Checkbox

Total quality
in the feeding process

Info 502
Incomparably convincing in action:
the Checkbox

Unrivaled efficient Totally systematic

Contact-free parts inspection using
the Checkbox enables an uninter-
rupted flow of conveyed parts to be
realized within the production pro-
cess. The result: disruptions in the
supply of parts caused by mechanical
problems is a thing of the past down-
time approaches zero for your assem-
bly machines. Integrated quality in-
spection assures uniform, high prod-
uct quality for conveyed parts. At the
same time, this type of inspection pre-
vents wear and tear at conveyed parts
and guide elements.
A complete system: from the Identbox,
the basic unit for separating good
parts, incorrectly oriented parts and
bad parts, to the Countbox which
additionally counts good parts and
can be programmed with a pres-
elected setpoint quantity, right on up
to the Sortbox with an additional sort-
ing and compiling function.

A unique ability to learn

Each Checkbox unit is capable of
automatically learning the contours of
up to 48 different parts by means of a
Teach-in function – without any need
of programming. The simple press of a
button is enough to set up the con-
veyor system for the next part type.
This is your assurance of the greatest
possible degree of flexibility in pro-
duction: even greatly differing parts
can be run via the same conveyor
system – and the expense associated
with separate bowl feeders can be
avoided.

2 Info 502 – Subject to change – 2003/04

Optoelectronic orientation detection,
quality inspection and sorting

Wherever small parts are conveyed to

assembly and production equipment,
the limitations of mechanical guide
elements are very quickly exceeded,
especially where complex part geo-
metries, part diversity and high cycle
rates are involved. The use of intelli-
gent optics represents an ideal sup-
plement in such cases. The Checkbox
analyses the orientation and quality
of complex parts based on their con-
tours using its integrated camera.

2003/04 – Subject to change – Info 502 3

Optoelectronic systems:
Conventional separation and positioning of small parts

– Parts of complex shape lead to

malfunctions and reduced machine
availability

– Adaption of mechanical facilities

incur considerable development
costs

– Retooling is often complicated and

therefore time-consuming and
expensive

– Quality control using mechanical

systems subject to wear is not
always possible and often not reli-
able

4 Info 502 – Subject to change – 2003/04

Optoelectronic systems:
Contactless separation and positioning of small parts

– Modular construction allows simple

integration – also into existing
systems IDENTBOX

– Learns new parts thanks to the

Teach-in function without the need
for time-consuming programming

– Optical detection – complements

feed systems, increases system
availability and prevents wear IDENTBOX

– Retooling via push button – saves

time and costs when changing parts

IDENTBOX

– Integrated quality inspection –

guarantees highest product quality,
higher cycle rates and fast IDENTBOX

amortization

Defective and foreign parts

Incorrectly oriented parts

2003/04 – Subject to change – Info 502 5

Identbox/Countbox/Sortbox CHB
Key features at a glance

Optical orientation detection and Reliable in operation –

quality inspection of small parts Easy to use

Identbox -V- New All Checkbox units feature a Teach-in The Checkbox is used wherever small
CHB-IB-... Tunnel and OEM version for function which allows them to learn parts need to be fed to assembly or
part sizes up to ∅ 30 and different parts automatically – with- machining units. This is where mech-
Countbox ∅ 80 mm. out the need for time-consuming pro- anical sorting devices reach their li-
CHB-CB-... gramming. They are easy to use – the mits, especially where parts of com-
The Checkbox is a system for the op- press of a button is all that is needed plex shape or fast cycle times are in-
Sortbox tical orientation detection and quality to change your feed system over from volved. This calls for intelligent op-
CHB-SB-... inspection of small parts. It consists one part to another. tical devices: The Checkbox family.
of
o a conveying
co vey g uunitt with
w t an
a integral
teg al
camera and a control unit.
The part to be inspected is fed past
the camera on the conveyor belt. The
control unit analyses the contour of
the part and distinguishes between
good parts and those which are incor-
rectly oriented or are defective or
foreign parts.
Defective or
Incorrectly oriented parts foreign parts

