Professional Documents
Culture Documents
02
Replaces: 06.96
Radial piston hydraulic motor with a fixed displacement Types MR, MRE
Nominal sizes 33 to 8200 Maximum operating pressure up to 300 bar Swept volume up to 8226 cm3 Torques up to 32.000 Nm
H/A 2065
Overview of contents
Contents Ordering details Section, function, symbols Features, general technical data Technical data Housing flushing Pressure fluid technical data Characteristic curves: Torque, power, efficiency Off-load pressure Boost pressure Unit dimensions: MR and MRE Shaft end Bearing life Shaft loading Holding brake: technical data, ordering details, Holding brake: unit dimensions Shaft for speed sensing Incremental transducer Coupling, adaptor, connection flanges Assembly and commissioning guidelines Page 2 3 4 5, 6 7 8 9 to 19 20, 21 21, 22 23, 24 25, 26 27 28 29 30 31 32, 33 34, 35 36
Features
Closely spaced swept volumes Very high starting torque High efficiency, high continuous power Smooth rotation even at lowest speeds High temperature shock resistance Reversable Highly suitable for closed loop control applications Suitable for use with fire-resistant and bio-degradable fluids Roller bearings for an extremely long service life Very low operating noise Versions with: Sensor shaft Incremental transducer Brake
2002 by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using electronic systems, in any form or by any means, without the prior written authorisation of Bosch Rexroth AG. In the event of contravention of the above provisions, the contravening party is obliged to pay compensation. This document was prepared with the greatest of care, and all statements have been examined for correctness. This document is subject to alterations for reason of the continuing further developments of products. No liability can be accepted for any incorrect or incomplete statements.
MR, MRE
1/36
RE 15 228/10.02
Ordering details
Motor type MR (standard 250 bar continuous) = MR MRE (expanded 210 bar continuous) = MRE Swept volume NS BS Motor type MR 32.1 cm3 NS 33 A = 33A 56.4 cm3 NS 57 A = 57A 72.6 cm3 NS 73 B = 73B 92.6 cm3 NS 93 B = 93B 109.0 cm3 NS 110 B = 110B 124.7 cm3 NS 125 C = 125C 159.7 cm3 NS 160 C = 160C 191.6 cm3 NS 190 C = 190C 250.9 cm3 NS 250 D = 250D 304.1 cm3 NS 300 D = 300D 349.5 cm3 NS 350 D = 350D 451.6 cm3 NS 450 E = 450E 607.9 cm3 NS 600 F = 600F 706.9 cm3 NS 700 F = 700F 1125.8 cm3 NS 1100 G = 1100G 1598.4 cm3 NS 1600 H = 1600H 1809.6 cm3 NS 1800 H = 1800H 2393.0 cm3 NS 2400 I = 2400I 2792.0 cm3 NS 2800 I = 2800I 3636.8 cm3 NS 3600 L = 3600L 4502.7 cm3 NS 4500 L = 4500L 6460.5 cm3 NS 6500 M = 6500M 6967.2 cm3 NS 7000 M = 7000M Motor type MRE 332.4 cm3 NS 330 D = 330D 497.9 cm3 NS 500 E = 500E 804.2 cm3 NS 800 F = 800F 1369.5 cm3 NS 1400 G = 1400G 2091.2 cm3 NS 2100 H = 2100H 3103.7 cm3 NS 3100 I = 3100I 5401.2 cm3 NS 5400 L = 5400L 8226.4 cm3 NS 8200 M = 8200M Shaft end Splined shaft to DIN ISO 14 = N1 Splined shaft to DIN 5480 = D1 Cylindrical shaft with key = P1 Hollow shaft, internal spline to DIN 5480 = F1 Ordering example: MR 300D-D1N1N1C1N
*
Further details in clear text Control N= Standard clockwise rotation, inlet in A anti-clockwise rotation, inlet in B S= Control rotated clockwise rotation, inlet in B anti-clockwise rotation, inlet in A Connection flange = Without connection flange = Pipe thread = SAE standard pressure range metric = SAE standard pressure range UNC Seals NBR seals suitable for HLP mineral oil to DIN 51 524 part 2 FKM seals Shaft seal ring for max. 15 bar housing pressure, NBR seals Without shaft seal ring for mounting the brake, NBR seals Speed sensor (2nd shaft end) see page 31 Without speed sensor Cylindrical shaft 8 mm Mono directional incremental transducer Bi-directional incremental transducer
N1 C1 S1 T1 N1 = V1 = F1 = U1 =
N1 Q1 M1 B1
= = = =
RE 15 228/10.02
2/36
MR, MRE
Section, function
F (1)
A B
8.1
8.2
8.3
The pressure in the cylinder chambers (E) acts directly on the excentric shaft. Of the 5 cylinders 2 or 3 are respectively connected with the supply or return sides. Control The control consists of the control plate (8.1) and the distributor valve (8.2). Whilst the control plate is fixed to the housing with pins, the distributor valve rotates at the same speed as the eccentric shaft. Drillings in the distributor valve form the connection to the control plate and to the piston chambers. The reaction ring (8.3) acts together with the compression spring and the system pressure and effectively compensates for play. This results in a very high temperature shock resistance and constant performance values during the entire service life. Leakages The low leakage within the housing F (1) which occurs at the piston and the control must be returned via the leakage port (C).
The MR and MRE hydraulic motors are externally pressurised radial piston motors with a fixed swept volume. Design The main components are housing (1), eccentric shaft (2), cover (3), control housing (4), roller bearing (5), cylinder (6), piston (7) and control (8.1; 8.2; 8.3). Inlet and return of operating fluid The operating fluid is fed to and returned from the motor via ports A or B. The cylinder chambers (E) are filled or drained via the control and the channels (D) in the housing (1). Rotary group, torque generation The cylinders and the pistons support themselves on the spherical areas of the eccentric shaft and the cover. It is thereby possible for the piston and cylinder to align themselves, free from side forces, as the shaft rotates, together with hydrostatic unloading of the pistons and cylinders results in friction being minimised and very high efficiencies are achieved.
