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FW-D596/21M

Mini System

Service
Service
Service

Service Manual
TABLE OF CONTENTS
Page
Location of PC Boards ................................................ 1-2
Versions Variation & Package .................................... 1-2
Specifications ..............................................................1-3
Measurement Setup ................................................... 1-4
Service Aids ................................................................ 1-5
ESD & Safety Instruction ............................................ 1-6
Connections & Preparations .......................... 1-7 to 1-14
Setting Procedure & Repair Instructions ....................... 2
Disassembly Instructions & Service positions .............. 3
Block & Wiring Diagram ................................................ 4
Key/Video/Sensor/Phone/Vol /Vu Board ....................... 5
Tuner Board ................................................................... 6
Main Board .................................................................... 7
Tape Board .................................................................... 8
Servo Board ................................................................... 9
Power Board ................................................................ 10
Mechanical Exploded View & Parts List ...................... 11

Copyright 2003 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

CLASS 1
LASER PRODUCT

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by SL-ET0402 Service Audio Printed in The Netherlands Subject to modification.

Version 1.0

GB

3140 785 32910

1-2

LOCATION OF PC BOARDS
MOTOR
AC SOCKET
DOOR SWITCH BOARD

VU BOARD

MOTOR
VID

KE

Y-

1B

AD

ER

OA

RD

HEADPHONE BOARD

EO

LO

AC SELECT SWITCH

BO

AR

BO

TUNER BOARD

AR

DI
S
BO PLA
KE
AR Y
Y2B D
OA
RD

SPEAKER BOARD

AR

KARAOKE BOARD

IN
MA

BO

POWER BOARD

TA

PE

BO

SENSOR

AR

VERSION VARIATIONS:
Type /Versions:
Features &
Board in used:

FW-D596
/21M

Karaoke

RDS
Rotary Encoder (volume control)

Jog Shuttle
Voltage Selector

x
x

Aux Input
Digital Output

x
x

Headphone Socket
Line Output

Standby - FTD Clock Display


Tuner board - ECO6 System

x
x

Functional Overview
Controls on the system

24

25

27

PREV / PRESET / NEXT O P


(TITLE / +)
for DISC .................... to select previous/next title,
chapter and track during
playback.
for TUNER ............... to select a preset radio
station.
for CLOCK .............. (on the system only) to set the
minute.
;
to connect headphones.
SUBTITLE
to select the preferred language for subtitle.
LANGUAGE
to select the preferred language for audio
recorded.
PROGRAM
for DISC .................... to programme disc tracks.
for TUNER ............... to programme preset radio
stations.
DISPLAY
to view the time, title or chapter information.
CLOCK
to view the clock, set the clock.
TIMER
to set the timer.

1-10

1 ECO POWER
to switch the system on or to Eco Power
Standby mode.
2 STANDBY ON2
to switch the system on or to Standby mode.
3 DISPLAY SCREEN
to view the current status of the system.
4 DISC TRAYS
5 DISC CHANGE
to change disc(s).
6 DISC 1 / DISC 2 / DISC 3
to select a disc tray for playback.
7 OPENCLOSE
to open or close the disc tray.
8 INTERACTIVE VU METER
to show the VU (volume unit) meter in music or
volume mode depending on the display mode
selected.
9 SENSOR
point the remote control towards this sensor.
0 VOLUME
to increase or decrease the volume.
! Tape Deck Operation
AUTO REPLAY
to select continuous playback in either AUTO
PLAY or ONCE mode only.
DUBBING
to dub a tape.
REC
to start recording on tape deck 2.
@ VOCAL
to fade out the original vocal from Karaoke or to
switch between mono or stereo mode during
audio disc playback.
# JOG CONTROL
to select the desired sound effect for the
selected sound feature.
$ KEY CONTROL
to change the tone level to suit your vocal range.
I .................to decrease the key tone level.
.................to restore the key tone level to
original setting.
i .................to increase the key tone level.
% ECHO
to adjust the echo level for karaoke after
inserting the microphone.

^ SOUND
to activate or deactivate the surround sound
effect.
& MAX SOUND (MAX)
to activate or deactivate the optimal mix of
various sound features.
* MIC/LEVEL
to connect microphone jack.
to adjust the mixing level for karaoke or
microphone recording.
( 0
to open the tape deck door.
) TAPE DECK 1
TAPE DECK 2
SOURCE
to select the following:
DISC (DISC 123)
to select disc tray 1, 2 or 3
TUNER (BAND)
to select waveband: FM or AM.
TAPE (TAPE 1-2)
to select tape deck 1 or 2.
AUX/TV
to select a connected external source: TV/CDR
or AUX (auxiliary) mode.
Mode Selection
PLAY/PAUSE 38
for DISC .................... to start or interrupt playback.
for TAPE ..................... to start playback.
for PLUG&PLAY ... (on the system only) to initiate
plug & play mode.
SEARCHTUNING 1
(ALBUM / +)
for DISC .................... to search backward/forward.
for TAPE ..................... to rewind or fast forward.
for TUNER ............... to tune to a lower or higher
radio frequency.
for CLOCK .............. (in standby mode)to set the
minute and hour.
DEMO STOP/CLEAR 7
for DISC .................... to stop playback or to clear a
programme.
for DEMO ................ (in Standby or ECO power
mode) to activate/deactivate
demonstration.
for PLUG&PLAY ... (on the system only) to exit
plug&play mode.

Functional Overview

Functional Overview
Remote control

@
TAPE 1/2

1
#

2
3
4
5
6
7
8
9
0
!

$
%
4

A-B

5
^
&
*
(
)

Notes:
First, select the source you wish to control by
pressing one of the source select keys on the
remote control (DISC or TUNER, for example).
Then select the desired function (2, 4,
for example).
1 SOURCE
to select the relevant active mode: TAPE, DISC,
TUNER or AUX/TV.
TUNER: toggles between FM and AM band.
AUX/TV: toggles between AUX-ANA and AUXDIG(Digital Input) mode.
2 DISC MENU (disc mode only)
to enter or exit the disc contents menu.
3 SYSTEM MENU (disc mode only)
to enter or exit the system menu bar.

5 4/
in Disc mode, press to skip to the previous/next
chapter/track.
in Disc mode, press and hold to fast reverse/
forward the disc.
in Tuner mode, to tune to a lower or higher
radio frequency.
6 PLAY/PAUSE 2;
to start or interrupt disc playback.
7 STOP 9
to stop playing the disc.
8 SURROUND
to select multichannel surround (Dolby Digital,
DTS and VSS) or stereo sound effect.
9 SOUND
to select various sound effect: CONCERT,
DRAMA, ACTION,SCI-FI, CLASSIC, JAZZ,
ROCK or DIGITAL, MAX ON, MAX OFF.
0 MODE
to select the REPEAT or SHUFFLE function.
! REPEAT A-B
to repeat a specific section on a disc.
@ POWER 2
to switch to standby mode.
# Numeric Keypad (0-9)
to enter a track/title number of the disc.
to enter a number of preset radio stations.
$ VOL +/ adjust the volume level.
% OK
to exit or confirm the selection.
^ RESUME
to continue disc playback after interruption.
& MUTE
to interrupt or resume sound reproduction.
* NIGHT (Dolby Digital mode only)
to optimize the dynamic effect of the sound
output.
( DIM
to select different brightness for the display.

SLEEP
to set the sleep (auto-off) timer function.
SUBW +/-(for subwoofer connection only)
to adjust the subwoofers level.
REAR +/-(for 5.1 speaker connection only)
to adjust the rear speakers level.
CENTER +/-(for 5.1 speaker connection only)
to adjust the center speakers level.
TV VOL+/to adjust Philips television volume level.

1-11

4 3 / 4 / 1 / 2
in Tuner mode, to select a preset radio station
number ( 1 or 2).
to select movement direction in disc contents
menu/system menu bar.

Functional Overview

Preparations
IMPORTANT!
Make sure to complete the
preparation procedures before operating
the system.

Step 1: Inserting batteries into


the remote control

6
5

Step 2: Setting the clock


The clock can be set in either 12-hour or 24hour mode (PM 00:00 or 00:00 for
example).

Go into Standby mode.


If you have not set the clock, --:-- will display
until you set the clock.

Press CLOCK and 00:00 blinks on the


display.
The current time is flashing on the display.
If you have not set the clock, --:-- will appear
on the display.

7
1

4
3
-

0
1

!
@
#
$
%
^
&
(

27

24

PROGRA

1 Open the battery compartment.


2 Place two batteries (Type R06 or AA) in the
compartment with the correct polarity as
indicated by + and symbols.
3 Close the cover.
Using the remote control to operate the
system

Point the remote control directly


at the remote sensor (iR) on the
front panel.

Select the source you wish to


control by pressing one of the
source select buttons on the
remote control (for example
TAPE, TUNER).

Then select the desired function (for example


2;, 4, ).

TAPE 1/2

)
CAUTION!
Remove batteries if they are
exhausted or will not be used for a long
time.
Do not use old and new or different
types of batteries in combination.
Batteries contain chemical substances,
so they should be disposed of properly.

3
4
5

Press w or

on the system to set the hours.

Press 5 or 6 on the system to set the minutes.


Press CLOCK to confirm your setting, and then
go into standby mode. The system will store the
setting automatically.
The time setting becomes effective.
To exit the setting without storing
Press 9 on the system to exit.
CANCEL will appear on the display.
Press ECO POWER to exit setting mode and
go into ECO POWER mode.
You can also press DISC, DISC1~3, DISC
CHANGE, OPEN/CLOSE to exit setting
mode and go into disc mode.
The system will also exit setting mode and go to
tuner, AUX, tape mode when you press the
corresponding source button.
Viewing the clock in any source mode
Press DISPLAY on the system to toggle
between 12-hour and 24-hour modes.
The time will be displayed for a few seconds.
Notes:
The clock will be cancelled when the power cord
is disconnected or if a power failure occurs.
During clock setting, if no button is pressed
within 30 seconds, the system will exit the setting
mode and go into standby mode.

1-12

2
1

8
9

Preparations

Preparations
Step 3: Setting the TV set

In disc mode, stop playback and press SYSTEM


MENU.

IMPORTANT!
Make sure you have completed all the
necessary connections.

2
3

Select

Press DISC (DISC 123) on the front panel


(or press DISC on the remote control).

Turn on the TV set and set to the correct VideoIn channel. You should see the blue Philips DVD
background screen on the TV set.
You may go to channel 1 on your TV set, then
press the channel down button repeatedly until
you see the Video In channel.
Or, you can use the TV remote control to
select different video modes.
Or, set TV to channel 3 or 4 if you are using
an RF modulator.

Press 1 / 2 / 3 / 4 keys on the remote


control to toggle through the functions and
select your preferred option.

NTSC
Select this if the connected TV set is NTSC
system. It will change the video signal of a PAL
video disc and output to NTSC system.

DIGITAL OUTPUT
PCM OUTPUT
NIGHT MODE
CENTER DELAY

1
2
3

SET TO NTSC

icon and press 4.

