time after the paper pushing plate top position sensor has turned ON.
Paper pushing plate top position sensor Delivery sensor Paper folding motor Paper pushing plate top position sensor Delivery sensor Paper folding motor Load stops T: Equivalent of 180 mm T: Equivalent of 180 mm
Normal
Jam
Figure 3-606 5. a. Delivery Stationary Jam By vertical path paper sensor The vertical path paper sensor (PI17S) does not turn OFF within a specific period of time (feeding) after the delivery sensor (PI11S) has turned ON, i.e., the trailing edge of the stack does not leave the vertical path paper sensor.
Vertical path paper sensor (PI17S) Delivery sensor Paper folding motor Normal Vertical path paper sensor (PI17S) Delivery sensor Paper folding motor Jam
T: Feeding of
Paper length
-130
+ 50 mm
T: Feeding of
Paper length
-130
+ 50 mm
Note: The length 130 mm is the length of the feeding path from the vertical path paper sensor to the delivery paper sensor, while the length 50 mm is a margin.
Figure 3-607
3-41
By delivery sensor The delivery sensor (PI11S) does not turn OFF within a specific period of time (feeding) after it has turned ON.
Normal Jam Load stops
b.
Delivery sensor Paper folding motor
Delivery sensor Paper folding motor
T: Feeding of
Paper length
1.5 mm
T: Feeding of
Paper length
1.5 mm
Figure 3-608 6. Power-ON Jam Any of the No.1 paper sensor (PI18S), No.2 paper sensor (PI19S), No.3 paper sensor (PI20S), Vertical path paper sensor (PI17S) or delivery sensor (PI11S) on the paper sensor PCB detects paper at power-ON. 7. Door Open Jam The front door open/closed sensor (PI2S), outlet cover sensor (PI3S), or inlet cover sensor (PI9S) finds that the respective cover is open during operation. 8. Stitcher Staple Jam When the stitcher motor (M7S/M6S) is rotating clockwise, the stitcher home position sensor (MS7S/MS5S) does not turn ON within 0.5 secs after it has turned OFF. In addition, the sensor turns ON within 0.5 secs after the motor has been rotated counterclockwise. 9. Saddle Feeding Delay Jam (by the paper sensor for the paper positioning plate) The paper sensor for the paper positioning plate is not turned ON at the start of the push (folding) operation. Reference:
When all doors are closed after the user has removed the jam, the saddle stitch unit checks whether the vertical path paper sensor (PI17S) has detected the presence of paper. If the sensor has detected paper, the unit will identify the condition as being faulty jam removal and send the jam signal to the host machine once again.
3-42
VII.POWER SUPPLY
1. Outline When the host machine power switch is turned ON, 24V and 5V power lines are supplied by the finisher controller PCB. The 24V power is used to drive solenoids. The 24V power from the finisher controller PCB to solenoids does not pass through any protective mechanisms (microswitches, or the like). The 24V power to motors, on the other hand, will not be supplied if any of the three door switches is open. The 5V power is used to drive sensors and ICs.
F15/F16
Inlet door switch
Front door switch
Delivery door switch
J19-1
J1-1 Motor systems Circuit breaker Solenoids
Sensors
J3-2 J2-5 24V
Power source 24V 5V
Logic
Figure 3-701 2. Protective Mechanisms The 24 VDC power supply used for motors and solenoids is equipped with a circuit breaker (CB1). The 24V power supply used to drive the feed motor (M1S), alignment motor (M5S), and the paper positioning plate motor (M4S) is equipped with a fuse designed to blow when an overcurrent flows.
3-43

1. This chapter discusses the purpose and role of each of the puncher units functions, and the principles of operation used for the puncher unit mechanical and electrical systems. It also explains the timing at which these systems are operated. The by symbol in drawings indicates transmission of mechanical drive, and signals marked together with the signal name indicates the flow of electrical signals.
2. In descriptions of digital circuits on the puncher unit, 1 indicates a high signal voltage level, while 0 indicates a low signal voltage level. Voltage values differ according to circuit. Descriptions in this chapter also assume that PCBs will not be repaired at user sites. For this reason, descriptions of circuits on PCBs is limited to block diagrams. Two types of block diagrams are provided for separate functions: diagrams indicating details from sensors up to input sections of major PCBs, and diagrams indicating details from the output sections of major PCBs up the loads.
I.
BASIC OPERATION .................... 4-1 A. Outline ....................................... 4-1 B. Inputs to and Outputs from Punch Driver PCB ...................... 4-2 II. PUNCH OPERATION .................. 4-5
A. Outline ....................................... 4-5 B. PUNCH OPERATION ................ 4-7 C. Horizontal Registration Operation ................................. 4-11 III. POWER SUPPLY SYSTEM ....... 4-14
I. BASIC OPERATION
A. Outline
The puncher unit (option) is attached on the feed path between the host machine and the finisher. The puncher unit does not have a paper feed mechanism. Paper from the host machine is fed by feed drive from the finisher via the puncher unit. When the trailing edge of the paper from the host machine reaches the puncher unit, the paper stops temporarily, and the punch shaft is rotated to punch the trailing edge of the paper. This operation is controlled by the finisher controller PCB, and each of the parts on the finisher is driven by the punch driver PCB.
Punch drive system
Finisher unit control system
Punch driver PCB
Horizontal registration drive system
Figure 4-101
4-1
B.
1.
Inputs to and Outputs from Punch Driver PCB

Inputs to Punch Driver PCB (1/3)
Punch driver PCB
PI1P
Horizontal registration home position sensor

PI2P
J102-3 -2 -1
J1A-1 +5V -2 -3 SREGHP
When the punch slide unit is at the home position, 1.
Punch motor clock sensor
J105-1 -2 -3
J1B-6 +5V -5 -4 PUNCHCLK
When the punch motor is rotating, alternatly between 1 and 0.
PI3P
Punch home position sensor
J104-2 -3 -1
J1B-2 +5V -3 -1 PUNCHHP*
When the hole puncher is at the home position, 0.
+24V J5-1 -2
UDROPN
Always 1.
Front door switch
N.O. MS2P
J5-3 -4
FDROPN
When the front door is closed, 1.
Photosensor PCB
+5V PTR1 PTR2 PTR3 PTR4 PTR5 J11-2 -3 -4 -5 -6 -7 J115-2 -3 -4 -5 -6 -7 J7-12 -11 -10 -9 -8 -7 +5V SREG1* SREG2* SREG3* SREG4* PAEND*
When a paper is detected, 0.
-1
-1
-13
Figure 4-102
4-2
2.
Outputs from Punch Driver PCB (2/3)

Punch driver PCB LED PCB
LED5 LED4 LED3 LED2 LED1 J10-6 -5 -4 -3 -2 -6 -5 -4 -3 -2 J116-6 -5 -4 -3 -2 J7-1 -2 -3 -4 -5 LEDON5 LEDON4 LEDON3 LEDON2 LEDON1
When 1, LED is ON.
-1
-1
-1
-6
Scrap full detector PCB

LED6 PTR6 J112-3 -4 J1B-8 7
+5V LEDON*
When light is blocked, 0.

-2 -1 9 DFULL 10
Punch motor
J113-1 M1P -2 -2 -2 J114-1 J2-1
According to direction of motor rotation, changes between + and -.
Horizontal registration motor

-1 -2 M2P -3 -4 J101-4 -3 -2 -1 J1A-7 -8 -9 -10 B* A* B A
The pulse signal is switched according to motor rotation.
Figure 4-103
4-3
3.
Outputs from Punch Driver PCB (3/3)

Punch driver PCB

J21A-14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 J3A-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14
J21B-13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1
J3B-2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 +24V
J23-4 -3 -2 -1
J4-4 -3 -2 -1
+5V
Figure 4-104 4-4
II. PUNCH OPERATION

A. Outline
The puncher unit is located on the feed path between the host machine and the finisher, and successively punches holes when the paper stops temporarily. When the trailing edge of the paper reaches the puncher unit, the inlet roller of the finisher unit temporarily stops the paper and holes are punched on the trailing edge of the paper. The puncher unit consists of a die and hole puncher (punch blade). The hole puncher is driven by the punch motor (M1P). The hole puncher is attached to the eccentric cam of the punch shaft, and rotary action of the punch shaft is converted to reciprocal motion to perform punching. Punch motor (M1P) is a DC motor. The home position of the punch shaft is detected by punch home position sensor (PI3P). To stop the DC punch motor accurately at its home position, the punch motor clock sensor (PI2P) counts a predetermined number of clock pulses to stop the punch motor. A single punch operation is performed by rotating the punch shaft 180 from its home position. Five light sensors (photosensor PCB) are located at the upper side of the inlet paper feed path of the puncher unit and a set of five LEDs (LED PCB) are located at the lower side. These sensors and LEDs function as five sensors. The frontmost sensor (LED5, PTR5) are the trailing edge sensor and are used for detecting the trailing edge of the paper. The remaining sensors (LED1 to LED4, PTR1 to PTR4) are horizontal registration sensors, and are used for detecting the inner position of the paper for determining the hole punching position. The punch motor, puncher unit and above sensors comprise the punch slide unit. This unit moves backwards and forwards according to the size of the paper. Backward and forward movement is driven by the horizontal registration motor (M2P). The home position of the punch slide unit is detected by the horizontal registration home position sensor (PI1P). The horizontal registration motor (M2P) is a 2-phase stepping motor. The punch motor and horizontal registration motor is driven by the punch driver PCB according to control signals from the finisher controller PCB. Punch scraps caused by punching are stored in the punched scrap container. Scrap full detection is performed by a reflective sensor (LED6 and PTR6 on the scrap full detector PCB unit).
4-5
4-6
Trailing edge detection signal PAEND Horizontal registration detection signal (LED1 to 4, PTR1 to 4) SREG1 to 4
5 5
Punch driver PCB (1/2)
Punch driver PCB (2/2)

4 4 3 3 2 2 PTR1 LED1
Figure 4-201
Scrap full detection signal (LED6,PTR6) DFULL
Punch motor (M1P) drive signal Punch motor clock (PI2P) detection signal PUNCHCLK
Horizontal registration home position (PI1P) detection signal SREGHP
Horizontal registration motor (M2P) drive signal
Punch home position (PI3P) detection signal PUNCHHP
B.
PUNCH OPERATION
The hole puncher is driven by the punch motor (M1P). The hole puncher home position is detected by the punch home position sensor (PI3P). In all, there are four types of puncher units depending on the destination: 2-hole type (Puncher unit AR-PN3B), 2-/3-hole Dual Use (Puncher unit AR-PN3A), and two 4-hole types (Puncher unit AR-PN3C and Puncher unit AR-PN3D). With the 2-hole and 4-hole types, the hole puncher is moved reciprocally and punching is performed by the punch shaft rotating 180 from its home position. With the 2-/3-hole dual use type, too, the hole puncher is moved reciprocally and punching is performed by the punch shaft rotating 180 from its home position. However, half of the peripheral area of the punch shaft can be used as a 2-hole type while the other half can be as a 3-hole type. Whether the punch shaft is used as a 2-hole punch or a 3-hole punch depends on the instructions from the host machine. 1. 2-/4-hole Type At the home position, the punch home position sensor is ON. Punching of the first sheet ends when the punch shaft has rotated in the forward direction 180, and the state of the punch home position sensor has changed from OFF to ON. Punching of the second sheet ends when the punch shaft has rotated in the reverse direction 180, and the state of the punch home position sensor has changed from OFF to ON. The following illustrates punching when two sheets are punched. 1) A hole is punched in the trailing edge of the first sheet.
Sensor flag Punch home position sensor

(PI3P)
Punch shaft
Eccentric cam Die Die
Hole puncher Sheet Punched scrap [punch shaft rotated 90 in the forward direction / hole punched] [punch shaft rotated 180 in the forward direction / punch operation completed]
[punch shaft stopped/ home position]
Figure 4-202
4-7
2) A hole is punched in the trailing edge of the second sheet.
[punch shaft rotated 90 in the reverse direction/ hole punched]
[punch shaft rotated 180 in the reverse direction/ punch operation completed]
Figure 4-203
4-8
2.
2-/3-hole Dual Use Type At the home position, the punch home position sensor is ON. To punch two holes, punching of the first sheet ends when the punch shaft half peripheral area has rotated in the forward direction 180, and the state of the punch home position sensor has changed from OFF to ON. At this time, the 3-hole puncher is moved reciprocally in the escape direction (hole puncher rise direction) on the remaining half peripheral area on the punch shaft. Punching of the second sheet ends when the punch shaft half peripheral area has rotated in the reverse direction 180, and the state of the punch home position sensor has changed from OFF to ON. Also at this time, the 3-hole puncher is moved reciprocally in the escape direction (hole puncher rise direction) on the remaining half peripheral area on the punch shaft. To punch three holes, the 2-hole puncher is moved reciprocally in the escape direction (hole puncher rise direction). The following illustrates punching when two sheets are punched with two holes. 1) A hole is punched in the trailing edge of the first sheet.
Sensor flag Punch home position sensor (PI3P) Punch shaft
Eccentric cam Die Die
Hole puncher Sheet Punched scrap [punch shaft is rotated 90 in the forward direction/ hole punched] [punch shaft is rotated 180 in the forward direction/ punch operation completed]
Figure 4-204 When two holes are punched, the 3-hole puncher is fed reciprocally in the escape direction (hole puncher rise direction) as shown below.
[punch shaft is rotated 90 in the forward direction/ hole puncher rises to topmost position]
[punch shaft is rotated 180 in the forward direction/ hole puncher returns to original position]
Figure 4-205 4-9
2) A hole is punched in the trailing edge of the second sheet.
[punch shaft is rotated 90 in the reverse direction/ hole punched]
[punch shaft is rotated 180 in the reverse direction/ punch operation completed]
Figure 4-206 When two holes are punched, the 3-hole puncher is fed reciprocally in the escape direction (hole puncher rise direction) as shown below.
[punch shaft is rotated 90 in the reverse direction/ hole puncher rises to topmost position]
[punch shaft is rotated 180 in the reverse direction/ hole puncher returns to original position]
Figure 4-207
4-10
C.
Horizontal Registration Operation
Horizontal registration drive of the punch slide unit is performed by the horizontal registration motor (M2P). The home position of the punch slide unit is detected by the horizontal registration home position sensor (PI1P). The punch slide unit detects the trailing edge of the paper by the trailing edge sensor (LED5, PTR5) and horizontal registration sensors (LED1 to 4, SREG1 to 4) and is moved to the trailing edge position matched to the paper size. The following shows horizontal registration operation. 1) When the leading edge of the paper from the host machine is detected by the trailing edge sensor (LED5, PTR5) on the puncher unit, the horizontal registration motor (M2P) starts to move the punch slide unit towards the front.
Punch slide unit Horizontal registration motor (M2P)
Trailing edge detection sensor (LED5, PTR5)
Sheet delivery direction
Sheet
Figure 4-208
4-11
2) After the horizontal registration sensors (LED1 to 4, PTR1 to 4) detect the edge of the paper at its inner side in keeping with the paper size signals arriving from the host machine, the horizontal registration motor (M2P) drives the punch slide unit to a predetermined position further towards the front, and stops the unit at this position.
Horizontal registration sensor 1(LED1,PTR1) : detects the edge of A3, A4, LT, and LD papers Horizontal registration sensor 2 (LED2,PTR2) detects the edge of B4, B5, LT-R, and LG papers Horizontal registration sensor 3 (LED3,PTR3) : detects the edge of A4-R paper Horizontal registration sensor 4 (LED4,PTR4) : detects the edge of B5-R paper
Figure 4-209 3) When the trailing edge sensor (LED5, PTR5) detects the trailing edge of the paper, drive of the inlet feed motor (M9) and first feed motor (M1) on the finisher is stopped to stop paper feed. Next, the punch motor (M1P) is driven to punch holes in the paper.
Punch
Figure 4-210
4-12
4) When punching ends, drive of the inlet feed motor (M9) and first feed motor (M1) on the finisher is started, the horizontal registration motor (M2P) is operated in the reverse direction, and the punch slide unit is returned to its home position where it comes to a stop. 5) Even if paper to be punched continues to arrive, the punch slide unit returns to its home position for each arriving sheet, and steps 1 to 4 are repeated.
Trailing edge detection sensor (LED5, PTR5) Horizontal registration sensor (LED1 to 4, PTR1 to 4) Punch home position sensor (PI3P) Horizontal registration home position sensor (PI1P) Horizontal registration motor (M2P) Punch motor (M1P) Inlet feed motor (M9) First feed motor (M1) : Motor CW : Motor CCW
Figure 4-211
4-13
III. POWER SUPPLY SYSTEM

1. Outline 24V power and 5V power are supplied from the finisher controller PCB when the power switch on the host machine is turned ON. 24V power is used for driving motors, while 5V power is used for driving sensors and the ICs on the punch driver PCB. 24V power to the motors is not supplied when either of the two door switches on the puncher unit is open.
Front door switch (MS2P)
J23-4 J4-4 24V
24V
Motor system
Punch driver PCB 5V Sensors
J23-2 5V
J4-2 5V Logic
Figure 4-301 2. Protection Function The 24V power supplies for the punch motor (M1P) and horizontal registration motor (M2P) are equipped with a fuse designed to blow when an overcurrent flows.
4-14
4-15

This chapter describes the mechanical features and operations, and disassembly and assembly procedures. Be sure to observe the following points when disassembling and assembling the machine: 1. Before performing disassembly and assembly, be sure to unplug the power plug for safetys sake.
2. Assemble parts by following the disassembly procedure in reverse unless otherwise mentioned. 3. Assemble screws, etc., making sure that their type (length and diameter) and location of use are correct. 4. In principle, do not operate the machine with any parts removed.
I.
FINISHER UNIT ..........................5-1 A. Externals and Controls .............. 5-1 B. FEEDING SYSTEM ................... 5-9 C. PCBs........................................ 5-13 II. SADDLE STITCH UNIT ............. 5-14 A. Externals and Controls ............ 5-14 B. SADDLE UNIT .........................5-17 C. PCBs........................................ 5-27 D. Accessory ................................5-28
III. PUNCHER UNIT (OPTION) ......5-29 A. Externals and Controls ............ 5-29 B. Puncher Driver System ............ 5-30 C. PCBs........................................ 5-41
I.
A.
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13]
FINISHER UNIT
Externals and Controls
Upper door End cap Front door Front lower door Tray 1 Tray 2 Grate-shaped upper guide (6) Grate-shaped lower guide (6) Saddle delivery tray Sub-support upper cover (2) Sub-support lower cover (2) Rear cover (3) Rear lower cover (4) Figures in parentheses ( ) indicate the number of mounting screws.
[7] [2] [1] [5]
F15/F16
[8] [6]
[3]
[4]
[9]
Figure 5-101
F15/F16
[12]
[10]
[13]
[11]
Figure 5-102
5-1
1.
Removing the Front Door Assembly 1) Open the front door assembly [1]. 2) Remove the screw [2], and remove the bushing [3] (center). 3) Remove the screw [4], and remove the bushing (top) [5]. Then, remove the front door assembly.
[5]
[4]
[1]
[3]
[2]
Figure 5-103
F15/F16
2. Removing the Rear Cover 1) Open the upper door assembly [1]. 2) Remove the three screws [2], and lift the rear cover [3] to remove.
[1]
[2]
[3]
[1] Upper door assembly [2] Screws [3] Rear cover
Figure 5-104
5-2
3.
Removing the Upper Door Assembly 1) Open the upper door assembly [1]. 2) Remove the two claws [2], and remove the upper door assembly.
[1]
[2]
Figure 5-105
4. Removing the Front Cover 1) Open the front door assembly [1]. 2) Remove the screw [2], and remove the front cover [3].
[1]
[2]
[3]
Figure 5-106
5-3
5. How to Lower the Tray 1/2 Unit 1) Insert a screwdriver or similar object into the hole [2] while supporting the tray assembly [1]. 2) Release the tray lift motor one-way gear, and lower the tray 1/2 unit.
[1] [2]
Figure 5-107 6. Removing the Tray 1 Unit 1) Open the upper cover and remove the end caps [1]. 2) Remove the prop upper cover [2] and the prop lower cover [3].
[2] [1]
F15/F16
[3]
Figure 5-108 3) Remove the harness [1] from the bracket [2]. 4) Disconnect the three connectors [3]. Remove the screw [4], and remove the bracket. 5) Lift the tray 1 unit to remove.
[3]
[2]
[4]
[1]
Figure 5-109
5-4
7. Removing the Tray 2 Unit 1) Remove the tray 1 unit. 2) Disconnect the two connectors [1] and grounding wire [2] and remove harness [3]. 3) Lift the tray 2 unit to remove.
[3]
[1] [2]
Figure 5-110 8. Removing the Tray 1/2 Lift Motor 1) Remove the tray 1/2. 2) Remove two screws [1], and two lift blocks [2]. 3) Remove the five screws [3], and remove the tray from the tray unit.
[2] [2]
[1]
[3]
[3]
Figure 5-111 4) Release the two harness stops [1]. Remove the four screws [2], and remove the tray frame [3]. Release the claws [4] to remove.
[2]
[3]
[2]
[1] [4] [4]
Figure 5-112
5-5
5) Disconnect the connector [1], and remove the two screws [2].
[2]
[1]
Figure 5-113 6) Pull out the motor slightly, and remove the parallel pin [1] and the motor.
[1]
Figure 5-114
9. 1) 2)
3) 4)
Removing the Grate-Shaped Upper Guide Remove the slide guide [1] and end caps [2]. Release the tray lift motor gear clutch [6] with a screwdriver or similar object while supporting the tray assembly, and gently lower the tray assembly down to its lowest position. Remove the five screws [3] (M4). Remove the screw [4] (M3), and remove the grate-shaped upper guide [5].
[2]
[5]
[1]
[2]
[3] [3]
[4]
[6]
Figure 5-115
5-6
10. Removing the Grate-Shaped Lower Guide 1) Remove the tray assembly. 2) Remove the five screws [1] (M4), and remove the front sub-support [2]. 3) Remove the three screws [3] (M4). 4) Remove the three screws [4] (M3), and open the grate-shaped lower guide [5] to the front. Caution:
To remove a sub-support, remove the front sub-support [2]. The rear sub-support [6] is adjustable. If the rear sub-support [6] has been removed, be sure to adjust the rear subsupport screw to the marking at which it was set prior to the removal, or adjust parallelism referring to "11. Installing the Rear SubSupport."
[1]
[3] [2] [4] [5] [6]
Figure 5-116 4) Free the harness [9] from the harness stop [8]. 5) Disconnect the two connectors [10], and remove the grate-shaped lower guide [7].
[10] [8]
[9]
[7]
Figure 5-117
5-7
11. Installing the Rear Sub-Support 1) Install the front sub-support [1]. Loosely fasten the rear sub-support [2]. 2) Install tray 2. Fasten the rear sub-support so that the tray drive gear [3] is placed at the center of the rack gear [4] of the rear sub-support when tray 2 is at the upper limit position and the lower limit position. 3) Move tray 2 by hand and check that it moves smoothly.
[4] [2] [3]
[1]
Figure 5-118 12. Removing the Right Guide Assembly 1) Remove the rear cover (see I-A-2). 2) Open the front door assembly [1]. 3) Remove the one screw [2], and remove the right guide assembly [3].
F15/F16
[3] [1]
[2]
Figure 5-119
5-8
B.
FEEDING SYSTEM
[1]
[4]
1. Removing the Swing Unit 1) Remove the tray assembly (see I-A-5). 2) Remove the grate-shaped upper guide (see I-A-6). 3) Remove the grate-shaped lower guide (see I-A-7). 4) Remove the harness from the two harness stops [1], and disconnect the four connectors [2]. 5) Remove the screw [3], and remove the stapler stay holder [4].
[3] [2]
Figure 5-120 6) Remove the three screws [5], and slide out the swing unit [6] towards you.
[5] [6]
[5]
[5]
Figure 5-121 7) Remove the claws of the two knurled belt holders (front [7a], rear [7b]) and remove the swing unit.
[7a]
Figure 5-122a 5-9
[7b]
Figure 5-122b 2. Removing the Feed Drive Unit 1) Remove the finisher controller PCB (see IC-1). 2) Remove the ground lead [1] and the three screws [2], and pull down PCB base [3] towards you.
[2] [3]
[2]
[1]
Figure 5-123 3) Remove the harness leads [5] from the two edge saddles [4], and remove the PCB base.
[5] [4] [4]
Figure 5-124 5-10
4) Remove the three screws [6], and remove the feed drive unit [7].
[7]
[6]
[6] [6]
Figure 5-125 Caution:

Before re-attaching the removed feed drive unit back on the finisher unit, loosen the move gear stop screw [8] to relieve the tension, and then fasten the screw after attaching the feed drive unit. The move gear attachment must be adjusted also when removing and attaching the swing unit. If you forget to fasten the screw, the gear teeth may disengage, resulting in defective feed.
[8]
Figure 5-126 3. Removing the Buffer Roller Assembly 1) Remove the finisher controller PCB (see IC-1). 2) Remove the feed drive unit (see I-B-2). 3) Remove the screw [1], and remove the guide support plate assembly [2] to slide out the harness leads [3] towards the buffer roller assembly side.
[1]
[3]
[2]
Figure 5-127
5-11
4) Remove the front cover (see I-A-4). 5) Remove the screw [4], and remove the guide support plate assembly [5]. Then, remove the buffer roller assembly [6].
[6]
[4]
[5]
Figure 5-128 4. Removing the Stapler 1) Open the front cover, and move the stapler assembly to the front. 2) Remove the screw [1], and slide out the stapler assembly [2].
[2]
[1]
Figure 5-129 3) Disconnect the connector [4] of the stapler assembly [3].
[4]
[3]
Figure 5-130 5-12
4) Remove the two screws [6] from the stapler cover [5], and remove the stapler.
[6]
[5]
Figure 5-131
C.
1.
PCBs
[2]
Removing the Finisher Controller PCB 1) Remove the rear cover. 2) Disconnect the 17 connectors [1]. 3) Remove the four screws [2], and remove the finisher controller PCB [3].
[3]
[2] [2]
[1]
Figure 5-132
5-13
II. SADDLE STITCH UNIT