6 Info 502 – Subject to change – 2003/04

Identbox/Countbox/Sortbox CHB
Key features at a glance
Industrial design
– Compact, integrated construction,
protected against external light
and maladjustment, protection
class to IP 54
– Flexible installation through a
modular system concept
Sturdy system design and high
functionality
– High conveying performance
through variable belt speed
(standard: 300 mm/s)
– Long service life through brushless
DC servo motor
– Sturdy pneumatics: Integrated
valves and flow controls
– Maintenance-free system
2003/04 – Subject to change – Info 502
Simple operation
– Automatic Teach-in of new parts in
seconds, no programming required
– Robust recognition algorithm based
on part characteristics
– Storage capacity of up to 48 differ-
ent parts
High reliability and checking
performance
– Simple, sturdy optics with line-scan
camera and LED light strip
– Protected against light interfer-
ence, with contour detection via
back-lighting method
– High resolution:
2/100 mm or 1/10 mm
7
Identbox/Countbox/Sortbox CHB
Key features at a glance

A tailor made range for your feed
tasks
Identbox
Basic unit with separation of good
parts, incorrectly-oriented and defec-
tive parts.
Performance characteristics
– Basic unit with full checking func-
tionality
– Up to 48 parts can be taught-in
– Three feed paths:
– Good parts

To the assembly station
– Incorrectly oriented parts

Back to the bowl feeder
– Defective or foreign parts

To the reject bin
– Automatic control of the bowl
feeder
– Monitoring of part buffer zones
– Self-diagnosis
– Can be remote-controlled
Areas of application
– Correctly oriented feeding, even at
high cycle rates
– Automatic rejection of defective or
foreign parts
– Quality inspection of turned and
milled components for chips, burrs,
etc.
– Ejection of end pieces following
automatic bar turning

Countbox

As Identbox, plus: As Identbox, plus:

As Identbox.
Plus: Counting of good parts. The
desired quantity can be preselected.
– Integrated counting function
– 1 to 10 million parts preselectable
– When desired quantity is reached

Signal to downstream
machine
– Upon acknowledgement

Start of next cycle
– Alternative

Continuous counting for
production monitoring
– Feeding of predetermined quan-
tities of parts for packaging and
compiling functions
– Set feeding of small parts on to
assembly pallets
– Machine monitoring and initiating
of maintenance cycles

Sortbox

As Countbox, plus: As Countbox, plus:

– Simultaneous conveying of differ-
ent parts and sorting into different
buffer zones
– Compiling of several parts
– Numbers of required items select-
able for each part
As Countbox.
Plus: Simultaneous conveying, sort-
ing and compiling of several different
types of parts.
– Feeding of several buffer zones
from one bowl feeder (space
saving)
– Packaging terminal:
Fully-automatic control and moni-
toring of compiling procedures with
several parts and different
numbers of items
– Sorting of mixed parts (e.g. after
galvanisation or grinding)

8 Info 502 – Subject to change – 2003/04

Identbox/Countbox/Sortbox CHB
Key features at a glance

Which parts are suitable?

Here is a small selection of the many

possibilities:

– Axes – Lipstick casings – Sockets

– Bolts – Lock nuts – Spring washers
– Brushes – Mouldings – Springs
– Buttons – Mountings – Stampings
– Ceramic seals – Needles – Switch contacts
– Curtain hangers – O-rings – Tablets
– Drill bits – Pen tops – Threaded pins
– Drills – Plastic housings – Toothbrush components
– Fuses – Plug connectors – Turned parts
– Game pieces – Screws – Wall plugs
– Glass ampoules – Self-locking nuts – Washers
– Inserts – Sensor housings – Wooden dowels
– Insulating terminals – Shafts – Zip-fastener components
– Lever stoppers – Sleeves
– Link plates – Small wares

Which industries use the Checkbox

family?

