9.9 Differential Pressure Transmitters

ELECTRICITY AUTHORITY OF CYPRUS VASILIKOS POWER PLANT PROJECT
PHASE III, UNIT 4
03
01 01 00
28/09/10
16.11.2009 12.03.2008 04.10.2007
AS BUILT AS BUILT Issued for order First Issue
C. BOZZACCO C. BOZZACCO I.Colombo BOZZACCO
V. LANDI V. LANDI C.Bozzacco SPADA
REV.
DATE
DESIGNATION
PREPARED
APPROVED
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER

VASILIKOS POWER PLANT PROJECT PHASE III UNIT NO. 4 EAC DOCUMENT NO. PROJECT DOCUMENT NO.
DOCUMENT TITLE
ELECTRICITY AUTHORITY OF CYPRUS
61649-73-IC-DS-00201
DESALINATION UNIT 3
Differential Pressure Transmitters Data Sheet
1-APPROVED, NO COMMENTS 2-REVIEWED, NO COMMENTS 3-REVIEWED WITH COMMENTS 4-UNSATISFACTORY, RESUBMIT 5-FOR INFORMATION, NOT REVIEWED
DATE PREPARED APPROVED PAGE 16.11.2009 16.11.2009 1 of 2
NAME C. BOZZACCO A. SPADA
CATEGORIES
SWS Doc. No.: JS-500-I201
DESALINATION UNIT 3

Date 04.10.2007 Client: Project: Plant: Prepared by C.BOZZACCO Approved by A. SPADA Document No. 61649-73-IC-DS-00201 Doc. N. JS-500-I201 Issued by Approved by Rev. 00 Job: Date Date Page 2 of 3
J&P AVAX Vasilikos power plant Phase III Unit 4 Desalination unit 3 - MED 900 m3/day
C.BOZZACCO
A.SPADA
11-500 04.10.07 04.10.07
Sign. Sign.
DIFFERENTIAL PRESSURE TRANSMITTER

Manufacturer Area description Type Materials ABB s.p.a Safe Model Required Nr 264 DS 4
DIFFERENTIAL PRESSURE TRANSMITTERS Hausing Element ALUMINIUM ALLOY DIAPHRAGM - SS 316L SS 316 Sockets and wetted parts Filling Material SS 316L SILICONE OIL PTFE NO
Bolting Gaskets IP67 Waterprfoof Explosion proof 0.075% ON FULL SCALE Accuracy NPT F Electrical connections: 24 V dc - 2 wires Power supply 4...20 mA (2 Wires) Output signal : 10,5 mA Max load impedance NPT F Process connection Mounting Local on pipe Carbon Steel Brackets NO Intrinsecal safety system NO Preamplifier YES: Digital LCD integral display Local indicator
OPERATING CONDITIONS
Pos . 1 2 3 4
Specifications
Equipo N
Servicio Thermocompressor motive steam Seawater to evaporator Seawater to evaporator Distillate Outlet
Range (mbar) 0-650 0-650 0-650 0-650
Calibration (mmH2O) 2500 2500 2500 2500
fluid LS SW SW DW
Pressure (Bar g) mn. oper. 10.4 0.1 0.1 1.2 5 mx. 20
Temperature C 300 60 60 50
Accesorios Notes
FI-61GDK31CF001 FIA- -61GDK31CF003 FICA-61GDKCF006 FIR61GDK31CF004
B-SQR B-SQR B-SQR B-SQR
0-6 t/h
0-130t/h 0-130t/h
0-50 t/h
Accessories
A Air set with output gauge B Local indicator
C Pulsation dampener D Zero elevator
SQR - Square extractor
Tropicalization
YES
Humidity %
80
Temp. Envir.
Mn [ C]
Mx [ C]
40
NOTAS: Notes:
Legend: SW : seawater; DW: distillate water; VS: vapour. Complete of five way manifold (AISI 316) Static pressure 210 bar
DESALINATION UNIT 3

Date 04.10.2007 Client: Project: Plant: Prepared by C.BOZZACCO Approved by A. SPADA Document No. 61649-73-IC-DS-00201 Doc. N. JS-500-I201 Issued by Approved by Rev. 00 Job: Date Date Page 3 of 3
J&P AVAX Vasilikos power plant Phase III Unit 4 Desalination unit 3 - MED 900 m3/day
C.BOZZACCO
A.SPADA
11-500 04.10.07 04.10.07
Sign. Sign.
FLOWMETERS
Manufacturer Area description Type SIEMENS Safe Model Required Nr MAG 5100W 4
ELECTORMAGNETIC FLOWMETERS Hausing Mounting Carbon Steel Ebonite Lined ON LINE SS 316 Waterprfoof IP67
Bolting 7ME6520-3MJ12-2AA-1 Pipe Size Model Hastelloy C Electordes 0.4% ON FULL SCALE Accuracy NPT F Electrical connections: 7ME6910-1AA30-1AAO Model 0.2% 1 mm/s ON FULL SCALE Accuracy 230 V AC Power supply HART Communication Digital LCD integral display Local indicator
OPERATING CONDITIONS
Pos . 1 2 3 4
Trasmitter
Sensor
3 ANSI 150#
Equipo N
Servicio
Calibration (kg/s) 1200 1200 1200 1200
fluid SW SW SW SW
Pressure (Bar g) mn. 1 1 1 1 oper. 2.5 2.5 2.5 2.5 mx. 7 7 7 7
Temperature C 60 60 60 60
Accesorios
Notes
61GDK31CF007 61GDK31CF008 61GDK31CF009 61GDK31CF010
Seawater 1st effect Seawater 2 effect Seawater 3rd effect Seawater 4th effect
nd
Tropicalization
YES
Humidity %
80
Temp. Envir.
Mn [ C]
Mx [ C]
40
NOTAS: Notes:
Legend: SW : seawater;
Operating instruction
IM/262_4D_9
2600T Series Pressure Transmitters

Models 262B/D/V/P Models 264B/D/V/P
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ABB
The Company
We are an established world force in the design and manufacture of instrumentation for industrial process control, flow measurement, gas and liquid analysis and environmental applications. As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide. We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support. The quality, accuracy and performance of the Companys products result from over 100 years experience, combined with a continuous program of innovative design and development to incorporate the latest technology. The NAMAS Calibration Laboratory No. 0255(B) is just one of the ten flow calibration plants operated by the Company, and is indicative of our dedication to quality and accuracy.
0255
EN ISO 9001: 1994
Cert. No. Q5907
ISO 9001: 2000
Cert. No. 9/90A
Cert. No. 0255
Use of Instructions
Warning. An instruction that draws attention to the risk of injury or death. Note. Clarification of an instruction or additional information.
Caution. An instruction that draws attention to the risk of damage to the product, process or surroundings.
Information. Further reference for more detailed information or technical details.
Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage, it must be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process system performance leading to personal injury or death. Therefore, comply fully with all Warning and Caution notices. Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of Technical Communications Department, ABB.
Health and Safety

To ensure that our products are safe and without risk to health, the following points must be noted: 1. The relevant sections of these instructions must be read carefully before proceeding. 2. Warning labels on containers and packages must be observed. 3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information given. Any deviation from these instructions, will transfer the complete liability to the user. 4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and/or temperature. 5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures must be used. 6. When disposing of chemicals ensure that no two chemicals are mixed. Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may be obtained from the Company address on the back cover, together with servicing and spares information.
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CONTENTS
Section Page
INTRODUCTION
The 2600T series is a modular range of field mounted, microprocessor based electronic transmitters, using a unique inductive sensing element. Accurate and reliable measurement of differential pressure, gauge and absolute pressure, flow and liquid level is provided, in the even most difficult and hazardous industrial environments. The 2600T Smart series transmitter now includes an Analog Version plus HART digital communication, a Profibus DP-PA and a Fieldbus FOUNDATION version. Digital communication protocols allow remote re-ranging, calibration and diagnostics. With respect to HART, the bidirectional digital communication does not have any interference with the standard 4-20 mA analog output signal. Profibus has a complete digital only communication, as well as for Fieldbus FOUNDATION. This manual describes the features, the installation and calibration procedures related to the 2600T Series Transmitter with HART Communication Protocol. The 2600T series also gives the opportunity to utilize capacitive and piezo-resistive sensing element for certain models and applications.
INTRODUCTION ............................................................ 3 TRANSPORT, STORAGE, HANDLING AND PRODUCT IDENTIFICATION ........................................ 4 PRINCIPLE OF OPERATION ........................................ 5 INSTALLATION .............................................................. 7 ELECTRICAL CONNECTIONS ..................................... 8 ELECTRICAL REQUIREMENTS ................................ 10 RANGE AND SPAN CONSIDERATION ...................... 10 CALIBRATION ............................................................. 11 DISMANTLING AND REASSEMBLY .......................... 13 SIMPLE FAULT FINDING ............................................ 16 RETURNING FORM .................................................... 17 ADDENDUM FOR "METERS" OPTION OF THE TRANSMITTERS ................................................. 18 ADDENDUM FOR COMETER - ANALOG LCD INDICATOR WITH HART PROGRAMMING CAPABILITY AND PROMETER PROGRAMMABLE INDICATOR .................................. 25 ADDENDUM FOR PV-SCALING OPERATION ........... 30 ADDENDUM FOR "SURGE PROTECTOR" OPTION OF THE TRANSMITTERS ........................................... 31 ADDENDUM USE OF HARDWARE LINKS ON THE SECONDARY ELECTRONICS ..................... 34 ADDENDUM FOR DIFFERENTIAL PRESSURE TRANSMITTERS : SELECTABLE OUTPUT FUNCTIONS ................................................................ 36 ADDENDUM FOR FLANGE-MOUNTED TRANSMITTERS ......................................................... 42 ADDENDUM FOR 3A SANITARY STANDARD APPLICATIONS ........................................................... 46 ADDENDUM FOR "EX SAFETY" ASPECTS AND "IP" PROTECTION .............................................. 47
SUPPLEMENTARY DOCUMENTATION
Reference information on remote seals and configuration of the transmitter can be found in the following documents: SS/S264x SS/264xx SL/2600T IM / 691HT Remote Seal Specification Data Sheets Spare Part List Hand-Held Communicator
Online HELP SMART VISION Configuration Program
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TRANSPORT
After final calibration, the instrument is packed in a carton (Type 2 to ANSI/ASME N45.2.2-1978), intended to provide protection from physical damage.
PRODUCT IDENTIFICATION
The instrument is identified by the data plates shown in Figure 1. The Nameplate (ref.A) provides information concerning the code number, maximum process working pressure, range and span limits, power supply and output signal. See code/ specification sheet for detailed information. This plate also shows the transmitter serial number. Please refer to this number when making enquiries. A dedicated label (ref. B) is welded as standard to the primary unit, carrying specific details of the transducer (diaphragms material, fill fluid, range limit and identification number). A Safety Marking plate ( ref. C) is fitted when the transmitter is required to comply with hazardous area regulations, e.g. flameproof, intrinsic safety or both protection type combined. Additionally Tag plate (ref. D) provides the customer tag number and calibrated range, maximum process working pressure (PS) and temperature (TS). The instrument may be used as a safety accessory (category IV) as defined by the Pressure Equipment Directive 97/23/EC. In this case, near the CE mark, there is the number of the notified body (0474) that verified the compliance.
STORAGE
The instrument does not require any special treatment if stored as despatched and within the specified ambient conditions level (Type 2 to ANSI/ASME N45.2.2-1978). There is no limit to the storage period, although the terms of guarantee remain as agreed with the Company and as given in the order acknowledgement.
HANDLING
The instrument does not require any special precautions during handling although normal good practice should be observed.
Ref. A
DIN TYPE HOUSING
Ref. A
0474
yyyy
Ref. D
BARREL TYPE HOUSING

Ref. C
Primary Unit
Ref. D Ref. B
FILL FLUID DIAPHRAGM MATERIAL SERIAL NUMBER
Fig. 1 - Product identification
URL
Important - The instrument serial number must always be quoted when making enquiries. -4-
PRINCIPLE OF OPERATION
MODELS: 262/264 D-V-P Primary Electronics Printed Circuit Sensor Diaphragm with Ferrite Disks Resin potting Inductance Coils & Magnetic Cores Capillary tubing Capillary tubing
Isolating diaphragm Process chamber
Isolating diaphragm Process chamber
While maintaining the modular construction, it may be adopted a sensor module different then the inductive one. The sensor can be piezoresistive. The completely welded sensor module is a twin-chamber system with an integral overload diaphragm, an internal absolute pressure sensor and a silicon differential pressure sensor. The absolute pressure sensor, which is only exposed to the pressure at the high pressure side, acts as a reference value to compensate for the static pressure. The differential pressure sensor is connected via a capillary tube to the negative side / the reference vacuum of the sensor module. The applied differential pressure (dp) / absolute pressure (pabs) is transferred via the separating diaphragm and the fill fluid to the diaphragms of the silicon differential pressure sensor. A minimal deflection of the silicon diaphragm changes the output voltage of the pick-up system. This output voltage, proportional to the pressure, is converted by the matching unit and the amplifier into an electrical signal. Depending on the model, the transmitter is connected to the process by means of oval flanges with fixing threads according to DIN 19213 (M10/M12) or 7/16 - 20 UNF, 1/4 - 18 NPT Female thread or remote seal. The measured values and the sensor parameters are transferred to the Secondary Unit, where a microprocessor computes precise primary output linearisation, compensating for the combined effects of sensor non linearity, of static pressure and temperature changes. In the secondary electronics permanent memory are stored the transmitter specific information: - non modifiable data such as the serial number, the UID (Unique Identifier), the manufacturer's name and device type, the hardware and software version of the electronics. - the modifiable data such as the final trimming and calibration, in other words, all data that can be changed by the user through the configuration devices.
MODELS 262/264 B
Fig. 2a - Primary Unit
The instrument consists of two functional units: - Primary Unit - Secondary Unit The Primary Unit includes the process interface and the sensor, the Secondary Unit includes the electronics, the terminal block and the housing. The two units are mechanically coupled by a threaded joint. The Electronics of Secondary Unit is based on custom integrated components (Application Specific Integrated Circuit - ASIC). The principle of operation of the Primary Unit is as follows. The process fluid ( liquid, gas or vapour ) exerts pressure on to the sensor diaphragm via flexible, corrosion-resistant isolating diaphragms and capillary tubing containing the fill fluid (see Fig. 2a). This is for inductive principle. As the sensor diaphragm deflects in response to differential pressure changes, it simultaneously produces variations in the gap between two fixed magnetic circuits (comprising coil and ferrite core) positioned on both sides of the measuring diaphragm. As a result, the inductance of each coil changes. The two inductance values L1 and L2, and the sensor temperature ST are combined in the primary electronics to provide a proprietary standardized signal. In the manufacturing process the sensor output characteristics are compared with reference pressures and temperatures: the "mapped" parameters are then stored in the memory of Primary electronics.
Microprocessor-based electronics
Matching
Isolating diaphragm dp - sensor Pabs - sensor Filling liquid Process connection Overload diaphragm Sensor body
Fig. 2b - Piezoresistive sensor for differential pressure
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. . . PRINCIPLE OF OPERATION
External Zero/Span adjustments Output meter (option) Surge protector (option) Integral meter (option)
RFI filter
Terminal block Housing Electronics
Fig. 2d - Secondary Unit The microprocessor receives data from the internal modem, in order to provide bidirectional digital communication with the configuration device, i.e. the Hand Held terminal "Communicator" or P.C. based "Configurator".
Primary electronics (located in the Primary Unit) MEMORY
Zero Span EXT. ADJ INTERFACE MEMORY
MODEM FSK COUPLER
Secondary Electronics (located in the Secondary Unit)
Internal bus
SENSOR INTERFACE
Sensors
With secondary electronics analog+HART, it is to be consider that different communication protocols exist for configuration and maintenance operations. Here follows a brief description on the matter; please refer to appropriate technical specification for additional deeper explanations on the communication aspects. The HART protocol is based on the standard Bell 202 FSK (Frequency Shift Keying ) with a 0.5 mA signal modulation superimposed on the 4 to 20 mA analog signal. As the energy balance added to the current loop is virtually zero and the frequency is very high compared to that of the process dynamic, the analog process signal remains undisturbed.
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876543210987654321 876543210987654321 876543210987654321 876543210987654321 876543210987654321
DIGITAL CONVERTER
MICRO CONTROLLER
4 to 20 mA CONVERSION
4 to 20 mA Output
Parallel Bus Internal Serial Bus
Fig. 3 - Functional Block Diagram
Using a configuration device it is then possible to remotely modify the configuration of the transmitter, e.g. the measuring range. It is also possible to read other transmitter data and diagnostic information. Limited rezeroing and respanning, comparable to that conventional analog transmitters is possible using the optional calibration device. Refer to Fig. 3 for a complete view of the Functional Block Diagram. The sensor and all electronic parts are galvanically isolated from the transmitter body.
INSTALLATION
WARNING - For installation in Hazardous Areas, i.e. areas with dangerous concentrations of e.g. gases or dusts that may explode if ignited, the installation must be carried out in accordance with relative standards either EN 60079-14 or IEC 79-14 and/or with local authority regulations, for the relevant type of protection adopted. Together with safety information here and after enclosed see also the Addendum for "Ex Safety" aspects which is part of this instruction manual. WARNING - In order to ensure operator safety and plant safety it is essential that installation is carried out by suitably trained personnel according to the technical data provided in the Data Sheet for the relevant model included in the supplementary documentation, in particular in the "Operative limits" section. The transmitter may be mounted on a vertical or horizontal 2inch pipe (figg. 4 and 5) by means of the same mounting bracket. Note: for other installation details see the relevant Addendum.
Fig. 4 - Mounting on 2" vertical pipe
WARNING: The transmitter when installed in accordance with this instruction manual will not be subjected to mechanical stresses.
WARNING: the transmitter should not be installed where it may be subjected to mechanical and thermal stresses. ABB cannot guarantee that a construction material is suited to a particular process fluid under all possible process conditions. Therefore it is the user responsibility the selection of suitable wetted parts materials and filling fluid. The secondary unit of the transmitter may be rotated through 360 approx. with respect to the primary unit without degrading performance or damaging the internal wiring. Do not force the primary unit to rotate; use the 2 mm Allen key supplied to unlock and lock the tang grub screw (see Fig. 7). This feature, obtained by unscrewing (one turn is sufficient) the Allen screw, is particularly useful for reaching optimum access to the electrical connections and visibility of the output indicator.
17 (0.67) 26 (1.02) 36 (1.42) 17 (0.67)
Fig. 5 - Mounting on 2" horizontal pipe
CAUTION - Proper location of the transmitter with respect to the process pipe will depend upon the service for which the instrument is used. Care should be exercised to identify correct process connections. Note: High side may be marked H or + Low side may be marked L or -
127 (5.00)
86 (3.39)
L ES C CI R I R C U
N SO T SO I TS AL I V US T E E CU TS I
N IO NS
E T QU AN E'T H E N W
GARD ER KE L
135 (5.31)
11 (0.43)
41.3 (1.63)
102 (4.02)
Process connections
84 (3.31)
Fig. 6 - Dimensional drawings (Differential pressure transmitter) with process connections

Note: dimensions are expressed in mm. (Between parenthesis the same dimensions expressed in inches).
63 (2.48)
167 (6.57)
C ER LE BIEN F UV E CO VER TI GH RM E P CO T E
-7-
ELECTRICAL CONNECTIONS
WARNING - For installation in Hazardous Areas, i.e. areas with danger of fire and/or explosion, prior to making electrical connections, ensure compliance with safety information on the Safety Marking plate. Failure to comply with this warning can result in fire or explosion. Signal terminals are located in a separate compartment of the secondary unit housing. The housing incorporates two connection ports for cable glands or conduit fittings. They are protected with a temporary plastic plug for transit purpose which should be replaced with a suitable permanent plug in the unused port. Connections can be made by removing the cover (indicated in Fig. 7); first screw down the locking screw located below the cover, using a 3 mm Allen Key. WARNING - For Hazardous Areas installations,the connection of cables and conduits to the transmitter shall be made in accordance with the requirements of the relevant type of protection. Cables and cable-glands must be in accordance with the type of protection. Unused openings for connection shall be closed with blanking elements suitable for the relevant type of protection. With the exception of intrinsically safe transmitters, the means provided for this shall be such that the blanking element can be removed only with the aid of tools. The blanking elements must be certified for the type of protection. See standards either EN 60079-14 or IEC 79-14. The transmitter connections must also guarantee the degree of protection of the transmitter enclosure, e.g. IPxx according to EN 60529 standard (or IEC529). See also the Addendum for "IP" protection (and Ex Safety) which is part of this instruction manual. The signal cable should be connected to the terminals marked respectively (+) and (-). If an internal output meter - either with analog or digital indication - is installed, it should be removed in order to make the connection, simply by pulling it out from its socket. After the connections have been made, reinstall the output meter. Refer to the Meters Option addendum for details. The power to the transmitter is supplied over the signal wiring and no additional wiring is required.The signal wiring does not need to be shielded but the use of a twisted pair is highly recommended. The cable shield should be grounded in one side only, to avoid dangerous earth paths.
WARNING - For Hazardous Areas installations, when the ambient temperature is higher than 70C, the cable used for the connections must be suitable for 5C above the ambient temperature. Normal practice is to ground in the control room side, in which case the field side of the screen should be adequately protected to avoid contact with metallic objects. Signal wiring may be ungrounded (floating) or grounded at any place in the signal loop, but for intrinsically safe installations the wiring and grounding must follow the specific rules for this technique. The transmitter case may be grounded or ungrounded: a ground connection is provided internally (in the terminal compartment) and externally. Do not run the signal wiring in close proximity to power cable or high power equipment; use dedicated conduits or trays for signal wiring. CAUTION - Do not connect the powered signal wiring to the mA signal testing terminals as this could damage the by-pass diode. After the connections have been completed check the integrity of the cover O-ring, screw down the cover and secure it by unscrewing the safety screw. CAUTION - Unless absolutely necessary, avoid the removal on site of the protective cover which gives access to the electronic circuitry. Although the electronics are fully tropicalized they should not be subjected to humidity for long periods.
WARNING - For Hazardous Areas installations, at least eight (8) threads on each cover must be engaged in order for the transmitter to meet (flameproof - explosionproof) requirements.
Secondary Unit
Signal Terminals Remove this cover to access terminals Cover locking screws (in the position indicated by the arrows)
Ground Terminal
Short circuit link
M
TEST COMM
Grub screw
Output Meter Socket
Test Terminals Primary Unit Hand Held Communicator Terminals
Fig. 7 - Location of the locking screws and terminals -8-
Fig. 8a - Terminals arrangements
. . . ELECTRICAL CONNECTIONS
WARNING : DO NOT ATTEMPT TO CONNECT AN AMPEROMETER BETWEEN A "TEST" TERMINAL AND A "COMM" TERMINAL. THE RESULT TO THE POWER SUPPLY IS A SHORT WHICH WILL BLOW FUSES AND POSSIBLY DAMAGE YOUR EQUIPMENT, ALSO CAUSING TO INTERRUPT FUNCTION OF OTHER DEVICES POWERED FROM SAME SUPPLY. NOTE: If the use of the Hand Held Communicator is foreseen, a resistance of 250 ohms minimum must be included in the current loop, between the power supply and the connection point of the Hand Held Terminal, for communication purpose. Here below is given an explanation regarding the possible connection of the terminal block to the power supply and a representation of the connection in case of remote indicator presence.
Internal ground termination point
Line load
M
TEST COMM
+
GND
+
250 ohm min
+
Power source
External ground termination point

F1 F2
691HT
F3
F4
Optional
Model 691HT Communicator may be connected at any wiring termination point in the loop, providing the minimum resistance is 250 ohm. If this is less than 250 ohm, additional resistance should be added to allow communications.
+
Hand-held communicator
PV
REVIEW
CONF
SERIAL LINK
TRIM
Test points 4-20 mA
A B C
D E F
G H I
1
J K L
2
M N O
3
P Q R
4
S T U
5
V W X
6
Y Z #
Receiver
7
@ %
8
& /
9 + -
Fig. 8b - Electrical connections
Internal ground termination point
Remote indicator
M+
5
20
7
40
60
9
80
10 0
10
Kent-Taylor
Line load
+
TEST COMM
+
250 ohm min
+
Power source
GND
External ground termination point

F1 F2
691HT
F3
F4
Optional
+
Hand-held communicator
PV
REVIEW
CONF
SERIAL LINK
TRIM
Test points 4-20 mA
A B C
D E F
G H I
1
J K L
2
M N O
3
P Q R
4
S T U
5
V W X
6
Y Z #
Receiver
7
@ %
8
& /
9 + -
Fig. 8c - Electrical connections with remote indicator
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ELECTRICAL REQUIREMENTS
The transmitter operates on a minimum voltage of 10.5 Vdc to a maximum of 42 Vdc and is protected against polarity inversion. Note - The transmitter operates from 10.5 to 42 Vdc with no load (additional load allows operation over 42 Vdc). For EEx ia and intrinsically safe (FM, CSA and SAA) approval power supply must not exceed 30 Vdc.In some countries the maximum power supply voltage is limited to a lower value. Installing optional devices the minimum voltage increases to: - 10.5 Vdc with no option or with integral digital display - 10.7 Vdc with output analog indicator - 12.5 Vdc with LCD ProMeter - 12.3 Vdc with surge protection - 13.3 Vdc with LCD CoMeter - 15.3 Vdc with no link on output indicator plug The total loop resistance is indicated in the expression below.
RANGE AND SPAN CONSIDERATION