A.
1.
Externals and Controls
Removing the Front Lower Door Assembly 1) Open the front lower door assembly [1]. 2) Remove the screw [2] and remove the bushing [3], and then remove the front lower door assembly.
[3] [1]
[2]
Figure 5-201
2. Removing the Rear Lower Cover 1) Remove the four screws [1], and remove the rear lower cover [2].
[1] [1]
[2]
Figure 5-202
5-14
3. Removing the Front Inside Cover 1) Open the front lower door assembly [1]. 2) Remove the screw [2], and remove the folding roller knob [3]. 3) Remove the five screws [4], and remove the front inside cover [5].
[1]
[4]
[5]
[4] [2] [3] [4]
Figure 5-203 4. Removing the Saddle Delivery Tray Assembly 1) Lift up the open/close lever [2] of the saddle delivery tray assembly [1], and open the saddle delivery tray assembly.
[1] [2]
Figure 5-204 2) Remove the door shaft [3] in the direction of the arrow, and slide out towards the front of the saddle delivery tray assembly [4].
[4]
[3]
Figure 5-205 5-15
3) Remove the harness leads from the harness stop [5] and edge saddle [6]. 4) Disconnect the two connectors [7], and remove the saddle delivery tray assembly [8].
[5]
[7]
[6]
[8]
Figure 5-206 5. Removing Upper Delivery Guide Assembly 1) Remove the grate-shaped lower guide (see I-A-10). 2) Remove the two screws [1] and ground lead [2], and remove the upper delivery guide assembly [3].
[2]
[1] [3] [1]
Figure 5-207 6. Removing the PCB Cover 1) Remove the four screws [1], and remove the PCB cover [2].
[1]
[2]
[1]
Figure 5-208 5-16
B.
SADDLE UNIT
1. Removing the Saddle Unit 1) Remove the grate-shaped lower guide (see I-A-7). 2) Remove the right guide assembly (see I-A8). 3) Remove the front lower door assembly (see II-A-1). 4) Remove the rear lower cover (see II-A-2). 5) Remove the front inside cover (see II-A-3). 6) Remove the saddle delivery tray assembly (see II-A-4).
[1]
[2]
Figure 5-209
7) Remove harness stop [3] and harness lead [4]. 8) Remove the upper delivery guide (see IIA-5). 9) Remove the PCB cover (see II-A-6). 10) Disconnect two connectors [1] and remove the two screws [2].
[4]
[3]
Figure 5-210
5-17
11) Remove the screw [5].
[5]
Figure 5-211
[6] [6]
12) Remove the two screws [6], and remove the saddle stitch unit [7] by moving it in the pick-up direction.
[7]
Figure 5-212 Caution:

When removing the saddle unit from the finisher unit body, prevent the timing belt [8] from catching on the communications cable bracket [9].
[8] [9]
Figure 5-213 5-18
2. 1) 2) 3) 4) 5)
Removing the Paper Folding Roller Remove the front lower door assembly (see II-A-1). Remove the front inside cover (see II-A-3). Remove the upper delivery guide (see IIA-5). Remove the PCB cover (see II-A-6). Disconnect the two connectors [1].
[1]
Figure 5-214
6) Disconnect two connectors [2], remove the three screws [3], and remove the paper pushing motor mount [4].
[4]
[2]
[3]
[2]
Figure 5-215
5-19
7) Remove the tension springs (front [5], rear [6]).
[5]
Figure 5-216
[6]
Figure 5-217
5-20
8) Remove the two C-rings [7], and remove the sensor flag [8] and two bearings [9] at the rear.
[9] [7]
[8]
Figure 5-218 9) Remove the two C-rings [10], and remove the two gears [11] at the front.
[11] [10]
Figure 5-219
5-21
10) Remove the two bearings [12].
[12]
Figure 5-220
[16]
11) Open the saddle delivery tray assembly [13]. 12) Remove the two screws [14], and remove the two alignment plates [15]. 13) Slide the paper folding roller [16] to the front, and pull it out in the delivery direction.
[14] [14]
[15]
[13]
Figure 5-221 3. Installing the Paper Folding Roller 1) Attach the gear [2] so that the grooved section [1] on the gear is facing the grooved section [1] on the paper folding roller to align the phases.
[2]
[1]
Figure 5-222 5-22
4. Removing the Stitcher Mount Unit 1) Remove the front inside cover (see II-A-3). 2) Remove the E-ring [1], and remove the roll [2] and the shaft [3].
[2] [1]
[3]
Figure 5-223 3) Pull out the stitcher mount unit [4] to the front.
[4]
Figure 5-224
5. 1) 2) 3) 4)
Adjusting the Stitcher Position Remove the front lower door (see II-A-1). Remove the front inside cover (see II-A-3). Open the front door assembly. Pull out the stitcher mount unit to the front, then pull out the stitcher towards you and then pull the stitcher down. 5) Remove the three screws [1], and remove the stitcher mount unit cover [2].
[1]
[2]
Figure 5-225
5-23
6) Remove the stitcher positioning tool [3] from the back of the cover.
[3]
Figure 5-226 7) If you must adjust the front stitcher, remove the center guide plate [5] and front guide plate [4] (one screw each). If you must adjust the rear stitcher, remove the center guide plate [5] and the rear guide plate [6] (one screw each).
[6]
[5]
[4]
Figure 5-227 8) If you must adjust the front stitcher, loosen the two screws [8] on the stitcher mount [7]. If you must adjust the rear stitcher, loosen the two screws [9].
[9]
[8]
[7]
Figure 5-228
5-24
9) Insert the tool [10] into the staple slot of the stitcher [9].
[9] [10]
Figure 5-229 10) Shift down the stitcher, and turn the stitcher gear so that the boss on the tool [11] and the recess of the mount match. Then, tighten the screws [12] on the mount to fix the two in place.
[11]
[12]
Figure 5-230
6.
Removing the Positioning Plate Unit 1) Remove the saddle stitch controller PCB (see II-C-1). 2) Disconnect the two connectors [1], remove the three harness stops [2], and remove the harness leads [3] from the two edge saddles [4]. 3) Remove the two screws [5], slide the positioning plate unit [6] once towards the front and remove from the rear side.
[2] [3] [6] [1]
[5]
[4]
Figure 5-231
5-25
7.
Removing the No.1 and No.2 Paper Deflecting Plates 1) Remove the rear cover (see I-A-2). 2) Remove the lower rear cover (see II-A-2). 3) Remove the claw [1] of the No.1 deflecting plate bushing, and pull out the No.1 deflecting plate shaft [2] toward the rear. (The procedure is the same for the No.2 paper deflecting plate.)
[1]
[2]
Figure 5-232 4) After detaching the front shaft of the No.1 paper deflecting plate [3] from the front side plate, remove the No.1 paper deflecting plate.
[3]
Figure 5-233
5-26
C.
1.
PCBs
[1]
[2] [3]
[2] [2]
[1]
Removing the Saddle Stitch Controller PCB 1) Remove the PCB cover (see II-A-6). 2) Remove the four screws [1] and 14 connectors [2], and remove the saddle stitch controller PCB [3].
[1]
[2]
[1]
Figure 5-234
5-27
D.
1.
Accessory
Support tray Install the support tray (accessory) to the saddle delivery tray when the paper stacking on the saddle delivery tray is significantly deteriorated, causing paper to drop, etc. * 2 screws are needed to install the support tray. * Refer to the pats list for the parts numbers and so on. 1) Take off the saddle delivery tray (see II-A4). 2) Install the support tray [2] to the saddle delivery tray [1] with 2 screws.
[2]
[3] [1]
Figure 5-235 3) Install the saddle delivery tray.
Figure 5-236
5-28
III. PUNCHER UNIT (OPTION)

A. Externals and Controls
PN4
[1]
[2]
[1] Front door [2] Punch cover (6) Figures in parentheses ( ) indicate the number of mounting screws.
Figure 5-301
1. Punch Cover Disassembly 1) Remove the punch cover fixing screws (6 pcs.), and lift the punch cover slightly to remove it from the finisher.
PN4
Figure 5-302
5-29
B.
Puncher Driver System
[1]
[3] [2]
1. Removing the Punch Motor 1) Remove the upper cover (see III-A-2). 2) Disconnect the connector [1]. 3) Remove the two screws [2], and remove the punch motor [3].
Figure 5-304
5-30
2.
Removing the Horizontal Registration Motor 1) Remove the right guide assembly (see IIIA-1). 2) Disconnect the connector [1]. 3) Remove the two screws [2], and slide the horizontal registration motor [3] in the direction of the arrow.
[2]
[1]
[3]
Figure 5-305 3. Removing the Punch Unit Caution:

When removing the punch unit, the punch unit section sometimes opens. If necessary, perform work with the punch unit section in an open state.
1) Remove the right guide assembly (see IIIA-1). 2) Remove the upper cover (see III-A-2). 3) Remove the E-ring [1], washer [2] and puncher spring [3].
[3]
[2]
[1]
Figure 5-306
5-31
4) Turn the gear [4] in the direction of the arrow, and move the punch unit section [5] to the front side.
[5]
[4]
Figure 5-307
5) Remove the three screws [5], and remove the sensor mount (upper) [7]. Then, remove the connector on the photosensor PCB.
[6]
[8]
[6] [7] [6]
Figure 5-308
5-32
6) Disconnect the connector [9] and remove the screw [10], and remove the horizontal registration sensor [11].
[11]
[10]
[9]
Figure 5-309
7) Turn the gear [12] in the direction of the arrow, and move the punch unit section [13] to the inner side.
[13]
[12]
Figure 5-310
5-33
8) Remove the tie wrap with lock [14] while holding its claw between your fingers. (The tie wrap must be removed without being cut.) 9) Disconnect the three connectors [15] and remove the screw [16], and remove the harness guide [17].
[15]
[15]
[14] [16]
[17]
Figure 5-311 10) Lift up the front side of the punch unit section [18] first, then move in the direction of the arrow to remove the punch unit section [18].
[18]
Figure 5-312 11) Disconnect the connector [19] on the LED PCB.
[19]
Figure 5-313 5-34
12) Remove the slide shaft support [20], the sensor mount (lower) [21] and the puncher knob [22] from the punch unit section. Caution:
The slide shaft support [20] is not attached to punch unit sections that are currently set as consumable parts. When replacing the punch unit section, be sure to attach the slide shaft support that was in use beforehand. If you forget to attach the slide shaft support, the machine may malfunction.
[22]
[20]
[21]
Figure 5-314
5-35
4.
Removing the Punch Unit Harness Caution:

When removing the punch unit, the punch unit section sometimes opens. If necessary, perform work with the punch unit section in an open state.
[1]
1) Remove the punch unit from the finisher assembly. 2) Remove the right guide assembly (see IIIA-1). 3) Remove the upper cover (see III-A-2). 4) Disconnect the four connectors [2] on the punch driver PCB [1].
[2]
[2]
Figure 5-315
5) Remove the two tie wraps with lock [14] while holding its claw between your fingers. (The tie wraps must be removed without being cut.) 6) Disconnect the three connectors [4]. 7) Free the harness [6] from the three harness stops [5].
[4]
[4] [5] [3]
[5]
[3]
[6] [5]
Figure 5-316
5-36
8) Turn the gear [7] in the direction of the arrow, and move the punch unit section [8] to the front side.
[8]
[7]
Figure 5-317
9) Remove the three screws [9] and sensor mount (upper) [10]. Disconnect the connector [11] on the photosensor PCB and the connector [12] on the LED PCB.
[9]
[11]
[9] [10] [12] [9]
Figure 5-318
5-37
10) Draw out the punched scrap container [13].
[13]
Figure 5-319
11) Remove the two tie wraps with lock [14] while holding its claw between your fingers. (The tie wraps must be removed without being cut.)
[14]
Figure 5-320
12) Disconnect the three connectors [15], and free the harness [16] from the harness stop [17].
[15]
[17] [16]
Figure 5-321
5-38
13) Free the harness [19] from the four harness stops [18].
[18]
[18]
[19] [18]
Figure 5-322
14) Disconnect the connector [20] of the horizontal registration and the connector [21] of the horizontal registration home position sensor, and remove the pun.
[20]
[21]
Figure 5-323
5-39
5.
Installing the Punch Unit Harness Caution:

If the punch unit harnesses shift away from their installation positions, this may cause defective operation. The punch unit harnesses must be firmly installed at the positions described below.
[1]
[2]
1) Fasten the punch unit harnesses at the positions where the two tie wraps [1] of the punch unit harnesses are outside the two respective harness fasteners [2].
[2]
[1]
Figure 5-324
PI2P PI3P M1P Photosensor PCB LED PCB
[1]
PI1P M2P
[1]
Scrap full detector PCB MS1P
MS2P
Punch driver PCB
Figure 5-325
5-40
C.
PCBs
1. Removing the LED PCB 1) Remove the punch unit assembly (see IIIB-3). 2) Remove the screw [1] and the LED PCB [2].
[2] [1]
Figure 5-326
2. Removing the Photosensor PCB 1) Remove the upper cover (see III-A-2). 2) Remove the two screws [1], and remove the sensor plate [2]. 3) Disconnect the connector [2], and remove the photosensor PCB [4].
[4]
[3]
[2] [1]
Figure 5-327
5-41
3.
Removing the Scrap Full Detector PCB Unit 1) Remove the right guide assembly (see IIIA-1). 2) Remove the screw [1], disconnect the connector [2], and remove the scrap full detector PCB unit [3].
[3]
[2]
[1]
Figure 5-328 4. Removing the Punch Driver PCB 1) Remove the puncher unit from the finisher. 2) Remove the four screws [1], disconnect four connectors [2], and remove the punch driver PCB [3].
[3]
[1]
[2] [1]
[2]
[1]
Figure 5-329
5-42
5-43
I.
PERIODICALLY REPLACED PARTS ......................................... 6-1 A. Finisher Unit............................... 6-1 B. Saddle Stitch Unit ...................... 6-1 C. Puncher Unit (option) ................. 6-1
II.
CONSUMABLES AND DURABLES ................................. 6-2 A. Finisher Unit ............................... 6-2 III. PERIODICAL SERVICING .......... 6-2
I.
A.
PERIODICALLY REPLACED PARTS

Finisher Unit
The finisher unit does not have parts that must be replaced on a periodical basis.
B.
Saddle Stitch Unit

The saddle stitch unit does not have parts that must be replaced on a periodical basis.
C.

The puncher unit does not have parts that must be replaced on a periodical basis.
6-1
II. CONSUMABLES AND DURABLES

Some of the parts of the machine may need to be replaced one or more times because of wear or tear during the machines warranty period. Replace them as necessary.
A.
1 2 3
Finisher Unit
No. Name Stapler Feed belt Paddle Qty 1 2 2 4 Estimated Life 500,000 operations 1,000,000 copies 1,000,000 copies Paddle unit Paddle rubber only Remarks 5,000 operations/cartridge
II. PERIODICAL SERVICING

Item Feed belt Paddle Transmission sensor (Puncher Unit) (option) Host machine minimum servicing interval Cleaning Use dry cloth Interval Work Remarks Use moist cloth
6-2
6-3
I.
ADJUSTMENTS .......................... 7-1 A. Electrical System (finisher unit) .............................. 7-1 B. Electrical System (saddle stitch unit) ...................... 7-5 C. Electrical System (puncher unit (option)) ............... 7-7 II. ARRANGEMENT OF ELECTRICAL PARTS .................. 7-9 A. Finisher Unit............................... 7-9 B. Saddle Stitch Unit .................... 7-16
C. Puncher Unit (option) ............... 7-22 D. Light-Emitting Diodes (LED) and Check Pins by PCB ........... 7-26 III. TROUBLESHOOTING ............... 7-28 A. Finisher Unit ............................. 7-28 B. Saddle Stitch Unit .................... 7-38 C. Puncher Unit (option) ............... 7-45
I. ADJUSTMENTS
A.
1.
2.
Electrical System (finisher unit)
Adjusting the Height Sensor (PS1) Perform the following adjustments whenever you have replaced the finisher controller PCB or the height sensor (PS1). 1) Set SW3 on the finisher controller PCB as indicated.
ON
Adjusting the Alignment Position If you have replaced the finisher controller PCB or if an alignment fault occurs, adjust as follows. Performing the steps will affect all paper sizes. 1) Remove the rear cover of the finisher unit. 2) Set SW3 of the finisher controller PCB as indicated.
ON
Figure 7-102
1 2 3 4 5 6 7 8
Figure 7-101 2) Place a paper on the tray. 3) Press SW1 on the finisher controller PCB. This causes the finisher to execute automatic adjustment, in which the tray unit will shift. At the end of adjustment, trays will return to their home positions. During adjustment, LED1 flashes. At the end of adjustment, LED1 turns and remains ON. If automatic adjustment fails, the mechanism stops while the tray in question is being adjusted (at the same time, LED1 turns OFF). 4) Shift all bits on SW3 to OFF, and turn OFF the host machine once.
3) If you are using A4 paper, press SW1 on the finisher controller PCB. If you are using LT paper, press SW2 on the finisher controller PCB. Pressing SW1/2 will open the swing guide and cause the alignment plate to move to A4/LT positions. 4) Place 10 sheets of A4/LT paper between the alignment plate and the guide plate, butting them against the stoppers. 5) Press SW1 or SW2 on the finisher controller PCB, and butt the alignment plate against the sheets. Pressing SW1 will shift the alignment plate to the front in 0.35 mm increments. Pressing SW2 will shift the alignment plate to the rear in 0.35 mm increments.
7-1
Alignment plate Shift by SW2 A4/LT paper Shift by SW1
Stopper
3) If you are using A4 paper, press SW1 on the finisher controller PCB. If you are using LT paper, press SW2 on the finisher controller PCB. Pressing SW1/2 will open the swing guide and cause the feed belt to rotate. 4) Within 5 secs after pressing the switch, place one sheet of A4/LT paper between the alignment plate and the guide plate, butting it against the stoppers. When the finisher detects the paper, it will lower the swing guide and execute stapling (rear, 1-position). Take out the stapled paper manually as delivery will not be executed.
Stopper
Alignment Stapler plate
Guide plate
Figure 7-103 6) Press SW1 and SW2 simultaneously to store the adjustment value (this will lower the swinging guide). 7) Shift all bits of SW3 to OFF, and install the rear cover of the finisher unit. 3. Adjusting the Staple Position (stapler movement range) Adjust as follows if you have replaced the finisher controller PCB. Performing the steps will affect all paper sizes and all stapling positions. 1) Remove the rear cover from the finisher unit. 2) Set SW3 on the finisher controller PCB as indicated.
ON
Stopper
Stopper
Guide plate
Figure 7-105
2 3 4 5 6 7 8
Figure 7-104
7-2
5) If the stapling position is correct, set all bits on SW3 to OFF to end the adjustments. If you need to change the stapling position, on the other hand, go to the next step. 6) To suit the position of the staple on the paper, press SW1 or SW2 on the finisher controller PCB as many times as necessary. Pressing SW1 will shift the stapling position to the front in 0.3 mm increments. Pressing SW2 will shift the stapling position to the rear in 0.3 mm increments.
4.
Adjusting the Buffer Roller Winding Amount Perform this adjustment in the following instances: a. When the finisher controller PCB or the EEPROM (Q2) on the finisher controller PCB has been replaced b. When something causes the winding amount to fluctuate The "winding amount" is the amount of difference between the First and Second sheets wound onto the buffer roller device in the feed direction.
2912mm (A4)/ 2732mm (LT)
Staple Paper
Paper delivery direction
Second sheet Third sheet
Shift by SW2
Shift by SW1 Feeding direction
Winding amount
First sheet
Figure 7-106 7) Press SW1 and SW2 simultaneously. This will open the swing guide, and cause the feed belt to rotate. Placement of one sheet of A4/LT paper will cause the finisher to start stapling. 8) Check the stapling position. If good, set all bits of SW3 to OFF. If re-adjustments are necessary, go back to Step 6. Caution:
The settings held by the finisher controller PCB are changed as soon as SW1 or SW2 is pressed. As such, to recover the previous settings after the press, you must press the other of the two switches as many times as you pressed previously.
Figure 7-107 1) Set SW3 on the finisher controller PCB as indicated.

ON
Figure 7-108 2) Turn the host machine OFF then back ON again. 3) Set the mode setting on the host machine to "1" and the number of originals (A4 or LT) to "3" in the staple mode. 4) Press the copy start key. Copying starts, three sheets for the first copy are output as a stack on the staple tray, and copying stops with the copies held at the delivery roller. 5) Remove the stack of sheets from the finisher delivery taking care to prevent the offset of the output sheets from changing. 7-3
6) Measure the winding amount (shift) of the stack of sheets, and compare this amount with the standard amounts. This amount should be measured at the center of the paper leading edge.
10) Turn the host machine OFF, and then set SW3 on the finisher controller PCB as indicated.
ON
First sheet and Second sheet: 0 1mm First sheet and Third sheet: 4mm or less Second sheet and Third sheet: 4mm or less Paper delivery direction
Figure 7-111 11) Press SW1 or SW2 on the finisher controller PCB as necessary. Each press of SW1 increments the winding amount in 1.05mm increments. Each press of SW2 decrements the winding amount in 1.05mm increments.
F15/F16
Third sheet Second sheet First sheet
Figure 7-109 7) If the amount is within the standard, turn the host machine OFF, and then set all bits of SW3 to OFF. If the amount is outside the standard, perform the following. 8) Turn the host machine OFF, and set SW3 on the finisher controller PCB as indicated. If EEPROM (Q2) on the finisher controller PCB has been replaced, proceed to step 10).
ON
Paper delivery direction
Third sheet Second sheet First sheet Movement of Movement of direction of direction of 1st sheet by SW2 1st sheet by SW1
Figure 7-112
1 2 3 4 5 6 7 8
Figure 7-110 9) Turn the host machine ON, and then press SW2 on the finisher controller LCB. The current setting values are displayed at LED1.
Adjustment value 0 Lights for 1 second (once) Adjustment value +N Blinks (lights for 0.2 second) for N times. Adjustment value -N Lights for 1 second (once), and blinks (lights for 0.2 second) for N times.
F15/F16
12) Repeat steps 1) though 6) twice. Check that the winding amount is within the standard in both times. 13) Turn the host machine OFF, and set all bits of SW3 to OFF. This completes the adjustment.
The adjustment width is 1.05mm for each N=1.
Table 7-101 7-4
B.
1.
Electrical System (saddle stitch unit)
Mark
Adjusting the Folding Position The folding position is adjusted by changing the settings of bits 6 through 8 of DIPSW1 on the saddle stitch controller PCB to match the stitching position (i.e., adjusting the distance over which the paper positioning plate is moved to the folding position from the stitching position.) If you have replaced the saddle stitch controller PCB, be sure to set the new DIPSW1 so that the settings will be the same as those on the old DIPSW1. If, for any reason, you must change the following position, perform the following steps: 1) Remove the PCB cover, and set bits 1 through 4 of DIPSW1 on the saddle stitch controller PCB as indicated.
ON
A3/LD paper
Insert direction
Figure 7-114
2 3 4 5 6 7 8
Do not change bits 5 through 8. Figure 7-113 2) Remove the rear cover of the saddle stitch unit, and tape the actuator of the inlet cover open sensor (PI9S) and the inlet cover open detection switch (MS1S) of the saddle stitch unit in place. 3) Before inserting the paper, mark the top of the paper (you will be using two sheets of A3 or LD paper).
4) Press SW2 on the saddle stitch controller PCB so that the feed motor (M1S) starts to rotate. (Press SW2 three seconds or more if LD paper is used). 5) Open the inlet cover, and insert two sheets of paper (push them in by hand until the leading edge of the sheets butts against the paper positioning plate).
Sheets Mark
Figure 7-115 6) Close the inlet door while holding it down with your hand. 7) Press SW2 on the saddle stitch controller PCB. The saddle stitch unit will stitch the sheets, and fold and deliver the stack automatically.
7-5
8) Measure the distance (L) between the stitching position and the folding position. Then, perform positive width adjustment or negative width adjustment to suit the relationship between the stitching position and the folding position. If the stitching position is below the folding position, perform positive width adjustment. If the stitching position is above the folding position, perform negative width adjustment.
Mark Positive Width Adjustment
9) Change the settings of bits 6 through 8 on DIPSW1 referring to Table 8-102 below. If the width adjustment is 0, The stitching position and the folding position match, requiring no change. If for positive width adjustment, Set DIPSW1 so that the difference resulting from subtraction of the interval from the appropriate setting in Table 8-102 is provided. For instance, if the DIPSW1 is currently set to +2 and the interval is +1 mm, set DIPSW1 to reflect -2. If for negative width adjustment Set DIPSW1 so that the sum resulting from addition of the interval from the appropriate setting is provided. For instance, if the DIPSW1 is currently set to -1 and the interval is +0.5 mm, set DIPSW1 to reflect +1.
DIPSW1 bit settings bit 6 OFF OFF OFF OFF bit 7 ON ON OFF OFF OFF ON ON bit 7 OFF bit 8 ON OFF ON OFF ON OFF ON bit 8 OFF Settings (in units of 0.5 mm) +3 +2 +1 0 1 2 3
Folding position Stitching position
Unit: mm Example: If L is 1 mm, provide +1 mm.
ON ON ON
Mark Negative Width Adjustment
Do not touch the following: bit 6 ON
Table 7-102 10) Set bits 1 through 4 on DIPSW1 to OFF.