– Metalworking industry – Cosmetics industry

– Electrical engineering industry
– Woodworking industry
– Electroplating industry
– Injection moulding industry
– Packaging industry
– Pharmaceutical industry
– Jewellery industry
– Textile and clothing industry
– Assembly-systems industry
– Food industry
– Precision engineering industry

2003/04 – Subject to change – Info 502 9

Identbox/Countbox/Sortbox CHB
Key features at a glance

What does the camera see? Contour recognition

using back-lighting method

Part check Part check Part check

Brass plug Valve spring Plug connector

Camera image Camera image Camera image

Brass plug Valve spring Plug connector

10 Info 502 – Subject to change – 2003/04

Identbox/Countbox/Sortbox CHB
Key features at a glance

What does the camera see?

Part check Part check Part check

Clevis blank Link plate Insulating terminal insert

Camera image Camera image Camera image

Clevis blank Link plate Insulating terminal insert

2003/04 – Subject to change – Info 502 11

Identbox/Countbox/Sortbox CHB
Product range overview

Possible combinations The Identbox

Basic unit for separation of good

parts, incorrectly-oriented and defec-
tive parts.

Connecting cable
Control unit/conveying unit
Cable lengths: 2.0 m
3.0 m
5.0 m
The Countbox

As Identbox. Plus: Counting of good

parts. The desired quantity can be
preselected.

The Sortbox

As Countbox. Plus: Simultaneous con-

veying, sorting and compiling of sev-
eral different types of parts.

12 Info 502 – Subject to change – 2003/04

Identbox/Countbox/Sortbox CHB
Product range overview

Possible combinations
Conveying unit for part sizes:

Diameters: 0.5 ... 10 mm

Lengths: from 3 mm

Diameters: 3 ... 30 mm
Lengths: from 3 mm

Diameters: 3 ... 80 mm
Lengths: from 5 mm

Tunnel version for part sizes:

Diameters: 3 ... 30 mm
Lengths: from 3 mm

Diameters: 3 ... 80 mm
Lengths: from 5 mm

OEM version for part sizes:

Diameters: 3 ... 80 mm
Lengths: from 3 mm

2003/04 – Subject to change – Info 502 13

Identbox/Countbox/Sortbox CHB
Typical applications

How are parts conveyed to the Examples of part feeders:

Checkbox?
Vibratory bowl feeder

Centrifugal bowl feeder

Linear conveyor

14 Info 502 – Subject to change – 2003/04

Identbox/Countbox/Sortbox CHB
Typical applications

How are parts conveyed from the Examples of the parts transfer:
Checkbox?
Slide into the processing centre

Chute

Downpipe

Triple buffer zone

2003/04 – Subject to change – Info 502 15

Identbox/Countbox/Sortbox CHB
Overview and ordering data

Modules Tick or enter

data
View from above: Mandatory entries Code X Entry
Direction of belt run to be right Module no. 197 890 –
Function Description/characteristics
Basic function Checkbox CHB X CHB
Control function Identbox -IB
Countbox -CB
Sortbox -SB
Direction of belt run to the left Size For part sizes ∅ 0.5 ... 10 mm -F10
For part sizes ∅ 3.0 ... 30 mm -F30
For part sizes ∅ 3.0 ... 80 mm -F80
p function1)
Transport 2 reject positions, direction of belt run to the left -L2P
2 reject positions, direction of belt run to the right -R2P
4 reject positions, direction of belt run to the left -L4P
4 reject positions, direction of belt run to the right -R4P
6 reject positions, direction of belt run to the left -L6P
6 reject positions, direction of belt run to the right -R6P
No reject positions, no conveyor belt -TU
No reject positions, no conveyor belt or housing -OEM
Connectingg cable Cable length: 2.0 m -K20
Cable length: 3.0 m -K30
Cable length: 5.0 m -K50
Manual German -D
English -E
French -F
Italian -I
Spanish -S
Optional entries
Auxiliary function Encoder -EC
Field of vision2) Adjustment of field of view to 10 mm -V10
Adjustment of field of view to 20 mm -V20
Adjustment of field of view to 33 mm -V33
Guiding bar material Stainless steel -VA
y belts3)
Alternative conveyor Conveyor belt with longitudinal ridges -BTA
Conveyor belt with longitudinal recesses -BTB
Conveyor belt with crosswise ridges -BTC
Conveyor belt with smooth surface, made of silicone -BTD
Belt end (F30 only) Guide roller module -UE
Accessories Mounting plates -MP
(enclosed separately) Power switching module -PS

