Professional Documents
Culture Documents
Mai Trung Hu
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
- Hyprotech (HYSIM, HYSYS, HTFS, STX/ACX, BDK). - Bryan research & engineering (PROSIM, TSWEET). - Winsim (DESIGN II for Windows). - IDEAS Simulation. - Simulator 42. - RSI. - Chemstations. .. L mt k s cng ngh ngnh lc ho du trong tng lai, mi ngi trong chng ta nn trang b cho mnh mt phn mm m phng gip cho cng vic c tt hn.
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Dynamic Mode: Trng thi ng, m phng thit b hay quy trnh trng thi ang vn hnh lin tc, kho st s thay i cc p ng ca h thng theo s thay i ca mt vi thng s.
3. ng dng ca Hysys.
Hysys bao gm cc ng dng sau: Hysys.Concept: Thit k v bo v h thng phn tch mt cch hiu qu nht. Hysys.Process: Gim thp nht vn u t v chi ph vn hnh, chn la cch bo qun, cc c tnh v phn loi thit b, trang b v sa cha cc thit b ci tin qu trnh hot ng v iu khin nh my. Hysys.Plant: S dng cng c m phng a ra cc iu kin thun li, nh gi hot ng ca nh my hin hnh, trang b cc thit b t c tin cy v hot ng, an ton, li nhun cao nht. Ci tin cc thit b c sn v m rng quy m nh my hin hnh. Hysys.OTS: Nhng qui trnh hng dn hot ng gip ngi vn hnh nm bt v cng ngh, mc an ton trong hot ng ca nh my, lm theo nhng qui tc hng dn v an ton v vn hnh tng li nhun. Hysys.RTO+: Ti u hiu qu nh my, chuyn i m hnh sn xut, s dng cng ngh c sn v tng li nhun trong hot ng bng cch cho php nhng thay i v cng ngh v sn phm. Economix: Nhng d liu thu c t m phng l cng c c bn da vo n m c nhng thng tin xc thc nhm quyt nh v vn u t v xy dng mt cch c hiu qu nht. Trong phm vi lun vn ny ta ch s dng Hysys.Plant.
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Cu trc c nhiu Flowsheet ca Hysys gn ging vi cu trc th mc, trong th mc chnh l Flowsheet, th mc con l Sub-Flowsheet v cc file c ni dung l nhng thng tin v thit b hoc dng vt cht hay dng nng lng. 4.1.2 Environment. Khi nim cho php ta xut hay nhp nhng thay i trong mt mi trng ny m cc mi trng khc vn gi nguyn nh khi ta cn trong mi trng . C 5 Environment trong Hysys: - Basis (c bn). Ni to ra, nh ngha hay thay i Fluid Package. Ni chung, mt Fluid Package s cha ti thiu mt Property Package cng nh thnh phn ca cc cu t gi nh, ngoi ra cn c th cha nhng thng tin v cc thng s tng tc hay phn ng. - Oil Characterization (c trng v du). Cho php ta c trng ho nhng lu cht du m bng cc nh ngha nhng Assay v Blend. c trng du cho php to ra cc cu t gi s dng trong Fluid Package. Mi trng du l duy nht c th n t Basic mi trng. - Main Flowsheet (Flowsheet chnh). y l mi trng m phn ln ta s s dng ci t hay nh ngha cc dng hay thit b v Sub-Flowsheet. - Sub-Flowsheet. Chc nng tng t nh Main Flowsheet, nhng mc nh hn. Column (thp). nh ngha hay ci t nhng dng v thit b lin quan n thp chng ct nh s a, thit b ngng t, thit b un si li Mi lin h gia cc mi trng trong Hysys:
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
4.2. Powerful Engineering Tools (Cng C thit k ti u). Hysys cho php ta tit kim rt nhiu thi gian khi tin hnh thao tc m phng v tnh ton, iu ny c th hin r qua ba im sau: Bt c khi no ta a vo mt thng tin mi, Hysys s t ng tnh li tt c nhng nh hng ca thng s ny v a ra nhng thng tin cp nht nht mi v tr. Khi a vo thng tin cn thit, Hysys s t ng tnh rt nhanh. Kt qu c truy xut theo hai chiu (trc v sau). 4.3. Primary Interface Elements (Nhng yu t tng giao c s). C rt nhiu cch truy cp thng tin trong Hysys v cc thng tin lun c cp nht. Ba yu t tng giao c s l: - PFD (Process Flow Diagram): L s m t qu trnh m phng bng hnh v, biu din nhng mi lin h gia cc dng v thit b. Ta c th dng PFD xy dng hay kim tra nhng tnh ton ca mnh v a ra nhng thng tin v qu trnh bng cch dng cc bng cn bng vt cht (Materiel Balance Tables). - Workbook: l tp hp ca nhiu trang trnh by nhng thng tin v qu trnh di dng bng. Mi trang s a ra nhng thng tin c th v mt dng hay thit b no . - Property View (khung thuc tnh): gm nhiu khung thuc tnh ca cc dng hay thit b. Thng tin gia nhng yu t trn l ging nhau hon ton, nn ta c th truy cp u thun tin nht.