Symbols
With holding brake
B B Z
MR, MRE
3/36
RE 15 228/10.02
Features: Line connections via adaptor plates, SAE flanges or pipe thread Splined shaft or parallel shaft with key Hollow shaft Shaft for speed sensing Version with built-on holding brake Accessories for speed and positioning closed loop control circuits
A B
33, 57, 73, 93, 110, 125, 160, 190, 250, 300, 350, 450, 600, 700, 1100, 1600, 1800, 2400, 2800, 3600, 4500, 6500, 7000 330, 500, 800, 1400, 2100, 3100, 5400, 8200
General performance data Motor type Constant pressure in bar MR 250 MRE 210
Pressure fluid temperature range Viscosity range Cleanliness class to ISO codes
RE 15 228/10.02
4/36
MR, MRE
Technical data (for applications outside these parameters, please consult us!)
All technical data at = 36 mm2/s; = 45 C; p outlet = zero pressure
MR
Nominal size Swept volume Moment of inertia Specific torque Min. starting torque/theo. torque Max. input pressure Continuous Intermittent Peak value Max. summated pressure in ports A + B Max. leakage pressure Speed range Max. continuous power Without flushing With flushing Weight
V J
% p p p p p n P P m
110 109.0 16.19 1.7 90 250 300 420 400 5 (15 bar with version ...F...), also see page 8 1-1400 1-1300 1-1200 1-1150 1-1100 6.6 11 15 17 18 10 17 20 25 28 30 30 38 38 38
1-900 17 25 46
1-900 20 30 46
1-850 24 36 46
MR
Nominal size Swept volume Moment of inertia Specific torque Min. starting torque/theo. torque Max. input pressure Continuous Intermittent Peak value Max. summated pressure in ports A + B Max. leakage pressure Speed range Max. continuous power Without flushing With flushing Weight NS 250 300 350 450 600 3 V cm 250.9 304.1 349.5 451.6 607.9 2 J kg cm 60.8 65.43 225.9 229.3 265.07 Nm/bar 4.00 4.80 5.57 7.20 9.70 % 90 90 90 90 90 p bar 250 p bar 300 p bar 420 p bar 400 p bar 5 (15 bar with version ...F...), also see page 8 n min-1 1-800 1-750 1-640 1-600 1-520 P kW 32 35 41 46 56 P kW 48 53 62 75 84 m kg 50 50 77 77 97 700 706.9 358.4 11.26 90 1100 1125.8 451.5 17.93 91 1600 1598.4 666.43 25.40 90
1-500 65 97 97
MR
Nominal size Swept volume Moment of inertia Specific torque Min. starting torque/theo. torque Max. input pressure Continuous Intermittent Peak value Max. summated pressure in ports A + B Max. leakage pressure Speed range Without flushing With flushing Max. continuous power Without flushing With flushing Weight MR, MRE
V J
% p p p p p n n P P m
NS cm3 kg cm2 Nm/bar bar bar bar bar bar min-1 min-1 kW kW kg
3600 4500 6500 7000 3636.8 4502.7 6460.5 6967.2 4851.4 5015.1 11376.6 11376.6 57.91 57.90 103.57 111.39 90 91 91 91 250 300 420 400 5 (15 bar with version ...F...), also see page 8 0.5-250 0.5-220 0.5-215 0.5-150 0.5-130 0.5-110 0.5-100 0.5-250 0.5-220 0.5-215 0.5-180 0.5-170 0.5-130 0.5-130 103 120 127 123 140 165 170 153 183 194 185 210 240 250 209 325 325 508 508 800 800 5/36 RE 15 228/10.02
Technical data (for applications outside these parameters, please consult us!)
All technical data at = 36 mm2/s; = 45 C; p output = zero pressure
MRE
Nominal size Swept volume Moment of inertia Specific torque Min. starting torque/theo. torque Max. input pressure Continuous Intermittent Peak value Max. summated pressure in ports A + B Max. leakage pressure Speed range Without flushing With flushing Max. continuous power Without flushing With flushing Weight NS 330 500 800 1400 2100 3100 5400 cm3 332.4 497.9 804.2 1369.5 2091.2 3103.7 5401.2 kg cm2 65.50 229.8 358.4 451.5 854.1 2975.7 5015.1 Nm/bar 5.30 7.93 12.81 21.81 33.30 49.4 86.01 % 90 90 90 92 91 91 92 p bar 210 p bar 250 p bar 350 p bar 400 p bar 5 (15 bar with version ...F...), also see page 8 -1 n min 1-750 1-600 1-450 0.5-280 0.5-250 0.5-200 0.5-120 n min-1 1-750 1-600 1-450 0.5-280 0.5-250 0.5-200 0.5-160 P kW 32 46 65 77 100 125 140 P kW 49 70 93 102 148 190 210 m kg 50 77 97 145 221 329 512
V J
RE 15 228/10.02
6/36
MR, MRE
Flushing of housing
In order to achieve the maximum constant performance values housing flushing is necessary (see diagrams on pages 9 to 19). Under special conditions as well as for the adherence to the recommended operating viscosity of 30 to 50 mm2/s in the housing flushing of the motor housing outside of the forseen range may be necessary (see page 8). A simple method to check this is by measuring the surface temperature A (as shown). The temperature insdie the housing is approx. A + 3C.
