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RFLO VC211LL CALIBRATION AND TEST REPORT

GENERAL INFORMATION
TYPE VC211LL PCB V1.6 CUSTOMER DOSAB SERIAL 109809 FIRMWARE V1.91 BUILD 30.03.2011 CONFIG FILE DOSAB_0109809 CONFIGURATON DATE 30.03.2011 CALIBRATION DATE 30.03.2011 SITE NAME -

HARDWARE CONFIGURATION
DC NB/CHG YES P IN 1 PRI BATT 3.6V/13Ah T IN 1 SEC BATT 3.7V/4Ah PULSE IN 1 COIN LR1220 AI 4 RS232 YES DI 8 GPRS YES DO 2 SIM CUSTOMER SOL DRIVE 2

EXTERNAL ACCESSORIES
PRESSURE TRANSMITTER TEMPERATURE SENSOR SOLENOID LIMIT SWITCH KELLER TYPE PAA-23SEI , CALIBRATION CERTIFICATE PROVIDED SEPARATELY ELIMKO TYPE PT100, 4W, CLASS A BURKERT 3/2-NO, 7 Watt, 210375 STAHL 8064

TEST & CALIBRATION EQUIPMENT


FLUKE 5500A FLUKE 744 FLUKE 83 III AGILENT E3649A AGILENT 33120A AGILENT 34410A HP 34401A HP 54601A AGILENT DSO1024A AGILENT 53131A AGILENT U1242B AGILENT U1252B KEYTEK MZ-15/EC CSZ Z8 EMS-430S AMBIENT TEMPERATURE RELATIVE HUMIDITY MULTI-PRODUCT CALIBRATOR DOCUMENTING PROCESS CALIBRATOR DIGITAL MULTIMETER 100W DUAL OUTPUT POWER SUPPLY 15MHz FUNCTION/ARBITRARY WAVEFORM GENERATOR 6 DIGIT DIGITAL MULTIMETER 6 DIGIT DIGITAL MULTIMETER 100MHz 4 CHANNEL OSCILLOSCOPE 200MHz 4 CHANNEL OSCILLOSCOPE 225 MHz UNIVERSAL FREQUENCY COUNTER/TIMER TRUE RMS MULTIMETER TRUE RMS MULTIMETER ESD GUN ENVIRONMENTAL CHAMBER STEREO MICROSCOPE 22C 2C 30% 2%

PERFORMED TESTS
The following table indicates performed tests with accompanying test results. Article A.1 A.2 A.3 A.4 A.5 A.6 A.7 A.8 A.9 A.10 A.11 Tests Visual check Initial DC check Firmware download RS232 port test Test configuration download DC test LCD & Keypad test A/D converter test Pressure input calibration & test Temperature input calibration & test RTC calibration passed passed passed passed passed passed passed passed passed passed passed passed not applicable not performed

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RFLO VC211LL CALIBRATION AND TEST REPORT


A.12 A.13 A.14 A.15 A.16 A.17 A.18 A.19 A.20 A.21 A.22 A.23 Analog inputs calibration & test Pulse input test Digital inputs test Digital outputs test Solenoid drive outputs test GPRS test Accuracy test under reference conditions Repeatability Check of compression algorithm Check of power supply/battery/charger Check of alarms Final Configuration and cleanup passed passed passed passed passed passed

passed

PRESSURE INPUT TEST


During this test ConfigFlo must be connected and active. Connect serial cable to J12. Article Tests ind. Pressure input accuracy check Apply 0.100V 0.100 Apply 1.000V 1.000 Apply 2.000V 2.000 Apply 3.000V 3.000 Apply 4.000V 4.000 Apply 4.900V 4.900 min 0.100 1.000 2.000 3.000 4.000 4.900 typ 0.100 1.000 2.000 3.000 4.000 4.900 max 0.100 1.000 2.000 3.000 4.000 4.900 unit V V V V V V Err (%) 0.00 0.00 0.00 0.00 0.00 0.00 result Pass Pass Pass pass pass pass

A.9.3

TEMPERATURE INPUT TEST


During this test ConfigFlo must be connected and active. Connect serial cable to J12. Article A.10.3 Tests ind. min Temperature input accuracy check -19.993 -20.050 Apply -20C -9.998 -10.050 Apply -10C -0.005 -0.050 Apply 0C 9.998 9.950 Apply 10C 19.997 19.950 Apply 20C 30.000 29.950 Apply 30C 40.004 39.950 Apply 40C 50.004 49.950 Apply 50C 59.994 59.950 Apply 60C typ -20.000 -10.000 0.000 10.000 20.000 30.000 40.000 50.000 60.000 max -19.950 -9.950 0.050 10.050 20.050 30.050 40.050 50.050 60.050 unit V V V V V V V V V Err (%) -0.04 -0.02 0.00 -0.02 -0.02 0.00 0.01 0.01 -0.01 result pass pass pass pass pass pass pass pass pass

PULSE INPUT TEST


Make sure Vm, Vb, VmD, VbD are all 0. Apply 200 dry contact pulses thru J6 LFIN and DICOM at 1Hz, 20% duty. Verify Vm counter. Article A.13.6 Tests Pulse count check ind. 2000 min 2000 typ 2000 max 2000 unit Err(%) 0.00 result pass

