Bai Giang May Phay VMC 650 SPKT

Thc hanh CNC Trang 3
Phan I MAY PHAY CNC VMC650

(04 TRUC)
I. CAC THANH PHAN C BAN CUA MAY 1. Ket cau chung cua may May VMC - 650 co ket cau kha hp ly gia cac tiet may,bo phan vi nhau, co tnh nang cong nghiep cao. May VMC - 650 co he thong lay phoi t ong, he thong bm ap suat cao lam sach san may nen am bao tnh ve sinh cong nghiep ,hnh I-1 la ket cau chung cua may VMC 650 .
7 6
8 4
Hnh I-1: Ket cau chung cua may VMC 650. 2 1 1. Than may 3. Mang cha phoi va dan phoi truc 5.Bang ieu khien chnh viec 7.Than truc chnh 8.Ca quan sat pha hong. 6.en bao tnh trang lam 2. Ca bao ve va quan sat 4.Remote di chuyen cac
Bo mon cong nghe t ong
Lu y: Trong qua trnh van hanh may tat ca cac ca quan sat va bao ve phai c ong kn e am bao an toan cho hoat ong cua may va cua ngi van hanh. Cac bo phan lam viec chnh cua may VMC - 650, hnh (I-2) la v tr mot so bo phan trong khu vc gia cong cua may VMC 650.
10
7 11 6 1 5
Hnh I-2. V tr cac bo phan pha trong khu vc gia cong cua may VMC 650 1. Mam ga phoi 3.Chi tiet gia cong 5.au so dao 7.au truc chnh nguoi 9.Bm dau truc th 4 bang tay. 11.Voi xa kh nen 2. V tr va chc nang cac bo phan c ban cua may VMC 650 2.1.Truc th 4 2.Truc th 4 4.Ban may 6.O cha dao. 8.Voi xa dung dch ti
10.Nut thao lap-thao dao
Truc th 4 c lap tren ban may, no bo sung them cac chc nang gia cong cho may VMC 650 nh: phay cac be mat oi xng ma khong can thay oi o ga. No co vai tro giong nh mot au phan o,hnh (I-3) la hnh anh cua truc th 4.
1 2
6 3
4 5
Hnh I-3. Truc th 4 (mat sau) tren may VMC 650. 1.Than may gan ong c ,hop toc o 2.ng dau vao. 3.Truc quay 5.Ban may 4.Bulong-on kep 6.ng ien vao ong c.
2.2. Remote ieu khien cac truc cong tac X, Y, Z, A Remote ieu khien cac truc cong tac c cam tay khi thc hien cac cong viec ra e xac nh chuan phoi, la cong cu hu hieu e offset dao. Khi di chuyen ban may theo truc X, xoay cong tac 3 hnh (I-4) ve X chon t le bc dch chuyen ban may tren cong tac 2 thc hien cong viec di chuyen bang tay quay 1.
Hnh I -4. Remote ieu khien chuyen ong cac truc X,Y,Z,A
1.Tay quay di chuyen di chuyen
2.Cong tac ieu chnh t le bc
3.Cong tac la chon cac truc ieu khien. 2.3. Bang ieu khien chnh
Man hnh ieu khien Cong tac nguo n Cac phm soan thao
Cong tac chu trnh lam viec
Mat sau may co gan cac canh ca ma ben trong la cac bo phan cong tac nh : He thong nguon, he thong bm lam mat, boi trn
Bo phan lam mat He thong bm, lam mat truc chnh
Cac cong tac chc nang va cac phm ieu 2.4. Mat pha sau may khien Hnh I-5.Bang ieu khien may phay VMC-650
Cong tac nguon vao Tu ien Hnh I-6.Mat pha sau may Bo mon cong nghe t ong
Bm dau Boi trn cac truc X,Y,Z He thong kh nen
2.5. Mat ben phai may VMC -650
Ca quan sat
Cong ket noi PC
Mang cha phoi ong c ay phoi
Hnh I-7. Mat ben phai O dao cha 16 dao tren o dao co anh so dao t 1 16 . Cac can
2.6. Th vien dao (Magazine)
dao eu theo chuan cua nha san xuat (PT 40) .Viec thay dao co the thc hien bang tay, bang lenh hoac thc hien lap dao trc tiep vao o cha dao. Lap dao sao cho th t cua dao trung vi th t cua dao trong bang2Offset 3 dao. 1 4 5
Hnh 2-8.Th vien dao 1. Dao va can dao bang tay 4.O cha dao 2.au truc chnh 5.Trong dao. 3.Nut nhan thay dao
II. THONG SO KY THUAT CUA MAY VMC - 650