The 2600T Transmitter Specification Sheets provide all information concerning the Range and Span limits in relation to the model and the sensor code. The terminology currently used to define the various parameters is as follows: URL : Upper Range Limit of a specific sensor. The highest value of the measured value that the transmitter can be adjusted to measure. LRL : Lower Range Limit of a specific sensor. The lowest value of the measured value that the transmitter can be adjusted to measure. URV : Upper Range Value. The highest value of the measured value to which the transmitter is calibrated. LRV : Lower Range Value. The lowest value of the measured value to which the transmitter is calibrated. SPAN : The algebric difference between the Upper and Lower Range Values. The minimum span is the minimum value that can be used without degradation of the specified performance. TURN DOWN RATIO : is the ratio between the maximum span and the calibrated span.
R (k) =
Supply voltage - min. operating voltage (Vdc) 22.5
The total loop resistance is the sum of the resistance of all elements of the loop, including wiring, conditioning resistor, safety barriers and additional indicators (excluding the equivalent resistance of the transmitter). Where a configuration device (HART), such as the Hand Held Communicator or a Modem is likely to be used, a resistance of 250 ohm minimum should be present between the power supply and the point of insertion of these devices, to allow communication. Several types of safety barriers, either passive or active, can be satisfactorily used in conjunction with the Smart 2600T transmitter. Nevertheless, in case of use of active barriers, check with the supplier if the model is suitable for use with smart transmitters allowing the connection of the configuration devices in the "safe" or non-hazardous area.
The transmitter can be calibrated with any range between the LRL and the URL with the following limitations: LRL LRV (URL - CAL SPAN) CAL SPAN MIN SPAN URV URL
Note - For models 262B and 264B the frequency immunity between 150 kHz and 2 MHz with direct coupling and unshielded line is 3 V; with direct coupling and shielded line is 10 V.
WARNING - The transmitter may be used as a safety accessory (as defined by the Pressure Equipment Directive 97/23/EC) i.e. as part of a shutdown system. In this case it is recommended to select the correct fail safe mode for the 4-20 mA signal (as per Namur NE43 recommendation). See also the instructions relevant to fail safe selection (Up/ Down scale mode) in the addendum to the instruction manual on "Use of hardware links on the secondary electronics" .
- 10 -
CALIBRATION
Unlike conventional electronic transmitters, the use of a microprocessor and the presence of serial communications between the transmitter and the configuration device, allows the use of several different approaches in calibration and servicing. Different methods can be used to calibrate the Smart transmitter: i) using the local keys in the transmitter secondary unit. ii) using zero/span raise/lower on transmitter electronics links. iii) using the Hand Held Communicator. iv) using the Personal Computer Configuration Software Package. This chapter describes the first method; the others are described next or in the relevant Instruction Manuals of configuration tools. In the addendum (use of hardware links on the secondary electronics) there is an explanation of the raise/lower operation for ZERO and SPAN, which can be done if - and + buttons are present. It is also possible to apply a scaling to the reading of the transmitter. The operation is called PV-scaling and is used to align the "zero" of the process with the "zero" reading of the transmitter. See the description in the Addendum for PV scaling operation. Note: Unless otherwise specified the instrument is factory calibrated at maximum span with the LRV set to true zero. Instruments adjusted and tagged for a specific range will not require recalibration. Rezeroing of the transmitter may be required in order to compensate for zero shift arising from the installation.
M
TEST COMM
Power Supply 10.5 to 42 V. d.c.
Short circuit link Precision Milliameter
Fig. 10 - Calibration electrical connections Set up an appropriate test rig in accordance with the required calibration. Figure 11 shows a complete test rig that can be selectively used to suit the calibration.
V.G. - Vacuum Gauge V.P. - Vacuum Pump
V.G.
M1/M2 - Pressure gauge
M2
M1 V.P.
Preliminary operation
Before commencing calibration ensure that: i) the required span, the upper and lower range value (URV & LRV) are within the span and range limits (URL & LRL) indicated on the nameplate (please refer to "Range and Span" consideration on the previous page). ii) the transmitter is properly powered and the electrical connections correctly made. iii) the write protect link, located on the electronics module is in position OFF (write allowed). Access to the link is gained by unscrewing the secondary unit housing cover at the opposite end to the terminal cover, then removing the display if fitted. iv) the Upscale/Downscale link is positioned to the required function: ON for Downscale OFF for Upscale (see Fig. 9). v) make the electrical connections, as indicated in Fig. 10. Connect a precision milliammeter as shown and remove the short circuit link.
Upscale/Downscale link
Pressure Generator or Dead Weight Calibrator
Fig. 11 - Calibration pressure connections Note that calibration accuracy is strictly related to the accuracy of the test equipment: the use of a dead weight tester is highly recommended. The local adjustment keys are located behind the Nameplate. To gain access slacken the nameplate screw and rotate 90; proceed in the reverse mode when the calibration procedure has been completed. Fig. 12 shows the keys: they provide two large plastic heads that can be pushed, with spring return to normal. The local adjustment can be removed after the calibration, to avoid improper use by inserting a screwdriver blade below the plastic flange and pulling out.
Fig. 12 - Top view of the local adjustment keys

Write/Write Protect link
Fig. 9 Location of the links on the electronics and the integral digital display - 11 -
. . . . CALIBRATION
Zero and span - true zero procedure Differential pressure,gauge and level.
- Switch on the power supply. - With no pressure applied to the transmitters, the value read on the digital milliammeter should be 4 mA ; if it is not 4 mA press the zero screw for at least 1 second. After this operation the reading should move to 4 mA: if no change occurs repeat the operation. - Apply to the H ( high ) connection a pressure equal to the upper range value (URV) and allow time for the pressure to stabilize. - Press the span screw for at least 1 second: after this operation the reading on digital milliammeter should be 20 mA and the calibration procedure is complete. If no change occurs either the calibration procedure was not correctly performed or the span exceeds the limit; correct and repeat the operation.
Zero elevation procedure Differential pressure and level

Two different methods (a) or (b) can be used : a) After completion of the zero and span procedure above apply to the L ( low ) connection a pressure equal to the pressure to be elevated. Allow time for pressure stabilization and then press the zero screw for at least 1 second. After this operation the digital milliammeter reading should be 4mA and the Upper Range Value (URV) is automatically moved to a value equal to the sum of the pressure to be elevated and the previous calibrated span. b) Use the zero and span procedure above but apply pressures equal to the Lower Range Value (LRV) and then equal to the Upper Range Value (URV) and pressing, for at least 1 second, the zero and span screws respectively. The LRV pressure will be applied to the L connection whereas the URV will be applied to the L or to the H connection depending upon the whether the range is all negative or crosses zero.
Absolute pressure
- Switch on the power supply. - Connect a vacuum source to the process connection and draw the maximum possible vacuum obtainable. The value read on the digital milliammeter should be 4 mA ; if it is not press the zero screw for at least 1 second. After this operation the reading should move to 4 mA : if no change occurs repeat the operation. - If the value of the calibration span (URV) is less than the atmospheric pressure gently open the vent valve so increasing the pressure to the Upper Range Value. If the calibration span (URV) is greater than the atmospheric pressure then connect the pressure connection to a pressure source and generate a pressure corresponding to the URV. Allow time for the pressure to stabilize. - Press the span screw for at least 1 second: after this operation the reading on digital milliammeter should be 20 mA and the calibration procedure is complete. If no change occurs the calibration procedure was not correctly performed or the span exceeds the limit; apply the correction and repeat the operation.
Gauge pressure
Apply to the process connection, pressures equal to the LRV and then equal to the upper range value (URV) and correspondingly press the zero and span screws respectively. Note - To prevent unauthorized calibration operation refit the write protection link in position ON (Write Protect) (Fig. 9).
Note - If during the calibration procedure the readings on the digital milliammeter are outside its inherent accuracy, output trimming of the transmitter may be requested. This operation can only be performed using the Hand Held Terminal Communicator or the Personal Computer Configurator. If this equipment is not available the transmitter should be returned to a Service Center for recalibration. In some cases, expecially for tank level measurement, the calibration can also be obtained automatically by the indication of the actual output percentage, without any calculation for LRV and URV. The operation is called Output % Reranging and can be performed using a HART configuration tool (see Output % Reranging in the ADDENDUM FOR FLANGEMOUNTED TRANSMITTER).
Zero suppression procedure Differential pressure,gauge and level.

Two different methods (a) or (b) can be used : a) After completion of the zero and span procedure above, apply to the H ( high ) connection a pressure equal to the pressure to be suppressed. Allow time for pressure stabilization and then press the zero screw for at least 1 second. After this operation the digital milliammeter reading should be 4mA and the Upper Range Value automatically moved to a value equal to the sum of the pressure to be suppressed and the previous calibrated span. b) Use the zero and span procedure above but apply pressures equal to the Lower Range Value (LRV) and then to Upper Range Value (URV), and pressing, for at least 1 second, the zero and span screws respectively.
Absolute pressure
Use the zero and span procedure as previously described, but apply to the process connection absolute pressures equal to the Lower Range Value (LRV) and then to the Upper Range Value (URV), pressing, for at least 1 second, the zero and span screws respectively. - 12 -
DISMANTLING AND REASSEMBLY

FOR MODELS 262DS/PS/VS and 264DS/PS/VS (Fig. 13a)
WARNING - Process fluids and/or pressure retained in the transmitter primary unit can cause severe injury and death or damage to the equipment. It is the user responsibility to make sure that no pressure is applied before removing the instrument from service or when draining or venting. Dangerous fluids In case of toxic or otherwise dangerous process fluid, take any precautions as recommended in the relevant Material Safety Data Sheet.
Reassembly
Check that the "O" rings are not damaged: otherwise replace. WARNING - Assembling flanges with incorrect fixing bolts and nuts and improper "O rings" can cause fracture or overstressing of bolts and release of pressurized process material. Use only official spare parts (*) included in the supplementary documentation, follow the reassembly procedure herebelow described and do not exceed the specified torque limits. DO NOT REMOVE the "O ring" fitted in the sensor neck: it provides the housing a degree of protection. a) Refit the flange fixing bolts with a torque of 20 Nm (15 ft lbs) using a 17 mm. torque wrench (52 Nm - 39 ft lbs) Note: 1 Nm is equivalent to 0.738 ft lbs (8.85 in lbs) b) Insert the sensor cable in its recess at the bottom of the housing. c) Screw the housing down completely until the nesting of housing/sensor assy is reached, then unscrew by one complete turn maximum. Rotate the topwork in the desired position and lock it with the tang grub screw previously removed. d) Plug the sensor cable to the secondary electronics. Fix the electronic circuit by its screws. e) Refit the covers and tighten securely.
CAUTION - Dismantling and reassembly should not be carried out on site because of the risk of damage to components and printed circuits as a result of adverse environmental conditions such as humidity,dust,etc. The dismantling and reassembly procedures given below should be carried out in the listed order to avoid instrument damage.
Required tools
2 mm Allen key 3 mm Allen key Small Phillips screwdriver Small flat-bladed screwdriver 17 mm spanner 17 mm torque wrench - (Range > 52 Nm - 39 foot lbs)
Dismantling
a) Screw down completely the cover locking screw, electronics side, using the 3 mm Allen key b) Unscrew and remove the covers c) Unscrew the two fixing screws and remove the secondary electronic assembly d) Unplug the sensor cable e) Remove the tang grub screw using the 2 mm Allen key f) Unscrew the housing taking care not to damage the sensor cable or the connector g) Loosen and remove the four flange fixing bolts using a 17 mm. spanner.
WARNING - For Hazardous Location installations, at least eight (8) threads on the cover must be engaged in order to meet the flameproof (explosion-proof) requirements. f) Unscrew the cover locking screw to secure the covers. This is mandatory to meet "Flameproof requirements" for Hazardous Areas installation.
PRESSURE TEST WARNING Once reassembled the process flanges and the transducer, a pressure test is required. At this purpose, apply a hydrostatic pressure of the maximum overrange pressure rating to both process connections simultaneously. Wait for one minute, then verify that no leakages occurred, otherwise repeat the assembly procedure and the pressure test.
(*) The spare parts list is available at: www.abb.com - searching for: SL262_4D.pdf or from local ABB representatives.
- 13 -
. . . DISMANTLING AND REASSEMBLY

FOR MODEL 264BS (Fig. 13b)
WARNING - Process fluids and/or pressure retained in the transmitter primary unit can cause severe injury and death or damage to the equipment. It is the user responsibility to make sure that no pressure is applied before removing the instrument from service or when draining or venting. Dangerous fluids In case of toxic or otherwise dangerous process fluid, take any precautions as recommended in the relevant Material Safety Data Sheet. a) Renew the process flange O-rings. (Spare Parts Data Sheet 15-9.01 EN). b) Fit the process flanges onto the measuring cell. Take care not to damage the isolating diaphragms. Note: The flange faces of the 2 process flanges must be in one plane and at right angles to the electronic enclosure. c) Check that the process flange screw thread moves easily: Tighten the nut by hand as far as the screw head. If this is not possible, use new screws and nuts (Spare Parts Data Sheet 15-9.01 EN). d) Lubricate the screw threads and contact faces of the screwed joint with, for instance "Anti-Seize AS 040 P" (Supplier: P.W. Weidling & Sohn GmbH & Co. KG, An der Kleimannbrcke 49, D 48157 Mnster). With cleanliness stages, the corresponding regulations must be observed, e.g. DIN 25410! e) Firstly tighten the diagonally opposite flange screws or nuts to the initial torque specified in the table 3 below using a torque wrench. Process flangeO-ring material Perbunan Viton EPDM Initial torque 10 Nm Tightening angle 180 devided into two steps of 90
CAUTION - Dismantling and reassembly should not be carried out on site because of the risk of damage to components and printed circuits as a result of adverse environmental conditions such as humidity,dust,etc. The dismantling and reassembly procedures given below should be carried out in the listed order to avoid instrument damage.
Required tools
2 mm Allen key 3 mm Allen key Small Phillips screwdriver Small flat-bladed screwdriver 17 mm spanner 17 mm torque wrench - (Range > 52 Nm - 39 foot lbs)
Table 3: Initial torque / Tightening angle Then tighten fully by continuing to turn each diagonally opposite screw or nut gradually, as specified in the table 3, through the specified tightening angle. f) Check for leaks. Apply pressure with max. 1.3 x SWP for the model 262/264 BS where the pressure has to be applied simultaneously to both sides of the sensor. g) Insert the sensor cable in its recess at the bottom of the housing. h) Screw the housing down completely until the nesting of housing/sensor assy is reached, then unscrew by one complete turn maximum. Rotate the topwork in the desired position and lock it with the tang grub screw previously removed. i) Plug the sensor cable to the secondary electronics. Fix the electronic circuit by its screws. j) Refit the covers and tighten securely.
Dismantling
a) Screw down completely the cover locking screw, electronics side, using the 3 mm Allen key b) Unscrew and remove the covers c) Unscrew the two fixing screws and remove the secondary electronic assembly d) Unplug the sensor cable e) Remove the tang grub screw using the 2 mm Allen key f) Unscrew the housing taking care not to damage the sensor cable or the connector.
Dismantling the process flanges

If remote seals are fitted do not dismantle the flanges! 1. Unscrew the process flange screws diagonally opposite each other (13mm Allen key for hexagon screw). 2. Carefully remove the flanges so as not to damage the isolating diaphragms. 3. Using a soft brush and a suitable solvent thoroughly clean the isolating diaphragms and, if necessary, the process flanges. Do not use sharp or pointed tools. WARNING - For Hazardous Location installations, at least eight (8) threads on the cover must be engaged in order to meet the flameproof (explosion-proof) requirements. k) Unscrew the cover locking screw to secure the covers. This is mandatory to meet "Flameproof requirements" for Hazardous Areas installation.
Reassembly
Check that the "O" rings are not damaged: otherwise replace. WARNING - Assembling flanges with incorrect fixing bolts and nuts and improper "O rings" can cause fracture or overstressing of bolts and release of pressurized process material. Use only official spare parts (*) included in the supplementary documentation, follow the reassembly procedure herebelow described and do not exceed the specified torque limits. DO NOT REMOVE the "O ring" fitted in the sensor neck: it provides the housing a degree of protection. PRESSURE TEST WARNING Once reassembled the process flanges and the transducer, a pressure test is required. At this purpose, apply a hydrostatic pressure of the maximum overrange pressure rating to both process connections simultaneously. Wait for one minute, then verify that no leakages occurred, otherwise repeat the assembly procedure and the pressure test. (*) The spare parts list is available at: www.abb.com - searching for: SL262_4D.pdf or from local ABB representatives.
- 14 -
. . . DISMANTLING AND REASSEMBLY

Calibration screws Nameplate Extended windowed cover Tang screw Microprocessor driven integral display Windowed cover
Blind cover
Terminal blocks assembly
Secondary electronics
Analog or digital output indicator or CoMeter Blind cover Electronics screw
Flange bolts
Sensor assembly
Fig. 13a - Transmitter Sectional View for models 262DS/PS/VS and 264DS/PS/VS
Calibration screws Nameplate Extended windowed cover Tang screw Microprocessor driven integral display Windowed cover
Blind cover
Terminal blocks assembly
Secondary electronics
Analog or digital output indicator or CoMeter Blind cover Electronics screw
Flange bolts
Sensor assembly
Fig. 13b - Transmitter Sectional View for model 264BS
- 15 -
SIMPLE FAULT FINDING (HART)

This part is applicable only for a quick fault finding in the case that the Hand Held Terminal or the P.C. Configurator Package are not available. If the transmitter does not appear to be working satisfactory, carry out the following fault finding checks before contacting your nearest Service Centre. If the instrument is to be returned for repair, ensure that it is adequately packed using the original polystyrene box or high density chip foam: the trouble sheet/returning form should be sent with the instrument, filled in all its parts. If the transmitter needs to be dismantled follow the procedures of the previous section. WARNING : If the transmitter forms part of a control loop, the plant must be placed under local manual control while the instrument is examined or taken out of service. Take all precautions to avoid damages caused by pressure or dangerous fluids release. Equipment needed Voltmeter , milliammeter (0 to 100 mA d.c.), solvent contact cleaner.
High, Low or Irregular Output

Start (power off) Check the transmitter power supply (*) OK Check for trapped gas in liquid lines and liquid in dry lines OK Present Remedy Faulty Repair or replace power supply
No output
Start (power off) Check the transmitter power supply (*) OK Clean connectors. Reassemble, switch on and check instrument operation Faulty Faulty Repair or replace power supply
OK
Stop
Check for sediment in process flange (**) OK Disconnect sensor connector from the electronic circuit. Clean connector, Reassemble, switch on and check instrument operation Faulty Fit replacement electronic circuit Still faulty Fit replacement transducer assembly
Present
Clean out Fit replacement electronic circuit Still faulty Fit replacement transducer assembly OK Stop
OK
Stop
Stop
OK
Stop
OK
Stop
WARNING - If the transmitter needs to be repaired, the faulty unit/assembly must be replaced by an equivalent unit/assembly.
Stop
(*) If the source of the problem is suspected to be the power supply, check it by disconnecting the wires from the transmitter and testing the volts available at the wires. (**) If there are sediments in process flanges they must be cleaned, if inevitable flanges have to be removed. Before reassembly pay attention to the O-ring: Teflon O-ring probably requires to be substituted. Refer to dismantling and reassembly section for these operations.
- 16 -
- 17 -
ADDENDUM FOR "METERS" OPTION OF THE TRANSMITTERS

GENERAL DESCRIPTION
This option provides four different indications (meters) inside the transmitter housing. Three meters, "output meters", can be mounted on the terminal block (field terminals) side; the first is of "analog" type, the second is of "digital" type (LCD, ProMeter) and the third is the CoMeter. All are operated by the output signal of the transmitter. The fourth meter, "integral digital display", is mounted on the electronics side: it is of "digital" type (LCD, 4-digit), microprocessor driven. The integral digital display has 4 different mounting positions. The analog meters can be rotated to exactly match the mounting position of the transmitter.
ANALOG OUTPUT METER

The analog output meter provides a 90 scale indication. It has either a 0 to 100 linear scale or a 0 to 10 square root scale.
INTEGRAL DIGITAL DISPLAY MICROPROCESSOR DRIVEN

On the Secondary electronics can be fitted an integral digital display. It can be used, together with local keys, for transmitter configuration, as well as for display various type of information, from Process Variable to output percentage.
ANALOG OUTPUT METER CALIBRATION

The calibration of the analog type meter only involves zeroing. Fig. 1 shows the analog output meter and the location of the zero adjustment. The calibration is quite simple using one of the following methods: - with the loop unpowered adjust the zero screw to read exactly the true zero mark on the scale (Fig. 1). - with the transmitter transmitting 4 mA adjust the zero screw to read exactly the live zero of the scale.
Value
150.00 mbar
%
%
40 20
0
4
8
Unit
lllllll
50 % 100
Output percentage (bargraph)
0
60
80
12
mA
100
16
20
Fig. 2 - Display
In addition, also diagnostic information are provided, in the way that only the highest priority message will appear and when it disappear, other message, next in priority order, will be given. Here follows a list of error and warning message, in priority order: "ELECTRONIC FAIL" "SENSOR INVALID" "SENSOR FAIL" "PV SENS OUTLIM" "STATIC PRESS" "SENS TEMP" "OUT SATUR" "OUT FIXED" "DAC OUTRANG" These indication are self explanatory as far as the possible repair action is concerned. The integral digital display is an option for the 2600T series transmitter. When it is fitted on the transmitter, the latter automatically detects the presence and allows the use of local keys for operations with the display. The first message that is given, when the display is fitted or at power on is: ABB - HART. Then the indication selected and the bargraph appear, as in the next example.
Zero adj.
Fig. 1 - Analog meter
- 18 -
. . . ADDENDUM FOR "METERS" OPTION OF THE TRANSMITTERS

General notes: To enter the main menu the two local keys must be pressed together, and for at least two/three seconds. The two keys can be then used in the same way (pressed for more than two seconds) to obtain an ENTER key. For the ESCAPE key they must be pressed together for only one second. The use of a single key corresponds to the NEXT and PREV keys and more precisely, the ZERO key for NEXT and SPAN key for PREV. The correct execution causes a VALID message to be displayed, otherwise the message is INVALID. The following table summarize the main action and message.
Zero key and Span key for three secs. Zero key and Span key for only one sec. VALID INVALID Zero key Span key
Enter MAIN MENU and ENTER KEY ESC key Message for OK action Message for action rejected NEXT key LAST key
The available options are: REVIEW: allows the examination of data and parameters DspConf: DevConf: allows the selection of parameter to be displayed and the scale definition allows the transmitter configuration
SEE_VAR: allows the display of primary and secondary variables SIMUL: allows the simulation of the analog output and the output trimming
For the change of the numeric values, the position is initially given by the flashing of the digit that can be increased or decreased by the NEXT and PREV key. Next is the decimal point that can be selected or removed with the NEXT and PREV key. The ENTER key is used to shift to the next digit, and the ESC key is used to shift to the prev digit. For the change of the units or another parameter single use the NEXT and PREV key. Refer to the following diagrams for operations.
7.556 KPa
ESC ENTER ESC NEXT PREV ESC ESC ESC
REVIEW
ENTER
DispCnf
ENTER
NEXT PREV
DevConf
ENTER
NEXT PREV
SEE-VAR
ENTER
NEXT PREV
SIMUL
ENTER
NEXT PREV
MAIN MENU
- 19 -
REVIEW
ESC ENTER NEXT PREV ESC NEXT PREV NEXT PREV NEXT PREV NEXT PREV NEXT PREV NEXT PREV NEXT PREV ESC ESC ESC ESC ESC
TAG
ESC
S/W REV
ESC
HD REV
UNIT
LRV
URV
DAMPING
ENTER
ENTER ESC
ENTER
ESC
ENTER
ESC
ENTER
ESC
ENTER ESC
ENTER
ABCDEFGH
5 S/W REV
3 HD REV
DEG_C UNIT
0.0000 LRV
100.00 URV
2.000 DAMPING
ESC NEXT PREV
ESC NEXT PREV
ESC NEXT PREV
ESC
TrFunc
SENSOR
ESC ENTER
DspMode
ESC ENTER
UP / DOWN
ESC ENTER
NEXT PREV
ESC ENTER
TYPE
ESC ENTER
PARAM
ESC ENTER
ESC ENTER
LSL USL MinSpan LowTrim Hi Trim

ENTER
PV OUT mA OUT % Ing Out
UP / DOWN
LINEAR TYPE
ESC ENTER
10.000 %
ESC ENTER
21.013 kPa
ESC ENTER
REVIEW
- 20 -
DspConf
ESC ENTER
ESC
NEXT PREV
SELECT
ESC ENTER
SETTING
ESC ENTER
PV OUT % OUT mA ING OUT

ENTER
NEXT PREV
UNIT
ESC ENTER
NEXT PREV
ZERO
ESC ENTER
NEXT PREV
FULL_SC
ESC ENTER
NEXT PREV
TrFunc
ESC ENTER
NEXT PREV
KPA TORR ATM MPA IN H2O
VALID
ESC ENTER
00.000 01.000 01.000 01.000 01.000

ENTER
20.000 25.000 25.000 25.000 25.000

ENTER
LINEAR SQR 3/2 5/2 POLY1 POLY2

ENTER
KG/CM2
ENTER
VALID
ESC ENTER
VALID VALID
ESC ENTER ESC ENTER
VALID
ESC ENTER
DISPLAY CONFIG
- 21 -
Dev Conf
ESC ENTER
PROCESS IN_MAN
ENTER NEXT PREV NEXT PREV NEXT PREV NEXT PREV NEXT PREV NEXT PREV
UNIT
ESC ENTER
LRV
ESC ENTER
URV
DAMPING
ESC ENTER
TrFunc
ESC ENTER
ESC ENTER
00.000 01.000 01.000 01.000 01.000 LRV

ENTER
20.000 25.000 25.000 25.000 25.000 URV

ENTER
0.0000 0.2000 0.2000 0.2000 0.2000 DAMPING

ENTER
TYPE
ESC ENTER
PARAM
ESC ENTER
LINEAR SQR POLY1 POLY2 3/2 - 5/2

ESC ENTER
KG / CM2
ENTER
VALID
ESC ENTER
VALID
ESC ENTER
VALID
ESC ENTER
000.00 020.00 020.00 020.00 020.00 %

ESC ENTER
VALID
ESC ENTER
VALID
ESC ENTER
VALID
ESC ENTER
NEXT PREV NEXT PREV
PV-TRIM
NEXT PREV
PVSCALE
ESC ENTER
NEXT PREV
SetZero
ESC ENTER
NEXT PREV
LowTrim
ESC ENTER
NEXT PREV
HiTrim
ESC ENTER
NEXT PREV
FACTORY
ESC ENTER
NEXT PREV
OFFS=0
ESC ENTER
NEXT PREV
VALID 000.00 020.00 020.00 020.00 020.00 LowTrim