T P T T A B
P in A
T A B
P in A
Surface temperature A
T
Orifice
P in B
Surface temperature A
A P
B R
1)
Flushing fluid volume MR 33, 57, 73, 93, 110 MR 125, 130, 160, 190, 250, 300 MR/MRE 350, 450, 500 MR/MRE 600, 700, 800, 1100, 1400 MR/MRE 1600, 1800, 2100 MR/MRE 2400, 2800, 3100, 3600, 4500, 5400, 6500, 7000, 8200
qV qV qV qV qV qV
With high continuous powers flushing of the housing is also recommended outside the foreseen range. The maximum permissible housing pressure is 5 bar (also see page 8). To select the appropriate orifice diameter please consult the Technical Sales Dept.
MR, MRE
7/36
RE 15 228/10.02
VG 6
1000
8VI 20 0
Viscosity (mm2/s)
30
VG
30
40
50
60
70
80
Temperature (C) Pressure fluid temperature range RE 15 228/10.02 8/36 MR, MRE
opt.
100 80 60 50 40
VG
VG
VG 22
Shaft seal ring FKM Some fluids require the use of FKM seals and shaft seal rings (type: HFD ...). We recommend the use of FKM shaft seal rings with high operating temperatures in order to extend the service life.
0 -V I1 00
68 -V
46
00 I1 00 I1 -V 00
32 -V
VG 10 -V 00 I1
I1
00
-V I1
output
= zero pressure
MR 33
120 105 90
94% 96%
3 Permissible for continuous 4 Permissible for continuous t Total efficiency operation with flushing operation v Volumetric efficiency 5 Input pressure
w 7K w K 6.6
10
9K
8K
w 5K
3Kw
Kw
1
300 bar 250 bar 200 bar
2 3
Torque T in Nm
75 60 45 30
75%
97%
150 bar
t=83%
4 5
v=98%
100 bar
80%
15
1 l/min 4 l/min 9 l/min 13 l/min 18 l/min 22 l/min 27 l/min 31 l/min 36 l/min
77%
40 l/min
45 l/min
140
280
5 Kw
w 7K
420
w 9K
560
Kw 11
700
13
15
840
17
980
1120
1260
1400
Speed n in min1
MR 57
3 Kw
210 180
96%
1 2 3 4 5
76 %
Kw
Kw
Kw
Torque T in Nm
150
97%
200 bar
120
v=98%
150 bar
90 60
t=83%
100 bar
81%
79 %
30
8 l/min 16 l/min 24 l/min 32 l/min 39 l/min 47 l/min 55 l/min
73%
63 l/min
70%
71 l/min
200
400
Kw 10
13
600
800
1000
1200 1300
Speed n in min1
MR 73
400
Kw 20 Kw 18 w K 17 Kw 15
8 Kw
6 Kw
1 2
Kw
320
300 bar
Torque T in Nm
250 bar
240
96%
200 bar
3 4 5
160
97%
t=83%
150 bar
80
98% v=
100 bar
81%
3 l/min 9 l/min 18 l/min 27 l/min 37 l/min
79 %
46 l/min
77%
75%
64 l/min 73 l/min 82 l/min
55 l/min
200
400
600
800
1000
1150
output
= zero pressure
MR 93
450 400
3 Permissible for continuous 4 Permissible for continuous t Total efficiency operation operation with flushing v Volumetric efficiency 5 Input pressure
15
25
Kw 22 Kw 20 Kw 19
17
6 Kw
1 2
Kw
Kw
Kw
300 bar
Torque T in Nm
300
96%
250 bar
200 bar
3 4
200
97 %
t=83%
150 bar
100 bar
100
81
8% v=9
5
79
56 l/min
4 l/min
11 l/min
22 l/min
33 l/min
44 l/min
77%
67 l/min 78 l/min
75%
89 l/min 100 l/min
200
400
15
600
800
1000
1100
Speed n in min1
MR 110
500
8 Kw
28
19
26
21
24
11 Kw
1
300 bar
Kw
Kw
Kw
Kw
Kw
Kw
400
250 bar
2
96%
Torque T in Nm
300
97%
200 bar
3
150 bar
200
v=
98%
t=83%
100 bar
4
1%
100
4 l/min 13 l/min 26 l/min 39 l/min
79
77%
78 l/min 92 l/min
5
75%
105 l/min
52 l/min
t=8
65 l/min
200
400
25
600
23
800
1050
Speed n in min1
MR 125
600
4 Kw
17
14
11 K
9 Kw
20
7 Kw
300 bar
1 2
Kw
Kw
Kw
Kw
Kw
500
250 bar
Torque T in Nm
400
200 bar
93%
95%
300
3
150 bar
97
200
4
100 bar
96%
100
% =98 v
12 l/min
88%
30 l/min 50 l/min
87%
68 l/min
85 l/min
83 %
t=89
85%
81%
105 l/min
100
200
300
400
500
600
700
800
900
output
= zero pressure
MR 160
3 Permissible for continuous 4 Permissible for continuous t Total efficiency operation operation with flushing v Volumetric efficiency 5 Input pressure
Kw 20
9 Kw
w 13 K
17 Kw
23 Kw
27 Kw
30 Kw
1
300 bar
2
250 bar
Torque T in Nm
500
200 bar
3 4 5
400
150 bar
300
100 bar
200 100
5 l/min 15 l/min 30 l/min 45 l/min 60 l/min 50 bar 75 l/min 90 l/min 105 l/min 120 l/min
100
200
15 K
20
24
300
28
32
400
36
500
600
700
800
900
Speed n in min1
MR 190
900 800 700
10 Kw
5 Kw
1
300 bar
Kw
Kw
Kw
Kw
Kw
2
250 bar
TorqueT in Nm
600
200 bar
3 4 5
100 bar
100
200
w 18 K
23
27
32
300
K 43
400
48
500
600
700
800 850
Speed n in min1
MR 250
1200 1000
w 14 K
5 Kw
9 Kw
37 Kw
1
300 bar
Kw
Kw
Kw
Kw
2
250 bar
Torque T in Nm
800
200 bar
3 4 5
600
150 bar
400
100 bar
200
5 l/min 20 l/min 40 l/min 60 l/min 80 l/min
50 bar 100 l/min 120 l/min 140 l/min 160 l/min 180 l/min
100
200
300
400
