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W A T L O W

PEAN
H E URO
T
S WI IVE
O M PLIE DIRECT ) and
C EMC 6 (1997-98
Power Controllers EN 6
132 0178
EN 5 Request…entative
n o es
lable Repr
DIN-A-MITE® Family Avai r Watlow
o u
Y
Co nsult

Made in the United States of


America, Watlow's DIN-A-MITE®
family of solid state power controllers
provides SCR control, heatsink,
wiring and touch-safe exterior in
one package. By designing the
DIN-A-MITE® as a total power
controller unit, the need to prep
wires for terminals, find the right
heat sink and determine adequate
terminations is eliminated. It's a
complete package you can install
with Control Confidence®.
Performance Capabilities
Four DIN-A-MITE styles meet most
power controller needs with ratings
from 18 to 100 amps with voltages Single Contactor
from 120 to 600VÅ(ac). ac or dc,
Proportional Burst Fired
Features and Benefits Voltage or Current to 100 Amps

DIN-rail or sub-panel mounting


• Simple, fast installation
No mercury DIN-A-MITE Phase-Angle
Fired up to
• Environmentally safe product 80 Amps
Compact size
• Reduced panel space; less cost
Touch-safe exterior Current Alarm
Monitor
Increased safety for installer/user
Easy Installation
Installation is simple and fast; saving
time and money. All you have to do Achieve Optimum Temperature interference with sensor circuits and
is strip wires and make connections. Control With Variable Time Base particularly sensitive equipment in
Control your system.
• Sub-panel or DIN-rail mounting

Power Controllers
Variable time base control meets the Rugged, Back-to-Back SCR
• No drilling and tapping necessary rapid switching demands of PID Design Insures Long Term
• Same footprint as comparably
DIN-A-MITE®
temperature control to deliver more Reliability
rated MDRs accurate process control. It also With solid state components, there's
Agency Approvals increases heater life by reducing no limit on the number of switching
• UL®508 listed and C-UL® temperature over- and undershoot. cycles the DIN-A-MITE can perform.
• UL®50, UL®1604, and CE Low Electrical Noise The four DIN-A-MITE styles meet
Burst firing switches ac current at most application requirements by
zero cross (zero potential) to tolerating harsh industrial
produce minimal RFI and EMI environments, electrical spikes and
electric noise (radio frequency dissipating less power. When
interference/electromagnetic properly applied, the DIN-A-MITE
interference). This low electrical will outlast all other types of non-
noise quality helps prevent electronic power controllers.

UL® and C-UL® are registered trademarks of


the Underwriter’s Laboratories, Inc.
161
Power Controllers
DIN-A-MITE Family Style B Capabilities The standard sub-panel mounting
Style B capabilities include 1-phase footprint is equal to that of an industry
Reduce Wear On Thermal System and 3-phase burst fire up to 40 and standard mercury displacement relay.
With optional variable time base 33 amps, respectively, at 600VÅ(ac) DIN-A-MITE Style A, B, C and D
switching, the DIN-A-MITE (see rating curve). Features
automatically adjusts output cycle Variable time base, 4-20mAÎ(dc) • Faster switching with solid state
time to meet system demands. process control or VÅ(ac)/VÎ(dc) components. Better control saves
The benefits of this option are: input contactor versions are energy and extends heater life.
• Heater output equal to load available. All configurations are code • Back-to-back SCR design for
demand number dependent and factory increased durability.
• Minimized temperature over- and selectable, 50/60Hz independent.
• Three-year warranty assures
undershoot Style C Capabilities Control Confidence®.
Terminal System Helps Prevent Style C capabilities include 1-phase Style B and C Features
Wiring Failures and 3-phase, 2-leg, and 3-phase,
• 1- and 3-phase power permits
A proven high-current copper 3-leg burst fire, as well as 1-phase,
use in a variety of applications.
terminal design ensures optimum phase-angle fire. Burst fire operation
electrical connection to reduce heat from 120 to 600VÅ(ac), phase angle • Shorted output detector
build-up. This helps avoid operation from 120 to 600VÅ(ac). (optional) notifies a shorted SCR
connection failures and ensures Current switching capabilities range condition.
overall wiring reliability. To further from 30 to 80 amps depending on Style C Features
reduce “hot spots,” we've eliminated the model ordered (see output rating • Open heater detector (optional)
all unnecessary wires and fasteners curve). notifies when a partial or totally
which could possibly loosen, heat up Input options include variable time open heater occurs.
and break down. base, 4-20mAÎ(dc) process control, Style D Features
Compact Solid State Power linear voltage control, manual control
• On-board semiconductor fusing
Controller Delivers Big or VÅ(ac)/VÎ(dc) contactor input.
provides quick access with no
Performance in a Small Package All configurations are code number
extra mounting necessary.
dependent and factory selectable.
Watlow's DIN-A-MITE Style A, B, C • Optional load current monitor
All models are 50/60Hz independent.
and D power controllers provide a detects changes in load current.
low-cost, highly compact and Style D Capabilities
versatile solid state power control. Style D capabilities include 1-phase Applications
What's more, no need to worry about switching up to 100 amps at • Petroleum/chemical
mercury; all DIN-A-MITEs are 600VÅ(ac) and 30°C (86°F) (see • Ovens/furnaces
mercury free and fit the same rating curve). Limited 3-phase • Wave solder and reflow
footprint as a comparably rated operation is possible by ganging two
MDR. Each feature sub-panel • Packaging
and/or three Style D DIN-A-MITE
mounting, while Styles A, B and C contactor inputs together. • Foodservice equipment
also have DIN-rail mounting Style D features on-board • Semiconductor processing
capability. semiconductor fuses (accessible Agency Approvals
Style A Capabilities from the front). Application is further • UL® 508 Listed, File #E73741
Style A capabilities include single- enhanced with optional current
• C-UL® approved
phase burst fire switching up to 25 transformer option for external load
amps at 600VÅ(ac) (see rating curve). current monitoring and “shorted SCR • CE approved with proper line filter
detector” on some models. • DIN-A-MITE Style C thru-wall
Variable time base, 4-20mAÎ(dc)
process control or VÅ(ac)/ VÎ(dc) Variable time base, 4-20mAÎ(dc) mount is also UL®50 and UL®1604
input contactor versions are process control or VÅ(ac)/ VÎ(dc) approved.
available. All configurations are code input contactor options are available. • CE and EN 61326 Industrial
number dependent and factory All configurations are code number Immunity Class A emissions with
selectable, 50/60Hz independent. dependent and factory selectable, filter. EN 50178 safety directive
50/60Hz independent.