ESC ENTER
000.00 020.00 020.00 020.00 020.00 HiTrim

ESC ENTER
ESC ENTER
VALID
ESC ENTER
VALID
ESC ENTER
00.000 01.000 01.000 01.000 01.000 %

ENTER
VALID
ESC ENTER
VALID
ESC ENTER
VALID
ESC ENTER
DEVICE CONFIG
- 22 -
SEE-VAR
ESC ENTER
PV OUT % OUT mA IngUnit StaticP SensTmp

ESC ENTER
10.690 KPa
ESC ENTER
SEE VARIABLES
SIMU SIMUL
ESC ENTER
PROCESS IN MAN.
ENTER NEXT PREV NEXT PREV NEXT PREV
LOOPTST
ESC NEXT PREV
OUTTRIM
ENTER NEXT PREV
ESC ENTER
SET 4mA
ESC ENTER
SET 20mA
ESC ENTER
NEXT PREV
OTHER
ESC ENTER
NEXT PREV
SET 4mA
ENTER
SET 20mA
ENTER
4.000 OUTmA
20.000 OUTmA
10.000 12.000 12.000 12.000 12.000 OUT mA

ENTER
04.000 04.000 04.000 04.000 04.000 OUT mA

ENTER
20.000 20.000 20.000 20.000 20.000 OUT mA

ENTER
4.000 VALID
ESC ENTER
20.000 VALID
ESC ENTER
12.000 OUTmA
ENTER
04.000 VALID
ESC ENTER
20.000 VALID
ESC ENTER
NEXT PREV
20.000 VALID
ESC ENTER
4.000 REF=TX?
ENTER
20.000 REF=TX?
ENTER
SIMULATION - 23 -

METER INSTALLATION OR REPLACEMENT
WARNING - If the transmitter is not certified as Intrinsic Safety type, DO NOT REMOVE ANY COVER in areas classified as "HAZARDOUS LOCATIONS: CAN RESULTS IN HAZARD OF FIRE AND EXPLOSION". Contact your Safety Dpt. in order to establish correct installation procedure. INTEGRAL DIGITAL DISPLAY MICROPROCESSOR DRIVEN The Microprocessor Driven Integral Display can be installed simply by plugging it into the connector provided in the secondary electronics and replacing the blind cover with a windowed one. To provide an easy view, the indicator can be installed in 4 different positions, in steps of 90. The indicator is provided with 4 female connectors, equally spaced at 90, while the secondary electronics is provided with one female connector, marked "METER". An 8 pin insert, supplied with the meter, should be positioned in order to connect the two female connectors with the indicator in the required position. Proceed as follows: 1) Switch Off the transmitter power supply 2) Remove the blind cover in the electronics side. Verify the correct position of the hardware links (Refer to the proper ADDENDUM). 3) Fit the insert in to the electronics connector, place the indicator in the required position, check that the connectors match, and push, with both thumbs, until the two parts hook together. 4) Screw on the windowed cover. 5) Switch on the transmitter power supply To replace a Microprocessor Driven Integral Display proceed as follows: 1) Switch Off the transmitter power supply 2) Remove the windowed cover in the electronics side. Lift gently the 4 plastic hooks and disengage the display from the secondary electronics. Proceed now as indicated at point 3) to 5) above and don't forget to adjust the hardware links on the display.
Fig. 3 - Cover Internal label
ANALOG OR DIGITAL OUTPUT METER To install (or to replace) the meter, use the following procedure: 1) If the transmitter is part of a control loop, put the loop in manual. 2) Remove the cover on the terminal block side; inside of which is affixed the label shown in Fig. 3. 3) Remove the link shown on the label by pushing down at its left extremity and then its right . Alternatively it can be removed on the left side only in preparation for a further refit. 4) Plug the meter into the socket. The digital indication meter can rotate, for easy viewing, in 15 steps, 90 degree clockwise and 255 counterclockwise. Further rotation causes damage to the meter stops or to the "banana" connections and should be avoided. Note that considerable effort must be applied for 15 rotation. The analog output meter can also rotate for easy viewing. 5) Check that the cover O-ring gasket is properly in place, screw on the extended windowed cover and tighten properly. To remove the meter simply pull it out from the socket and fit a replacement following the above procedure.
CAUTION - If the meter is removed, ensure that it is replaced immediately by another one or with the proper link provided. This operation is important for I.S. loop operation.
- 24 -
ADDENDUM FOR COMETER - ANALOG LCD INDICATOR WITH HART PROGRAMMING CAPABILITY AND PROMETER - PROGRAMMABLE INDICATOR
The name CoMeter is an acronym for COMMUNICATING METER. The name ProMeter stands for PROGRAMMABLE METER. It can be connected, plug & play, into the standard terminal block of the 2600T Series Pressure Transmitter. It is capable to provide both reading and configuration operations, when used in connection with the analog-only version, the ProMeter is only indicator. The LCD display has three lines; the first one is used for 5 numeric characters, up to 99999, plus a minus (-) sign on the left and a star (*) sign, up on the right, to indicate HART communication is in progress; the second line is a 10 segments bargraph used to show the output, from 0% to 100% in 10% steps; the third line is used for seven alphanumeric characters to display units or messages. In addition to the display the plastic membrane has 4 push buttons used for programming and for menus navigation. And more precisely, they are: top left position: top right position: ESCAPE key ENTER key
bottom left position: NEXT key bottom right position: PREVIOUS key
ESC key
ENTER key
12.000 *
Bargraph for analog output indication
0% / - - - - / 100%
mA
Sign for HART communication (CoMeter only)
NEXT key
CoMeter
PREV key
Fig. 4 - CoMeter and ProMeter
The normal operating condition for the CoMeter is to display the analog output signal of the transmitter, expressed in milliAmpere (this is the default setting), or in percentage or in engineering unit, with all the units available as for the HART Communication Protocol. In addition to the indicator functionality, the CoMeter can be used as a configuration tool, where both the CoMeter itself and the transmitter can be configured. In the CoMeter, in fact, two are the main menu : "ConF METER" and "ConF XMTR". ACCESS TO CONFIGURATION To enter these men, in both configurators, the keys PREV and NEXT must be pressed simultaneously for 3 seconds, then the user can switch between the XMTR and the METER configuration using the NEXT and the PREV key. In the ProMeter entry is directly in Manual Configuration, as shown in the next page. NOTE: when the Configuration action is finished, remember to press the ESC key to return to display the previous selected value.
ConF METER - METER CONFIGURATION

PASSWORD The access to the configuration menus can be protected by a 5 digits numeric password. It is under the ConF METER menu that the password can be defined and enabled. See figure 5 for the access to the "ConF PASSWORD" menu. Once you have entered the "ConF PASSWORD" menu the cursor is blinking on the most significant digit. Press ENTER, if you want to change the digits, initially set to zero (0). Use the NEXT and PREV key to increase or decrease the value of the single digit, use the ENTER key to move the cursor to the next digit, use the ESC key to move back to the previous digit. When the string "UPDATE?" appears on the display you can use the ENTER key to accept the new password or the ESC key to abort the password definition. When all digits are set to zero, the password is disabled.
- 25 -
COMETER ONLY
ConF METER
ESC NEXT PREV ENTER
COMETER and PROMETER
ConF AUTO
ENTER
NEXT PREV
ConF MANUAL
ESC NEXT PREV ENTER NEXT PREV
NEXT PREV
ESC
... * LOADING
NEXT PREV ESC
OUTPUT
ESC
NEXT PREV
4000 ZERO
ESC ENTER
NEXT PREV
20000 FULL SC
ESC ENTER
NEXT PREV
NEXT PREV
UNITS
ESC ENTER
ENTER
ENTER
ENTER
ESC
ENTER
ENTER
ConF OK
ENTER
UPDATE ZERO, FULL-SCALE AND UNIT
ESC
0.000 ZERO
NEXT PREV
ENTER
ENTER
NEXT PREV
ENTER
ESC
ConF UPDATE?
ConF VIEW ?
LINEAR SQR
04000 04000 04000 00000 00000 ZERO
20000 20000 20000 20000 20000 FULL SC
ESC
40.000 FULL SC
NEXT PREV
KG / CM2
ENTER
ESC
KPA
NEXT PREV
NEXT PREV
ConF CURRENT
ESC ENTER
NEXT PREV
ConF PERCENT
ESC
NEXT PREV
NEXT PREV
NEXT PREV
ConF PASSWD
ESC ENTER
ENTER
ENTER
ESC
SET 420 mA INDICATION
ENTER
ConF UPDATE ?
ENTER
ESC
LINEAR SQR
ESC
ENTER
UPDATE?
SET 0100% INDICATION (WITH OR WITHOUT SQUARE ROOT)
ENTER
Fig. 5 - ConF METER menu
UPDATE NEW PASSWORD
The other options under ConF METER menu are: ConF AUTO By selecting this option, the CoMeter is automatically updated with the LRV, URV and Unit of the HART transmitter connected. Before accepting the transmitter configuration by pressing ENTER at the request "ConF UPDATE?", it is possible to view the LRV (ZERO), the URV (FULL SC) and the UNIT. If the output transfer function of the transmitter is not linear, ProMeter and CoMeter show the message: ConF NO_LIN and the user cannot update the configuration. It is necessary to change the output transfer function of the transmitter to linear. See Fig. 5 - "ConF METER" menu, for ConF AUTO procedure. - 26 -
ConF MANUAL The selection of MANUAL configuration allows the user to define manually CoMeter and ProMeter configuration, i.e. define the LRV (ZERO), the URV (FULL SC), and the UNIT, as well as to decide for a LINEAR on SQR output function. LRV and URV can have a value between -99999 and +99999. Refer to Fig. 5 - ConF METER menu for detail on the procedure. For having the CoMeter to display the analog output current or the output percentage, select respectively: ConF CURRENT and ConF PERCENT
ENTER
ConF UPDATE?
00000 01000 01200 01230 01234 PASSWD
Under ConF PERCENT option, the user can decide for linear or SQR output. When SQR output is selected, the output is linear from 0 to 20% (to 4% of input). Refer to Fig. 5 - ConF METER for details on the procedures. Then the CONF option appears. Using PREV or NEXT key, the user can select CONF, TRIM, REVIEW or PV option, and with the ENTER key he moves into the menu. When entering CONF and TRIM menu a message "LOOP IN_MAN" appears to remind that a modification can change the transmitter output, so for security the loop should be put in Manual.
ConF XMTR - TRANSMITTER CONFIGURATION (CoMeter only)

Four are the operations under the ConF XMTR menu: CONF, TRIM, REVIEW and PV. By pressing ENTER on the ConF XMTR menu, the string LOADING appears on the display, with the blinking star (*) indicating communication activity, i.e. the CoMeter is reading the transmitter information.
See below a list of the available operation under the selected option: CONF menu Change LRV Change URV Change DAMPING Change UNITS Change OUTPUT TRIM menu Reranging (RERANG.) Loop test (LOOPTST) Output trim (OUTTRIM) Zero adjustment (SNSZERO) REVIEW menu TAG 8 Final Assembly Nr. (XMTR N.) Sensor Serial Nr. (SENS N.) Up/Down scale (UP/DOWN) UNITS LRV URV LRL (See Sensor Units) URL (See Sensor Units) DAMPING OUTPUT PV menu Primary variable (PRIMARY) Secondary variable (2ND) Tertiary variable (3RD) Fourth variable (4TH)
Use PREV or NEXT key to scroll through the options and ENTER key to change or view the values. The procedure to change the numeric value remains the one already explained for PASSWORD operation, i.e., the cursor starts blinking on the most significant digit, then use the NEXT and PREV key to increase or decrease the value of the single digit (the minus sign(-)automatically appears or disappears when the value increases above 9 or decreases below 0, as well as for the decimal point(.). Use the ENTER key to move the cursor to the next digit, use the ESC key to move back to the previous digit. An ENTER on the last digit will cause the value to be sent to the transmitter. Refer to figures 6, 7, 8 and 9 for details.
CONF
ESC
ENTER
ESC
ESC
LOOP IN_MAN.
ESC NEXT PREV ENTER
ESC
ESC
0.000 LRV
ESC ENTER
NEXT PREV
20.000 URV
ESC
NEXT PREV
0.0000 DAMPING
ESC
NEXT PREV
NEXT PREV
NEXT PREV
UNITS
ESC ENTER
OUTPUT
ESC ENTER
ENTER
ENTER
00.000 01.000 01.000 01.000 01.000 LRV

ENTER
20.000 25.000 25.000 25.000 25.000 URV

ENTER
0.0000 0.2000 0.2000 0.2000 0.2000 DMP SEC

ENTER
ENTER
ENTER
ENTER

NEXT PREV
LINEAR SQR
ESC
ESC
ESC
NEXT PREV TO MODIFY DIGIT, DECIMAL POINT, MINUS SIGN
KG/CM2
ENTER
Fig. 6 - CONF menu - 27 -
NEXT PREV
TRIM
ENTER
ESC
LOOP IN_MAN.
ESC NEXT PREV ENTER NEXT PREV
ESC
NEXT PREV
RERANG.
ESC ENTER NEXT PREV
LOOPTST
ESC
ESC ENTER NEXT PREV NEXT PREV
0.000 SET 4 mA
ENTER
40.000 SET 20 mA
ENTER ESC
4 mA
ENTER ESC
20 mA
ENTER
OTHER
ESC ENTER
4.000 OUT mA
20.000 OUT mA
ESC
10.000 12.000 12.000 12.000 12.000 SEL OUT

ESC NEXT PREV
ESC NEXT PREV
OUTTRIM
ENTER ESC NEXT PREV
SNSZERO
ESC ENTER
ESC
ENTER
12000 OUT mA
ENTER
MANUAL
ENTER
AUTO
ENTER
APPLY PV
ESC ESC ENTER
SET 4mA
ENTER
SET 4mA
ENTER
0.050 KPA
ENTER
04.000 04.000 04.000 04.000 04.000 REF VAL
ENTER
4.001 TRIM ?
ENTER
ESC
ESC
SET 20mA
ENTER
ENTER
ESC
4.000 REF - TX?

ENTER
20.000 TRIM ?
ESC
ENTER
SET20 mA
ENTER
20.000 20.000 20.000 20.000 20.000 REF VAL
ESC
ENTER ESC
20.000 REF = TX?

ENTER
ENTER
Fig. 7 - TRIM menu
- 28 -
ENTER
REVIEW
ESC ESC NEXT PREV ENTER NEXT PREV ESC ESC ESC
TAG 8
ESC ENTER
XMTR N'
ESC ENTER
SENS N'
ESC ENTER
UP/DOWN
ESC ENTER
UNITS
ESC ENTER
ABCDEFG
NEXT PREV (SCROLL)
1234567
NEXT PREV (SCROLL)
1234567
NEXT PREV (SCROLL)
UP
KPA
ESC NEXT PREV
ESC
ESC
ESC
ESC
ESC
OUTPUT
ESC ENTER
1.0000 DAMPING
40.000 URL
-40.000 LRL
40.000 URV
0.000 LRV
LIN
Fig. 8 - REVIEW menu
PV
ESC ESC NEXT PREV ENTER NEXT PREV NEXT PREV NEXT PREV NEXT PREV ESC ESC
PRIMARY
ENTER 10 sec.
2ND
ENTER 10 sec.
3RD
ENTER 10 sec.
4TH
ENTER
10 sec.
10.690 KPA
or
ENG. UNITS
27.000 DEG.C
10.000 MPA
200 Lt/min
10 sec.
8.280 mA
or
ANALOG OUTPUT
10 sec.
26.750 %
OUTPUT %
Fig. 9 - PV menu
- 29 -
ADDENDUM FOR PV-SCALING OPERATION

PV-scaling operation can be used to align the "zero" of the process with the "zero" reading of the transmitter. A configuration tool must be use to perform this operation through digital communication. There are two different ways to perform a PV-scaling. Method 1: apply to the transmitter a pressure that corresponds to the scaling value (offset) you have to apply to the reading and perform the operation using the configuration tools. The operation is called SET PV ZERO (see example 1). Method 2: calculate the scaling value (offset) and apply it to the transmitter following the operation available on the configuration tool. With this method it is possible to perform a scaling operation even for a value different then zero. The operation is called SET PV VALUE (see example 2). Effect of the PV-scaling operation: An example can better explain the effect of the scaling action. Example n 1 the transmitter is calibrated at: LRV = 0 mbar URV = 200 mbar the transmitter model has the following limits of operation: LRL = -400 mbar URL = +400 mbar For the effect of a transmitter's capillary, connected to a tank, there is a pressure of 80 mbar when the tank is empty, i.e. the transmitter's reading is 80 mbar. In order to eliminate the pressure caused by the fluid inside the capillary, you can perform a PV scaling for compensating/ scaling the reading for these 80 mbar. The result of this operation is: the transmitter's reading is now 0 mbar. offset is -80 mbar and must be considered that while the limits of the transmitter remains: LRL = -400 mbar URL = +400 mbar and the calibration does not change LRV = 0 mbar URV = 200 mbar The configuration tools allows you to evaluate the new operative limits: operative LRL = -480 mbar operative URL = +320 mbar Example n 2 the transmitter is calibrated at: LRV = 0 mbar URV = 200 mbar the transmitter model has the following limits of operation: LRL = -400 mbar URL = +400 mbar the transmitter is reading: PV = 100 mbar and you know the process value is 50 mbar. You can apply this 50 mbar for your PV scaling operation, with similar effect as per the previous example: PV reading = 50 mbar offset = 50 mbar so that while the limits of the transmitter remains: LRL = -400 mbar URL = +400 mbar with no change for the calibration, the configuration tools allows you to display the new operative limits: operative LRL = -450 mbar operative URL = +350 mbar When requested it is possible to reset the value actually applied as offset. When an offset is defined, the trimming operations are disabled and can be rehabilitated only by eliminating the scaling, i.e. setting the offset to 0.
- 30 -
ADDENDUM FOR "SURGE PROTECTION" OPTION OF THE TRANSMITTERS

WARNING - Note for Hazardous Area Installation For the Pressure Transmitter with surge protector must be additional considered: 1 The transmitter has to be supplied from a voltage source which is safely separated from mains (galvanic separation). 2 The potential equalization for the entire cable link must be guaranteed since the intrinsic safety circuit of the transmitter is grounded.
GENERAL DESCRIPTION
This option provides a built-in surge protection circuit. The surge protector is designed to dissipate large quantities of electrical energy which have been induced in a transmission line. The option is suitable to protect up to 2500 V (5 kA discharge current) of 8s rise time/20s decay to half value. These large quantities of energy can be induced in the signal transmission line by lightning discharge in the area or by nearby electrical equipment. The dissipation of this energy prevents damage to transmitter circuitry connected to the transmission line. The surge protector will not protect the instrument in case of a direct lightning strike. The surge protector board is located inside the terminal block of the transmitter (see drawing). The circuit is designed to operate and recover automatically. It does not require periodic testing or adjustment.
FITTING PROCEDURE ( See Fig. 1)

CAUTION : This procedure should not be carried out on the field site. a) b) c) d) e) f) g) h) i) l) m) Remove the transmitter cover of the field connections side. Unplug the built-in indicator, if present. Unscrew the two Phillips screws (M 4 x 18 mm) which secure the terminal block and pull it off the housing. Unweld the + and - wires which connect the two RF (radio frequency) filters, on the back of the terminal block. Fit properly the surge protector p.c. board and secure it by a self-tapping screw (M 2.9 x 6mm) Secure the two +/- eyelet terminals to +/- holes on the back of the terminal block, by a welding operation. Secure the two +/- wire eyelet terminals of the RF filters to the +/- bushes of the p.c. board by a welding operation. Connect the wire eyelet terminal of the Surge Protector to the dedicated ground connection below terminal block, using a provided self tapping screw M4x8 mm and relevant washers. Reinstall the terminal block and stick on the notice label in the proper position. Plug the built-in indicator, if used. Refit the cover.
Refer to Fig. 1 and also follows the indication in the figures 2a and 2b. In the first one (2a) you can see the terminal block connection when there is no surge protector applied. In the latter (2b) you can see the terminal block connection when surge protector is in!
NOTE - The Surge Protector is suitably provided with the necessary installation screws and the notice label. Adding the unit to an existing transmitter will affect the power supply requirement for a minimum added operating voltage of 1.6 V d.c.
- 31 -
. . . ADDENDUM FOR "SURGE PROTECTION" OPTION OF THE TRANSMITTERS
Stuck on label to disclose the presence of the surge protector
Self-tapping screw M2.9x6 mm to secure the surge prot. p.c. board
+/- Terminals
Socket for built-in indicator Two holes for M4x18 mm fixing screws
TERMINAL BLOCK (Front view)
TERMINAL BLOCK (Side Sect. View)
Two notches on the ext plastic case wall to lodge the surge prot. p.c. board
Self-tapping screw M2.9x6mm
Terminals to be welded into the specified holes
Terminal holes to be used for welding the +/- eyelet terminals of the "RF" Filter wires.
TERMINAL BLOCK (Back view)
SURGE PROTECTOR (P.C. Board)
Fig. 1 - SURGE PROTECTOR
- 32 -
. . . ADDENDUM FOR "SURGE PROTECTION" OPTION OF THE TRANSMITTERS
Fig. 2a Connection for terminal block and housing. Note: Before to fix the terminal block to the housing put the two wires in the position as shown above, in order to avoid any damages.
Red
Black
+
Fig. 2b Connection for terminal block and housing, with surge protection. Note: Before to fix the terminal block to the housing put the two wires in the position as shown above, in order to avoid any damages. Red
Black
Green
- 33 -
ADDENDUM USE OF HARDWARE LINKS ON THE SECONDARY ELECTRONICS

The two possible secondary electronics are shown in the figures. There are 6 dip switches located on the secondary electronics as indicated below; they are used for settings when integral digital display is not available.
1 0
1 2 3 4 5 6
Switch 1 and 2 are used for Snap Calibration, Zero and Span Raise/Lower and also for Damping step. Switches 3 and 4 are used for Electronics or Transducer replace Switch 5 is for Write Protect mode selection Switch 6 is for Up/Down Scale selection Now follows a description of the operations, remarking that functionalities related to usage of - and + buttons can be done only if secondary electronics is fitted with them.
ZERO / SPAN SNAP CALIBRATION
1 0
1 2
With switches 1 and 2 down in position, ZERO and SPAN local adjustment, located below the nameplate of the transmitter housing can be used for ZERO (4-mA point), and SPAN (20 mA point), adjustment, i.e. range calibration.
ZERO / SPAN - RAISE / LOWER
1 0
1 2
1 0
1 2
When switch 1 is moved on in "1" position, ZERO/SPAN Raise/Lower is active. The usage of - and + buttons on the secondary electronics causes respectively an increment and a decrement of the SPAN value (URV); ZERO and SPAN local adjustment under the nameplate allows ZERO value (LRV) increment or decrement.
DAMPING RAISE / LOWER With switch 2 up in "1" position, DAMPING Raise/Lower is active. Use - button and + button if present on the secondary electronics to respectively decrement and increment the damping value. Acceptable values for damping are: 0 - 0,25 - 0,5 - 1 - 2 - 4 - 8 and 16. For secondary electronics without - and + buttons the damping can be changed using PC tools or hand held terminal.
ZERO / DAMPING - RAISE / LOWER
1 0
1 2
- 34 -
When switches 1 and 2 are up in "1" position, both ZERO and DAMPING Raise/Lower can be performed. Use - button and + button on the secondary electronics to respectively decrement and increment the damping value. Use ZERO and SPAN local adjustment under the nameplate for ZERO value (LRV) increment or decrement.
. . . ADDENDUM USE OF HARDWARE LINKS ON THE SECONDARY ELECTRONICS

REPLACE
1 0
3 4
Usually switches 3 and 4 are down in "0" position. They are moved when a replace operation is required.
1 0 3 4
Switch 3 up in "1" position is required before power up the transmitter, when a replace is being performed. Switch 4 down in "0" position allows the replace of the transducer.
1 0 3 4
Switch 4 up in "1" position allows the replace of the secondary electronics. It must be moved in this position, when electronics replace is being performed, before power up the transmitter.
AFTER ANY REPLACE OPERATION IT IS RECOMMENDED TO MOVE DOWN IN "0" POSITION THE RELEVANT SWITCHES.
WRITE PROTECT mode
1 0 5 6
1 0 5 6
With the switch 5 up in ON position the write protect mode is active. It is a way to protect the device from any change: configuration data and parameters cannot be modified.
UP/DOWN SCALE mode The switch 6 defines the fail safe output condition in case of transmitter failure: - In the ON position the output is Down (below 4 mA and more precisely 3,7 mA); - In the OFF position the output is UP (above 20 mA and more precisely 22 mA)
NOTE: The message WRITE DISABLE appears on the integral digital display when Write Protect Link is in Protect position. The message ZERO DSBL or SPAN DSBL appears on the integral digital display when ZERO and SPAN local adjustment are disable. Zero and Span can be disabled using a HART configuration software.
NOTE: Typically the Up/Down scale mode is activated when there is a failure in the physical elements of the sensor and on the electronics of the device, and more precisely: 1) Values in the sensor database are corrupted; 2) EEprom of Primary Electronic (sensor) is failed; 3) Values of Primary variables are out of limits; 4) Digital to analog converter (DAC) circuit is out of range. 5) ASIC - (Integrated circuit) of sensor is failed. 6) ASIC - (Integrated circuit) of electronics is failed. These failure will cause diagnostic messages to appear on the integral digital display: 1) ELECTRONIC FAIL 2) SENSOR FAIL 3) SENSOR INVALID 4) DAC OUTRANG
- 35 -
ADDENDUM FOR DIFFERENTIAL PRESSURE TRANSMITTERS: SELECTABLE OUTPUT FUNCTIONS