500
600
700
800
min1
RE 15 228/10.02
11/36
output
= zero pressure
MR 300
1400 1200
3 Permissible for continuous 4 Permissible for continuous t Total efficiency operation operation with flushing v Volumetric efficiency 5 Input pressure
Kw 41
w 15 K
5 Kw
20 K w
47
25 Kw
30 Kw
K 35 w
53 Kw
300 bar 250 bar
1 2 3 4 5
Kw
Torque T in Nm
1000
200 bar
800
150 bar
50 bar 100 l/min 120 l/min 140 l/min 160 l/min 180 l/min 200 l/min 220 l/min
100
200
w 21 K
26
Kw 31
42
300
48
400
54
500
600
700
750
Speed n in min1
MR 350
10 Kw
15 Kw
5 Kw
36
1
300 bar
Kw
Kw
Kw
Kw
Kw
2
250 bar
Torque T in Nm
3 4 5
150 bar
400 200
10 l/min 25 l/min 50 l/min 75 l/min 100 l/min 50 bar 125 l/min 150 l/min 175 l/min 200 l/min
100
200
26 K
33
46
300
400
75
500
600 640
Speed n in min1
MR 450
13 Kw
20 Kw
Kw 39
56
65
1
300 bar
Kw
Kw
Kw
Kw
Kw
2
250 bar
Torque T in Nm
3
200 bar
150 bar
4 5
100 bar
50 bar
200
10 l/min 30 l/min 60 l/min 90 l/min 120 l/min 150 l/min 180 l/min 210 l/min 240 l/min
100
200
300
400
500
600
output
= zero pressure
MR 600
3 Permissible for continuous 4 Permissible for continuous t Total efficiency operation operation with flushing v Volumetric efficiency 5 Input pressure
48
56
K 65
84
24 K
w 32 K
75
1
300 bar
Kw
Kw
Kw
Kw
2
250 bar
Torque T in Nm
3
200 bar
4
150 bar
100 bar
50
100
28 K
w 37 K
150
46
56
200
65
76
250
86
300
97
350
400
450
520
Speed n in min1
MR 700
18 Kw
9 Kw
1
300 bar
Kw
Kw
Kw
Kw
Kw
Kw
2
250 bar
Torque T in Nm
3
200 bar
4 5
50
100
44
150
Kw 55
200
Kw 66
77
250
91
300
11
350
9
400
450
500
Speed n in min1
MR 1100 5500
5000 4500 4000
22 Kw
w 33 K
5 10
Kw
1
300 bar
Kw
Kw
Kw
Kw
2
250 bar
Torque T in Nm
3 4 5
150 bar
50
100
150
200
250
300
330
output
= zero pressure
2 Permissible for intermittent 3 Permissible for continuous 4 Permissible for continuous t Total efficiency operation operation operation with flushing v Volumetric efficiency 5 Input pressure
14 4 Kw
MR 1600
8000 7000 6000
1
300 bar
44 K
2 9 Kw
98
6 12
Kw 8 10 Kw
Kw 88
K 59 w
74 Kw
Kw
2 3 4
Torque T in Nm
t=93%
250 bar
% 7.5
92.5%
98.5%
200 bar
92
1%
90%
150 bar
89%
88%
86%
84%
100 bar
5
78%
v=99%
30 l/min 60 l/min
120 l/min
180 l/min
240 l/min
300 l/min
360 l/min
25
50
w 44 K
75
59
74
100
88
125
10
12
150
13 9
175
15 7
200
225
250
Speed n in min1
MR 1800
29 Kw
Kw
Kw
300 bar
1 2
250 bar
Kw
Kw
Kw
Kw
Kw
Torque T in Nm
3 4 5
150 bar
2000 1000
20 l/min 60 l/min 120 l/min 180 l/min 240 l/min 300 l/min 50 bar 360 l/min 420 l/min
25
50
40 K
60
75
Kw 80
100
0K 10
12
125
14
150
16 2
175
18 3
200
225
250
Speed n in min1
MR 2400
11000 10000 9000
20 Kw
Kw
Kw
300 bar
1 2
Kw
Kw
Kw
250 bar
Torque T in Nm
3 4 5
1000
25 l/min 75 l/min 140 l/min 210 l/min 280 l/min 350 l/min 420 l/min 490 l/min
20
40
60
80
100
120
140
160
180
200
220
output
= zero pressure
2 Permissible for intermittent 3 Permissible for continuous 4 Permissible for continuous t Total efficiency operation operation operation with flushing v Volumetric efficiency 5 Input pressure
17 2 Kw
19
MR 2800
13000 12000 11000 10000
20 Kw
40 Kw
w 60 K
80 Kw
w 0K 10
7 12 Kw
9 14 Kw
Kw
300 bar
1 2
250 bar
Torque T in Nm
3 4 5
20
40
52 K
Kw 78
60
w 4K 10
80
13
100
3 15
120
18
140
5
160
180
200
215
Speed n in min1
MR 3600
26 Kw
5 17
Kw
300 bar
1 2
250 bar
0K
Kw
Kw
Torque T in Nm
3 4 5
150 bar
4000 2000
35 l/min 100 l/min 200 l/min 300 l/min 400 l/min 50 bar 500 l/min 600 l/min
15
30
40 Kw
w 60 K
80 K
45
100
60
w 0K 12
0K 14
75
16
90
18
21
105
120
135
150
165
180
Speed n in min1
MR 4500
1
300 bar
3 Kw
0 Kw
Kw
Kw
2
250 bar
Torque T in Nm
3 4 5
150 bar
10
30
50
70
90
110
130
150
170
output
= zero pressure
4 Permissible for continuous t Total efficiency operation v Volumetric efficiency 5 Input pressure
24
MR 6500
w 71 K
w 94 K
w 1K 14
5K 16 w
3 19 Kw
22 2
1
300 bar
0 Kw
250 bar
Kw
2 3
200 bar
Torque T in Nm
150 bar
4 5
10
20
49 Kw
73 K
30
121
40
14
50
17
60
20
23
70
25
80
90
100
110
120
130
Speed n in min1
MR 7000
97 K
1
300 bar
6K
0K
0 Kw
Kw
Kw
Kw
2
250 bar
Torque T in Nm
21000
200 bar
3 4 5
10
20
18 K
12 Kw
30
24
40
36
50
60
49
70
80
90
100
110
120
130
Speed n in min1
MRE 330
42
Kw 31
1
250 bar
Kw
Kw
Kw
Kw
2
210 bar
Torque T in Nm
5% 97.
t=9
2%.