y y y
Lng dch chuyen dao theo phng: Lng dch chuyen dao theo phng: Lng dch chuyen dao theo phng:
X =650.mm Y =500.mm Z =460.mm H = 80
y Khoang cach t au truc chnh ti ban may: 580mm y y y y y y y y y y y
Toc o di chuyen ban may ti 12000mm/ph. Toc o cat t: 5 5000mm/ph. Kch thc ban may: 700x450mm. Trong lng chi tiet gia cong toi a la: 450kg. Toc o truc chnh: 60-8000vg/ph. Cong suat ong c truc chnh 5.5kw. Cong suat ong c tren cac truc X,Y,Z la : 1kw. So dao toi a tren mam cha dao la: 16 dao. Kch thc dao: 80 x300(D.L). Tong trong lng may la: 5000kg. Kch thc may:( LxWxH) la: 2500x2150x2550 mm.
III. KHONG GIAN LAM VIEC CUA MAY

R Z
460
500 M
650
Hnh I-9: Pham vi hoat ong cua au dao
IV. CHC NANG CAC PHM IEU KHIEN TREN MAY PHAY VMC 650 1. Cong tac nguon.
Cong tac nay dang xoay, v tr cong tac nam ngoai tu ien at pha sau may. Tren cong tac co cac nac the hien nhng chc nang sau:
y
Xoay cong tac ve v tr ON e khi ong he thong nguon vao may. V tr OFF th hien khi ket thuc qua trnh lam viec.
Hnh I 10: Cong tac nguon. 2. Phm ieu khien bo phan lam mat truc chnh. He thong lam mat truc chnh bao gom : bm dau,Bo phan lam lanh dau boi trn.
y
Nut
ON/OFF
tat m he thong .
y
Nut COOL m
Hnh 2-11. Panel dieu khien COOLER
HT lam lanh.
y
PUMP:
HT
bm dau.
y y y
ong ho so hien th nhiet o lam mat. Cac phm mui ten ieu chnh nhiet o lanh. en bao trang thai HT.
3. Chc nang cac phm ieu khien tren CONTROL PANEL

T le vong quay truc en bao tnh trang lam Chon toc o chnh vec cat T le C cac Tat khan La chon kieu truc cap K
Cycle start
Stop Chc Cac phm chc nang. nang ac
ieu khien chuyen ong bang tay
ieu khieu truc chnh, chc nang phu Khoa biet
TT 1
SWITCH NAME CYCLE START FEED HOLE SINGLE BLOCK M01
KY Hnh 2-12.Panel ieu khien NOI DUNG CHC NANG HIEU DESCRIPTION OF FUNTION Khi la chon chc nang nay, may t ong thc hien cac hoat ong a c chon trong: Memory , hoac DNC. Nhan nut nay, may se dng hoat ong cua cac truc. Che o chay tng cau lenh neu phm nay trang thai ON. Che o nay, may se t ong dng chng trnh neu co lenh M01 trong cau lenh va phm M01 trang thai ON. Khi chon nut nay, toc o cat (F) c chon theo JOG FEEDRATE. Khoa may e am bao s an toan trong qua trnh bao tr, sa cha. Khoa truc Z.
Z
2 3 4
5 6 7
DRY RUN MACHINE LOCK AXIS Z LOCK
8 MST.LOC K 9 BLOCK SKIP