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
5.2. Bt u mt qu trnh m phng. 1. Chn nt New Case. 2. Chn Add t Simulation Basis Manager.
Danh sch lc
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Parameters cung cp thng tin v cu t tinh khit/c tnh ca package. Binary Coefficients nghin cu, cung cp, hay c lng nh phn. Stability Test xc nh phng php c s dng cho s tnh ton n nh pha. Reactions thit t phn ng. Notes ghi ch.
6. ng khung thuc tnh quay tr li Basis Manager v nhn nt Enter Simulation Environment xy dng qu trnh m phng.
5.3. Thit t dng v thit b. Phm nng Object Palette Dng Thit b F11 F12 Double click vo biu tng Double click dng vt cht hay dng nng tng thit b. lng. Nhn Add Material hay Add Nhn Add button m the Energy button. UnitOps Selection Dialog. Trong New ca mt dng Trong New ca mt vt cht hay dng nng lng thit Workbook tn mi cho dng. b trn Workbook trn Workbook page, nhp page, nhp tn mi ca thit b. Trn UnitOps page, chn Add UnitOp.
vo
biu
Summary View
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Object Palette. Object Palette c th c dng thit t trc tip dng v thit b vo trong HYSYS. m hay ng Object Palette dng phm nng F4. Thit t mt dng v thit b ring l. 1. Double click vo nt thch hp. or 1. Click vo biu tng vi chut tri. 2. Click vo nt Add. Dng v thit b c th c ko (bng chut phi) vo trong PFD; hay click mt ln trn Object Palette v mt ln na trn PFD (bng chut tri). Thit t nhiu dng hay thit b ca cng mt loi dng hay thit b. (Use Modal Property Views must be Off under Preferences.) 1. Click Lock trn nh ca Object Palette.
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
2. Bng chut tri, click vo biu tng ca dng v thit b m bn mun thit t. 3. Chn Add thit t dng hay thit b. 4. Lp li bc #3 cho nhiu ln nhiu nu cn thit. chm dt hot ng, la chn nt i tng khi trong ch locke, nhn Cancel. 5.4. PFD Ta c th m PFD bng cch nhn nt PFD trn Button Bar cho bt k Flowsheet (t bt k ni no) s dng CTRL P. , hay m PFD
truy cp n danh sch i tng kho st t con tr chut ln i tng (biu tng hay khong trng trn PFD) v nhn chut phi. Cc nt dng trn PFD. Move/Attach - move (khng c nhn) cho php bn chuyn di thit b v dng. Attach (nhn) cho php bn lin kt dng v thit b. Size Mode - cho php thay i kch thc ca i tng c la chn. Break Connection - ph v lin kt gia mt dng v mt thit b. Swap Connections - di chuyn im lin kt ca hai dng c gn vo cng mt thit b.
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Drag Zoom - gi chut tri v ko xung quanh vng chn phng to khu vc th hin PFD. Add Text Annotation - cho php bn thm mc vo PFD. Quick Route Mode cho php thao tc cc biu tng nhanh chng trn PFD khng t v tr li ca cc dng/biu tng khc. Zoom In - thu nh khung hin th 25% Zoom All - hin th ton b s quy trnh trong ca s hin thi. Zoom Out - phng ln khung hin th 25% Thit t dng v thit b. 1. La chn thit b bng chut tri t Object Palette. 2. Click chut tri trn PFD ni i tng mi c thit t. Lin kt hai thit b.
1. Chuyn sang ch Attach*. 2. im lin kt sn c s bt sng trn biu tng khi con tr chut chy qua n. t con tr chut vo v tr mong mun. 3. Gi chut tri, con tr chut thay i thnh cng c kt ni dng. Kiu kt ni (Feed, Product, etc.) c th hin. 4. Ko chut hng v im lin kt khc. 5. Khi bn chp nhn im lin kt, cng c kt ni xut hin. 6. Th chut hon tt lin kt. * vo ch Attach, la chn nt, hay gi phm CTRL tm thi bt tt ch trong khi s lin kt c thc hin. To mt dng mi t mt thit b.