Stitching position Folding position
2.
Stitching Position (adjusting center stitching) Use the host machine adjustment mode to perform the following:
Unit: mm Example: If L is 0.5 mm, provide -0.5 mm.
Figure 7-116 7-6
C.
1.
Electrical System (puncher unit (option))
Sensor output adjustment Perform this adjustment when the punch driver PCB, transmission sensor (photosensor PCB/LED PCB) or reflection sensor (scrap full detection PCB unit) has been replaced. 1) Remove the rear cover of the finisher unit. 2) Set bits 1 through 6 of DIPSW3 on the finisher controller PCB as indicated.
4) Press SW1 on the finisher controller PCB. Press SW2 when setting a 2-/3-hole model (AR-PN3A). Pressing this switch registers the number of punch holes to the punch driver PCB.
Number of Punch Holes 2-hole (AR-PN3B) 2-/3-hole (AR-PN3A) 4-hole (AR-PN3C) DIPSW3 bit settings bit 7 OFF OFF ON ON bit 8 OFF OFF OFF ON Push switch SW1 SW2 SW1 SW1
4-hole (AR-PN3D)
Figure 7-117 3) Press SW1 on the finisher controller PCB. Pressing this switch automatically adjusts sensor output. 4) Set all bits on DIPSW3 to OFF. 2. Registering the number of punch holes This operation registers which puncher unit is attached to the IC on the punch driver PCB so that the puncher unit can be identified by the finisher. For this reason, this operation must be performed when the punch driver PCB has been replaced. 1) Remove the rear cover of the finisher unit. 2) Set bits 1 through 6 of DIPSW3 on the finisher controller PCB as indicated.
Table 7-103 5) Set all bits on DIPSW3 to OFF. 3. Checking the sensitivity level of the transmission sensor How dirty the transmission sensor (photosensor PCB/LED PCB) can be checked by the number of times that LED1 on the finisher controller PCB lights. For this reason, how dirty the transmission sensor is serves as a guide for when to perform cleaning during periodic maintenance. 1) Remove the rear cover of the finisher unit. 2) Set bits 1 through 6 of DIPSW3 on the finisher controller PCB as indicated.
Figure 7-119
Figure 7-118 3) Set bits 7 and 8 on DIPSW3 on the finisher controller PCB to match the number of punch holes of the attached puncher unit according to Table 8-103.
7-7
3) Press SW1 on the finisher controller PCB. Pressing this switch lights LED1 on the finisher controller PCB as indicated in Table 8-104 so that you can check the sensitivity level of the transmission sensor.
Sensitivity Level Sensor not dirty Sensor slightly dirty Sensor dirty Number of lit LEDs Lit 1X Lit 2X Lit 3X
Table 7-104 4) Set all bits of DIPSW3 to OFF.
7-8
II. ARRANGEMENT OF ELECTRICAL PARTS

A. Finisher Unit
7-9
1.
Sensors
PI9 PI19
PI23 PI24
PI18 PI17 PS1 PI10 PI14 PI3 PI16 PI11 PI12 PI5 PI21 PI22 PI6 PI4 PI20 PI8 PI1 PI15
PI7
PI25
Figure 7-201
7-10
Name Photointerrupter
Notation PI1 PI3 PI4 PI5 PI6 PI7 PI8 PI10 PI11 PI12 PI14 PI15 PI16 PI17 PI18 PI9 PI19 PI20 PI21 PI22 PI23 PI24 PI25
Function Detects paper in the inlet area Detects paper in the delivery area Detects paper on the stapling tray Detects the state (open) of the shutter Detects alignment plate at home position Detects the stapler at home position Detects the tray at home position Detects delivery motor clock pulses Detects paper on tray 1 Detects paper on tray 2 Detects paper in the buffer path Detects the finisher joint Detects the state (open) of the door Detects paper at the inlet to the buffer path Detects the state (open) of the swing guide Detects tray 1 lift motor clock pulses 1 (on sensor PCB) Detects tray 1 lift motor clock pulses 2 (on sensor PCB) Detects swing guide clock Detects edging of staples (inside stapler) Detects staple drive home position (inside stapler) Detects tray 2 lift motor clock pulses 1 (on sensor PCB) Detects tray 2 lift motor clock pulses 2 (on sensor PCB) Detects tray home position Detects the height of the stack on the tray
Height sensor
PS1
Table 7-201
7-11
2.
Microswitches
MS9
MS2 MS6 MS1 MS3
MS4 MS7 MS8
Figure 7-202
Name Microswitches Notation MS1 MS2 MS3 MS4 MS6 MS7 MS8 MS9 Function Detects the state (open) of the front door and the upper door Detects the state (closed) of the swing guide 1 Detects the safety range Detects the state (closed) of the shutter Detects the state (closed) of the swing guide 2 Detects the cartridge (inside stapler) Detects the presence/absence of staples (inside stapler) Detects the tray coming close
Table 7-202 7-12
3.
Motors
M5
M10
M7
M8 M1 M9
M2 M3
M4
M6
Figure 7-203
Name Motor Notation M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 Function First Feed motor Delivery motor Alignment motor Stapler shift motor Tray 1 lift motor Staple motor Swing motor Second feed motor Inlet feed motor Tray 2 lift motor
Table 7-203
7-13
4.
Solenoids
SL5 SL3
SL2 SL1
SL7
SL6
Figure 7-204
Name Solenoid Notation SL1 SL2 SL3 SL5 SL6 SL7 Flapper solenoid Buffer inlet solenoid Buffer outlet solenoid Paddle solenoid Escape solenoid Belt escape solenoid Function
Table 7-204 7-14
5.
PCBs
[4]
[4]
[1] [3]
[4] [2]
Figure 7-205
Reference [1] [2] [3] [4] Finisher controller PCB Relay PCB 4 Relay PCB 3 Sensor PCB Name
Table 7-205
7-15
B.
1.
Saddle Stitch Unit

Photointerrupters
PI18S PI19S PI20S
PI16S PI9S
PI21S PI2S PI11S PI6S PI5S PI3S PI17S
PI14S PI15S
PI12S PI13S
PI8S PI7S
PI4S PI1S
Figure 7-206
7-16
Name Photointerrupter
Notation PI1S PI2S PI3S PI4S PI5S PI6S PI7S PI8S PI9S PI11S PI12S PI13S PI14S PI15S PI16S PI17S PI18S PI19S PI20S PI21S
Function Detects clock pulses from the paper pushing plate motor Detects the state (open) of the front door Detects the state (open) of the delivery cover Detects clock pulses from the paper folding motor Detects the alignment plates at home position Detects paper on the tray Detects paper positioning plate at home position Detects paper on the paper positioning plate Detects the state (open) of the inlet cover Detects paper in the delivery area Detects the phase of the crescent roller Detects the guide at home position Detects the paper pushing plate at home position Detects the paper pushing plate at top position Detects the state (in) of the stitcher unit Detects paper in the vertical path Detects paper (No. 1; on paper sensor PCB) Detects paper (No. 2; on paper sensor PCB) Detects paper (No. 3; on paper sensor PCB) Detects the paper folding at home position
Table 7-206
7-17
2.
Microswitches
MS1S MS4,5S MS6,7S MS2S
MS3S
Figure 7-207
Name Microswitches Notation MS1S MS2S MS3S MS4S MS5S MS6S MS7S Function Detects the state (open) of the inlet door Detects the state (open) of the front door Detects the state (open) of the delivery door Detects the presence of staples (rear) Detects stitching home position (rear) Detects the presence of staples (front) Detects stitching home position (front)
Table 7-207 7-18
3.
Motors
M6S M7S M4S M3S M1S M2S M5S
M8S
Figure 7-208
Name Motor Notation M1S M2S M3S M4S M5S M6S M7S M8S Feed motor Paper folding motor Guide motor Paper positioning plate motor Alignment motor Stitcher motor (rear) Stitcher motor (front) Paper pushing plate motor Function
Table 7-208 7-19
4.
Solenoids
SL1S
SL2S
SL4S
Figure 7-209
Name Solenoid Notation SL1S SL2S SL4S Function No. 1 paper deflecting plate solenoid No. 2 paper deflecting plate solenoid Feed plate contact solenoid
Table 7-209
7-20
5.
PCBs
[2]
[1]
Figure 7-210
Reference [1] [2] Saddle stitch controller PCB Paper sensor PCB Name
Table 7-210
7-21
C.
1.

Photointerrupters
Pl2P Pl3P
PI1P
Figure 7-211
Name Photointerrupter Notation PI1P PI2P PI3P Function Horizontal registration home position detection Punch motor clock detection Punch home position detection
Table 7-211
7-22
2.
Microswitches
MS2P
Figure 7-212
Name Microswitch Notation MS2P Function Front door open detection
Table 7-212
7-23
3.
Motors
M1P
M2P
Figure 7-213
Name Motor Notation M1P M2P Punch motor Horizontal registration motor Function
Table 7-213
7-24
4.
PCBs
[1]
[3] [2] [4]
Figure 7-214
Reference [1] [2] [3] [4] Punch driver PCB Photosensor PCB LED PCB Scrap full detector PCB Name
Table 7-214
7-25
D.
Light-Emitting Diodes (LED) and Check Pins by PCB
This section discusses the LED s and check pins used in the machine that are needed in the field. Caution:
The VRs and check pins not discussed in this section are for factory use only. Making adjustments and checks using these will require special tools and instruments and adjustments must be to high accuracy. Do not touch them in the field.
1.
Finisher Controller PCB
12 1 10 B J12 1
A B J14
1 12
1 J3
8 1 J2
7 J6
11 1
A B J9
1 11
1 J11
10 1 J16 7 1 J24 8 1 J17
1 A 10
SW1 SW2
1 A 14 4
14 SW3 B J21 1 LED2 J23 J7 LED1 J10
11 1 6 1
1 J8 1 15 11 J5 J1 J19 1 2 1 2
Figure 7-215
Switch SW1 SW2 SW3 Function Adjust the height sensor/alignment plate position/stapling position and move the trays up, etc. Adjust the alignment plate position/staple position and move the trays down, etc. Adjust the height sensor/alignment plate position and stapling position, etc.
Table 7-215
7-26
2.
Saddle Stitch Controller PCB

SW1 15 J11 1 10 J7 1 1 10 J9 J4 1 CB1 15 1 J6 2 1 14 J1 J8 1 8 J15 1 4 J5 1 5 J12 1 9 J18 1 3 1 SW2 J13 7 1 J2 6
1 J10 8
Figure 7-216
Switch Function
DIPSW1 (bits 1-2) Starts correction of discrepancy between stitching position and folding position. DIPSW1 (bits 6-8) Stores corrected settings for stapling position and folding position. SW2 Starts correction of discrepancy between stitching position and folding position.
Table 7-216
7-27
III. TROUBLESHOOTING
A.
1.
Finisher Unit
Fault in communication with host machine
Cause Step 1 Checks Turn the host machine OFF then ON. Is the problem corrected? Is the wiring between the finisher controller PCB and the host machine controller PCB normal? Replace the finisher controller PCB and the host machine DC controller PCB. Is the problem corrected? Yes/No Yes End. Action
Finisher controller PCB, Host machine DC controller PCB Wiring
No
Correct it.
Finisher controller PCB, Host machine DC controller PCB
Yes No
End. Malfunction of the host machine.
2.
Fault in communication with saddle stitch unit

Cause Step 1 Checks Turn the host machine OFF then ON. Is the problem corrected? Is the wiring between the finisher controller PCB and the saddle stitch controller PCB normal? Measure the voltage between J19-1 (+) and J19-2 () on the finisher controller PCB. Is it 24 VDC? Yes/No Yes End. Action
Finisher controller PCB, Saddle stitch controller PCB Wiring
No
Correct it.
Power supply Saddle stitch controller PCB
No Yes
Replace the finisher controller PCB. Replace the saddle stitch controller PCB.
7-28
3.
Faulty height sensor (communication)

Cause Step 1 Checks Turn the host machine OFF then ON. Is the problem corrected? Is the wiring between the finisher controller PCB and the sensors normal? Measure the voltage between J6-2 (+) and J6-4 () on the finisher controller PCB. Is it 5 VDC? Yes/No Yes End. Action
Wiring
No
Correct the wiring.
Power supply Height sensor (PS1)
No Yes
Replace the finisher controller PCB. Adjust the height sensor once again. If an error occurs again, replace the height sensor.
4.
Faulty height sensor (disconnection)

Cause Step 1 Checks Is J6 on the finisher controller PCB, J114 on the height sensor, or the relay connector J212 or J213 disconnected? Measure the voltage between J6-2 (+) and J6-4 () on the finisher controller PCB. Is it 5 VDC? Is the wiring between the finisher controller PCB and sensors normal? Yes/No Yes Action Connect the connector.
Connector
Power supply
No
Replace the finisher controller PCB.
Height sensor (PS1) Wiring
Yes No
Replace the height sensor. Correct the wiring.
7-29
5.
Faulty height sensor (adjustment)

Cause Step 1 Checks Try making adjustments using the DIP switch once again. Is the problem corrected? Is the wiring between the finisher controller PCB and sensors normal? Measure the voltage between J6-2 (+) and J6-4 () on the finisher controller PCB. Is it 5 VDC? Yes/No Yes End. Action
Adjustment
Wiring
No
Correct the wiring.
Power supply Height sensor (PS1)
No Yes
Replace the finisher controller PCB. Replace the height sensor.
6.
Faulty back-up RAM

Cause Step 1 Checks Turn the host machine OFF then ON. Is the problem corrected? Replace the finisher controller PCB and punch driver PCB. Is the problem corrected? Yes/No Yes End. Action
Finisher controller PCB, punch drive PCB
Yes
End.
7.
Faulty delivery motor

Cause Step 1 2 3 Checks Turn the delivery roller by hand. Does it turn smoothly? Check the delivery motor clock sensor. Is the sensor normal? Does the voltage between J11-4 and J11-5 on the finisher controller PCB change to 24 VDC as soon as the delivery motor starts to rotate? Yes/No No No No Yes Action Correct mechanical operation. Replace the sensor. Replace the finisher controller PCB. Check the wiring from the motor to the controller PCB. If normal, replace the motor.
Deliver roller Delivery motor clock sensor (PI10) Finisher controller PCB
7-30
8.
Faulty alignment motor

Cause Step 1 Checks Check the alignment plate home position sensor. Is it normal? Is the wiring between the finisher controller PCB and the alignment plate motor normal? Is there any mechanical obstacle in the path of the alignment plate? Replace the alignment motor. Is the problem corrected? Yes/No No Action Replace the sensor.
Alignment plate home position sensor (PI6) Wiring
No
Correct the wiring.
Alignment plate
Yes
Remove the mechanical obstacle. End. Replace the finisher controller PCB.
Alignment motor (M3) Finisher controller PCB
Yes No
9.
Faulty staple motor

Cause Step 1 Checks Is the wiring between the stapler and the finisher controller PCB normal? Replace the stapler. Is the problem corrected? Yes/No No Action Correct the wiring.
Wiring
Stapler Finisher controller PCB
Yes No
End. Replace the finisher controller PCB.
7-31
10. Faulty stapler shift motor

Cause Stapler shift home position sensor (PI7) Wiring Step 1 Checks Check the stapler shift home position sensor. Is the sensor normal? Is the wiring between the finisher controller PCB and the stapler shift motor normal? Is there any mechanical obstacle in the path of the stapler shift base? Replace the stapler motor. Is the problem corrected? Yes/No No Action Replace the sensor.
No
Correct the wiring.
Stapler shift base
Yes
Remove the mechanical obstacles. End Replace the finisher controller PCB.
Stapler shift motor (M4) Finisher controller PCB
Yes No
11. Faulty swing motor (related to MS6)

Cause Swinging mechanism Step 1 Checks Turn the swing motor in reverse by hand. Does the swing guide move up and down? Is the swing guide closed detection switch 2 normal? Does the swing motor rotate in reverse at a specific timing? Yes/No No Action Correct the swing mechanism.
Swing guide closed detection switch 2 (MS6) Swing motor (M7) Finisher controller PCB
2 3
No No Yes
Replace the microswitch. Replace the motor. Replace the finisher controller PCB.
7-32
12. Faulty swing motor (related to PI18)

Cause Swinging mechanism Step 1 Checks Turn the delivery motor in reverse by hand. Does the swing guide move up and down? Is the swing guide open sensor normal? Does the swing motor rotate in reverse at a specific timing? Yes/No No Action Correct the swinging mechanism.
Swing guide open sensor (PI18) Swing motor (M7) Finisher controller PCB
2 3
No No Yes
Replace the sensor. Replace the motor. Replace the finisher controller PCB.
13. Faulty swing motor (related to MS3)

Cause Safety range switch (MS3) Step 1 2 Swing guide closed detection switch 2 (MS6) 3 Checks Check the safety range switch. Is the switch normal? Is the safety range detection switch pressed correctly? Check the swing guide closed detection switch 2. Is the switch normal? Is the swing guide closed detection switch 2 pressed correctly? Yes/No No No No Action Replace the switch. Correct mechanical operation. Replace the switch.
4 Finisher controller PCB
No Yes
Correct mechanical operation. Replace the finisher controller PCB.
7-33
14. Faulty swing motor (related to PI20)

Cause Swing motor clock sensor (PI20) Finisher controller PCB Step 1 2 Checks Check the swing motor clock sensor. Is the sensor normal? Does the voltage of the swing motor between J11-6 and -7 on the finisher controller PCB reach 24 V at a specific rotation timing? Yes/No No No Yes Action Replace the sensor. Replace the finisher controller PCB. Check the wiring from the motor to the finisher controller PCB. If normal, replace the motor.
15. Faulty tray 1 lift motor (related to PI8)

Cause Tray 1 home position sensor (PI8) Tray 1 lift mechanism Step 1 2 Checks Check the tray 1 home position sensor. Is it normal? Check the tray 1 lift mechanism. Is the mechanism normal? Is the tray 1 lift motor supplied with 24 VDC by the finisher controller PCB as soon as the tray is driven? Check the wiring from the finisher controller PCB to the tray 1 lift motor. Is the wiring normal? Yes/No No No Action Replace the sensor. Correct the mechanism. Replace the finisher controller PCB.
No
Wiring Tray 1 lift motor (M5)
No Yes
Correct the wiring. Replace the tray 1 lift motor.
16. Faulty tray 2 lift motor (related to PI25)

Cause Tray 2 lift mechanism (PI25) Finisher controller PCB Step 1 Checks Check the tray 2 lift mechanism. Is the mechanism normal? Is the tray 2 lift motor supplied with 24 VDC by the finisher controller PCB as soon as the tray is driven? Check the wiring from the finisher controller PCB to the tray 2 lift motor. Is the wiring normal? Yes/No No Action Correct the mechanism. Replace the finisher controller PCB.
No
Wiring Tray 2 lift motor (M10)
No Yes
Correct the wiring. Replace the tray 2 lift motor.
7-34
17. Faulty tray 1 motor (related to PI9/PI19)

Cause ___ Step 1 Checks Does the tray 1 move up/ down? Yes/No No Yes 2 Finisher controller PCB Tray 1 lift mechanism Tray 1 lift motor (M5) Tray 1 lift motor clock sensor 1/2 (PI9/19) Finisher controller PCB 4 Is the tray 1 lift motor clock sensor 1/2 normal? 3 Is the motor supplied with power by the finisher controller PCB as soon as the tray 1 moves up/down? Is there a fault in the tray 1 lift mechanism? Yes No Yes No No Yes Action Go to step 2. Go to step 4. Go to step 3. Replace the finisher controller PCB. Correct the tray 1 lift mechanism. Replace the tray 1 lift motor. Replace the sensor PCB. Replace the finisher controller PCB.
18. Faulty tray 2 motor (related to PI23/24)

Cause ___ Step 1 Checks Does the tray 2 move up/ down? Yes/No No Yes 2 Finisher controller PCB Tray 2 lift mechanism Tray 2 lift motor (M10) Tray 2 lift motor clock sensor 1/2 (PI23/24) Finisher controller PCB 4 Is the tray 2 lift motor clock sensor 1/2 normal? 3 Is the motor supplied with power by the finisher controller PCB as soon as the tray 2 moves up/down? Is there a fault in the tray 2 lift mechanism? Yes No Yes No No Yes Action Go to step 2. Go to step 4. Go to step 3. Replace the finisher controller PCB. Correct the tray 2 lift mechanism. Replace the tray 2 lift motor. Replace the sensor PCB. Replace the finisher controller PCB.
7-35
19. Faulty second feed motor (related to PI5)

Cause Second feed motor (M8) Step 1 Checks Does the second feed motor in reverse at a specific timing? Are the shutter and the shutter upper/lower bar engaged correctly? Turn the feed roller 2 in reverse by hand. Does the shutter upper/lower bar move up/down? Is the shutter open detection sensor normal? Yes/No No Action Replace the second feed motor or the finisher controller PCB. Engage them correctly. Correct mechanism from the shutter upper/ lower bar to the gear of the feed roller 2. Replace the sensor. Replace the finisher controller PCB.
Shutter mechanism
No
No
Shutter open detection sensor (PI5) Finisher controller PCB
No Yes
20. Faulty second feed motor (related to MS4)

Cause Second feed motor (M8) Step 1 Checks Does the second feed motor rotate in reverse at a specific timing? Are the shutter and the shutter upper/lower bar engaged correctly? Turn the feed roller 2 in reverse by hand. Does the shutter upper/lower bar move up/down? Is the shutter closed detection switch normal? Yes/No No Action Replace the second feed motor or the finisher controller PCB. Engage them correctly. Correct the mechanism from the shutter upper/lower bar to the gear of the feed roller 2. Replace the switch. Replace the finisher controller PCB.
Shutter mechanism
No
No
Shutter closed detection switch (MS4) Finisher controller PCB
No Yes
7-36
21. Faulty second feed motor (related to MS3)

Cause Safety range switch (MS3) Step 1 Checks Check the safety range switch. Is the switch normal? Is the safety range detection switch passed correctly? Check the shutter closed detection switch. Is the switch normal? Is the shutter closed detection switch pressed correctly? Yes/No No Action Replace the switch.
2 Shutter closed detection switch (MS4) 3
No No
Correct mechanical operation. Replace the switch.
4 Finisher controller PCB
No Yes
Correct the mechanism. Replace the finisher controller PCB.
7-37
B.
1.
Saddle Stitch Unit

Faulty paper positioning plate
Cause Step 1 Checks Check the paper positioning plate home position sensor. Is the sensor normal? Do the paper positioning plates operate at a specific timing? Yes/No No Action Replace the sensor.
Paper positioning plate home position sensor (PI7S) Saddle stitch controller PCB Paper positioning plate motor (M4S)
Yes
Replace the saddle stitcher controller PCB. Check the positioning plate drive mechanism. If a fault is found, correct it. Otherwise, go to step 3. End. Replace the saddle stitch controller PCB.
No
3 Saddle stitch controller PCB
Replace the paper positioning plate motor. Is the problem corrected?
Yes No
2.
Faulty paper folding motor

Cause Step 1 Checks Check the paper folding motor clock sensor. Is the sensor normal? Check the paper folding home position sensor. Is the sensor normal? Does the paper folding motor operate at a specific timing? Yes/No No Action Replace the sensor.
Paper folding motor clock sensor (PI4S) Paper folding home position sensor (PI21S) Saddle stitch controller PCB Paper folding motor (M2S)
No
Replace the sensor.
Yes
Replace the saddle stitch controller PCB. Check the paper folding roller drive mechanism. If a fault is found, correct it. Otherwise, go to step 4. End. Replace the saddle stitch controller PCB.
No
Replace the paper folding motor. Is the problem corrected?
Yes No
7-38
3.
Faulty guide motor

Cause Step 1 Checks Check the guide home position sensor. Is the sensor normal? Does the guide motor operate at a specific timing? Yes/No No Action Replace the sensor.
Guide home position sensor (PI13S) Saddle stitch controller PCB Guide motor (M3S)
Yes No
Replace the saddle stitch controller PCB. Check the guide plate drive mechanism. If a fault is found, correct it. Otherwise, go to step 3. End. Replace the saddle stitch controller PCB.
Replace the guide motor. Is the problem corrected?
Yes No
4.
Faulty alignment motor

Cause Step 1 Checks Check the alignment plate home position sensor. Is the sensor normal? Does the alignment motor operate at a specific timing? Yes/No No Action Replace the sensor.
Alignment plate home position sensor (PI5S) Saddle stitch controller PCB Alignment motor (M5S)
Yes No
Replace the saddle stitch controller PCB. Check the alignment plate drive mechanism. If a fault is found, correct it. Otherwise, go to step 3. End. Replace the saddle stitch controller PCB.
Replace the alignment motor. Is the problem corrected?
Yes
7-39
5.
Faulty stitcher
Cause Step 1 Checks Are the front and rear stitchers and bases installed correctly? Is the stitching home position switch of the front and the rear stitchers normal? Do the front and the rear stitchers operate at a specific timing? Yes/No No Action Install them correctly.
Stitcher (installation)
Stitching home position switch (MS7S/MS5S) Saddle stitch controller PCB
No
Replace the front or rear stitcher. Check the wiring between the stitcher and the saddle stitch controller PCB. If normal, replace the controller PCB. Replace the front or the rear stitcher.
Yes
Stitcher motor (M7S/ M6S)
No
6.
Faulty paper pushing plate motor (related to PI14S)

Cause Step 1 Checks Check the paper pushing plate home position sensor. Is the sensor normal? Check the paper pushing plate top position sensor. Is the sensor normal? Does the paper pushing plate motor operate at a specific timing? Yes/No No Action Replace the sensor.
Paper pushing plate home position sensor (PI14S) Paper pushing top position sensor (PI15S) Saddle stitch controller PCB Paper pushing plate motor (M8S)
No
Replace the sensor.
Yes No
Replace the saddle stitch controller PCB Check the paper pushing plate drive mechanisms. If a fault is found, correct it. Otherwise, go to step 3. End. Replace the saddle stitch controller PCB.
Replace the paper pushing plate motor. Is the problem corrected?
Yes No
7-40
7.

Cause Step 1 Checks Check the paper pushing plate top position sensor. Is the sensor normal? Does the paper pushing plate motor operate at a specific timing? Yes/No No Action Replace the sensor.
Paper pushing top position sensor (PI15S) Saddle stitch controller PCB Paper pushing plate motor (M8S)
Yes No
Replace the saddle stitch controller PCB. Check the paper pushing plate drive mechanism. If a fault is found, correct it. Otherwise, go to step 3. End. Replace the saddle stitch controller PCB.
Yes No
8.