GENERAL DESCRIPTION
The 2600T Series Differential Pressure Transmitter provides a selection of output functions, as follows: Linear Sq. Root (x) Sq. Root (x3) Sq. Root (x5) Polynomial Costant current for differential pressure or level measurements for flow measurements using restriction type primary element, like orifice plate, integral orifice, Venturi or Dall tube and similar. for open channel flow measurements using rectangular or trapezoidal weir for open channel flow measurements using V-notch (triangular) weir. for input linearization using a 5th-order polynomial function for input linearization using 2 polynomial functions of 2nd order for loop or associated equipment test.
where |x| and output are in the range 0 to 1 (0% to 100%). Figure 1 shows the Input/output relationships with the different Square Root Options applied. These output functions can be activated using a Configuration Tool like the Hand Held Communicator, a HART Universal Communicator or a Personal Computer, carrying the Smart Configuration Program, connected to the transmitter via a Bell 202 modem (see the relevant Operating Instructions). The output of the transmitter is actually the analog signal 4 to 20 mA and the digital signal read in engineering units on the integral display.
Flow %/100
1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1
Sq.Root x
Sq.Root x^3
Sq.Root x^5
0 0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Differential Pressure %/100 Fig. 1
- 36 -
ADDENDUM FOR DIFFERENTIAL PRESSURE TRANSMITTERS: SELECTABLE OUTPUT FUNCTIONS

1.0 LINEAR
Using this function, the relationship between the input (measured value), expressed in % of the calibrated span and the output is linear, e.g. at 0% input, corresponds 0% output (4mA), at 50% input corresponds 50% output (12mA) and at 100% input corresponds 100% output (20mA).
2.0
SQUARE ROOT (X)
Using this function, the output (in % of the span) is proportional to the square root of the input signal in % of the calibrated span: the instrument, e.g., gives an analog output proportional to the rate of flow. To avoid the extremely high gain with the input approaching zero, the transmitter output is linear with the input up to 4%, programmable in order to ensure a more stable output near zero. This also allows an easier zero adjustment and performs a reduced zero error for ambient temperature variations. An explanation is given in fig. 2. For an input variation from 0 to 0.5% the output varies linearly. For input variation greater then 0.5% up to a value programmable from 1 to 4%, the output still varies linearly. Then at input values greater then 4% the output follows the applied transfer function. In the figure it is also indicated the default selection. To convert from a pressure value within the calibrated span to a percent of flow, first express the pressure as a percent of calibrated span, then take the square root of this pressure percentage and multiply by 10. Example : Transmitter calibrated 0400 mbar - with 196 mbar, pressure input, the percentage of flow is determined as follows: 196 400 49 x 10 = 70% of calibrated flow To convert from a percentage of the calibrated flow to the equivalent output current (see figure), first divide the percentage of flow by 100, then multiply this figure by the 16 mA adding also the live zero 4 mA. 70% calibrated flow x 16 mA + 4 mA d.c. = 15,2 mA d.c. 100 x 100 = 49% of calibrated pressure
Output 420 mA Default selection 7.2 mA (20%) Square root
5.6 mA slope 5.57 slope 19
Theoretical Square Root Curve
4.08 mA slope 1 4 mA (0%)
0.5%
1% programmable
4%
Input
Fig. 2
- 37 -
. . . ADDENDUM FOR DIFFERENTIAL PRESSURE TRANSMITTERS: SELECTABLE OUTPUT FUNCTIONS

3.0 SQUARE ROOT (X3)
This function, as mentioned before, can be used for open channel flow measurement using ISO 1438 rectangular weirs (Hamilton Smith, Kindsvater-Carter, Rehbock formulas) or trapezoidal weirs (Cippoletti formulas) (see Fig. 3a and 3b) and ISO 1438 Venturi flumes. In these types of devices the relationship between the flow and the developed head h (the differential pressure mesured by the transmitter) is proportional to h3/2 or square root of h3. Other types of Venturi or Parshall flume do not follow this relationship.
Fig. 3a - Rectangular weir
Fig. 3b - Trapezoidal weir
Using this function, the output (in % of the span) is proportional to the square root of the third power of the input signal in % of the calibrated span: the instrument, e.g., gives an output proportional to the rate of flow calculated using the above mentioned formulas.
4.0 SQUARE ROOT (X5)

This function can be used for open channel flow measurement using ISO 1438 V-notch (triangular) weirs (see Fig. 4) where the relationship between the flow and the developed head h (the differential pressure measured by the transmitter) is proportional to h5/2 or square root of h5. Using this function, the output (in % of the span) is proportional to the square root of the fifth power of the input signal in % of the calibrated span: the instrument, e.g., gives an output proportional to the rate of flow calculated using the Kingsvater-Shen formula.
Fig. 4 - V-notch weir - 38 -

5.0 POLYNOMIAL 1 (5th order)
The polynomial function, applied to the transmitter input (x) expressed in % of the calibrated span, has the following form: Out = A0 A1 (x) A2 (x2) A3 (x3) A4 (x4) A5 (x5) where (x) and Out should be normalized in the range 0 to 1 for calculation purpose, with following Out meaning: Out = 0 means Analog out 4 mA Out = 1 means Analog out 20 mA This function can be used for linearization purpose: the user can plot the characteristic curve of the input and find, using a mathematical method, the parameters of the polynomium that better approximate the plotted curve. Check, after the calculation, if the maximum error is compatible with the application. The following are some application examples.
Fig. 5a
5.1 CYLINDRICAL VESSEL

Using the polynomial function applied to a level transmitter installed in a horizontal cylindrical vessel it is possible to transmit the measure of level in term of partial volume. Some different cases should be considered: a) Cilindrical vessel with flat ends (not often used. Fig. 5a). Transmitter measuring the whole vessel heigth. The following polynomium gives the area of the circular section in relation to the heigth h (heigth of the liquid in the vessel). Out = - 0.02 + 0.297 h + 2.83 h2 - 4.255 h3 + 3.5525 h4 -1.421 h5 Being both the input h and the output Out normalized, i.e. in the range 0 to 1 (or 0% to 100%), the vessel diameter corresponding to a circular area equal to 1 (100%) will be "normalized" by a "K" factor of the following value : K = 2 1/ = 1.12838 The volume of the liquid contained in the vessel, at heigth = h will be V = Out (d/1.12838)2 L where d = vessel diameter and L = vessel length. The non conformity error is within 0.1% between 0.5% and 99.5% of h, 0.2% at 0% and 100%. b) Cilindrical vessel with hemispherical ends (see Fig. 5b). Transmitter measuring the whole vessel heigth. The same polynomium can be used also for the cylindrical vessel with hemispherical ends. To obtain the volume contained in the vessel can be used the following empyrical formula: V = Out (d/1.12838)2 (L + 2/3 d) The non conformity error depends on the ratio between diameter and length of the vessel: for ratio 5 to 1 the error is 0.25%. The polynomium found with mathematical method gives an error of 0.15%. c) Cilindrical vessel with elliptical or pseudoelliptical ends (see Fig. 5c). Transmitter measuring the whole vessel heigth. The same polynomium can be used also for the cylindrical vessel with elliptical or pseudoellipticall ends. To obtain the volume contained in the vessel can be used the following empyrical formula: V = Out (d/1.12838)2 (L + 2/3 m) where m is the length of the minor ellipse axis (see Fig.5c) The non conformity error depends on the ratio between the diameter and the length of the vessel: for ratio 5 to 1 the error is 0.25%. The polynomium found with mathematical method gives an error of 0.15%.
Fig. 5b
Fig. 5c
- 39 -

5.2 SPHERICAL TANK
Spherical tank (see Fig.5d). Transmitter measuring the whole vessel height. The following polynomium gives the volume of the spherical section in relation to the heigth h of the liquid in the tank. Out = 3 h2 - 2 h3 This formula is geometrical and then his conformity is perfect. Being both the input h and the output Out normalized, i.e. in the range 0 to 1 (or 0% to 100%), the sphere diameter D corresponding to a volume equal to 1 (100%) will be "normalized" by a "K" factor of the following value: K = 2 3 3/ (4 ) = 1.2407 The volume of the liquid contained in the tank, at heigth = h will be V = Out (D/1.2407)3 where D = sphere diameter .
Fig. 5d
5.3 CYLINDRICAL VESSEL AND SPHERICAL TANK WITH PARTIAL LEVEL MEASUREMENT
Cases a) to d) but with partial level measurement (Fig. 6a) In these cases two methods can be used: 1) Plot the changes in volume in relation to the level changes and, using a mathematical method, find the relevant polynomium. 2) Use the polynomium coefficients for cases a) to d) and calibrate the transmitter range to cover the full diameter of the vessel or tank: the changes in volume for the h changes between h0 and h max will be correct. Of course the transmitter will transmit, when the level is h0, the volume corresponding to h0: the same apply for level hmax. All transmitted volumes are % of the total volume of the vessel.
Fig. 6a
If it is required the partial volume starting from h0 (i.e. the volume at h0 = 0) then the A0 coefficient should be equal to the polynomium solved for h0 with negative sign: for example for h0 = 20% A0 = - 0.02 + 0.297 0.2 + 2.83 0.22 - 4.255 0.23 + 3.5525 0.24 -1.421 0.25 = - 0.14179 The polynomium coefficients for the example will be: A0 A1 A2 A3 A4 A5 Out = - 0.14179 + 0.297 h + 2.83 h2 - 4.255 h3 + 3.5525 h4 -1.421 h5
Note : The accuracy of all above numerical values can not be guaranteed.
General notes for level measurement The level transmitter calibration is effected by the transmitter installation conditions, i.e. if the reference connection is empty (dry leg) or liquid filled (wet leg). In the first case (dry leg) the calibration in affected by the specific gravity of the measured liquid and the atmosphere above the liquid at process condition, whereas in the second case (wet leg), it is affected by the specific gravity of the liquid in the connecting pipe(s).
- 40 -

6.0 POLYNOMIAL 2 (Two polinomial functions of 2nd order)
Analog Output transfer function can also be defined as a two polinomial function. Both polinomials are of 2nd order. So two different polinomial functions are used: Out = [ A0 +A1 (x1) A2 (x2)] + [ B0 +B1 (x1) B2 (x2)] Here the polinomial with A coefficients is used for X from 0 to a K value, and the second one with B coefficients for X greater than the K value.
2nd polinomial function 1st polinomial function
0
Polinomial with A coefficients
K
Polinomial with B coefficients
1 =X
TX
Ax and Bx terms of the polinomials have to be calculated according to the shape of the vessel. A PC based software tool is available for polinomial coefficients definition.
Fig. 6b
7.0 CONSTANT CURRENT (Loop Test)

This output function, activated by a Configuration Tool, can be used to test the transmitter output, the integrity of the transmission loop and the calibration of associated equipment like receivers, recorders, etc. When this function is activated the transmitter acts like a costant current generator: using the configuration tool the user can specify a fixed output current of 4 mA, 20 mA or any value between 4 and 20 mA.
- 41 -
ADDENDUM FOR FLANGE-MOUNTED TRANSMITTERS

Flange-mounted transmitters are suitable for open or closed tank service. The process fluid may, or may not, be corrosive, viscous, dirty and with suspended solids; each case requires a proper transmitter. 2600T Series provides a model for tank service. They includes two main application variants: one is dedicated to liquid level measurement and the other is marketed as differential pressure transmitter but it is particularly suitable for liquid level measurement. Liquid level transmitter is mounted to a tank as shown in Figure 1. The ambient temperature of the transmitter mounting location must be between -40C and +85C (-40 and +185F). The process temperature can instead be between -40C and +320C (-40 and +608F). The process interface and fill fluid of the transmitter must be selected amongst the various options provided according to the specific range of temperature.
Tank Nozzle
Tank
Figure 1 - Liquid level transmitter - Installation
The liquid level transmitter has been designed to connect to a flanged tank nozzle, or similar ANSI (DIN) fitting. Standard connections for 2/3-inch Class 150/300/600 flanges, and equivalent DIN, are available.
2" or 3" Tank nozzle

L ES C CI R I R C U
2" or 3" Tank nozzle

L ES C CI R I R C U
SONT SO I TS AL I V US T E E CU TS I
SONT SO I TS AL I V US T E E CU TS I
Flush and extended diaphragm options are also available, Figure 2. The flush diaphragm is suitable for applications where the process is free of suspended solids. The extended diaphragm eliminates the pocket at the transmitter connection and is typically used for slurries and viscous liquids.
Extended diaphragm
Flush diaphragm
Figure 2 - Liquid level transmitter - Diaphragm options
It is recommended that the liquid level transmitter be mounted with the process diaphragm vertical and with the housing above the primary transducer as described in the pictures. Operation is not affected by mounting in other positions, however, some rezeroing may be required. The transmitter is insensitive to level changes over the lower half of the diaphragm, so it is important to locate the transmitter datum line with the center line of the tank nozzle. The nozzle also must be located so that the minimum level is always at or above the datum line. The liquid level transmitter can be used to measure liquid level in either open or closed (pressurized) tanks.
- 42 -
DANGER - For installation in Hazardous Areas, i.e. areas with danger of fire and/or explosion, irrespective of the protection mode used, the installation must carried out in accordance with local regulations. Ensure also that the temperature of the transmitter does not exceed the value indicated in the Safety Marking plate. In this connection, consider that process temperature above 85C (185F) requires derating the ambient limits by 1.5:1 ratio.
L ES C CI R I R C U
N IO NS
GARD ER KE L
N IO NS
N IO NS
!
GARD ER KE L
GARD ER KE L
. . . ADDENDUM FOR FLANGE-MOUNTED TRANSMITTERS

In open tank applications, mounting the transmitter on the tank nozzle provides the HI side process connection, with the LO side being vented to atmosphere. The hydraulic head pressure acting against the process diaphragm is a direct measurement of the liquid level. The effect of atmospheric pressure is canceled because this pressure is applied to both sides of the transmitter. A recommended open tank installation is shown in Figure 3.
Datum line Max. level
Min. level
L ES C CI R I R C U
N IO NS
!
GARD ER KE L
Figure 3 - Liquid level transmitter in Open tank installation In the closed tank application, Figure 4, the effect of tank pressure is canceled by connecting the HI side and LO side of the primary transducer to the tank. The HI side connection is made by mounting the transmitter on the tank nozzle. A compensating leg connects to the LO side near the top of the tank. It is important to ensure that this leg is either completely free of liquid (dry leg) or completely filled to a constant level (wet leg).
INSTALLATION WITH DRY LEG Gate valve Max. level Dry leg Max. level Wet leg INSTALLATION WITH WET LEG Gate valve Filling tee
L ES C CI R I R C U
L ES C CI R I R C U
Datum line Condensate trap (optional)
Datum line
Figure 4 - Liquid level transmitter in closed tank installation For a better understanding, three applications of liquid level measure are shown, as follows: Application n 1 : Liquid Level - Open Tank Using a Flange-Mounted Transmitter
Span G1
= H1*G1, in inches w.g. if H1 is in inches = specific gravity of the process liquid
Lower range value = [H2*G1], in inches w.g. if H2 is in inches Max level Upper range value = Lower range value + span
Minimum level Low side vented
Minimum level must be at or above this datum
Transmitter datum
Min. level
N IO NS
Min. level
N IO NS
!
GARD ER KE L
!
GARD ER KE L
- 43 -

Application n 2 : Liquid Level Closed Tank Using a Flange-Mounted Transmitter (No Condensable Vapors)
Max level
Minimum level
Minimum level must not be below this datum
Transmitter datum
Span = H1*G1, in inches w.g. if H1 is in inches G1 = specific gravity of the process liquid Lower range value = [H2*G1], in inches w.g. if H2 is in inches Upper range value = Lower range value + span
Application n 3 : Liquid Level
- Closed Tank Using a Flange-Mounted Transmitter and a Wet Leg (With Condensable Vapors)
Filling tee
Max level
Impulse lines filled with stable liquid
Minimum level
Minimum level must be at or above this datum
Transmitter datum
Span = H1*G1, in inches w.g. if H1 is in inches Lower range value = [H2*G1]-[H4*Gw], in inches w.g. if H2 and H4 are in inches Upper range value = Lower range value + span G1 = specific gravity of process liquid Gw = specific gravity of liquid in wet leg
- 44 -

Sensor trimming
If a sensor trimming operation is requested for level transmitters, follow the relevant procedure of the Hand Held Communicator and PC Software instructions. If the result is not satisfactory after having carried out either the ZERO TRIMMING or the FULL TRIMMING, the operation must be repeated with a special variation for these transmitters. This special procedure dedicated to the level transmitters is as follows: a) LOW TRIM (low value) for FULL TRIM operation, or ZERO TRIM, only. A standard operation must be performed according to the procedure. If the result is not satisfactory the operation must be repeated with a similar procedure but with a new value which has to be entered. This value must be calculated, as follows, taking in consideration the error with reversed sign: new
entered
applied - (
displayed -
applied)*
(*) error
- 1st Example: Trimming at 10 mbar (applied value) If the displayed value (via HART) after the first operation, is 10.2 mbar, then the error is +0.2 (10.2 - 10). The new value to be therefore entered is 9.8 mbar (10 - 0.2). - 2nd Example: Trimming at true zero (0 mbar) If the displayed value (via HART) after the first operation, is -0.5 mbar, the operation must be repeated entering + 0.5 mbar.
Note: The LOW TRIM and ZERO TRIM operations affect the span as they do not change the upper range value previously set. So a high trimming operation according to point b, is highly recommended. b) HIGH TRIM (high value) for FULL TRIM operation. A standard operation must be performed according to the procedure. If the result is not satisfactory the operation must be repeated with a procedure similar to that shown at point a above. (new calculated value with error taken with reversed sign).
Output % Reranging
Sometimes, in case of tank level measurement, it becomes difficult to calculate the LRV or the URV of the transmitter, or to empty the tank for zero adjustment. So, not only with flange-mounted, but also with differential pressure transmitters using remote seals, the Output % Reranging operation helps the user during transmitter calibration. When it is knows the level of the tank, expressed in percentage, the liquid level, it is possible to input this percentage that automatically the transmitter recalculates its LRV and URV according to the new percentage value. This can be done using a HART configuration tool on a 2600T Transmitter. Two options are available as Output % Reranging operation: 1) OP Range Low where both LRV and URV are adjusted 2) OP Range High where only URV is change in accordance with the new input percentage As example:
Actual level measured by the transmitter: Transmitter output = 27% Calibration : LRV = -125 mbar URV = +340 mbar a) New input level measurement (Option 1) = 30% New calibration : LRV = -139.5 mbar URV = +325.5 mbar The transmitter output is now = 30% Starting again from the initial settings: Transmitter output = 27% Calibration : LRV = -125 mbar URV = +340 mbar b) New input level measurement (Option 2) = 30% New calibration : LRV = -125 mbar URV = +291.5 mbar The transmitter output is now = 30%
- 45 -
ADDENDUM FOR 3A SANITARY STANDARD APPLICATIONS

NOTE (3A requirements) ALL sanitary S264S remote diaphragm seals and other associated direct mount sanitary diaphragm seals must be mounted in such a way as to allow for drainage of all process fluids. Tank spud fittings must be mounted with the leak detection hole located at the bottom for proper drainage by gravity. Sanitary applications must be performed so that all welding surfaces are smooth in order to prevent dirt from lodging inside surface irregularities.
Welding surface
Leak detection hole
Welding surface
- 46 -
ADDENDUM FOR "EX SAFETY" ASPECTS AND "IP" PROTECTION (EUROPE)

According to ATEX Directive (European Directive 94/9/EC of 23 March 1994) and relative European Standards which can assure compliance with Essential Safety Requirements, i.e., EN 50014 (General requirements) EN 50018 (Flameproof enclosures d) EN 50020 (Intrinsic safety i) EN 50284 (Equipments, group II, category 1G) EN 50281 (Apparatus for use with combustible dusts), the pressure transmitters of the 2600T SERIES have been certified for the following group, categories, media of dangerous atmosphere, temperature classes, types of protection. Examples of application are also shown below by simple sketches. a) Certificate ATEX II 1 GD T50C, EEx ia IIC T6 (-40C Ta +40C) respectively, GD T95C, EEx ia IIC T4 (-40C Ta +85C) ZELM certificate number ZELM 02 ATEX 0081 The meaning of ATEX code is as follows: II : Group for surface areas (not mines) 1: Category G: Gas (dangerous media) D: Dust (dangerous media) T50C: Maximum surface temperature of the transmitter enclosure with a Ta (ambient temperature) +40C for Dust (not Gas) with a dust layer up to 50 mm depth. T95C: As before for Dust for a Ta +85C (Note: the number close to the CE marking of the transmitter safety label identifies the Notified Body which has responsibility for the surveillance of the production) The other marking refers to the protection type used according to relevant EN standards: EEx ia : Intrinsic safety, protection level a IIC : Gas group T6 : Temperature class of the transmitter (which corresponds to 85C max) with a Ta (ambient temperature) +40C T4 : Temperature class of the transmitter (which corresponds to 135C max) with a Ta (ambient temperature) +85C About the applications, this transmitter can be used in Zone 0 (Gas) and "Zone 20" (Dust) classified areas (continuous hazard) as it is shown on the following sketch:
APPLICATION FOR PRESSURE TRANSMITTER EEx ia CATEGORY 1GD Application with Gas Application with Dust
Zone "0"
Zone "20"
2600T Tx category 1G EEx ia
2600T Tx category 1D IP6x (EEx ia)

+
Note: the transmitter must be connected to a supply (associated apparatus) certified [EEx ia]
Note: the protection is mainly assured by the "IP degree" associated to the low power from the supply. This can either be [ia] or [ib]
- 47 -

b) Certificate ATEX II 1/2 GD T50C, EEx ia IIC T6 (-40C Ta +40C) respectively, GD T95C, EEx ia IIC T4 (-40C Ta +85C) ZELM certificate number ZELM 02 ATEX 0081 Note: this ATEX Category depends on the application (see below) and also on the intrinsic safety level of the transmitter supply (associated apparatus) which can sometimes suitably be [ib] instead of [ia]. As it is well known, the level of an intrinsic safety system is determined by the lowest level of the various apparatus used, i.e., in the case of [ib] supply, the system takes over this level of protection. The meaning of ATEX code is as follows: II : Group for surface areas (not mines) 1/2 : Category - It means that only a part of the transmitter complies with category 1 and a second part complies with category 2 (see next application sketch) G: Gas (dangerous media) D: Dust (dangerous media) T50C: Maximum surface temperature of the transmitter enclosure with a Ta (ambient temperature) +40C for Dust (not Gas) with a dust layer up to 50 mm depth. T95C: As before for Dust for a Ta +85C (Note: the number close to the CE marking of the transmitter safety label identifies the Notified Body which has responsibility for the surveillance of the production) The other marking refers to the protection type used according to relevant EN standards: EEx ia : Intrinsic safety, protection level a IIC : Gas group T6 : Temperature class of the transmitter (which corresponds to 85C max) with a Ta (ambient temperature) +40C T4 : Temperature class of the transmitter (which corresponds to 135C max) with a Ta (ambient temperature) +85C About the applications, this transmitter can be used in Zone 0 (Gas) classified areas (continuous hazard) with its process part only, whereas the remaining part of the transmitter, i.e. its enclosure, can be used in Zone 1 (Gas), only (see sketch below). Reason of this is the process part of the transmitter (normally called primary transducer) that provides inside separation elements to seal off the electrical sensor from the continuously hazardous process, according to the EN50284 and EN50018. About Dust application, the transmitter is suitable for "Zone 21" according to the EN 50281 as it is shown on the relevant part of the sketch:
APPLICATION FOR PRESSURE TRANSMITTER EEx ia CATEGORY 1/2 GD Application with Gas Application with Dust
Zone "1"
Zone "0" Tank
Zone "21" 2600T Tx category 1/2D IP6x (EEx ia)
Zone "20" Silo
2600T Tx category 1/2 G EEx ia
Primary transducer (Note: see the certificate for exception ) Zone 0 / Zone 1 Separation elements
dangerous medium (process)
Note: the transmitter can be connected to either [ib] or [ia] supply (associated apparatus)
Note: the protection is mainly assured by the "IP degree" associated to the low power from the supply. This can either be [ib] or [ia]
- 48 -

c) Certificate ATEX II 1/2 G Ex d IIC T4T6 and or ATEX II 1/2 D Ex tD A21 IP67 T85C (-50C Ta +75C) CESI Certificate number CESI 02ATEX 027 The meaning of ATEX code is as follows: II : Group for surface areas (not mines) 1/2 : Category - It means that only a part of the transmitter complies with category 1 and a second part complies with category 2 (see next application sketch) G: Gas (dangerous media) D: Dust (dangerous media) T85C: Maximum surface temperature of the transmitter enclosure with a Ta (ambient temperature) +75C for Dust (not Gas) with a dust layer up to 50 mm depth. (Note: the number close to the CE marking of the transmitter safety label identifies the Notified Body which has responsibility for the Surveillance of the production) The other marking refers to the protection type used according to relevant EN Standards: Ex d: Explosion proof IIC : Gas group T6 : Temperature class of the transmitter (which corresponds to 85C max) with a Ta (ambient temperature) +75C. About the applications, this transmitter can be used in Zone 0 (Gas) classified areas (continuous hazard) with its process part only, whereas the remaining part of the transmitter, i.e. its enclosure, can be used in Zone 1 (Gas), only (see sketch below). Reason of this is the process part of the transmitter (normally called primary transducer) that provides inside separation elements to seal off the electrical sensor from the continuously hazardous process, according to the EN 60079-26 and EN 60079-1. About Dust application, the transmitter is suitable for "Zone 21" according to the EN 61241-1 as it is shown on the relevant part of the sketch:
APPLICATION FOR PRESSURE TRANSMITTER Ex d CATEGORY 1/2 GD Application with Gas Application with Dust
Zone "1" 2600T Tx category 1/2G Ex d
Zone "0" Tank
Zone "21" 2600T Tx category 1/2D IP6x (Ex d)
Zone "20" Silo
primary transducer
primary transducer
Zone 0 / Zone 1 Separation elements
Zone 20 / Zone 21 Separation elements

Note: the protection is mainly assured by the "IP degree" associated to the low power from the supply.
IP code About the degree of protection provided by the enclosure of the pressure transmitter, the 2600T SERIES has been certified IP67 according to EN 60529 standard. The first characteristic numeral indicates the protection of the inside electronics against ingress of solid forein objects including dusts. The assigned 6 means an enclosure dust-tight (no ingress of dust). The second characteristic numeral indicates the protection of the inside electronics against ingress of water. The assigned 7 means an enclosure water-protected against a temporary immersion in water under standardized conditions of pressure and time. - 49 -
ADDENDUM FOR "EX SAFETY" ASPECTS (EUROPE)

