LECTROTEK SYSTEMS PVT. LTD.

33 Parvati Industrial Estate, Pune-411009, India Tel. +91-20-24220313/24220383 Fax24223932 Email lspl@vsnl.com Visit www.lectrotek.com

OPERATING MANUAL

INSTRUCTION MANUAL FOR DYNA-SM

INTRODUCTION DYNA-SM is electronic instrument intended for continuous process control applications .The instrument is din / rail mounting type it is accurate, reliable & stable. These features are achieved by using precision & high-resolution analog to digital converter.
1.

FEATURES Microprocessor-controlled Universal inputs, site programmable High Precision & high resolution ADC. RS 485 communication ( optional ) SPECIFICATIONS Channels Inputs Ambient Temperature Correction Power Supply Accuracy Retransmission o/p

2.

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Single , independent Thermocouples (J, K, R, S, T, E, B, N) & RTD ( PT 100, CU53 ). Automatic for thermocouple type of input. 24VDC/90 T0 265 V AC. +/-0.25% FS +/- 1 digit Isolated 4-20 mA

3. DESCRIPTION: DIP switches are provided on CPU card for input type selection, input calibration, output calibration, range calibration and ambient temperature calibration. SWITCH
SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

Where SW1,SW2,SW3,SW4 SW5 SW6,SW7 SW8

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Input type selection Ambient Calibration Mode selection zero(0) / span(1)

To make switch position on logic zero (0) turn it towards ON side i.e. pull it upward. Similarly to make switch position on logic one (1) turns it towards OFF side that is push it downward. SW1 0 1 0 1 0 1 0 1 0 1 SW2 0 0 1 1 0 0 1 1 0 0 SW3 0 0 0 0 1 1 1 1 0 0 SW4 0 0 0 0 0 0 0 0 1 1 INPUT TYPE PT 10 T/C (S TYPE) PT 13 T/C (R TYPE) CUCN (T TYPE) B TYPE T/C N TYPE T/C FECN (J TYPE) CRAL (K TYPE) CRCN (E TYPE) RTD CU 53 Table 1 SW5 1 1 1 1 1 1 0 SW6 SW7 SW8 MODE 1 0 0 ZERO OUTPUT CALIBRATION (4 mA) 1 0 1 SPAN OUTPUT CALIBRATION (20 mA) 0 0 0 ZERO INPUT CALIBRATION 0 0 1 SPAN INPUT CALIBRATION 1 1 0 LOW RANGE CALIBRATION 1 1 1 HIGH RANGE CALIBRATION 1 1 0 AMBIENT CALIBRATION Table 2 4. CALIBRATION PROCEDURE : STANDARD RANGE 016000 C 016000 C 03000 C 30016000 C 012000 C 06000 C 012000 C 0 4000 C 06000 C 01800 C

(A). OUTPUT CALIBRATION MODE: Zero Output Calibration : To adjust Output = 4 mA make switch position as shown below : + represents dont care condition ( Any position is allowed here as per the input type selection )
SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

Press Quick Cal key combination { that is press Increment & Decrement keys simultaneously } a couple of times. The output current should be 4mA. If it is not so, finely adjust it by Increment or Decrement keys whichever required.

Span Output Calibration :

To adjust Output = 20 mA make switch position as shown below :

SW1 + SW2 + SW3 + SW4 + SW5 1 SW6 1 SW7 0 SW8 1

Press Quick Cal key combination { that is press Increment & Decrement keys simultaneously } a couple of times. The output current should be 20 mA. If it is not so, finely adjust it by Increment or Decrement keys whichever required.

(B). AMBIENT TEMPERATURE CALIBRATION MODE: NOTE : Here the range of temperature is 0 0C to 50 0C & the range of current is 4mA to 20 mA. So 4 mA corresponds to 0 0C & 20 ma corresponds to 50 0C. So the output current for the respective ambient temperature is to be calculated from the following formula : {O/P current = { ( 20 4 )* Ambient temperature/( 50 0 ) + 4 } For example , for the ambient temperature = 25 0C, The output current for ambient temperature calibration is { (20 4)*25/50 + 4 } = {16* 25 / 50 } = 12 mA

Short input terminals 4, 5 & 6. Make switch positions as shown below :

SW1 0 SW2 1 SW3 1 SW4 0 SW5 0 SW6 1 SW7 1 SW8 0

Adjust the output equal to the calculated value using INC/ DEC keys.

(C). INPUT CALIBRATION MODE: (I)For S , R , T ,B , N , J , K , E Type of Thermocouples : Let us take an example of CRAL type of thermocouple:

Zero Input Calibration : Short the input terminals 4, 5 & 6. Make switch positions as shown below:
SW1 0 SW2 1 SW3 1 SW4 0 SW5 1 SW6 0 SW7 0 SW8 0

Press Quick Cal keys (that is Increment & Decrement keys pressed simultaneously ) a couple of times.

Span Input Calibration : Short the input terminals 4 & 5. Apply absolute millivolts input for the respective thermocouple as per the table given below ( e.g. 48.838 mV corresponding to 1200 for CRAL type ) at input terminals 5 & 6.