Cause Step 1 Checks Check the paper pushing plate motor clock sensor. Is the sensor normal? Does the paper pushing plate motor operate at a specific timing? Yes/No No Action Replace the sensor.
Paper pushing plate motor clock sensor (PI1S) Saddle stitch controller PCB Paper pushing plate motor (M8S)
Yes No
Replace the saddle stitch controller PCB. Check the paper pushing plate drive mechanism. If a fault is found, correct it. Otherwise, go to step 3. End. Replace the saddle stitch controller PCB.
Yes No
7-41
9.
Disconnected sensor connector (related to PI13S)

Cause Step 1 Checks Are the connectors of the guide home position sensor and the saddle stitch controller PCB connected correctly? Is the wiring between the sensor and the saddle stitcher broken? Is 5 VDC present at J9-7 on the saddle stitch controller PCB? Is J9-8 on the saddle stitch controller PCB grounded correctly? Yes/No No Action Connect the connectors.
Guide home position sensor (PI13S; disconnected)
Wiring
Yes
Correct the wiring.
Power supply
No
Replace the saddle stitch controller PCB.
Ground
No
10. Disconnected sensor connector (related to PI14S)

Cause Paper pushing plate home position sensor (PI14S; disconnected) Step 1 Checks Are the connectors of the paper pushing plate home position sensor and the saddle stitch controller PCB connected correctly? Is the wiring between the sensor and the saddle stitcher broken? Is 5 VDC present at J9-10 on the saddle stitch controller PCB? Is J9-11 on the saddle stitch controller PCB grounded correctly? Yes/No No Action Connect the connectors.
Wiring
Yes
Correct the wiring.
Power supply
No
Ground
No
7-42
11. Disconnected sensor connector (PI15S)

Cause Paper pushing plate home position top position sensor (PI15S; disconnected) Wiring Step 1 Checks Are the connectors of the paper pushing plate top position sensor and the saddle stitch controller PCB connected correctly? Is the wiring between the sensor and the saddle stitcher broken? Is 5 VDC present at J9-13 on the saddle stitch controller PCB? Is J9-14 on the saddle stitch controller PCB grounded correctly? Yes/No No Action Connect the connectors.
Yes
Correct the wiring.
Power supply
No
Ground
No
12. Faulty microswitch

Cause Switch actuator Step 1 Checks Check the switch actuator of the inlet door. Do the switch and the sensor operate correctly? Check the inlet door switch. Is the switch normal? Measure the voltage at J108 on the saddle stitch controller PCB with the inlet cover open. Is it 5 V? Measure the voltage between J19-1 (+) and J19-2 () on the finisher controller PCB. Is it 24 V? Yes/No No Action Correct the mechanism.
Inlet door switch (MS1S) Inlet cover sensor (PI9S)
2 3
No Yes
Replace the switch. The sensor is faulty. Replace the sensor.
Power supply, wiring
No Yes
Replace the finisher controller PCB. Check the wiring between J19 on the finisher controller PCB and J1 on the saddle stitch controller PCB. If a fault is found, correct it. Otherwise, replace the saddle stitch controller PCB.
7-43
13. Faulty microswitch (related to MS2S)

Cause Switch actuator Step 1 Checks Check the switch actuator of the front door. Do the switch and the sensor operate correctly? Check the front door switch. Is the switch normal? Measure the voltage at J1112 on the saddle stitch controller PCB with the front door open. Is it 5 V? Yes/No No Action Correct the mechanism.
Front door switch (MS2S) Front door open/closed sensor (PI12S)
2 3
No Yes No
Replace the switch. The sensor is faulty. Replace the sensor. Replace the saddle stitch controller PCB.
14. Faulty microswitch (related to MS3S)

Cause Switch actuator Step 1 Checks Check the delivery door switch actuator. Do the switch and the sensor operate correctly? Check the delivery door switch. Is the switch normal? Measure the voltage at J119 on the saddle stitch controller PCB with the delivery door open. Is it 5 V? Yes/No No Action Correct the mechanism.
Delivery switch (MS3S) Delivery cover sensor (PI3S)
2 3
No Yes No
Replace the switch. The sensor is faulty. Replace the sensor. Replace the saddle stitch controller PCB.
7-44
C.
1.

Faulty punch motor
Cause Step 1 2 Checks Check the punch motor clock sensor. Is the sensor normal? Check the punch home position sensor. Is the sensor normal? Is the wiring between the punch home position sensor and the finisher controller PCB normal? Is there any trouble with the punch mechanism? Yes/No No No Action Replace the sensor. Replace the sensor.
Punch motor clock sensor (PI2P) Punch home position sensor (PI3P) Wiring
No
Correct the wiring.
Punch mechanism Punch motor (M1P) Punch driver PCB
Yes No
Correct the punch mechanism. Replace the punch motor. Replace the finisher controller PCB. End.
Replace the punch driver PCB. Is the problem corrected?
No Yes
2.
Faulty horizontal registration motor

Cause Step 1 Checks Check the horizontal registration home position sensor. Is the sensor normal? Is the wiring between the horizontal registration home position sensor and the finisher controller PCB normal? Is there any problem with the horizontal registration mechanism? Yes/No No Action Replace the sensor.
Horizontal registration home position sensor (PI1P) Wiring
No
Correct the wiring.
Horizontal registration mechanism Horizontal registration motor (M2P) Punch driver PCB
Yes
Correct the horizontal registration mechanism. Replace the horizontal registration motor. Replace the finisher controller PCB. End.
No 4 Replace the punch driver PCB. Is the problem corrected? No Yes
7-45
APPENDIX
A. FINISHER UNIT GENERAL TIMING CHART .......................... A-1 B. SADDLE STITCH UNIT GENERAL TIMING CHART ........ A-2 C. PUNCHER UNIT (option) GENERAL TIMING CHART ........ A-3 D. SIGNAL AND ABBREVIATIONS ....................... A-4 E. ACTUAL WIRING CHART .......... A-6 F SOLVENTS AND OILS ............. A-11 .
A. FINISHER UNIT GENERAL TIMING CHART
A4, 2 Sheets, 1-Point Stapling (rear), 1 Set
Operation start signal Host machine delivery signal
Operation
1 Inlet sensor (PI1)
2 Delivery sensor (PI2)
3 Inlet feed motor (M9)
4 First feed motor (M1)
5 Second feed motor (M8)
6 Delivery motor (M2)
7 Staple tray sensor (PI4)
8 Alignment motor (M3)
9 Alignment position home position sensor (PI6)
10 Swing motor (M7)
11 Swing guide open sensor (PI18)
12
Swing guide closed detecting switch (MS2)
13 Paddle solenoid (SL5)
14 Belt escape solenoid (SL7)
15 Staple motor (M6)
16
Staple home position sensor (PI22)
17 Stapler shift motor (M4)
18 Height sensor (PS1)
19 Tray 1 lift motor (M5) : Motor CW rotation : Motor CCW rotation
APPENDIX
A-1
B. SADDLE STITCH UNIT GENERAL TIMING CHART

Delivery signal 1st sheet delivery Folding,/delivery 2nd sheet delivery 3rd sheet delivery Stitching
Stack feeding
A-2
: Motor CW rotation : Motor CCW rotation
A4R, 3 Sheets, Stitching, 1 Set
Copy Start Key ON
Operation
Initialize
APPENDIX
Finisher unit flapper solenoid (SL1)
3 Feed motor (M1S)
4 No. 1 paper sensor (PI18S)
No. 1 paper deflecting solenoid (SL1S)
No. 2 paper deflecting solenoid (SL2S) Feed plate contact solenoid 9 (SL4S)
10
Alignment plate home position sensor (PI5S)
11 Alignment motor (M5S)
12
Crescent roller phase sensor (PI12S)
13 Stitcher motor (front) (M7S)
14
Stitcher home position sensor (front) (MS7S)
15 Stitcher motor (rear) (M6S)
16
Stitcher home position sensor (rear) (MS5S)
17
Guide home position sensor (PI13S)
18 Guide motor (M3S)
19
Paper positioning plate paper sensor (PI8S)
20
Paper positioning plate home position sensor (PI7S)
21
Paper positioning plate motor (M4S)
22
23
Paper pushing plate top position sensor (PI15S)
24 Paper pushing plate motor (M8S)
25 Paper folding motor (M2S)
26 Delivery sensor (PI11S)
27 Tray paper sensor (PI6S)
28
Paper folding home position sensor (PI21S)
C. PUNCHER UNIT (option) GENERAL TIMING CHART
A4, 2 Sheets, Punching, Job offset (front)
Operation start signal Host machine delivery signal
Operation Trailing edge detection sensor (LED5, PTR5) Horizontal registration sensor (LED 1 to 4, PTR 1 to 4) Punch home position sensor (PI3P) Horizontal registration home position sensor (PI1P) Horizontal registration motor (M2P)
6 Punch motor (M1P)
7 Inlet sensor (PI1)
8 Delivery sensor (PI3)
10 First feed motor (M1)
11 Second feed motor (M8)
12 Delivery motor (M2)
13 Staple tray sensor (PI4)
14 Alignment motor (M3)
15
Alignment plate home position sensor (PI6)
16 Swing motor (M7)
17 Swing guide open sensor (PI18)
18
Swing guide closed detecting switch (MS2)
19 Paddle solenoid (SL5)
20 Belt escape solenoid (SL7)
21 Height sensor (PS1)
22 Tray 1 lift motor (M5)
23 Escape solenoid (SL6) : Motor CW rotation : Motor CCW rotation
APPENDIX
A-3
APPENDIX
D. SIGNAL AND ABBREVIATIONS

The following presents the abbreviations of signals used in this manual and in drawings, and the meanings of each signal. Reference:
Signals enclosed by brackets [ ] are electrical signals. However, the state 1 or 0 of these analog signals cannot be indicated. Otherwise, the state of digital signals 1 or 0 can be indicated.
Finisher unit BESCPSL BUFENTR BUFPASS CRTSET DELCLK DROPN DRSW ENTSL ESCPSL EXITSL FLPSL FSTTRAY HOOKEMP HOOKTOP JOGHP JOINT PDEL PDLSL PENT SFTCLK1 SFTCLK2 SHUTCLD SNDTRAY STOPN STPCON STPDRHP STPHP STPTY SWGCLK SWGGCLD SWGOPN TRAYSAF TRYHP1, TRYHP2 TRYLMT Saddle stitch unit 1STPA 2NDPA 3RDDPA DELV DELVMS EJCVR No.1 PAPER SENSOR DETECT Signal No.2 PAPER SENSOR DETECT Signal No.3 PAPER SENSOR DETECT Signal DELIVERY DETECT Signal DELIVERY DOOR OPEN DETECT SWITCH Signal DELIVERY DOOR OPEN DETECT Signal BELT ESCAPE SOLENOID DRIVE Signal BUFFER PATH INLET PAPER DETECT Signal BUFFER PATH PAPER DETECT Signal CARTRIDGE DETECT Signal DELIVERY MOTOR CLOCK DETECT Signal DOOR OPEN DETECT Signal DOOR SWITCH Signal BUFFER INLET SOLENOID DRIVE Signal ESCAPE SOLENOID DRIVE Signal BUFFER OUTLET SOLENOID DRIVE Signal FLAPPER SOLENOID DRIVE Signal TRAY 1 PAPER DETECT Signal HOOK EMPTY DETECT Signal HOOK STOP POSITION DETECT Signal ALIGNMENT PLATE HP DETECT Signal JOINT DETECT Signal DELIVERY DETECT Signal PADDLE SOLENOID DRIVE Signal INLET PAPER DETECT Signal SHIFT MOTOR CLOCK DETECT Signal 1 SHIFT MOTOR CLOCK DETECT Signal 2 SHUTTER CLOSED DETECT SWITCH Signal TRAY 2 PAPER DETECT Signal SHUTTER OPEN DETECT Signal STAPLER CONNECT DETECT Signal STAPLER DRIVE HP DETECT Signal STAPLER HP DETECT Signal STAPLE TRAY PAPER DETECT Signal SWING GUIDE CLOCK DETECT Signal SWING GUIDE CLOSED DETECT SWITCH Signal SWING GUIDE OPEN DETECT Signal TRAY SAFETY SWITCH Signal TRAY HOME POSITION DETECT Signal TRAY UPPER LIMIT DETECTING SWITCH Signal
A-4
APPENDIX
FDR FDRLHP FDROPN FLDCLK FLPSL1 FSPSL2 GIDHP HKEMP1 HKEMP2 INLTCVR INLTCVRMS JOGHP LUNGECLK LUNGEHP LUNGETOP PAFLDHP PAPPOS PPOSPAR RLNIPSL STCHHP1 STCHHP2 STPLHP TRYPAR VPJM
FRONT DOOR OPEN DETECT Signal CRESCENT ROLLER PHASE DETECT Signal FRONT DOOR OPEN DETECT SWITCH Signal FOLD MOTOR CLOCK Signal FLAPPER DRIVE Signal 1 FLAPPER DRIVE Signal 2 PAPER GUIDE HOME POSITION DETECT Signal HOOK EMPTY DETECT Signal 1 HOOK EMPTY DETECT Signal 2 INLET COVER OPEN DETECT Signal INLET COVER OPEN SWITCH Signal ALIGNMENT HP DETECT Signal LUNGE MOTOR CLOCK Signal LUNGE HOME POSITION DETECT Signal LUNGE TOP POSITION DETECT Signal PAPER FOLD HOME POSITION DETECT Signal PAPER POSITION PLATE HP DETECT Signal PAPER POSITIONING GUIDE PAPER DETECT Signal FEED PLATE CONTACT SOLENOID DRIVE Signal STITCHING HP DETECT Signal 1 STITCHING HP DETECT Signal 2 STITCHER IN DETECT Signal TRAY PAPER DETECT Signal VERTICAL PATH PAPER DETECT Signal
Puncher unit (option) DFULL FDROPN LEDON LEDON1 LEDON2 LEDON3 LEDON4 LEDON5 PAEND PUNCHHP PUNCHCLK SREG1 SREG2 SREG3 SREG4 SREGHP UDROPN DUST FULL DETECT Signal FRONT DOOR OPEN DETECT SWITCH Signal LED ON Signal LED1 ON Signal LED2 ON Signal LED3 ON Signal LED4 ON Signal LED5 ON Signal PAPER END DETECT Signal PUNCH HOME POSITION DETECT Signal PUNCH MOTOR CLOCK DETECT Signal SIDE REGISTRATION DETECT Signal 1 SIDE REGISTRATION DETECT Signal 2 SIDE REGISTRATION DETECT Signal 3 SIDE REGISTRATION DETECT Signal 4 SIDE REGISTRATION HOME POSITION DETECT Signal UPPER DOOR OPEN DETECT SWITCH Signal
A-5
A-6
M2S Paper folding motor M8S Paper pressing plate motor MS 1S Entry port door close detection MS 2S Front door open detection MS 3S Paper exit cover open detection PI 3S Paper exit cover open detection PI 1S Paper pressing plate motor clock detection PI 2S Front door open detection PI 4S Paper folding motor clock detection PI 5S Alignment plate home position detection PI 11S Paper exit detection PI 6S Tray paper detection PI 7S Paper positioning home position detection PI 8S Paper positioning plate paper detection PI 9S Entry port cover open detection PI 19S First paper detection PI 20S Second paper detection PI 21S Third paper detection PI 15S Paper pressing plate lead edge detection PI 14S Paper pressing plate home position detection PI 13S Guide home position detection PI 12S Semi-circular roller phase detection
PF4123K***, PF4123Q***
FINISHER (1/2)
E. ACTUAL WIRING CHART
The cable is [Q599 FG3-1373 SADDLE MAIN BUNDLE WIRE] unless otherwise specified. The cable color is purple unless otherwise specified.
APPENDIX
PI 17S Vertical path paper detection PI 16S Saddle staple unit connection detection
PI 18S Paper holding home position detection
SL 1S First polarizing plate solenoid SL 2S Second polarizing plate solenoid SL 4S Transport plate contact solenoid M 1S Transport motor
M 3S Guide motor
M 4S Paper positioning motor
M 5S Alignment motor
Front stitch motor
M 7S Front stitch motor MS 6S Staple drive HP detection MS 7S Cartridge detection Rear stitch motor M 6S Rear stitch motor MS 4S Staple drive HP detection MS 5S Cartridge detection
APPENDIX
A-7
APPENDIX
FINISHER (2/2)
PF4123K***, PF4123Q*** The cable is [K533 4G1-2237 ASM-MAIN] unless otherwise specified. The cable with saddle is [K534 4GI-2236 ASM-MAIN(SAD)] unless otherwise specified.
MS 3 Safety area detection PI 25 Tray 2 home position sensor PI 8 Tray 1 home position sensor PI 9 Tray 1 lift motor clock detection 1 PI 19 Tray 1 lift motor clock detection 2 PI 11 Tray 1 paper detection M5 Tray 1 lift motor
Q583 4F1-2105 TRAY NEAR CONNECT SW HARNESS
Q582 4F1-2104 TRAY SENSOR RELAY HARNESS
MS 9 Tray approach detection
PI 12 Tray 2 paper detection PI 23 Tray 2 lift motor clock detection 2 PI 24 Tray 2 lift motor clock detection 2 ML0 Tray 2 lift motor
Q529 FF3-4080 SHUTTER OPEN/CLOSE DETECTION BUNDLE WIRE
MS4 Shutter open/close detection PI5 hutter open detection
Q525 (1/2) FF3-4072 FRONT DOOR RELAY CABLE
Q528 FF3-4074 FRONT DOOR OPEN/CLOSE SW CABLE
MS 1 Front door, upper door open detection PI 16 Door open detection PS Tray paper stack height detection
SL 1 Flapper solenoid SL 2 Buffer entry port solenoid SL 7 Belt siding solenoid MS 2 Oscillation guide close detection 1 MS 6 Oscillation guide close detection 2 SL 6 Siding solenoid PI 10 Paper exit motor clock detection PI 6 Alignment guide home position sensor PI 4 Staple tray paper detection M3 Alignment motor
Q520 FF3-4131 GUIDANCE EVACUATION CABLE
Q519 FF3-4021 GUIDANCE CABLE
Q581 FF3-4018 GUIDANCE MAIN BUNDLE WIRE
PI 20 Oscillation guide clock detection SL 5 Paddle solenoid PI 18 Oscillation guide open detection M7 Oscillation motor M2 Paper exit motor PI 3 Paper exit paper detection
EARTH CABLE
Q518 FF3-4020 GUIDANCE OPEN DETECTION CABLE
Q587 FF3-4019 GUIDANCE MAIN 5 BUNDLES WIRE
A-8
APPENDIX
Q584 4F1-21D6 TRANSPORT MOTOR BUNDLE WIRE
Q58B FF3-4022 BUFFER UNIT BANDLE WIRE
Q502 FF3-4069 STAPLE HP CABLE Q503 FF3-4077 SHIFT MOTOR RELAY BUNDLE WIRE
Q504 F F3-4078 STAPLE CABLE
Q500 FF3-4071 SADDLE RELAY BUNDLE WIRE
A-9
A-10
P501 4G1-2196 PUNCH UNIT BUNDLE WIRE MS 2P Entry port door detection M 1P Punch motor PI 1P Horizontal resist home position detection M 2P Horizontal resist motor PI 3P Punch home position detection Dust full detection PWB Photo sensor PWB LED PWB
APPENDIX
PUNCH UNIT (1/1)
YA1032P*** The cable color is yellow unless otherwise specified.
P500 4G1-2191 PUNCH RELAY HARNESS
APPENDIX
F. SOLVENTS AND OILS

No. 1 Name Cleaner Description Cleaning: e.g., glass, plastic, rubber parts, external covers Drive, friction parts, lead cam Composition Hydrocarbon (fluorine family) Alcohol Surface activating agent Water Silicone oil Remarks Do not bring near fire. Procure locally. Isopropyl alcohol may be substituted.
Lubricant
A-11
Memo
Memo
LEAD-FREE SOLDER
The PWBs of this model employs lead-free solder. The LF marks indicated on the PWBs and the Service Manual mean Lead-Free solder. The alphabet following the LF mark shows the kind of lead-free solder.
Example:
<Solder composition code of lead-free solder> Solder composition code (Refer to the table at the right.) Solder composition Sn-Ag-Cu Sn-Ag-Bi Sn-Ag-Bi-Cu Sn-Zn-Bi Sn-In-Ag-Bi Sn-Cu-Ni Sn-Ag-Sb Bi-Sn-Ag-P Bi-Sn-Ag Solder composition code a b z i n s p
Lead-Free
5mm
(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD

When repairing a lead-free solder PWB, use lead-free solder thread. Never use conventional lead solder thread, which may cause a breakdown or an accident. Since the melting point of lead-free solder thread is about 40C higher than that of conventional lead solder thread, the use o f the exclusive-use soldering iron is recommendable.
(2) NOTE FOR SOLDERING WORK

Since the melting point of lead-free solder is about 220C, which is about 40C higher than that of conventional lead solder, a nd its soldering capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed. Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently. If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after completion of soldering work. If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.
CIRCUIT DIAGRAM
CODE: 00ZARF16/C1//
DIGITAL COPIER/PRINTER/ MULTIFUNCTIONAL SYSTEM OPTION FINISHER/PUNCH UNIT
AR-F15
AR-F16
AR-PN4
MODEL
CONTENTS
AR-F15 AR-F16 AR-PN4
[1] ACTUAL WIRING CHART . . . . . . . . 1-1 [2] CIRCUIT DIAGRAM . . . . . . . . . . . . . 2-1
Parts marked with are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
PF4123K***, PF4123Q***
1. FINISHER (1/2)
The cable is [Q599 FG3-1373 SADDLE MAIN BUNDLE WIRE] unless otherwise specified. The cable color is purple unless otherwise specified.
M2S Paper folding motor M8S Paper pressing plate motor MS 1S Entry port door close detection MS 2S Front door open detection
[1] ACTUAL WIRING CHART
MS 3S Paper exit cover open detection PI 3S Paper exit cover open detection PI 1S Paper pressing plate motor clock detection PI 2S Front door open detection
PI 4S Paper folding motor clock detection PI 5S Alignment plate home position detection PI 11S Paper exit detection PI 6S Tray paper detection
PI 7S Paper positioning home position detection PI 8S Paper positioning plate paper detection PI 9S Entry port cover open detection PI 19S First paper detection PI 20S Second paper detection PI 21S Third paper detection PI 15S Paper pressing plate lead edge detection PI 14S Paper pressing plate home position detection PI 13S Guide home position detection
AR-F15/F16/PN4 ACTUAL WIRING CHART / 1 - 1
PI 12S Semi-circular roller phase detection
PI 17S Vertical path paper detection PI 16S Saddle staple unit connection detection
PI 18S Paper holding home position detection
SL 1S First polarizing plate solenoid SL 2S Second polarizing plate solenoid SL 4S Transport plate contact solenoid M 1S Transport motor
M 3S Guide motor
M 4S Paper positioning motor
M 5S Alignment motor
Front stitch motor
M 7S Front stitch motor MS 6S Staple drive HP detection MS 7S Cartridge detection Rear stitch motor M 6S Rear stitch motor MS 4S Staple drive HP detection MS 5S Cartridge detection
FINISHER (2/2)
PF4123K***, PF4123Q*** The cable is [K533 4G1-2237 ASM-MAIN] unless otherwise specified. The cable with saddle is [K534 4GI-2236 ASM-MAIN(SAD)] unless otherwise specified.
MS 3 Safety area detection PI 25 Tray 2 home position sensor PI 8 Tray 1 home position sensor PI 9 Tray 1 lift motor clock detection 1 PI 19 Tray 1 lift motor clock detection 2 PI 11 Tray 1 paper detection M5 Tray 1 lift motor
Q583 4F1-2105 TRAY NEAR CONNECT SW HARNESS
MS 9 Tray approach detection
PI 12 Tray 2 paper detection PI 23 Tray 2 lift motor clock detection 2 PI 24 Tray 2 lift motor clock detection 2 ML0 Tray 2 lift motor
Q529 FF3-4080 SHUTTER OPEN/CLOSE DETECTION BUNDLE WIRE
MS4 Shutter open/close detection PI5 hutter open detection
Q525 (1/2) FF3-4072 FRONT DOOR RELAY CABLE
Q528 FF3-4074 FRONT DOOR OPEN/CLOSE SW CABLE
MS 1 Front door, upper door open detection PI 16 Door open detection PS Tray paper stack height detection
SL 1 Flapper solenoid SL 2 Buffer entry port solenoid SL 7 Belt siding solenoid MS 2 Oscillation guide close detection 1 MS 6 Oscillation guide close detection 2 SL 6 Siding solenoid PI 10 Paper exit motor clock detection PI 6 Alignment guide home position sensor PI 4 Staple tray paper detection M3 Alignment motor
Q520 FF3-4131 GUIDANCE EVACUATION CABLE
Q519 FF3-4021 GUIDANCE CABLE
Q581 FF3-4018 GUIDANCE MAIN BUNDLE WIRE
PI 20 Oscillation guide clock detection SL 5 Paddle solenoid PI 18 Oscillation guide open detection M7 Oscillation motor M2 Paper exit motor PI 3 Paper exit paper detection
EARTH CABLE
Q518 FF3-4020 GUIDANCE OPEN DETECTION CABLE
Q587 FF3-4019 GUIDANCE MAIN 5 BUNDLES WIRE
Q584 4F1-21D6 TRANSPORT MOTOR BUNDLE WIRE
Q58B FF3-4022 BUFFER UNIT BANDLE WIRE
Q502 FF3-4069 STAPLE HP CABLE Q503 FF3-4077 SHIFT MOTOR RELAY BUNDLE WIRE
Q504 F F3-4078 STAPLE CABLE
Q500 FF3-4071 SADDLE RELAY BUNDLE WIRE
PUNCH UNIT (1/1)
YA1032P*** The cable color is yellow unless otherwise specified.
P500 4G1-2191 PUNCH RELAY HARNESS P501 4G1-2196 PUNCH UNIT BUNDLE WIRE
MS 2P Entry port door detection
M 1P Punch motor PI 1P Horizontal resist home position detection
M 2P Horizontal resist motor
PI 3P Punch home position detection
Dust full detection PWB
Photo sensor PWB
LED PWB
SS DC CONTROLLER (SH4K)
+5V
1 2
1/8
2
1. AR-F15
Q2
2
BK2125HM601
+5V
L4 L6 C9 C2
1
1U,16V +5V
BK2125HM601 2
+5C +5C
1U,16V
R3
BUS1A[21:0] BUS1B7
4.7K,1/10W
2 1
1 BUS1A12 BUS1A7
BUS1B5
1U,16V
32
Q3
VCC 28 WE 27
C1
BUS1A16
31
1 NC 2 A12
BUS1A21
BUS1A15 BUS1A6
1 VOUT
Q5
BUS1A0 BUS1A1 BUS1A2 BUS1A3 BUS1A4 BUS1A5 BUS1A6
GND 4 VCC 3
BUS1B6
30
D
BUS1A5 BUS1A4
A11 23 OE 22
3 A7 4 A6
BUS1A8
BUS1B4 BUS1B3
2
CS2 26 A8 25
BUS1A7
BUS1A12
2
4
A9
29
BUS1A14
BUS1A7
28
BUS1A13
24
2 M-RST
BUS1A9 BUS1A11
BUS1B2
D
HOOKS[1:0]
[A503]
BUS1A6
27
BUS1A8
5 A5 6 A4
C10
1
BUS1A5 BUS1A3
7 BUS1A2 BUS1A1
BUS1B1
26
BUS1A9 BUS1A20
A0 57
A1 56
A2 55
A3 54
A4 53
A5 52
A7
0.1U,50V
DQ3 63
DQ4 62
DQ5 61
DQ6 60
DQ7 59
BUS1A3
9 BUS1A0
BUS1B0
24
BUS1A20 BUS1A18
A10 21 CS1 20
1 DQ1 2 DQ0 3 W 4 R 5 S 6 BM 7 INTR
DQ2 64
VCC 58
A6 51
25
7 A3 8 A2
BUS1A10
PST591DMT
0.1U,50V
BUS1A4
BUS1A11
C11
1
50 HOOKS0 HOOKS1
DOORSW[2:0]
[A502]
BUS1A2 BUS1B0 BUS1B6