According to ATEX Directive (European Directive 94/9/EC of 23 March 1994) and relative Standards which can assure compliance with Essential Safety Requirements, i.e., EN 50014 (General requirements) EN 50021 (Specification for electrical apparatus with type of protection "n") EN 50281 (Apparatus for use with combustible dusts), the pressure transmitters of the 2600T SERIES have been certified for the following group, categories, media of dangerous atmosphere, temperature classes, types of protection. Examples of application are also shown below by simple sketches. d) Certificate ATEX II 3 GD T50C, EEx nL IIC T6 (-40C Ta +40C) respectively, GD T95C, EEx nL IIC T4 (-40C Ta +85C) ZELM "Conformity Statement" number ZELM 02 ATEX 3088 (Note: It is the technical support for the ABB Declaration of Conformity) The meaning of ATEX code is as follows: II : Group for surface areas (not mines) 3: Category G: Gas (dangerous media) D: Dust (dangerous media) T50C: Maximum surface temperature of the transmitter enclosure with a Ta (ambient temperature) +40C for Dust (not Gas) with a dust layer up to 50 mm depth. T95C: As before for Dust for a Ta +85C The other marking refers to the protection type used according to the standards: EEx nL : Type of protection "n" with "energy limitation" technique IIC : Gas group T6 : Temperature class of the transmitter (which corresponds to 85C max) with a Ta (ambient temperature) +40C T4 : Temperature class of the transmitter (which corresponds to 135C max) with a Ta (ambient temperature) +85C Note: when installed this transmitter must be supplied by a voltage limiting device which will prevent the rated voltage of 42 V d.c. being exceeded. About the applications, this transmitter can be used in Zone 2 (Gas) and "Zone 22" (Dust) classified areas (unlikely/infrequent hazard) as it is shown on the following sketch:
APPLICATION FOR PRESSURE TRANSMITTER EEx nL CATEGORY 3GD
Application with Gas
Application with Dust
Zone "2"
Zone "22"
2600T Tx category 3G EEx nL
2600T Tx category 3D IP6x (EEx nL)

+
Note: the transmitter must be connected to a supply with 42 V d.c. max output voltage as above indicated. The Ii of the transmitter is less than 25 mA.
Note: the protection is mainly assured by the "IP degree" associated to the low power from the supply.
- 50 -

According to ATEX Directive (European Directive 94/9/EC of 23 March 1994) and relative European Standards which can assure compliance with Essential Safety Requirements, i.e., EN 50014 (General requirements) EN 50018 (Flameproof enclosures d) EN 50020 (Intrinsic safety i) EN 50284 (Equipments, group II, category 1G) EN 50281 (Apparatus for use with combustible dusts), the pressure transmitters of the 2600T SERIES have been certified for the following group, categories, media of dangerous atmosphere, temperature classes, types of protection. Examples of application are also shown below by simple sketches. Note for pressure transmitter with ATEX combined approval WARNING - Before installation of the Transmitter, the customer should permanent mark his choosen Protection Concept on the safety label. The transmitter can only be used with according to this Protection Concept for the whole life. If both types of protection box (on safety label) are permanent marked, the pressure transmitter must be removed from hazardous classified locations. The selected Type of Protection is allowed to be changed only by manufacturer after a new satisfactory assessment. e) Certificate ATEX II 1 GD T50C, EEx ia IIC T6 (-40C Ta +40C) respectively, 1 GD T95C, EEx ia IIC T4 (-40C Ta +85C) and ATEX II 1/2 GD T50C, EEx ia IIC T6 (-40C Ta +40C) respectively, 1/2 GD T95C, EEx ia IIC T4 (-40C Ta +85C) and ATEX II 1/2 GD, EEx d IIC T6 IP67 T85C (-40C Ta +75C) ZELM certificate number ZELM 04 ATEX 0202 X (for HART) ZELM certificate number ZELM 04 ATEX 0216 X (for PROFIBUS PA and FOUNDATION Fieldbus) (X = Special conditions for safe use) For special conditions for safe use see certificate The meaning of ATEX code is as follows: II : Group for surface areas (not mines) 1: Category 1/2 : Category - It means that only a part of the transmitter complies with category 1 and a second part complies with category 2 (see on application sketch) G: Gas (dangerous media) D: Dust (dangerous media) T50C: Maximum surface temperature of the transmitter enclosure with a Ta (ambient temperature) +40C for Dust (not Gas) with a dust layer up to 50 mm depth. T95C: As before for Dust for a Ta +85C and for Flameproof protecion type: T85C: Maximum surface temperature of the transmitter enclosure with a Ta (ambient temperature) +75C for Dust (not Gas) with a dust layer up to 50 mm depth. (Note: the number close to the CE marking of the transmitter safety label identifies the Notified Body which has responsibility for the surveillance of the production) The other marking refers to the Intrinsic safety protection type used according to relevant EN standards: EEx ia : Intrinsic safety, protection level a IIC : Gas group T6 : Temperature class of the transmitter (which corresponds to 85C max) with a Ta (ambient temperature) +40C T4 : Temperature class of the transmitter (which corresponds to 135C max) with a Ta (ambient temperature) +85C The other marking refers to the Flameproof protection type used according to relevant EN standards: EEx d: Flameproof IIC : Gas group T6 : Temperature class of the transmitter (which corresponds to 85C max) with a Ta (ambient temperature) +75C. About the applications of the transmitter see the relevant sketch.
- 51 -
ADDENDUM FOR "EX SAFETY" ASPECTS (NORTH AMERICA)

According to Factory Mutual Standards which can assure compliance with Essential Safety Requirements FM 3600 : Electrical Equipment for use in Hazardous (Classified) Locations, General Requirements. FM 3610 : Intrinsically Safe Apparatus and Associated Apparatus for Use in Class I, II, III, Division 1, and Class I, Zone 0 & 1 Hazardous (Classified) Locations. FM 3611 : Nonincendive Electrical Equipment for Use in Class I and II, Division 2 and Class III Division 1 and 2 Hazardous (Classified) Locations. FM 3615 : Explosionproof Electrical Equipment. FM 3810 : Electrical and Electronic Test, Measuring and Process Control Equipment. NEMA 250 : Enclosure for Electrical Equipment (1000 Volts Maximum) The 2600T Series pressure transmitters have been certified by Factory Mutual for the following Class, Divisions and Gas groups, hazardous classified locations, temperature class and types of protection. Explosionproof for Class I, Division 1, Groups A, B, C and D, hazardous (classified) locations. Dust Ignition proof for Class II, III Division 1, Groups E, F and G, hazardous (classified) locations. Suitable for Class II, III, Division 2, Groups F and G, hazardous (classified) locations. NonIncendive for Class I, Division 2, Groups A, B, C and D, in accordance with Nonincendive field wiring requirements for hazardous (classified) locations. Intrinsically Safe for use in Class I, II and III, Division 1, Groups A, B, C, D, E, F, and G in accordance with Entity requirements for hazardous (classified) locations. Temperature class T4 to T6 (dependent on the maximum input current and the maximum ambient temperature). Ambient Temperature range -40C to +85C (dependent on the maximum input current and the maximum temperature class). Electrical Supply range Minimum 10.5 Volts, Maximum 42 Volts (dependent on the type of protection, maximum ambient temperature, maximum temperature class and communication protocol). Type 4X applications Indoors/Outdoors.
For a correct installation in field of 2600T Series pressure transmitters please see the related control drawing. Note that the associated apparatus must be FM approved.
- 52 -
. . . . ADDENDUM FOR "EX SAFETY" ASPECTS (NORTH AMERICA)

According to CSA International Standards which can assure compliance with Essential Safety Requirements C22.2 0-M1991 : General Requirements Canadian Electrical Code Part II. 0.4-M1982 : Bounding and Grounding of Electrical Equipment (Protective Grounding) 0.5-M1982 : Threaded Conduit Entries 25-M1966 : Enclosures for use in Class II Groups E, F and G Hazardous Locations. 30-M1986 : Explosion-proof Enclosures for use in Class I Hazardous Locations. 94-M1991 : Special Purpose Enclosures. 213-M1987 : Non-Incendive Electrical Equipment for use in Class I Division 2 Hazardous Locations. 157-M1992 : Intrinsically Safe and Non-Incendive Equipment for use in Hazardous Locations. CAN/CSA C22.2 No.1010.1-92 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part 1 : General Requirements (includes Amendment 1) CAN/CSA C22.2 No.1010.1B-97 Amendment 2 to CAN/CSA C22.2 No 1010.1-92 CAN/CSA E60079-0-00 Electrical apparatus for explosive gas atmosphere. Part 0 : General Requirements. CAN/CSA E60079-1-01 Electrical apparatus for explosive gas atmosphere. Part 1 : Construction and verification test of flameproof enclosure of electrical apparatus. CAN/CSA E60079-11-02 Electrical apparatus for explosive gas atmosphere. Part 11 : Intrinsic Safety i The 2600T Series pressure transmitters have been certified by CSA International for the following Class, Divisions and Gas groups, hazardous classified locations, temperature class and types of protection. Explosionproof for Class I, Division 1 and 2, Groups A, B, C and D; Class II Groups E, F and G; Class III; Enclosure Type 4X Ex d IIC. Non incendive for Class I, Division 2, Groups A, B, C and D; Class II Groups E, F and G; Class III; Enclosure Type 4X Ex nL IIC. Intrinsically Safe for Class I, Division 1 and 2, Groups A, B, C and D; Class II Groups E, F and G; Class III; Enclosure Type 4X Ex ia IIC. Temperature class T4 to T6 (dependent on the maximum input current and the maximum ambient temperature). Ambient Temperature range -40C to +85C (dependent on the maximum input current and the maximum temperature class). Electrical Supply range Minimum 10.5 Volts, Maximum 42 Volts (dependent on the type of protection, maximum ambient temperature, maximum temperature class and communication protocol). Type 4X applications Indoors & Outdoors. Pollution Degree I Installation Category II Altitude 2000 m Humidity 0 to 80%
For a correct installation in field of 2600T Series pressure transmitters please see the related control drawing. Note that the associated apparatus must be CSA approved.
- 53 -
- 54 -
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Client Warranty Prior to installation, the equipment referred to in this manual must be stored in a clean, dry environment, in accordance with the Company's published specification. Periodic checks must be made on the equipment's condition. In the event of a failure under warranty, the following documentation must be provided as substantiation: 1. A listing evidencing process operation and alarm logs at time of failure. 2. Copies of all storage, installation, operating and maintenance records relating to the alleged faulty unit.
Water, Gas & Industrial Analytics Instrumentation

pH, conductivity, and dissolved oxygen transmitters and sensors ammonia, nitrate, phosphate, silica, sodium, chloride, fluoride, dissolved oxygen and hydrazine analyzers. Zirconia oxygen analyzers, katharometers, hydrogen purity and purge-gas monitors, thermal conductivity.
- 55 -
ABB has Sales & Customer Support expertise in over 100 countries worldwide www.abb.com/instrumentation
The Companys policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. Printed in Italy (11.2008) ABB 2008
ABB Ltd Howard Road, St. Neots Cambridgeshire, PE19 3EU UK Tel: +44(0)1480 475321 Fax: +44(0)1480 217948
ABB Inc. 125 E. County Line Road Warminster, PA 18974 USA Tel: +1 215 674 6000 Fax: +1 215 674 7183
ABB SpA ABB SACE Division Via Statale 113 22016 Lenno (CO) Italy Tel: +39 0344 58111 Fax: +39 0344 56278
ABB Automation Products GmbH Schillerstrasse 72 D-32425 Minden Germany Tel: +49 551 905 534 Fax: +49 551 905 555
- 56 -
IM/262_4D Rev 9
Siemens AG 2009
SITRANS F flowmeters
SITRANS F M
System information SITRANS F M electromagnetic flowmeters
Overview
SITRANS F M electromagnetic flowmeters are designed for meas-
uring the flow of electrically conductive mediums. The full SITRANS F M program consists of three different types of flowmeters making Siemens unique in that it covers all possible applications where electromagnetic flowmeters are a suitable match: Modular pulsed DC flowmeters cover all ordinary applications within all industries. The wide variety of combinations and versions from the modular system means that ideal adaptation is possible to each measuring task and application.
High-powered flowmeters are used for difficult applications where other flowmeters can't stand up to the task. This flowmeter can handle liquids and heavy slurries in industries such as mining, cement and pulp & paper.
SITRANS F M 911/TRANSMAG 2
SITRANS F M products
Battery-operated water meters (fully electronic) are the perfect match for drinking water applications like network distribution, revenue metering and irrigation where mains power is not available. In addition, it complies with the MID (EU) and OIML R49 water meter standards and has the MCERTS certificate.
SITRANS F M MAG 8000
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Benefits
Easier commissioning of MAG 5000, 6000, 6000 I All SITRANS F M pulsed DC electromagnetic flowmeters feature a unique SENSORPROM memory unit which stores sensor calibration data and transmitter settings for the lifetime of the product. At commissioning the flowmeter commences measurement without any initial programming. The factory settings matching the sensor size are stored in the SENSORPROM unit. Also customer specified settings are downloaded to the unit. Should the transmitter be replaced, the new transmitter will upload all previous settings and resume measurement without any need for reprogramming. Further, the fingerprint used in connection with the SITRANS F M Verificator is stored during the initial sensor calibration. Easier service Transmitter replacement requires no programming. SENSORPROM automatically updates all settings after initialization. Room for growth USM II the Universal Signal Module with "plug & play" simplicity, makes it easy to access and integrate the flow measurement with almost any system and bus-protocol and it ensures the flowmeter will be easy to upgrade to future communication/bus platforms.
Application
Greater flexibility Wide product program Compact or remote installation using the same transmitter and sensor USM II communication platform for easy integration with all systems Electromagnetic flowmeters are suitable for measuring the flow of almost all electrically conductive liquids, pastes and slurries. A prerequisite is that the medium must have a minimum conductivity of 5 S/cm. The temperature, pressure, density and viscosity have no influence on the result. The main applications of the electromagnetic flowmeters can be found in the following sectors: Water and waste water Chemical and pharmaceutical industries Food and beverage industry Mining, aggregates and cements industries Pulp and paper industry Steel industry Power; utility and chilled water industry The wide variety of combinations and versions from the modular system means that ideal adaptation is possible to each measuring task.
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Please see Product selector on the Internet, because some constrains might be related to some of the features: www.pia-selector.automation. siemens.com
MAG 3100 MAG 3100 HT MAG 3100 P MAG 5100 W MAG 1100 MAG 1100 HT MAG 1100 F 911/E MAG 8000/ MAG 8000 CT
7ME6310 7ME6320 7ME6340 7ME6520 7ME6580 7ME6110 7ME6120 7ME6140 7ME5610 7ME6810 7ME6820
Industry Water / waste water Chemical Pharmaceutical Food & beverage Mining, aggregates & cement HPI Other Design Compact Remote Constant field (DC) Alternating field (AC) Battery-operated constant field (DC) Size DN 2 (1/12) DN 3 (1/8) DN 6 (1/4) DN 10 (3/8) DN 15 () DN 20 (3/4) DN 25 (1) DN 32 (1) DN 40 (1) DN 50 (2) DN 65 (2) DN 80 (3) DN 100 (4) DN 125 (5) DN 150 (6) DN 200 (8) DN 250 (10) DN 300 (12) DN 400 (16) DN 450 (18) DN 500 (20) DN 600 (24) DN 700 (28) DN 750 (30) DN 800 (32) DN 900 (36) DN 1000 (40) DN 1050 (42) DN 1100 (44) DN 1200 (48) DN 1400 (54) DN 1500 (60) DN 1600 (66) DN 1800 (72) DN 2000 (78)
XX XXX XX X XXX XX XX

XXX XX X X XX

X XXX XX X XX XX

XXX X X X X X XX

XXX X X X X X XX

XX XXX XX XX XX XX XX

XXX XX
XX XXX XXX XXX
X XX
XX
XXX
XXX X X X X X X
= available, X = can be used, XX = often used, XXX = most often used
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Process connection Wafer design Sanitary process connections Flanges Flange norms EN 1092-1 ANSI B 16.5 class 150 ANSI B 16.5 class 300 AWWA class D AS 2129 AS 4087, PN 16 AS 4087, PN 21 AS 4087, PN 35 JIS 10K JIS 20K Pressure rating 1) PN 6 PN 10 PN 16 PN 25 PN 40 PN 63 PN 100 Accuracy 0.2% 0.4% 0.5% Grounding electrodes, incl. 2) Cable glands M20 " NPT
= available
1) 2)
3)
()

Pressure may be limited by the liner material chosen Not for PTFE and PFA liner and tantalum/platinum electrodes and PN 100. For 911/E grounding electrodes are optional 3) On request
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Materials / temperature: Liner material / max . temperatures NBR Hard Rubber: 70 C (158 F) EPDM: 70 C (158 F) Neoprene: 70 C (158 F) PTFE: 100 C (212 F) PTFE: 130 C (266 F) PTFE: 180 C (356 F) Ebonite Hard Rubber: 95 C (203 F) Linatex: 70 C (158 F) Ceramic: 150 C (302 F)6) Ceramic: 200 C (392 F) PFA: 100 C (212 F) PFA: 150 C (302 F) Novolak: 130 C (266 F) Electrodes S/S AISI 316 Ti Hastelloy C Platinum Titanium Tantalum Flange/housing material Carbon steel Stainless steel / carbon steel Polished stainless steel
= available
4) 6)
7)
( )4)

150 C (302 F) ATEX: 180 C (356 F) 7) 70 C (158 F)
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Approvals (Order as specials except for MAG 8000 CT version): Custody transfer Cold water - MI 001 (EU) Cold water - DANAK TS 22.36.001 Cold water pattern approval - OIML R 49 (Denmark) Cold water pattern approval PTB (Germany) Heat meter pattern approval - OIML R 75 (Denmark) Hot water pattern approval - PTB (Germany) Other media than water pattern approval OIML R 117 (Denmark) Hazardous areas ATEX - 2 GD Zone 1 FM Class 1, Zone 1 CSA Class 1, Zone 1 IEC Ex Zone 1 FM - class 1, div 2 / Zone 2 CSA - class 1, div 2 / Zone 2 Hygienic EHEDG 3A Drinking water WRAS (WRc) - (UK) ANSI / NSF 61 (US) ACS (FR) EPDM liner Belgaqua (B) EPDM liner DVGW-W270 (D) EPDM liner Mcert (UK environmental) Other GOSS / GOST (Russia ) CRN (Canada) Other national approvals, see internet Verificator
1) 2)
5) 7)
4)
6)
4)
3)
1)
1)
compatible2)
= available
Only PFA liner. Only for MAG 5000 and MAG 6000 transmitters. 3) Only DN 50 ... 300/2" ... 12". 4) EPDM liner 5) Only EPDM with Hastelloy electrodes 6) Pending 7) EPDM or PTFE liner with AISI 316 or Hastelloy electrodes.
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Please see Product selector on the Internet, because some constrains might be related to some of the features: www.pia-selector.automation. siemens.com MAG 5000 MAG 6000 MAG 6000 I MAG 6000 I Ex d 7ME6930 MAG 6000 + Ex Safety barrier 7ME6920 TRANSMAG 2 MAG 8000/ MAG 8000 CT 7ME5034 7ME6810 7ME6820
7ME6910 Industry Water / waste water Chemical Pharmaceutical Food & beverage XXX X X XX XX X XX

7ME6920
7ME6930
XXX XX XXX XXX X X XX

XX XX XX XX XX X XX

X XXX XXX X XX XX

X X X XXX X
XXX X X X X X X
Mining, aggregates & cement HPI Other Design Compact Remote Constant field (DC) Alternating field (AC) Battery-operated constant field (DC) Enclosure transmitter Polyamide, IP67 Die-cast aluminium Stainless steel 19 rack Back of panel Panel mounting IP67 wall mounting Accuracy 0.2% 0.4% 0.5% Communication HART PROFIBUS PA PROFIBUS DP FOUNDATION Fieldbus H1 DeviceNet MODBUS RTU/RS 485 Encoder interface module (Sensus protocol) for Itron 200WP radio Batching Cable glands M20 " NPT
1) 2)
1)
2)
3)
= available, X = can be used, XX = often used, XXX = most often used
IP68 enclosure Modbus RTU also as serial RS232 3) M25
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Please see Product selector on the Internet, because some constrains might be related to some of the features: www.pia-selector.automation. siemens.com MAG 5000 MAG 6000 MAG 6000 I MAG 6000 I Ex d 7ME6930 MAG 6000 + Ex Safety barrier 7ME6920 TRANSMAG 2 MAG 8000/ MAG 8000 CT 7ME5034 7ME6810 7ME6820
1) 2) 2)
7ME6910 Power supply 24 V 115 V - 230 V Battery Approvals: Custody transfer Cold water - MI-001 (EU) Cold water - DANAK TS 22.36.001 Cold water pattern approval OIML R 49 (Denmark) Cold water pattern approval PTB (Germany) Heat meter pattern approval OIML R 75 (Denmark) Hot water pattern approval PTB (Germany) Other media than water pattern approval - OIML R 117 Denmark Hazardous areas ATEX - 2 GD zone 1 FM Class 1, Zone 1 CSA Class 1, Zone 1 IECEx Zone 1 FM - class 1 div 2 CSA - class 1 div 2 UL / C-UL- general safety Other C - tick (Australia ) GOSS / GOST (Russia ) Other national approvals, see internet Verificator compatible
= available
1) 2)
7ME6920
7ME6930
1)
1)
()
12/24 V AC/DC Main power with battery backup
For more national approvals please check our internet page http://support.automation.siemens.com/WW/view/en/10806954/134200
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Practical examples of ordering