1) 4 and 6 reject positions not available in combination with -F80; -TU and -OEM not available in combination with -F10
2) Not in combination with -F10
3) Not in combination with -UE

Order example with order code:

197 890 CHB-SB-F30-L4P-K20-D-EC-VA
197 890 = Module no.
CHB = Checkbox
SB = Sortbox
F30 = Part size ∅ 3.0 ... 30 mm
L4P = 4 reject positions, direction of belt run to the left
K20 = 2.0 m connecting cable
D = Manual, German
EC = Encoder
VA = Guiding bar, stainless steel

16 Info 502 – Subject to change – 2003/04

Identbox/Countbox/Sortbox CHB
Overview and ordering data

Accessories

Designation
Part No. Type
Software CheckKon with manual:
194 496 P.SW-CB-KON-DE (German)
194 497 P.SW-CB-KON-EN (English)
Software CheckOpti with manual:
192 144 P.SW-CB-OPTI-DE (German)
192 145 P.SW-CB-OPTI-EN (English)
Diagnostic cable:
150 268 KDI-SB202-BU9
Adapter cable:
(for buffer zone sensors)
18 685 KM12-DUO-M8-GDGD (DUO cable)
Extension cable:
(for buffer zone sensors)
18 684 KM12-M12-GSGD-2,5 (2.5 m in length)
18 686 KM12-M12-GSGD-5 (5 m in length)

-H- Note
Additional accessories upon request

2003/04 – Subject to change – Info 502 17

Identbox/Countbox/Sortbox CHB
Product range overview

Software to match individual CheckKon

requirements Performance characteristics
Using this software the processes – Display of the evaluation of the
within the Checkbox can be dis- checked parts
played, logged and adapted from the – Display and logging of the part con-
image evaluation of the camera tour and the characteristics derived
through to the I/O-parameters. – Display and print-out of the system
In detail this involves: configuration
– Transfer of new programs to the
Checkbox
– Display and change of the system
parameters

CheckOpti

The “CheckOpti” software is used if If necessary additional high perform-

the standard learning process of the ance test features can be defined and
Checkbox reaches its limits due to optimised.
contour differences being too weak, The new configuration can subse-
i.e. the orientation and/or quality rec- quently be transferred to the Check-
ognition cannot be reliably ensured box.
for a test part.
“CheckOpti” enables a complete
analysis of the recognition processes
of the Checkbox based on the contour
data of the parts to be checked.