162
W A T L O W

Power Controllers
DIN-A-MITE Family

DIN-A-MITE DIN-A-MITE DIN-A-MITE DIN-A-MITE


Style A Style B Style C Style D
1-Phase① Up to 25 amps Up to 40 amps Up to 80 amps Up to 100 amps
@ 600VÅ(ac) @ 600VÅ(ac) @ 600VÅ(ac) @ 600VÅ(ac)
3-Phase, 2-leg① No Up to 33 amps Up to 80 amps Gang 2 units
@ 600VÅ(ac) @ 600VÅ(ac)
3-Phase, 3-leg① No Up to 22 amps Up to 70 amps Gang 3 units
@ 600VÅ(ac) @ 600VÅ(ac)
VÅ(ac) & VÎ(dc) - Burst Fire 24, 120 & 240VÅ(ac) 24, 120 & 240VÅ(ac) 24, 120 & 240VÅ(ac) 24, 120 & 240VÅ(ac)
Contactor Input 4.5-32VÎ(dc) 4.5-32VÎ(dc) 4.5-32VÎ(dc) 4.5-32VÎ(dc)
Multizone VÅ(ac) & VÎ(dc) Input No Yes Yes No
4-20mAÎ(dc) Input - Variable Yes Yes Yes Yes
Time Base Output
Phase-Angle Fire Output➁ No No Yes No
1-phase only
Manual Control Via Potentiometer Input, or No No Yes No
0-5, 1-5 or 0-10VÎ(dc) Linear Voltage Input
Shorted SCR Alarm No Yes Yes Yes
Open Heater Alarm No No Yes No
With “S” input only
Load Current Monitor CT No No No Yes
On Board Semiconductor Fusing No No No Yes

Power Controllers
Din-Rail Mount Yes Yes Yes No
Sub-Panel Mount Yes Yes Yes Yes
Cabinet Thru-Wall Heatsink Mount No No Yes No
DIN-A-MITE®

UL® 50 and UL® 1604


Electrically Touch-Safe Package Yes Yes Yes Yes
Back-to-Back SCR Design Yes Yes Yes Yes
UL® 508 Listed/C-UL®/CE w/filter Yes Yes Yes➁ Yes
Dimensions (95 X 45 X 98 mm) (95 X 80 X 124 mm) (150 X 80 X 146 mm) (185 X 65 X 240 mm)
3.7 H X 1.8 W X 3.9 in. D 3.7 H X 3.1 W X 4.9 in. D 6.0 H X 3.1 W➂ X 5.7 in. D 7.25 H X 2.5 W X 9.4 in.D
Controller Weight: kg (lbs) 0.32 (0.71) 0.68 (1.5) 1.18 (2.6) 2.95 (6.5)
Controller Weight w/fan: kg (lbs) N/A N/A 1.45 (3.2) N/A

a Refer to curves on page 164 for your specific application ratings.


b Phase angle fire is not CE approved.
c Will fit within the width dimension of most comparable MDRs.

163
Power Controllers
DIN-A-MITE Family
Output Current Rating Curves

Style A Style B
DIN-A-MITE Style A Ratings at 100% On DIN-A-MITE Style B Ratings at 100% On

Maximum Internal Enclosure Ambient Temperature (°C)


30 90
Current (Amps) into

25 85
a Resistive Load

Natural Convection
80
20
75
15
70
10 65

3-ph
3-pha

Sin
5 60

g
ase

le p
55

se, 3
0

,2l

ha
50
25 30 35 40 45 50 55 60 65 70 75 80 85

se
leg

eg
Maximum Internal Enclosure Ambient Temperature (°C) 45
40
35
30
25
0 5 10 15 20 25 30 35 40 45 50 55 60
Current (Amps) into a Resistive Load

Style C Style C - Fan Cooled


Maximum Internal Enclosure Ambient Temperature (°C)

Maximum Internal Enclosure Ambient Temperature (°C)

DIN-A-MITE Style C Ratings at 100% On DIN-A-MITE Style C Ratings at 100% On


90 80
85 75
Natural Convection
80 70
75 65
Fan-Cooled
70 60

Sin
65 55

gle
3-
Si

3-

ph
60
ng

50
ph

ph
as
le
3-p

as

55

as
e,
45
ph
3-p

e,
has

e
as

le
50
ha

40
le
e

g
e, 3

se,

45 35
leg

2 le

40 30
g

35
25
30 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90
25
Current (Amps) into a Resistive Load
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Current (Amps) into a Resistive Load

Style C—Thru-Wall Style D


Maximum Internal Enclosure Ambient Temperature ( ˚C )

DIN-A-MITE Style C Ratings at 100% On DIN-A-MITE Style D Natural Convection Ratings at 100% On
80 85
Ambient Air Around Heatsink Fins ( ˚C)

75
Recommended maximum
80
enclosure temperature is 80˚ C (176˚ F)
70 75

65 70
Thru-Wall Heatsink 65
Si

60
ng

60
l

55
3- p

ep
3-

55
ph

ha
ha

50
as

50
se
s

e,
e,

45 45
2
3l

le

40 40
g
eg

35 35

30 30
25
25
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
Current (Amps) into a Resistive Load Current (Amps) Into a Resistive Load

164
W A T L O W

Power Controllers
DIN-A-MITE Family

Specifications Common To Styles • VÎ(dc): 4.5 to 32VÎ(dc): Operating Environment


A, B, C and D maximum current @ 4.5V is 6mA • Up to 80°C (176°F),c see output
Control Mode-Burst Fire per leg. Add 2mA per LED used rating curve for specific
• VÅ(ac) input contactor to the total current application
• VÎ(dc) input contactor • 4-20mAÎ(dc) loop powered: Storage Temperature
375Ω input impedance • -40 to 85°C (-40 to 185°F)
• 4-20mAÎ(dc) variable time base
control Output Voltage Mounting
• 120-240VÅ(ac) units: 48VÅ(ac) Options include DIN-raila or
Operator Interface
minimum to 265VÅ(ac) maximum standard sub-panel mounting
• Command signal input
• 277-600VÅ(ac) units: 85VÅ(ac) • The DIN-rail specification is: DIN
• Input signal indication LED minimum to 660VÅ(ac) maximum EN 50022, 35 mm x 7.5 mm
Input • Off state leakage 1mAÎ(dc) at
• VÅ(ac): 24, 120, 240 nominal - 25°C (77°F) maximum
25mA maximum per controlled leg
Specifications Unique To Each Style C—Phase Angle Firing2 Shorted Output Alarm Option—
Style • 1-phase operation Styles B, C & D
Multizone Input— Styles B & C • Line voltage compensation • Triac output
• VÅ(ac) input contactor • Soft start (4 seconds) on power up • 24 to 240VÅ(ac), 300mA @ 25°C,
• VÎ(dc) input contactor 125mA @ 80°C (176°F)
• Missing half cycle detection
• Available 2 and 3 leg only (engages ESD and restarts soft) • Energizes on alarm
Amperage—Style A • Optional current limit feature • Holding current 200µA minimum
• 1-phase, 24 amp output maximum • Linear voltage/current or manual • Latching current 5mA typical
at 30°C (86°F) into a resistive loadc control input. 5kΩ input Terminals—Styles A & B
• Maximum surge current for impedance for voltage and • Compression - will accept #8-18
16.6mSec. 380 amps peak 250 ohms for 4-20mA AWG wire (8.4 mm2 - 0.82 mm2)
• Maximum I2t for fusing 4,000 • 120, 208, 240, 277, 400, 480, and Terminals—Style C
A2 Sec. 600VÅ(ac) operation. Model
• Compression - will accept #4-14
number dependent
Amperage—Style B AWG wire (21.2 mm2 - 2.1 mm2)
• 1-phase and 3-phase models. Style C—Single Cycle Variable
Terminals—Style D
See output rating curves on Time Base
• Compression - will accept #2-6
page 164 • 1-phase and 3-phase operation
AWG wire (33.6 mm2 - 13.3 mm2)