800
92%
150 bar
3 4
78%
98.5
91%
89%
100 bar
86%
v=99
5
190 l/min 220 l/min
50 bar
30 l/min
60 l/min
100 l/min
130 l/min
160 l/min
100
200
300
400
500
600
700
min1
MR, MRE
output
= zero pressure
2 Permissible for intermittent 3 Permissible for continuous 4 Permissible for continuous t Total efficiency operation operation operation with flushing v Volumetric efficiency 5 Input pressure
7 Kw
13 Kw
20 Kw
Kw 46
MRE 500
w 26 K
Kw 33
39
62
K 54
70
1
250 bar
Kw
Kw
Kw
2
210 bar
Torque T in Nm
1400 1200
150 bar
3 4
100 bar
200
10 l/min 30 l/min 60 l/min 90 l/min 120 l/min 150 l/min 180 l/min 210 l/min 240 l/min 270 l/min
100
200
Kw 43
300
400
93
500
600
Speed n in min1
MRE 800
11 Kw
w 22 K
Kw 33
65
54 Kw
84 Kw
74 Kw
Kw
250 bar
1 2
Kw
210 bar
Torque T in Nm
2100 1800
150 bar
3 4
100 bar
300
20 l/min 60 l/min 100 l/min 140 l/min 180 l/min 200 l/min 260 l/min 300 l/min 340 l/min
50
100
22Kw
44
150
55
200
Kw 66
77
250
10
300
2
350
400
450
Speed n in min1
MRE 1400
33 K
85
94
Kw
250 bar
1 2
210 bar
Kw
Kw
Kw
Kw
Kw
Torque T in Nm
3 4 5
500
15 l/min
50 l/min
100 l/min
150 l/min
200 l/min
250 l/min
300 l/min
350 l/min
40
80
120
160
200
240
280
min1
RE 15 228/10.02
output
= zero pressure
2 Permissible for intermittent 3 Permissible for continuous 4 Permissible for continuous t Total efficiency operation operation operation with flushing v Volumetric efficiency 5 Input pressure
14
MRE 2100
8000 7000 6000
20 Kw
40 K w
Kw 60
Kw 80
10 0 Kw
6 11 Kw
13 2 Kw
Kw
250 bar
1 2
210 bar
Torque T in Nm
3
5000
150 bar
4 5
25
50
40 K
60
75
Kw 80
10
100
12
125
14
150
16 5
175
19 0
200
225
250
Speed n in min1
20 Kw
Kw
Kw
250 bar
1 2
210 bar
0K
Kw
Kw
Kw
Torque T in Nm
8000 7000
150 bar
3 4
100 bar
20
40
60 K
80 K
60
100
12
80
0K 14
100
18
120
140
160
180
200
215
Speed n in min1
40 Kw
16
21
1
250 bar
0K
3 Kw
Kw
Kw
Kw
2
210 bar
Torque T in Nm
14000 12000
150 bar
3 4 5
10000 8000
100 bar
20
40
60
80
100
120
140
160
min1
MR, MRE
output
= zero pressure
2 Permissible for intermittent 3 Permissible for continuous 4 Permissible for continuous t Total efficiency operation operation operation with flushing v Volumetric efficiency 5 Input pressure
25 0
MRE 8200
33000 30000 27000
49 Kw
73 K w
121 Kw
K 97 w
14 6K w
17 0K w
0 20 Kw
0 23
Kw
1
250 bar
Kw
2 3 4 5
Torque T in Nm
210 bar
150 bar
100 bar
10
20
30
40
50
60
70
80
90
100
110
120
Speed n in min1
MR, MRE
19/36
RE 15 228/10.02
output
= zero pressure
28
73
MR 33 - 110
M R
93
32
11
57 MR
MR 33
1200
1400
Speed n in min-1
M RE
30
M R
0 19 MR 160 MR R125 M
700
0
25 0
800
900
Speed n in min-1
70 0
M R
60
M
MR 45
R
0
35 0 MR
28 24 20 16 12 8 4 50
100 150 200 250 300 350 400 450 500 550 600 640
Speed n in min-1
28
M M RE R 21 M 18 R 00 00 M 160 RE 0 14 00
210
240
270
300
11 0
Speed n in
min-1
MR, MRE
RE 15 228/10.02
20/36
24
50
36
M
32
80
330
output
= zero pressure
36 32 28 24 20 16 12 8 4 20 40 60 80
54
00
E MR
MR 0 360 2400 MR MR
100
120
140
00 31 0 280
45
160
00
180
200
220
Speed n in Min. required boost pressure during braking operation (pump operation)
min-1
M R
73 R
MR 33 - 110
Boost pressure in bar
R M
93
11 0
MR
57
MR 33
1000
1200
1400
Speed n in
min-1
M R
30 0
25 M R 0
0 19 MR 160 MR 125 MR
RE
700
33
800
900 950
Speed n in min-1
MR, MRE
21/36
RE 15 228/10.02
output
= zero pressure
M R M E 8 R 60 70 00 0 0
24 20 16 12 8 4 50
45
28
R E
50 0
MR
35
100 150 200 250 300 350 400 450 500 550 600 640
Speed n in min-1
28
210
Speed n in
min-1
36
54 00
32 28 24 20 16 12 8 4 20 40 60 80
MR E8 20 M M R 0 R 70 65 0 00 0
40
R E
100
120
140
160
45
0 360 MR
00
Speed n in min-1
RE 15 228/10.02
22/36
M RE M R M 18 210 R 0 0 16 0 00 MR E 14 00 M R 11 00
32
240
270
300
330
00 31 RE 00 M 28 MR 400 2 MR
180
200
220
MR, MRE
B1