BUS1A21 BUS1A20
10
I/O8 19 I/O7 18
23 BUS1B1 BUS1B2
RESET
[A501] [A504]
BUS1A10 BUS1B7
9 A1 10 A0 11 I/O1 12 I/O2
BUS1B5 BUS1B4
BUS1A19
PA0 49
BUS1A1
11
22
BUS1A17
PA1 48
[4] CIRCUIT DIAGRAM
BUS1A0
I/O6 17 I/O5 16 I/O4 15
BUS1B[7:0]
1 2
12 BUS1B3
21
BUS1B7
PA2 47
DOORSW0
PA3 46 PA4 45 PA5 44
BUS1B0
13
20
BUS1B6
DOORSW1
DOORSENS0
[A505]
BUS1B1
14
19
BUS1B5
13 I/O3 14 GND LC3564BM-70
BUS1B2
15
18
BUS1B4
DOORSENS1
PA6 43 PA7 42 PB0 41 PB1 40 PB2 39 PB3 38
[A505]
16
10K,1/10W
17
BUS1B3
R448
8 RXD3
COVER0
Q4
M38881M2-010GP
NUKE6_0
[A505]
9 TXD3
2
DOORSW2 DIPSW0 DIPSW1 DIPSW2 DIPSW3 DIPSW4

PB4 37
[A506]
R4
1
DICF-32CS-E
NUKE5_0
[A506]
10K,1/10W
10 RXD2 11 TXD2 12 RXD1 13 TXD1
NUKE3_0
[A505]
BUS1C0 BUS1C1
NUKE1_0
[A507] [A506]
C
NUKE4_0
TUKICW
[A507]
R477
1 2
C
PB5 36
NUKE2_0
[A506]
14 CTS3 10K,1/10W 15 CTS2 16 CTS1 17 CLK 18 P12
TRAYHP
JOG_HP
FEEDM1
FEEDM0
FEEDM2
TUKI_CLK0
SOLTMR0
SLOUT2
L2
LED3
+5V
DIPSW5
PB6 35 PB7 34 P00 33
DIPSW[7:0]
[A506]
+5V
TUKIPWM
SENS5_1
PAPERPOSM1
PAPERPOSM0
PAPERPOSM2
BK2125HM601
ORI_CLK
HARI_KEN1
[A503]
TRAY_M2 TRAY_M1 TRAY_M0
DIPSW6 DIPSW7
1U,16V
5VB
C3
HARI_KEN0
[A503]
P80 100
A23 98
A22 97
A21 96
A20 95
P77 93
P76 92
P75 91
P74 90
P73 89
P72 88
P71 87
PA7 112
PA6 111
PA5 110
PA4 109
PA3 108
PA2 107
PA1 106
PA0 105
P84 104
P83 103
P82 102
P81 101
P70 86
VSS6 99
AVSS 94
JOGM[2:0]
1
0.1U,50V
19 CNVSS
20 RST
21 INT
22 P10
23 XIN
24 XOUT
25 VSS
26 P07
27 P06
28 P05
29 P04
30 P03
31 P02 LED1
TRAY_P_S3 TRAY_P_S2
JOGM0
MD2
[A504]
VCC1 2 PB0
83 82 81
5VB
100,1/10W
1
JOGM1
MD1 MD0 LWR
3 PB1
ORIPWM0 80 79
2
4 PB2
5 PB3
HWR
BUS1A21 BUS1A20
15P,50V 1
GAIDOM[2:0]
TUKICCW
PULLOUTS4_3
PULLOUTS4_2
PULLOUTS4_1
GAIDOM1
RD
R449 R450
2 1
7 PB5 78 77
100,1/10W
GAIDOM2
AS
PULLOUTS4_0
[A505]
GAIDOM0
C14
1000P,50V
6 PB4
32 P01
VREF 85
AVCC 84
C5
8 PB6
C6
X2
2
ORI_NUKE
2
2 1
JOGM2
2
9 PB7
VCC3 76
X1 C7
15P,50V 1 2
ORI_HP
10 VSS1
XTAL 75
1
11 PC0
EXTAL 74
[A506]
SENS4_1
BUS1C[1:0]
SENS4_0
30P,50V
30P,50V
[A506]
C15
C16
CSALA12M2T55
B
Q1
NMI
STPLHPS[1:0]
12 PC1 72 71 HC-49U/S 9.950000MHZ

2
VSS5 73
STPLHPS0 HD6413003TF10
RES
B
+5U
[A505]
13 PC2
[A503]
STPLHPS1
STBY 70
14 PC3
+5U
[A506]
PAPER_S
15 PC4
CLK
C8
1
1000P,50V
[A506]
TRAY_SENS0 69 68 67
24VDOWN0
[A506]
16 PC5
P62 P61 P60
EJCT_SENS0 ORITOP0
D1
1SS270A
R20
2
2
18 PC7 66 65 64 63 62 61 60
A13 A12 A11
BUS1A16 BUS1A15 BUS1A14
1K,1/10W
[A505]
[A506]
RESET PPHP0
20 P90
A19 A18 A17 A16 A15 A14
[A501]
[A504]
19 RES0
100P,50V
[A506]
21 P91
1 2
BUS1A19
PUSHSW0
BUS1C1
5
HC14 6
R24
1K,1/10W
1 2
2SC3735 3
[A506]
23 P93
Q7
4 5 HC00 6 4.7K,1/10W
R25
1 2
[A505]
HANGETSU_S
24 P94
29 D2
30 D3
31 D4
32 D5
33 D6
34 D7
35 VSS3
36 D8
37 D9
38 D10
39 D11
40 D12
41 D13
42 D14
43 D15
44 VCC2
45 A0
46 A1
47 A2
48 A3
49 A4
50 A5
51 A6
52 A7
53 VSS4
54 A8
55 A9
STPLM2
BUS1A0
BUS1A1
BUS1A2
BUS1A3
BUS1A4
BUS1A5
BUS1A6
BUS1A7
BUS1A8
BUS1A9
BUS1B0
BUS1B1
BUS1B2
BUS1B3
BUS1B4
BUS1B5
BUS1B6
SLOUT0
SLOUT1
[A503]
[A502]
ORIDIR0
ORIDIR1
BUS1B7
STPLM[3:0]
SLOUT[1:0] 5VB
2 0.1U,50V
[A502]
C162
1
[A504]
BUS1A10
STPLM3
56 A10
AR-F15/F16/PN4 CIRCUIT DIAGRAM / 4 - 1

BUS1C0
2
[A506]
SENS4_3
17 PC6
R22
1
R21
2 1
470,1/10W
J6P
J2 C17 Q7
HC00 1K,1/10W +5U 2
J6P
J2 Q15 Q23 R23

10K,1/10W 3
J6P
SUHP0
J2
4
J6P
[A506]
22 P92
HANS0
J2
1
J2P
[A505]
GAID_HP0
25 P95
J17
59 58 57
BUS1A13
J2P
26 VSS2
2
BUS1A12 BUS1A11
J17 Q7
9 10
BUS1A17
STPLM0
27 D0
HC00
STPLM1
BUS1A18
28 D1
2/8
+5V
L8
BK2125HM601
Q7
HC02 HC74 2 2 14
VCC GND
Q8
HC08 14
VCC GND
Q11
2 14
VCC GND
Q12
14 2 1 7 7 1 1 7
Q13
HC00
HC02
D
1 7
VCC
14
VCC
GND
GND
C65
0.1U,50V 0.1U,50V 0.1U,50V
C66 C67 C69 C70
0.1U,50V
0.1U,50V
4 HC74
PR
Q12
5
+5V 2
D K Q Q
Q15
3 2 14 6 HC14 HC14 2 14
VCC GND
Q16
HC14 14 2
VCC GND
Q17
14 2
VCC GND
Q117 Q7
12
CLR
Q168 Q13
12 11 13 13 11 HC08 7 1 1 7 1 HC00
HC14
HC14
VCC
14 1 7 7 1
VCC
C72
0.1U,50V 0.1U,50V 0.1U,50V
GND
GND
C71
C74
C120
C148
0.1U,50V
0.1U,50V
C
+24V
C
ICP5
ICP-N70 1 2
CB1
R52 R51
1 2
6.8K,1/4W
1 2
J1
J2P
6.8K,1/4W 2 1
C158 Q32
RN1402 2 1 0.01U,50V 1
C157
2 1 0.01U,50V
C21 Q168
HC14
TBC6011-21-0941
470U,35V
R50
1 2
J1
ORIDIR0
11
2
J2P
3 2 2 3 1 15K,1/4W
10
Q28
2SJ175
Q29
2SJ175
ORI MTR
7
J10P
P44[CW]
+5V
2
J4
8
J10P
R358
10K,1/10W
1
R61
J4 Q117 R62
HC14
2
J10P
J4 Q8
2 3 HC02 1 +24R
Q31
3 1 1 2 2SK2415 2
Q30
2SK2415 3
IRIGUCHI_COVER
[A503]
3
2
ZD2
1
RN1402 13 12
DOORSW0 ORIPWM0
4.7K,1/10W
10K,1/10W
24S0 PA2
1
Q118
PB2
C27
0.1U,50V
2 2
J4 R63
10K,1/10W
1
J10P
Q9
UPC358G2 8
HZS16-2
+5V
Q9 Q117 D6
HC14 1SS270A 11 1 2 2 1 3 UPC358G2 8
C122
1 100P,50V +5V 2
2
3 1
D5
10 1SS270A
R56
1 1 5
1 2
R359
R45
10K,1/10W
D7
4 1SS270A
2
2
2
7 6 2
J4
J10P
10K,1/10W 1
2
FRONT_DOOR
4.7K,1/4W
B
4
ZD3
2 3 2 1
RN1402
DOORSW1 PA3
C29
Q26
1
R58
R55
R60
C28
1K,1/10W
0.1U,50V
56K,1/10W
R46
4.7K,1/4W
HC14
+24U
P45[CCW]
R64
+5V
2
10K,1/10W
1
EJCT_COVER
R47
10K,1/10W
Q27
RN1402 2 3 2 1
1
A
PA7
ZD4
DOORSW2
C26
1
R48
4.7K,1/4W

C23
100P,50V
1000P,50V
R57
1 2
0.1,2W
ETH3
1 10K,1/10W 2 E
J4
J10P
HZS16-2
Q8
11 12 HC02 13
Q168
ORIDIR1
13 12 3
R53
1 2
J4
J10P
Q33
RN1402
15K,1/4W
J4 C25
100P,50V
J10P
HZS16-2
33U,50V
DOORSW[2:0]
6
ICP8
ICP-S2.3 2
24S0 [A502]
3/8
C151
0.01U,50V 2 1
2
STPLHPS[1:0]
+5U
C150
0.01U,50V 2 1 1
+5V
HOOKS[1:0]
R77
1 2 1 2
R78
1K,1/4W HC14 1
STPLM[3:0]
1
STPLHPS0
2
1
R98
2
4.7K,1/10W
Q168
RN1402 14 3
J14P
Q38
2.4K,1/4W 2
1 2
R76
1 10K,1/10W 2 3 2
1K,1/4W
Q17
R97
1
PC2
STAPLE H.P2
10
J14P
R65
10K,1/10W
D
J8 C38
1 1000P,50V 2 2SJ378 1 13
J14P
J8
9
J14P
D
J8
+5U
STPLM0
3 2SJ378
Q34
2
Q35
STPL MT2
P40
C149 Q11 Q36

2
HC14
J8 J8 J8
1
0.01U,50V 5 100,1/10W
1
4 11
J14P
3 1 2SK2229 3 1 2
HC02
J14P
R497
2SK2229
12
Q37
6 +5V
R471 CP4
HOOKS0
1 2
R488
PA0[IPC]
10K,1/10W
D10
R100
12K,1/10W
1SS270A
TICPIN-1/NOTMNT
R102
10K,1/10W 2 1
R101
1 2
4.7K,1/10W
HOOK SENSE2
8
J14P
Q108
8 UPC358G2
J8
10K,1/10W
check
R331
1 2
3
2
HARI_KEN0
1
R329
1 10K,1/10W 2
2
C39
1 1000P,50V
2200P,50V 1
1SS270A 2
AN0
3.3K,1/10W 2
C113
2200P,50V
1
C114 R332
D11
+5V 330K,1/10W
R330 R333
2 1 2 1
C139
10K,1/10W 1 2 2 1 E
0.1,1W
+5U
ETH4
2
0.01U,50V
C
Q11
HC02
Q168
PC3 STPLHPS1
1 2
C
Q17
HC14
1
R70
R103
10K,1/10W
STPLM1
2 1 3 100,1/10W
R104
4 3 2
1 2
4.7K,1/10W
STAPLE H.P1
3
J14P
P41
R498
J8
10K,1/10W 2
C152 R80
2
1 2
HC14
0.01U,50V 2.4K,1/4W
C40
1 1000P,50V +5U 3 RN1402 1 ICP-S2.3 2
J14P
J8
R489 Q39 ICP9

24S0 [A502]
0.01U,50V 2 2 1 1 1
R472 C155 C154

0.01U,50V
10K,1/10W
12K,1/10W
D14
+5V
PA1[IPC] HOOKS1
R106
1SS270A
R93
1K,1/4W
1 2 1 2
R108
1 2
R107
1 2
4.7K,1/10W
HOOK SENSE1
1
J14P
R94
1K,1/4W
J8
10K,1/10W 10K,1/10W
R92
1 2.4K,1/4W
1 2
C41
J14P
R81
10K,1/10W
STPLM2
6 11 13 3 2SJ378 1 2SJ378
STPL MT1
6
J14P
P42
C153 R499
100,1/10W 2 HC02 2 1 +5V 3 1
1 2
HC14
Q11 Q42
2SK2229
J8
5
J14P
0.01U,50V
2
J8
4
J14P
B
12
1SS270A 2
Q44
RN1402 2 3 3
J8
Q40
Q41
D15
7 1000P,50V
Q168
Q43
2SK2229
B
J8
R473 C126
0.1U,50V 2
R490
12K,1/10W
10K,1/10W
TICPIN-1/NOTMNT
Q108
8 UPC358G2
check
AN1
3.3K,1/10W 6
C115
1
C116
1 2200P,50V
1
330K,1/10W
1 2 1
C140
0.01U,50V 2 1
10K,1/10W
Q168 Q11
8 10 9 HC02
R86
STPLM3
10K,1/10W
P43
R500
1 2
A
2
C156
HC14
100,1/10W
0.1,1W
+5V
R339
R338
2200P,50V 4
R336
0.01U,50V
12K,1/10W

R337
1 2
CP3
5
2
HARI_KEN1
1
R335
7 10K,1/10W
A
R96
1 2
R491
3
R474
10K,1/10W
Q45
RN1402
2.4K,1/4W
+24V +24V 1 491002
J8P
4/8
+5V
SLOUT[1:0]
2
ICP7
1 1
+5V
J15
FLAP SL1
ICP1
1 491001
1
D17
R119
Q13
2SK2463 2 1 HC08
AK04
P46 SLOUT0
Q47 R476
1 2
10K,1/10W
2
J8P
D
SOLTMR0
3 10 100,1/10W 1 2 3 1 1
J15
3
J8P
D
J15
1
C133
C132
C131
1
22U,50V
Q155 Q12
HC74
PR
0.1U,50V
1 MB T
SOLPWM0
2
MB 2
D
E MA
11
K
16 E 15
12
Q
1
9
16
P47
0.1U,50V
Q154 Q48
FLAP SL2
D18
2SK2463 2
T
2
MA
SLOUT1
4 6 5
1
Q13
HC08
AK04
2 3
2 2
15 14
[A502]
8
Q CLR
4
J8P
3
2
14 VMM1 12
13
R475
2
VMM1
2
VMM2 4
2 1
VMM2
J15
3 1
4
1
R431
5
1
12 GND2 VCC 10 9
2
5 GND3 VR C I0
RESET
1 2
R427
GND1
1
GND4
13 GND1 GND4
13
1
1K,1/10W
C137
C135
GND2 6 7
2
GND3 11
1
820P,50V
R432
0.51,1/2W
R428
10K,1/10W
7 I1 PH 8
2
10
10K,1/10W
VCC
VR
820P,50V
0.51,1/2W
11
1K,1/10W
100,1/10W
5
J8P
I1
J15
1
PH
I0
R501 D19 Q170

2SK2463 2 100,1/10W/NOTMNT
R433
R430
R429
C138
56K,1/10W
0.1U,50V
C136
56K,1/10W
C134
R437
820P,50V
820P,50V
TEA3718SDP
TEA3718SDP
Q13
SLOUT2
9 8 10 HC08
S5688B
PICK_UP_SL
6
R120
1 2
J8P
J15
3 100,1/10W 1
+5V 1
J4P
P55 A A* B B*
2
J4P
N.C
7
J8P
J15
C
3
J4P
C
N.C
8
J8P
4
J4P
J5 J5 J5 J5 Q15
11 HC14 10
J15
FEED MOTOR
R436
R435
10K,1/10W
10K,1/10W
R434
FEEDM0
10K,1/10W
PA4
+24U
FEEDM1
PA5
1 491001 2
ICP2
FEEDM2
PA3
ICP3
1 +5V +5V +5V +5V
2 2 2 2
2 491001
JOGM[2:0]
R310
47K,1/10W
1
Q103
SMA7022MU +5V
R302
JOGM0
1
J10P
47K,1/10W
SMA7022MU
PB0
2
J7
B*
PA0
47K,1/10W
47K,1/10W
R311
R301 Q101
1 OUTA 2
2
J10P
PAPERPOSM0
6
J10P
J7 Q104
RN2402 1
+5V
JOG MTR
C105 R312
1 2
1
2200P,50V 2 2.4K,1/10W 3
2
PAPER POS MTR
OUTA 3 5 TDA REFA GNDA INA

1
2 4
1
7
J10P
B
C101
2200P,50V 1
Q102
3
2
J7
OUTA
2
1 2
B*
B
6
8
JOGM2
330P,50V
2.4K,1/10W
5 INA OUTA
J10P
GNDA 6
3
C104
REFA 4
PAPERPOSM2
330P,50V
C108
RN2402
R303
TDA
1
J7 J7
A* B
PB7
R313
2
7
1,1W
R304
7 RSA 8 10
4
J10P
RSA
J10P
J7
8
A*
R314
2
1,1W
1 2
R305
9
2
VS RSB OUTB TDB 12 14

J10P
R317
270,0.125W
1
9
1
VS RSB
1,1W
R316
3.3K,1/10W
R307
270,0.125W 1
2
R315
1 2
3.3K,1/10W
2.4K,1/10W
OUTB
2200P,50V 2
C107
330P,50V
1
R318
R309
27,1/10W
PAPERPOSM1 PA1
JOGM1
PB1
27,1/10W
330P,50V
C103
C102
15
INB

1,1W
R308
11 13 REFB
5
11 13
2.4K,1/10W
OUTB TDB GNDB REFB
10
J10P
J7
12 14
J10P
B
10
J7 J7
A
R306
GNDB
J7 C106
2200P,50V
15
INB OUTB
A7
6
+5U +5U
EJCT SENS
5/8
R129
1 2
J15P
1 2
J15P
R130
10K,1/10W
220,1/4W
Q16 R131
1
J15P
J9 J9 J9
EJCT_SENS0
2
HC14 3 10K,1/10W 2
C49
1
D
+5U +5U
1000P,50V
HANGETSU_SENS
+5U 1 4
J15P
R134
1 2 2
Q150
3 RN2402 2 +5U
2
R135
5
J15P
220,1/4W +5U
Q16
10K,1/10W
1
J9 J9
PULLOUTS4_0
HC14
HANGETSU_S
1
J15P
R136
2
JOG H.P
R145
1 2
J9
2
P94
10K,1/10W
C50
NUKE3_0
10K,1/10W HC14
R146 R128
JOG_HP
2
1 2
R410
4.7K,1/10W
J15P
J11
220,1/4W 2
J15P
+5U 1 10K,1/10W 2 +5U
R147
J15P
1000P,50V
Q15
10K,1/10W
J11
3 +5U
J11
P83
R139
1 2
J15P
GAIDO H.P
2
C53
1000P,50V 1 1
2
R140
8
J15P
220,1/4W
Q16
10K,1/10W
1
J9 J9
2
HC14
R154
4.7K,1/10W
ORI CLK
4
J15P
GAID_HP0
1
J15P
R141
2
J11 R155
1 2
J15P
J9
ORI_CLK
1 2
D37 R156
1K,1/10W 2 1 1SS270A
P95
10K,1/10W 2 +5U 1
2 9
5 1K,1/10W +5U 1 +5U 6
C
P80
1
GAID_HP1 PULLOUTS4_1
1
C51 Q151 D38

3 +5U 2 +5U 2 RN2402 1000P,50V
J11
C
Q152
3 +5U 2 RN2402
J15P
1000P,50V
[A507]
C55
TUKI H.P
2
J15P
J11
EJCT_COVER PULLOUTS4_2
+5U
2 2
RN1402
R150
1
10
1SS270A
D35
D39
1SS270A
SENS5_1
1
J15P
R153
2
R152
12
DOORSENS0
1
R161
2
1SS270A
R160
1 2
J15P
Q58 J9
R158
1 2
R151
10K,1/10W
J15P
R411
220,1/4W 11 4.7K,1/10W
J9 J9
PA4[IPC]
R159
10K,1/10W
R412
4.7K,1/10W
J15P
J11
220,1/4W 8
J15P
J11
9 10K,1/10W 2 1 +5U 1
P82
1K,1/10W +5U +5U 220,1/4W
1
J15P
1K,1/10W
J11 C56
10K,1/10W
C54
2
R208
TUKI_TOP_S
13
D36
1000P,50V
D40
1000P,50V
Q153
2 3 +5U 2 RN2402
1SS270A
NUKE6_0
1 2 2
1SS270A
J9
R209 R408
14
J15P
PULLOUTS4_3
2
+5U
2
R163
1 2
FRONT_DOOR
10 1
Q17
10K,1/10W
1
10K,1/10W
J9 R164
10K,1/10W 2
R413
4.7K,1/10W
J15P
J11
220,1/4W 11
J15P
HC14
ORITOP0
1
J15P
R210
2
DOORSENS1 PA5[IPC]
R166
1 2
1SS270A
1K,1/10W
D41
R165
1 2
J15P
J9
10K,1/10W 2
12
13
15
J11
12 10K,1/10W 1
C79
J11 D42 C57

1 1000P,50V +5U 1SS270A 2
B
TUKI CLK SENS
2
1000P,50V
13
TUKI_CLK0
2
1K,1/10W
1 2
R366
1 2
+5V 491001
2 2
R319
PB4
47K,1/10W
GAIDOM0
SMA7022MU
1
Q106 C110
OUTA TDA REFA GNDA INA OUTA RSA 8 10 VS RSB OUTB TDB 12 14 GNDB REFB INB OUTB 6 4
1 2200P,50V
2
+5V
1 2 3
RN2402 2
GAIDOM2
1
2
PB6
330P,50V
2.4K,1/10W
5 7 9
2
C109
3.3K,1/10W
R324
1
2
A
13 15
R325
C112
1 330P,50V
R327
GAIDOM1
PB5
27,1/10W

+24V +5V 1
R367 R365
4.7K,1/10W
J15P
J11
14
J15P
ICP4
J11
1K,1/10W
GAIDOM[2:0]
C125
1000P,50V
+5U 15
J15P
1
J5P
R320
47K,1/10W
Q105
J12
J11
GAIDO MTR
2
J5P
R321
J12
3
J5P
B*
R322 R323
1 2
J12
4
J5P
A*
1,1W 1,1W
R326
11
270,0.125W
J12
5
J5P
A
J12
A
2.4K,1/10W
C111
2200P,50V
6
+5U +5U
1st_P_SENS
6/8
1
J8P
R174
10K,1/10W
J10 J10
HC14
PC6
1
J8P
SENS4_3
2
8 10K,1/10W +5U
R175
2
D
R179
10K,1/10W
1 2
Q16
C59
1000P,50V
Q16
+5U 3
J8P
2nd_P_SENS
+5U
PC0
1 2
SENS4_0
HC14
10
11
R180 J10
2
PAPER SENS
R168
1 2
J9P
10K,1/10W +5U
1 220,1/4W 2
J9P
C60 Q17
HC14
2
J6 J6
1000P,50V
R169
10K,1/10W
PAPER_S
10 11
R170
1 2
J9P
R184
10K,1/10W
J6
10K,1/10W +5U +5U
Q16
3rd_P_SENS
1
PC4
HC14
PC1
1 2
SENS4_1
4 5
J8P
12 10K,1/10W 1
J8P
13
R185 J10
1000P,50V
C58
PAPER POS H.P
R198
1 2 2
J9P
R187
NUKE4_0
10K,1/10W
1 2
J10 R199 Q17