Power Controllers
• Maximum surge current for • Linearized input to output
Mounting—Style D
16.6mSec. 380 amps peak • Linear voltage/current or manual
• Standard sub-panel mounting; fits
DIN-A-MITE®

• Maximum I2t for fusing 4,000 control input. 5kΩ input


the same mounting pattern as a
A2 Sec. impedance for voltage and 250
100 amp 1-phase MDR
ohms for 4-20mA
Amperage—Style C • Mounting holes offer clearance for
• 120, 208, 240, 277, 400, 480,
• Natural convection and fan #10 screw
and 600VÅ(ac) operation. Model
cooled, in 1-phase and 3-phase • On-board semiconductor fusing,
number dependent
models. See output rating curves Bussmann P/N 170N3437
on page 164 Amperage—Style D
Current Sensing—Style D
• Maximum surge current for • 1-phase, 100 amp output
maximum at 30°C (86°F)c • On-board current transformer,
16.6mSec. 1350 amps peak
0.2VÅ(ac) output signal per amp
• Maximum I2t for fusing 9100 A2 Sec. • Maximum surge current for
load current into 1000Ω load
16.6mSec. 1800 amps peak
a Not available on Style D
b Style C phase angle fire is not CE approved
• Maximum I2t for fusing 20,000
c See output current rating curves, page 164. A2 Sec.
165
Power Controllers F.O.B. Winona, Minnesota

Style A Ordering Information


To order, complete the code number on the right with the information below.

DIN-A-MITE DA10-____-0___
Style A = Solid state power controller
Phase
1 = 1-phase, 1 controlled leg
Cooling and Current Rating
0 = Natural convection current rating 18A @ 50˚C (122˚F)
(See derating curve for current rating at other temperatures)
Line and Load Voltage
02 = 24 to 48VÅ(ac)
24 = 100 to 240VÅ(ac)
60 = 277 to 600VÅ(ac)
Input Type
C0 = 4.5 to 32VÎ(dc) contactor
F0 = 4 to 20mAÎ(dc) proportional
K1 = 22 to 26VÅ(ac) contactor
K2 = 100 to 120VÅ(ac) contactor
K3 = 200 to 240VÅ(ac) contactor
Manual Language
0 = English
Availability 1 = German
All combinations available in three 2 = Spanish
working days or less. 3 = French
Custom parts Designation
00 = Standard parts
CE approved product. Must use
CE filter listed on page 190 for Recommended Semiconductor Fuses and Fuse Kits
conducted emission. See page 191 for listings and part numbers.

Style A Dimensions
Front Side Top
Clearance for Air Flow and Bending Radius
Allowance for
Fastener 26 mm
34 mm Metric = M4 102 mm
(1.03 in.) (4.00 in.)
(1.34 in.) Grounding Ha
(#6)
98 mm
40 mm
(1.56 in.) (3.87 in.)

71 mm 94 mm
8 (2.80 in.) (3.69 in.)
(3.
49 mm 41 mm
(1.92 in.) (1.60 in.)
50 mm
Rail Release Tab (1.97 in.)
(Pull Down) 102 mm
11 mm Allowance for #8 (4.00 in.)
(0.44 in.) Fastener

DIN-EN 50022 35 mm by 7.5 mm Rail Clearance for Air Flow and Bending Radius
Clipping Distance 34.7 mm (1.37 in.) to Zero Electrical Clearance Required
35.3 mm (1.39 in.)

166
W A T L O W

Power Controllers F.O.B.: Winona, Minnesota

Style B Ordering Information


To order, complete the code number on the right with the information below.

DIN-A-MITE DB__-____-____
Style B = Solid state power controller
Phase
1 = 1-phase, 1 controlled leg
2 = 3-phase, 2 controlled legs
3 = 3-phase, 3 controlled legs
8 = 2 independent zones (Input Type C or K)
9 = 3 independent zones (Input Type C or K)
Cooling and Current Rating Per Pole
0 = Natural convection standard DIN-rail or panel mount heatsink
Line and Load Voltage
02 = 24 to 48VÅ(ac)
24 = 120 to 240VÅ(ac)
60 = 277 to 600VÅ(ac)
Input Control Signal
C0 = 4.5 to 32VÎ(dc) contactor
F0 = 4 to 20mAÎ(dc) proportional
K1 = 22 to 26VÅ(ac) contactor
K2 = 100 to 120VÅ(ac) contactor
Availability K3 = 200 to 240VÅ(ac) contactor
All combinations available in three Alarm
working days or less. 0 = No alarm
S = Shorted SCR alarm (not available with options 8, and 9 above)
User Manual
CE approved product. Must use
CE filter listed on page 190 for 0 = English
conducted emission. 1 = German
2 = Spanish
3 = French
Custom Part Numbers
00 = Standard part
XX = Any letter or number, custom options, labeling, etc.
Recommended Semiconductor Fuses and Fuse Kits
See page 191 for listings and part numbers.

Power Controllers
Style B Dimensions
Side Top
DIN-A-MITE®
Front
Allowance for #8 Fastener, 102 mm (4.00 in.) Clearance for Air Flow
54 mm
(2.11 in.) Metric = M4 and Wire Bending Radius
26 mm
46 mm (1.03 in.) 102 mm
(1.81 in.) (4.00 in.)
Grounding Screw (#6)
38 mm
(1.51 in.)
40 mm
124 mm
(1.56 in.) (4.88 in.)
94 mm
(3.69 in) 75 mm 71 mm
(2.97 in.) (2.80 in.)
83 mm
(3.25 in.)
49 mm
(1.92 in.)