INPUT TYPE ABSOLUTE MILLIVOLTS PT 10 T/C (S TYPE) 16.777 PT 13 T/C (R TYPE) 18.849 CUCN (T TYPE) 14.862 B TYPE T/C 11.263 N TYPE T/C 43.846 FECN (J TYPE) 45.494 CRAL (K TYPE) 48.838 CRCN (E TYPE) 28.946 Table 3 Make switch positions as shown below:
SW1 0 SW2 1 SW3 1 SW4 0 SW5 1 SW6 0 SW7 0 SW8 1

Press Quick Cal keys (that is Increment & Decrement keys pressed simultaneously ) a couple of times.

Follow the same procedure for all the types of thermocouples. Except the switch positions for input type selection will differ accordingly. (C). RANGE CALIBRATION MODE: (I) For S , R , T ,B , N , J , K , E Type of Thermocouples : Let us take an example of CRAL type of thermocouple:

Zero Range Calibration: Short input terminals 4 & 5. Apply ambient compensated low range mill volt input for the respective thermocouple at input terminals 6 & 5. ( For example to calibrate CRAL from 0 to 1200 at 250C ambient temperature apply 1.02 mV which corresponds to 50 0C ). Make switch positions as shown below:
SW1 0 SW2 1 SW3 1 SW4 0 SW5 1 SW6 1 SW7 1 SW8 0

Press Quick Cal keys (that is Increment & Decrement keys pressed simultaneously ) a couple of times. The current output should be 4.66mA. If it is not so, adjust it finely using INC/ DEC keys

Span Range Calibration : Short the input terminals 4 & 5. Make switch positions as shown below:
SW1 0 SW2 1 SW3 1 SW4 0 SW5 1 SW6 1 SW7 1 SW8 1

Apply ambient compensated input corresponding to the maximum standard range at that particular ambient temperature for the respective thermocouple ( e.g. 47.838 mV corresponding to 1200 for CRAL type at 250C ambient temperature ) at input terminals 5 & 6. Press Quick Cal keys (that is Increment & Decrement keys pressed simultaneously ) a couple of times. The current output should be 20 mA. If it is not so, adjust it finely using INC/ DEC keys

Follow the same procedure for all the types of thermocouples. Except the switch positions for input type selection will differ accordingly.

(II)FOR PT100 and CU 53 type (RTD) : (B). INPUT CALIBRATION MODE: Let us take an example of PT 100 type of RTD. Zero Input Calibration : Short input terminals 4, 5 & 6.

Make switch positions as shown below:

SW1 0 SW2 0 SW3 0 SW4 1 SW5 1 SW6 0 SW7 0 SW8 0

Press Quick Cal keys (that is INC & DEC keys pressed simultaneously) a couple of times.

Span Input Calibration : Short input terminals 4 & 5. Connect 313.65 ohms resistance between input terminals 5 & 6 Make switch positions as shown below:

SW1 0

SW2 0

SW3 0

SW4 1

SW5 1

SW6 0

SW7 0

SW8 1

Press Quick Cal keys (that is INC & DEC keys pressed simultaneously) a couple of times.

Follow the same procedure for CU 53. Except the switch positions for input type selection will differ accordingly.

(C). RANGE CALIBRATION MODE: Let us take an example of calibration for the range 00C to 600 0C Zero Range Calibration : Short input terminals 4 & 5 Connect 100 ohms resistance between input terminals 5 & 6 Make switch positions as shown below:
SW1 1 SW2 0 SW3 0 SW4 0 SW5 1 SW6 1 SW7 1 SW8 0

Press Quick Cal keys (that is INC & DEC keys pressed simultaneously) a couple of times. The current output should be 4mA. If it is not so, adjust it finely using INC/ DEC keys

Span Range Calibration : Short input terminals 4 & 5. Connect 313.65 ohms resistance between input terminals 5 & 6 Make switch positions as shown below:
SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

Press Quick Cal keys (that is INC & DEC keys pressed simultaneously) a couple of times. The current output should be 20mA. If it is not so, adjust it finely using INC/ DEC keys.

Follow the same procedure for CU 53. Except the switch positions for input type selection will differ accordingly.

NOTE : At the time of dispatch, the instrument is calibrated for the following set of Inputs & Ranges.

PT 10 T/C (S TYPE) PT 13 T/C (R TYPE) CUCN (T TYPE) N TYPE T/C FECN (J TYPE) CRAL (K TYPE) CRCN (E TYPE) RTD CU 53 CONNECTIONS:

0 16000 C 0 16000 C 0 3000 C 0 12000 C 0 6000 C 0 12000 C 0 8000 C 0 6000 C 0 1800 C

While connecting RTD type input, connect R to input terminal 6, B to 5 & G to 4. While connecting Thermocouple type input, connect positive input to input terminal 6, negative input to input terminal 5 & connect terminal 4 to negative of the thermocouple input. When input type is changed make instrument off & then on
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