SITRANS F M compact installation SITRANS F M remote installation
+ + =
Wall bracket MAG 6000
MAG 6000 transmitter Example
MAG 3100 sensor
MAG 6000 compact mounted on a MAG 3100 sensor MAG 3100
2 x cable
Sensor Pipe size Liner Electrodes Flanges Transmitter Accuracy Supply
7ME6310-3TC11-1JA1 DN 100 Neoprene SS 316 EN 1092-1, PN 16 MAG 6000, Polyamide, 115 ... 230 V AC 0.2 % 1 mm/s 230 V AC Example Sensor Pipe size Liner Electrodes Flanges Transmitter Accuracy Supply Wall mounting kit Cable kit with sensor cabel and electrode cable 7ME6310-3TC11-1AA1 DN 100 Neoprene SS 316 EN 1092-1, PN 16 7ME6920-1AA10-0AA0 0.2 % 1 mm/s 230 V AC FDK-085U1018 A5E01181647
MAG 3100 remote installation
Note: MAG 5000/6000 transmitters and sensors are packed in separate boxes, the final assembly takes place during installation at the customer's place. Please also see www.siemens.com/SITRANSFordering for practical examples of ordering
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Function
All electromagnetic flowmeters are based on Faradays law of induction: UM = B v d k UM = Measured voltage induced in the medium perpendicular to the magnetic field and the flow direction. The voltage is tapped at two point electrodes. B = Magnetic flux density which permeates the flowing medium perpendicular to the flow direction. v = flow velocity of medium d = internal diameter of metering tube k = proportionality factor or sensor constant
SITRANS F M diagnostics The diagnostic functions are all internal tools in the meter: Identification in clear text and error log Error categories: function; warning; permanent and fatal errors Transmitter self-check including all outputs and the accuracy Sensor check: coil and electrode circuit test Overflow Empty pipe: partial filling; low conductivity; electrode fouling SITRANS F M Verificator (MAG 5000 and 6000 ) The SITRANS F M Verificator is an external tool designed for MAG 5000 and MAG 6000 with MAG 1100, MAG 1100 F, MAG 3100, MAG 3100 P or MAG 5100 W sensors to verify the entire product, the installation and the application. The goal is to improve operation, reduce downtime and maintain measurement accuracy as long as possible. The SITRANS F M Verificator is highly advanced and carries out the complex verification and performance check of the entire flowmeter system, according to unique SIEMENS patented principles. The whole verification test is automated and easy to operate so there is no opportunity for human error or influence. The system is traceable to international standards and tested by WRc (Water Research Council).
Function and measuring principle of electromagnetic measurement
An electromagnetic flowmeter generally consists of a magnetically non-conducting metering tube with an internal electrically non-conducting surface, magnet coils connected in series and mounted diametrically on the tube, and at least two electrodes which are inserted through the pipe wall and are in contact with the measured medium. The magnet field coils through which the current passes generate a pulsed electromagnetic field with the magnetic flux density B perpendicular to the pipe axis. This magnetic field penetrates the magnetically non-conducting metering tube and the medium flowing through it, which must have a minimum electrical conductivity. According to Faradays law of induction, a voltage UM is generated in an electrically conducting medium, and is proportional to the flow velocity v of the medium, the magnetic flux density B, and the distance between the electrodes d (internal diameter of pipe). The signal voltage UM is tapped by the electrodes which are in contact with the medium, and passed through the insulating pipe wall. The signal voltage UM which is proportional to the flow velocity is converted by an associated transmitter into appropriate standard signals such as 4 to 20 mA.
SITRANS F M Verificator
Stand alone Verificator to measure a number of selected parameters in the flow sensor and a transmitter which affects the integrity of the flow measurement Up to 20 measurements can be stored in the Verificator The Verificator can be connected via a serial cable to a PC enabling download of the data. A Windows OC program enables printing and management of verificator reports. Verification - Steps Verification of a SITRANS F M flowmeter consists of the following test routines: 1. Transmitter test 2. Flowmeter and cable insulation test 3. Sensor magnetism test
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1. Transmitter test The transmitter test is the traditional way of on-site testing on the market and checks the complete electronic system from signal input to output. The verification of the sensor magnetism is a "boost" test of the magnetic field coil. The test ensures that the magnetism behaviour is like the first time, by comparing the current sensor magnetism with the "fingerprint" which was determined during initial calibration and stored in the SENSORPROM memory unit. In the "boost" test the verificator changes the magnetic field in certain pattern and with high voltage to get quick stable magnetic condition. This unique test is fulfilled without any interference or compensation of surrounding temperature or interconnecting cabling. Changes in dynamic magnetic behaviour Magnetic influence inside and outside the sensor Missing or poor coil wire and cable connection Certificate The test certificate generated by a PC contains: Test result with passed or failed Installation specification Flowmeter specification and configuration Verificator specification with date of calibration ensuring traceability to international standards.
Transmitter test
Using the excitation power output, which is generated to drive the magnetic field of the sensor, the verificator simulates flow signal to the transmitter input. By measuring the transmitter outputs the verificator calculates its accuracy against defined values. Test includes: Excitation power to drive the magnetic field Signal function from signal input to output Signal processing gain, offset and linearity Test of analogue and frequency output 2. Insulation test
Flowmeter insulation test
The verification test of the flowmeter insulation is a cross talk test of the entire flowmeter which ensures that the flow signal generated in the sensor is not affected by any external influences. In the "cross-talk" test the verificator generates a high voltage disturbance within the coil circuit and then looks for any "crosstalk" induced in the flow signal circuit. By generating dynamic disturbances close-coupled to the flow signal, the flowmeter is tested for noise immunity to a maximum level: EMC influence on the flow signal Moisture in sensor, connection and terminal box Non-conductive deposit coating the electrodes within the sensor Missing or poor grounding, shielding and cable connection. 3. Sensor magnetism test
Description SITRANS F M Verificator 11 ... 30 V DC, 11 ... 24 V AC, 115 ... 230 V, 50 Hz 11 ... 30 V DC, 11 ... 24 V AC, 115 ... 230 V, 60 Hz Sensor magnetism test
Order No. FDK-083F5060 FDK-083F5061
Note: It is mandatory to have the Verificator return to the factory once a year for check and re-verification.
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Technical specifications
Flowmeter Calibration and traceability To ensure continuous accurate measurement, flowmeters must be calibrated. All measuring instrumentation, used in the calibration of the flowmeters, has either been calibrated by a UKAS or DANAK accedited laboratory or has been calibrated against certified master sensors. This provides an unbroken chain of measurement-traceability to national standards. Siemens Flow Instruments can provide accredited calibration in the flow range from 0.0001 m3/h to 4350 m3/h. Flowmeter uncertainty
Flowmeter uncertainty
The accreditation bodies DANAK and UKAS have signed the ILAC MRA agreement (International Laboratory Accreditation Corporation - Mutual Recognition Arrangement). Therefore the accreditation ensures international traceability and recognition of the test results in 39 countries world wide, including the US (NIST traceability). A calibration certificate is shipped with every sensor and calibration data are stored in the SENSORPROM memory unit.
[% E] 3,0 2,8 2,6 2,4 2,2 2,0 1,8 1,6 1,4 1,2 1,0 0,8 0,6 0,4 0,2 0,0 0 0 1 3.3 2 6.6 3 9.9 4 13
V: Flow velocity E: Meter uncertainty as a percentage of measured value v 0.1 m/s (0,3 ft/s) --> E: 0.4 1 mm/s * v < 0.1 m/s (0,3 ft/s) --> E: (0.25/v) % of measured value * MAG 5100 W (Order No. 7ME652...) with DN 350 ... 1200 v 0.1 m/s (0,3 ft/s) --> E: 0.4 2 mm/s v < 0.1 m/s (0,3 ft/s) --> E: (0.25/v) % of measured value
5 16
6 20
7 23
8 26
9 30
10 33
11 36
12 39
[m/s] [ft/s]
MAG 5000 with MAG 1100, MAG 1100 F, MAG 5100 W, MAG 3100 and MAG 3100 P
[% E]
Flowmeter uncertainty
1,4 V: Flow velocity E: Meter uncertainty as a percentage of measured value v 0.1 m/s (0.3 ft/s) --> E: 0.2 1 mm/s * v < 0.1 m/s (0.3 ft/s) --> E: (0.125/v) % of measured value * * MAG 5100 W (Order No. 7ME652...) with DN 350 ... 1200 v 0.1 m/s (0.3 ft/s) --> E: 0.2 2.5 mm/s v < 0.1 m/s (0.3 ft/s) --> E: (0.25/v) % of measured value
1,2
1,0
0,8
0,6
0,4
0,2
0,0 0 0 1 3.3 2 6.6 3 9.9 4 13 5 16 6 20 7 23 8 26 9 30 10 33 11 36 12 39 [m/s] [ft/s]
MAG 6000 and MAG 6000 I with MAG 1100 (not PFA), MAG 1100 F (not PFA), MAG 5100 W, MAG 3100 and MAG 3100 P
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Reference conditions
Reference conditions (ISO 9104 and DIN EN 29104) Temperature medium Temperature ambient Supply voltage Warming-up time Incorporation in conductive pipe section Inlet section Outlet section Flow conditions 10 x DN (DN 1200/48) 5 x DN (DN > 1200/48) 5 x DN (DN 1200/48) 3 x DN (DN > 1200/48) Fully developed flow profile As pulse output ( 0.1% of actual flow + 0.05% FSO) < 0.003%/K act. < 0.005%/K act. < 0.005% of measuring value on 1% change 0.1% of actual flow for v 0.5 m/s (1.5 ft/s) and conductivity > 10 S/cm Certificate of conformity, stating that the delivered parts are made of the material quality that was ordered Test report certificate, a non batch specific material analysis of the ordered material Material analysis certificate, a batch specific analysis of the material issued by an independent inspector 20 C 5 K (68 F 9 F) 20 C 5 K (68 F 9 F) Un 1% 30 minutes
Additions in the event of deviations from reference conditions Current output Effect of ambient temperature Display / frequency / pulse output Current output Effect of supply voltage Repeatability
Certificates EN 10204 2.1
EN 10204 2.2
EN 10204 3.1
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Technical specifications PROFIBUS PA/DP

General specifications PROFIBUS device profile Certified MS0 connections MS1 connections MS2 connections 3.00 Class B Yes, according to Profile for process control devices v3.00. 1 1 2 IS (Intrinsic Safety) data Required sensor electronics FISCO Max. UI Max. II Max. PI Max. LI Max. CI FISCO cable requirements EN 50170 vol. 2 RS 485 1.5 Mbits/s Up to 32 per line segment, (maximum total of 126) Two wire twisted pair CU shielding braid or shielding braid and shielding foil 35 up to 165 at frequencies from 3 ... 20 MHz < 30 pF per meter > 0.34 mm, corresponds to AWG 22 < 110 per km Max. 9 dB over total length of line section 200 m at 1500 kbit/s, up to 1.2 km at 93.75 kbit/s. Extendable by repeaters Loop resistance RC Loop inductance LC Capacitance CC Max. Spur length in IIC and IIB Max. Trunk length in IIC Max. Trunk length in IIB 15 ... 150 /km 0.4 ... 1 mH/km 80 ... 200 nF/km 30 m 1 km 5 km Compact or remote mounted SITRANS F M MAG 6000 I Ex d Yes 17.5 V 380 mA 5.32 V 0 H 0 nF
Electrical specification DP
Physical layer specifications Applicable standard Physical Layer (Transmission technology) Transmission speed Number of stations Cable specification (Type A) Cable design Shielding Impedance Cable capacity Core diameter Resistance Signal attenuation Max. bus length
PROFIBUS parameter support The following parameters are accessible using a MS0 relationship from a Class 1 Master. MS0 specifies cyclic Data Exchange between a Master and a Slave.
Cyclic services: Input (Master view) Parameter Mass flow Volume flow Temperature Density Fraction A1) Fraction B1) Pct Fraction A1) Totalizer 1
2)
MAG 6000/MAG 6000 I
Electrical specification PA
Physical layer specifications Applicable standard Physical Layer (Transmission technology) Transmission speed Number of stations Max. basic current [IB] Fault current [IFDE] Bus voltage Preferred cable specification (Type A) Cable design Conductor area (nominal) Loop resistance Impedance Wave attenuation at 39 kHz Capacitive asymmetry Bus termination Max. bus length Two wire twisted pair 0.8 mm (AWG 18) 44 /km 100 20% 3 dB/km 2 nF/km Passive line termination at both Up to 1.9 km. Extendable by repeaters
1) 2)
EN 50170 IEC-61158-2 31.25 Kbits/second Up to 32 per line segment, (maximum total of 126) 14 mA 0 mA 9 ... 32 V (non Ex)
Totalizer 2
Batch progress2) Batch setpoint Batch compensation Batch status (running ...) Output (Master view) Set Totalizer 1+2 Set Mode Totalizer 1+2 Batch control (start, stop ...) Batch setpoint Batch compensation
Requires a SENSORPROM containing valid fraction data. Value returned is dependent on the BATCH function. When ON, Batch progress is returned. When OFF, TOTALIZER 2 is returned.
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Selection of sensor Metric
m3/h 100.000 50.000 20.000 10.000 5.000 2.000 1.000
0 180 DN 0 0 14 DN 0 110 DN 0 90 DN 70 0 DN 50 0 DN 40 0 DN 300 DN DN 20 0 0 20 0 DN 0 16 0 DN 00 N12 D 0 10 0 DN 0 0 8 DN 600 DN 450 DN 0 35 DN 25 0 DN 150 D N 25 1 DN
I/min. 2 10 6 10 6 5 10 5 2 10 5 10 5 5 10
4
I/s 2 10 4 10 4 5000 2000 1000 500 200 100 50
2 10 4 10 4 5000 2000 1000
500 200 100 50 20 10 5 2 1 0.5 0.2 0.1 0.05 0.02 0.01 0.005 0.002 0.001 0.0005 0.0002 0.05 0.1 m/s 0.15 0.2 0.3 0.5
20 10 5
10 0 DN N80 D 65 DN DN 40 25
N50
500 200 100 50
2 1 0.5
DN
15 DN
20 10 0.2 0.1 0.05 2 1 0.02 0.01 0.005 0.2 0.1 0.05 0.02 0.01 0.005 0.0002 0.0001 0.00005 0.002 0.001 0.0005
10 DN DN 8
3 DN DN 2
0.5
1 m/s
1.5
10 m/s
Sizing table (DN 2 DN 2000)
The table shows the relationship between flow velocity v, flow quantity Q and sensor dimension DN. Guidelines for selection of sensor Min. measuring range: 0 to 0.25 m/s Max. measuring range: 0 to 10 m/s Normally the sensor size is selected so that the nominal flow velocity v lies within the measuring range 1 to 3 m/s. Example: Flow quantity of 50 m3/h and a sensor dimension of DN 80 gives a flow velocity of 2.7 m/s, which is within the recommended measuring range of 1 to 3 m/s.
Flow velocity calculation formula Units v = 1273.24 Q / DN2 or v = 353.68 Q / DN

2
v : [m/s], Q : [l/s], DN : [mm] v : [m/s], Q : [m3/h], DN : [mm]
Link to "Sizing program": https://pia.khe.siemens.com/index.aspx?nr=11501
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Imperial
MGD 1,000 500 000 500 200 000 200 100 000 100 50 20 10 5 2 1 0.5 0.2 0.1 0.05 0.02 0.01 0.005 0.002 0.001 0.0005 0.0002 0.0001 0.00005 0.00002 0.00001 0.005 0.000005 0.000002 0.000001 0.1 0.15 0.2 0.3 0.5 0.8 1 f/s 1.5 2 3 5 10 f/s 15 20 30 33 f/s Flow velocity 0.002 0.0005 0.001
" 1/8 " 1/12 1/4" 78 " 66" 72 " " 5 4" 0 6 4" 48 " 4 2" 6" 0 "/4 30 " 4 3 32 " 4" 28 " 2 " 18 " 20 4" 16 " 1 12 " 10 " 8" 6" 5" 4" 3" " 2 1" 1" " 1/2 3/8 "
GPM
I/min. 2 000 000 1 000 000 500 000
50 000 20 000 10 000 5 000 2 000 1 000 500 200 100
200 000 100 000 50 000 20 000 10 000 5 000 2 000 1 000 500 200 100
2"
50 20 10 5 2
50 20 10 5
1 0.5 0.2 0.5 0.1 0.05 0.02 0.01 0.2 0.1 0.05 0.002 0.001 2 1
Sizing table (1/12 78)
The table shows the relationship between flow velocity v, flow quantity Q and sensor dimension size. Guidelines for selection of sensor Min. measuring range: 0 to 0.8 ft/s Max. measuring range: 0 to 33 ft/s Normally the sensor size is selected so that the nominal flow velocity v lies within the measuring range 3 to 10 ft/s. Example: Flow quantity of 500 GPM and a sensor dimension of 6" gives a flow velocity of 5.6 ft/s, which is within the recommended measuring range of 3 to 10 ft/s.
Flow velocity calculation formula Units v = 0.408 Q / (Pipe I.D.)2 or v = 283.67 Q / (Pipe I.D.)2 v : [ft/s], Q : [GPM], Pipe I.D. : [inch] v : [ft/s], Q : [MGD], Pipe I.D. : [inch]
Link to "Sizing program": https://pia.khe.siemens.com/index.aspx?nr=11501
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Installation conditions Vibrations Strong vibrations should be avoided. In applications with strong vibrations, remote mounting of the transmitter is recommended. For partially filled pipes or pipes with downward flow and free outlet the flowmeter should be located in a U-Tube.
Install in U-tubes when pipe is partially filled
Installation in vertical pipes
Recommended flow direction: upwards. This minimizes the effect on the measurement of any gas/air bubbles in the liquid.
The sensor must always be completely filled with liquid.
Install in vertical pipes with upward flow direction
Installation in horizontal pipes

Install in pipelines which are always full
The sensor must always be completely filled with liquid. Therefore avoid: Installation at the highest point in the pipe system Installation in vertical pipes with free outlet
The sensor must be mounted as shown in the below figure. Do not mount the sensor as shown in the lower figure. This will position the electrodes at the top where there is possibility for air bubbles and at the bottom where there is possibility for mud, sludge, sand etc.
Do not install in pipelines which can run empty
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Measuring abrasive liquids and liquids containing particles Recommended installation is in a vertical/inclined pipe to minimize the wear and deposits in the sensor. Potential equalization
Potential equalization
Install in vertical pipelines with upward flow direction if measuring abrasive liquids
Inlet and outlet conditions

min. 5 x Di min. 3 x Di
The electrical potential of the liquid must always be equal to the electrical potential of the sensor. This can be achieved in different ways depending on the application: Wire jumper between sensor and adjacent flange (MAG 1100, MAG 3100) Direct metallic contact between sensor and fittings (MAG 1100 F) Build-in grounding electrodes (MAG 3100, MAG 5100 W) Optional grounding/protection flanges/rings (MAG 1100, MAG 3100, MAG 8000) Optional graphite gaskets on MAG 1100 (standard for MAG 1100 High Temperature) MAG 8000 installed in plastic or coated pipes: two grounding rings to be used. Grounding
Installation between elbows, pumps and valves: standard inlet and outlet pipe sections
To achieve maximum accurate flow measurement it is essential to have straight length of inlet and outlet pipes and a certain distance between the flowmeter and pumps or valves. It is also important to center the flowmeter in relation to pipe flange and gaskets. Ambient temperature-Installation Temperature changes can cause expansion or contraction in the pipe system. To avoid damage on the sensor use of proper gasket and torque should be ensured. For more information see sensor instruction.
MAG 3100 (not PTFE and PFA), MAG 5100 W: with earthing electrodes in conductive and non-conductive pipes (no further action necessary)
M6 x 16
MAG 1100, MAG 3100 (PTFE and PFA): without earthing electrodes in conductive pipes (MAG 1100 use graphite gasket)
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p [psi] p [mbar] 0.5 100 1.50
0.6
0.7
0.8
0.9
0.75 0.60 0.45 0.30
50 40 30 20
0.15
10
V=8 m/s [25 ft/sec.] V=7 m/s [23 ft/sec.] V=6 m/s [20 ft/sec.] V=5 m/s [16 ft/sec.]
Without earthing electrodes in non-conductive pipes use grounding ring (MAG 1100 use graphite gasket)
MAG 1100 F grounding via process connections. MAG 8000 grounding see MAG 8000 pages. Vacuum
0.075 0.060 0.045 0.030
5 4 3 2
0.015
V=4 m/s [13 ft/sec.] V=3 m/s [10 ft/sec.] V=2 m/s [6 ft/sec.] V=1.5 m/s [5 ft/sec.] V=1 m/s [3 ft/sec.]
0.0075 0.0060 0.0045 0.0030
0.5 0.4 0.3 0.2
Avoid a vaccum in the measuring pipe, because this can damage certain liners.
0.0015
0.1 0.5 0.6 0.7 d1 /d2 0.8 0.9
Installation in large pipes Example:

8
Pressure drop as function of diameter reduction between reducers
Flow velocity (v) of 3 m/s (10 ft/s) in a sensor with a diameter reduction DN 100 (4) to DN 80 (3) (d1/d2 = 0.8) gives a pressure drop of 2.9 mbar (0.04 psi).
d1 d2
Ambient temperature
Ambient temp. C (F) Mag 6000 I/MAG 6000 I Ex d
Reduction in nominal pipe diameter
60 (140) 50 (122) 40 (104) 30 (86) 20 (68) 10 (50) 0 (32) 50 (122 75 167 100 212 125 257 Temperature of medium 150 C 302 F) Mag 5000/6000
The flowmeter can be installed between two reducers (e.g. DIN 28545). Assuming that at 8 the following pressure drop curve applies. The curves are applicable to water.
Max. ambient temperature as a function of temperature of medium
The transmitter can be installed either compact or remote. With compact installation the temperature of medium must be according to the graph.
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Sensor cables and conductivity of medium Compact installation: Liquids with an electrical conductivity 5 S/cm.
Remote installation
4
Standard cable
[S/cm]
300
200 Conductivity of medium
100 5 5 100 150 300 200 600 Cabel length 300 [m] 900 [ft]
Minimum conductivity of medium (using standard electrode cable)
Special cable
[S/cm] 50 40 Conductivity of medium 30 20 10 5 50 100 200 300 400 500 [m] [ft]
150 300 600
900 1200 1500 Cable length
Minimum conductivity of medium (using special electrode cable)
Note For detection of empty sensor the minimum sensor conductivity must always be 20 S/cm and the maximum length of electrode cable when remotely mounted is 50 m (150 ft). Special shield cable must be used. For DN 2, DN 3 or for remote mounting in Ex applications special cable cannot be used, empty sensor cannot be detected and the conductivity must be 30 S/cm. For remote mounted CT installations the maximum cable length is 200 m (600 ft).
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Flow sensor MAG 5100 W
Overview
Application
The main applications of the SITRANS F M electromagnetic flow sensors can be found in the following fields: Water abstraction Water treatment Water distribution network (leak detection management) Custody transfer water meters Irrigation Waste water treatment Filtration plant (e.g. reverse osmosis and ultra filtration) Industrial water applications
Mode of operation
The flow measuring principle is based on Faradays law of electromagnetic induction were the sensor converts the flow into an electrical voltage proportional to the velocity of the flow.
Integration
The complete flowmeter consists of a flow sensor and an associated transmitter SITRANS F M MAG 5000, MAG 6000 or MAG 6000 I. The flexible communication concept USM II simplifies integration and update to a variety of fieldbus systems, e.g. HART, DeviceNet, PROFIBUS DP and PA, FOUNDATION Fieldbus H1, MODBUS RTU/RS485.
The SITRANS F M MAG 5100 W is an electromagnetic flow sensor designed to meet ground water, drinking water, waste water, sewage or sludge applications.
Benefits
DN 25 to DN 1200 / 2000 (1 to 48" / 78) Stock program of MAG 5100 W secures short delivery time Connection flanges EN 1092-1 (DIN 2501), ANSI, AWWA, AS and JIS. NBR Hard Rubber and Ebonite Hard Rubber liner for all water applications Drinking water EPDM liner with approvals Hastelloy integrated grounding and measuring electrodes Increased low flow accuracy for water leak detection, due to coned liner design (Order No. 7ME6520, DN 50 to 300 mm (2" to 12")). Drinking water approvals Suitable for direct burial and constant flooding Custody transfer approvals Build-in length according to ISO 13359 Easy commissioning, SENSORPROM unit automatically uploads calibration values and settings. Designed so patented in-situ verification can be conducted. Using SENSORPROM fingerprint. Custody Transfer option for water billing, with type approval after OIML R49 and verified according to MI-001 for DN 50 (2") to DN 300 (12") - Pattern approval OIML R 49 (Denmark, Germany) - conforms to ISO 4064 and EN 14154 - MI-001 Custody Transfer approval for billing (EU) Meets EEC directives: PED, 97/23/EC pressure directive for EN1092-1 flanges Simple onsite or factory upgrade to IP68/NEMA 6P of a standard sensor.
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Product characteristic Targeted towards the EU water markets and low-flow applications EPDM or NBR lining (Order No. 7ME6520) Design and nominal size Full bore sensor: DN 25 ... 40 (1 ... 1) Coned sensor: DN 50 ... 300 (2 ... 12) Full bore sensor: DN 350 ... 1200 (14 ... 48) Electromagnetic induction DN 25 ... 65 (1 ... 2): 12.5 Hz/15 Hz DN 80 ... 150 (3 ... 6): 6.25 Hz/7.5 Hz DN 200 ... 300 (8 ... 12): 3.125 Hz/3.75 Hz DN 350 ... 1200 (14 ... 48): 1.5625 Hz/1.875 Hz Targeted towards the Non-EU water markets Ebonite lining (Order No. 7ME6580) Full bore sensor: DN 25 ... 2000 (1 ... 78)
Measuring principle Excitation frequency (Mains supply: 50/60 Hz)
Electromagnetic induction DN 25 ... 65 (1 ... 2): 12.5 Hz/15 Hz DN 80 ... 150 (3 ... 6): 6.25 Hz/7.5 Hz DN 200 ... 1200 (8 ... 48): 3.125 Hz/3.75 Hz DN 1400 ... 2000 (54 ... 78): 1.5625 Hz/1.875 Hz
Process connection Flanges EN 1092-1 PN 10 (145 psi) : DN 200 ... 300 (8 ... 12) Flat face flanges PN 10 (145 psi): DN 350 ... 1200 (14 ... 48) Raised face flanges PN 16 (232 psi): DN 50 ... 300 (2 ... 12) Flat face flanges PN 16 (232 psi): DN 350 ... 1200 (14 ... 48) Raised face flanges PN 40 (580 psi): DN 25 ... 40 (1 ... 1) Raised face flanges Class 150 lb: 1 ... 24 Class D: 28 ... 48, flat face PN 16 (DN 50 ... 1200), (2" ... 48") 16 bar (232 psi) Raised face (EN 1092-1, DIN 2501 and BS 4504 have the same mating dimensions) PN 6 (87 psi): DN 1400 ... 2000 (54 ... 78) PN 10 (145 psi): DN 200 ... 2000 (8 ... 78) PN 16 (232 psi): DN 65 ... 600 (2 ... 24) PN 40 (580 psi): DN 25 ... 50 (1 ... 2)
ANSI B16.5 AWWA C-207 AS4087 JIS B 2220:2004 Rated Operation conditions Ambient temperature Sensor With compact transmitter MAG 5000/6000 With compact transmitter MAG 6000 I Operating pressure (Abs) [abs. bar] (Maximum operating pressure depending on flange standard, decreases with increasing operating temperature)
Class 150 lb: 1 ... 24 Class D: 28 ... 78, flat face PN 16 (DN 50 ... 1200), (2" ... 48") 16 bar (232 psi) K10 (1" ... 24")
-40 ... +70 C (-40 ... +158 F) -20 ... +60 C (-4 ... +140 F) -20 ... +60 C (-4 ... +140 F) DN 25 ... 40 (1 ... 1): 0.01 ... 40 bar (0.15 ... 580 psi) DN 50 ... 300 (2 ... 12): 0.03 ... 20 bar (0.44 ... 290 psi) DN 350 ... 1200 (14 ... 48): 0.01 ... 16 bar (0.15 ... 232 psi) IP67 to EN 60529 / NEMA 4X/6 (1 mH2O for 30 min) IP68 to EN 60529 / NEMA 6P (10 mH2O continuously) DN 25 ... 40 (1 ... 1): As straight pipe DN 50 ... 300 (2 ... 12): Max. 25 mbar (0.36 psi) DN 350 ... 1200 (14 ... 48): As straight pipe 1.5 x PN (where applicable) 18 ... 1000 Hz random in x, y, z, directions for 2 hours according to EN 60068-2-36 Sensor: 3.17 grms Sensor with compact MAG 5000/6000 mounted transmitter: 3.17 grms Sensor with compact MAG 6000 I mounted transmitter: 1.14 grms
-20 ... +70 C (-4 ... +158 F) -20 ... +60 C (-4 ... +140 F) -20 ... +60 C (-4 ... +140 F) DN 25 ... 50 (1 ... 2): 0.01 ... 40 bar (0.15 ... 580 psi) DN 65 ... 1200 (2 ... 48): 0.01 ... 16 bar (0.15 ... 232 psi) DN 1400 ... 2000 (54 ... 78): 0.01 ... 10 bar (0.15 ... 145 psi) IP67 to EN 60529 / NEMA 4X/6 (1 mH2O for 30 min) IP68 to EN 60529 / NEMA 6P (10 mH2O continuously) As straight pipe
Enclosure rating Standard Option Pressure drop at 3 m/s (10 ft/s)
Test pressure Mechanical load
1.5 x PN (where applicable) 18 ... 1000 Hz random in x, y, z, directions for 2 hours according to EN 60068-2-36 Sensor: 3.17 grms Sensor with compact MAG 5000/6000 mounted transmitter: 3.17 grms Sensor with compact MAG 6000 I mounted transmitter: 1.14 grms
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Product characteristic Targeted towards the EU water markets and low-flow applications EPDM or NBR lining (Order No. 7ME6520) Medium conditions Temperature of medium NBR EPDM EPDM (MI-001) Ebonite EMC Design Material Housing and flanges Carbon steel, with corrosionresistant two-component epoxy coating (min. 150 m) Corrosivity category C4, according to ISO 12944-2 AISI 304 (1.4301) (DN 50 ... 300 (2 ... 12") Carbon steel) Hastelloy Hastelloy Fibre glass reinforced polyamide Carbon steel ASTM A 105, with corrosionresistant two-component epoxy coating (min. 150 m) Corrosivity category C4, according to ISO 12944-2 AISI 304 (1.4301) Hastelloy Hastelloy Fibre glass reinforced polyamide -10 ... +70 C (14 ... 158 F) -10 ... +70 C (14 ... 158 F) 0.1 ... 30 C (32 ... 76 F) 89/336 EEC -10 ... +70 C (14 ... 158 F) 89/336 EEC Targeted towards the Non-EU water markets Ebonite lining (Order No. 7ME6580)
4
Measuring pipe Electrode Grounding electrode Terminal box Certificates and approvals Custody Transfer (only together with MAG 6000 CT) Drinking water approvals
OIML R 49 pattern approval cold water (Denmark and Germany): DN 50 ... 300 (2 ... 12") MI 001 cold water (EU): DN 50 ... 300 (2 ... 12") EPDM: NSF/ANSI Standard 61 (Cold water, US) WRAS (WRc, BS6920 cold water, GB) ACS listed (F), DVGW W270 (D) Belgaqua (B) MCERTS NBR: NSF/ANSI Standard 61 (Cold water, US, only ANSI B16.5 flanges) NSF/ANSI Standard 61 (Cold water, US) (pending) WRAS (WRc, BS6920 cold water, GB)
Pressure approvals
PED conforming: All EN1092-1 flanges and PED (All EN1092-1 flanges conforms to PED) ANSI Class 150 (< DN 300 (<12)) 97/23 EC1) 97/23 EC1) (only DN 600 ( 24")) CRN FM Class 1, Div 2 (pending) FM Class 1, Div 2
1)
For sizes larger than 600 mm (24) in PN 16 PED conformity is available as a cost-added option. The basic unit will carry the LVD (Low Voltage Directive) and EMC approval.
All products sold outside of EU and EFTA are excluded from the directive, also products sold into certain market sectors are excluded. These include 1) Meters used in networks for the supply, distribution and discharge of water. 2) Meters used in pipelines for the conveyance of any fluid from offshore to onshore. 3) Meters used in the extraction of petroleum or gas, including christmas tree and manifold equipment. 4) Any meter mounted on a ship or mobile offshore platform.
MAG 5100 W with MAG 6000 CT (Revenue program) MI-001 MAG 5100 W CT program is type approved according to international water meter standard OIML R 49. Since the first November 2006 the MI-001 water meter directive is in force, which means that all water meters can be sold across the EU borders if the water meters contain a MI-001 label. The MAG 5100 W MI-001 verified and labeled products are a Class II aproval according to Directive 2004/22/EC of the European Parliament and Council of March 31, 2004 on measuring instruments (MID), Annex MI-001 in the sizes from DN 50 to DN 300 (Order No. 7ME6520). The MID certification is obtained as a modul B + D module approval according to the above mentioned directive. Module B : Type approval according to OIML R 49 Module D : Quality insurance approval of production
E% Cl. II = 5% MI 001 Verification tolerances
Cl. II = 2%
Q1 Q2
Q3
Q4
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MAG 5100 W MI-001 verified and labeled products at a given Q3 and Q3/Q4 = 1.25 and Q2/Q1 = 1.6 measuring ranges see table below:
DN R Q3/Q1 Q4 [m3/h] Q3 [m3/h] Q2 [m3/h] Q1 [m3/h] DN R Q3/Q1 Q4 [m3/h] Q3 [m3/h] Q2 [m3/h] Q1 [m3/h] DN R Q3/Q1 Q4 [m3/h] Q3 [m3/h] Q2 [m3/h] Q1 [m3/h] DN R Q3/Q1 Q4 [m3/h] Q3 [m /h] Q2 [m3/h] Q1 [m3/h] DN R Q3/Q1 Q4 [m3/h] Q3 [m3/h] Q2 [m3/h] Q1 DN R Q3/Q1 Q4 [m3/h] Q3 [m3/h] Q2 [m3/h] Q1 [m3/h] [m3/h]
3
50 (2) 25 20 16 1.02 0.64 50 (2) 63 20 16 0.41 0.25 50 (2) 80 20 16 0.32 0.20 50 (2) 160 50 40 0.40 0.25 50 (2) 200 50 40 0.32 0.20 50 (2) 250 50 40 0.26 0.16
65 (2) 25 31.25 25 1.6 1.00 65 (2) 63 31.25 25 0.63 0.40 65 (2) 80 31.25 25 0.50 0.31 65 (2) 160 78.75 63 0.63 0.39 65 (2) 200 78.75 63 0.50 0.32 65 (2) 250 78.75 63 0.40 0.25
80 (3) 25 50 40 2.6 1.60 80 (3) 63 50 40 1.02 0.63 80 (3) 80 50 40 0.80 0.50 80 (3) 160 125 100 1.00 0.63 80 (3) 200 125 100 0.80 0.50 80 (3) 250 125 100 0.64 0.40
100 (4) 25 78.75 63 4.03 2.52 100 (4) 63 78.75 63 1.6 1.00 100 (4) 80 78.75 63 1.20 0.75 100 (4) 160 200 160 1.60 1.00 100 (4) 200 200 160 1.28 0.80 100 (4) 250 200 160 1.02 0.64
125 (5) 25 125 100 6.4 4.0 125 (5) 63 125 100 2.54 1.59 125 (5) 80 125 100 2.00 1.25 125 (5) 160 312.5 250 2.50 1.56 125 (5) 200 312.5 250 2.00 1.25 125 (5) 250 312.5 250 1.60 1.00
150 (6) 25 200 160 10.24 6.4 150 (6) 63 200 160 4.06 2.54 150 (6) 80 200 160 3.20 2.00 150 (6) 160 500 400 4.00 2.50 150 (6) 200 500 400 3.20 2.00 150 (6) 250 500 400 2.56 1.60
200 (8) 25 312.5 250 16 10.0 200 (8) 63 312.5 250 6.35 3.97 200 (8) 80 312.5 250 5.0 3.13 200 (8) 160 787.5 630 6.3 3.94 200 (8) 200 787.5 630 5.0 3.15 200 (8) 250 787.5 630 4.0 2.52
250 (10) 25 500 400 25.6 16.0 250 (10) 63 500 400 10.2 6.35 250 (10) 80 500 400 8.0 5.0 250 (10) 160 1250 1000 10.0 6.3 250 (10) 200 1250 1000 8.0 5.0 250 (10) 250 1250 1000 6.4 4.0
300 (12) 25 787.5 630 40.32 25.2 300 (12) 63 787.5 630 16.0 10.0 300 (12) 80 787.5 630 12.6 7.90 300 (12) 160 2000 1600 16.0 10.0 300 (12) 200 2000 1600 12.8 8.0 300 (12) 250 2000 1600 10.24 6.4
The Label is placed on the side of the encapsulation. An example of the product label is shown below:
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Selection and Ordering data Sensor SITRANS F M MAG 5100 W Hastelloy electrodes, carbon steel flanges, EU water markets and low flow applications Diameter DN 25 (1) DN 40 (1) DN 50 (2) DN 65 (2) DN 80 (3) DN 100 (4) DN 125 (5) DN 150 (6) DN 200 (8) 2D 2R 2Y 3F 3M 3T 4B 4H 4P 4V 5D 5K 5R 5Y 6F 6P 6Y 7D 7H 7M 7R 7U 7V 8B Order No. 7 ME 6 5 2 0 777 1 7 - 2 777
Selection and Ordering data Sensor SITRANS F M MAG 5100 W Hastelloy electrodes, carbon steel flanges, EU water markets and low flow applications Cable glands/terminal box Metric/Polyamid terminal box or 6000 I compact " NPT/Polyamid terminal box or 6000 I compact Short lead time (details in PMD) Selection and Ordering data Additional information Please add -Z to Order No. and specify Order code(s) and plain text. Factory certificate according to EN 10204-2.2 Factory certificate according to EN 10204-2.1 Approval/Verification (MI-001 : DN 50-300, EPDM liner, EN 1092-1 PN10 & PN16 flanges with MAG 6000 CT) Without verification according to OIML 49 MI001 Q3/Q1 = 25 MI001 Q3/Q1 = 63 MI001 Q3/Q1 = 80 MI001 Q3/Q1 = 160 MI001 Q3/Q1 = 200 MI001 Q3/Q1 = 250 Tag name plate, stainless steel fixed with SS wire (add plain text) Tag name plate, plastic (self-adhesive) Customer-specific converter setup Sensor cables wired (specify cable order no.) Sensor for remote transmitter's junction box potted to IP68 with wired cable (specify cable order no.) Other postproduction requirements (add desired text) Additional Calibrations Matched pair - (Standard production calibration where sensor and transmitter are calibrated together) Accredited Siemens Flow Instruments matched pair Calibration acc. to ISO/IEC 17025:2005 Customer specified calibration up to 10 point Customer witnessed calibration Any of above calibration
1)
Order No. 7 ME 6 5 2 0 777 1 7 - 2 777
1 2
Order code
C14 C15
DN 250 (10) DN 300 (12) DN 350 (14) DN 400 (16) DN 450 (18) DN 500 (20) DN 600 (24) DN 700 (28) DN 750 (30) DN 800 (32) DN 900 (36) DN 1000 (40) (42) (44) DN 1200 (48) Flange norm and pressure rating to EN 1092-1 PN 10 (DN 200 ... 1200/8 ... 48) PN 16 (DN 50 ... 1200/2 ... 48) PN 16, non PED (DN 700 ... 1200/28 ... 48) PN 40 (DN 25 ... 40/1 ... 1) to ANSI B16.5 class 150 (1 ... 24) to AWWA C-207 Class D (28 ... 48) to AS 4087 PN 16 (DN 50 ... 1200/2 ... 48) Liner material EPDM NBR Hard Rubber Transmitter Sensor for remote transmitter (Order transmitter separately) MAG 6000 I, Aluminum, 18 ... 90 V DC, 115 ... 230 V AC MAG 6000, Polyamid, 11 ... 30 V DC/11 ... 24V AC MAG 6000, Polyamid, 115 ... 230 V AC MAG 5000, Polyamid, 11 ... 30 V DC/11 ... 24V AC MAG 5000, Polyamid, 115 ... 230 V AC MAG 6000 CT, Polyamid, 115 ... 230 V AC
P10 P11 P12 P13 P16 P17 P18 Y17 Y18 Y20 Y40 Y41 Y99 On request1) On request1) On request1) On request1)
B C D F J L N
2 3 A
Ordering On request as dedicated information from the customer on the individual sensors is required. Please fill in the calibration form found on pi.khe.siemens.de/index.aspx?Nr=17460 and send together with the order. (Size dependent restriction on maximum flow rates may apply)
C H J K L M A B F G E J
Description
Order No.
Potting kit for terminal box FDK-085U0220 of SITRANS F M sensors for IP68/NEMA 6P (Not for ATEX) Short lead time (details in PMD)
Communication None HART PROFIBUS PA Profile 3 (only MAG 6000/MAG 6000 I) PROFIBUS DP Profile 3 (only MAG 6000/MAG 6000 I) MODBUS RTU/RS 485 (only MAG 6000/MAG 6000 I) FOUNDATION Fieldbus H1 (only MAG 6000/ MAG 6000 I)
This device is shipped with a Quick Start guide and the SITRANS F manual CD containing the complete manual library. Printed Operating Instructions are available for purchase via PMD
MAG 5000/6000 transmitters and sensors are packed in separate boxes, the final assembly takes place during installation at the customer's place. MAG 6000 I transmitters and sensors are delivered compact mounted from factory. Communication module will be pre-mounted in the transmitter. Please use online Product selector to get latest updates. Product selector link: www.pia-selector.automation.siemens.com Please also see www.siemens.com/SITRANSFordering for practical examples of ordering
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Selection and Ordering data Sensor SITRANS F M MAG 5100 W Hastelloy electrodes, carbon steel flanges, Non EU water markets Diameter DN 25 (1) DN 40 (1) DN 50 (2) DN 65 (2) DN 80 (3) DN 100 (4) DN 125 (5) DN 150 (6) DN 200 (8) DN 250 (10) DN 300 (12) DN 350 (14) DN 400 (16) DN 450 (18) DN 500 (20) DN 600 (24) DN 700 (28) DN 750 (30) DN 800 (32) DN 900 (36) DN 1000 (40) (42) (44) DN 1200 (48) DN 1400 (54) DN 1500 (60) DN 1600 (66) DN 1800 (72) DN 2000 (78) Flange norm and pressure rating to EN 1092-1 PN 6 (DN 1400 ... 2000 (54 ... 78)) PN 10 (DN 200 ... 2000 (8 ... 78)) PN 16 (DN 65 ... 600 (2 ... 24) PN 16, non PED (DN 700 ... 1200/28 ... 48) (pending) PN 40 (DN 25 ... 50 (1 ... 2)) to ANSI B16.5 class 150 (1 ... 24) to AWWA C-207 Class D (28 ... 78) to AS 4087 PN 16 (DN 50 ... 1200 (2" ... 48")) to JIS B 2220:2004 K10 (1" ... 24") Flange material Carbon steel flanges ASTM A 105 Liner material Ebonite Hard Rubber Electrode material Hastelloy 2 This device is shipped with a Quick Start guide and the SITRANS F manual CD containing the complete manual library. Printed Operating Instructions are available for purchase via PMD 4 1 A B C D F J L N R 2D 2R 2Y 3F 3M 3T 4B 4H 4P 4V 5D 5K 5R 5Y 6F 6P 6Y 7D 7H 7M 7R 7U 7V 8B 8F 8K 8P 8T 8Y Order No. 7 ME 6 5 8 0 77777 - 7777
Selection and Ordering data Sensor SITRANS F M MAG 5100 W Hastelloy electrodes, carbon steel flanges, Non EU water markets Transmitter with display Sensor for remote transmitter (Order transmitter separately) MAG 6000, Polyamid, 11 ... 30 V DC/11 ... 24V AC MAG 6000, Polyamid, 115 ... 230 V AC MAG 5000, Polyamid, 11 ... 30 V DC/11 ... 24V AC MAG 5000, Polyamid, 115 ... 230 V AC Communication No communication, add-on possible HART PROFIBUS PA Profile 3 (only MAG 6000/ MAG 6000 I) PROFIBUS DP Profile 3 (only MAG 6000/ MAG 6000 I) MODBUS RTU/RS 485 (only MAG 6000/ MAG 6000 I) FOUNDATION Fieldbus H1 (only MAG 6000/ MAG 6000 I) Cable glands/terminal box Metric " NPT Short lead time (details in PMD)
Order No. 7 ME 6 5 8 0 77777 - 7777
A H J K L
A B F G E J
1 2
Selection and Ordering data Additional information Please add -Z to Order No. and specify Order code(s) and plain text. Customer-specific converter setup Factory certificate according to EN 10204-2.2 Factory certificate according to EN 10204-2.1 Tag name plate, stainless steel fixed with SS wire Tag name plate, plastic (self-adhesive) Customer-specific converter setup Sensor cables wired (specify cable order no.) Sensor for remote transmitter's junction box potted to IP68 with wired cable (specify cable order no.) Other postproduction requirements (add desired text)
,
Order code
C14 C15 Y17 Y18 Y20 Y40 Y41 Y99
Description
Order No.
Potting kit for terminal box FDK-085U0220 of SITRANS F M sensors for IP68/NEMA 6P (Not for ATEX) Short lead time (details in PMD)
MAG 5000/6000 transmitters and sensors are packed in separate boxes, the final assembly takes place during installation at the customer's place. MAG 6000 I/MAG 6000 I ATEX 2G D transmitters and sensors are delivered compact mounted from factory. Communication module will not be pre-mounted in the transmitter. Please use online Product selector to get latest updates. Product selector link: www.pia-selector.automation.siemens.com Please also see www.siemens.com/SITRANSFordering for practical examples of ordering
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Dimensional drawings
153 (6.0) M20 (" NPT)
153 (6.0)
M20 (" NPT)
Order No. 7ME6520 EPDM or NBR lining DN 25 ... 40 (1 ... 1) DN 350 ... 1200 (14 ... 48) Order No. 7ME6580 Ebonite lining DN 25 ... 2000 (1 ... 78)
Order No. 7ME6520 EPDM or NBR lining DN 50 ... 300 (2 ... 12)
Nominal size A Order No. 7ME6520 NBR or EPDM liner 15 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 1 1 2 2 3 4 5 6 8 10 12 14 16 18 20 24 28 30 32 36 40 42 44 48 54 60 66 72 78 187 197 188 194 200 207 217 232 257 284 310 382 407 438 463 514 564 591 616 663 714 714 765 820 7.4 7.8 7.4 7.6 7.9 8.1 8.5 9.1 10.1 11.2 12.2 15.0 16.0 17.2 18.2 20.2 22.2 23.3 24.3 26.1 28.1 28.1 30.1 32.3 -
L Order No. PN 61), PN 7ME6580 10 Ebonite liner PN 16 PN 16 non PED PN 40 Class 150 / AWWA JIS 10K AS
[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] 187 197 205 212 222 242 255 276 304 332 357 362 387 418 443 494 544 571 606 653 704 704 755 810 925 972 1025 1123 1223 7.4 7.8 8.1 8.3 8.7 9.5 10.0 10.9 12.0 13.1 14.1 14.3 15.2 16.5 17.4 19.4 21.4 22.5 23.9 25.7 27.7 27.7 29.7 31.9 36.4 38.2 40.4 44.2 48.1 350 450 500 550 600 600 600 600 700 800 900 1000 1200 1400 1500 1600 1800 2000 13.8 17.7 19.7 21.7 23.6 23.6 23.6 23.6 27.6 31.5 35.4 39.4 47.2 55.1 59.1 63.0 70.9 78.7 200 200 250 250 300 350 450 500 550 600 600 600 600 700 800 900 1000 1200 7.9 7.9 9.8 9.8 11.8 13.8 17.7 19.7 21.7 23.6 23.6 23.6 23.6 27.6 31.5 35.4 39.4 47.2 700 800 900 1000 1200 1400 1500 1600 1800 2000
1)
1200 1400 1500 1600 1800 2000
27.6 31.5 35.4 39.4 47.2 55.1 59.1 63.0 70.9 78.7
200 200 200 -
7.9 7.9 7.9 -
200 200 200 200 200 250 250 300 350 450 500 550 600 600 600 600 700 750 800 900 1000 1000 1100 1200 1400 1500 1600 1800 2000
7.9 7.9 7.9 7.9 7.9 9.8 9.8 11.8 13.8 17.7 19.7 21.7 23.6 23.6 23.6 23.6 27.6 29.5 31.5 35.4 39.4 39.4 43.3 47.2 55.1 59.1 63.0 70.9 78.7
200 200 200 200 200 200 250 250 300 350 450 500 550 600 600 600 600 -
7.9 7.9 7.9 7.9 7.9 7.9 9.8 9.8 11.8 13.8 17.7 19.7 21.7 23.6 23.6 23.6 23.6 -
200 200 200 200 200 250 250 300 350 450 500 550 600 600 600 600 700 750 800 900 1000 1200 -
7.9 7.9 7.9 7.9 7.9 9.8 9.8 11.8 13.8 17.7 19.7 21.6 23.6 23.6 23.6 23.6 27.6 31.5 35.4 39.4 47.2 -
- not available
PN 6 only in size DN 1400 ... DN 2000 (54" ... 78")
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SITRANS F M
MAG 5100 W / 6000 I Compact
218 (8.58) 131 (5.16) 208 (8.19) 155 (6.10) 2 x M25 208 (8.19) 155 (6.10) 2 x M25
M20 (" NPT) A1 A1
M20 ( NPT)
Order No. 7ME6520 EPDM or NBR lining DN 25 ... 40 (1" ... 1") DN 350 ... 1200 (14" ... 48") Order No. 7ME6580 Ebonite lining DN 25 ... 2000 (1" ... 78")
Order No. 7ME6520 EPDM or NBR lining DN 50 ... 300 (2" ... 12")
Nominal size
A Order No. 7ME6520 NBR or EPDM liner Order No. 7ME6580 Ebonite liner
A1 Order No. 7ME6520 NBR or EPDM liner
L Order No. PN 10 7ME6580 Ebonite liner