Press 2 / 3 / 5 / 4 keys on the remote


control to select your preferred option.
Move to

NTSC
PAL

In disc mode, press SYSTEM MENU.


Select

and press 3.

1
2
3

Move to CENTER/REAR DELAY and press 3.

1
2,3
4

P-SCAN

5MS

TEST TONE
SOUND

Select an item and press OK.


To remove the menu
Press SYSTEM MENU.

OFF

REAR DELAY

To remove the menu


Press SYSTEM MENU.

Select

icon and press 4.

Press 2 / 3 / 5 / 4 keys on the remote


control to select your preferred option.
Move to
and press 3.
Move to one of the following and press 3.

Press 3 to set CENTER/REAR DELAY values


you want.
Use longer delay time if the surround
speakers are closer to the listener than the front
speakers.
Press OK to confirm.

In disc mode, stop playback and press SYSTEM


MENU.

Audio (discs soundtrack)


Subtitle (discs subtitles)
Menu (on screen menu)

4
5

Press 5 / 4 to select a language and press OK.


Repeat steps 3~4 for other settings.
To remove the menu
Press SYSTEM MENU.

1-13

You can select your preferred language settings


so that this DVD Mini Hi-Fi System will
automatically switch to the language for you
whenever you load a disc. If the language
selected is not available on the disc, the language
set by default will be used instead. But the menu
language of the DVD Mini Hi-Fi System cannot
be changed once selected.

1
2,3
4

AUTO
Select this if the connected TV set is
compatible with both NTSC and PAL (multi
system). The output format will be consistent
with the video signal of the disc.

PAL
Select this if the connected TV set is PAL
system. It will change the video signal of an
NTSC disc and output to PAL format.

Step 5: Setting language


preference

You can adjust the delay time (center and rear


only) for individual speakers to optimize the
sound effect according to your surroundings and
setup. Speaker settings are only active on
effective in the case of Multi-channel audio
output.

icon and press 4.

Move to
and press 2.
Move to TV System and press 2.

Selecting the color system that matches


your TV set
This DVD Mini Hi-Fi System is compatible with
both NTSC and PAL. For the playback of a DVD
disc on this DVD Mini Hi-Fi System, the color
systems of the DVD, TV set and DVD Mini Hi-Fi
System should match.

Step 4: Setting speakers

Troubleshooting

Troubleshooting

WARNING
Under no circumstances should you try to repair the system yourself, as this will invalidate the
warranty. Do not open the system as there is a risk of electric shock.
If a fault occurs, first check the points listed below before taking the system for repair. If you
are unable to remedy a problem by following these hints, consult your dealer or service center.

Problem
No power.
UNREADBLE DISC is displayed.

No picture.

The aspect ratio of the screen


cannot be changed even though
you have set the TV shape.
The DVD player does not
start playback.

The system does not respond


when the buttons are pressed.

No image is output when a


function is selected.

Solution
Check if the AC power cord is properly
connected.
Check if the disc is inserted upside down.
Wait until the moisture condensed at the lens
has cleared.
Replace or clean the disc, see Maintenance.
Use a readable disc or correctly recorded format
MP3-CD.
Select the appropriate video input mode on the
TV set.
Check if the TV set is switched on.
Check the video connection.
Check if the system is securely connected.
Sometimes a slight picture distortion may appear.
This is not a malfunction.
Clean the disc.
Connect the system to the S-video input of your
TV set.
The aspect ratio is fixed on the DVD disc.
The aspect ratio may not be changed for some
TV systems.
Insert a readable disc.
Check the disc type, color system and region
code.
Clean the disc.
Place the disc with the playback side down.
Press SYSTEM MENU to turn off the setup
menu.
Cancel the parental control rating function or
change the rating level.
Moisture has condensed inside the system.
Remove the disc and leave the system turned on
for about an hour.
Disconnect the power plug from the jack, and
insert again.

Sound cannot be heard or is of


poor quality

Poor radio reception.

Recording or playback cannot be made

The tape deck door cannot open


Left and right sound outputs are
reversed.
The remote control does not
function.

The display is dark.


The timer is not working
The Clock/Timer setting is erased

Multi-language sound or subtitle is not recorded


on the DVD.
Changing the language for the sound or subtitle is
prohibited on the DVD.
Make sure the component is connected correctly.
Press the correct function button for the input
source.
Adjust the volume.
Disconnect the headphones.
Check that the speakers are connected correctly.
Check if the stripped speaker wire is clamped.
If the system is in pause, slow motion or fast
forward/reverse mode, press 2; to resume the
normal play mode.
Make sure the MP3-CD was recorded within 32256 kbps bit rate with sampling frequencies at 48
kHz, 44.1 kHz or 32 kHz.
If the signal is too weak, adjust the antenna or
connect an external antenna for better reception.
Increase the distance between the MiNi HiFi
System and your TV set or VCR.
Clean deck parts, see Maintenance.
Use only NORMAL tape.
Apply a piece of adhesive tape over the missing
tab space.
Remove and reconnect the AC power plug and
switch on the system again.
Check the speaker connections and location.
Point the remote control at the remote control
sensor of the unit.
Reduce the distance to the player.
Remove any possible obstacles.
Replace the batteries with new ones.
Check that the batteries are loaded correctly.
Press DIM again.
Set the clock correctly.
If recording is in progress, stop it
Power has been interrupted or the power cord
has been disconnected. Reset the clock/timer.

1-14

Distorted or poor picture.

The language for the sound or


subtitle cannot be changed when
playing a DVD.

2-1

2-1

System, Region code, Tuner, etc. setting procedure


1) System Reset
a) Press "SYSTEM" button on R/C. TV show "SETUP"
b) Select the menu using the " " and " " button on R/C
c) Go feature setup page to do system reset

Hence in total, reprograming will be done by way of the


remote control. It should run as below :a) Put the player in stop mode. No disc loaded.
b) Press the following key on remote control:

a) In DISC source, stop mode and no disc in tray.


b) Press R/C "Play -159-PLAY" to reset timer to 25
4) Tuner area change
a) Press the "OPEN/CLOSE" button to open the set's door
b) Press "1" "5" "9" button by using R/C.

2) Region Code Change


After replacement / repair of the MPEG board, the customer
setting and the region code may lost. Changing the Region
code will put the player back in the state which it has left the

5. Video Out Change

3) Region code change timer reset


Press below key to reset the timer :

For FW-D550 /21M (A/P) :


<PLAY> <159> <331> <008> <08> <PLAY>

c) TV Show "TUNER AREA"


d) Select the tuner area you want by using the " " and
" " button on R/C, then press "OK" to confirm. TV show
" TUNER AREA CHANGED"

factory.

After the Region Code is changed it is necessary to reset

Region Code
1

USA

the system so that the new Region Code will be fully

2
3

EU
AP

effective. All customer setting will be lost.

4
5

Australia, NZ, Latam


RUSSIA, INDIA

CHINA

TV System
1
2
3

NTSC

On top of the maximum number of times allowed for

If you didn't press it in five seconds, the system will remain


original status.

AREA

changing the region code is changed to 25.

BAND
FM

A/P (21M)

When the counter reach 25, you will not be able to further

MW

change the code until you reset the timer by the Region
Code timer reset procedure

FM
KOREA (33)

PAL
AUTO

MW
FM

Menu/ Audio Subtitle (AS) Language


1
English
2
3

English
English

English

AFS
001

LX3000D/LX3500D /MRD200

002
003

MX3600D/MX3800
LX3700D/LX3750W

005
006

MRD210
MX3660D

008

FW-D550

oem derivative
08

.region code = 1 digit


.tv system = 1 digit
."as/menu lang" = 1 digit
."AFS" = "architechture Feature Set" = 3 digits
This field is used to define the architecture / features sets for
each product.

."oem derivative" = 2 digit


This field is use to define the OEM set. This will affect the
background display.

AUSTRALIA

CAUTION !
This information is confidencial and may not
be distributed. Only a qualified service
person should reprogram the Region Code.

(30)

MW

FREQUENCY (Hz)
87.5M

108M

STEP(Hz)
50K

531K

1602K

9K

530K

1710K

10K

87.5M
531K

108M
1602K

50K
9K

530K

1710K

10K

87.5M

108M

50K

531K

1602K

9K

530K

1710K

10K

a) Press "SYSTEM" on R/C button


b) Select the menu using the " " and " " button on R/C
c) Go picture setup page select Video out item.

6. Password Change
a) Press "SYSTEM" on R/C button
b) Select the menu using the " " and " " button on R/C
c) Go feature setup page select "PASSWORD". TV show
"ENTER CODE".Press 4 times of "STOP" button on R/C.
d) Select "PARENTAL" "8 ADULT" on TV.
e) Enter PASSWORD to "1234".
"1234" is a default password supplied.

7. Checking on the Software version


a) Open the CD door.
b) Press "123" and "OK" on the remote control.
c) TV will show the version on screen.

8. Upgrading new software


a) Open the door, then insert the CD-R program disc.
b) Close the door.
c) TV will show:-

."disc loading"
."bank30.rom"
."writing" about 6 seconds.
."Done"

The latest upgraded is in version VER1027.


Note :Please refer to the above different tuner area.

2-2

REPAIR INSTRUCTIONS

2-2

2-3

REPAIR INSTRUCTIONS

2-3

4-1

BLOCK DIAGRAM

4-1

4-2

4-2

WIRING DIAGRAM
HEADPHONE BOARD
MOTO BOARD

TUNER BOARD

VOL BOARD

VU BOARD

KEY-B BOARD

VIDEO BOARD

KEY-A BOARD

SENSOR BOARD

SERVO BOARD

VFD BOARD
MAIN BOARD

SPK JACK BOARD


SWITCH POWER BOARD?

TAPE BOARD

5-1

5-1

FTD DISPLAY PIN ASSIGNMENT


2G

1G

3G

4G

5G

6G

7G

8G

9G

10G
col

11G
DIGITAL

KEY / VIDEO / SENSOR /


PHONE / VOL / VU BOARD

12G

a
f

h jk
g

r p n c

d
(3G-11G )
1G
TABLE OF CONTENTS

2G

3G

4G

5G

6G

7G

8G

9G
Dp

10G

11G

P1

S10

P2

12G

FTD Display Pin Assignment ........................................... 5-1

P3

S9
S8

Pin Connection ................................................................ 5-1


Internal IC Diagram & Voltages List ................................ 5-2

P4

S7

P5

S6

P7

S5

P8

S4

k
b
g

k
b
g

k
b
g

k
b
g

k
b
g

k
b
g

k
b
g

k
b
g

k
b
g

P9

S3
S2

P 10

P 11

S1

P 12

T1

P 13

T0

Circuit Diagram ................................................................ 5-3


PCB Layout Top View ...................................................... 5-4

P6

PCB Layout Bottom View ................................................ 5-5


Electrical Parts List .......................................................... 5-6

P 14
P 15

DIGITAL

P 16

col

T3
T2

col

PIN CONNECTION
PIN NO.
CONNECTION

1_2 2

2 3

3 3 3

3 3

4 4

9 0

1 2 3

7 8

1 2

3 4

8 9 10 11 12

P P

P P

P P

N N F

G G

G G

16 15 14 13 12 11 10 9 8

7 6

3 2

P P

1 2

5 6

8 9

F F

N 1

1 1

P G

## Note ##
1. Fn: Filament pin
2. nG : Grid pin
3. Pn : Anode pin
4. NP : No Pin
5. NC : No Connection pin

G G

3 4

5-2

5-2

PT6311 INTERNAL IC DIAGRAM

PT6311 PIN DESCRIPTION

SG1/KS1
SG2/KS2

Control

P in Na me

I /O

S W1 to S W4

G ene ral P urpos e In pu t P ins

1 to 4

DOUT

Da ta O utp ut P in ( N- Cha nne l , O pen - Dr ai n)


Thi s pi n outp ut s serial da ta at the f al l i ng edge
of the shi ft cloc k ( sta rti ng f rom the l ower bi t) .