M.S.T
Nhan vao nut nay,Cac chc nang thay dao, oi toc o cat, chc nang ieu khien truc chnh b bo qua. Khi at che o nay may se bo qua cau lenh nao co dau \ trc cau lenh.
Chc nang cac nac tren mode select. TT KIEU MODE 1 DNC KY HIEU CONG DUNG MEANING NOI DUNG DESCRIPTIO N GHI CHU REMARK Nhan CYCLE START e thc hien. Phai m khoa va xoay ve v tr EDIT.
Ket noi vi May hoat may tnh(PC) ong theo chng trnh c gi tu PC. Soan thao Khi chon chng trnh kieu nay trc tiep chng trnh tren ban soan thao phm may se c lu CNC vao MEMORY. Chay 1 chng trnh co san trong MEMORY cua may CNC Goi chmg trnh co trong Memory ra va chay.
2 EDIT
3 AUTO
Nhan CYCLE START e thc hien.
MDI
Kieu nhap May se d lieu trc thc hien gia tiep cong theo tren ban chng trnh tren phm may lap trang MDI, CNC thay,o dao t ong . c dung khi thc hien cac chuyen ong cua Di chuyen cac truc bang tay (thay dao,
Nhan CYCLE START e thc hien.
5 HANDLE
Di chuyen cac truc bang cach: xoay tay quay
may tay
bang thay oi v tr . cua o cha dao, di chuyen cac truc X,Y,Z ) 100% tren FEED RATE OVERRIDE la toc o thc a nhap vao chng trnh. La chon nay ng dung e di chuyen nhanh cac truc X,Y,Z vi toc o co the len en
12000mm/phu t
JOG
Di chuyen cac truc theo t le c Bc di chon trong chuyen nho FEED RATE OVERRIDE Khi chon kieu nay cac chuyen ong dien ra nhanh hn so vi che o JOG
RAPID
Chuyen ong nhanh
8 ZRN
Tr ve Khi chon chuan may kieu nay cac truc c di chuyen ve v tr Home MO TA CHC NANG DESCRIPTION OF FUNCTION
e am bao an toan truc Z phai di chuyen trc.
Phng chieu va t le toc o tren cac truc TT KIEU CHON LA CHE O HOAT ONG MODE FOR OPERATING
JOG/FEEDRAT E OVERRIDE
Cho phep la JOG/DNC/AUTO/MDI chon toc o cat theo t le % gia tr F cua chng trnh. Di chuyen nhanh cac truc. RAPID/ZRN/DNC/AUTO/MDI
RAPID OVERRIDE
+X/-X;+Y/Y;+Z/-Z;+4/-4
ieu khien chuyen ong cac truc trc tiep. KY HIEU
JOG/RAPID/ZRN
Cac cong tac ieu khien truc chnh. TT TEN