1. Chuyn sang ch Attach*. 2. t con tr vo im lin kt theo yu cu. 3. Con tr s thay i n cng c kt ni dng.
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Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
4. Gi chut tri v ko dng n ch trng trn PFD. 5. Th chut t biu tng dng mi. Lin kt mt thit b n dng hin hnh (hay ngc li).
1 - 4. ging nh trn. 5. Khi bn chp nhn im kt ni th cng c kt ni xut hin. 6. Th chut hon tt s kt ni. 5.5 Workbook. Workbook c th m cho Flowsheet hin hnh bng vic la chn nt Workbook hay s dng phm nng CTRL W. Workbook gm c nhiu trang m trnh by s liu cng ngh dng bng. Mt Workbook page ring bit c th cha ng dng hay thit b, nhng ch mt kiu i tng cho Workbook page c php. Mc nh l dng vt cht (Material Streams) Workbook page.
Double click m khung thuc tnh ca dng Double click m khung thuc tnh ca thit b
Double click m khung Input Composition Include Sub Flowsheets th hin SubFlowsheet ca cc dng. Show Name Only trnh by tn dng, nhanh tm ra dng .
Thm vo hay sa i mt trang Workbook Ta c th thm mt trang mi vo Workbook nh mt bn son tho hin hnh. Thc hin nh sau: 1. Chn Workbook t Menu Bar, v chn Setup. 2. Khung Setup m. Nu mun thm mt trang mi, click vo nt Add trn nhm Workbook Pages. 3. Nu thm mt trang mi, xut hin khung New Object Type. Double click vo + truy cp tu chn thp hn. La chn kiu i tng cho trang mi.
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Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
4. T khung Setup, s dng Use Set (4a), Add (4b) hay nt Delete sa i danh sch bin.
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
5. Trc khi quay v Workbook hin hnh, bn c th ch r nh dng cho bin, thay i th t ca cu t trn Workbook page, thay i tn trang, hay thm nhiu bin na. 6. Nhn Close quay v Workbook. 5.6. Cung cp d liu u vo. Cc kiu nhp liu khc nhau (bng k t, s) c th c cung cp vo trong HYSYS, vi nhiu phng php khc nhau, s dng chut hay bn phm. La chn nhp liu t danh sch th xung. Chn cn nhp liu, click vo du mi tn xung hin th danh sch th xung. Nhp liu c th c la chn bng chut hay bn phm. S dng chut nhp liu.
1. La chn hnh mi tn ti m danh sch th xung. 2. S dng Scroll Bar / Button di chuyn sut danh sch. 3. Lm ni bt mc m mnh mong mun. 4. Kch chut chn vo . S dng bn phm nhp liu
1. Kch hot cn nhp liu. 2. Nhn mi tn i xung m danh sch th xung. 3. Vit tn ca dng, v HYSYS s di chuyn n dng sng vit tn, hay s dng mi tn xung chn dng. 4. Nhn ENTER chn. Cung cp d liu vo dng Matrix. Ta c th s dng chut hay bn phm (hay dng phm F2) la chn nhp liu mong mun t danh sch th xung c tm thy trn Edit Bar.
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Cung cp d liu vo dng s 1. Trng nhp d liu dng s c xp thnh bc trn Edit Bar.
n v c hin th trn hp n v Nhit c kch hot
2. Lp li qu trnh nhp liu t bn phm trn Edit Bar vi n v mc nh c trnh by trn hp n v. 3. Sau khi cung cp nhp liu dng s, nhn SPACE BAR kch hot danh sch cc n v. 4. Chn n v mong mun. 5. Nhn ENTER chp nhn n v. 6. Gi tr u vo c chuyn v v c gn n v mc nh. 5.7. Tm mt dng hay thit b - Object Navigator Ta c th s dng Object Navigator nh v v quan st Flowsheet c s trong Flowsheet khc, hay nhp vo mi trng xy dng cho mt Flowsheet. 1. Bn c th truy cp the Object Navigator bng cc cch sau y: Double clicking vo khong trng ca DeskTop Nhn nt Navigator trn Button Bar S dng phm nng F3, hay
Trang 17
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
4. Nhn nt View (hay double-click) m khung thuc tnh. Variable Navigator Variable Navigator c s dng la chn cc bin cng ngh, c s dng trong thit b nh l PID Controller v Adjust. N s dng cu trc ging nh Object Navigator, nhng cho php bn la chn ng thi Flowsheet, Object, Variable, v Variable Specific. V d, la chn bin cng ngh cho PID Controller, s dng Variable Navigator.
