MACHINE BUILDING AND MAINTENANCE ENGINEER (H-100-5)

BIL MODUL MODULE 01 : SAFETY, HEALTH & ENVIRONMENT PROCEDURE MODULE SYNOPSIS This module is designed to help trainee to acquire knowledge and skill in Safety, Health & Environment Procedure. At the end of this module trainee will be able to: identify emergency equipment execute operating procedures MODULE OBJECTIVES Comply safety, health and environment procedure using first aid kit, fire extinguisher, fire blanket, hoses, standard emergency procedure, stretcher, equipment manual, pc, ava and company standard operating procedure (SOP) so that emergency equipment identified and operating procedure executed in accordance with company procedure. 200 HOURS 80

MODULE 02: MACHINE DESIGN REVIEW

This module is designed to help trainee to acquire knowledge and skill in Machine Design Review. At the end of this module trainee will be able to:

feasibility study simulation and analysis operation data collection for the machine performance prepare manual machine

Review of machine design using performance data base, checklist, resources documents, simulation software, communications equipment and technical references so that machine information obtained, feasibility study with client discussed, feed back summarised, machine operation simulated, finite element analysis (FEA) carried out, draft for approval manual prepared and machine design approved in accordance with design standard requirement.

MODULE 03: MACHINE PARTS REVIEW

This module is designed to help trainee to acquire knowledge and skill in Machine Parts Review. At the end of this module trainee will be able to: identify parts and component material perform tool and fixture monitor procurement process

Review of machine parts using material list, supplier list, inventory list, blueprint, Standard Operation Procedure (SOP), computer and other information so that machine parts material determined, procurement order performed and contingency plans with parties involve discussed in accordance with establish procedures.

120

MODULE 04: DATA PROGRAMMING AND INTEGRATION

This module is designed to help trainee to acquire knowledge and skill in Data Programming and Integration. At the end of this module trainee will be able to: identify parts design and CAD data

Carry out data programming and integration using CAD/CAM software, DNC software, interface equipment, peripheral computer, CNC machine, Material Handling equipment and SOP so that parts design via CAD software obtained, machining operation determined, handling system programmed, tested and documented in accordance to establish procedures.

250

machining operation identify and part and handling requirement documentation and filing system Arrange process and quality procedure using production progress report, checklist, blueprint, computer peripheral and quality standard manual so that original plan and information on production progress, quality standard documents obtained, quality measures determined and document organized in accordance with company procedure. 120

MODULE 05 : PROCESS AND QUALITY PROCEDURE

This module is designed to help trainee to acquire knowledge and skill in Process & Quality Procedure. At the end of this module trainee will be able to: obtain original plan and information on production progress obtain quality standard documents determine quality measures organise document

MODULE 06 : MACHINE TESTING AND COMMISSIONING

This module is designed to help trainee to acquire knowledge and skill in machine testing and commissioning. At the end of this module trainee will be able to: verify integrity and reliability of machine features and function carry out commissioning run

MODULE 07: MACHINE MAINTENANCE MANAGEMENT

Test and commission machine using testing equipment, trial product, schematic drawings, standard operating procedures, flowcharts, related occupational, safety and health act document and computer peripheral so that integrity and reliability of machine features and functions verified and commissioning run carried out in accordance with procedures.

120

This module is designed to help trainee to acquire knowledge and skill in machine maintenance management. At the end of this module trainee will be able to: analyze breakdown maintenance perform predictive maintenance perform proactive maintenance

Manage machine maintenance activities using machine specification manuals, standard operating procedure, measuring tools, application software, computer, calibration data, laser alignment, oil checker, vibration analyzer and thermal imager so that breakdown maintenance analyzed, predictive maintenance performed and proactive maintenance performed in accordance with maintenance strategies. Carry out capacity planning using standard operating procedure (SOP), equipment master list, software and database and computer peripheral so that capacity plan obtained, capacity plan verified and file capacity plan documented in accordance with established procedures.

280

MODULE 10: CAPACITY PLANNING

This module is designed to help trainee to acquire knowledge and skill in Capacity Planning. At the end of this module trainee will be able to: obtain equipment capacity plan

40

document and capacity plan

file

MODULE 11 : PROCUREMENT STANDARD PROCEDURE

This module is designed to help trainee to acquire knowledge and skill in Procurement standard procedure. At the end of this module trainee will be able to: approve document work order

record release purchase order check for discrepancies invoices and confirm authorization determine machine cost involve determine profit margin prepare audit report

Organise procurement standard procedure using work schedule, financial report , overall budget , audit checklist and other information so that work order document approved, release purchase order recorded, discrepancies invoices and confirm authorization checked, machine cost involve determined, profit margin determined and audit report prepared in accordance with company auditing procedures.

120

MODULE 12: DATA CONTROL SYSTEM

This module is designed to help trainee to acquire knowledge and skill in data control system. At the and of this module trainee will be able to: identify suitable data control system install control system monitor application control system of

Implement document/data control system using proving data control system, checklist, filing procedures, instruction and computer peripheral so that suitable data control system identified, control system installed and application of control system monitored in accordance with established procedures.

80

MODULE 13: PERSONNEL DEVELOPMENT

This module is designed to help trainee to acquire knowledge and skill in personnel development. At the end of this module trainee will be able to: conduct training for personnel build up personnel moral manage workshop

Develop personnel attitude using job description, related labour law document, related occupational safety health act document, planning and training schedule and maintenance manual so that training for personnel conducted, personnel moral and workshop managed in accordance with to meet training objectives.

180

MODULE 14 : MANPOWER MANAGEMENT

This module is designed to help trainee to acquire knowledge and skill in manpower management. At the end of this module trainee will be able to: identify manpower evaluate manpower performance

Manage manpower using staff profile information, checklist, project database, work schedule & roster form, standard operating procedure, computer & communication system, job description, performance standard and appraisal guideline, supervision report and log book so that manpower identified, manpower performance

80

evaluated in accordance with company procedures.