CONG TAC
MO TA CHC NANG DESCRIPTION OF FUNCTION
CHE O HOAT ONG MODE FOR OPERATING
SWITCH NAME 1 SPINDLE OVERRIDE 2 SPINDLE CW SPINDLE STOP SPINDLE CCW SPINDLE ORI
Toc o quay thc te DNC/AUTO/ cua truc chnh c MDI chon theo t le % gia tr nhap vao. Truc chnh quay cung chieu KH. Dng truc chnh RAPID/ZRN/ HANDLE RAPID/ZRN/ HANDLE Truc chnh quay ngc chieu KH. Truc chnh quay ve v tr thay dao RAPID/ZRN/ HANDLE RAPID/ZRN/ HANDLE
Cac cong tac ac biet. (special switchs) TT 1 SWITCH NAME EMG.STOP (Emergency) KY HIEU MO TA CHC NANG DESCRIPTION OF FUNTION Khi co s co say ra, nhan khan cap vao nut nay, tat ca cac hoat ong cua may se ngng lai. Khi van hanh lai may phai reset lai. Nhan nut nay phoi va cac chat ban se c ay ra ngoai Khi chon nut nay o cha dao se quay cung chieu kim ong
CHIPCONVEYO R FOR
3 MAG.CW
ho, tng bc mot 4 AIR BLOWING 5 COOLANT MANUAL 6 LIGHT Khi nhan nut nay se lam cho dung dch ti nguoi phun ra hoac dng lai Bat en chieu sang Tat m che o phun kh nen
Cac en bao trang thai lam viec tren Panel
TT KY HIEU 1
Y NGHA Trang thai toc Che o quay cua truc chnh o cham cham
Trang thai toc Che o quay cua truc chnh cao o cao
iem chieu truc X iem chieu truc Y iem chieu truc Z
tham en sang: cua tham en sang: cua
tham en sang: cua
iem tham en sang. chieu cua 4 truc Khoa 4 truc en sang:
M0/M1 8 Tam dng Chung trnh
Khi thc hien en M00 hay M01 th may dng lai va en sang len.
III. HE THONG O DAO T ONG TS27R.
3.1. Cau tao, thong so ky thuat. - Cau tao.
Hnh III-1: Cau tao bo o dao t ong. 1. Kim o dao ; 2. Ong kep kim o dao; 3. Thanh noi;4. Thanh truyen tn hieu; 5. Nap mat trc; 6. Vt c ban cua au o dao; 7. Vt chnh can bang au o dao; 8. Vt ieu chnh can bang cua truc; 9. Khoa ieu chnh truc; 10. Cap hng truc - ac iem ky thuat Pham vi ra: Ra c cac phng X; Y ;+ Z. Dung sai khi o dao: 1Qm. au o dang a tron vat lieu la Tungsten cacbide kch thc,
12,7 x 8mm, o cng 75 Rockwell.
Hnh III-2: Cac kch thc chu yeu cua o o dao.
3.2. o dao bang he thong o t ong TS27R. Dung chng trnh Macro 09851 e o chieu dai, Macro 09852 o ng knh dao, Macro 09853 t ong o ca chieu dai va ng knh dao. oi vi nhng dao co ng knh ln va li cat khong vao tam th may se t ong quay truc chch va di truc chnh lech tam so vi dung cu o mot khoang thch hp e cho qua trnh o c chnh xac. -o chieu dai dao vi Macro 09853B1:
Ss
ZZ
ZZ
VHnh G65P9853B1S80.T8.008. du: III-3: Dao co ng Hnh III-4: Dao co ng G65: lenh goi Macro O9853; B1: Ch o knh nho dao; S80: la ng chieu dai knh ln knh dao; T8: la dao so 8 c o; 008 la a ch offset chieu dai cho dao so 8;
- o ban knh dao vi Macro 09853B2.