Rail Release Tab 102 mm


41 mm (4.00 in.)
(Pull Down) (1.60 in.) 83 mm
49 mm Allowance for #8 Fastener, 102 mm (4.00 in.) Clearance for Air Flow (3.25 in.)
(1.91 in.) Metric = M4 and Wire Bending Radius
Zero Electrical Clearance Required
DIN-EN 50022 35 mm by 7.5 mm Rail
Clipping distance 34.7 mm (1.366 in.)
to 35.3 mm (1.390 in.)
167
Power Controllers F.O.B. Winona, Minnesota

Style C Ordering Information


To order, complete the code number on the right with the information below:

DC__-____-____
Style C = Zero cross solid state power controller in natural and
forced air cooled versions
Phase
1 = 1-phase, 1 controlled leg
2 = 3-phase, 2 controlled legs
3 = 3-phase, 3 controlled legs (use with four wire wye)
8 = 2 independent zones (Input Type C, K)
9 = 3 independent zones (Input Type C, K)
Cooling and Current rating Per Leg (see table on left)
0 = Natural convection standard Din-rail or panel heatsink
1 = Fan cooled 120VÅ(ac) standard Din-rail or panel heatsink
2 = Fan cooled 240VÅ(ac) standard Din-rail or panel heatsink
3 = Fan cooled 24VÎ(dc) standard Din-rail or panel heatsink
T = Natural convection through wall or cabinet heatsink (NEMA 4X)
Line and Load Voltage
02 = 24 to 48VÅ(ac) (Control C, F, K)
24 = 100 to 240VÅ(ac) (Control C, F, K)
60 = 277 to 600VÅ(ac) (Control C, F, K)
Input Control Signal
C0 = 4.5 to 32VÎ(dc) contactor
F0 = 4 to 20mAÎ(dc) proportional
Current Rating Table K1 = 22 to 26VÅ(ac) contactor
Phase Cooling Current K2 = 100 to 120VÅ(ac) contactor
at 50˚C K3 = 200 to 240VÅ(ac) contactor
(122˚F) Alarm
1 0 55A 0 = No alarm
1 T 60A S = Shorted SCR alarm (not available with options 8, and 9 above)
1 (1,2,3) 75A
Language
2, 8 0 40A
2, 8 T 45A 0 = English
2, 8 (1,2,3) 65A 1 = German
3, 9 0 30A 2 = Spanish
3, 9 T 35A
3 = French
3, 9 (1,2,3) 55A
Custom Part Numbers
00 = Standard part
Availability XX = Any letter or number, custom options, labeling, etc.
All combinations available in three Recommended Semiconductor Fuses and Fuse Kits
See pages 191 for listings and part numbers.
working days or less.

CE approved product. Must use


CE filter listed on page 190 for Note: Allow one fuse and one holder per leg fused. Example, a 3-phase,
conducted emission. 2-leg DIN-A-MITE requires two fuses and two holders.

168
W A T L O W

Power Controllers F.O.B.: Winona, Minnesota

Style C Ordering Information


To order, complete the code number on the right with the information below:
Style C Enhancements
D C _ _- _ _ _ _ - _ _ _ _
Style C = Zero cross and phase-angle fired solid state power
controller in natural and forced air cooled versions.
Phase
1 = 1-phase, 1 controlled leg
2 = 3-phase, 2 controlled legs
3 = 3-phase, 3 controlled legs (use with four wire wye)
Cooling and Current Rating Per Leg (see table on left)
0 = Natural convection standard Din-rail or panel heatsink
1 = Fan cooled 120VÅ(ac) standard Din-rail or panel heatsink
2 = Fan cooled 240VÅ(ac) standard Din-rail or panel heatsink
3 = Fan cooled 24VÎ(dc) standard Din-rail or panel heatsink
T = Natural convection through wall or cabinet heatsink (NEMA 4X)
Line and Load Voltage
12 = 100 to 120VÅ(ac) (Control L, P, S)
20 = 200 to 208VÅ(ac) (Control L, P, S)
24 = 230 to 240VÅ(ac) (Control L, P, S)
27 = 277VÅ(ac) (Control L, P, S)
40 = 400VÅ(ac) (Control L, P, S)
48 = 480VÅ(ac) (Control L, P, S)
60 = 600VÅ(ac) (Control L, P, S)
Input Control Signal
L (0 to 5) = Phase-angle with current limiting1 (DC1 only, Alarm 0 only, includes
one current transformer - Single-phase only)
P (0 to 5) = Phase-angle1 (DC1 only, Alarm 0 only - Single-phase only)
Option S (0 to 5) = Single cycle variable time base
• Manual Control Kit for process (Select one of the following input options for L, P, S (0 to 5))
0 = 4 to 20mA
input cards (1kΩ potentiometer)
1 = 12 to 20mA (single cycle variable time base only - option ‘S’)
order #08-5362 separately. 2 = 0 to 20mA
3 = 0 to 5VÎ(dc) proportional
4 = 1 to 5VÎ(dc) proportional
Current Rating Table 5 = 0 to 10VÎ(dc) proportional
Phase Cooling Current Alarm
at 50˚C 0 =
No alarm
(122˚F)
S =
Shorted SCR alarm (for zero cross models only)
1 0 55A H =
Open-heater and shorted-SCR alarm (for input control signal options S only)
1 T 60A

Power Controllers
1-phase, 1 controlled leg
1 (1,2,3) 75A
3-phase, 2 controlled legs
2 0 40A
2 T 45A 3-phase, 3 controlled legs DIN-A-MITE®
2 (1,2,3) 65A Language
3 0 30A 0 = English
3 T 35A
1 = German
3 (1,2,3) 55A
2 = Spanish
3 = French
Custom Part Numbers
00 = Standard part
10 = 1-second soft start (Control option P, L)
CE approved product. Must use XX = Any letter or number, custom options, labeling, etc.
CE filter listed on page 190 for
conducted emission.
1 Phase angle models are not CE approved for conducted emissions.

169
Power Controllers
Style C
Style C Dimensions
Without Cooling Fan Side Top
Front
38 mm (1.51 in.)
46 mm (1.81 in.) Allowance for M4 102 mm (4.0 in.) clearance for air flow and wire bending radius
(#8 Fastener) 146 mm (5.74 in.) 102 mm (4.0 in.)
54 mm (2.11 in.)
142 mm (5.59 in.)
44 mm
1 2 3 57 mm
(1.73 in.)
(2.26 in.) 146 mm
131 mm 150 mm (5.74 in.)
(5.17 in.) (5.89 in.) 127 mm
138 mm (5.00 in.)
79 mm
(5.45 in.) (3.10 in.)
Ground
87 mm Wire
DIN-EN 50022
35 by 7.5 mm rail (3.42 in.) Rail Release Tab Entry
(clipping distance = (pull down) 102 mm (4.0 in.) minimum
4 5 6
34.7 to 35.3 mm 102 mm (4.0 in.) clearance for air flow and wire bending radius 83 mm
[1.366 to 1.390 in.]) (3.25 in.)
48 mm Front panel is touch-safe, no clearance is required
(1.89 in.) Allowance for M4
(#8 Fastener)

With Cooling Fan


102 mm (4.0 in.) clearance for air flow and wire bending radius
146 mm (5.74 in.) 102 mm (4.0 in.)
142 mm (5.59 in.)
44 mm
57 mm
(1.73 in.)
(2.26 in.)
150 mm
131 mm
(5.17 in.) (5.89 in.)
127 mm 182 mm
(5.00 in.) (7.16 in.)
79 mm
(3.10 in.)

Rail Release Tab


(pull down)
Front panel is touch-safe,
no clearance is required. 102 mm (4.0 in.) minimum
102 mm (4.0 in.) clearance for air flow and wire bending radius

Thru-Wall DIN-A-MITE Style Ca


Front Top Panel Cutout
Drill 5.8 mm (0.228 in.) (8)
M5 (0.8 by 10 mm) (8)
102 mm (4.0 in.) minimum M5 Internal Tooth Lock Washer (8) Heatsink Outline
Typical Panel
clearance for air flow included 57 mm (2.25 in.) Opening 9.5 mm (0.375 in.) Reference
outside 10.8 mm (0.425 in.)
(top and bottom) 122 mm (4.81 in.) (any gauge)
114 mm
(4.50 in.) 41.3 mm
Ground lug 55 mm (2.17 in.) (1.625 in.) 161.9 mm
Panel 1 2 3
(2-8 gauge) inside (6.375 in.)
Opening (12 gauge) 117.5 mm
Outline (4.625 in.)