18 Info 502 – Subject to change – 2003/04

Identbox/Countbox/Sortbox CHB
Technical data

Conveying unit for part sizes ∅ 10 mm ∅ 30 mm ∅ 80 mm

Part range Rotationally symmetrical parts and pre-oriented parts of any shape
Length 1) from 3 mm from 3 mm from 5 mm
Diameter 0.5 ... 10 mm 3 ... 30 mm 3 ... 80 mm
Conveying and checking performance
Camera resolution 2/ 1/ mm 1/ mm
100 mm 10 10
Exposure time 72 ... 8 192 µs 72 ... 8 192 µs 136 ... 8 192 µs
Number of part memories max. 48 max. 48 max. 48
Belt speed 200 mm/s 300 mm/s 300 mm/s
(adjustable from 100 ... 250) (adjustable from 100 ... 400) (adjustable from 100 ... 400)
Conveying rate of the acceptable Dependent on part size, number and frequency of the part fed and the required part orientation
parts Examples: 4 screws (M3x25) per second correctly oriented for assembly
4 shafts (∅ 18x5 mm) per second for quality inspection
Counter function (Countbox and Sortbox only)
Quantity preselect Desired quantities can be preselected separately for all stored parts
Counter range 1 ... 10 million per part
Orientation Consideration of max. 8 different orientations per part type within checking and counting process; can be
switched off
Connection technology
Power supply 85 ... 264 V AC (at 50/60 Hz), automatic detection
Power consumption max. 100 VA
Fuse protection 1 A (slow-blow), automatic circuit-breaker integrated into main switch
Compressed air supply 6 bar (unlubricated, filtered 40 µm)
Ambient conditions
Temperature range +10 ... +50 °C (non-condensing)
Degree of protection (complete unit) IP 54
Installation site Dry, screened from extreme external light sources, cleanest possible ambient air
Interfaces
PLC coupling The connection of an external power supply is recommended in order to achieve complete electrical
isolation. Load per output < 100 mA, total load < 1 A
Outputs 2 bits (ready signal), 3 bits (error messages)
part acceptable and correctly oriented / part acceptable but incorrectly oriented / wrong part
Inputs 5 bits (external type preselect), externally enabled
Additionallyy for Countbox Outputs Counter preselect reached
Inputs Start new counting cycle
Additionally for Sortbox Outputs 1 ... 6 (recognised type)
Buffer zone sensors 24 V DC (standard sensor connection, 2 inputs)
Power signal for small-parts conveyor 24 V DC (normally-open contact), 100 mA, floating
Diagnostic interface RS 232 interface for laptop connection (cable included in scope of delivery)
Weight
With respect to part size ∅ 10 mm ∅ 30 mm ∅ 80 mm
Control unit 6 kg
Conveying unit2) 4 kg 7 kg 12 kg

1) Other lengths upon request

2) With 2 reject positions

2003/04 – Subject to change – Info 502 19

Identbox/Countbox/Sortbox CHB
Dimensions

Identbox
Countbox
Sortbox

Rear view (turned through 180°)

1 PLC coupling 3 Power signal for small-parts 5 Cable to conveying unit

2 RS 232 diagnostic interface conveyor
4 Buffer zone sensors

20 Info 502 – Subject to change – 2003/04

Identbox/Countbox/Sortbox CHB
Dimensions

Conveying unit for part sizes up

to ∅ 10 mm

2 reject positions

4 reject positions

6 reject positions

1 Four M6 connecting threads for 2 Two M8 connecting threads for 3 Encoder (optional)
80x80 mm profile support 50x50 mm profile support

2003/04 – Subject to change – Info 502 21

Identbox/Countbox/Sortbox CHB
Dimensions

Conveying unit for part sizes

up to ∅ 30 mm

2 reject positions

4 reject positions

6 reject positions

1 Four M6 connecting threads for 2 Two M8 connecting threads for 3 Encoder (optional)
80x80 mm profile support 50x50 mm profile support

22 Info 502 – Subject to change – 2003/04

Identbox/Countbox/Sortbox CHB
Dimensions

Conveying unit for part sizes

up to ∅ 80 mm

2 reject positions

1 Four M6 connecting threads for 2 Two M8 connecting threads for 3 Encoder (optional)
80x80 mm profile support 50x50 mm profile support

2003/04 – Subject to change – Info 502 23

Identbox/Countbox/Sortbox CHB
Dimensions

Tunnel version for part sizes

up to ∅ 30 mm

1 Two M8 connecting threads for

50x50 mm profile support
2 Part sizes ∅ 3 ... 30 mm
3 Conveyor belt
4 Guiding bar
5 Recess provided for camera light-
beam (approx. 5°)

Tunnel version for part sizes

up to ∅ 80 mm

1 Two M8 connecting threads for

50x50 mm profile support
2 Part sizes ∅ 3 ... 80 mm
3 Conveyor belt
4 Guiding bar