D IN

NC

SG3/KS3
SG4/KS4

DIN
DOUT
CLK

Serial
Data
interface

Genaral
Input
Register

Segment
Driver/

SG5/KS5
SG6/KS6
SG7/KS7
SG8/KS8

STB

CLK

STB

SG9/KS9

VDD

Grid
Driver/

R
OSC

OSC

Timming
Generator

SW 3

Genaral
Input
Register

SG11/KS11
SG12/KS12
SG13/GR16

Key Scan
Output

SW 1
SW 2

SG10/KS10

Key Matrix
Memory

SG14/GR15

SG17/GR12
SG18/GR11

SW 4

D ata In pu t P in
Thi s pi n i npu ts serial da ta at the rising edge of
the shi ft cloc k ( sta rti ng f rom the l ower bi t)
No Co nne ct io n
Cl oc k Inpu t Pin
Thi s pi n read s serial da ta at the rising edge an d
outputs data at the f al l i ng edge .
S erial I nte rfac e S trobe P in
The da ta i npu t af te r the S TB ha s f al l en i s
pr oc e s s e d as a c o mmand .
Wh en th i s pi n i s " HI GH ", C LK i s i gno red.

K 1 to K 4

Ke y Da ta In pu t P ins
Th e da ta i npu tte d to thes e pi ns ar e l atc hed at
the end of the di spl ay cycle.

VDD

L ogi c P owe r S uppl y

S G1 / K S1 to S G1 2 / K S1 2

H igh - Vol ta ge Se gment Ou tp ut P ins


Al so acts as the Ke y So ur ce

SG15/GR14
SG16/GR13

Description

SG19/GR10
SG20/GR9

LED 3

Hi gh Vo l tag e Se gment/ G ri d Ou tp ut P ins

VEE

P ul l -D own L ev el

GR4

G R1 to G R8

H igh - Vol ta ge G ri d O utp ut Pins

GR5
GR6

LE D1 to LE D5

LE D O utp ut P in

GR7

GND

OS C

G round Pin
O sc illator In pu t Pin
A resistor i s conne cted to th i s pin to dete rmi ne
the osci l l ation f requency

GR2
GR3

LED
Driver

Grid
Driver

LED 4
LED 5

GR1

LED 1
LED 2

S G2 0 / G R9 to S G1 9 / G R1 0
S G1 8 / G R1 1 to S G1 3 / G R1 6

Dimming
Circuit

GR8

K1 K2 K3 K4 VDD GND VEE

P in N o.

6
7
8

10 to
13
14, 33,
45
15 to
26
36 to
35
32 to
27
34
44 to
37
50 to
46
51
52

5-3

5-3

CIRCUIT DIAGRAM - KEY BOARD

C2001
C2002
C2003
C2004
C2005
C2006
C2007
C2008
C2009
C2010
C2011
C2012
C2013
C2014
C2015
C2016
C2017
C2018
C2019
C2020
C2021
C2022
C2023
C2024
C2025
C2026
C2027
C2028
C2031
C2032
C2033
C2225
C2226
C2227
C2228
CN252
CN253
CN254
CN255
CN256
CN257
D251
D252
D253
D254
D255
D256
D257
D258
D259
D260
D261
DP201
IC251
IC252
IC253
IC254
LD251
LD252
LD253
LD254
LD255
LD256
LD257
LD258
LD259
LD260
LD261
LD262
LD263
LD266
Q253
Q254

C1
C1
C3
C3
D3
D4
D4
D1
D1
D1
E1
E2
D2
D2
A5
A5
B6
B6
C1
C1
B5
B5
B2
D2
B1
A2
B3
B3
A2
H5
H5
A1
A1
A1
A1
A4
B4
E4
F4
G4
H4
D3
F3
F3
G3
G3
G3
G3
G3
G3
D1
F6
F1
E2
B1
D2
B5
C2
C5
C5
C5
C6
C6
C6
C6
C6
C6
G5
G5
G5
F5
A3
B3

Q259
R2001
R2002
R2003
R2004
R2005
R2006
R2010
R2011
R2012
R2013
R2014
R2016
R2017
R2018
R2019
R2020
R2021
R2023
R2024
R2025
R2026
R2027
R2028
R2029
R2030
R2031
R2039
R2040
R2041
R2042
R2043
R2044
R2045
R2046
R2047
R2048
R2049
R2050
R2051
R2052
R2053
R2054
R2055
R2056
R2057
R2058
R2062
R2063
R2064
R2066
R2067
R2068
R2069
R2071
R2072
R2078
R2079
R2080
R2081
R2082
R2084
R2085
R2088
R2089
RB251
RB252
RB253
RB254
RB255
RB256
RB257
RB909

D1
A1
A1
A1
A1
A1
A1
B1
A1
B1
A1
C1
C2
C2
C2
C2
D2
D1
E1
E2
E2
E2
E2
B2
F4
F4
F4
B2
A4
A4
C5
C5
C5
C5
C6
C6
C6
C6
D3
D3
A3
A3
B3
B3
B3
B3
B3
B2
B2
B2
B1
B1
B1
F3
D2
D3
A2
C3
A2
A2
A2
D2
D1
C2
C
A2
A4
B4
E4
F4
G4
H4
A3

SN251
TA251
TA252
TA253
TA254
TA255
TA256
TA257
TA258
TA259
TA260
TA261
TA262
TA263
TA264
TA265
TA266
TA267
TA268
TA269
TA270
TA271
TA272
TA273
TA274
TA276
TA277
TA278
TA279
TA280
TA281
TA282
TA283
TA284
VM251
XL251
ZD251
ZD252