10K,1/10W HC14
4 220,1/4W 5
C61
+5U +5U
J6
1000P,50V
IRIGUCHI_COVER PPHP0
8 9
R200
1 2
J9P
J9P
J6
6 1K,1/10W
C
R188
1
J8P
J6 R123
+5U
J10
2
C
NUKE2_0
1 +5U
1 2
R189
10K,1/10W
J8P
220,1/4W 7
J10
1000P,50V
C64
10K,1/10W
D51
1SS270A
R124
1 2 2 2
J8P
TRAY_P_SENS
7
J9P
COVER0
1
R191
8
R190 J10 Q17

TRAY_SENS0
6
2
J6 R125 R126
220,1/4W 8
1
PA6[IPC]
1 HC14
10K,1/10W
10K,1/10W
C62 D52 R402

NUKE5_0
10K,1/10W
1
10K,1/10W 5 2
1 2
J9P
J6
9
J9P
1000P,50V 2 +5U
J6
10K,1/10W
1SS270A
STAPLE UNIT SENS

+5U
C48
1 1000P,50V
R403
1
J7P
J13 J13
R404
10K,1/10W
J7P
220,1/4W 2
D117
SUHP0
1
J7P
R405
2
1SS270A
R420
3
J13
10K,1/10W 1 +5U +5U
10K,1/10W
C129
PASS SENS
2
D118
1000P,50V
R421
1
J7P
1SS270A
J13
B
10K,1/10W
J7P
R422
5
220,1/4W
J13
D119
HANS0
1
J7P
R424
2
1SS270A
R423
6
J13 J13
+5V
10K,1/10W 1 +5V 7
J7P
10K,1/10W
D120
2 1SS270A
R14
10K,1/10W
24VDOWN0
2
4.7K,1/10W
4.7K,1/10W
4.7K,1/10W
4.7K,1/10W
4.7K,1/10W
4.7K,1/10W
4.7K,1/10W
4.7K,1/10W
4.7K,1/10W
DIPSW[7:0]
R5
R6
R7
R8
R9
R398
R399
R400
DIPSW0
R401

C12
1000P,50V
C130
1000P,50V
+24R
2 3 1
ZD1
2 HZS16-2 1
SW1
ADE08C 8 7 6 5 4 3 2 1 9 10 11 12 13 14 15 16
Q59
RN1402
DIPSW1
DIPSW2
DIPSW3
DIPSW4
DIPSW5
DIPSW6
DIPSW7
SW2
1 2 JPM1030-0301
PUSHSW0
6
ICP10
+24U 2 1
R345 R344
1 2 1 2
7/8
ICP-N70 6.8K,1/4W 6.8K,1/4W
C160
2 1 0.01U,50V 3 2 2 1 1 +24U
C159
Q117
RN1402 2
Q111 R343
1 2
2 0.01U,50V 3
HC14 3 15K,1/4W
D
1 2SJ175 9 +5V +5V
2 2
J10P
PA7[CW]
+5V 2SJ175 10
J10P
Q113 J4 J4 R502
47K,1/10W/NOTMNT
1
TUKI MTR
TUKICW
Q114
R355 R454 Q164

SMA7022MU/NOTMNT 1 3 5 1 7 9 2 11 1 13 15
D
ICP6
2
10K,1/10W
Q117
1
Q8
5 2 2 4 1 6 1 +24R 3 3 HC02 2SK2415 2SK2415 10K,1/10W
Q115 Q116
TRAY_M0
1
1
491001/NOTMNT 330P,50V/NOTMNT
47K,1/10W/NOTMNT
TUKIPWM
4.7K,1/10W
R455
R356 C119
0.1U,50V RN2402 2
HC14 +5V
TRAY_MT
1
J14P
J14
2 2
PA2
R357 Q109 R459

2200P,50V/NOTMNT
2 1
Q163 C143
2 1
OUTA TDA REFA GNDA INA OUTA RSA VS RSB OUTB TDB GNDB REFB INB OUTB
2 1 4 6
J14P
10K,1/10W UPC358G2 8 +5V
J14
3
J14P
D109
8 1SS270A 3 10K,1/10W 3 5
1 2 2
Q117
UPC358G2
R346
TRAY_M2
2.4K,1/10W/NOTMNT
C144
D22
1 2
1 2
D108
2 2 2
2
Q109 R458
1,1W/NOTMNT R457
1 2
B*
J14
4
J14P
1 7 6
2
2 2
2 2 1 1
8 10 12 14 2
J14
A*
1SS270A
2
1SS270A
HC14 4 1 1SS270A
2
D107 R452
270,0.125W/NOTMNT
1 1
R453
1,1W/NOTMNT
B
5
J14P
C118
GAID_HP1
1 2 1 1 1
3.3K,1/10W/NOTMNT
R353
R349
R347
R456
2.4K,1/10W/NOTMNT
0.1,2W
1K,1/10W
C117
1000P,50V
ETH5
2
R348
1 2
C142
2
J14
1
0.1U,50V
56K,1/10W
330P,50V/NOTMNT
1
10U,50V/NOTMNT
10K,1/10W
C141
C145
2200P,50V/NOTMNT
1 E
8 10 9 +5V
27,1/10W/NOTMNT
HC02
R451
Q8
ETH1
1 2
C
R351
2 1 2
C
E 3 4
Q117
2 HC14 10K,1/10W
1
R503
TRAY_M1
15K,1/4W
TUKICCW
9 RN1402 1 8 3
Q112
PB3[CCW]
R354
NUKE1_0
+5U +5U +5U
2
10K,1/10W
R374
1 2
10K,1/10W
R373
1 2
TRAYHP
6
J14P
J14 R194 Q15

10K,1/10W 220,1/4W 7
J14P
Q171
3 RN2402
J14 R195
12 13 2
1 2
J14P
TRAYHP
+5U
+5U 2
HC14
ORI_NUKE ORI_HP
2
J3P
8 10K,1/10W
R492
1
J14 C63
1000P,50V/NOTMNT
J18 J18
R496
220,1/4W 2
J3P
R493
1 1
4.7K,1/10W
+5U
+5U
TRAY_P_S2
10K,1/10W 3
J3P
R467
1 2
J14P
ORI_HP
R495 J18
R494
9
2
J14
220,1/4W/NOTMNT
10K,1/10W
10K,1/10W
R464 Q15
TRAY_P_S2
10K,1/10W
J14P
10
C161
J14 R466
8 9
1 2
J14P
B
1
HC14
1000P,50V
11 10K,1/10W
J14 C147
1000P,50V/NOTMNT 2 1
2
J3P
J16 J16
TRAY_P_S3
+5V 3
J3P
3 2
2
J14P
1000P,50V/NOTMNT

Q162
RN2402 3 +5U
+5U
+5U
LED3
R463
1 2
TRAY_P_S3
12
J14P
R426
2
J3P
J14
220,1/4W/NOTMNT
J16 Q15
HC14
R460
10K,1/10W
J14P
13
J14
14
470,1/10W/NOTMNT
LED1
J14 C146 R462

10K,1/10W
SEL2110RTP1
R32
LED1
1K,1/10W
8/8
+24R
C
R33
1 2
5 2.2,1/2W
J2
J6P
R40
1 2
D3
2 1SS270A 1
Q6
UPC494C 10K,1/10W
R37
3.83K,1/10W
1 1
C19
R35
470U,35V
1 N.IN1 N.IN2 ININ1 ININ2 14 13 FB TCON

2SJ378 1
2
16 15
+5V +5U
6
1 2
3.83K,1/10W
R38
3 ROUT OCON
2 3 51K,1/10W
J2
4
J6P
Q25 L1
1 R-12A083FG
JNT1 R43
2
1 2
1 0.56,1 W 2
5 CT 6 RT VCC 12 C2 11 E2 10 E1 9
1 2 2
R42
330,1/4W
CP1
1
R34
R36
R41
1 2
2K,1/10W
2K,1/10W
D4
C22
check
R39
2200P,50V
B
R207
1
470U,35V 2 AK04
TICPIN-1/NOTMNT
check
C20 CP2
1.5K,1/4W
TICPIN-1
7 GND 8 C1
B
2
7.5K,1/10W
1.5K,1/4W 1 +5V
2
ETH2
2 E 3

R44
1K,1/10W
SOLPWM0 [A504]
6
+5V
DC CONTROLLER (SH4K)
2
1/12
C4
1U,16V
STPLMM[1:0]
[A506]
[A508] 1
[A510]
JOGM[1:0] PREGS[5:0]
[A512] [A509] [A512]
24VS0 DUST0
FEED2M[3:0]
[A508]
BUF_EP0
[A509]
JOGM1
JOGM0
DATA10
DATA11
DATA12
DATA13
DATA14
DATA15
ADDRESS0
ADDRESS1
ADDRESS2
ADDRESS3
ADDRESS4
ADDRESS5
ADDRESS6
ADDRESS7
2. AR-F16
EJECT_S0
[A506]
STPLMM1
STPLMM0
PREGS5
PREGS4
PREGS3
PREGS2
PREGS1
A0 57
A1 56
A2 55
A3 54
A4 53
A5 52
FEED2M3
FEED2M2
FEED2M1
FEED2M0
DQ3 63
DQ4 62
DQ5 61
DQ6 60
DQ7 59
D
DATA8
2 DQ0 49 48 47 46 45 44 43 42 3 W 4 R 5 S 6 BM
EEPROM0 +5V 50
DATA9
1 DQ1
DQ2 64
VCC 58
A6 51
A7 PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7 PB0 PB1 PB2 PB3 PB4 PB5 PB6 PB7 P00
SHIFTCK1
[A505]
PREGS0
ENTM[3:0]
SHIFTCK0
[A505]
[A501]
ADDRESS24 ADDRESS23
2
+5V
R398
128
ADDRESS20
VREF 104
MD2 125
MD1 124
10K,1/16W
MD0 123
AVCC 103
C2
PG2/_CS2
VSS16 114
1 +5V 7 INTR
AVSS 113
102
C1
P53/_ADTRG
101
2 1
0.1U,50V
ENTM3 ENTM2
P45/AN5 110
P44/AN4 109
P43/AN3 108
P42/AN2 107
P41/AN1 106
P40/AN0 105
0.1U,50V
2 8 RXD3
PG3/_CS1 PG4/_CS0
R17
10K,1/16W 9 TXD3 M38881M2-010GP
P47/AN7/DA1 112
PG1/_CS3 127 PG0/_CAS/_OE 126
P46/AN6/DA0 111
3 VSS1
P52/SCK2 VSS15 100 ENTM1 ENTM0
IC4
P14/PO12/TIOCA1 118
P16/PO14/TIOCA2 116
4 VSS2
VSS14 99 [A503]
10 RXD2 11 TXD2 12 RXD1 13 TXD1 14 CTS3
SAD_RXD SAD_TXD
[A503] [A503] [A503]
41 40 39 38 37 36 35 34 33 [A509] [A509] [A509] [A504] [A504] [A504] [A510] FAN_ON LAMP1 LAMP0 PWMG_OCB PWMG_WRB PWMG_CSB STPL_CON0
5 VCC1
P51/RXD2 98 P50/TXD2 97
ADDRESS0
P10/PO8/TIOCA0/_DACK0 122
P11/PO9/TIOCB0/_DACK1 121
P12/PO10/TIOCC0/TCLKA 120
P13/PO11/TIOCD0/TCLKB 119
P15/PO13/TIOCB1/TCLKC 117
P17/PO15/TIOCB2/TCLKD 115
6 PC0/A0
IPC_RXD
EEPROM3
ADDRESS1 PF0/_BREQ 96
7 PC1/A1
IPC_TXD
EEPROM2 EEPROM1
15 CTS2 R360 100,1/16W
2 1
ADDRESS2 PF1/_BACK 95 PF2/_WAIT/_BREQO 94 PF3/_LWR 93

16 CTS1 R359 100,1/16W
2 1
8 PC2/A2
ADDRESS3 ADDRESS25 ADDRESS24

17 CLK
9 PC3/A3
10 VSS3
ADDRESS4 PF4/_HWR 92
R358 100,1/16W
2 1
11 PC4/A4
ADDRESS5 PF5/_RD 91
18 P12
C
RST INT P10
19 20 21 22
12 PC5/A5
ADDRESS23
XIN
XOUT
VSS
P07
P06
P05
P04
P03
P02
ADDRESS7 VCC5 89
23
24
25
26
27
28
29
30
31
ADDRESS8 PF7/FAI 88 VSS13 87 [A505]

2
SHIFTM2_0 FAI_OUT [A504] SHIFTM2_1
15 PB0/A8
32
14 PC7/A7
[A505]
CNVSS
P01
ADDRESS6 PF6/_AS 90
C
[A510] CARTRIDGE0
13 PC6/A6
ADDRESS9
16 PB1/A9
X2
2 1
[A510] [A510]
STPL_READY0 HOOK0
ADDRESS10
17 PB2/A10
IC1
1000P,50V
EXTAL 86 XTAL 85 VCC4 84 STBY 83 NMI 82 RES 81

1 4 2
[A510]
STPLHP0
ADDRESS11
HD6432655A00F
C6
C7
1
18 PB3/A11
EXTAL0 [A504]
C5
TRAYS1
TRAYS0
19 VSS4
ADDRESS12
30P,50V 1 2
30P,50V
[A509] [A509]
TRAYS[1:0]
FAN_ALM
20 PB4/A12
ADDRESS13
21 PB5/A13
CSA12.2MTZ12.288MHZ
ADDRESS14 WDTOVF 80 P20/PO0/TIOCA3 79 P21/PO1/TIOCB3 78 P22/PO2/TIOCC3/TMRI0 77
22 PB6/A14
IC36
S00
IC30
9 HC14 8 [A502] [A504]
RESET0
2
ADDRESS15
23 PB7/A15
ADDRESS16
24 PA0/A16
SHIFTM_PWM0
[A505] [A506] [A506] [A512] [A512] [A512] [A504] [A504] [A507] [A507] [A512]
ADDRESS17
25 PA1/A17
EJECTM_PWM0 SWINGM_PWM0 PUNCHM_PWM0 PREGM1 PREGM0 PWMG_SCLK PWMG_SIN FEEDM1 FEEDM0 PUNCH_CLK0
Q9
1
RT1N141C
S_RESET
ADDRESS18 P23/PO3/TIOCD3/TMCI0 76 P24/PO4/TIOCA4/TMRI1 75 P25/PO5/TIOCB4/TMCI1 74 P26/PO6/TIOCA5/TMO0 73 P27/PO7/TIOCB5/TMO1 72 P63/_TEND1 71 P62/_DREQ1 70 P61/_TEND0/_CS5 69 VSS12 68 VSS11 67 P60/_DREQ0/_CS4 66 VSS10 65
26 PA2/A18
R1
10K,1/16W
2
[A503]
+5V
ADDRESS19

1
27 PA3/A19
IC8
1 VOUT
28 VSS5
29 PA4/A20/_IRQ4
[A508]
FEED2M_STEP0
30 PA5/A21/_IRQ5
IC16
1
HC138
GND 4
2
[A509]
EJECTM_CK0
31 PA6/A22/_IRQ6
C8
3 2 1 C B A Y7 Y6 Y5 Y4 Y3
7 9 10 11 0.1U,50V
2 M-RST
VCC 3
2
B
1
[A507]
PST591DMT
FEEDM_STEP0
33 P67/_CS7/_IRQ3
[A507]
ENTRANS_S0
38 P64/_IRQ0
Y0 +5V
[A507]
G1 G2A G2B
15
1 CS 2 SK Y1
[A509]
14
1 2
VCC2
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VSS8
PE4/D4
PE5/D5
PE6/D6
PE7/D7
PD0/D8
PD1/D9
PD2/D10
PD3/D11
VSS9
PD4/D12
PD5/D13
PD6/D14
PD7/D15
VCC3
P30/TXD0
P31/TXD1
P32/RXD0
P33/RXD1
P34/SCK0
P35/SCK1
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
HIGHT1
S-93C46ADP
[A507]
EEPROM1
EEPROM3
EEPROM2
EEPROM0
[A501]
RA4
HIGHT0
EEPROM[3:1]
DICF-8CS-E
RA2
IC2S
[A503] [A503] [A503] [A503]
RA1
100,0.0625
100,0.0625
A
TXD
DSR
RA3
0.1U,50V
+5V
3 DI 4 DO
3 10K,1/16W
NC 7 TEST 6 GND 5
C10
R3
RXD
100,0.0625
DTR
DATA0
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
DATA8
DATA9
DATA10
DATA11
100,0.0625
DATA12
DATA13
DATA14
C3
2 1 1U,16V
DATA15

12
[A508]
ENTM0
34 P66/_CS6/_IRQ2
35 VSS6
+5V
IC2
Y2
13
36 VSS7
R2
10K,1/16W 1
[A509]
BUF_PS0
37 P65/_IRQ1
STPL_TRAY0
VCC 8
0.1U,50V
SWINGM_CK0
32 PA7/A23/_IRQ7
C9
[A509]
A
DATA[15:0] [A502]
+5V
ADDRESS[25:0]
[A502]
+5V
2/12
ADDRESS[25:0]
DICF-40CS-E
1
C11
IC3S IC3
1U,16V
IC6
ADDRESS15 ADDRESS15 VCC
2
+5V
IC7
28 ADDRESS14
1 2
+5V
C173
0.1U,50V
1 A14 2 A12 ADDRESS25

2
1 WE ADDRESS18 ADDRESS14
1 1
40 ADDRESS8 ADDRESS8
0.1U,50V
ADDRESS13 ADDRESS13 27 26 25 24 23 22 21 20 19 18 17 16 15 DATA11 DATA12 DATA13 DATA14 DATA15 ADDRESS21 ADDRESS11 ADDRESS23 ADDRESS12 ADDRESS10 A13 ADDRESS9
1
VCC 28 WE 27 1 A14 2 A12 ADDRESS24
ADDRESS19
1 VPP 2 CE
VCC 40 A17 39
39
C12
C174
1U,16V
DATA6 ADDRESS16 ADDRESS10 A9 A11 OE A10 CS I/O7 I/O6 I/O5 I/O4 I/O3 ADDRESS12 ADDRESS23 ADDRESS11 ADDRESS21 DATA7 ADDRESS1 DATA8 DATA9 DATA10 13 I/O2 14 VSS 11 I/O0 12 I/O1 DATA6 DATA5 DATA4 DATA3 9 A1 10 A0 ADDRESS2 ADDRESS3 7 A3 8 A2 ADDRESS4 ADDRESS5 5 A5 6 A4 ADDRESS6 ADDRESS15 ADDRESS14 ADDRESS13 ADDRESS12 ADDRESS11 ADDRESS10 DATA1 ADDRESS9 ADDRESS8 ADDRESS7 ADDRESS6
IC62C256-45U IC62C256-45U
3 D15 4 D14 A8 ADDRESS6 ADDRESS5 ADDRESS4 ADDRESS3 ADDRESS2 ADDRESS1 DATA0 11 I/O0 12 I/O1 I/O6 18 I/O5 17 9 A1 10 A0 CS 20 I/O7 19 7 A3 8 A2 OE 22 A10 21 5 A5 6 A4 A9 24 A11 23
A16 38 A15 37
37
DATA5
36
DATA4
5 D13 6 D12
A14 36 A13 35
35
DATA3
34
DATA2
7 D11 8 D10
A12 34 A11 33
33
DATA1
32
DATA0
10
9 D9 10 D8 DATA2 13 I/O2 14 VSS I/O4 16 I/O3 15
A10 32 A9 31
31
11
30
DATA15
12
11 GND1 12 D7
GND2 30 A8 29
29
DATA14
13
28
DATA13
14
13 D6 14 D5 ADDRESS5 ADDRESS4
[A505]
A7 28 A6 27
27
DATA12
15
26
DATA11
+5V OPEN6
[A509]
16
15 D4 16 D3 ADDRESS3 ADDRESS2
TRAY_HP2
A5 26 A4 25
25
DATA10
17
24
DATA9
18
17 D2 18 D1 ADDRESS1
SOLOUT[7:0]
[A506]
A3 24 A2 23
23
DATA8
SHIFTCK2_1 SHIFTCK2_0
19
22
ADDRESS23
0.1U,50V
3 A7 4 A6
A13 26 A8 25
3 A7 4 A6
1U,16V
C175
38
C13
DATA7 ADDRESS17 ADDRESS9 ADDRESS7 ADDRESS7
20
19 D0 20 OE
A1 22 A0 21
21
M27C4002-80XF1
2 4 6
RA17
1 3 5 7
DATA15
DATA14
DATA13
DATA12
DATA11
DATA10 DATA9
SOLOUT6
SOLOUT5
SOLOUT4
SOLOUT3
SOLOUT2
SOLOUT1
SOLOUT0
D7 87 D6 86
D5 85 D4 84
D3 83 D2 82
CSB 100
D1 81 D0 80
P77 79 P76 78
RESETB 99 DBS 98
P87/D15 97 P86/D14 96
P85/D13 95 P84/D12 94
2 WRB P72 74 P71 73 P70 72 P67 71 P66 70 P65 69 P64 68 P63 67 P62 66 P61 65 JOGM_I0 STPLMM_I0 HIGHT_ON0 SHIFTM_0 SHIFTM_1 EEPSK0 EEPCS0 EEPDO0 3 A0/HWRB 4 A1 5 A2 6 A3 7 P00 8 P01 9 P02 10 P03 11 GND1 12 GND2
ADDRESS0
ADDRESS1
P83/D11 93 P82/D10 92
ADDRESS24
P81/D9 91 P80/D8 90
1 RDB
GND8 89 GND7 88
ADDRESS23 P73 75
P75 77 P74 76
SOLOUT7
ADDRESS22
DATA8
RESET0
[A501]
8 10K,0.0625
DATA[15:0]
ADDRESS2
[A506] [A510] [A507] [A505] [A505] [A512] [A512] [A512] +5V
ADDRESS3
PUNCH_U[4:0]
PUNCH_U0
[A512]
PUNCH_U1
+5V
PUNCH_U2
PUNCH_U3
+5V
IPC_CONT
15 P05 16 P06 17 P07 18 P10 19 P11 20 P12 21 P13 22 P14 23 P15 24 P16 25 P17 26 P20 27 P21 28 P22 29 P23 30 P24 31 P25 32 P26 33 P27 34 P30 35 P31 36 P32 37 P33 38 GND3
GND5 61 P57 60 P56 59 P55 58 P54 57 P53 56 P52 55 P51 54 P50 53 P47 52 P46 51 39 GND4 40 VDD2 41 P34 42 P35 43 P36 44 P37 45 P40 46 P41 47 P42 48 P43 49 P44 50 P45 FEEDM_I0 FEEDM_I1 FEED2M_I0 FEED2M_I1 ENTM_I0 ENTM_I1 PREG_I0 STEPMOFF0 STPLM_W0 STPLM_W1
0.1U,50V [A507] [A507] [A508] [A508] [A508] [A508] [A512]

[A510] [A511] [A511]
0.1U,50V
[A503]
[A509]
PUSH_SW1
PUSH_SW[1:0]
PUSH_SW0
[A509]
EEPDI0
[A512]
STPLMM_HP0
[A507]
JOG_HP0
[A509]
TRAY_HP0
[A509]
SHATER_S0
[A507]
SWING_S0
[A506]
DIP_SW0
DIP_SW1
DIP_SW2
DIP_SW3
DIP_SW4
DIP_SW5
DIP_SW6
DIP_SW[7:0]
DIP_SW7
R352
R351
PUNCH_U4 14 P04
GND6 62
C14
C15
OPEN3
OPEN2
OPEN1
JOINT0 UPPERC_S0
OPEN4
OPEN0

IC5
UPD65625GC-052-7EA
10K,1/16W
10K,1/16W
P60 64 VDD3 63
13 VDD1
A
[A506] [A506]
+5V
[A512] [A512] [A506] [A506]
[A509]
[A507]
[A507]
EJECTM_W0 EJECTM_W1 PUNCHM0 PUNCHM1 SWINGM_W0 SWINGM_W1 OPEN[4:0]

[A504]
SAD_CONNECT0
[A503]
+5U +5U 1
3/11
PPC I/F
1 2
R21
1K,1/16W
D20
2
IC40
HC14 2 1K,1/16W 2 1K,1/16W 1
IC40 R52
RXD
3
D
2 J11P 1 2 1
IPC_RXD
HC14
1SS270A
R49 J2
[IPC 12p]
C35
1 100P,50V
J2
4
RXD
J11P
[CPU 61p]
+5U
Q57
RT1P141C
IPC_CONT [A502] DSR

2
[A509]
J2
5
IC40
HC14
2 J11P
SADDLE I/F
+24R 1
IPC_TXD
5 1 1K,1/16W 2SC3735 56,1/16W 6
R4 R404 J2
6
R41
1
3
Q3
[IPC 13p]
10K,1/16W
J3
J8P
2
R406
4.7K,1/16W
R22
1 J11P
+5U 1
10K,1/16W
J3
J8P
+5U
J3 R12 D2
2
C
2 3
J8P 2
470,1/10W
2 1
C
4
Q10
SAD_RXD
2
1K,1/16W
[CPU 60p]
RT1N141C
R10
1
1SS270A
DSR
J3
J8P
2
[IPC 10p]
R11 C17
1K,1/16W 1 100P,50V
TXD
1
7 2 8 1 1K,1/16W 2SC3735 56,1/16W
J2
J11P
+5U 5
IC40
HC14
IC40
1
3
TXD
HC14
11
10
R6
2
Q1
R405
J3 R15
4.7K,1/16W
[CPU 59p]
J8P
R407
+5U +5U 1 4.7K,1/16W
R7
1 2
10K,1/16W
6 2
IC21
SAD_TXD [IPC 11p]
2
HC14 5 6
J3 R13
1
1K,1/16W
J8P 2
3 1
R9
1
1K,1/16W 1SS270A
Q2
2SC3735
D1
IC40
2
R18
DTR
8
R14 R408
10K,1/16W
J3
1
4.7K,1/16W
DTR
2 J11P
1
HC14
J2
2 1
J8P
12
13
1K,1/16W 1
[CPU 63p]
100P,50V 1 2
1SS270A
B
+5U +5U 1
D3
C18
+5U
B
2 1 J8P
8
J3 R16
10K,1/16W
R20
1
1K,1/16W
D19
IC21
2
1 1
IC21
2
1K,1/16W 1
S_RESET
HC14
HC14
1SS270A
1SS270A
100P,50V
D18
C34