24 Info 502 – Subject to change – 2003/04

Identbox/Countbox/Sortbox CHB
Dimensions

Item profile mounting options

80x80 mm

1 80x 80 mm profile support

2 Item automatic connector
3 4x socket head screw
M6x40 DIN 912

Heron profile mounting options

50x50 mm

1 50x50 mm profile support

2 Heron connector HV-50
as adapter

2003/04 – Subject to change – Info 502 25

Identbox/Countbox/Sortbox CHB
Dimensions

OEM version for part sizes

up ∅ 30 mm

1 Camera with adapter, lens and

extension tube
2 Camera bracket
3 Lighting bracket
4 Guiding bar
5 Parts conveyor
6 Viewing slot, 1 mm wide
7 Connection for light
8 Connection for camera

Lighting bracket Camera bracket

26 Info 502 – Subject to change – 2003/04

Identbox/Countbox/Sortbox CHB
Dimensions

OEM version for part sizes

up to ∅ 80 mm

1 Camera with adapter, lens and

extension tube
2 Camera bracket
3 Ligthing bracket
4 Guiding bar
5 Parts conveyor
6 Viewing slot, 1 mm wide
7 Connection for light
8 Connection for camera

Lighting bracket Camera bracket

2003/04 – Subject to change – Info 502 27

©Copyright by Festo AG & Co. KG

Whilst every effort is made to ensure

that all dimensions and specifications
are correct, any printers’ errors not
rectified are outside the control of
Festo, who cannot be held responsible
for same. For Liability and Guarantee
conditions, refer to our standard
”Conditions of Sale”, available on
request from your local Festo office.
All rights reserved, including transla-
tion rights. No part of this publication
may be reproduced or transmitted in
any form or by any means, electronic,
mechanical, photocopying or other-
wise, without the prior written
permission of Festo AG & Co. KG.

All technical data subject to change

according to technical update.

28 Info 502 – Subject to change – 2003/04

Everything under optoelectronic control – The Checkbox

Feed technology is child’s play with

the Checkbox.

Benefits for designers Benefits for purchasers

1. Standardized system solution
No costly in-house fabrication
Immediate availability

required
Reduced ordering costs

Greatest retooling flexibility

No required programming

2. Greatest possible system
Minimized downtime thanks to
No procurement expenses for

availability contact-free inspection maintenance and repair

Shortest possible set-up times
Quality inspection integrated

3. Easy initial start-up and oper-
Plug-in and go! Thanks to
No complex logistics sequences
ation Teach-in function resulting from in-house
engineering

One system for different conveyed
parts – no extra training required

2003/04 – Subject to change – Info 502 29

Festo automation components

Important components in our product range

Parts sorting and testing

Checkbox family

Compressed air preparation

D-series service units

Control technology

Individual valve CPE

Valve terminal CPV

Smart Positioning Controller SPC200

Front End Controller IPC FEC® Standard
FC640

Long linear movement

Rodless cylinder DGPL

Electric toothed-belt drive DGE

Standard cylinder DNC and DSNU

Compact cylinder ADVU

Short linear movement

Linear module HMP

Guided drive DFM

Mini slide SLT

Flat slide SLG

Linear module HMPL

Short-stroke cylinder ADVC

Rotary movement

Rotary drive DRQD

Swivel module DSM

Swivel/linear module DSL

Gripping, mechanical … … or with vacuum

Precision gripper HGPP
Suction gripper ESG

Micro gripper HGWM
Vacuum generator VADMI

Three-point gripper HGD
Vacuum generator VN

Connecting and installing

Basic elements

Screw connectors

Fittings and restrictors

Tubing

Further products and details: http://catalog.festo.com or consult your Festo technical advisor.

30 Info 502 – Subject to change – 2003/04

Pneumatic Pictograms

Stroke length Service

Flow rate Repair service

Voltage Worldwide service

Force Hotline

Pressure Collection facility

Temperature Delivery time

Diameter In stock

Vacuum Important

Width Type discontinued

New

Spare parts service

2003/04 – Subject to change – Info 502 31