A5
C1
B5
C1
C1
D5
D5
D5
D5
D6
D6
D6
D6
D5
D5
D5
D5
D6
D6
D6
D6
E5
E5
E5
E5
E6
E6
E6
E6
H5
H5
H5
H5
H5
F6
C1
A5
A5

5-6

5-6

ELECTRICAL PARTSLIST - KEY/VIDEO/SENSOR/PHONE/VOL/VU BOARD

ELECTRICAL PARTSLIST - KEY/VIDEO/SENSOR/PHONE/VOL/VU BOARD

- MISCELLANEOUS -

- COILS & FILTERS -

- MISCELLANEOUS -

DP201

9940 000 00012

VFD FW-D550

TA260

9965 000 22286

TACT SW 2PIN 50MA 12V

JK181

9965 000 17363

RCA JACK 1P W/GND P

TA261

9965 000 22286

TACT SW 2PIN 50MA 12V

JK182

9965 000 12609

RCA JACK R/G/B

TA262

9965 000 22286

TACT SW 2PIN 50MA 12V

JK183

9965 000 12607

DIN JACK, S-VIDEO OUT

TA263

9965 000 22286

TACT SW 2PIN 50MA 12V

JK184

9965 000 18044

JACK 1P W/GND

TA264

9965 000 22286

TACT SW 2PIN 50MA 12V

XL251

9965 000 17405

CRYSTAL 4.00000MHZ

- DIODES -

D251

4822 130 30621

1N4148

JK301

9965 000 22276

PHONE JACK D3.5 11P

TA265

9965 000 22286

TACT SW 2PIN 50MA 12V

D252

4822 130 30621

1N4148

JK551

9965 000 22276

PHONE JACK D3.5 11P

TA266

9965 000 22286

TACT SW 2PIN 50MA 12V

D253

4822 130 30621

1N4148

LD259

9940 000 00018

LED

TA267

9965 000 22286

TACT SW 2PIN 50MA 12V

D254

4822 130 30621

1N4148

LD260

9940 000 00018

LED

TA268

9965 000 22286

TACT SW 2PIN 50MA 12V

D255

4822 130 30621

1N4148

LD251

9940 000 00018

LED

TA269

9965 000 22286

TACT SW 2PIN 50MA 12V


D256

4822 130 30621

1N4148

LD252

9965 000 15933

LED

TA270

9965 000 22286

TACT SW 2PIN 50MA 12V

D257

4822 130 30621

1N4148

LD253

9965 000 15933

LED

TA271

9965 000 22286

TACT SW 2PIN 50MA 12V

D258

4822 130 30621

1N4148

LD254

9965 000 15933

LED

TA272

9965 000 22286

TACT SW 2PIN 50MA 12V

D259

4822 130 30621

1N4148

LD255

9965 000 15933

LED

TA273

9965 000 22286

TACT SW 2PIN 50MA 12V

D260

4822 130 30621

1N4148

LD256

9940 000 00018

LED

TA274

9965 000 22286

TACT SW 2PIN 50MA 12V


D261

4822 130 30621

1N4148

LD257

9940 000 00018

LED

TA276

9965 000 22286

TACT SW 2PIN 50MA 12V

ZD181

4822 130 34233

BZX79-B5V1

LD258

9940 000 00018

LED

TA277

9965 000 22286

TACT SW 2PIN 50MA 12V

ZD183

4822 130 34233

BZX79-B5V1

LD261

9940 000 00018

LED

TA278

9965 000 22286

TACT SW 2PIN 50MA 12V

ZD184

4822 130 34233

BZX79-B5V1

LD262

9940 000 00018

LED

TA279

9965 000 22286

TACT SW 2PIN 50MA 12V

ZD185

4822 130 34233

BZX79-B5V1

LD263

9940 000 00018

LED

TA280

9965 000 22286

TACT SW 2PIN 50MA 12V


ZD186

4822 130 34233

BZX79-B5V1

LD266

9940 000 00025

LED 3D HI-LIGHT BLUE

TA281

9965 000 22286

TACT SW 2PIN 50MA 12V

ZD187

4822 130 34233

BZX79-B5V1

RB251

9965 000 22278

FLAT CABLE 12PIN 200MM

TA282

9965 000 22286

TACT SW 2PIN 50MA 12V

ZD188

4822 130 34233

BZX79-B5V1

RB252

9965 000 22279

FLAT CABLE 3P 100MM

TA283

9965 000 22286

TACT SW 2PIN 50MA 12V

ZD251

9965 000 19397

CHIP ZENER 5.6V 5% 0.5W

RB253

9965 000 22280

FLAT CABLE 10PIN 100MM

TA284

9965 000 22286

TACT SW 2PIN 50MA 12V

ZD252

9965 000 19397

CHIP ZENER 5.6V 5% 0.5W

RB254

9965 000 22281

FLAT CABLE 12PIN 100MM

VM251

9965 000 22292

DC VU METER 650R

RB255

9965 000 22282

FLAT CABLE 5P 100MM

VR301

9965 000 22296

CNTL ROTARY 50K

SN251

9965 000 15935

IRT SENSOR RIM B38F

TA251

9965 000 22290

R-ENCODER

TA252

9965 000 22291

R-ENCODER

TA253

9965 000 22286

TACT SW 2PIN 50MA 12V

- COILS & FILTERS -

- IC & TRANSISTORS -

IC251

9965 000 12550

IC PT6311

IC252

9940 000 00019

IC 28PIN CTM8B59EN PDIP

IC253

9965 000 22298

IC 16PIN CD4094B

FB181

9965 000 12470

BEAD FERITE 100/at100MHZ

IC254

9965 000 22298

IC 16PIN CD4094B

Q253

9965 000 16497

2N7000TA 60V/0.2A,

TA254

9965 000 22286

TACT SW 2PIN 50MA 12V

FB183

9965 000 12470

BEAD FERITE 100/at100MHZ

TA255

9965 000 22286

TACT SW 2PIN 50MA 12V

FB184

9965 000 12470

BEAD FERITE 100/at100MHZ

TA256

9965 000 22286

TACT SW 2PIN 50MA 12V

FB185

9965 000 12470

BEAD FERITE 100/at100MHZ

Q254

9965 000 16497

2N7000TA 60V/0.2A,

TA257

9965 000 22286

TACT SW 2PIN 50MA 12V

FB186

9965 000 12470

BEAD FERITE 100/at100MHZ

Q259

9965 000 14175

2SA733Q,P

TA258

9965 000 22286

TACT SW 2PIN 50MA 12V


FB187

9965 000 12470

BEAD FERITE 100/at100MHZ

Note:

FB188

9965 000 12470

BEAD FERITE 100/at100MHZ

TA259

9965 000 22286

TACT SW 2PIN 50MA 12V

Only these parts mentioned in the list are


normal service parts.

6-1

TUNER BOARD

TABLE OF CONTENTS
IC Block Diagram ............................................................................ 6-2
Circuit Diagram ............................................................................... 6-3
PCB Layout Top View ..................................................................... 6-4
PCB Layout Bottom View ............................................................... 6-5
Electrical Parts List ......................................................................... 6-6

6-1

6-2

6-2

TEA5757 PIN DESCRIPTION

TEA5757 INTERNAL IC DIAGRAM

BLOCK DIAGRAM

8
40

MPXI
AGC

AM-IFI/O2
AM-MIXER
AM-IFI1
AMOSC

AM
OSCILLATOR
AM
FRONT-END
2
AM-RFI

31
30
P1
P0

AM
MIXER

41

36

AGC
AM
WINDOW
DETECTOR
CRYSTAL
OSCILLATOR
26

25
XTAL

DGND

RIPPLE

MULTIPLEXER

PRESCALER

LAST-STATION
MEMORY

SHIFT REGISTER
STABILIZER
38
34
7
23
1
VSTAB(A)
VSTAB(B)
VCC1
VDDD

28
27
29
DATA
BUS-CLOCK
WRITE-ENABLE

RFGND

PROGRAMMABLE
COUNTER

FM

AM
IF

SEQUENTIAL
CIRCUIT

STATUS
REGISTER

FM
IF1
FM
MIXER
FM
OSCILLATOR
42

FM
FRONT-END
FM-RFI

44

AM
DETECTOR

AFC

hard mute

up
down
level

CHARGE
PUMP

IN-LOCK
DETECTOR

AM/FM
INDICATOR

FM
DETECTOR
FM
IF2

33
35
37
39
5
3
43

TUNE
AFO
VCC2

4
11

V/I
CONVERTER

22 10

level

TEA5757;
TEA5759

SDS

MUTE

mono
stereo

MATRIX

stereo

DECODER

38 kHz

PLL

19 kHz

PILOT
DETECTOR
21
17

18

FMDEM FSI
IFGND
FM-IFI2
FM-IFO1
FM-IFI1
FM-MIXER
FMOSC

handbook, full pagewidth

FM-RFO

RFGND

MHA111

AFC

AFC(p)

32

AFC(n)

19
20

MUTE
13

AFRO
15

AFLO

VCO

14

12

LFI

MO/ST
24

16

PILFIL

SYMBOL

PIN

DESCRIPTION

RIPPLE

ripple capacitor input

AM-RFI

AMRF input

FM-RFO

parallel tuned FMRF circuit to ground

RFGND

RF ground and substrate

FMOSC

parallel tuned FM-oscillator circuit to ground

AMOSC

parallel tuned AM-oscillator circuit to ground

VCC1

supply voltage

TUNE

tuning current output

VCO

voltage controlled oscillator input

AFO

10

AM/FM AF output (output impedance typical 5 k)

MPXI

11

stereo decoder input (input impedance typical 150 k)

LFI

12

loop-filter input

MUTE

13

mute input

AFLO

14

left channel output (output impedance typical 4.3 k)

AFRO

15

right channel output (output impedance typical 4.3 k)

PILFIL

16

pilot detector filter input

IFGND

17

ground of IF, detector and MPX stage

FMDEM

18

ceramic discriminator input

AFC(n)

19

AFC negative output

AFC(p)

20

AFC positive output

FSI

21

field-strength indicator

VCC2

22

supply voltage for tuning

VDDD

23

digital supply voltage

MO/ST

24

mono/stereo and tuning indication output

XTAL

25

crystal input

DGND

26

digital ground

BUS-CLOCK

27

bus-clock input

DATA

28

bus data input/output

WRITE-ENABLE

29

bus write-enable input

P0

30

programmable output port (P0)

P1

31

programmable output port (P1)

AFC

32

450 kHz LC-circuit

FM-IFI2

33

FMIF input 2 (input impedance typical 330 )

VSTAB(B)

34

internal stabilized supply voltage (B)

FM-IFO1

35

FMIF output 1 (output impedance typical 330 )

AM-IFI/O2

36

input/output to IF-Tank (IFT); output: current source

FM-IFI1

37

FMIF input 1 (input impedance typical 330 )

VSTAB(A)

38

internal stabilized supply voltage (A)

FM-MIXER

39

ceramic filter output (output impedance typical 330 )

AM-MIXER

40

open-collector output to IFT

6-3

6-3

CIRCUIT DIAGRAM - TUNER BOARD

C100
C101
C103
C104
C105
C107
C108
C109
C110
C111
C112
C113
C114
C115
C116
C119
C120
C121
C122
C123
C124
C125
C126
C127
C128
C129
C130
C131
C133
C135
C136
C137
C138
C139
C140
C141
C142
C143
C144
C147
C148
CF101
CF102
CN101
CN102
D101
D102
IC101
L101
L102
JK101
Q101
Q104
Q105
R100
R101
R102
R103
R104
R105
R106
R107

B4
A2
B1
B2
C2
B4
C3
C3
D3
B4
B5
B6
B6
B6
B6
C5
C4
D5
D5
D5
D5
E6
E6
E5
E5
E5
E5
E1
D3
F3
F4
F4
G4
G4
G4
F5
F6
G6
G5
G6
H6
E2
E2
A3
H5
A2
B2
E4
C2
C3
A1
C2
H3
F6
A5
C1
C1
B2
B3
B3
C3
C4

R108
R113
R115
R116
R117
R118
R120
R121
R122
R123
R124
R125
R126
R127
R128
R129
R130
R131
T101
T102
T103
T104
T105
T106
TC101
TC102
VD101
VD102
VD103-A
VD103-B
VR101
XL101
ZD101

B6
D1
D5
F4
G3
G3
G4
G4
G4
G4
F5
F5
F5
G5
G5
G6
G6
H6
A3
A6
D1
F2
F2
D5
C3
A3
B3
B3
B3
B5
C4
F4
G6

6-6

6-6

ELECTRICAL PARTSLIST - TUNER BOARD


- MISCELLANEOUS -

JK101

9965 000 17361

- IC & TRANSISTORS -

FEMALE TYPE ID1.44MM

- CAPACITORS -

TC101

9965 000 15866

COND TRIM 4.2 - 20 PF N450

TC102

9965 000 15866

COND TRIM 4.2 - 20 PF N450

Q101

9965 000 22272

XISTR PNP BF550

Q104

9965 000 20268

XISTR NPN 2SC1623

Q105

4822 130 41198

2SC945P

VD103

9965 000 22273

IC 8 PIN HN1V02H TAPING

- RESISTORS -

VR101

9965 000 22264

CNTL TRIMMER 100K

- COILS & FILTERS -

CF101

9965 000 17368

10.7 MHZ

CF102

9965 000 17368

10.7 MHZ

L101

9965 000 22251

MOULDED COIL 63.5PF 3%

L102

9965 000 22251

MOULDED COIL 63.5PF 3%

T101

9965 000 22252

RF COIL 295H 8% (796KHZ)

T102

9965 000 22253

OSC COIL AM 120H (796 KHZ)

T103

9965 000 22254

AM IFT 455KHZ 180PF

T104

9965 000 22255

AM IFT 455KHZ 180PF

T105

9965 000 22255

AM IFT 455KHZ 180PF

T106

9965 000 22256

RF COIL 2.45H 5% (7.96KHZ)

XL101

9965 000 22260

CRYSTAL 75KHZ 20PPM

- DIODES Note:
D101

9965 000 22261

DIODE CHIP BAV99

D102

9965 000 19409

DIODE CHIP BAV16W/IN4148W

VD101

9965 000 22262

CHIP VAR.CAP DIODE KV1700S

VD102

9965 000 22262

CHIP VAR.CAP DIODE KV1700S

ZD101

9965 000 22263

CHIP ZENER 11V 5% 0.5W

- IC & TRANSISTORS -

IC101

9965 000 22265

IC 44PIN TEA5757H QFP44

Only these parts mentioned in the list are


normal service parts.