[inch] [mm]
PN 16
PN 16 non PED
PN 40
Class 150 / AWWA
JIS 10K
[mm]
[inch] [mm]
[inch] [mm]
[inch] [mm]
[inch] [mm]
[inch] [mm]
[inch] [mm]
[inch] [mm] [inch] [mm]
[inch] [mm] [inch] [mm]
AS
[inch ]
15 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000
1200 1400 1500 1600 1800 2000
1 1 2 2 3 4 5 6 8 10 12 14 16 18 20 24 28 30 32 36 40 42 44 48 54 60 66 72 78
187 197 188 194 200 207 217 232 257 284 310 382 407 438 463 514 564 591 616 663 714 714 765 820 -
7.4 7.8 7.4 7.6 7.9 8.1 8.5 9.1 10.1 11.2 12.2 15.0 16.0 17.2 18.2 20.2 22.2 23.3 24.3 26.1 28.1 28.1 30.1 32.3 -
187 197 205 212 222 242 255 276 304 332 357 362 387 418 443 494 544 571 606 653 704 704 755 810 925 972 1025 1123 1223
7.4 7.8 8.1 8.3 8.7 9.5 10.0 10.9 12.0 13.1 14.1 14.3 15.2 16.5 17.4 19.4 21.4 22.5 23.9 25.7 27.7 27.7 29.7 31.9 36.4 38.2 40.4 44.2 48.1
340 350 341 347 353 360 370 385 410 437 463 535 560 591 616 667 717 744 779 826 877 877 928 983 -
13.4 13.8 13.4 13.7 13.9 14.2 14.6 15.2 16.1 17.2 18.2 21.1 22.1 23.3 24.3 26.3 28.2 29.3 30.7 32.5 34.5 34.5 36.5 38.7 -
338 348 356 363 373 393 406 427 455 483 508 513 538 569 594 645 695 722 757 804 906 906 961 1076 1123 1176 1274 1374
13.3 13.7 14.0 14.3 14.7 15.5 16.0 16.8 17.9 19.0 20.0 20.2 21.2 22.4 23.4 25.4 27.4 28.4 29.8 31.7 35.7 35.7 37.8 42.4 44.2 46.3 50.2 54.1
350 450 500 550 600 600 600 600 700 800 900 1000 1200 1400 1500 1600 1800 2000
13.8 17.7 19.7 21.7 23.6 23.6 23.6 23.6 27.6 31.5 35.4 39.4 47.2 55.1 59.1 63.0 70.9 78.7
200 200 250 250 300 350 450 500 550 600 600 600 600 700 800 900 1000 1200 -
7.9 7.9 9.8 9.8 11.8 13.8 17.7 19.7 21.7 23.6 23.6 23.6 23.6 27.6 31.5 35.4 39.4 47.2 -
200 200 250 250 300 350 450 500 550 600 600 600 600 700 800 900 1000 1200 1400 1500 1600 1800 2000
7.9 7.9 9.8 9.8 11.8 13.8 17.7 19.7 21.7 23.6 23.6 23.6 23.6 27.6 31.5 35.4 39.4 47.2 55.1 59.1 63.0 70.9 78.7
200 200 200 -
7.9 7.9 7.9 -
200 200 200 200 200 250 250 300 350 450 500 550 600 600 600 600 700 750 800 900 1000 1000 1100 1200 1400 1500 1600 1800 2000
7.9 7.9 7.9 7.9 7.9 9.8 9.8 11.8 13.8 17.7 19.7 21.7 23.6 23.6 23.6 23.6 27.6 29.5 31.5 35.4 39.4 39.4 43.3 47.2 55.1 59.1 63.0 70.9 78.7
200 200 200 200 200 200 250 250 300 350 450 500 550 600 600 600 600 -
7.9 7.9 7.9 7.9 7.9 7.9 9.8 9.8 11.8 13.8 17.7 19.7 21.7 23.6 23.6 23.6 23.6 -
200 200 200 200 200 250 250 300 350 450 500 550 600 600 600 600 700 750 800 900 1000 1200 -
7.9 7.9 7.9 7.9 7.9 9.8 9.8 11.8 13.8 17.7 19.7 21.7 23.6 23.6 23.6 23.6 27.6 31.5 35.4 39.4 47.2 -
- not available
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Weight
Order No. 7ME6520 NBR or EPDM liner Nominal size [mm] 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 [inch] 1 1 2 2 3 4 5 6 8 10 12 14 16 18 20 24 28 30 32 36 40 42 44 1200 1400 1500 1600 1800 2000 48 54 60 66 72 78 PN 10 [kg] 48 64 76 104 119 136 163 236 270 346 432 513 643 1592 2110 2560 3640 [lbs] 106 141 167 229 263 299 359 519 595 763 951 1130 1415 3510 4652 5644 8025 PN 16 [kg] 9 10.7 11.6 15.2 20.4 26 48 69 86 125 143 173 223 338 314 396 474 600 885 [lbs] 20 24 26 33 45 57 106 152 189 274 314 381 491 744 692 873 1043 1321 1948 PN 40 [kg] 4 7 [lbs] 9 15 Class 150/AWWA [kg] 4 6 8 11 13 19 24 29 56 79 110 139 159 182 225 320 273 329 365 495 583 687 763 861 [lbs] 9 13 20 24 28 41 52 64 124 174 243 307 351 400 495 704 602 725 804 1089 1282 1512 1680 1896 AS [kg] 4 7 9 10.7 11.6 15.2 20.4 26 48 69 86 115 125 141 189 301 320 428 619 636 813 [lbs] 9 15 20 24 26 33 45 57 106 152 189 254 277 311 418 664 704 944 1362 1399 1789 Order No. 7ME6580 Ebonite liner PN 16 [kg] 5 8 9 11 12 16 19 27 40 60 80 110 125 175 200 287 330 360 450 530 660 1140 1180 1600 2460 2525 2930 3665 [lbs] 11 17 20 24 26 35 42 60 88 132 176 242 275 385 440 633 728 794 992 1168 1455 2513 2601 3528 5423 5566 6460 8080
- not available With transmitter MAG 5000 and MAG 6000 compact, weight is increased by approximately 0.8 kg (1.8 lbs), with MAG 6000 I, weight is increased by 5.5 kg (12.1 lb).
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SITRANS F M
Transmitter MAG 5000/6000
Overview
Design
The transmitter is designed as either IP67 NEMA 4X/6 enclosure for compact or wall mounting or 19" version as a 19 insert as a base to be used in: 19" rack systems Panel mounting IP20/NEMA 1 (prepared for IP65/NEMA 2 display side) Back of panel mounting IP20/NEMA 1 Wall mounting IP66/NEMA 4X Several options on 19 versions are available such as: Transmitters mounted in safe area for Ex ATEX approved flow sensors (incl. barriers) Transmitters with electrode cleaning unit on request
4
Transmitter MAG 5000/6000 compact version (left) and 19 insert version (right)
Function
The MAG 5000/6000 are transmitters with a build-in alphanumeric display in several languages. The transmitters evaluate the signals from the associated electromagnetic sensors and also fulfil the task of a power supply unit which provides the magnet coils with a constant current. Further information on connection, mode of operation and installation can be found in the data sheets for the sensors. Displays and controls Operation of the transmitter can be carried out using: Control and display unit HART communicator PC/laptop and SIMATIC PDM software via HART communication PC/laptop and SIMATIC PDM software using PROFIBUS or MODBUS communication
Transmitter Min. 230
The MAG 5000 and 6000 are transmitters engineered for high performance, easy installation, commissioning and maintenance. The transmitters evaluate the signals from the SITRANS F M sensors type MAG 1100, MAG 1100 F, MAG 3100, MAG 3100 P and MAG 5100 W. Transmitter types: MAG 5000: Max. measuring error 0.4 % 1 mm/s (incl. sensor) MAG 6000: Max. measuring error 0.2 % 1 mm/s (incl. sensor, see also sensor specifications) and with additional features such as: "plug & play" insert bus modules; integrated batch functions.
Benefits
Superior signal resolution for optimum turn down ratio Digital signal processing with many possibilities Automatic reading of SENSORPROM data for easy commissioning User configurable operation menu with password protection. 3 lines, 20 characters display in 11 languages. Flow rate in various units Totalizer for forward, reverse and net flow as well as additional information available Multiple functional outputs for process control, minimum configuration with analogue, pulse/frequency and relay output (status, flow direction, limits) Comprehensive self-diagnostic for error indication and error logging (see under SITRANS F M diagnostics) Batch control Custody transfer approval: PTB, OIML R 75, OIML R 117, OIML R 49 and MI-001, MAG 6000 with add-on bus modules for HART, FOUNDATION Fieldbus H1, DeviceNet, MODBUS RTU/RS485, PROFIBUS PA and DP
PC/ Laptop Operating and display panel
HARTCommunicator
Coupling module
RS 232
HART communication
PROFIBUS DP
PROFIBUS PA
T Bus term.
Master
+ Coupler with power supply ....... Transmitter with PROFIBUS PA interface
Application
The SITRANS F M flowmeters are suitable for measuring the flow of almost all electrically conductive liquids, pastes and slurries. The main applications can be found in: Water and waste water Chemical and pharmaceutical industries Food & beverage industries Power generation and utility
PROFIBUS PA communication
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SITRANS F M
Mode of operation and design Measuring principle Empty pipe Electromagnetic with pulsed constant field Detection of empty pipe (special cable required in remote mounted installation) Depend on sensor size > 1 x 1014 11 ... 30 V DC, Ri = 4.4 K 50 ms I11 V DC = 2.5 mA, I30 V DC = 7 mA EMC performance Display and keypad Totalizer Display Two eight-digit counters for forward, net or reverse flow Background illumination with alphanumeric text, 3 x 20 characters to indicate flow rate, totalized values, settings and faults; Reverse flow indicated by negative sign Time constant as current output time constant EN 61326-1 (all environments) EN 61326-2-5
Excitation frequency Electrode input impedance Input Digital input Activation time Current Output Current output Signal range Load Time constant Digital output Frequency Pulse (active)
Time constant Design Enclosure material Compact version
0 ... 20 mA or 4 ... 20 mA < 800 0.1 30 s, adjustable 0 ... 10 kHz, 50% duty cycle (uni/bidirectional) DC 24 V, 30 mA, 1 K Ri 10 K, short-circuitprotected (power supplied from flowmeter) DC 3 30 V, max. 110 mA, 200 Ri 10 K (powered from connected equipment) 0.1 30 s, adjustable Changeover relay, same as current output 42 V AC/2 A, 24 V DC/1 A 0 ... 9.9% of maximum flow All inputs and outputs are galvanically isolated Power consumption Back of panel Panel mounting 19" insert
Fiber glass reinforced polyamide; optional (IP67 only): AISI 316 stainless steel Standard 19 insert of aluminium/steel (DIN 41494), width: 21 TE, height: 3 HE IP20/NEMA 1; Aluminium IP20/NEMA 1 (prepared for IP65/NEMA 2 display side); ABS plastic IP66/NEMA 4X; ABS plastic See dimensional drawings See dimensional drawings 0.75 kg (2 lb) See dimensional drawings 115 ... 230 V AC +10% -15%, 50 ... 60 Hz 11 ... 30 V DC or 11 ... 24 V AC 230 V AC: 17 VA 24 V AC : 9 VA, IN = 380 mA, IST = 8 A (30 ms) 12 V DC : 11 W, IN = 920 mA, IST = 4 A (250 ms) CE, C-UL general purpose, C-tick; CSA/FM Class 1, div 2 Cold water: MI-001, PTB/OIML R 49 (pattern approval DE/DK) Hot water: PTB and DANAK OIML R 75 (pattern approval DE/DK) (MAG 6000 CT) Other media than water (milk, beer etc.): PTB and DANAK OIML R 117 (pattern approval DE/DK) (MAG 6000 CT)
Wall mounting Dimensional drawings Compact version 19 insert Weight Compact version 19 insert Power supply
Pulse (passive)
Time constant Relay output Time constant Load Low flow cut off Galvanic isolation Max. measuring error (incl. sensor and zero point) MAG 5000 MAG 6000 Rated operation conditions Ambient temperature Operation
0.4 % 1 mm/s 0.2 % 1 mm/s
Certificates and approvals Custody transfer approval (MAG 5000/6000 CT)
Display version: -20 ... +60 C (-4 ... +140 F) Blind version: -20 ... +60 C (-4 ... +140 F) -40 ... +70 C (-40 ... +158 F) Communication 18 ... 1000 Hz, 3,17 g rms, sinusoidal in all directions to IEC 68-2-36 1 ... 800 Hz, 1 g, sinusoidal in all directions to IEC 68-2-36 IP67/NEMA 4X/6 to IEC 529 and DIN 40050 (1 mH2O 30 min.) IP20/NEMA 1 to IEC 529 and DIN 40050 Standard MAG 5000 MAG 6000 Optional (MAG 6000 only)
Storage Mechanical load Compact version
19 insert Degree of protection Compact version 19 insert
Without serial communication or HART as option Prepared for client mounted addon modules HART, MODBUS RTU/RS485, FOUNDATION Fieldbus H1, DeviceNet, PROFIBUS PA, PROFIBUS DP as add-on modules No communication moduls approved
MAG 5000/6000 CT
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Safety barrier (e/ia)
Application Ex approval Cable parameter Electrode For use with MAG 5000/6000 19 and MAG 1100 Ex ATEX/MAG 3100 Ex ATEX MAG 1100 Ex [EEx e ia] IIB ATEX MAG 3100 Ex [EEx e ia] IIC ATEX Group IIC IIB IIA Ambient temperature During operation During storage Enclosure Material Standard 19 insert in aluminium/steel (DIN 41494) 21 TE (4.75) 3 HE (5.25) IP20 / NEMA 1 to EN 60529 and DIN 40050 1 g, 1 800 Hz sinusoidal in all directions to EN 60068-2-36 -20 ... +50 C (-4 ... +122 F) -20 ... +70 C (-4 ... +158 F) Capacity in F 4.1 45 45 Inductance in mH 80 87 87
Width Height Rating Mechanical load EMC performance Emission Immunity
EN 50081-1 (Light industry) EN 50082-2 (Industry)
Electrode cleaning unit for MAG 5000 or 6000 in 19" insert version
The purpose of electrode cleaning is to remove unwanted deposits on the electrodes in water applications by applying either a DC or AC voltage to the electrodes. AC cleaning is used in waste water applications to remove fatty deposits on the electrodes by warming up the electrode. DC cleaning is used in district heating applications to eliminate electrically conductive deposits. Application for use with transmitters MAG 5000 and 6000 19 to clean the electrodes on sensors MAG 1100 or MAG 3100 Must not be used with intrinsically safe ATEX sensors Not to be used with sensors with Hastelloy and Tantalum electrodes Available on request
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Selection and Ordering Data

Transmitter MAG 5000
Description Transmitter MAG 5000 Blind for compact and wall mounting; IP67/NEMA 4X/6, fibre glass reinforced polyamide 11 ... 30 V DC / 11 ... 24 V AC 7ME69101AA30-0AA0 Order No.
Description Transmitter MAG 6000 CT for compact and wall mounting, approved for custody transfer (no communication moduls possible); IP67/NEMA 4X/6, fibre glass reinforced polyamide 11 ... 30 V DC / 11 ... 24 V AC
Order No.
7ME69201AA30-1AB0
115 ... 230 V AC, 50/60 Hz 7ME69101AA10-0AA0 Transmitter MAG 5000 Display for compact and wall mounting; IP67/NEMA 4X/6, fibre glass reinforced polyamide 11 ... 30 V DC / 11 ... 24 V AC 7ME69101AA30-1AA0
115 ... 230 V AC, 50/60 Hz 7ME69201AA10-1AB0 Transmitter MAG 6000 SV for compact and wall mounting; special excitation 44 Hz settings for Batch application DN 25/1 IP67/NEMA 4X/6, fibre glass reinforced polyamide 11 ... 30 V DC / 11 ... 24 V AC 115 ... 230 V AC, 50/60 Hz Transmitter MAG 6000 for 19 rack and wall mounting 11 ... 30 V DC / 11 ... 24 V AC 7ME69202CA30-1AA0 7ME69201AB30-1AA0 7ME69201AB10-1AA0
115 ... 230 V AC, 50/60 Hz 7ME69101AA10-1AA0 115 ... 230 V AC, 50/60 Hz, with HART Transmitter MAG 5000 CT for compact and wall mounting, approved for custody transfer; IP67/NEMA 4X/6, fibre glass reinforced polyamide 11 ... 30 V DC / 11 ... 24 V AC 7ME69101AA30-1AB0 7ME69101AA10-1BA0
115 ... 230 V AC, 50/60 Hz 7ME69202CA10-1AA0 Transmitter MAG 6000 SV for 19 rack and wall mounting; special excitation 44 Hz settings for Batch application DN 25/1 11 ... 30 V DC / 11 ... 24 V AC 7ME69102CA30-1AA0 7ME69102CA10-1AA0 115 ... 230 V AC, 50/60 Hz MAG 6000 with IP66/NEMA 4X enclosure; 115 ... 230 V AC, 50/60 Hz 7ME69202CB30-1AA0 7ME69202CB10-1AA0 7ME69202EA10-1AA0
115 ... 230 V AC, 50/60 Hz 7ME69101AA10-1AB0 Transmitter MAG 5000 for 19 rack and wall mounting 11 ... 30 V DC / 11 ... 24 V AC 115 ... 230 V AC, 50/60 Hz
Transmitter MAG 6000

Description Transmitter MAG 6000 Blind for compact and wall mounting; IP67/NEMA 4X/6, fibre glass reinforced polyamide 11 ... 30 V DC / 11 ... 24 V AC 7ME69201AA30-0AA0 Order No.
115 ... 230 V AC, 50/60 Hz 7ME69201AA10-0AA0 Transmitter MAG 6000 for compact and wall mounting; IP67/NEMA 4X/6, fibre glass reinforced polyamide 11 ... 30 V DC / 11 ... 24 V AC 7ME69201AA30-1AA0
MAG 6000 with safety barrier for ATEX 2G D approved sensors, complete mounted with IP66/NEMA 4X wall mounting enclosure, ATEX, 115 ... 230 V AC, 50/60 Hz For ATEX 2G D sensors MAG 6000 SV, 19 insert, in IP66/NEMA 4X , ABS plastic enclosure, excitation frequency 44 Hz for Batch application DN 25/1, 11 30 V DC, 11 24 V AC, 50/60 Hz 7ME69202MA11-1AA0 7ME69202EB30-1AA0
115 ... 230 V AC, 50/60 Hz 7ME69201AA10-1AA0 Transmitter MAG 6000 for compact and wall mounting; IP67/NEMA 4X/6, AISI 316 stainless steel (only for sensor with SS terminal box) (for remote installation order SS terminal box separately) 11 ... 30 V DC / 11 ... 24 V AC 115 ... 230 V AC, 50/60 Hz 7ME69201QA30-1AA0 7ME69201QA10-1AA0
Short lead time (details in PMD) This device is shipped with a Quick Start guide and the SITRANS F manual CD containing the complete manual library. Printed Operating Instructions are available for purchase via PMD.
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Communication modules for MAG 6000
Description HART (not for MAG 6000 I) MODBUS RTU/RS485 PROFIBUS PA Profile 3 PROFIBUS DP Profile 3 DeviceNet FOUNDATION Fieldbus H1 Order No. FDK-085U0226 FDK-085U0234 FDK-085U0236 FDK-085U0237 FDK-085U0229 A5E02054250 Description Cable kit with standard coil cable, 3 x 1.5 mm/18 gage with shield PVC and electrode cable double shielded, 3 x 0.25 mm 5 m (16.5 ft) 10 m (33 ft) 15 m (49 ft) 20 m (65 ft) 25 m (82 ft) 30 m (98 ft) 40 m (130 ft) 50 m (164 ft) 60 m (200 ft) 100 m (330 ft) FDK-085U1018 FDK-085U1053 150 m (500 ft) 200 m (650 ft) 500 m (1650 ft) Cable glands, for above cable, 2 pcs. M20 NPT Sealing screws for sensor/ transmitter, 2 pcs A5E00822490 A5E00822501 NPT FDK-085U0221 M20 A5E02296329D) A5E01181647 A5E02296464D) A5E01181656F) A5E02296490D) A5E02296494D) A5E01181686F) A5E02296498D) A5E01181689F) A5E01181691F) A5E01181699F) A5E01181703F) A5E01181705F) Order No.
Accessories for MAG 5000 and MAG 6000

Description Order No. Wall mounting unit for IP67/NEMA 4X/6 version, wall bracket, terminal box in polyamide 4 x M20 cable glands 4 x NPT cable glands Cable for standard electrode or coil, 3 x 1.5 mm / 18 gage with shield PVC 10 m (33 ft) 20 m (65 ft) 40 m (130 ft) 60 m (200 ft) 100 m (330 ft) 150 m (500 ft) 200 m (650 ft) 500 m (1650 ft) Electrode cable for empty pipe or low conductivity, double shielded, 3 x 0.25 mm 10 m (33 ft) 20 m (65 ft) 40 m (130 ft) 60 m (200 ft) 100 m (330 ft) 150 m (500 ft) 200 m (650 ft) 500 m (1650 ft) Low-noise electrode coax cable for low conductivity and high vibration levels of cables, 3 x 0.13 mm2 2 m (6.6 ft) 5 m (16.5 ft) 10 m (33 ft) A5E02272692 A5E02272723 A5E02272730 FDK-083F3020D) FDK-083F3095
D)
FDK-083F0121 FDK-083F0210 FDK-083F0211 FDK-083F0212 FDK-083F0213 FDK-083F3052 FDK-083F3053 FDK-083F3054
Terminal box, in polyamide, inclusive lid M20 " NPT Terminal box lid, in polyamide FDK-085U1050 FDK-085U1052 FDK-085U1003
FDK-083F3094D) FDK-083F3093D) FDK-083F3092D) FDK-083F3056D) FDK-083F3057D) FDK-083F3058D) Terminal box for MAG 6000, in stainless steel, inclusive lid (ATEX) M20 " NPT Terminal box (3A) for MAG 1100 F in polyamide, inclusive lid M20 " NPT A5E00822478 A5E00822479 A5E00836867 A5E00836868
Potting kit for terminal box of FDK-085U0220 MAG sensors for IP68/NEMA 6P (not for ATEX) 19 safety barrier (21 TE) [EEx e ia] IIC for MAG 1100 ATEX and MAG 3100 ATEX, incl. back plate FDK-083F5034
Short lead time (details in PMD)

D) Subject to export regulations AL: N, ECCN: EAR99H. F) Subject to export regulations AL: 9I999, ECCN: N.
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SITRANS F M
Description Panel mounting enclosure for 19 insert (21 TE); IP65/NEMA 2 enclosure in ABS plastic for front panel mounting Panel mounting enclosure for 19 insert (42 TE); IP65/NEMA 2 enclosure in ABS plastic for front panel mounting Back of panel mounting enclosure for 19 insert (21 TE); IP20/NEMA 1 enclosure in aluminium Order No. FDK-083F5030 Description 19 enclosure, 12 ... 24 V, 115 ... 230 V Connection plate for standard 19 transmitter FDK-083F5031 A5E02559809 Order No.
FDK-083F5032
Connection plate for transmitter ia and safety barrier Connection plate for transmitter ia/ib and safety barrier (only for sensors produced before October 2007)
A5E02559810 A5E02559811
Back of panel mounting enclosure for 19 insert (42 TE); IP20/NEMA 1 enclosure in aluminium IP66/NEMA 4X, wall mounting enclosure for 19 inserts (without backplates) 21 TE
FDK-083F5033
Connection plate for transmitter and cleaning unit SENSORPROM memory unit (Sensor code and serial numbers must be specified on order) 2 kB (for MAG 5000/6000/ MAG 6000 I) 250 B (for MAG 2500/3000) Display unit for MAG 5000/6000
FDK-083F4123
FDK-085U1005
FDK-083F5037
FDK-085U1008
42 TE
FDK-083F5038
black neutral front
FDK-085U1038
Front cover (7TE)
FDK-083F4525 Siemens front FDK-085U1039
Back plates (if wall enclosure IP66 is used as part)

Description Wall unit enclosure IP66, 12 ... 24 V, 115 ... 230 V Transmitter A5E02559813 Order No.
Short lead time (details in PMD) Transmitter ia/e and safety barrier Transmitter ia/ib and safety barrier (only for sensors produced before October 2007) Transmitter and cleaning unit A5E02559814 A5E02559812
Sun Shields for MAG 5000/6000 transmitters

Description Sun lid for MAG 5000/6000 transmitter (Frame and lid) Order No. A5E02328485
A5E02559815
Spare parts
Description Connection plate (for polyamide terminalbox) 12 ... 24 V 115 ... 230 V Connection plate (for stainless steel terminalbox) 12 ... 24 V 115 ... 230 V A5E02604280 A5E02604272 A5E02559817 A5E02559816 Sun Shield for compact MAG 5000/6000 transmitters on MAG 3100 (DN 15 ... 2000 (" ... 78") or MAG 5100 (DN 150 ... 1200 (6" ... 48") A5E01209500 Order No. Sun shield for remote MAG 5000/6000 transmitters A5E01209496
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Dimensional drawings
Transmitter IP67/NEMA 4X/6 compact polyamide
6 (0.24) 155 (6.10) 131 (5.16) 13 (0.51) 71 (2.80)
12 (0.47) 8 (0.31)
13 (0.51)
4
Transmitter compact mounted, dimensions in mm (inch)
30 (1.18) 14 (0.6)
240 (9.45) 155 (6.10) 102 (4.02) 50 (2.0) 170 (6.70)
8 (0.31) 178 (7.01)
155 (6.10)
Transmitter wall mounted, dimensions in mm (inch)
Transmitter, 19 IP20/ NEMA 1 standard unit
193 (7.60) 106 (4.17) 91 (3.58) 175 (6.89) 168 (6.61)
128 (5.04)
122 (4.80)
2.8 (0.11) Weight incl. back print 0.8 kg /1.8 lbs
Dimensions in mm (inch)
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Siemens FI 01 2010
71 (2.80)
Siemens AG 2009
SITRANS F M
Transmitter, wall mounting IP66/NEMA 4X, 21 TE
210 (8.27) 13 (0.51) 235 (9.25)
120 (4.72)
146 (5.75)
90 (3.54)
13 (0.51)
22 (0.86)
90 (3.54)
192 (7.56)
Weight excl. transmitter: 2.3 kg (5.0 lbs)
Transmitter, wall mounting IP66/NEMA 4X, 42 TE

13 (0.51)
357 (14.05)
235 (9.25)
120 (4.72)
90 (3.54)
13 (0.51)
339 (13.35) Weight excl. transmitter: 2.9 kg (7.0 lbs)
22 (0.87)
90 (3.54)
146 (5.75)
Siemens FI 01 2010
4/39
Siemens AG 2009
SITRANS F M
Transmitter, panel front IP20/NEMA 1, 21 TE
197 (7.75)
144 (5.67)
184 (7.24)
198 (7.80)
50 (1.97)
4
140 (5.51) Weight excl. transmitter: 1.2 kg (2.7 lbs) 185 (7.28)
Transmitter, panel front IP20/NEMA 1, 42 TE

294 (1.57)
144 (5.67)
281 (1.06)
198 (7.80)
50 (1.97)
Weight excl. transmitter: 1,6 kg (3.5 lbs) 282 (1.10)
4/40
Siemens FI 01 2010
140 (5.51)
Siemens AG 2009
SITRANS F M
Transmitter, back of panel IP20/NEMA 1, 21 TE
163 (6.42) 144 (5.67) 218 (8.58)
132 (5.20)
57 (2.24)
Weight: 0.7 kg (1.6 lbs)
Transmitter, back of panel IP20/NEMA 1, 42 TE
269 (10.59) 253 (9.96)
218 (8.58)
132 (5.20) 57 (2.24) Weight: 0.9 kg (2.0 lbs)
Siemens FI 01 2010
4/41
Siemens AG 2009
SITRANS F M
Schematics
Electrical connection Grounding PE must be connected due to safety class 1 power supply. Mechanical counters When mounting a mechanical counter to terminals 57 and 58 (active output), a 1000 F capacitor must be connected to the terminals 56 and 58. Capacitor + is connected to terminal 56 and capacitor - to terminal 58. Output cables If the output cable length is long in noisy environment, we recommend to use shielded cable.
Power supply
Transmitter
115 ... 230 V AC
11 ... 30 V DC/11 ... 24 V AC

L N PE
L1 N PE
1 2 PE
PE
PE Current output (Powered from transmitter)
Outputs
31 32
0/4 - 20 mA Load 800 Digital output Vx 3 ... 30 V max. 110 mA
Passive output (External powered)
56 57 58
Menu setup
PLC-Digital input Negative: Positive:
Active output (Powered from transmitter) 24 V max. 30 mA Counter or PLC-Digital input 56
57 58
R = Pull up/down resister 2K2 ... 10K may be required - depending on Cables/Input resistance
Relay output
44 45 46
No Nc Common Relay 24 V DC/1A 42 V AC/2A
Digital input
77 78 Sensor
11 ... 30 V DC Input
Sensor connection
81 82 0 83 84 Electrode cable 81 82 0 83 84
1)
Coil cable 85 86
Shield
85 86
1) Note: Special cable with individual wire shields (shown as dotted lines) are only required when using empty pipe function or long cables.
4/42
Siemens FI 01 2010

9.9 Differential Pressure Transmitters

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9.9 Differential Pressure Transmitters

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ELECTRICITY AUTHORITY OF CYPRUS VASILIKOS POWER PLANT PROJECT

PHASE III, UNIT 4

AS BUILT AS BUILT Issued for order First Issue

C. BOZZACCO C. BOZZACCO I.Colombo BOZZACCO

V. LANDI V. LANDI C.Bozzacco SPADA

ELECTRICITY AUTHORITY OF CYPRUS

Differential Pressure Transmitters Data Sheet

DATE PREPARED APPROVED PAGE 16.11.2009 16.11.2009 1 of 2

NAME C. BOZZACCO A. SPADA

SWS Doc. No.: JS-500-I201

Differential Pressure Transmitters Data Sheet

11-500 04.10.07 04.10.07

DIFFERENTIAL PRESSURE TRANSMITTER

Range (mbar) 0-650 0-650 0-650 0-650

Calibration (mmH2O) 2500 2500 2500 2500

Pressure (Bar g) mn. oper. 10.4 0.1 0.1 1.2 5 mx. 20

FI-61GDK31CF001 FIA- -61GDK31CF003 FICA-61GDKCF006 FIR61GDK31CF004

B-SQR B-SQR B-SQR B-SQR

A Air set with output gauge B Local indicator

C Pulsation dampener D Zero elevator

SQR - Square extractor

Differential Pressure Transmitters Data Sheet

11-500 04.10.07 04.10.07

Calibration (kg/s) 1200 1200 1200 1200

Pressure (Bar g) mn. 1 1 1 1 oper. 2.5 2.5 2.5 2.5 mx. 7 7 7 7

61GDK31CF007 61GDK31CF008 61GDK31CF009 61GDK31CF010

2600T Series Pressure Transmitters

EN ISO 9001: 1994

Cert. No. Q5907

ISO 9001: 2000

Cert. No. 9/90A

Cert. No. 0255

Information. Further reference for more detailed information or technical details.

Health and Safety

Online HELP SMART VISION Configuration Program

DIN TYPE HOUSING

BARREL TYPE HOUSING

Fig. 1 - Product identification

Isolating diaphragm Process chamber

Isolating diaphragm Process chamber

Fig. 2a - Primary Unit

Fig. 2b - Piezoresistive sensor for differential pressure

Terminal block Housing Electronics

Primary electronics (located in the Primary Unit) MEMORY

Zero Span EXT. ADJ INTERFACE MEMORY

MODEM FSK COUPLER

Secondary Electronics (located in the Secondary Unit)

876543210987654321 876543210987654321 876543210987654321 876543210987654321 876543210987654321

Parallel Bus Internal Serial Bus

Fig. 3 - Functional Block Diagram

Fig. 4 - Mounting on 2" vertical pipe

Fig. 5 - Mounting on 2" horizontal pipe

Fig. 6 - Dimensional drawings (Differential pressure transmitter) with process connections

Short circuit link

Output Meter Socket

Test Terminals Primary Unit Hand Held Communicator Terminals

Fig. 7 - Location of the locking screws and terminals -8-

Fig. 8a - Terminals arrangements

Internal ground termination point

External ground termination point

Test points 4-20 mA

Fig. 8b - Electrical connections

Internal ground termination point