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
1. La chn nt Navigator Scope thch hp cho i tng. 2. Chn nt lc danh sch Object. 3. La chn Flowsheet cha ng bin. 4. La chn Object lm ch bin. 5. La chn Variable mong mun. 6. La chn Variable Specific khi thch hp. 7. Nu mun cung cp nhiu thng tin Variable Description. 8. Nu thay i s lin kt, s dng nt Disconnect. 5.8. Printing. Ta c th in nhng trang tnh c ch nh cho dng, thit b, cc cu t, tin ch Utilities, cng c phn tch DataBook, Fluid Packages, (d liu dng bng) Tabular data, Reactions, Reaction Sets, thuc tnh ngi dng (User Properties), thng tin v c tnh ca du v PFD. Bn c th truy cp printing qua File menu, Object Inspection, hay Reports.
Object Inspection (kch chut phi) vo Title Bar truy cp tu chn in trang tnh
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Tu chn in Khi bn chn Print t File menu, HYSYS in cc trang tnh ch nh cho cc i tng c chn.
i tng c trang tnh s c in.
Reports Ta c th in nhiu trang tnh cho dng v thit b trn mt Report n, c th truy cp vo Report vi phm nng CTRL R hay nhiu Reports trong Tools trn Menu Bar.
To mt Report mi v m Report
Builder
a Report n my in Xem trc Report
a Report n mt file
Xy dng Report Xy dng Report l ni chn cc trang tnh c trong Report, cng nh tu chnh hnh thc ca Report (Page Setup).
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Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Cc trang tnh thm vo c trnh by y S trang trong Report
5.9. Databook. Ta c th truy cp vo DataBook bng cch s dng t hp phm CTRL D. DataBook cung cp truy cp n Process Data Tables, Strip Charts, Data Recorder v Case Studies.
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Strip Charts Page Strip Charts c thit t c th thng qua Strip Charts page.
M StripChart c chn
Kch chut phi vo th v la chn Graph Control truy cp vo khung nh dng X-Axis lun l thi gian C th t Time Span cho th trn trang Overall Chart Properties ca khung Setup
Khung hnh dng ca Strip Chart. Khung Configuration cha ng 3 tabs, mi tab s ch r cc b phn xut hin ca th. General tab c th hin di y.
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Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
c th trng thy trc th Tu chn din mo th
M DataBook
Process Data Tables Process Data Tables cho php xem xt cc bin cng ngh chnh. Ta c th m khung hnh theo di lin tc gi tr ca bin.
Nhp tn ca Process Data Table
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Data Recorder Data Recorder cho php bn lu tr mn hnh ha ca quy trnh bng cch nhm cc bin cng ngh chnh vo trong nhng tnh hung (Scenarios) khc nhau.
Case Studies Cng c Case Study cho php bn quan st cch tr li ca bin cng ngh trong m hnh ho tnh thay i trong quy trnh. Ta c th ch r phm vi thp v cao, cng nh bc nhy (step sizes); HYSYS thay i bin c lp tng ln mt, v mi ln thay i, bin ph thuc c tnh ton v mt State mi c xc nh.
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Chn View m Setup view
S state c t ng cp nht khi thm bound v step size Kt qu trnh by theo bng hay th
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Loi Condensate
Bch H Nam Cn Sn Rng i Bongkot(Thailand)
API
Bng so snh t trng ca cc ngun Condensate ti Vit Nam. Nh my ch bin Condensate Nam Vit c t ti Cn Th do cng ty c phn u t v vn ti Du Kh (Sinpetrol) qun l, thuc tp on Vinashin. Hin nay
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Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
ang s dng ngun nguyn liu Condensate Nam Cn Sn v chun b a vo s dng ngun condensate Rng i. 1.2. Cc thnh phn chnh ca condensate Thnh phn c bn ca condensate l cc hydrocacbon no c phn t lng v t trng ln hn butan nh pentane, hexane, heptane... Ngoi ra cn cha cc hydrocacbon mch vng, cc nhn thm, v mt s tp cht khc. Cht lng ca n ph thuc vo m khai thc, cng ngh v ch vn hnh ca qu trnh tch kh. ng dng condensate c th ch bin thnh cc sn phm sau: - Naphtha: (xng gc, dng pha xng) - White spirit: dung mi pha sn - IK: Illuminat kerosen: dung mi, du ha - Diesel Oil - Fuel Oil.