SAD_CONNECT0 [IC5 36p] S_RESET
9
R19
J2
J11P
[A501]
J2
10
J11P
J2
11
J11P
+24R +24U
4/12
R23
2.2,1W 1 470U,35V 2
J2
1 2
+5V
J11P
C20
2 1
J2 R38
D
R26 IC9
1
2 2 2 2 2 15P,50V 1 1SS270A 1 1 10K,1/16W
R30 D4
2
C23 IC10
1 XIN 1
10,1/16W
J11P
3.83K,1/10W
R24
1 N.IN1
N.IN2 16
C26
4.7U,50V
J19
+24V 51K,1/10W
1 3 FB
2
2 ROUT 14 OCON 13 4 TCON
0.1U,50V
1 1
3.83K,1/10W 1
R28 ICP11 R33 JNT1

1 J 2 ICP-N25 2 1 1 2
X1
2 ININ1
+5V +5U
ININ2 15
C25
1
C24
15P,50V
VDD 8
2 XOUT REFOUT/RS0 7 3 REF_OFF MODOUT/RS1 6 4 LF
2
J2P
J19
5 CT
1
J2P 6 RT C2 11 2
3 2
CB1
VCC 12 ELC-12E001/FH3-0613 7 GND
1
TBC6011-21-0941
2SJ527(L) 2
0.56,1W 1 2
VSS 5
J1
E2 10 1 E1 9
2
R37
2 1
2.2K,1/16W 2 2 FS741BZB
J2P 2 2 8 C1
R32
330,1/4W
D5
AK06
R27
R25
C21
2K,1/10W 1 2
2200P,50V
560U,35V 2 3 E
R35
C19
7.5K,1/10W
J2P
2K,1/10W
470U,35V
J1
820,1W
check
680P,50V
22P,50V
ETH1 R36
EXTAL0 [A501]
2 1
R34
2 1
100,1/16W 4
S08
2 1
C
2
10K,1/16W 1 2
2K,1/16W
IC17
2 1
R29
1
2
C22
UPC494C 1
ETH2 R31
TICPIN-1
C28
C27
+5V
R39
CP1
2K,1/16W
L1
AT-51 16MHZ
Q4
+24VSHIFT [A505]
R381 ICP12
ICP-N70
3.3,0.5W 2 1
DOOR_SW
10U,50V +5V
C36
J5
2
J11P
+5V
+5V
R42
10K,1/16W
+24VMOVE
R401
R400
J11P
check
10K,1/16W
10K,1/16W
10K,1/16W
AREA_SW
R374
4.7K,1/16W
[IPC 34p] [A501] [IPC 35p] [CPU 72p] [CPU 73p]
PWMG_CSB RESET0 PWMG_WRB PWMG_SIN PWMG_SCLK [IC5 36p] PWMG_OCB
R399
R48
J5
2
2 3
4.7K,1/16W 1 [IC5 42p]
TICPIN-1
1 2 3 4 5 6 7
3.3,0.5W 1
C29
+5V
CSB RB WRB SIN SCLK OCB GND
VCC PWM1 PWM2 PWM3 PWM4 XOUT XIN
14 13 12 11
HZS16-2
R375 CP10
ZD1
RT1N141C
Q5
OPEN2
+5V
C171 IC38
0.1U,50V
J5
2
J11P
100P,50V
OPEN4
SHIFTM2_PWM0
[A505]
C188
10K,1/16W
R44
1
[IC5 37p]
PWM2 PWM3
2
10 9 8
[A507] [A506]
J5 ZD2
RT1N141C 2
J11P
Q6
OPEN3 OPEN3
[IC5 41p] 1 3 2
B
HZS16-2 2
R376
10U,50V
B
1 2
M66242FP
R382
J5 C30
1
4.7K,1/16W 1
J11P
10K,1/16W 1
R383
1
R43
SWING_GUIDE_SW1
22K,1/16W
10K,1/16W
J11P
Q7 ZD4
RT1N141C 2
J11P
2
J7
1
C31 R47
10K,1/16W
A
ZD3
RT1N141C 2 3 2 1 [IC5 43p]
J7P
Q8
1
J7
OPEN1
HZS16-2 2
10U,50V
100P,50V 1

+5V
J5
100P,50V
FAI_OUT
[A501]
J11P
R371
100,1/16W
J5 R46
10K,1/16W
J11P
SWING_GUIDE_SW2
J5
OPEN0 OPEN0
[IC5 44p] 11 12 HC02 +5V HZS16-2 2 3
+24VSTPL
R378
4.7K,1/16W
IC22
13
5 6
IC22
4 HC02 2 3
IC22
1 HC02
J5 C32
R377
SHATTER_OPEN_SW
R45
SHIFT_BREAK [A505]
3.3,0.5W
22K,1/16W
100P,50V
J7P
R380
A
OPEN1
8 9 HC02
IC22
10
J7 C33
4.7K,1/16W 1
JP105
1 2 KE1-8012/NOTMNT
J7P
R379
22K,1/16W
OPEN[4:0] [A502]
6
+5V
+24VSHIFT [A504]
2 2 2 2 2 2
5/12
IC17
16 2
IC16
VCC
1 1 1 1 1 1
IC18
VCC GND
7 7 8 7 7 HC74 14
IC20
VCC GND
HC4040 16
IC21
VCC GND
HC14 14
IC22
VCC GND
HC02 14
IC23
VCC GND
HC00 0.1U,50V 1 14
TRAY_SW
VCC GND
3 S08
J5
HC138
10 J11P
GND
8
C41
0.1U,50V 0.1U,50V 0.1U,50V 0.1U,50V 0.1U,50V
C42
C43
C45
C46
C47
C48
J5
0.1U,50V
11 J11P
D
0.01U,50V +5V 2 1 2 1 0.01U,50V
C37
C38
+5V 2 2 2 2
R55
2
R56
2 1K,1/10W 1 1 1 1
1K,1/10W
VCC GND
7 7 7 HC08 HC14 HC02 HC02 7 7
14
VCC GND GND GND GND
14
VCC
14
VCC
14
VCC
14
VCC
1
14
VCC
1
14
10K,1/16W HC02 1 1 2 2.4K,1/4W 1 2SJ529(L) 2SJ529(L)
R57
2
3 2 3
Q13 C49
SHIFT MTR1
4 0.1U,50V 0.1U,50V 0.1U,50V 0.1U,50V
Q14 C50 C51 C52
C53
0.1U,50V
HC32
HC14
C54
0.1U,50V
C55
0.1U,50V
SHIFTM_PWM0
2 1 1 3
IC24 Q11
RT1N141C
[CPU 79p]
SHIFT_BREAK
HC02
J7P
J7
+5V
[A504]
D22
3
D23
J7P
J7 IC31
2 2 2 2
AK06 2 1 1
AK06 2
1 2 3 3 2 2 1 1 1 1
[IC5 68p]
VCC VCC GND

7 7 S00 3 HC08 HC02
14
14
VCC GND GND
14
VCC
VCC
1
14
R53
1
2SK2925(L) 1
10K,1/16W 2SK2925(L)
HC00 HC14
Q15 C176 C177 C56

0.1U,50V 0.1U,50V 0.1U,50V
Q16 C57 C58
HC14
2200P,50V/NOTMNT
2200P,50V/NOTMNT
C59
0.1U,50V
C16
0.1U,50V
C
+5U +5U
2 7
GND
GND
SHIFTM_0
IC23
IC32
IC33
IC36
IC40
R50
GND
GND
IC24
IC25
IC26
IC27
IC28
IC29
IC30
C
SHIFT CLK2
SHIFTM_1
IC23 R58
2
R54
1
HC14
[IC5 67p]
R68
1 2
J14 R67
22K,1/16W 220,1/4W
10K,1/16W
HC00
5 4 3 2.4K,1/4W
IC24 Q12
6 5 1 RT1N141C [CPU 1p]
IC25
SHIFTCK1
R65
1
10K,1/16W 2
A7 WJ24P A8 WJ24P A9 WJ24P
J14 J14 C62

1
HC02
+5V
C61
1000P,50V
+5U
1000P,50V
+5U
SHIFT CLK1
R348 IC25
SHIFTCK0
8
R72
2 1 2
10K,1/16W
J14 R71
22K,1/16W 220,1/4W
OPEN6
HC14
ZD7
2
HZS16-2
R386
4.7K,1/16W
Q65 R384
[CPU 128p] 22K,1/16W
R69
9 2
RT1N141C
1
10K,1/16W
[IC5 93p]
J14 J14 C64

1
C189
+24VSHIFT [A504]
1000P,50V
+5U
100P,50V
C172
3.3,0.5W
C63
1000P,50V
R385
+5U
10U,50V
SHIFT CLK2_2
C39
0.01U,50V 2 1 2 1 0.01U,50V
C40 IC25
SHIFTCK2_1
10 11 2 HC14 [IC5 92p]
R75
22K,1/16W
R76
1
220,1/4W
J14 J14 R73 1

10K,1/16W
B
1
1K,1/10W 1K,1/10W
B
2
2
1
+5V
R61
2 1 2
R62
B1 WJ24P B2 WJ24P B3 WJ24P
J14 C65
1 1000P,50V +5U +5U
R51 R63
1 2.4K,1/4W 1 2SJ529(L)
2
C66
1000P,50V 1
SHIFTM2_PWM0
2 3 2 2 3 10 1 3
SHIFT_BREAK
D24
AK06 2 1 2 2 3 1 1 1 3 AK06 2
D25
[A504]
1 J7P
J7
SHIFTCK2_0
[IC5 91p]
12
13 2
R77 1
10K,1/16W
SHIFTM2_0
IC23 Q21
2SK2925(L)
C68
1
R59 Q22
10
[IPC 17p]
1000P,50V 1
2SK2925(L)
C178
2200P,50V/NOTMNT
C179
SHIFTM2_1
[IPC 18p] 2
A
R64 1 Q18
1 RT1N141C
12
IC23
11
2200P,50V/NOTMNT
10K,1/16W
HC00
C67
1000P,50V

Q19
2SJ529(L)
10K,1/16W
1
Q20
SHIFT MTR2
2 J7P
SHIFT CLK2_1
IC24 Q17
RT1N141C
R80 1 J7 IC25
HC14
[A504]
J14 R79
22K,1/16W 220,1/4W
HC02
J14 J14
A
2
R60
13 3
13
10K,1/16W
HC00
11
IC24
2.4K,1/4W
12
HC02
6
+5U
5
JOGM[1:0] [A501]
2
EJECT SENS
+5V +24V +5V
6/12
JOGM0
[CPU 115p]
R83
4.7K,1/16W 1 J10P
J11
2 2
IC31
1
R81
2
2 J10P
STEPMR0
1 2
J11
+5V
[A510]
R109 1
47K,1/16W
1000P,50V 1 +24V
D
JOGM_I0
3 2 2.4K,1/16W 1 2 2 3 REFA 5 INA 1
3 J10P
J11 R105 R106

OUTA 6
1,1W 1
RT1P141C
47K,1/16W
C69
1000P,50V 1 OUTA
Q35 C77 C80

GNDA 4
1 2200P,50V
10K,1/16W SMA7029M
R110 1
HC14 2 +5U
EJECT_S0 [CPU 127p]
10K,1/16W
R82
C70
IC11
ICP5
ICP-N25
JOG MOTOR
[IC5 71p]
TDA 2
ICP3
ICP-N50
CP2
2
330P,50V
C71
2
C72
TICPIN-1
1
2
7 RSA 9 RSB
J9 J9 J9 J9 J9
1
2
2
check
2
1
R102
R103 1
3.3K,1/16W
1 0.01U,50V
1 0.01U,50V
R107 R108 1
2
13 REFB 2 15 OUTB 2200P,50V 1 1,1W
270,1/4W
C78
11 TDB
VS 8 OUTB 10 GNDB 12 INB 14
+5V
R87
2
1K,1/10W 33,1/16W
R88
1 2
2.4K,1/16W
1 1
Q25
2
3 3 2 2SJ527(L) 2SJ527(L) 2
Q26
EJECT_MT
1
10K,1/16W 330P,50V 1 2.4K,1/4W 1 3 1 2
R86 R89 C79
1K,1/10W
R104
J9
EJECTM_PWM0
IC26 Q23
RT1N141C
[CPU 78p]
+5V
J11
[CPU 116p]
JOGM1
ICP6
ICP-N38 2 1
+24V
HC02
10K,1/16W 2 1 2 2 2 2 3 1 1 1 1 2 3 1
R84
AK06
D27 D26
AK06
4 J10P 5 J10P
J11
HC02 2SK2796(L) 2SK2796(L)
C180
EJECTM_W1 [IC5 49p CW]
+5V
C181
10K,1/16W
Q36 R113
1 2
C
SOLOUT4 [IC5 77p]
R85
2200P,50V/NOTMNT
2200P,50V/NOTMNT
EJECTM_W0 [IC5 50p CCW]
10
13 3 2.4K,1/4W 1 12 11 13
PWM3
HC32
12
HC02 RT1N141C
Q24
SOLOUT6 SOLOUT5
+24V
[A504]
9 10
IC33
8 HC08
R115
470,1/10W 1
[IC5 78p] 2
ICP4
ICP-N50
10K,1/16W
IC28
SOLOUT3
3 2
R116
470,1/10W 1
1 0.01U,50V
2
1K,1/10W 1
2 SOLOUT2 [IC5 75p]
4 5
+5V 1K,1/10W
R94 R96 Q31

1
R95
IC28
6 HC08
R117
470,1/10W 1
B
2
SWINGM_PWM0
3 2 2 2SJ527(L) 1 2SJ527(L) 3 3
IC27
2
2.4K,1/4W 1
SWING_MT
Q29
RT1N141C
J11 J11
SOLOUT0 [IC5 73p]
9 10 HC08 2
HC02
D29
AK06 2 2 2 3 1 1 1 1 AK06 2 1 2 2 3 1
10K,1/16W
R91
D28
IC28
8
R118
470,1/10W 1
[CPU 77p]
6 J10P 7 J10P
+5V
IC26 Q27 Q28
PADDLE_SL
B1 WJ22P
J9 D6
S5688B B2 WJ22P 2SD1509 3
J9
ESCAPE SL
3.3K,1/16W
C
R114
10K,1/16W A10 WJ22P
IC26 R90
1 2
J9 D7
AK06 A11 WJ22P
HC02
11
IC26
IC29
J9
2
3
[IC5 79p]
Q37
2SK3065
FLAP SL
A7 WJ20P
J12 D8
AK06 A8 WJ20P
R387
J12
2 [IC5 76p]
HC08 3
C73 C74
1 0.01U,50V
Q38
2SK3065
BUFFER INT SL
B9 WJ20P
J12 D9
AK06 B10 WJ20P
J12
2
3
10K,1/16W
R93 Q32
Q39
2SK3065
BUFFER OUT SL
7 J9P
J24 D10
AK06 8 J9P
J24
2
3
HC02 2SK2796(L) 2SK2796(L)
C182
[IC5 45p CW]
+5V
C183
12
10K,1/16W
R92
IC28
SOLOUT7 [IC5 72p] SOLOUT[7:0]
11 13 HC08
R119
470,1/10W 1
SWINGM_W0
2200P,50V/NOTMNT
2200P,50V/NOTMNT
C75
C76
1000P,50V
1000P,50V

Q33 Q34
1
2.4K,1/4W
SWINGM_W1
IC27
Q40
2SK3065
RB_SL
B7 WJ20P
J12 D11
AK06 B8 WJ20P
J12
2
3
IC27 R97
2
NC
[IC5 46p CCW]
10
Q41
2SK3065 +5V
A9 WJ20P
J12
NC [A502]
A10 WJ20P
HC02 3
11
IC27 Q30
RT1N141C
J12 R120
SOLOUT1
10K,1/16W 1 2
13
12
NC
9 J9P
J24
HC02
+5U
+5U
A
R100
22K,1/16W
SWING OPEN SENS
A
R101 1
220,1/4W
J11 J11
10 J10P
IC21 R98 1
2
10K,1/16W
HC14
8 J10P 9 J10P
SWING_S0
10
11
J11
[IC5 25p]
+5U 1 +5U
7/12
2
CP3 D12
+5U 2
TICPIN-1
2
R123
10K,1/16W
+5U
ENTRANCE_SENS
check
R121
1
1K,1/16W 2
1SS270A
1
1 1K,1/16W 1 J4P
R122 1 J6
1
R157 IC25
HC14 22K,1/16W 220,1/4W
R158 1
2
HIGHT0 [CPU 62p]

2
J17 J17 J17
D13
1SS270A 4 10K,1/16W 2 2 3 +5U
7 J11P 8 J11P
C81
2
1000P,50V 2
ENTRANS_S0 [CPU 38p]
R155 1 C98
1 1000P,50V 1
D
C99
2 J4P
D
NC NC
J17 J17
J6
1000P,50V
C82
2
1 10U,50V 4.7K,1/16W
9 J11P 10 J11P 11 J11P
R126
+5U 3 J4P +5U
IC20 IC29
6 2 5 1
JOINT_SENS
Q0
9 8 10 1 1000P,50V 2 RT1N141C HC32
Q1
R402 Q42
JOINT0
2
10K,1/16W 2
4 3
HC32 2
IC29
2 1
4.7K,1/16W 2 1
J6
R161
22K,1/16W
R162 1
220,1/4W
J12 J12
A3 WJ20P 2
IC29 R159 1
2
10K,1/16W
Q2
C83 R160 1 J6
[IC5 34p] 1
A1 WJ20P A2 WJ20P
HC32
Q3
CP
1000P,50V 1
10
Q4
C191 C100
1000P,50V
4 J4P
J12 C101
1000P,50V 1
PWM2 [A504]
Q5
Q6
11
MR
1
Q7
13
HIGHT_ON0 [IC5 69p]
R124 R125
2
4.7K,1/16W
Q8
12
1K,1/16W
Q9
14
Q10
15
Q11
C
+5U +5U
CP4
check
IC21
TICPIN-1
HC14
HC4040
STPL MOVE H.P

2
8 2
HIGHT1 [CPU 64p]
R169
1
R170 1
22K,1/16W 220,1/4W
J12 J12
C84
1 1000P,50V/NOTMNT HC14
IC25
STPLMM_HP0
2 [IC5 21p] 2 1
A4 WJ20P A5 WJ20P
R167 1
10K,1/16W
2
2
C105
1 1000P,50V +5U +5U 1
A6 WJ20P
J12 C104
1000P,50V
+5V
UPPER_COVER_SENS
2
10
IC18
9 [CPU 33p] 8 +24V +5V 2 FEEDM_STEP0
R173
22K,1/16W
R174 1
220,1/4W
J12
1
PR
UPPERC_S0
[IC5 35p]
12
B1 WJ20P B2 WJ20P
J12 R171 1
10K,1/16W 2
11
R172 1
10K,1/16W
2
2
B3 WJ20P
J12 C107 C106

1000P,50V 1 1 1000P,50V
CLR
13
HC74
SHATTER_OPEN_SENS
B
+5V 1 ICP-N50
R389
1 10K,1/16W
+5V
ICP7
+5U
+5U
1 2
R178 2
220,1/4W
J12 J12
1
B
R177
22K,1/16W B4 WJ20P B5 WJ20P
FEEDM0
[CPU 70p]
2
SHATER_S0 [IC5 24p]
R175 1
10K,1/16W
2
2
B6 WJ20P
J12 R176 C108

1000P,50V 1 10K,1/16W 1 2
SMA7029M 2
R135
FEEDM_I0 [IC5 60p]
RT1P141C
47K,1/16W
Q66
2 330P,50V
R130 C85 R131

1 0.68,1W 1 2 7 RSA 9 RSB 5 INA 1 OUTA
R134
Q43
3 REFA 1 1000P,50V
47K,1/16W
RT1P141C
OUTA 6 VS 8 OUTB 10 GNDB 12 INB 14
C88
CP5
1
2
R390
R127
R128
check
1K,1/10W
270,1/4W
4.7K,1/16W
R133 1
2
13 REFB 15 OUTB 2 1000P,50V 1
A
1

IC12 J10 J10 J10 J10
5 J6P
STEPMR0 [A510]
+5V
C109
1000P,50V
2.4K,1/16W 1 2
TDA 2 GNDA 4
FEEDM_I1 [IC5 59p]
1 J6P 2 J6P 3 J6P 4 J6P
TICPIN-1
R132
0.68,1W
C86
11 TDB
J10 J10
R129 C87
330P,50V
2.4K,1/16W
6 J6P
33,1/16W
FEED MOTOR 1
FEEDM1 [CPU 71p]
6
FEED2M_STEP0 [A501]
[CPU 30p] +5V
4
8/12
IC18
2
PR HC74 D K Q CLR
+5V 1 6
R391
2
+5V +5V +24V
FEED2M[3:0]
1 10K,1/16W
FEED2M0
2 2
2
[A501]
[CPU 119p]
ICP8
ICP-N50 1
R143 1
Q44 R139 C89

2 330P,50V 1 OUTA 5 INA 1 7 RSA 9 RSB 2.4K,1/16W 1 2 3 REFA 1 1000P,50V
[IC5 58p]
1 2
Q67
3 2 RT1P141C
TDA 2 GNDA 4 OUTA 6 VS 8 OUTB 10
FEED2M_I0
3 RT1P141C
47K,1/16W
47K,1/16W
SMA7029M
R144 1
STEPMR0 [A510]
+5V
IC13
FEED MOTOR2
J16 J16 J16 J16 J16 J16 J16
[IC5 57p]
R140
0.68,1W 1 2
C92
FEED2M_I1
1 J7P 2 J7P 3 J7P 4 J7P
2
2
R141
2
13 REFB 15 OUTB 2 1000P,50V 1 0.68,1W
R392 1
R136 1
R137 1
4.7K,1/16W
1K,1/10W
C
1
2.4K,1/16W 1
270,1/4W
R142
GNDB 12 INB 14
C90
11 TDB
CP6
2
R138
check
5 J7P 6 J7P 7 J7P
TICPIN-1
33,1/16W
C91
330P,50V 1
[CPU 120p]
+5V
FEED2M1
[CPU 122p]
5 6 10K,0.0625 7 10K,0.0625 8
FEED2M3
RA5 RA5
[CPU 121p]
FEED2M2
+24V
ENTM[3:0]
+5V
ENTM0 [A501]
[CPU 34p]
ENTM0
+5V 2
[A501]
[CPU 97p]
C97
2
+5V
STEPMR0 [A510]
2
2
ICP9
ICP-N50
B
Q45
RT1P141C 1 3 2 1
10U,50V/NOTMNT
B
R154
1
1
R153 1
47K,1/16W
SMA7029M
[IC5 56p]
ENTM_I0 [A502]
R149 C93
1000P,50V 2 2.4K,1/16W 1 2
1 OUTA 3 REFA 5 INA
RT1P141C
0.68,1W 1 2
7 RSA 2 9 RSB 1
OUTA 6 VS 8 OUTB 10
330P,50V
Q46
2
R150
1 2
C96
GNDA 4
1
R145 1
R146 1
R147 1
4.7K,1/16W
1K,1/10W
330,1/4W
check
TICPIN-1
C95
330P,50V 1
[CPU 98p]
ENTM1
A
RA5
[CPU 102p]
ENTM3
RA5
1 2 10K,0.0625 3 4 10K,0.0625
+5V

3
TDA 2
[IC5 55p]
ENTM_I1 [A502]
47K,1/16W
IC14
1 J11P 2 J11P 3 J11P 4 J11P
J17 J17 J17 J17
R151 R152 1
2
2.4K,1/16W 0.68,1W
C94
1000P,50V
11 TDB 13 REFB 15 OUTB
GNDB 12 INB 14
5 J11P 6 J11P
J17 J17
CP7
33,1/16W
R148
ENTRANCE FEED MOTOR
[CPU 101p]
ENTM2
6
+5U +5U
5
FIRST TRAY SENS
2
9/12
+5U +5U
R182 1
2
A4
WJ24P
TRAYS[1:0]
22K,1/16W A5
WJ24P
R181
220,1/4W
J14
STPLTRAY EMP SENS
J14
2
[A501]
R216
1 2
220,1/4W
[IPC 28p]
WJ24P
TRAYS0
1
A6
R179
2
R180 J14
1
10K,1/16W 2
J9 J9
10K,1/16W
R215
C110
+5U 1 1000P,50V 12 10K,1/16W HC14 2 2 13
C111
1 2
+5U
SECOND TRAY SENS [CPU 66p]

2
B7
WJ24P
STPL_TRAY0
R213 C124
1000P,50V +5U
10K,1/16W
IC30
J9
1000P,50V
D
R185
220,1/4W B8
WJ24P
R186 1 J14 C123

1000P,50V 1 +5U 1
D
JOG H.P SENS
22K,1/16W
[IPC 27p]
WJ24P
TRAYS1
1
B9
R183
2
R184 J14
1
10K,1/16W
J14
R220
1
220,1/4W
10K,1/16W
J9 J9
A6 WJ22P
C112 IC21
1 +5U +5U 1000P,50V
C113
TRAY H.P SENS
12 10K,1/16W 2 HC14 1 13
A4 WJ22P A5 WJ22P
R219
JOG_HP0
1 2
22K,1/16W
1000P,50V
R217
J9
2
R191 1
2
A1
WJ24P
R190
220,1/4W A2
WJ24P
J14 J14
1000P,50V +5U
[IC5 22p]
C126
1 1000P,50V
22K,1/16W
C125
2
TRAY_HP0
1
A3
WJ24P
R188
2
R189 J14 CP8