D6
B3 B2
D5
D4h8
D3
D2 D10
D8 L10
L8 D11
L9 L4 L3 L2 L1 L5 D8
D7/T1
D9 L13 D1 L12
B4
D6
B2
23/36
B3
D7/T1
D11
Ordering code N S
1 Spined shaft with flank centering (for dimensions see page 25) Ordering code N1 (for further shaft ends see page 26) 2 Leakage port Pipe thread G to ISO 228/1 3 G1/4 test point to ISO 228/1
Directionn of rotation (view onto shaft end) Clockwise Anti-clockwise Clockwise Anti-clockwise
Inlet in port A B B A
L11
MR, MRE
L7
L6
3
L13
L8
L9
A B
RE 15 228/10.02
Motor type series no. L8 L9 L10 L11 L12 L13 B1 B2 B3 B4 D7 T1 D8 G 1/4 9 97 25 108 36 M10 25 125 120 65 26.2 69.4 235.4 160 180 52.4 110.2 78.5 70 19.7 124 70 D1 D2 D3 D4h8* D5 D6 D9 D10 D11
L1
L2
L3
L4
L5
L6
L7
RE 15 228/10.02
253.2 196
148
107 57.2 14
19
MR 73 MR 93 MR 110 54 34 147.5 103 72 6,5 120 50 100 100 313,2 225 249 160 129 M8 15 G 3/8 11 160
20
20 90 36
MR 125 MR 160 MR 190 54 34 153.5 119 72 7.5 120 50 100 100 328 232 256 175 90 129 M8 15 G 3/8 11
309
242
204
145
67
14
16
20 90 36
MR 250 MR 300 MRE 330 40 174.5 130 84 9.5 142 60 120 119 368 266 296 190 96 156 M10 18
323
242
204
145
81
15
16
162
20 90 36
MR 350 MR 450 MRE 500 40 192 143 84 8 142 60 120 133 405 290 320 220 102 156
376
279
235
167
97
15
18 70.4
G 3/8 13
194
25 90 36
MR 600 MR 700 MRE 800 82 50 223 165 105 9 162 73 136 148 470 330 367 250
400
299
255
187
101 15
20 70.4
M10 18
G 3/8 13
207
25 90 36
24/36
MR 1100 MRE 1400 82 50 264 197 105 11 162 73 136 168 558 380 423
458
341
293
203
117 20
22
120 172
M12 21
G 1/2 15
228
31 104 36
506
374
326
236
132 21
24
290
148 172
M12 21
G 1/2 17
266
31 90 36
619
466
392
285
153 24
26
335
140 215
M14 28
G 1/2 19
314
37 90 36
28
400 *D4h7
215
M16 32
G 1/2 23
380
38 108 36
796
566
495
384
230 37
30
M16 32
G 1/2 25
450
38 108 36
MR, MRE
D13
L22 L21 L5
1st shaft end N D T10 D13 DIN ISO 14 L5 L21 L22 D12 T10 D13 DIN 5480 W32x1,5x20-8e W35x2x16-8e W38x2x18-8e W48x2x22-8e 25 M12 88 100 153 210 B10x112x125 230 120 173 188 72 80 100 144 153 M12 M12 M12 M12 M12 25 25 25 25 25 25 W55x3x17-8e W60x3x18-8e W70x3x22-8e W80x3x25-8e W90x4x21-8e W110x4x26-8e W120x4x28-8e 20 25 M12 M12 M12 M12 28 31,5 35,5 46 60 62 40 51,5 50 60 74 78 57 68,5 67 81 97 101 117 132 B6x26x32 B6x28x34 B8x32x38 B8x42x48 B8x46x54 B8x52x60 B8x62x72 B10x72x82 B10x82x92 B10x102x112 20 25 25 25 25 25 25 25 25 L22 D12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 28 31.5 35.5 46 56.5 62 69 79 99 144 150
Motor type
L5
L21
57
40
68.5
51.5
67
50
81
60
97
74
101
78
117
88
132
100
153
120
210
173
MR 33 MR 57 MR 73 MR 93 MR 110 MR 125 MR 160 MR 190 MR 250 MR 300 MRE 330 MR 350 MR 450 MRE 500 MR 600 MR 700 MRE 800 MR 1100 MRE 1400 MR 1600 MR 1800 MRE 2100 MR 2400 MR 2800 MRE 3100 MR 3600 MR 4500 MRE 5400 MR 6500 MR 7000 MRE 8200
RE 15 228/10.02
230
188
D13
MR, MRE
25/36
L
B
Version P1
RE 15 228/10.02
L21 L5 D12/T10
L21
L5 L22
1st shaft end P D13 DIN 5480 L5 L21 L26 D12 T10 D14 Key LxB Transmitted torque 496 897 70x16 70x18 70 k6 25 M12 116 188 138** M12 M12 25 25 25 80 k6 90 k6 110 k6 124 b8 80x20 90x22 110x25 160x28 2x180x32 1413 2030 2690 4020 6207 10757 28270 45x12 56x14 40 k6 50 k6 55 k6 60 k6 _ 20 25 25 25 25 _ M12 M12 M12 M12 M12 M12 _ 43 53,8 59 64 76,5 85 95 _ 50 60 74 78 88 100 120 173 _ 67 81 97 101 117 132 153 210 230
L5
L21
L22
17
21
N28x1,25x21-9H
17
26
N32x2x14-9H
14
28
N35x2x16-9H
27
36
N40x2x18-9H
28
38
N47x2x22-9H
28
44
N55x3x17-9H
38
50
N65x3x20-9H
47
57
N75x3x24-9H
48
62
N85x3x27-9H
50
14
68
N100x3x32-9H
D14 L26
26/36
MR 33 MR 57 MR 73 MR 93 MR 110 MR 125 MR 160 MR 190 MR 250 MR 300 MRE 330 MR 350 MR 450 MRE 500 MR 600 MR 700 MRE 800 MR 1100 MRE 1400 MR 1600 MR 1800 MRE 2100 MR 2400 MR 2800 MRE 3100 MR 3600 MR 4500 MRE 5400 MR 6500 MR 7000 MRE 8200