Ss
Hnh III-5: o ban knh dao.
V du: G65P9853B2S80.D8T8. Trong o: S80. la ng knh cua dao (ng knh dao nhap vao); D8. la a ch offset ban knh cho dao so 8. - o ca chieu dai va ban knh dao vi Macro 9853B3
V du: G65P9853B3.T1.001.D20.S80. va ban knh Hnh III-6: o chieu dai Trong o: dao goi chng trnh Macro, P9853 ten chng trnh G65 Macro o dao t ong, B3 la t ong o ca chieu dai va ng
knh dao, T1 la dao so 1c o va 001 la a ch offset chieu dai dao so 1, D20 la a ch so offset ban knh dao, S80 la ng knh cua dao c o. e thc hien chng trnh o dao t ong, ban hay e Mode Selec v tr MDI va soan thao cau lenh vao trang man hnh cua MDI. Sau o ban ch can nhan Cycle Start may se thc hien qua trnh o dao cho ban. e biet c ket qua o, ban hay vao Tool Prameter\ Offset (Hay nhn vao cac ch so ma ban a nhap ngoai cau lenh). Ban co the viet chng trnh o cho nhieu dao tren cung mot chng trnh. Lu y: Neu dao co ng knh ln hn hoac bang 10mm, khi thc hien qua trnh o th truc chnh mang dao se t ong quay ngc chieu kim ong ho( e ranh lam mon au o va xac nh chnh xac iem thap nhat cua dao), con neu khi o dao vi ng knh nho hn 10mm th truc chnh khong quay.
IV. TAP LENH CUA MITSUBITSHI MEDALS 60S M G 00 01 02 03 02.3 03.3 04 05.1 06 07.1 107 09 10 11 12 13 12.1 112 13.1 113 15 16 17 18 Nhm 01 01 01 01 01 01 00 00 00 21 00 00 00 00 00 21 21 18 18 02 02 Ch c n ng Ch y dao nhanh khng c t g t. N i suy ng th ng. N i suy ng trn cng chi u kim ng h . N i suy ng trn ng c chi u kim ng h . N i suy theo hm s m tuy t i N i suy theo hm s m t ng i Th i gian d ng u n c a my i u khi n t c nhanh chnh xc cao I i u khi n t c nhanh chnh xc cao II N i suy hnh tr D ng chnh xc a cc thng s vo ch ng trnh K t thc cc thng s a vo. C t ng trn cng chi u kim ng h . C t ng trn ng c chi u kim ng h . S d ng h t a K t thc h t a n i suy. n i suy.
K t thc h tr c t a c c S d ng t a c c. Khai bo m t ph ng n i suy X0Y Khai bo m t ph ng n i suy Z0Y
19 20 21 27 28 29 30 30.1 30.2 30.3 30.4 30.5 30.6 31 31.1 31.2 31.3 33 34 35 36 37 37.1 38 39 40 41 42 43 44 43.1 44.1 45 46 47 48 47.1 49 50 51 50.1 51.1 52
02 06 06 00 00 00 00 00 00 00 00 00 00 00 00 00 00 01 00 00 00 00 00 00 00 07 07 07 08 08 20 20 00 00 00 00 20 08 11 11 19 19 00
Khai bo m t ph ng n i suy Y0Z Ch n n v h inch Ch n n v h meter Ki m tra chu n my Lo i b nh ng i m tr c trn h tr c t a chu n my. B t u t i m m i (G28) T t chu n my t tr c 2 n tr c 4 Tr v v tr thay dao 1 Tr v v tr thay dao 2 Tr v v tr thay dao 3 Tr v v tr thay dao 4 Tr v v tr thay dao 5 Tr v v tr thay dao 6 Ch c n ng b qua B qua ch c n ng 1 B qua ch c n ng 2 B qua ch c n ng 3 Ti n ren trn my phay Chu trnh c bi t (l trn) Chu trnh c bi t ( ng xuyn) Chu trnh c bi t (cung trn) T ng o chi u di dao. Chu trnh c bi t ( l i) Hi u ch nh h ng i c a dao. Hi u ch nh g c dao. K t thc hi u ch nh bn knh dao. Hi u ch nh bn knh dao ph i. Hi u ch nh bn knh dao tri. Offset chi u di dao theo chi u d ng. Offset chi u di dao theo chi u m. i u khi n tr c quay th nh t i u khi n tr c quay th hai Xc nh v tr chu n dao ( gi n n ra) Xc nh v tr chu n dao ( thu h p l i) Xc nh v tr chu n dao ( nhn i) Xc nh v tr chu n dao ( chia i) i u khi n ng th i hai tr c quay K t thc offset chi u di dao K t thc t l . S d ng t l . H y b l nh nh x g ng L nh nh x g ng Thi t l p h t a c c
c a
53 54 55 56 57 58 59 60 61 61.1 62 63 63.1 63.2 64 65 66 66.1 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92
00 12 12 12 12 12 12 00 13 13 13 13 13 13 13 00 14 14 16 16 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 09 03 03 00