178 mm (7.00 in.) Sheet Metal (12 GA) Front panel is touch-safe,
no clearance is required 148.6 mm
(5.850 in.)

4 5 6

8.6 mm (0.338 in.) Reference


7.0 mm (0.275 in.)
26.3 mm (1.034 in.)
10 mm (0.4 in.) minimum 78.8 mm
clearance for air flow (3.103 in.)
(both sides) 98.1 mm
(3.862 in.)
a 105.1 mm
With the potential for high thru-wall heatsink (4.137 in.)
temperatures, application may require a
touch-safe shield. See amperage curves on
page 164 for details.

170
W A T L O W

Power Controllers F.O.B.: Winona, Minnesota

Style D Ordering Information


To order, complete the code number on the right with the information below:

DD10 -____-____
Style D = Solid state power controller
Phase
1 = 1-phase, 1 controlled leg
Cooling and Current Rating
0 = Natural convection current rating 80A @ 50˚C (122˚F)
Line and Load Voltage
02 = 24 to 48VÅ(ac)
24 = 100 to 240VÅ(ac)
48 = 277 to 480VÅ(ac)
60 = 277 to 600VÅ(ac)
Input Control Signal
C0 = 4.5 to 32VÎ(dc) contactor
F0 = 4 to 20mAÎ(dc) proportional
K1 = 22 to 26VÅ(ac) contactor
K2 = 100 to 120VÅ(ac) contactor
K3 = 200 to 240VÅ(ac) contactor
Current Sensing or Alarm
0 = No alarm
Availability
1 = Load current transformer
All combinations available in three S = Shorted SCR alarm
working days or less. User Manual Language
0 = English
1 = German
CE approved product. Must use 2 = Spanish
CE filter listed on page 190 for 3 = French
conducted emission. Custom Options
00 = Standard parts
Recommended Semiconductor Fuses
Bussmann part number 170N3437 65 amp® 660VÅ(ac), Watlow part number 0808-0096-0000
requires two fuses per Style “D” DIN-A-MITE. These should be replaced in pairs.

Style D Dimensions

Power Controllers
Footprint Side Top
Same mounting footprint as industry standard DIN-A-MITE®
mercury displacement relays.
203 mm (8.0 in.) Clearance For Air (64 mm)
Flow and Bending Radius (250 in.)
54 mm
(2.13 in.)
203 mm
13 mm (8.0 in.)
(0.50 in.)
13 mm (0.5 in.) Clearance

Grounding Screw
9.5 mm (.375 in.) -
406 mm (16 in.)
67 mm
(2.63 in.) (239 mm)
(9.41 in.)
For Air Flow

185 mm 178 mm
67 mm (7.28 in.) (7.0 in.)
(2.63 in.) 61 mm
(2.38 in.)

13 mm
(0.50 in.)
Allowance For #10 Fastener 203 mm
Metric = M5 203 mm (8.0 in.) Clearance For Air (8.0 in.)
Flow and Bending Radius (66 mm)
(2.58 in.) 171
Power Controllers
System Diagram
Examples
1-Phase Output, Styles A, B and C 3-Phase, 2-Leg Output, Styles B and C
240VÅ(ac) 120VÅ(ac) Semiconductor Fuses
Semiconductor Fuses and above and 277VÅ(ac) L1
L1 L1 L2
L2 Neutral L3

1 2 3 Limit Control 1 2 3 Limit Control


Contacts Contacts
(If Required) (If Required)

1 2

1 2
Input Signal

Input Signal T3

4 5 6 4 5 6

T2 T1

3-Phase, 3-Leg, 4-Wire Output, Styles B and C 3-Phase, 2-Leg Output, with Two Style D’s

Semiconductor Fuses
L1 L1 1
L2
VÅ(ac) or VÎ(dc) DIN-A-MITE
L3 1
Contactor Input Signal D #1
only - not 4-20mA 2
1 2 3 Limit Control
Contacts
2
(If Required)
N

L2 1

DIN-A-MITE
1 D #2
2

1 2 2

Input Signal
L3
4 5 6

172
W A T L O W

Power Controllers
POWER SERIES
Watlow has manufactured solid state
power controllers for over 30 years.
Watlow’s POWER SERIES represents
the latest in SCR power controller
technology. This microprocessor-
based product offers features and
application flexibility unmatched by
any other SCR power controller on
the market today.
Capabilities of Watlow’s POWER
SERIES controllers include single-
phase and three-phase models from
65 to 250 amps. Field configurable
phase-angle or zero cross firing
improves application flexibility on site
where you need it. The 50/60Hz
independent operation allows
utilization almost everywhere in the
world without special calibration
Features and Benefits Specifications
considerations. Serial communication
utilizing Modbus™ protocol provides Microprocessor-based technology Power Bases
remote control setup and monitoring • Extremely versatile, field • Single-phase, (2 SCRs)
of load status from a nearby configurable • 3-phase, 2-leg control, (4 SCRs),
computer station or control room. Snap-fit on a pre-mounted plate resistive load only, zero cross
On-board semiconductor fusing • Easy installation firing only
improves reliability by protecting the • 3-phase, 3-leg control, (6 SCRs)
Models 65 through 250 amp
SCRs from heater short circuits. Plus,
ratings • 3-phase, 3-leg control, (6 SCRs)
on-board heater bakeout and control
diagnostics can help eliminate initial • Handles a wide range of loads for 4-wire wye loads
start up problems. All these benefits Adjustable soft start • Multizone, two and three single-
are in a touch-safe package that can • Provides application flexibility phase zones
be quickly and easily mounted in Output Control Options
Heater and control diagnostics
your control cabinet. • Zero cross control, fixed time
capabilities
Watlow’s POWER SERIES controllers base
• Monitor actual heater and control
are UL® listed and C-UL®, so users

Power Controllers
performance • Time base one or four seconds
can be assured that the controllers with digital programmer
Electrically touch-safe package POWER SERIES
meet world safety and operational
standards. • Increased safety for installer and • Zero cross control, variable time
users base
Performance Capabilities
Serial communications with • Phase-angle control and phase-
• 65 to 250 amps angle control with current limit
Modbus™ RTU protocol
• Up to 660VÅ(ac) (not for 3-phase, 2-leg models)
• Computer control and/or
monitoring • Soft start factory default four
seconds upon power-up, and
Multizone capability adjustable from 0.0 to 120
• Increased application flexibility, seconds
reduced panel space