1
check
1
10K,1/16W 2
[IC5 23p]
10K,1/16W
EJECT_CLK
A7
EJECTM_CK0
1
2
4.7K,1/16W
1000P,50V 1
R221
2 1
10K,1/16W
R223
1000P,50V
TRAY H.P SENS2
C114
+5U +5U
C115
2
TICPIN-1
J9
WJ22P 2
A8 2
R195 1
2
B10
WJ24P
J9 R222 C128
+5U 1 1000P,50V
R194
220,1/4W B11 1
WJ24P
J14
[CPU 31p]
WJ22P
A9
22K,1/16W
J14
1000P,50V
C127
10K,1/16W
J9
WJ22P
TRAY_HP2
1
B12
WJ24P
R192
2
R193 J14
10K,1/16W 2
C
C117
1 1000P,50V +5U +5U
[IC5 90p]
10K,1/16W
C
+5U
C116
1000P,50V
SWINGM_CLK
2
R226
BUF_ENT_SENS
22K,1/16W
B3
J9
WJ22P
R203 1
2
1
J9P
R202
220,1/4W 2
J9P
J24
1 2
R224
10K,1/16W
R225
1
10K,1/16W
B4
J9 C129
1000P,50V 2
22K,1/16W
J24 J24
IC30 R200
1
3
J9P
C130
1 1000P,50V 1
SWINGM_CK0 [CPU 32p]
+5U
WJ22P
B5
BUF_EP0
2
10K,1/16W +5U +5U
J9
WJ22P
[CPU 126p]
HC14
C118
BUF_P_SENS
2
4
J9P
+5V
1000P,50V
LED2
SEL2110RTP1
R207 1 R206
220,1/4W 5
J9P
J24 J24
[IPC 38p] LAMP1
1
R227
2
22K,1/16W
1
3.3K,1/16W
IC30
1
BUF_PS0
2
6
J9P
R204 1 J24
LAMP0 [IPC 37p]
2
[CPU 37p]
10K,1/16W +24U +5V 1
LED1
SEL2110RTP1
HC14
C119 D14
1SS270A
R228
1 2
1000P,50V
1
3.3K,1/16W
B
R208
2
1
R209
10K,1/16W
+24V
B
1 4.7K,1/16W 1 RT1N141C 2
24VS0
2
1K,1/16W 1 2
[CPU 106p]
+5V
R393
2
3
C120
1
2.4K,1/16W
R210 Q68
FAN_ON [IPC 39p]
+5V 2
2
Q69
RN2424 2
FAN
1 3 1
100P,50V
10K,1/16W
[A502]
10K,1/16W
D30
AK06
PUSH_SW0
1 B3F-1000
[IC5 18p]
1 B3F-1000 2
R394
FAN_ALM [IPC 26p]
10K,1/16W 1
R395
2
2 10K,1/16W 1 2
+5V +5V
1000P,50V
DIP_SW[7:0]
ADE10C 2 4 6 8 8
SW3
10 9 8 7 6 5 4 3 2 1 11 12
1 2
[A502]
[A503]
RA7 RA6
10K,0.0625 1 3 5 7 7
[A502]
10K,0.0625
R66
1K,1/16W
[IC5 33p]
DIP_SW7
IC30
13 14 15 16 17 18 19 20 10 6 HC14 5
[IC5 32p]
DIP_SW6
IPC_CONT
C190

R211 SW1 SW2 R212 R396 IC30
HC14 11
J20
J3P
2
PUSH_SW[1:0]
J20
J3P
3 10K,1/16W
[IC5 19p]
J20
J3P
PUSH_SW1
[IC5 31p]
DIP_SW5
[IC5 30p]
DIP_SW4
[IC5 29p]
DIP_SW3
[IC5 28p]
DIP_SW2
[IC5 27p]
DIP_SW1
[IC5 26p]
DIP_SW0
6
+5U
5
2
R231
10K,1/16W
10/12
6
J15P
STPL_READY0
1 2
R229 J8
READY
10K,1/16W +5U
R230
1000P,50V
C131 R234
1K,1/16W
[IPC 31p]
10K,1/16W
D
R233
1
7
J15P
STPL_CON0
2
R232 J8
CONNECT
10K,1/16W +5U
[IPC 33p]
2
C132 R237
10K,1/16W 8
J15P
1000P,50V
STPLHP0
1 2
R235 J8
STAPLE H.P
10K,1/16W +5U
[IPC 29p]
2
HC14
C133 R240
4.7K,1/16W 9
J15P
1000P,50V
CARTRIDGE0
1 2
R238
1
R239 J8
NO CARTRIDGE
10K,1/16W +5U
[IPC 32p]
2
C134 R243
4.7K,1/16W
1000P,50V
10K,1/16W
IC31 R241
1
10
J15P
HOOK0
2
IC31
10K,1/16W
J8
HOOK SENSE
[IPC 30p]
+5U 11
J15P
HC14
C135
12
J15P
C
J8 J8
1000P,50V
10K,1/16W
STPLMM[1:0]
+5V +5V +24VMOVE
2
[A501]
1
STPLMM0
100,1/16W 1
R372
2 2
[CPU 117p]
R266
47K,1/16W
STPLMM_I0
3
C141
2200P,50V 2 3 REFA 1 5 INA 1
2
1 OUTA
R262
2
1
[IC5 70p]
2.4K,1/16W
1
1 2
2 1,1W
CP9 R264
1
2 9 RSB 11 TDB 1 2 7 RSA
R263
2
OUTA 6 VS 8 OUTB 10 GNDB 12 INB 14

1
330P,50V
C144
+5V
TDA 2 GNDA 4
RT1P141C 1
Q47
47K,1/16W
SMA7029M ICP-N25
R267
1
+5V
IC15
ICP10
5 J15P 4 J15P 3 J15P
J8 J8 J8 J8 J8
8
Q48
check
TICPIN-1
1 1
R259
270,1/4W
R260
STEPMOFF0
2.4K,1/16W 1 2
3.3K,1/16W
RT1P141C
R265 C142
13 REFB 2 15 OUTB
1,1W
[IC5 53p]
2
[A506][A507] [A508]
330P,50V 1

2200P,50V
C145
10U,50V/NOTMNT
2 J15P 1 J15P
IC31
9
R261
33,1/16W
STEPMR0
C143
STPL MOVE MOTOR
HC14
STPLMM1
1 2
R373
100,1/16W
[CPU 118p]
11/12
+24VSTPL
C151
0.01U,50V +5V 2 2 1 1 1 0.01U,50V
C152
R269
RT1P141C 3
Q49 R274
1
1K,1/10W 1 1
R275
1 2
3.3K,1/16W 1 2
Q50
1K,1/10W RT1N141C 2
+5V
R276
1 2
R270
3 3 2 2 2SJ529(L) 2SJ529(L) 1 3 1 3 2 HC02 AK06 1 2 1 2 3 3 1 1 +24U 2SK2925(L) 3 2 HC08 2.4K,1/4W
IC32 2
Q53
Q54 J8 J8 J8
STPL MTR
10K,1/16W 1 2
C146 IC33 Q55

2 1 2 1
D31
D32
AK06
R268
STPLM_W1
10K,1/16W
0.01U,50V
13 J15P 14 J15P 15 J15P
Q56
2SK2925(L)
C
2
[IC5 51p] [CW]
C
2 2
IC34
BA10358F 3 1 2 4 8
C149
1 0.1U,50V 8
+5V
D33
BA10358F 6 1 +5V 5 1SS270A 2 2 7 2 1SS270A 1
IC34
1 2
R279
10K,1/16W
2 2
C184
D17
R271
0.1,2W
2200P,50V/NOTMNT
R282
10K,1/16W 1 2
33K,1/16W
0.01U,50V
STPLM_W0
1 2 33K,1/16W
R397
100K,1/16W
2 1SS270A
R284
1
C148
1
1
2 1 2
R281 C150
2 1000P,50V 1 68K,1/16W
R280
1
10K,1/16W
IC5 52p] [CCW]
R272
6 5 2 HC08 +5V 4 6 HC02 1 1 3 2 RT1N141C 2.4K,1/4W 5
IC33 4 Q52
1 2
10K,1/16W 1 2
22K,1/16W
R277
C147
1
IC32
0.01U,50V
R273 Q51
3 2 RT1P141C
3.3K,1/16W 1 2
R278
2200P,50V/NOTMNT
R285
D34
4
C185
12 11 13 HC08 HC02 9 10

IC33
8
IC32
11 13 12 HC02
IC32
6
+5U
5
PUNCH_U[4:0]
2
12/12
+5U
PREGS[5:0]
[A501]
22K,1/16W
R306
2
B1
[A502]
[CPU 107p]
PREGS0
1 2
R304
A4
R305 J21
2
2 10K,1/16W +5U 1
10K,1/16W
WJ28P
C160
1000P,50V
R334
1
D
R309
22K,1/16W [IC5 8p] 10K,1/16W
IC31
PUNCH_U1
10 HC14 2 11
22K,1/16W
R332
1 2
+5U 1
D
P_HP
B7 WJ28P
[CPU 108p]
2
B2
PREGS1
1 2
R307
B4
R308 J21 C166

1000P,50V 2 10K,1/16W +5U 1
J21
10K,1/16W
WJ28P
C161
1000P,50V
R337 R312
22K,1/16W [IC5 9p] 12 10K,1/16W HC14 2 13
PUNCH_U2
1 2
R335
IC31
22K,1/16W
REG_HP
+5U
[CPU 109p]
2
B3
PREGS2
1 2
R310
A4R
R311 J21 C167

1000P,50V 1 2 10K,1/16W +5U 1
B8 WJ28P
J21
10K,1/16W
WJ28P
C162
1000P,50V
R340
4.7K,1/16W
R315
22K,1/16W [IC5 10p]
PUNCH_U3
1 2
10K,1/16W
R338
R339
1
2 10K,1/16W
PUNCH_F_COVER
[CPU 110p]
2
B4
PREGS3
1 2
R313
B5R
R314 J21
1000P,50V 2 10K,1/16W +5U 1
B9 WJ28P
J21
10K,1/16W
WJ28P
C168
1
C163
1000P,50V
C
R318
22K,1/16W
C
NC
[CPU 111p]
2
B5
PREGS4
1 2
R316
R_EDGE
R317 J21
2 10K,1/16W
B10 WJ28P +5U
J21
10K,1/16W
WJ28P 2
C164
1000P,50V 1
R346
4.7K,1/16W
[CPU 112p]
1
B6
PREGS5
2
R319
EDGE_LED
PUNCH_CLK0
R344
1
10K,1/16W
2
2
R345
1
10K,1/16W
PUNCH_CLK
J21
[CPU 69p]
B11 WJ28P
J21 C170
1000P,50V 1 +5U
4.7K,1/16W +5U
WJ28P
RA10 R320
1 3 5 7
1
22K,0.0625 2 4 6 1 3 5 [IC5 7p] [IC5 14p] 7 1K,0.0625 8 6 4 2 8
PUNCHM1
[IC5 47p]
RA8
22K,1/16W
RA12
10K,0.0625 1 3 5
PUNCHM_PWM0
[CPU 76p]
PUNCHM0
[IC5 48p]
PUNCH_U0 PUNCH_U4
RA11
1 3 5 2 4 6 7 8 1K,0.0625
PUNCH_U_UMU PUNCH_U_COVER NC NC NC
PREGM0
[CPU 74p]
A1 WJ28P A2 WJ28P A3 WJ28P A4 WJ28P
J21 J21 J21 J21
B
RA9
1 3 5 7 8 6 4 2
PREG_I0
[IC5 54p]
PREGM1
[CPU 75p]
STEPMOFF0
[IC5 53p]
B12 WJ28P B13 WJ28P B14 WJ28P A13 WJ28P A14 WJ28P
J21 J21 J21 J21 J21
R321
1
22K,1/16W
R322
+5U
[IC5 20p]
470,1/10W +5U
R328
1
22K,1/16W
R327
1
22K,1/16W
R326
1
22K,1/16W
A
R330
1 2 1
2 10K,1/16W
R331
22K,1/16W A12 WJ28P
1000P,50V 1

A5 WJ28P A6 WJ28P A7 WJ28P A8 WJ28P
EEPDO0
1K,0.0625
[IC5 64p]
J21 J21 J21 J21
+5V
22K,1/16W
J4P
2
J23 J23
J4P
+24VMOVE A9 WJ28P
EEPCS0
1
470,1/10W
R323
2
[IC5 65p] 1
470,1/10W
J21
A10 WJ28P A11 WJ28P
J4P
J23 J21
J4P
4
R324
2
EEPSK0
1 2
[IC5 66p]
J23 J21
EEPDI0
R325
A
J21
DUST0
R329
[CPU 105p]
10K,1/16W
C165
P_DRIVER_PCB (SH4K)
+24V +5V +5V
1/2
Q11
8
BA10358F
+24V
J4
REG_H/P_SENS
J4P
R34
1
220,1/4W 1
3. AR-PN4
C6
2
J1 J1 J1
100U,35V
J4
7
14
ETH1 C10
1
0.1U,50V 2
Q7
VCC GND
4
HC02
A1 WJ22P A2 WJ22P
D
J3
WJ28P
+5V B7
J4P
A3 WJ22P
+5V
DUSTBOX_SENS
J4
PHOTO_SENS_PCB
1
220,1/4W
R33
2
A4 WJ22P
J4P
J1 J1
A5 WJ22P A6 WJ22P
C7
+5V 13 J13P
J4 J3
12 J13P B5
100U,16V
J7
WJ28P
J4P
J1
J7
PUNCH_H/P_SENS
11 J13P
J3
B8
B14
J7
WJ28P
B1 WJ22P
J1
B2 WJ22P +5V B3 WJ22P
J3
WJ28P
B13 10 J13P
J7
J3
J1 J1
PUNCH_CLK_SENS
B4 WJ22P
WJ28P
J3
B12
WJ28P
9 J13P
J7
C
8 J13P
J1
B5 WJ22P +5V +5V
C
J1
J3 J3
WJ28P
7 J13P B4
B11
J7
WJ28P
J3
+5V
B10
J7 R57
1
1K,1/10W
R45
1
WJ28P
2
Q16
3
1
150,1/4W
+24V
B6 WJ22P
J1
2
Q11
1
+5V
DUST_SENS_PCB
2SA1015Y B7 WJ22P
BA10358F
C9
D1
R52
1
R46
6
J1
B8 WJ22P
1SS270A
0.1U,50V
J3
1K,1/10W
B9
R30 1
2 1
3 150,1/4W
Q17
1 J13P 2 2
2
5
J7
WJ28P
2SA1015Y
1K,1/10W
J1
B9 WJ22P +5V
C17 R53
1K,1/10W
J7 J3
WJ28P
A3
1000P,50V
R47
1
J13P 2
J1
B10 WJ22P
Q18
1
150,1/4W
1
3
2
2
4
J1 R40
1
10K,1/10W
2SA1015Y
J7
WJ28P
J3
A2
R54
1K,1/10W
R48
1
J13P 2
B11 WJ22P
J1
Q19
1
150,1/4W
1
3
2
2
3
LED_PCB
B
R55
1K,1/10W
2SA1015Y
J7
J3
A1
R49
1
J13P 2
WJ28P
Q20
1
150,1/4W
1
3
2
2
2
2SA1015Y
J7
J13P
+5V 1K,1/10W
1
3 150,1/4W
2
2
1
R39
2SA1015Y
J3
B1
WJ28P
R43
J4P
J3
2
DTC114EKA 3 2 1 HZS18-2
B2
+5V
J3
1
100P,50V 4.7K,1/4W
WJ28P
R44
1
C15
1
100P,50V
R42
1
4.7K,1/4W

R56 Q21
1 2
R50
J7
10K,1/10W +24V
+5V
J13P
10K,1/10W
J5
UPPER_COVER_SW
2
Q14
ZD1 J5
J4P
WJ28P
B3
C14 R41
A
Q15
2
DTC114EKA 3 2 1 HZS18-2
10K,1/10W
+24U
J5
J4P
A
FRONT_COVER_SW
4
J3
1
B6
ZD2 J5
J4P
WJ28P
C16
10U,50V
6
+24U 2
P_DRIVER_PCB (SH4K)
ICP2 C101
0.1U,50V 1 0.1U,50V 1 2 1 2 ICP-N70
2/2
C102
+5V
D
1
R1 R2
1
R4
1 2 5.6K,1/10W
R14 Q7
1 1 3 1 2 3 2 2 2 HC02 2 3 3 DTC114EKA 2SJ175 2SJ175
22K,1/10W
R7 Q5
PUNCH_MOTOR
2 5.6K,1/10W
470,1/10W
15K,1/10W 1 2
Q1
Q2
J3 J2 J2
A14
WJ28P
+5V
R15 Q7 R101
J2P
2 2 3 1 2SK2415 2SK2415 1 4 6 5 HC02 1
J2P
22K,1/10W
R8
1
3 1K,1/10W 2
470,1/10W
Q3
Q4
J3 Q7 R102
10 9 8 HC02
A13
WJ28P
+5V
1K,1/10W 2
R16 Q7
1
3 1 2 11 13 12 HC02 DTC114EKA
22K,1/10W
R9 Q6
15K,1/10W 2
R5
+5V +24U 2
J3
A12
470,1/10W
WJ28P
C
ICP1 Q8
1 MB 2 T 1 0.1U,50V ICP-N25
Q22
E 16 MA 15
2
1 MB 2 T 3 VMM1 4 GND1 2 5 GND2 6 VCC 7 I1 8 PH 0.1U,50V 22U,50V 2
E 16 MA 15 VMM2 14 GND4 13 GND3 12 VR 11

2
4 GND1
GND4 13
1
R22
1K,1/10W
C3
C1
56K,1/10W 1 2
R23
R19
0.68,1/2W
R21
R25
C19
C5
C4
C18
820P,50V
820P,50V
R10
R13
R11
10K,1/10W 1
10K,1/10W 1
10K,1/10W 1
J3
J3
A8 WJ28P A9 WJ28P
10K,1/10W 1
R12
820P,50V
TEA3718SDP
820P,50V
TEA3718SDP
8 PH
I0 9
C 10 I0 9
0.68,1/2W
7 I1
C 10
56K,1/10W 1 2
+5V 1
C2
6 VCC
VR 11
1K,1/10W
5 GND2
GND3 12
R20
3 VMM1
VMM2 14
2
2 470,1/10W 470,1/10W 4 470,1/10W 4 DO 5 2 1 3 3 DI 6 2 SK 7
J3 J3 J3 J3
470,1/10W
S-93C46ADP DICF-8CS-E
2 22K,1/10W
2 22K,1/10W
R35
R36
R37
R38
1 2 10K,1/10W 2 10K,1/10W
C11
A6 WJ28P A5 WJ28P A7 WJ28P A4 WJ28P 1 8
R58 1 R59 1 R60 1 R61

1 CS
NC1 6 GND 5
0.1U,50V

Q12S Q12
+5V
J3
A10 WJ28P
PUNCH_REG_MOTOR
A7 WJ22P A8 WJ22P A9 WJ22P A10 WJ22P A11 WJ22P
J3
A11 WJ28P
J1 J1 J1 J1 J1
VCC 8 NC2 7
Memo
LEAD-FREE SOLDER
The PWBs of this model employs lead-free solder. The LF marks indicated on the PWBs and the Service Manual mean Lead-Free solder. The alphabet following the LF mark shows the kind of lead-free solder.
Example:
<Solder composition code of lead-free solder> Solder composition code (Refer to the table at the right.) Solder composition Sn-Ag-Cu Sn-Ag-Bi Sn-Ag-Bi-Cu Sn-Zn-Bi Sn-In-Ag-Bi Sn-Cu-Ni Sn-Ag-Sb Bi-Sn-Ag-P Bi-Sn-Ag Solder composition code a b z i n s p
Lead-Free
5mm
(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD

When repairing a lead-free solder PWB, use lead-free solder thread. Never use conventional lead solder thread, which may cause a breakdown or an accident. Since the melting point of lead-free solder thread is about 40C higher than that of conventional lead solder thread, the use of the exclusive-use soldering iron is recommendable.
(2) NOTE FOR SOLDERING WORK

Since the melting point of lead-free solder is about 220C, which is about 40C higher than that of conventional lead solder, and its soldering capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed. Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently. If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after completion of soldering work. If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.
5mm
a
!
_
b z i n s p
! ,$L #c % L !$ ! ,$L !$ # ?; !$ !a !$ L !$ ! ! $ # !$ # L !$ ! * $ !$ $j !$ # > $ # ! * $ !$ #

!$ !$ g d !$
!
&"K* #
$
c $!$ !$
!$ c d !$ c V # V ' !$ c g $!$ c !$ $* !$
c$ !$
$ !!$ ! * $
_
'
!$

c
!$
'

CAUTION FOR BATTERY REPLACEMENT

(Danish) ADVARSEL ! Lithiumbatteri Eksplosionsfare ved fejlagtig hndtering. Udskiftning m kun ske med batteri af samme fabrikat og type. Levr det brugte batteri tilbage til leverandoren. (English) Caution ! Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to manufacturers instructions. (Finnish) VAROITUS Paristo voi rjht, jos se on virheellisesti asennettu. Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin. Hvit kytetty paristo valmistajan ohjeiden mukaisesti. (French) ATTENTION Il y a danger dexplosion s il y a remplacement incorrect de la batterie. Remplacer uniquement avec une batterie du mme type ou dun type quivalent recommand par le constructeur. Mettre au rebut les batteries usages conformment aux instructions du fabricant. (Swedish) VARNING Explosionsfara vid felaktigt batteribyte. Anvnd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren. Kassera anvnt batteri enligt fabrikantens instruktion.
(German) Achtung Explosionsgefahr bei Verwendung inkorrekter Batterien. Als Ersatzbatterien drfen nur Batterien vom gleichen Typ oder vom Hersteller empfohlene Batterien verwendet werden. Entsorgung der gebrauchten Batterien nur nach den vom Hersteller angegebenen Anweisungen.
CAUTION FOR BATTERY DISPOSAL

(For USA, CANADA) "BATTERY DISPOSAL" THIS PRODUCT CONTAINS A LITHIUM PRIMARY (MANGANESS DIOXIDE) MEMORY BACK-UP BATTERY THAT MUST BE DISPOSED OF PROPERLY. REMOVE THE BATTERY FROM THE PRODUCT AND CONTACT YOUR LOCAL ENVIRONMENTAL AGENCIES FOR INFORMATION ON RECYCLING AND DISPOSAL OPTIONS. "TRAITEMENT DES PILES USAGES" CE PRODUIT CONTIENT UNE PILE DE SAUVEGARDE DE MMOIRE LITHIUM PRIMAIRE (DIOXYDE DE MANGANSE) QUI DOIT TRE TRAITE CORRECTEMENT. ENLEVEZ LA PILE DU PRODUIT ET PRENEZ CONTACT AVEC VOTRE AGENCE ENVIRONNEMENTALE LOCALE POUR DES INFORMATIONS SUR LES MTHODES DE RECYCLAGE ET DE TRAITEMENT.
All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic; mechanical; photocopying; recording or otherwise without prior written permission of the publisher.
Trademark acknowledgements
Microsoft Windows operating system is a trademark or copyright of Microsoft Corporation in the U.S.A. and other countries. Windows 95, Windows 98, Windows Me, Windows NT 4.0, Windows 2000, and Windows XP are trademarks or copyrights of Microsoft Corporation in the U.S.A. and other countries. IBM and PC/AT are trademarks of International Business Machines Corporation. Acrobat Reader Copyright 1987- 2002 Adobe Systems Incorporated. All rights reserved. Adobe, the Adobe logo, Acrobat, and the Acrobat logo are trademarks of Adobe Systems Incorporated. All other trademarks and copyrights are the property of their respective owners.
SHARP CORPORATION Digital Document System Group Products Quality Assurance Department Yamatokoriyama, Nara 639-1186, Japan
2003 November Printed in Japan

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SERVICE MANUAL

DIGITAL COPIER/PRINTER/ MULTIFUNCTIONAL SYSTEM OPTION FINISHER/PUNCH MODULE

AR-F15 AR-F16 AR-PN4

CHAPTER 2 FINISHER UNIT BASIC OPERATION

CHAPTER 3 SADDLE STITCH UNIT BASIC OPERATION

CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION

CHAPTER 5 MECHANICAL CONSTRUCTION

CHAPTER 6 MAINTENANCE AND INSPECTION

CHAPTER 1 GENERAL DESCRIPTION

CHAPTER 1 GENERAL DESCRIPTION

Finisher Punch unit

MODEL AR-F15 AR-F16 AR-PN4A AR-PN4B AR-PN4C AR-PN4D

Europe North America France Sweden

Staple cartridge Staple cartridge

CHAPTER 1 GENERAL DESCRIPTION

Finisher specifications (AR-F15/F16)

(1) Stack section

Matching Output paper capacity

CHAPTER 1 GENERAL DESCRIPTION

Height of mixed load

(2) Staple section

CHAPTER 1 GENERAL DESCRIPTION

(Stapling position) Staple in the front

* Stapling position when viewed with the copy surface up

One-point staple at the back

Paper transport direction

(6.0 2.5 mm)

A4 Long LG Long, LT Long

One-point staple in the front (Slant staple)

Paper transport direction

A3 Long, A4 Short B4 Long, B5 Short LD Long, LT Short

A 291.0 251.0 273.5

A3 / A4 B4 / B5 LD / LT A4R LT-R / LG 8K / 16K

B 203 4 183 4 194 4 138.5 4 144.5 4

Paper transport direction

CHAPTER 1 GENERAL DESCRIPTION

2. Saddle stitch finisher (AR-F16) (1) Stack section

Matching Output paper capacity

CHAPTER 1 GENERAL DESCRIPTION

Height of mixed load

(2) Staple section

(3) Saddle stitch section (Non-printed area in the center of paper)

CHAPTER 1 GENERAL DESCRIPTION

* Binding position adjustment for paper center is available.

Image inhibit area

The center margin of 4mm or more is required.

CHAPTER 1 GENERAL DESCRIPTION

Punch unit specifications (AR-PN4)

Hole position A: 80 1mm B: 12 3mm

Hole size 6.5mm

A: 108 1mm B: 12 3mm

4-hole (Broad space)

A: 70 1mm B: 12 3mm C: 21 1mm

CHAPTER 1 GENERAL DESCRIPTION

C. Engine specification (AR-F15/F16/PN4)

Tray3 (Only saddle stitch Finisher) Staple position Punch (OPTION)

60 to 90 g/m 90 to 256 g/m *2

CHAPTER 1 GENERAL DESCRIPTION

(Staple sheet capacity)

15 sheets (60 pages)

(Sheet capacity of stack trays)

CHAPTER 1 GENERAL DESCRIPTION