2. Cc sn phm ca nh my.
2.1. Naphtha L phn sn phm ha du trung gian thuc phn on nh, l hn hp ca nhiu hydrocacbon, thu c t qu trnh chng ct du m.c ly ra nh thp, nhit t <1800C. Naphtha dng c phi trn vi xng c ch s Octan cao (Reformat) v cu t pha xng c tr s Octane cao MTBE thu c xng RON cao. c pha trn vi cc ph gia to thnh xng ng c. Ch tiu cht lng ca Naphtha: STT 1. 2. CC CH TIU CHT LNG SN PHM Khi lng ring 150C nht ng hc 40
o
N V kg/l cSt(1)
o
KT QU Bo co Bo co Bo co
3. 4.
C C
Bo co
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
- Nhit si cui 5. 6. 7. Quan st Aromatic Tr s Octan theo phng php nghin cu (RON)
Max 210 Sng v trong Bo co Bo co ASTM D 4176 ASTM D 1319 ASTM D 2699
2.2. Du KO Du ho l sn phm thu c t qu trnh chng ct du m, du ho l hn hp nhiu hydrocacbon khc nhau. L sn phm trch ngang ti a s 11, nhit khong 180 2500C. Dng gia nh thp sng sng v nu bp,hoc tinh ch lm nhin liu cho ng c phn lc. Cc ch tiu cht lng ca KO: CC CH TIU CHT LNG CA SN PHM 1. Khi lng ring 15 OC 2. nht ng hc 40oC 3. im chp chy cc kn 4. n mn tm ng 100oC, 3gi 5. Nhit chng ct: 10% th tch ( Vol) im si cui 6. Hm lng lu hunh N V Kg/l cSt (1)
o
PHNG PHP TH ASTM D 1298 ASTM D 445 ASTM D 56 ASTM D 130 ASTM D 86
No.
o
%KL
mm
Min 19 m tnh
ASTM D 129 ASTM D 1266 ASTM D 4294 ASTM D 1622 ASTM D 1322 ASTM D 4952
2.3. Du DO (Diesel Oil) Du Diesel l mt loi nhin liu lng, l hn hp nhiu loi hydrocacbon, nng hn du la v xng, c sn xut ch yu t bng phng php chng ct du m. Dng lm nhin liu cho ng c.
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Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
Mt s tiu chun sn phm DO: CC CH TIU CHT LNG CA SN PHM 10. Hm lng lu hunh N V MC PHNG PHP TH ASTM D2622 ASTM D 5453 ASTM D 4737 ASTM D 86 ASTM D 93 ASTM D 3828 ASTM D 445 ASTM D 189 ASTM D 4530 ASTM D 97 ASTM D 482 ASTM E 203 ASTM D 2276 ASTM D 130 ASTM D1298 ASTM D 4502 ASTM D 6079 ASTM D 4176
11. Ch s x tan (1) 12. Nhit chng ct 90% TT 13. im chp chy cc kn 14. nht ng hc 40 o C 15. Cn cacbon ca 10% cn chng ct 16. im ng c 17. Hm lng tro 18. Hm lng nc 19. Tp cht dng ht 20. n mn tm ng o 50 C, 3 gi 21. Khi lng ring 15 o C 22. bi trn 23. Ngoi quan
0.25 0.05%S %S mg/kg Max Max 500 2500 Min 46 o C Max 360
o
Min 55 2 - 4.5 Max 0.3 Max +6 Max 0.01 Max 200 Max 10 Max No.1 820-860 Max 460 Sch, trong
Lun vn tt nghip: M phng quy trnh cng ngh nh my Nam Vit Cn b hng dn: Ks. Mai Trung Hu
ta phn chia qu trnh chng ct thnh chng n gin, chng phc tp, chng nh cu t bay hi v chng chn khng. Hn hp cc cu t c trong nguyn liu du thng khng bn, d phn hy khi gia tng nhit . bn nhit ca cc cu t to thnh du khng ch ph thuc vo nhit m cn ph thuc vo thi gian tip xc nhit . S phn hy khi chng ct s lm xu i tnh cht ca sn phm nh gim nht v nhit bt chy cc kn ca chng, gim bn oxy ha Do gim mc phn hy , trong thc t ta khng t nng qu 4000C 4200C i vi du khng c hoc cha t lu hunh, khng qu 3200C 3400C i vi du c cha nhiu lu hunh. Ngoi ra thi gian lu ca chng nhit cao cng cn phi hn ch, trung bnh trong khong t 2 5 pht. Khi nhit si ca hn hp p sut kh quyn cao hn nhit phn hy nhit ca chng, ngi ta tin hnh chng ct li cun bng hi nc trnh phn hy nhit. Hi nc c tc dng lm gim p sut ring phn ca cc cu t trong hn hp v do lm gim nhit si ca chng. Tuy nhin nu tng lng hi nc qu cao th nhit v p sut hi bo ha ca du s gim xung v do s tch hi cng gim. Do vy lng hi nc c