7-1

7-1

TC4053 INTERNAL IC DIAGRAM


V cc
16
14
A

MAIN BOARD
C

INH

OUT c IN

12

X - COMMON
0X

11
1X

OUT c IN

13

OUT c IN

OUT c IN

OUT c IN

OUT c IN

0Y

11
1Y
0Z

1Z
Z - COMMON

6
15

Y - COMMON

8
7
V EE

V ss

TABLE OF CONTENTS

TDA8920 INTERNAL IC DIAGRAM

Internal IC Diagram ......................................................... 7-1


Circuit Diagram ................................................................ 7-2
PCB Layout Top View ...................................................... 7-3

VDDA2 VDDA1

PCB Layout Bottom View ................................................ 7-4


Electrical Parts list ........................................................... 7-6

IN1
IN1+

SGND1
OSC
MODE

VDDP2 VDDP1

STABI PROT

10

18

13

23

14

15

INPUT
STAGE

PWM
MODULATOR

SWITCH1

CONTROL
AND
ENABLE1 HANDSHAKE

mute

11

DRIVER
HIGH
16

STABI
VSSP1

7
6

OSCILLATOR

MANAGER

MODE

TEMPERATURE SENSOR
CURRENT PROTECTION

TDA8920TH

VDDP2

IN2

BOOT2

2
ENABLE2

mute
IN2+

OUT1

DRIVER
LOW

22
SGND2

BOOT1

RELEASE1

5
4

SWITCH2
INPUT
STAGE

PWM
MODULATOR

RELEASE2

12

24

VSSA2 VSSA1

VSSD

19
HW

CONTROL
AND
HANDSHAKE

DRIVER
HIGH
21

OUT2

DRIVER
LOW
17

20

VSSP1

VSSP2

MBL461

7-2

7-2

CIRCUIT DIAGRAM - MAIN BOARD

C302
C303
C304
C305
C306
C307
C310
C311
C312
C313
C314
C315
C316
C317
C318
C319
C320
C321
C322
C323
C324
C325
C326
C327
C328
C329
C332
C333
C334
C335
C337
C338
C339
C340
C341
C342
C343
C344
C345
C346
C347
C348
C349
C350
C351
C352
C353
C354
C355
C356
C357
C358
C359
C360
C361
C362
C363
C364
C365
C366
C367
C368
C369
C401
C402
C403
C404
C405
C406
C407
C408
C409
C410
C411
C412
C413
C414
C415
C416
C417
C418
C419
C420
C421
C422
C423
C424
C425
C427
C428
C429
C430
C431
C437

B1
B1
B1
B2
B1
B2
A2
A2
B3
B3
C3
C3
B2
B2
C2
C2
C3
C2
C3
C3
B1
C1
C1
B1
C3
C3
D1
D1
C4
C4
E2
F2
E2
E2
D2
D2
E2
E2
E2
E2
E2
E2
E2
F2
E3
E3
E3
E3
F3
E3
E3
E3
F3
E3
E3
C6
C6
C4
B5
B5
B5
E4
C5
F1
F1
F1
F1
G1
F2
F2
F1
F2
G2
F2
F2
F2
F2
G2
F2
F2
F2
F2
G2
F3
F3
F3
F3
G3
D2
D2
D2
D3
D3
D3

C438
C439
C440
C441
C442
C443
C444
C445
C446
C447
C448
C449
C450
C451
C452
C453
C454
C455
C456
C457
C458
C459
C460
C461
C462
C463
C464
C465
C466
C467
C468
C469
C470
C471
C472
C473
C474
C475
C476
C477
C478
C479
C480
C481
C482
C483
C484
C485
C486
C487
C488
C489
C490
C491
C492
C493
C501
C502
C503
C504
C505
C506
C509
C510
C511
C512
C513
C514
C515
C516
C517
C518
C519
C520
C521
C522
C523
C524
C525
C526
C527
C528
C529
C530
C531
C532
C533
C534
C535
C536
C538
C539
C540
C541

E3
E3
E3
F3
F3
F3
E4
E4
F4
F4
F4
F4
F4
F4
F4
F4
F4
G1
G2
G2
G2
H1
H1
H2
H2
E5
E5
E5
E5
F5
F5
F5
F5
C5
C5
C5
C5
C6
D5
D5
D5
D6
D5
E5
D5
D5
D5
D5
D6
D6
F5
F5
E5
E3
D5
H3
H5
H5
H5
H5
H5
H5
H5
H6
H5
H6
H5
H6
H5
H6
H5
H6
G5
H6
G5
G6
G5
G6
G5
G6
G5
G6
G5
G6
F5
F6
F6
F6
F5
F6
G5
G5
F5
G5

C542
C543
C544
C545
C546
C551
C552
C560
C561
C562
C563
C564
C565
C566
C567
C568
C570
C571
C572
C573
C5001
C5002
C5003
C5004
C5005
C5006
C5007
C5008
C5009
C5010
C5011
C5012
CF501
CF502
CN203
CN251
CN261
CN301
CN551
CN552
CN705
CN910
CN912
D301
D302
D304
D305
D306
D307
D308
D309
D310
D311
D312
D313
D315
D316
D317
D318
D319
D320
D321
D322
D323
D324
D501
D502
FB501
FB502
FB503
IC301-A
IC301-B
IC302
IC303-A
IC303-B
IC304
IC305-A
IC305-B
IC401-A
IC401-B
IC402-A
IC402-B
IC403-A
IC403-B
IC405
IC406-A
IC406-B
IC407-A
IC407-B
IC408-A
IC409-A
IC409-B
IC501
IC503-A

G5
G5
F5
C6
H4
H4
H4
D6
D6
D6
E6
E6
E6
F6
F6
F6
H5
H5
E5
D6
F4
F4
F4
G4
G4
G3
G4
G4
G4
G4
G4
G4
E6
E6
E1
B6
A6
A1
G4
H5
D1
C6
H5
B1
B2
C1
D4
D4
D4
D4
D4
D4
C5
D4
D4
E4
C4
B4
B5
B5
B5
D4
E4
B5
B5
C6
C6
G4
H4
H5
B1
C4
B2
C2
C3
E2
E3
D3
G1
G2
G2
G2
G3
D2
E3
G2
G2
F5
F5
D5
D5
D5
G6
E6

IC503-B F6
IC503-C E6
IC503-D E5
IC503-E F6
IC503-F E5
IC551 F3
JK303-A H2
JK401 D6
JK403 C6
JK501 H4
L301
B1
L501
H6
L502
H6
L551
G4
L552
G4
Q301
B1
Q302
C4
Q303
C4
Q305
C1
Q306
C1
Q309
B4
Q310
B5
Q311
B5
Q312
C5
Q401
H1
Q402
H2
Q403
H2
Q404
H3
Q405
D5
Q406
C6
Q408
C5
Q501
F5
Q502
F6
Q503
F6
Q551
G3
Q552
G4
R301
B1
R302
B1
R303
B1
R304
B1
R305
B1
R306
B2
R307
C1
R308
C6
R310
B1
R316
A2
R317
A2
R318
A3
R319
A3
R320
A3
R321
A3
R322
A3
R323
A3
R324
A3
R325
A3
R326
A3
R327
B3
R328
B3
R329
B3
R330
C2
R331
B2
R332
B2
R333
C3
R334
C3
R335
C3
R336
C2
R337
C3
R338
C3
R339
B4
R344
C1
R345
C1
R346
C1
R347
C1
R348
C1
R349
C1
R350
C1
R351
C1
R352
C2
R353
B4
R355
D1
R356
D4
R357
C4
R358
C4
R359
C4
R360
C6
R368
E2
R369
E2
R370
E2
R371
E2
R372
E2
R373
E2
R374
E2
R375
F2
R376
E3

R378
R380
R381
R382
R383
R384
R385
R386
R387
R388
R389
R390
R391
R393
R394
R395
R396
R398
R401
R402
R403
R404
R405
R406
R407
R408
R409
R410
R411
R412
R413
R414
R415
R416
R417
R418
R419
R420
R421
R424
R425
R426
R427
R428
R429
R430
R431
R432
R433
R434
R435
R436
R437
R438
R439
R440
R441
R442
R443
R444
R445
R446
R447
R448
R449
R450
R451
R452
R453
R454
R455
R456
R457
R458
R459
R460
R461
R462
R463
R464
R465
R466
R467
R468
R469
R471
R472
R473
R474
R475
R476
R477
R478
R479

E2
E3
E3
E3
E3
E3
E3
F3
F3
B4
B4
B5
B4
B5
B5
B5
E2
B5
F1
F1
F1
F1
F1
F2
F2
F2
F2
F2
F2
F2
F3
F3
F3
D2
D2
D2
D2
D3
D3
E3
E3
F3
F4
E4
G1
G1
G1
G2
G2
G1
H1
H1
H2
H2
G2
G2
G2
G2
G2
H2
H2
H3
G3
H2
H2
H2
H2
E5
E5
E5
E5
F5
E6
C5
C5
C5
D5
D5
D5
D5
D5
D5
E5
H1
H2
F5
F5
E4
E4
E4
E4
E5
C5
C5

R480
R481
R482
R483
R484
R485
R486
R487
R488
R489
R490
R491
R492
R493
R494
R495
R496
R497
R498
R501
R502
R503
R504
R505
R506
R507
R508
R509
R510
R512
R513
R514
R515
R516
R517
R518
R519
R520
R521
R551
R552
R553
R554
R555
R556
R557
R558
R559
R560
R561
R562
R570
R571
R5001
R5002
R5003
R5004
R5005
R5006
R5007
RA301
RB552
XL301
ZD301
ZD302
ZD303
ZD401
ZD501
ZD502
ZD503
ZD551

D5
F3
F3
F3
F3
F3
G3
G3
G3
G3
G3
D5
D6
D6
C5
C6
B5
C5
C5
H5
H5
H5
H6
H5
H6
F5
F6
F5
F6
F5
F5
E5
H6
H6
G5
G5
C6
G5
G5
C6
D6
D6
E6
E6
E6
E6
E6
E6
F6
G5
H5
H5
H5
F4
F4
F4
G3
G3
G4
F3
A3
H4
E2
B3
B3
D1
E3
F5
G5
F5
G4

7-5

7-5

ELECTRIC PARTS - MAIN+SPK. JACK BOARD

ELECTRIC PARTS - MAIN+SPK. JACK BOARD

- MISCELLANEOUS -

- IC & TRANSISTORS -

- DIODES -

CF501

9965 000 22218

RESONATOR 2 PIN 700KHZ

D320

9965 000 19409

DIODE BAV16W/IN4148W

Q305

9965 000 20268

XISTR NPN (2SC1623)

CF502

9965 000 22217

RESONATOR 2 PIN 600KHZ

D321

9965 000 19409

DIODE BAV16W/IN4148W

Q306

9965 000 20268

XISTR NPN (2SC1623)

JK303

9965 000 22219

RCA JACK 4P

D322

9965 000 19409

DIODE BAV16W/IN4148W

Q309

9965 000 20268

XISTR NPN (2SC1623)

JK401

9965 000 22220

DIN JACK 8 PIN

D323

9965 000 19409

DIODE BAV16W/IN4148W

Q310

9965 000 20268

XISTR NPN (2SC1623)

JK403

4822 267 41238

RCA JACK 1P

D324

9965 000 19409

DIODE BAV16W/IN4148W

Q311

9965 000 20268

XISTR NPN (2SC1623)

JK501

9940 000 00017

SPK JACK

D501

9965 000 19409

DIODE BAV16W/IN4148W

Q312

9965 000 20268

XISTR NPN (2SC1623)