Modbus™ is a registered trademark of Schneider


Automation, Inc.
175
Power Controllers
POWER SERIES Heater Bakeout Digital Programmer/Display and
• For single-phase (phase to Communications Capabilities
Specifications Cont. neutral) and 3-phase 6 SCR • Programming functions
models only (not for 3-phase, • Adjust input and output control
• Soft start upon input signal
2-leg models) type, alarms and soft start, heater
change, output rate of change
adjustable to limit max rate of • Soft start with over current trip, bakeout and current limit prompts
change from 0.1 to 100 percent runs until programmed bakeout • Monitoring functions
per 0.1 second. Factory default time expires, then goes burst or
• Display input and output values
10 percent phase-angle firing. Factory
along with actual output current
default of 24 hours
• Current transformer included • Data retention of digital
when required • Adjustable 0 - 9999 minutes with
programmer/display upon power
over current trip
• Line voltage compensated failure via nonvolatile memory
(variable time base and • Internal current transformer
Serial Communications
phase angle controllers only) included
• RS-232 for single drop control
• Standby or non-operational mode Command Signal Input
• EIA-485 for single or multidrop
Output Voltage and Current Rating Analog
control
• 24 to 120VÅ(ac) (+10 percent, • Field selectable linear voltage
• 32 units maximum can be
-15 percent) and current of low and high
connected. With additional 485
points within 0-20mA and
• 200 to 480VÅ(ac) (+10 percent, repeater hardware, up to 247
0-10VÎ(dc)
-15 percent) units may be connected
• Manual control input through front
• 200 to 600VÅ(ac) (+10 percent, • Isolated
panel as a percent power
-15 percent) • Modbus™ RTU protocol
• Factory default 4-20mA input
• 65 through 250 amps per pole, • 1200, 2400, 4800, 9600,19200
model dependent; see Output • Voltage input impedance 11kΩ
baud rates
Amperage Chart page 178 nominal
Controller Power Supply
• Minimum load 1 amp rms ac • Current input impedance 100Ω
nominal • Universal line voltage input range
• Maximum leakage current 5mA 100 to 240VÅ(ac) (+10 percent,
Digital
Alarms -15 percent) at 55VA max
• On-board digital programmer/
• Single alarm relay • 50/60Hz ± 5 percent line
display and optional serial
• Latching or non-latching frequency independent
communications
• Separate high and low values • Controller line voltage for
Retransmit
electronic power supply can be
• Alarm silencing (inhibit) on power • Field selectable and scalable run on separate line voltage
up for alarm within 0-20mA, 800Ω maximum or
Natural Convection and Fan
• Alarm indication LEDs, shorted 0-10VÎ(dc), load, 1KΩ minimum
Cooled Models
SCR, open heater load. The default is 4-20mA
• Cabinet venting may be required
• Electromechanical relay, form C • Resolution:
contact, software configurable • See chart on page 178 for models
mA ranges = ±5µA nominal
that include fan cooling
• Minimum load current 10mA @ VÎ(dc) = ranges 2.5mV nominal
5VÎ(dc) Power Dissipation (Watts)
• Calibration accuracy:
• Rated resistive loads: 3 amps @ • Approximately 1.25 watts/amp
mA ranges = ±20µA per controlled leg
250VÅ(ac) or 30VÎ(dc) max.,
inductive load rating 1.5 amps VÎ(dc) ranges = 10mV nominal
with a power factor ≥ 0.4 without • Temperature stability: 100ppm°C
contact suppression

176
W A T L O W

Power Controllers
POWER SERIES Agency Approvals Single-Phase, Multizone
• UL® 508 listed, File #E73741, Configuration
Specifications Cont. Vol. three, Sec. two This configuration is available in two
• C-UL® listed to C22.2 NO. 14 and three single-phase zones and all
Isolation
the features of a single-phase unit
• Command signal to load and • VDE EN 50178 License 115054
are available. (Note that there is only
line/load to ground 2200VÅ(ac) • CE 89/336/EEC (EN61326), Class one alarm relay and all zones in the
minimum A with filter, controller must use the same control
• On-board semiconductor fuses CE 73/23/EEC (EN50178) method.)
provide SCR protection Single-Phase Configuration Heater Diagnostics
Mounting This configuration can be purchased Heater diagnostics may include
• Mounts on a removable subplate with any or all the features available some or all of the features that
on the POWER SERIES, based on require heater current monitoring,
• Heat sink fins must be mounted in
customer preference. It is intended depending on the model selected.
vertical orientation
for resistive heaters, but can also be Heater current monitoring is only
High Current Terminals used on transformer connected available with heater diagnostics
• Touch safe loads in the phase-angle firing mode. installed on the controller. The
• 10 mm (0.375 in.) Allen head Three-Phase, Two-Leg features dependent on heater current
compression terminals will accept Configuration monitoring are heater bakeout,
#6 AWG to 350 MCM wire. Allen This configuration is intended for current limiting, heater kVA
wrench adapter (included) zero cross firing only into a stable monitoring, retransmit and heater
for 10 mm (0.375 in.) socket, resistive heater. Typically, a three- monitoring alarms such as open
6 point only phase delta or ungrounded wye heater, heater out of tolerance, load
• Torque to 180 in.-lbs (20.3 Nm) connected heater is used and only balance and shorted SCR
two of the three VÅ line phases are detection/error. Heater diagnostics
• Wire strip to 30 mm (1.125 in.)
switched. The third-phase is a direct must also be installed if you need
Controller Terminals phase-angle control with current limit.
connection through a bussbar on
• Touch safe board the POWER SERIES. Heater
• 2.5 mm (0.125 in.) blade screw- current monitoring and kVA options
driver, accepts 12-22 AWG or are available via the heater
2 No. 22-18 AWG wires diagnostics option.
• Torque to 8 in.-lbs (0.9 Nm) Three-Phase, Three Leg
• Wire strip to 6 mm (0.24 in.) Configuration
Operating Environment All POWER SERIES options are
available with this configuration.
• 50°C (122°F) base rating
It works well with phase-angle firing

Power Controllers
• 0 to 60°C (32 to 140°F) fan cooled into a three-phase, three-wire wye
• 0 to 65°C (32 to 149°F) natural or delta connected heater. In this POWER SERIES
convection cooled configuration, the more common
• 0 to 90 percent RH, applications are transformer
non-condensing connected loads with heaters
requiring a soft start and/or
• Meets EN50178, pollution degree
current limiting.
three
The three-phase, four-wire
Storage Temperature
configuration is intended for zero
• -40 to 85°C (-40 to 185°F) cross firing into a three-phase
Shipping Weight grounded wye/star heater (This is a
• 10.3 kg (23 lbs) separate hardware option, model
number dependent.)