Ch n h t a my Ch n h t a phi 1 Ch n h t a phi 2 Ch n h t a phi 3 Ch n h t a phi 4 Ch n h t a phi 5 Ch n h t a phi 6 nh h ng i c a dao D ng ki m tra chnh xc i u khi n chnh xc cao Xem gc ( thng s cng ngh ) Thng s hnh h c Ki u u ra ng b ( u ra bnh th Ki u u ra ng b ( u ra b o) C t t G i ch ng trnh Macro G i ch ng trnh Macro t i m A G i ch ng trnh Macro t i m B K t thc ch ng trnh Macro S d ng h t a lm vi c K t thc h t a lm vi c Chu trnh khoan Chu trnh khoan Phay h c ch nh t Phay h c trn Chu trnh taro ren ng c S d ng chu trnh c s n Chu tr nh doa tinh S d ng chu trnh c s n S d ng chu trnh c s n S d ng chu trnh c s n K t thc chu trnh khoan l Chu tr nh khoan l khng su Chu tr nh khoan l khng su Chu tr nh khoan l su Chu tr nh khoan l Chu tr nh doa l Chu tr nh doa Chu tr nh doa m t sau Chu tr nh doa Chu tr nh doa L p trnh theo gi tr tuy t i L p trnh theo gi tr t ng i Thi t l p h t a
ng )
94 95 96 97 98 99 114.1 100 to 255 M l nh M M00 M01 M02 M03 M04 M05 M06 M07 M08 M09 M18 M19 M28 M38 M39 M47 M50 M51 M30 M57 M58 M59 M83 M84 M80 M98 M99
05 05 17 17 10 10
T T S K D D
c ch y dao (mm/pht) c ch y dao (mm/vng). d ng ch c n ng i u khi n t c t thc ch c n ng i u khi n t c ng l i c p ban u ( chu n th o ch ng l i chu n my i u khi n ng b ha tr c quay S d ng ch ng trnh macro
ng)
Ch c n ng D ng ch ng trnh D ng my K t thc ch ng trnh Chi u quay tr c chnh ( cng chi u kim ng h ) Chi u quay tr c chnh ( ng c chi u kim ng h ) D ng tr c chnh Thay dao t ng M khng kh lm mt M n c lm ngu i ng cc cu l nh M07, M08, M18, M18, M28,M38 M dung d ch lm mt v i p su t cao nh h ng tr c chnh. M dung d ch d u lm mt M n c lm s ch chi ti t sau gia cng ng n c lm s ch chi ti t M dung d ch lm ngu i p su t l n ng ch c n ng v n chuy n sau khi gia cng xong M ch c n ng v n chuy n sau khi gia cng xong K t thc ch ng trnh M knh xem tr c X M knh xem tr c Y ng knh l i khi th c hi n M57 ho c M58 M tr c chnh ch y nhanh K t thc tr c chnh ch y nhanh B t u i u khi n MAG G i ch ng trnh con K t thc ch ng trnh con
IV. VAN HANH GIA CONG TREN MAY PHAY CNC VMC_650
V du chung ta ieu chnh may e gia cong chi tiet n gian sau
: Cac bc thc hien e gia cong chi tiet tren may phay CNC VMC_650 nh sau: 1. Kiem tra cac ieu khien e may co the hoat ong c(Nguon ien, kh nen, dau boi trn, dau ti nguoi) . 2. Khi ong may(Van cong tac chnh pha sau may sang v tr I, nhan Power ON tren Panel ieu khien, m cong tac Emergency, van Mode Selec sang v tr Zero return, nhan Z+, X+, Y+ , 4+ e a may ve chuan). 3. Ga phoi len ban may(gia s phoi a c gia cong tinh cac mat) am bao u so bac t do c khong che; 4. Ga dao vao v tr so 02 va so 03 tren o cha dao(gia s chung ta s dung dao T02, T03); 5. Thc hien o chieu dai va ban knh dao T02 va T03 bang dung cu o dao t ong(Van Mode Selec ve v tr MID, nhan phm Edit tren Panen ieu khien, dung cac phm soan thao e nhap vao chng trnh o dao nh sau: G65P9853B3T02.002D20 S16; G65P9853B3T03.003D30 S10; M30; nhan phm I. Hay quan sat may thc hien qua trnh o dao, neu co s co nhan Emergency, neu OK nhan phm Tool prameter \tool offset e thay c ket qua cua qua trnh o chieu dai dao v tr 002,0 va ban knh dao v tr 020, 030.).
6. Xac nh chuan chi tiet bang phng phap ra(Chung ta s dung dao e ra trc tiep.). Gia s ta chon chuan chi tiet v tr nh hnh ve(goc pha di, ben trai va iem 0 cua Z tren mat phoi).