D502

9965 000 19409

DIODE BAV16W/IN4148W

Q401

9965 000 20286

NPN CM5783GR HFE:200-400

ZD301

9965 000 22225

DIODE ZENR 4.7-4.9V 0.5W

Q402

9965 000 14175

2SA733Q,P

ZD302

9965 000 22225

DIODE ZENR 4.7-4.9V 0.5W

Q403

9965 000 20286

NPN CM5783GR HFE:200-400

ZD303

9965 000 19432

CHIP ZENER 9.1V 5% 0.5W

Q404

9965 000 14175

2SA733Q,P

ZD401

9965 000 19432

CHIP ZENER 9.1V 5% 0.5W

Q405

4822 130 43818

2SC2878-A

ZD501

9965 000 19397

CHIP ZENER 5.6V 5% 0.5W

Q406

4822 130 43818

2SC2878-A

ZD502

9965 000 17375

DIODE 11.9-12.4V 0.5W

Q407

9965 000 20268

XISTR NPN (2SC1623)

ZD503

9965 000 17375

DIODE 11.9-12.4V 0.5W

Q501

9965 000 20268

XISTR NPN (2SC1623)

ZD551

4822 130 80272

MTZJ7.5C

Q502

9965 000 20268

XISTR NPN (2SC1623)

- RESISTORS RA301

9965 000 12486

RES ARRAY 4*33 1/10W 5%

- COILS & FILTERS L301

9965 000 15871

INDUCTOR 10 H 10%

L501

9965 000 22223

INDUCTOR 27 H 20% 4.3A

L502

9965 000 22223

INDUCTOR 27 H 20% 4.3A

XL301

9965 000 22224

CRYSTAL 2MHZ 30PPM

- DIODES -

- IC & TRANSISTORS IC301

9965 000 15886

IC RC4558D

IC302

9965 000 12510

TC4052BFN

IC303

9965 000 15886

IC RC4558D

D301

9965 000 19409

DIODE BAV16W/IN4148W

IC304

9965 000 22226

IC 24 PIN PT2396S

D302

9965 000 19409

DIODE BAV16W/IN4148W

IC305

9965 000 15886

IC RC4558D

D304

9965 000 19409

DIODE BAV16W/IN4148W

D305

9965 000 19409

DIODE BAV16W/IN4148W

IC401

9965 000 15886

IC RC4558D

D306

9965 000 19409

DIODE BAV16W/IN4148W

IC402

9965 000 15886

IC RC4558D

IC403

9965 000 15886

IC RC4558D

D307

9965 000 19409

DIODE BAV16W/IN4148W

IC405

9965 000 22227

IC 28PIN PT2322-S

D308

9965 000 19409

DIODE BAV16W/IN4148W

IC406

9965 000 15886

IC RC4558D

D309

9965 000 19409

DIODE BAV16W/IN4148W

D310

9965 000 19409

DIODE BAV16W/IN4148W

IC407

9965 000 15886

IC RC4558D

D311

9965 000 19409

DIODE BAV16W/IN4148W

IC408

9965 000 15886

IC RC4558D

IC409

9965 000 15886

IC RC4558D

D312

9965 000 19409

DIODE BAV16W/IN4148W

IC501

9965 000 22228

IC 24PIN TDA8920TH

D313

9965 000 19409

DIODE BAV16W/IN4148W

IC502

9965 000 22229

IC14 PIN HEF4013BT

D315

9965 000 19409

DIODE BAV16W/IN4148W

D316

9965 000 19409

DIODE BAV16W/IN4148W

IC503

9965 000 22230

IC 14 PIN 74LVC04AD

D317

9965 000 19409

DIODE BAV16W/IN4148W

IC551

9965 000 17384

IC TP5228

Q301

9965 000 20268

XISTR NPN (2SC1623)

Q503

9965 000 14175

2SA733Q,P

Q551

9965 000 20268

XISTR NPN (2SC1623)

Q552

9965 000 20268

XISTR NPN (2SC1623)

Note:

Only these parts mentioned in the list are


normal service parts.

D318

9965 000 19409

DIODE BAV16W/IN4148W

Q302

9965 000 14175

2SA733Q,P

D319

9965 000 19409

DIODE BAV16W/IN4148W

Q303

9965 000 20268

XISTR NPN (2SC1623)

8-1

TAPE BOARD

TABLE OF CONTENTS
Circuit Diagram .................................................................... 8-2
PCB Layout Top View .......................................................... 8-3
PCB Layout Bottom View .................................................... 8-4
Electrical Parts List .............................................................. 8-5

8-1

8-2

8-2

CIRCUIT DIAGRAM- TAPE BOARD

C701
C702
C703
C704
C705
C706
C707
C708
C709
C710
C711
C712
C713
C714
C715
C716
C717
C718
C719
C720
C721
C722
C723
C724
C725
C726
C727
C728
C729
C730
C731
C732
C733
C734
C735
C736
C737
C738
C739
C740
C741
C742
C743
C744
C745
C746
C747
C748
C749
C750
C751
C752
C753
C754
C755
C756
C757
C758
C759
C760
C761
C762
CN701
CN702
CN703
CN704
D701
D702
D703
D704
D705
D706
D707
D708
D709
D710
D711
D712
D713
D714
IC701
IC702
IC703
IC704
IC705
L701
L702

B1
B1
B1
B2
B2
B2
B2
B2
A3
B3
B2
B1
B2
B1
B1
C1
C1
C2
C1
C2
C1
C2
D1
D2
D1
D2
D1
D1
D1
D1
E1
E2
C2
C3
C2
C3
C2
C3
C2
C3
D2
D3
A4
A3
A4
B4
B3
B3
C4
F2
G2
G2
H3
H3
H3
G3
G3
H3
H3
H3
C1
G1
A1
A2
H1
H3
A3
A3
B3
A3
A3
B3
B2
B3
D1
D2
E1
F1
E3
G1
B1
C2
C2
E1
F2
B2
F2

Q701
Q702
Q703
Q704
Q705
Q706
Q707
Q708
Q709
Q710
Q711
Q712
Q713
Q714
Q715
Q716
Q717
R701
R702
R703
R704
R705
R706
R707
R708
R709
R710
R711
R712
R713
R714
R715
R716
R717
R718
R719
R720
R721
R722
R723
R724
R725
R726
R727
R728
R729
R730
R731
R732
R733
R734
R735
R736
R737
R738
R739
R740
R741
R742
R743
R744
R745
R746
R747
R748
R749
R750
R751
R752
R753
R754
R755
R756
R757
R758
R759
R760
R761
R762
R763
R764
R765
R766
R767
R768
R769
R770

B2
B3
A3
A3
B4
B4
C3
D2
E3
F1
F1
F1
F2
G1
G1
G1
G2
A1
A1
A1
A2
A1
B2
B2
B2
A2
B2
B2
B2
B2
B3
B2
B2
C1
C2
C1
C1
C1
C1
C1
C2
C1
D1
D2
D1
D1
D2
D2
D1
D1
D1
D1
D1
D1
D1
D2
D2
D2
C2
C3
C2
C2
C3
C3
D3
D2
D3
D3
D3
E2
E3
E3
E3
E3
A3
A3
A3
A3
A4
A4
B4
B3
B3
B3
B3
B3
B3

R771
R772
R773
R774
R775
R776
R777
R778
R779
R780
R781
R782
R783
R784
R785
R786
R787
R788
R789
R790
R793
R7005
R7008
R7009
R7010
R7011
R7012
R7013
RB705
T701
VR701
VR702
ZD701

B3
C4
C4
D3
F1
F1
F2
F1
F1
F1
F1
F1
F1
F2
G1
G1
G1
G1
G2
G2
G2
H2
G3
G3
H3
G4
H3
C1
H3
A3
F1
F1
B3

8-5

8-5

ELECTRICAL PARTSLIST - TAPE+MOTO1+MOTO2 BOARD


- MISCELLANEOUS -

- IC & TRANSISTORS -

M2

9965 000 22299

MOTOR DC 6V RF-500TB

IC703

4822 209 32919

HEF4952BT

M3

9965 000 22299

MOTOR DC 6V RF-500TB

IC704

4822 209 32919

HEF4952BT

RB803

9940 000 00016

FLAT CABLE 5P 220MM

IC705

9940 000 00015

IC 16PIN TC4094BFN

RB804

9965 000 22301

FLAT CABLE 2P 120MM

Q701

9965 000 16497

2N7000TA 60V/0.2A,

SW803

9965 000 22244

TACT SW DIA1.7MM

Q702

9965 000 14175

2SA733Q,P

SW804

9965 000 22244

TACT SW DIA1.7MM

Q703

4822 130 63876

2SA733R

VR701

9965 000 22302

CNTL TRIMR 10KB 30%

Q704

9965 000 20268

XISTR NPN 2SC1623

VR702

9965 000 22302

CNTL TRIMR 10KB 30%

Q705

4822 130 41198

2SC945P

Q706

9965 000 20268

XISTR NPN 2SC1623

Q707

9965 000 20268

XISTR NPN 2SC1623

Q708

9965 000 20268

XISTR NPN 2SC1623

2.4H 5%

Q709

9965 000 20268

XISTR NPN 2SC1623

- COILS & FILTERS -

L701

9965 000 18025

L702

9965 000 15931

INDUCTOR 100H 10%

Q710

4822 130 10211

2SA952

T701

9965 000 22303

OSC COIL REC OSC 3MH

Q711

9965 000 20268

XISTR NPN 2SC1623

Q712

9965 000 14175

2SA733Q,P

Q713

9965 000 20268

XISTR NPN 2SC1623

Q714

9965 000 20268

XISTR NPN 2SC1623

- DIODES -

D701

9965 000 19409

DIODE CHIP BAV16W/IN4148W

Q715

4822 130 10211

2SA952

D702

9965 000 19409

DIODE CHIP BAV16W/IN4148W

Q716

4822 130 10211

2SA952

D703

9965 000 19409

DIODE CHIP BAV16W/IN4148W

Q717

9965 000 20268

XISTR NPN 2SC1623

D704

9965 000 19409

DIODE CHIP BAV16W/IN4148W

D705

9965 000 19409

DIODE CHIP BAV16W/IN4148W

D706

4822 130 30621

1N4148

D707

4822 130 30621

1N4148

D708

9965 000 19409

DIODE CHIP BAV16W/IN4148W

D709

9965 000 19409

DIODE CHIP BAV16W/IN4148W

D710

9965 000 19409

DIODE CHIP BAV16W/IN4148W

D711

9965 000 19409

DIODE CHIP BAV16W/IN4148W

D712

4822 130 30621

1N4148

D713

9965 000 19409

DIODE CHIP BAV16W/IN4148W

D714

9965 000 19409

DIODE CHIP BAV16W/IN4148W

ZD701

9965 000 22305

DIODE ZENR 7.8-8.4V 0.5W

Note:

Only these parts mentioned in the list are


normal service parts.