hiu qu tt nht ch trong khong 2 - 3% so vi nguyn liu em chng ct. Nhit ca hi nc cn phi khng thp hn nhit si ca du trnh sn phm du ngm nc do vy ngi ta thng dng hi nc c nhit trong khong 3000C 4000C, p sut 0.2 0.5 Mpa. u im ca cng ngh chng ct du bng hi nc l: Ngoi vic lm gim p sut hi ring phn ca du, n cn tng cng khy trn cht lng, trnh tch nhit cc b, tng din tch b mt bay hi do to thnh nhng tia v cc bong bng hi. Ngi ta cng dng hi nc tng cng t nng cn du trong l, khi t c mc bay hi ln hn cho nguyn liu, trnh v ngn nga to cc trong cc ng t nng.
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4.2. Thuyt minh quy trnh cng ngh Condensate t bn cha c gia nhit s b bng cch trao i nhit vi cc sn phm ti cc b phn trao i nhit E-101,E-102,E-103 v sau tip tc qua l t F-101 gia nhit trc khi vo thp. y, nhit condensate khong 210-230
o
liu vo thp, pha lng v hi c tch ra. Pha lng chy xung di v b hi cun t pha di ln. Hi di chuyn ln trn thp, gim nhit dn v ngng t tng phn bi dng hon lu cung cp ton b sn phm ct cng vi mt phn hon lu to ra tng phn on sn phm trn pha trn cc mm np liu. Hi nh thp c ngng t hon ton trong thit b trao i nhit lm ngui bng hi nc E-104 v sau i vo b hon lu V-101, y nc v naphtha c tch ra. B phn iu khin qu trnh tch duy tr p sut ca b hon lu ny bng cch iu chnh van iu khin trn ng dn hi sn phm nh cho vo khi p sut gim v x kh d ra ngoi khi p sut tng. Nc y b cho ra ngoi thi b. Mt phn naphtha hon lu cho vo mm cao nht ca thp. T s hon lu c iu
SVTH: Nguyn Quc Hin L Th Khi Trang 31
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khin bng b phn iu khin nhit trn ng ng dn hi trn nh thp duy tr lng naphtha v nhit n nh. Lng naphtha cn li i vo thit b debutan ha T-201. Cc sn phm cnh sn gm c du DO v LK-solvent c ly ra t bn thn thp chng phn on i vo thit b tch dung mi T-102,T-103. nhit u vo v cui mi phn on c iu khin nhm thu c cc phn on sn phm mong mun. Hi c hon lu tr li thp h tr cho qu trnh li cun. Phn lng c lm ngui bng cch trao i nhit vi nguyn liu condensate v ra ngoi b cha. Cn ca qu trnh chng ct ly t y thp T-101 chnh l du FO. Mt phn cn c hon lu vo b phn gia nhit condensate ngn nga s bc hi hon ton condensate. Cn cn li c lm ngui bng cch trao i nhit vi nguyn liu condensate v i vo b cha. 4.3. Mt s quy trnh cng ngh ca nh my khc. 4.3.1. Nh my lc du Ct Li
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4.3.2. Nh my lc du PDC.
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Chng 3 M PHNG QUY TRNH CNG NGH NH MY LOC HA DU NAM VIT BNG PHN MM HYSYS
1. Mc ch ca m phng
M phng l cng c cho php ngi k s tin hnh cng vic mt cch hiu qu hn khi thit k mt qu trnh mi hoc phn tch, nghin cu cc yu t nh hng n mt qu trnh ang hot ng trong thc t. Tc ca cng c m phng cho php kho st nhiu trng hp hn trong cng thi gian vi chnh xc cao hn nu so vi tnh ton bng tay. Hn na chng ta c th t ng ha qu trnh tnh ton cc s cng ngh trnh vic phi thc hin cc php tnh lp khng c c s hoc m mn. V d,chng ta c th s dng mt m phng nu nghin cu s vn hnh ca mt nh my khi thay i ngun nguyn liu hoc cc iu kin vn hnh ca cc thit b nh hng n hiu sut thu v cht lng sn phm nh th no? iu ny s n gin, nhanh chng, tit kim v an ton hn nhiu so vi th trn nh my thc t. V rng c s tnh ton cc cng c m phng thng c da trn cc b c s d liu chun ha., nn mt khi xy dng mt m hnh hp l th bt c mt k s no cng c th s dng n tnh ton v cho kt qu chnh xc.