Van Mode Select ve v tr Handle sau o s dung Remotl e di chuyen dao(truc chnh) ve pha ben trai cua phoi(gia s truc chnh ang mang dao so 03). ieu chnh Remotl cho dao khe cham canh phoi, Nhan phm X tren Panenl, nhan phm Input khi o gia tr X tren man hnh se co gia tr 0.000. Van Remotl e di chuyen Z len khoi mat phoi, di chuyen X + en gia tr 5.000 sau o nhan phm X tren Panenl, nhan phm Input khi o gia tr X tren man hnh se co gia tr 0.000. Nh vay chung ta a lam cho tam truc chnh( tam dao) trung vi canh cua phoi. Ti ay chung ta a hoan thanh viec ra dao theo phng X. Theo phng Y chung ta lam tng t e cho tam truc chnh( tam dao) trung vi canh di cua phoi, khi dao v tr nay th gia tr Y tren man hnh la Y=0.000. Theo phng Z, chung ta ieu chnh Remotl sao cho dao khe cham mat tren cua phoi sau o nhan phm Z tren Panenl, nhan phm Input khi o gia tr Z tren man hnh se co gia tr 0.000. Dung Remotl a dao ve v tr X=0.000, Y=0.000, Z=0.000, sau o nhan phm Tool parameter \ (Menu) \Work (gia s ta chon G54 lam a ch Offset). Nhap so 54, a con tro sang cot X, nhap gia tr X cua may(Mechine) vao, a tro ve cot Y, nhap gia tr Y cua may(Mechine) vao. oi vi Z chung ta lay gia tr tuyet oi(dng) Z cua may(Mechine) cong vi gia tr chieu dai dao o c v tr offset 03(v dao so 03 ang tren truc chnh), c bao nhieu em
nhap vao cot gia tr Z nh la co them vao dau tr - trc gia tr o. Nh vay ta a xong viec xac nh chuan chi tiet. 7. Viet chng trnh NC gia cong chi tiet tren: N10 G90G17G21G40 G49G80; N20 G91 G28Z0.M5; N30 G28 X0.Y0.; N40 G90; N50 M6 T02; N60 G54; N70 S1500 M3; N80 G0 X-20.Y2.; N90 G43Z50H02; N100 G0 Z10.; N110 G1 Z-2.F50; N120 G42D20; N130 G1 X15.Y10.F100; N140 X80.; N150 G3 X90.Y20.R10; N160 G1 Y50.; N170 G3 X80.Y60.R10; N180 G1 X20.; N190 G3 X10. Y50.R10; N200 G1 Y20.; N210 G3 X20.Y10.R10; N220 G1 Z5.; N230 G40; N240 G0 Z50.; N250 G91 G28 Z0.M5; N260 G28 X0. Y0.; N270 G90; N280 T03 M6; N290 S1500 M3; N300 G0 X20.Y0.; N310 G43 Z50.H03; N320 G0 Z10.; N330 G1 Z-2.F50; N340 G3 X20.Y0.I20.J0F100; N350 G1Z10.; N360 G0 Z50.; N370 G91 G28Z0.M5; N380 G28 X0. Y0.; N390 M30; %
8. Nhap chng trnh vao may CNC: Van Mode Select ve v tr Edit, nhan phm Program tren Panel ieu khien, nhan phm tng ng Program pha di man hnh, nhap vao ten chng trnh(bang ky t so) vi ieu kien ten cua chng trnh cha co trong bo nh cua may, nhap vao ten e gi nh chng trnh(neu muon), nhan phm Input, dung cac phm ch va so tren Panel ieu khien e nhap chng trnh vao. e co dau ; sau moi cau lenh nhan phm EOB. Khi nhap xong nhan phm Input mot lan na e Save chng trnh vao may. 9. Mo phong e kiem tra chng trnh. Nhan phm OGS (tren Panel ieu khien e co man hnh mo phong)\Menu\Mode(nhap vao X,Y e mo phong 2D, XYZ e mo phong 3D)\Input\Saech (e goi chng trnh can mo phong, nhap vao ten chng trnh can mo phong)\Input\Check. Hay quan sat ng chuyen dao tren man hnh e kiem tra chng trnh. Neu b loi may se bao loi, kh o ban hay kiem tra lai chng trnh phan soan thao roi mo phong lai . Neu OK th ban a chuan b xong. Hay kiem tra lai phoi, dao, ga mot lan na. 10. Goi chng trnh co trong may ra gia cong. Tr lai man hnh Position bang phm Monitor\Seach\Nhap ten chng trnh can gia cong vao\Input(chng trnh gia cong xuat hien tren man hnh)\Van Mode Select v tr Auto\ Hole (khi o may se gia cong chi tiet theo chng trnh ma ban a soan thao). Hay ch mot thi gian may gia cong chi tiet xong, thao chi tiet khoi o ga va kiem tra lai cac yeu cau cua chi tiet. Neu tiep tuc gia cong lai chi tiet o ban hay ga phoi vao ung v tr vao nhan Hole may se gia cong lai chi tiet cho ban(nen nh chuan ch can ra mot lan). Khi het gi lam viec, ban muon tat may hay thc hien theo tuan t sau: @. a ban may X,Y ve v tr can bang; @. a truc Z ve v tr cao nhat; @. Nhan phm Emergency; @. Nhan phm Power Off; @. Van cong tac nguon chnh ve v tr 0; @. ong van kh nen tren may nen kh.
IV. Phu luc 1 (cu phap mot so lenh gia cong cua Mitsubishi Meldas 60S)
VI. Phu luc 2 (Ban ve bai tap) Bo mon cong nghe t ong
Bai tap 01
Bai tap 02
Bai tap 03