177
Power Controllers F.O.B.: Winona, Minnesota

POWER SERIES Ordering Information


To order, complete the code number on the right with the information below.
Front View PC__ -____-____
POWER SERIES = Microprocessor-based, solid state
power controller
1 2 3
Package Style
C = 65 to 250 amps
Phase
1 = 1-phase
POWER SERIES 2 = 3-phase/2-leg control, (4 SCRs)
Solid State Power Controller
354 mm 3 = 3-phase/3-leg control, (6 SCRs)
(14.0 in.) 4 = 3-phase/4-wire, wye connected load
8 = 2 single-phase zones
9 = 3 single-phase zones
Heater Diagnostics
0 = None
1 = Heater diagnostics (required for any heater current
4 5 6 monitoring or current limiting).
Output Amperage Rating
(See amperage chart below.)
Output Voltage Rating
Top View A = 24 to 120V
B = 200 to 480V
C = 200 to 600V
Communications
0 = None
200 mm 1 = EIA/TIA-232/485 communications, opto-isolated (field selectable)
(7.9 in.) Feedback/Retransmit
0 = None
1 = Load current feedback (0 - 10V or 0 - 20mA scalable retransmit output)
Must have heater diagnostics selected)
Custom
191 mm
00 = None
(7.5 in.)
AA = No watlow logo with agency approval marks
XX = Custom, consult factory for options
Note: See replacement semiconductor fuses on page 190.
Mounting Plate Dimensions

Amperage Chart—50˚C (122˚F)


Mounting Holes (4) Non-Fan Cooled
7 mm
(0.27 in.) 2-Zone and 3-Zone and
Single Phase 3-Phase, 2-Leg 3-Phase, 3-Leg
Release Tab
Code Amperage Code Amperage Code Amperage
N20 100A N20 80A N20 65A
N25 140A N25 105A N25 85A
N30 165A N30 120A N30 105A
Key Slots 178 mm
(7.00 in.) Fan Cooled
Single Phase 3-Phase, 2-Leg 3-Phase, 3-Leg
Code Amperage Code Amperage Code Amperage
F20 125A F20 120A F20 90A
F25 200A F25 160A F25 140A
102 mm 39 mm F30 250A F30 185A F30 155A
(4.00 in.) 25 mm (1.53 in.)
151 mm (0.97 in.)
(5.93 in.)

178
W A T L O W

Power Controllers
QPAC SCRs

Watlow’s modular QPAC SERIES SCR


power controller features plug-in
flexibility with ratings from 150 to
1000 amps in 1-phase, 3-phase,
2-leg and 3-phase, 3-leg. A variety
of transformers from 120VÅ(ac) to
575VÅ(ac), along with 50/60Hz
operation, enables the QPAC to
operate virtually anywhere in the
world. Firing modes are defined by
plug-in cards that set the QPAC for:
• Burst fire variable time base
• Phase-angle operation
• Burst fire firing to act as a solid
state contactor
Models are available with a wide
variety of options. High speed
semiconductor fuses are included to
protect the SCR from higher
currents. This modular approach,
using a standard base and plug-in
transformers and control cards,
allows quick shipment of a power
controller specifically tailored to a
particular application.
Performance Capabilities
Signal Contactor—
• Available in ratings from ac or dc, Proportional Burst Fired
150 to 1000 amps Voltage or Current 150 to 1000 Amps
• Ambient operating temperatures
0 to 50°C (32 to 122°F)
Features and Benefits OR

Completely modular power QPAC


controller

Power Controllers
• Delivers application flexibility with
a variety of plug-in transformers Phase-Angle Fired
and control cards 150 to 1000 Amps
QPAC

With or W/O
Available in 150 to 1000 amp ratings Current Limit

• Provides appropriate power


switching for small and large loads High capacity heatsinks for Standard models up to 300 amps
Burst firing, solid state contactor 50˚C (122˚F) ambient operation UL® 508 listed and C-UL®
and phase-angle firing modes • Allows using full power rating in • For applications requiring agency
• Meets most application industrial applications approvals
requirements Open heater or shorted SCR
High speed semiconductor fuses detector option
and RC snubbers • On burst fire models, provides
• Protects the SCR from voltage or diagnostic capability
current surges or spikes

185
Power Controllers
QPAC SCRs (CD) Solid state contactor, Open Heater/Shorted SCR
DC input Detector
• On, 4-10VÎ(dc); off, 0.5VÎ(dc) • Triac output
Specifications
• Built-in noise reduction network • 24 to 240VÅ(ac), 300mA @ 25°C,
Operation
(BF) Burst firing control fixed time 125mA @ 80°C
Modular control base with plug-in
base • Energizes on alarm
card and transformer
• Plug-in control cards • Process input factory set • Holding current 200µA minimum
@ 4-20mAÎ(dc) • Latching current 5mA typical
Solid state contactor, ac
or dc input • Input impedance 250Ω Outputs
(clip resistor for 5kΩ voltage
Burst fire control, • 120VÅ(ac) through 575VÅ(ac)
input), or manual control input
fixed or variable time base • One, two, or three leg
• Time base four seconds
Phase-angle fire control with (clip resistor for one sec) • 150 through 1000 amps per leg
soft start
(BV) Burst firing control, variable Line Voltage/Power
• Phase-angle control with soft start • 50/60Hz ac line frequency
time base
and current limiting
• Process input factory set • Voltage: ±10 percent, 120, 208,
• Plug-in transformers (50/60Hz) @ 4-20mAÎ(dc) 240, 277, 380, 415, 480, 575VÅ(ac)
• 120, 208, 240, 380, 415, • Input impedance 250Ω Line Voltage Compensation
480, 575VÅ(ac) operation (clip resistor for 5kΩ voltage • 10 percent ∆ in line, 2 percent
Power bases input), or manual control input ∆ in load in the 30 percent to
• Single-phase (Q01), (AF) Phase-angle control 70 percent power region (AF, AL
1 pair of SCRs • Process input factory set and BV)
• Three-phase (Q32), 2-leg control, @ 4-20mAÎ(dc) Power Dissipation (Watts)
2 pair SCRs. Resistive load only, • Input impedance 250Ω (clip • 1.5 watts/amps per controlled leg
burst firing only. resistor for 5kΩ voltage input), or Isolation
• Three-phase (Q33), three pair manual control input
hybrid SCRs/diodes. • Command signal to load
• Soft start approximately six 1250VÅ(ac) minimum
Recommended for phase-angle seconds upon power-up,
only with balanced load. one second upon set point Linearity
Agency Approvals change • Within 2 percent, 30 to 70 percent
• UL® 508 and C-UL® Listed, File power region (All units except
(AL) Phase-angle control with
#E73741 CA & CD)
current limit
Control Card Inputs • Process input factory set Off-State Leakage Current
@ 4-20mAÎ(dc) • 20mA @ 480VÅ(ac)
(CA) Solid state contactor,
AC input • Input impedance 250Ω (clip SCR Protection
• 120VÅ(ac) @ 30mA minimum resistor for 5kΩ voltage input), or • Semiconductor fuses provided
• Ac signal input sources (i.e., manual control input dv/dt 200V/µsec minimum
triacs or mechanical relay outputs • Soft start approximately 10 • MOV1 and RC snubber network
with noise suppression) require seconds upon power-up, one standard
customer supplied resistors second upon set point change • (Q32) 3rd leg fuse kit may be
across the power controller ac • Current transformer included used, but not required, with
command signal input terminals to 3-phase, 2-leg models
prevent false firing.
Mounting
24VÅ(ac) input, 200Ω/10 watts • Heatsink fins must be mounted in
typical; vertical orientation
120VÅ(ac) input, 1kΩ/25 watts
typical;
240VÅ(ac) input, two 1kΩ/25
watts in series typical
186
W A T L O W