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T y ta thit lp n v cho cc i lng nh: nhit , p sut, lu lng 2.2. Xy dng mt c s d liu mi v nhp cc thnh phn nguyn liu. Vo File/ New case, mt c s d liu m phng c hnh thnh. T mi trng mi va xut hin, nhp vo nt Add nhp cc thnh phn nguyn liu
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2.3. Chn phng php tnh T ca s Simulation Basis manager, chn th Pluid Pkgs, chn nt Add. Xut hin ca s sau:
y, do m phng qu trnh lc du nn ta chn phng php tnh l PengBobnon. 2.4. Nhp thng s khc ca Assay T ca s Simulation Basis manager, chn tip th Oil manager, sau nhp vo nt Enter Oil Environment, xut hin ca s:
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T ca s ny ta chn nt Add, xut hin ca s tip theo. Sau combobox Assay Data Type chn ASTM D86; combobox Light Ends chn Input compositions. V nhp cc thnh phn assay cho Distillation:
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2.5. Ct cc phn on sn phm T ca s Oil Characterization, chn th Cut/Blend, sau chn tip nt Add xut hin ca s sau:
ng ca s Blend, tr v ca s Oil Characterization, v chn th Intall Oil nhp dng nguyn liu cho chng ct:
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Tip theo chn nt Return to basis Envonment tr v ca s Simulation Basis manager: Bm tip nt Return to Simulation Environment thit k PFD: chuyn sang mi trng
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nh: Heater (E100), thp Refluxed Absorber (T-101)... 2.7. Cung cp s liu ca dng nguyn liu Nhp p vo Feed, xut hin bng sau v nhp vo cc thong s nhit ng cho dng nguyn liu.
Ngoi ra ta cn cc dng khc nh super heat cho T-101, T-102, T-103. u phi nhp cc thong s cho cc dng ny. 2.8. Nhp thng s vn hnh ca thit b
SVTH: Nguyn Quc Hin L Th Khi Trang 40
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2.9. Thit lp thp stripper. T ca s Column chnh ta chn th Side Ops them cc thp tripper:
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2.10. Nhp sn lng v chy m hnh Nhp vo sn lng ca cc dng nh: dng hi lu, dng Naphtha, dng KO, dng DO.
Sau Active cc dng sn phm sao cho degrees of Freedom l bng khng.
H thng hi t.
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2.11. Xut s liu sn phm xut s liu sn phm no th ta nhp p vo sn phm , bng thuc tnh ca sn phm s xut hin:
2.12. Kim tra kh nng ngp lt ca thp Vo menu Tool/Ultilties, sau chn Trayzing v nhn Add. T ca s mi xut hin chn Select TS/T-101/Main TS, chn OK
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3. Kt qu m phng
3.1. Cc sn phm thu c 3.1.1. Off gas Lng kh ny thu c khng ng k. Nn c dn ra flare t. Cc tnh cht ca n c th hin bng sau:
3.1.2. Naphtha. y l sn phm chnh v chim t l nhiu nht trong cc sn phm thu c.
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3.1.5. Du cn (Residue).
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3.2. Mt s tiu chun k thut v cht lng sn phm ca nh my 3.2.1 Naphtha. 1. 2. TIU CHUN K THUT CA DU HA DN DNG (KO) S hiu: HD-PCN-02 Ngy hiu lc: 01/02/2008 Ln sot xt: 00 S trang: 01/01 PHNG PHP TH ASTM D 1298 ASTM D 445
STT 1. 2.
N V kg/l cSt(1)
o
KT QU Bo co Bo co Bo co
3. 4.
C C
Bo co Max 210 Sng v trong Bo co Bo co ASTM D 4176 ASTM D 1319 ASTM D 2699
5. 6. 7.
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STT 1. 2. 3. 4. 5.