- IC & TRANSISTORS -

IC701

4822 209 32919

HEF4952BT

IC702

9322 140 00668

IC SM AN7323S (MATJ)

9-1

9-1

ES6628 INTERNAL IC DIAGRAM


DVD/CD
Motor
OPU

Motor Driver
Video

ES6603S
RF Amp

SERVO & DOOR SWITCH


BOARD

8/16-MB
DRAM

ES6628
Vibratto-II

EEPROM

TV Display

Audio DAC

Speakers

Audio ADC

Microphone In

S/PDIF

A/V Receiver

ROM/Flash
VFD Panel

VFD Driver

IR Remote

MBM29LV800 INTERNAL IC DIAGRAM


RY/BY
Buffer

TABLE OF CONTENTS
Internal IC Diagram ......................................................... 9-1
Circuit Diagram ................................................................ 9-2

DQ 0 to DQ 15
RY/BY

V CC
V SS

Erase Voltage
Generator

Input/Output
Buffers

WE

PCB Layout Top View ...................................................... 9-3


PCB Layout Bottom Vew ................................................. 9-4

BYTE

Electrical Parts List .......................................................... 9-5

RESET

State
Control
Command
Register
Program Voltage
Generator

Chip Enable
Output Enable
Logic

CE

STB

Data Latch

OE

STB

Low V CC Detector

A0 to A18
A-1

Timer for
Program/Erase

Address
Latch

Y-Decoder

Y-Gating

X-Decoder

Cell Matrix

9-2

9-2

CIRCUIT DIAGRAM - SERVO & DOOR SW BOARD

C201
C202
C203
C204
C205
C206
C207
C208
C209
C210
C211
C212
C213
C214
C215
C216
C217
C218
C219
C220
C221
C222
C223
C224
C225
C226
C227
C228
C229
C230
C231
C232
C233
C234
C237
C238
C239
C240
C241
C242
C243
C244
C245
C246
C247
C248
C249
C250
C251
C252
C253
C254
C255
C256
C257
C258
C259
C260
C261
C262
C263
C264
C265
C266
C267
C268
C269
C270
C271
C272
C273
C274
C275
C276
C277
C278
C279
C280
C281
C282
C283
C284
C285
C286
C287
C288
C289
C290
C291
C292
C293
C294
C295
C296
C297
C801
C802
C803
C804

G1
G1
G1
G1
G1
G1
G2
G2
G2
G2
H2
H2
H2
H3
H3
H3
H3
G3
G3
G3
F2
F2
F2
F2
E3
E3
E3
F2
F3
F3
E3
E3
E3
E3
E3
E3
D3
D3
E3
E4
D4
D4
D4
D4
D4
D4
D4
D4
E5
E5
E5
H3
H3
H5
H5
D6
C5
C5
C5
E6
F6
F6
F6
F6
F6
G6
G6
G6
A5
A5
B5
B5
A5
A5
A5
A5
B5
B5
A6
A6
A6
A6
B5
B5
H2
C6
D6
H3
H3
D4
H2
C4
H2
E2
F2
B1
B1
B1
B2

C805
C806
C807
C808
C809
C810
C811
C812
C813
C814
C815
C817
C818
C819
C820
C821
C822
C823
C824
C825
C826
C827
C828
C829
C830
C831
C832
C833
C834
C835
C836
C837
C838
C839
C840
C841
C2201
C2202
C2203
C2204
C2205
C2206
C2207
C2208
C2209
C2210
C2211
C2212
C2213
C2214
C2215
C2216
C2217
C2218
C2219
C2220
C2221
C2222
C2223
C2224
C2225
C2226
C2227
C2228
C2229
C2230
C2231
C2232
C2233
C2234
C2235
C2236
C2237
C2238
CN201
CN202
CN801
CN802
CN803
CN804
CN805
CN908
D803
FB201
FB202
FB204
FB206
FB207
FB208
FB209
FB801
FB802
FB803
GP106
GP107
GP109
IC201
IC202
IC203

C1
B2
C1
C1
D1
D1
D1
D1
D1
D1
D1
C1
C1
C1
C1
C1
E1
E1
E2
D2
D2
D2
D2
B2
B2
B3
C2
C2
C3
C3
B3
B4
A4
A4
A4
A4
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
D5
E6
E6
E6
E6
E6
H5
H5
H6
H6
H6
H6
H6
C4
C4
C4
C4
C5
C5
C5
C5
C5
D5
C3
C4
C3
C4
E5
A6
H1
A1
A2
A3
A4
A4
A5
C2
G3
G3
G6
A5
A5
A5
A5
B1
B1
A4
E4
E4
E4
F4
H3
H4

IC205
IC207
IC209
IC210
IC211
IC212
IC213
IC216
IC217
IC218
IC220
IC221
IC222
IC801
IC802
IC803
IC804
IC805
L201
L202
L203
L204
L205
L206
Q201
Q801
Q802
Q803
Q804
Q805
Q806
R201
R202
R203
R204
R205
R206
R207
R208
R209
R210
R211
R212
R213
R214
R215
R216
R217
R219
R220
R221
R222
R223
R229
R230
R231
R232
R233
R234
R235
R236
R237
R238
R240
R241
R242
R243
R244
R245
R248
R249
R250
R251
R252
R253
R254
R255
R256
R257
R258
R259
R260
R261
R262
R263
R264
R265
R266
R267
R268
R269
R270
R271
R272
R273
R274
R275
R277
R278

G6
F6
D5
E5
C4
C4
C5
B5
B5
B5
C5
C6
D5
D1
B3
B3
B4
D3
G1
G1
G1
G1
G2
E5
C6
B1
B1
B2
B2
B2
C1
H1
C5
H1
H1
H1
H1
H1
G1
G1
G1
G2
G2
F1
G2
G2
G2
G2
G2
G2
G3
G3
G3
G6
G6
F2
F2
F2
F2
F2
E3
E3
D3
E3
E3
E3
E4
E4
E4
D4
E4
E4
E5
E5
E5
E5
E5
E5
E5
E5
F6
F6
G6
E6
E6
F6
F6
F6
F6
F6
F6
F6
G2
G3
G3
G3
C6
B6
B6

R279
R280
R281
R283
R284
R286
R288
R289
R290
R291
R292
R293
R294
R295
R296
R297
R298
R299
R801
R802
R803
R804
R805
R806
R807
R808
R809
R810
R811
R812
R813
R814
R816
R817
R818
R819
R820
R821
R822
R823
R824
R825
R826
R827
R828
R829
R830
R831
R832
R833
R834
R835
R836
R837
R838
R840
R841
R842
R843
R844
R845
R846
R847
R850
R851
R852
R2201
R2202
R2203
R2204
R2205
R2206
R2208
R2209
R2210
R2211
RA201
RA202
RA203
RA204
RA205
RA206
RA208
RA209
RA210
RB203
RB704
RB803
RB804
XL201
ZD201
ZD202
ZD203
ZD204
ZD205
ZD206
ZD207
ZD208
ZD209
ZD210

B6
C2
C2
G2
H3
C4
E6
E6
E6
E6
E6
E6
E4
E4
E4
E4
E4
E4
B1
B1
A1
B2
B1
C2
C1
C1
C2
C2
C2
C2
D1
E2
B2
B2
B2
B2
B2
B2
B3
B3
C2
C2
C2
C2
C2
C3
C3
C3
C3
C3
C3
C3
C3
D3
D3
B3
B3
B3
B4
B4
C3
C3
B4
B5
B4
B3
C4
C4
C4
C4
C4
C5
C5
C6
C6
D5
G2
E4
E5
F5
F5
F5
G6
H6
H6
D6
B6
A3
A4
E5
H1
H1
H1
H1
H1
H1
H2
H2
H2
H2

9-5

9-5

ELECTRICAL PARTSLIST - SERVO BOARD


- MISCELLANEOUS -

RB704

9965 000 22243

ELECTRICAL PARTSLIST - SERVO BOARD


- DIODES -

FLAT CABLE 10PIN 220MM

- RESISTORS -

- IC & TRANSISTORS -

D803

9965 000 19409

DIODE BAV16W/IN4148W

Q801

3141 018 51690

TRA SM 2SK3018

ZD201

9965 000 19431

CHIP ZENER 7.5V 5% 0.5W

Q802

3141 018 51690

TRA SM 2SK3018

ZD202

9965 000 19431

CHIP ZENER 7.5V 5% 0.5W

Q803

9965 000 19393

XISTR NPN 2SC2812N 2204

ZD203

9965 000 19431

CHIP ZENER 7.5V 5% 0.5W

Q804

9965 000 19393

XISTR NPN 2SC2812N 2204

ZD204

9965 000 19431

CHIP ZENER 7.5V 5% 0.5W

Q805

9965 000 19394

XISTR PNP 2SA1179N 2204

Q806

9965 000 19394

XISTR PNP 2SA1179N 2204

RA201

9965 000 12486

RES ARRAY 4*33 1/10W 5%

RA202

9965 000 12486

RES ARRAY 4*33 1/10W 5%

ZD205

9965 000 19431

CHIP ZENER 7.5V 5% 0.5W

RA203

9965 000 12486

RES ARRAY 4*33 1/10W 5%

ZD206

9965 000 19431

CHIP ZENER 7.5V 5% 0.5W

RA204

9965 000 12487

RES ARRAY 4*10 1/10W 5%

ZD207

9965 000 19431

CHIP ZENER 7.5V 5% 0.5W

RA205

9965 000 12487

RES ARRAY 4*10 1/10W 5%

ZD208

9965 000 19431

CHIP ZENER 7.5V 5% 0.5W

ZD209

9965 000 19431

CHIP ZENER 7.5V 5% 0.5W

RA206

9965 000 12487

RES ARRAY 4*10 1/10W 5%

RA208

9965 000 12486

RES ARRAY 4*33 1/10W 5%

ZD210

9965 000 19431

CHIP ZENER 7.5V 5% 0.5W

RA209

9965 000 12486

RES ARRAY 4*33 1/10W 5%

RA210

9965 000 12486

RES ARRAY 4*33 1/10W 5%


- IC & TRANSISTORS -

- COILS & FILTERS -

IC201

9965 000 21180

IC 208 PIN ES6628F PQFP

IC202

9965 000 12490

CS4360KZ

IC203

9940 000 00021

IC MBM29LV800BA W/S.W.