MR, MRE
50
14
76
N110x3x35-9H
** These dimensions includes two keys Note: If higher torques are to be transmitted please contact the Technical Sales.
10
3 5
LH50
LH10
15 20 30 40 50 60 80 10 0 15 0 20 0 30 0 40 0 50 600 800 10 0 00
14 12 9 8 ,5 7 7 6,5 6 5,5 5
50 000 25 000
5 000 2 500
K Cp= P
3,5 3 ,8 2
500
100
1,6 2,2 2 1,4 1,8 1 5 0,9 0,9
2,4
1,2
LH10 is the norminal service life which 90 % of all bearings exceed. (Values at 36 mm2/s and 45 C). The average service life of all bearings LH50 is 5 x LH10.
NS MR MR MR MR MR MR MR MR MR MR
K 2150 2150 1320 1320 1320 950 950 950 950 950
330 350 450 500 600 700 800 1100 1400 1600
K 850 1126 1126 1021 920 920 808 844 693 835
1800 2100 2400 2800 3100 3600 4500 5400 6500 7000 8200
K 835 722 924 924 828 709 709 591 565 565 500
MR, MRE
27/36
RE 15 228/10.02
Shaft loading
= =
1) Depending
on the loading conditions higher values are permitted. For detailed data a computer programme is also available. Please consult out Technical Sales.
Motor type MR MR MR MR MR MR MR MR MR MR MR MR MR MR MR MR MR MR MR MR MR MR MR 33 57 73 93 110 125 160 190 250 300 350 450 600 700 1100 1600 1800 2400 2800 3600 4500 6500 7000
Short term perm. radial forcemax with dyn. loads F in kN 1) 19.0 19.0 22.5 22.5 22.5 22.5 22.5 22.5 28.0 28.0 35.0 35.0 43.0 43.0 54.0 68.0 68.0 85.0 85.0 108.0 108.0 134.0 134.0 28.0 35.0 43.0 54.0 68.0 85.0 108.0 134.0
Max. permissible radial force in shaft centre based on LH10 5000 hours Inlet pressure Inlet pressure Inlet pressure 200 bar 150 bar 100 bar F in kN F in kN F in kN 9.5 9.5 9.0 9.0 9.0 5.0 5.0 5.0 5.6 5.6 14.5 14.5 15.0 15.0 18.5 26.2 26.2 50.1 54.0 55.0 78.0 74.0 74.0 4.5 12.4 8.5 8.6 12.5 45.0 63.0 68.0 28/36 10.2 10.2 11.6 11.6 11.6 9.9 9.9 9.9 9.9 9.9 18.4 18.4 22.5 22.5 28.5 40.6 40.6 66.0 69.0 90.0 97.0 123.0 123.0 8.5 17.3 19.8 24.0 35.6 64.5 90.2 110.0 10.6 10.6 13.5 13.5 13.5 12.9 12.9 12.9 12.6 12.6 21.2 21.2 27.3 27.3 35.2 50.0 50.0 76.8 79.4 103.0 109.0 141.0 141.0 11.9 20.8 26.3 33.6 48.3 77.6 107.3 128.0
At speed n in min1 400 400 350 350 350 275 275 275 250 250 225 225 200 200 150 125 125 110 100 100 85 50 50 250 225 200 140 120 100 80 50 MR, MRE
MRE 330 MRE 500 MRE 800 MRE 1400 MRE 2100 MRE 3100 MRE 5400 MRE 8200 RE 15 228/10.02
Technical data (for applications outside these parameters, please consult us!)
Brake type Old Static brake torque Dynamic brake torque Release pressure Max. operating pressure Moment of inertia
1)
B1100 B1800 B2800 B 620 N B 1140 N B 1710 N 6200 4200 27 420 0.061 11400 6250 30 420 0.20 17100 12000 30 420 0.27
T T p p J
in Nm in Nm in bar in bar in kg x m2
1100 1400
1)
The brake may only be dynamically loaded for a short period of time (e.g. emergency stop).