Power Controllers F.O.B.: Winona, Minnesota

QPAC SCRs Ordering Information


To order, complete the code number to the right with the information below:
Controller Weights
1Ø 3Ø, 2-leg 3Ø, 3-wire
Q__-___-___-___
Q01 Q32 Q33 QPAC = Modular power controller;
Amps kg (lbs) kg (lbs) kg (lbs) phase-angle, burst or solid state contactor
150 6.8 (15) 16.3 (36) 22.7 (50) with fuse(s) and holder(s) included.
200 6.8 (15) 16.3 (36) 22.7 (50) Phase
300 6.8 (15) 16.3 (36) 22.7 (50) 01 = Single-phase
400-600 19.9 (44) 38.5 (85) 45.4 (100) 32 = 3-phase,-2 leg (optional 3rd leg fuse kit extra.)
800-1000 22.2 (49) 54.4 (120) 61.2 (135) 33 = 3-phase, 3-leg
Operating and Output Voltage
Specifications Cont. 12 = 120VÅ(ac)
20 = 208VÅ(ac)
Operating Environment
24 = 240VÅ(ac)
• 0 to 50°C (32 to 122°F) 27 = 277VÅ(ac)
• 0 to 90 percent RH, 38 = 380VÅ(ac)
non-condensing 41 = 415VÅ(ac)
48 = 480VÅ(ac)
Storage Temperature 57 = 575VÅ(ac)
• -40 to 85°C (-40 to 185°F) Cooling Fan Voltage2
Options Customer to supply wiring and hook-up.
• Manual Control Kit for process 1 = 120VÅ(ac)
2 = 240VÅ(ac)
input cards (1kΩ potentiometer)
Output Current (Amps)
order #08-5362 separately
150 = 150 amps
200 = 200 amps
300 = 300 amps
400 = 400 amps
500 = 500 amps
600 = 600 amps
800 = 800 amps
Note 01K = 1000 amps
• The Q32 and Q33 models are Note: See POWER SERIES and DIN-A-MITE® equivalent products on
50/60Hz line frequency pages 168 and 175 for 30 through 100 amps.
dependent. Specify application Input Control Card
line frequency when ordering for CA = Solid state ac input (08-5285) contactor
proper calibration. CD = Solid state dc input (08-5286) contactor
BF = Burst fired, fixed time base (08-5289) 4-20mA
BV = Burst fired, variable time base (08-5342) 4-20mA

Power Controllers
AF = Phase-angle fired, not available on Q32 (08-5288) 4-20mA
AL = Phase-angle fired w/current limit, not available on Q32 (08-5411) 4-20mA;
includes one current transformer. Add second CT for 3-phase, 3-leg.
AL models 75 amps and above require one interstage transformer.
QPAC

Availability Open Heater/Shorted SCR Detector34


Shipment within five working days 0 = None
on models up through 300 amps. 1 = Single-phase operation
Beyond 300 amps consult the factory. 2 = Three-phase operation

a 3 4 Included one current transformer for


MOV comes only on Q33 (3-phase, 3-leg). The open heater/shorted SCR detector is
2 All cooling fans rated @ 20 watts each, for burst fire operation only. 1-phase and two current transformers for
must be wired by customer. 3-phase. Models 150 amps and above
require one interstage transformer.

187
Power Controllers
Amps Fuse Recommended Bending Lugs Phase Fuse Current
QPAC SCRs Rating Wire Size Radius Accept Code Mounting Transformer
mm (in.) Wire No.
Wiring Information 150 200 Triple 0 100 (4) 4 to 3/0 All models O/B 16-0008
Note: A circuit breaker (or dis- 200 250 250 MCM 115 (4.5) 6 to 350 MCM All models O/B 16-0045
connect) is required in addition 300 400 500 MCM 205 (8) 4 to 500 MCM All models O/B 16-0073
to, and at least of the same rating
400 500 Dual 250 MCM 380 (15) 2 to 600 MCM All models O/B 400A-0004-0286-0400
as the semiconductor fuses. Fuse
mounting for those controllers 500 600 Dual 350 MCM 380 (15) 2 to 600 MCM All models O/B 500-0004-0286-0500
with external (EXT) fuses will 600 800 Dual 500 MCM 380 (15) 2 to 600 MCM All models O/B 600-0004-0286-0600
require space near the terminal 800 1000 Quad 250 MCM 380 (15) 2 to 600 MCM All models O/B 800-0004-0286-0800
block. The space for the fuse will
1000 1250 Quad 350 MCM 380 (15) 2 to 600 MCM All models O/B 1000-0004-0286-1000
depend upon the current rating.
On board fuses (O/B) do not
require extra fuse space. Where
third-leg fusing is selected,
additional space is required. On
575VÅ(ac) models the fuses are
mounted external to the QPAC.

Case Styles
Style C Style E

Note: Style D eliminated and replaced with Style E.

Q01 Q32
Style Amps Height (H) Width (W) Depth (D) Weight Style Amps Height (H) Width (W) Depth (D) Weight
mm (in.) mm (in.) mm (in.) kg (lbs) mm (in.) mm (in.) mm (in.) kg (lbs)
Ca 150 330 (13) 175 (6.9) 255 (10) 6.8 (15) Ca 150 330 (13) 355 (14) 260 (10.25) 16.3 (36)
Ca 200 330 (13) 175 (6.9) 255 (10) 6.8 (15) Ca 200 330 (13) 355 (14) 260 (10.25) 16.3 (36)
Ca 300 330 (13) 175 (6.9) 255 (10) 6.8 (15) Ca 300 330 (13) 355 (14) 260 (10.25) 16.3 (36)
Ea 400-600 685 (27) 430 (17) 300 (11.7) 19.9 (44) Ea 400-600 685 (27) 535 (21) 300 (11.7) 38.5 (85)
Ea 800-1000 685 (27) 430 (17) 340 (13.3) 22.2 (49) Ea 800-1000 840 (33) 535 (21) 340 (13.3) 54.4 (120)
a Includes fan cooling a Includes fan cooling

QPAC Replacement SCRs and Diodes Q33


Style Amps Height (H) Width (W) Depth (D) Weight
See page 189 mm (in.) mm (in.) mm (in.) kg (lbs)
Current Transformers Ca 150 330 (13) 525 (20.7) 260 (10.25) 23 (50)
See page 189 Ca 200 330 (13) 525 (20.7) 260 (10.25) 23 (50)
Ca 300 330 (13) 525 (20.7) 260 (10.25) 23 (50)
Third Leg (Semiconductor) Fuse Kits Ea 400-600 840 (33) 685 (27) 300 (11.7) 45.4 (100)
See page 192 Ea 800-1000 840 (33) 685 (27) 340 (13.3) 61.2 (135)
a Includes fan cooling
Semiconductor Replacement Fuses
See page 192

188