Bai Giang May Phay VMC 650 SPKT

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Thc hanh CNC Trang 3

Phan I MAY PHAY CNC VMC650

Bo mon cong nghe t ong

Thc hanh CNC Trang 4

10.Nut thao lap-thao dao

Bo mon cong nghe t ong

Thc hanh CNC Trang 5

Bo mon cong nghe t ong

Thc hanh CNC Trang 6

1.Tay quay di chuyen di chuyen

2.Cong tac ieu chnh t le bc

Cong tac chu trnh lam viec

Bm dau Boi trn cac truc X,Y,Z He thong kh nen

Thc hanh CNC Trang 7

2.5. Mat ben phai may VMC -650

Cong ket noi PC

Mang cha phoi ong c ay phoi

2.6. Th vien dao (Magazine)

Bo mon cong nghe t ong

Thc hanh CNC Trang 8

II. THONG SO KY THUAT CUA MAY VMC - 650

X =650.mm Y =500.mm Z =460.mm H = 80

y Khoang cach t au truc chnh ti ban may: 580mm y y y y y y y y y y y

III. KHONG GIAN LAM VIEC CUA MAY

Hnh I-9: Pham vi hoat ong cua au dao

Bo mon cong nghe t ong

Thc hanh CNC Trang 9

Bo mon cong nghe t ong

Thc hanh CNC Trang 10

3. Chc nang cac phm ieu khien tren CONTROL PANEL

Stop Chc Cac phm chc nang. nang ac

ieu khien chuyen ong bang tay

ieu khieu truc chnh, chc nang phu Khoa biet

SWITCH NAME CYCLE START FEED HOLE SINGLE BLOCK M01

DRY RUN MACHINE LOCK AXIS Z LOCK

Bo mon cong nghe t ong

Thc hanh CNC Trang 11

8 MST.LOC K 9 BLOCK SKIP

Nhan CYCLE START e thc hien.

Nhan CYCLE START e thc hien.

Di chuyen cac truc bang cach: xoay tay quay

Bo mon cong nghe t ong

Thc hanh CNC Trang 12

Chuyen ong nhanh

e am bao an toan truc Z phai di chuyen trc.

Bo mon cong nghe t ong

Thc hanh CNC Trang 13

ieu khien chuyen ong cac truc trc tiep. KY HIEU

Cac cong tac ieu khien truc chnh. TT TEN

MO TA CHC NANG DESCRIPTION OF FUNCTION

CHE O HOAT ONG MODE FOR OPERATING

Bo mon cong nghe t ong

Thc hanh CNC Trang 14

Cac en bao trang thai lam viec tren Panel

iem chieu truc X iem chieu truc Y iem chieu truc Z

tham en sang: cua tham en sang: cua

tham en sang: cua

iem tham en sang. chieu cua 4 truc Khoa 4 truc en sang:

Bo mon cong nghe t ong

Thc hanh CNC Trang 15

M0/M1 8 Tam dng Chung trnh

III. HE THONG O DAO T ONG TS27R.

3.1. Cau tao, thong so ky thuat. - Cau tao.

Hnh III-2: Cac kch thc chu yeu cua o o dao.