CC CH TIU CHT LNG CA SN PHM Khi lng ring 15 OC nht ng hc 40oC im chp chy cc kn n mn tm ng 100oC, 3gi Nhit chng ct phn on: 10% th tch (Vol) im si cui Hm lng lu hunh
C C
No.
o
6.
7. 8.
mm
Min 19 m tnh
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5.
S hiu: HD-PCN-02 Ngy hiu lc: 01/02/2008 Ln sot xt: 00 S trang: 01/01
STT
CC CH TIU CHT LNG CA SN PHM Hm lng lu hunh Tr s x tan Nhit chng ct phn on: 90% th tch im chp chy cc kn nht ng hc 40 oC Cn cacbon ca 10% cn chng ct im ng c Hm lng tro Hm lng nc Tp cht dng ht n mn tm ng 50oC, 3 gi Khi lng ring 15 oC bi trn Ngoi quan
(1)
N V mg/kg
KT QU 0.25%S 0.05%S
PHNG PHP TH ASTM D2622 ASTM D 5453 ASTM D 4737 ASTM D 86 ASTM D 93 ASTM D 445 ASTM D 189 ASTM D 4530 ASTM D 97 ASTM D 482 ASTM E 203 ASTM D 2276 ASTM D 130 ASTM D1298 ASTM D 6079 ASTM D 4176
C Max 360 Min 55 2 - 4.5 Max 0.3 Max +6 Max 0.01 Max 200 Max 10 Max No.1 0.82-0.86 Max 460 Sch, trong
kg/l m
3.3. Cc kt qu thc t
FEED Ca D C D m3 114.617 115.560 113.525 m3/h 10.5 10.3 10.6 10.3 10.4 10.7 COT(C) 223.4 221.6 220.0 216.9 218.0 219.3 Chp DO DOKO 48 55 49 50 55 51 SL DO Chp chy 48 48 46 46 46 47 chy nht 69 2.54 72 2.22 67 2.14 66 2.14 66 2.27 69 2.28 KO KONaph 24 32 22 Nap SL KO 7.180 6.610 7.256 SL Nap 99.927 100.275 100.982
9.4 9.756
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C A D A D B 116.928 115.612 113.021 114.675 115.566 113.306 10.4 10.3 10.4 10.1 10.5 10.5 10.5 10.6 10.6 10.3 10.6 228.2 230.3 215.8 215.9 223.3 221.1 217.1 214.6 217.4 214.2 214.3 69 65 66 68 62 59 54 68 59 73 77 76 2.25 2.16 2.22 2.25 2.19 2.14 2.12 2.16 2.12 2.3 2.37 2.25 47 54 59 57 60 65 61 55 51 48 35 35 7.956 9.166 8.872 8.971 8.234 9.179 47 45 47 45 45 45 46 47 41 46 46 43 39 25 25 28 36 24 25 7.297 7.216 7.387 7.574 8.225 8.276 100.110 100.027 100.692 98.653 100.562 100.766
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KT LUN
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Lun vn tt nghip vi ti M phng quy trnh cng ngh nh my lc du Nam Vit bng phn mm Hysys sau mt thi gian tm hiu, nm bt v cng c kin thc v: - Tng quan v phn mm Hysys. - Cc thao tc tip cn Hysys trong m hnh ho tnh. - S lc v nh my lc ha du Nam Vit. Qua lun vn ny chng em thy rng phn mm Hysys l phn mm c ng dng thc tin trong lnh vc du kh, thng qua Hysys ngi m phng nh ang lm vic trn thc t, cc thng s cng ngh ca cc thit b cng nh ch vn hnh ca nh my c th c thay i d dng. Tuy nhin Hysys ch l cng c h tr cho vic tnh ton, m phng mt cch nhanh chng, cn quan trng vn l ngi vn hnh. Ngi m phng phi c kh nng s dng tt phn mm Hysys, ng thi kin thc chuyn ngnh phi tht vng, mi c nhng tng hay, sng to v nghin cu, thit k hay thay i cc thng s v ch vn hnh ca thit b, phi bit phn tch nh gi so snh cc kt qu do tng ca mnh a ra v thc t. T a ra ch vn hnh cng nh thng s vn hnh ti u nhm mc ch em li hiu qu kinh t cao nht. V ti ny l mt trong nhng ti cn rt mi. Do trnh kin thc v thi gian cn hn ch, lun vn khng trnh khi nhng thit st. Rt mong c s ng gp kin ca qu thy c, cng nh cc bn lun vn c hon thin hn. Xin chn thnh cm n!