FB201

9965 000 12470

BEAD FERITE 100/AT100MHZ

FB202

9965 000 12470

BEAD FERITE 100/AT100MHZ

IC205

9940 000 00029

IC SD41621HGT-6

FB204

9965 000 19426

CHIP INDUCTOR 10H 10%

IC207

9322 190 52668

IC SM CS5333-KZ

FB206

9965 000 12470

BEAD FERITE 100/AT100MHZ

FB207

9965 000 12470

BEAD FERITE 100/AT100MHZ

IC209

9965 000 15884

IC AT24C02N-10SI-2.7

IC210

9965 000 15890

IC IMP809 SOT23 2.93V

FB208

9965 000 12470

BEAD FERITE 100/AT100MHZ

IC211

9965 000 20293

IC 20 PIN 74F374D

FB209

9965 000 12470

BEAD FERITE 100/AT100MHZ

IC212

9965 000 20293

IC 20 PIN 74F374D

FB801

9965 000 12471

BEAD FERITE 600 AT100MHZ

IC213

9965 000 20293

IC 20 PIN 74F374D

FB802

9965 000 12471

BEAD FERITE 600 AT100MHZ

FB803

9965 000 12470

BEAD FERITE 100/AT100MHZ

IC216

9965 000 15887

IC RT9164-33CLR

IC217

9965 000 15887

IC RT9164-33CLR

L201

9965 000 18025

2.4 H 5%

IC218

9965 000 19385

IC 4P B1117N-2.85

L202

9965 000 18025

2.4 H 5%

IC220

9965 000 22246

IC 20PIN 74F244

L203

9965 000 18025

2.4 H 5%

IC221

9965 000 22246

IC 20PIN 74F244

L204

9965 000 18025

2.4 H 5%

L205

9965 000 18025

2.4 H 5%

IC222

9965 000 22247

IC 16 PIN N74F138D

IC801

9965 000 21182

IC 64 PIN ES6603S LQFP

L206

9965 000 15871

INDUCTOR 10 H 10%

IC802

9322 187 63668

IC SM BA5954FP

XL201

9965 000 17371

27.0000MHZ HC-49US +/-20PPM IC803

9965 000 15917

IC BA6287FE 2R

IC804

9965 000 15917

IC BA6287FE 2R

IC805

9965 000 20290

IC 8 PIN LM358MX NS

Q201

9965 000 20268

XISTR NPN 2SC1623

- DIODES -

Note:

Only these parts mentioned in the list are


normal service parts.

10-1

10-1

TOP249 INTERNAL IC DIAGRAM

VC
0
DRAIN (D)

CONTROL (C)
ZC
1
SHUNT REGULATOR/
ERROR AMPLIFIER

+
SOFT START

5.8 V
4.8 V

INTERNAL
SUPPLY

5.8 V
INTERNAL UV
COMPARATOR

IFB
VI (LIMIT)
CURRENT
LIMIT
ADJUST

SOFT
START

V BG + V T

SHUTDOWN/
AUTO-RESTART

EXTERNAL
CURRENT LIMIT (X)

POWER BOARD

1V
V BG

STOP
OV/UV

LINE
SENSE

CONTROLLED
TURN-ON
GATE DRIVER

SOFTSTART
D MAX

DC
MAX

DC
MAX

CURRENT LIMIT
COMPARATOR

HYSTERETIC
THERMAL
SHUTDOWN

STOP LOGIC
LINE-SENSE (L)

ON/OFF

CLOCK

HALF
FREQ.

SAW

FREQUENCY (F)
OSCILLATOR WITH JITTER

S
R

Q
LEADING
EDGE
BLANKING

PWM
COMPARATOR
LIGHT LOAD
FREQUENCY
REDUCTION

RE

SOURCE (S)

VOLTAGE
TABLE OF CONTENTS
Internal IC Diagram & Voltages List .................................. 10-1
Circuit Diagram .................................................................. 10-2
PCB Layout ........................................................................ 10-3
Electrical Parts List ............................................................ 10-4

IC901 (TOP249)
PIN
1
2
3
4
VOLTAGE 0 40 -1.5 -1.5
IC903 (TL431)
PIN
1
2
VOLTAGE 2.4 0

3
5

IC9001 (L7808)
PIN
1
2
VOLTAGE 12 0

3
7.9

IC9002 (BA05T)
PIN
1
2
VOLTAGE 6.9 0

3
5

IC9003 (BA05T)
PIN
1
2
VOLTAGE 6.9 0

3
5

5
0

6
83

Q901 (TIP127)
PIN
1
2
3
VOLTAGE -3.8 -28.2 -12.3

Q903 (2N2222A)
PIN
1
2
3
VOLTAGE 5.1 5.7 19.8

Q904 (TLP122)
PIN
1
2
VOLTAGE 7.2 27.7

Q905 (2SA733)
PIN
1
2
VOLTAGE 7.2 27.7

Q905 (2SA733)
PIN
1
2
3
VOLTAGE 25.4 27.8 27.2

Q906 (2SC945)
PIN
1
2
3
VOLTAGE-0.67-0.67 0

Q9001 (2SC945)
PIN
1
2
3
VOLTAGE 0.06 42 0.05

Q9002 (2SA733)
PIN
1
2
3
VOLTAGE-32.2-41.9 -32.6

Q9003 (2SA733)
PIN
1
2
3
VOLTAGE 43 -26.8 42.2

Q9004 (2SC2001)
PIN
1
2
3
VOLTAGE 0.06 0.2 0.74

Q9005 (2SA733)
PIN
1
2
3
VOLTAGE 12.1512.15 13.35

Q9006 (2SC945)
PIN
1
2
3
VOLTAGE 0 13.25 0

3
7

3
7

10-2

10-2

CIRCUIT DIAGRAM - POWER BOARD


BR901
C901
C902
C903
C904
C905
C906
C907
C908
C909
C910
C911
C912
C913
C914

C915
C916
C917
C918
C919
C920
C921
C922
C923
C924
C925
C926
C927
C928
C929

C1
A1
B1
C1
C2
C1
C1
D1
D1
D1
D2
D2
D3
E1
F1

F1
F1
G1
G1
G1
H1
E1
F1
F1
G1
G1
E2
F2
G2
G2

C930
C931
C932
C933
C934
C935
C936
C937
C938
C939
C940
C941
C942
C943
C944

G2
G2
E2
F2
F2
F2
G2
G2
H2
H2
E3
E3
F3
F3
F2

C949
C950
C951
C953
C9001
C9002
C9003
C9004
C9005
C9008
C9009
C9010
C9012
C9013
C9014

D1
D1
D3
E1
B3
B3
B3
B3
C3
H3
G3
G3
G3
G3
G3

C9015
C9016
C9017
C9018
C9020
CN901
CN902
CN903
CN909
CN911
D901
D902
D903
D904
D905

F3
H3
H3
C3
D3
A1
A2
B1
A3
H2
D2
E2
F1
F1
F1

D906
D907
D908
D909
D910
D9001
D9002
D9003
D9004
D9005
F901
IC9001
IC9002
IC9003
IC901

F2
F2
F2
G1
G2
B2
B3
C2
C2
H3
A1
H2
G3
G3
D2

IC903
JK901
L901
L902
L903
L904
Q901
Q903
Q904
Q905
Q906
Q9001
Q9002
Q9003
Q9004

Q9005
Q9006
Q9007
R902
R903
R904
R905
R906
R907
R908
R909
R910
R911
R912
R913

F3
A2
G1
G2
G1
G2
G2
E3
G1
F2
G3
A3
A3
B3
C2

H2
H2
C3
C2
C1
D2
D1
D1
D1
D2
E2
F1
G1
F2
G2

R915
R916
R917
R918
R919
R920
R921
R922
R923
R924
R925
R927
R928
R9001
R9002

E3
G2
G3
F3
E2
F2
G3
F3
F3
F2
F3
G1
F3
A3
A3

R9003
R9004
R9005
R9006
R9007
R9008
R9009
R9010
R9011
R9014
R9015
R9017
R9018
R9019
R9020

R9021
RB901
RB902
RB903
RB908
RB910
RB912
RE901
RE902
RL901
RT901
SN901
SW901-A
SW901-B
T901

A3
B3
B3
B3
A2
A2
B2
C3
C2
C3
C3
H2
H1
H2
H2

H2
A1
A2
A1
H3
H1
H1
G1
G2
B2
B2
E2
A1
A2
B1

T903
T9001
ZD901
ZD902
ZD903
ZD904
ZD9001
ZD9002

E2
B2
D1
E3
G1
F3
A3
C3

10-3

10-3

PCB LAYOUT - POWER BOARD


BR901
C901
C902
C903
C904
C905
C906
C907
C908
C909
C910
C911
C912
C913
C914

C915
C916
C917
C918
C919
C920
C921
C922
C923
C924
C925
C926
C927
C928
C929

B3
A2
C2
A3
C3
B3
B4
A3
B4
A5
B4
C4
C4
A5
A7

A6
A6
A6
A6
B7
B7
A5
C6
C6
D6
C6
A6
C6
B6
C6

C930
C931
C932
C933
C934
C935
C936
C937
C938
C939
C940
C941
C942
C943
C944

C949
C950
C953
C9001
C9002
C9003
C9004
C9005
C9006
C9008
C9009
C9010
C9012
C9013
C9014

C6
C6
B5
C7
B6
B6
A6
A6
C7
B7
C5
D5
C5
C5
C5

B5
B4
A5
D4
D3
D3
D5
C3
D5
D5
D6
D6
D6
D7
D7

C9015
C9016
C9017
C9018
CN901
CN902
CN903
CN909
CN911
D901
D902
D903
D904
D905
D906

D6
D6
D6
C4
A2
C2
B3
C5
C7
A4
B4
A7
B6
B6
C7

D907
D908
D909
D910
D9001
D9002
D9003
D9004
D9005
F901
IC901
IC903
IC9001
IC9002
IC9003

B6
C7
D7
C7
D3
D3
D3
C3
D5
A2
B4
C5
D5
D6
D6

JK901
JW901
JW902
JW903
JW904
JW905
JW906
JW907
JW908
JW908
JW909
JW910
JW911
JW912
JW9001

B1
B3
C4
C5
B5
B6
C5
C6
E6
C6
C7
C6
D7
D7
D4

JW9002
JW9003
JW9004
L901
L902
L903
L904
Q901
Q903
Q904
Q905
Q906
Q9001
Q9002
Q9003

D5
D6
D6
A7
C6
C6
C6
C7
C5
B7
C6
C5
D4
D4
D4

Q9004
Q9005
Q9006
Q9007
R902
R903
R904
R905
R906
R907
R908
R909
R910
R911
R912

C3
C7
C7
C5
B3
A3
B4
B4
A3
A3
C4
C4
A7
A7
C7

R913
R914
R915
R916
R917
R918
R919
R920
R921
R922
R923
R924
R925
R926
R927

C7
B5
B5
C5
C5
C5
C5
C5
C5
C5
C5
C5
C5
D5
C6

R928
R9001
R9002
R9003
R9004
R9005
R9006
R9007
R9008
R9009
R9010
R9011
R9014
R9015
R9017

C5
D5
D5
D3
D4
D4
D4
D3
D3
D3
D4
C3
C4
C4
D7

R9018
R9019
R9020
R9021
RB902
RB908
RB910
RB912
RE901
RE902
RL901
RT901
SN901
SW901
T901

D5
D7
C7
C7
C1
D5
D5
B7
A7
C6
C2
B3
C5
D1
C2

T903
T9001
ZD901
ZD902
ZD903
ZD904
ZD9001
ZD9002

A4
D2
A3
C5
B7
C5
D3
C5

11-1

11-1

MECHANICAL EXPLODED VIEW

401(4x)
146

298(4x)

231

400(4x)

402(4x)

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