Ordering details
LAMELLENBREMSE
* Further details in clear text Seals NBR seals, suitable for HLP mineral oil to DIN 51 524 part 2 FKM seals
Multiple disc brake Brake size (see table above) Shaft type, dimensions as for the motor Splined shaft to DIN ISO 14 Splined shaft to DIN 5480 Ordering example: LAMELLENBREMSE -B190-N1 V1
= B190
N1 =
V1 = = N1 = D1
MR, MRE
29/36
RE 15 228/10.02
L6 L7 D7 L22 T10
D1
D2
L10 L2 L3 L4 L1 L5
L11
D9
RE 15 228/10.02
D6
30/36
Shaft version N1 D1, available dimensions as motor (see pages 25, 26) L21 L22 D1 35,5 50 60 74 78 88 100 120 D2 D3 D4h8 D5
Holding brake L7 L10 L11 72 86 100 105 120 135 165 20 21 24 25 48 34 42,5 29,3 39,5 36 46 53,5 58,5 67
L1
L2
L3
L4
L5
L6
D6
D7
D9
D12
D13
T10
2 28 2230 2230
B190
121
22
14
67
41
250 225 160 256 232 175 296 266 190 320 290 220 360 330 250 423 380 290 494 440 335
B 300
136
25
15
81
42
28 2230 2230 28 2230 2230 28 2230 2230 28 0 0 28 2230 2230 28 2230 2230
B 450
147
27
15
97
49,5
B 700
172
28
15
101
55
B 1100 188
20
26
24
117
71
B 1800 216
28
21
132
63,5
MR, MRE
B 2800 263
30
24
153
87
N38x2x18-9H DIN 5480 N48x2x22-9H 46 DIN 5480 N55x3x17-9H 56,5 DIN 5480 N60x3x18-9H 62 DIN 5480 N70x3x22-9H 72 DIN 5480 N80x3x25-9H 79 DIN 5480 N90x4x21-9H 99 DIN 5480
B8x32x38 G 1/4 G 3/8 10,5 M12 ex DIN 5463 B8x42x48 G 1/4 G 3/8 10,5 M12 ex DIN 5463 B8x46x54 G 1/4 G 3/8 13,5 M12 ex DIN 5463 B8x52x60 G 1/4 G 3/8 13,5 M12 ex DIN 5463 M16 B8x62x72 120 G 1/4 15 M12 x1.5 ex DIN 5463 B10x72x82 G 1/4 G 1/2 17,5 M12 ex DIN 5463 B10x82x92 G 1/4 G 1/2 19 M12 ex DIN 5463
Sensor shaft (2nd shaft end) for speed sensing connections (dimensions in mm)
5
48 22H7 8h8 M4
15
( ) * Motor MR 73 - 93 - 110 - 125 - 160 - 190 - 250 - 300, MRE 330 ( ) ** Motor MR 33 - 57
MR, MRE
31/36
RE 15 228/10.02
93
61
L1
= 126 for motor types MR 33-57 = 54 for motor types MR 73-93-110-125-160-190-250-300, MRE 330 = 45 for all other types
RE 15 228/10.02
32/36
MR, MRE
Version B1 Bi-directional
4 3 2 1 4 4 3 4 2 3 3 2 3 3 2 1 4 4
Plug
1 1 1 1
Socket
Plug
1 1
Socket
1 2 3 4
Cable colour and function Supply voltage 8 to 24 Vdc Signal output B Max. 10 mA - 24 Vcc Supply voltage 0 Vdc Signal output A Max. 10 mA - 24 Vcc
Technical data
Type Supply voltage Current consumption Current output Signal output Vcc mA mA ELCIS mod. 478 8 to 24 Max. 120 Max. 10 Phase A mono directional Phases A and B bi-directional Frequency range No. of inpulses Working temperatures Storage temperature Bearing service life Weight Protection Electrical connections Mono directional C C min-1 gr kHz Max. 100 500 (others on request - max. 2540) / revolution 0 to 70 30 to + 85 1.5 x 109 100 IP 67 (with fitted protective cover and plug) RSF 3/0.5 M (Lumberg) plug RKT 3-06/5 m (Lumberg) socket Bi-directional RSF4/0.5M (Lumberg) plug RKT 4-07/5 m (Lumberg) socket Note: 5 m long connection cable
MR, MRE
33/36
RE 15 228/10.02
1
CH11 D
Material No. 00024276 00024277 00024278 00024279 00024280 00024281 00024282 00024283 00024284
F 15.5 15 18.5 19 20 22 23 30 38
1
b
I L
Dk6
Material No. 00017858 00017859 00017860 00017861 00017862 00017863 00024285 00024286 00023776
I 15.5 15 18.5 19 20 22 23 30 38
b 10 14 16 18 20 22 25 28 45
RE 15 228/10.02
34/36
MR, MRE
D G 3/4
H 36
G 1 1/4
40
00017865
45
00017866
2800 3600/4500
60
00024266
6500/7000
G2
60
00023777
Pipe thread G to ISO 228/1 Connection flange type SAE Options S1, T1, G1, L1
Z/T
D
H
MR 125/160/190 250/300 350/450 600/700 1100 1600 1800 2400 2800 3600/4500 6500/7000
1) On
H 36 40
I 55 60
X 22.2 26.2
Y 47.6 52.4
Z/T
M10/25 M10/25
1)
31 37 50
45 60 60
75 86 112
1)
1)
1)
MR, MRE
35/36
RE 15 228/10.02
Coupling Mounting with screws Use thread in output shaft Take apart with an extractor Leakage and flushing line installation examples Note: Install leakage line in such a way that motor cannot run empty. T = Plug Y = Motor housing filling point Bleeding Installation guidelines for motor series MR; MRE Leakage line: Drain return to tank at zero pressure (loosen for bleeding)
T T T
T
Overhead tank
min 50
Bleed point T
T
Bleed point
*)
T T T T T T
Flushing pmax = 5 bar * Special design for applications which require complete filling with oil. (e.g. in salty atmosphere)
Bosch Rexroth AG Industrial Hydraulics D-97813 Lohr am Main Zum Eisengieer 1 D-97816 Lohr am Main Telefon 0 93 52 / 18-0 Telefax 0 93 52 / 18-23 58 Telex 6 89 418-0 eMail documentation@boschrexroth.de Internet www.boschrexroth.de Bosch Rexroth Limited Cromwell Road, St Neots, Cambs, PE19 2ES Tel: 0 14 80/22 32 56 Fax: 0 14 80/21 90 52 E-mail: info@boschrexroth.co.uk
Flushing pmax = 5 bar Motors without shaft seal ring with built-on brake
The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. It must be remembered that our products are subject to a natural process of wear and ageing.
RE 15 228/10.02
36/36
MR, MRE