SIGNATURE EVREN YUNUSOLU Test Engineer OLGAY KORKUSUZ Test Engineer

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

PERFORMED TESTS
The following table indicates performed tests with accompanying test results. Article A.1 A.2 A.3 A.4 A.5 A.6 A.7 A.8 A.9 A.10 A.11 A.12 A.13 A.14 A.15 A.16 A.17 A.18 A.19 A.20 A.21 A.22 A.23 Tests Visual check Initial DC check Firmware download RS232 port test Test configuration download DC test LCD & Keypad test A/D converter test Pressure input calibration & test Temperature input calibration & test RTC calibration Analog inputs calibration & test Pulse input test Digital inputs test Digital outputs test Solenoid drive outputs test GPRS test Accuracy test under reference conditions Repeatability Check of compression algorithm Check of power supply/battery/charger Check of alarms Final Configuration and cleanup passed passed passed passed passed passed passed passed passed passed passed passed passed passed passed passed passed passed not applicable not performed

passed

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.1
A.1.1

Visual check
pass not applicable not performed Check PCB cleanness, component placement, solder ball, solder quality with microscope

Article Tests

pass

A.1.2

Check polarity of diodes, capacitors, ICs, crystals, connectors and other polarized packages with microscope where necessary Check LCD and keypad cable assemblies, both polarity and connections

pass

A.1.3

pass

A.1.4

Place serial number tag on PCB. Serial number must match with the number on housing.

pass

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.2
A.2.1

Initial DC check
ind. min max unit result pass VDD rail impedance Measure impedance across C60. VSYS rail impedance Measure impedance across C61. Primary battery input impedance Measure impedance between J11 3.6V+ & 3.6V- terminals. Secondary battery input impedance Measure impedance between J5 PACK+ & PACK- terminals.

Article Tests

5.96E+05 5.00E+05

A.2.2 A.2.3

2.02E+06 2.00E+06

pass

2.30E+06 2.00E+06

pass

A.2.4

2.10E+06 2.00E+06

pass

A.2.5

Charger input impedance Measure impedance between J3 DC+ & DC- 1.15E+06 5.00E+05 terminals. J11 Primary Battery Current Set power supply output 1 to 3.65V and limit current to 50mA. Connect power supply output to J11 terminals observing polarity. Measure current drawn. If pass increase current limit to 250mA. VDD rail voltage measure voltage across C60.

pass

A.2.6

3.00

1.00

mA

pass

A.2.7

3.33

3.17

pass

A.2.8

J3 DC Input Current Set power supply output channel 2 to 11.5V and limit current to 50mA. Connect power supply output to J3 terminals observing 1.10E+01 7.00E+00 polarity. Measure current drawn. If pass increase current limit to 1A U11 Output Voltage Measure voltage between Q28 pin 8 and GND.

mA

pass

A.2.9

4.32

4.10

pass

A.2.10 U4 Charger Voltage Connect Li-Ion battery pack to J5 PACK+ & PACK- terminals observing polarity. Observe D14 charge LED is on. Measure voltage across C35.

3.82

3.70

pass

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.2.11 Secondary Battery Charging Current Measure voltage across R33 sense resistor.

0.01

0.00

0.15

pass

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.3
A.3.1

Firmware download
pass not applicable not performed Run IAR EWARM latest version. Connect JTAG port J2 connector oberving Pin 1 mark. Download current firmware. Observe sucessfull download and run to main. Run firmware and observe startup LCD secreens. pass

Article Tests

pass

A.3.2

A.3.3

Place Pass Tag 1 on the PCB pass

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.4
A.4.1

RS232 port test


ind. min max unit result U9 V+ Voltage To activate U9, connect J12 to PC RS232 port using serial cable. Measure voltage across C73. U9 V- Voltage Measure voltage across C74. TX1 & TX2 Output Levels Measure voltages on pin 1 & 7 with respect to GND. GPRS Module Direct Connection Measure voltage on pin 6 with respect to GND.

Article Tests

5.60

5.00

6.00

pass

A.4.2

-5.49

-6.00

-5.00

pass

A.4.3

-5.49

-6.00

pass

A.4.4

1.65

1.90

not performed

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.5
A.5.1

Test configuration download


pass not applicable not performed Run ConfigFlo. Download test configuration using local RS232 port. Observe successfull download and restart.

Article Tests

pass

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.6
A.6.1

DC test
ind. min max unit result Sleep current Disconnect J5 and J3. Disconnect J12. Observe D9 LED is off. Measure current thru J11. Primary Battery Mode Check Q23 pin 4 must be near 0V (on). Q28 and Q29 pin 4 must be both near 3.6V (off). Measure voltage accross R94 must be 0V. Measure voltage across C61. Run current - CPU Measure current thru J11. When only CPU is active. Run current - LCD Activate LCD and measure current thru J11. Run current - Backlight Activate backlight and measure current thru J11. Run current - RS232 Activate RS232 and measure current thru J11. AC On Mode Check Reconnect J3. Observe D12 is on. Q23 & Q29 pin 4 must be both near 4.2V (off). Q28 pin 4 must be near 0V (on). Measure voltage between pin 3 & pin8 of Q28. Must be 0V. Measure voltage across C61. AC On Charge Mode Check Reconnect J5. Observe D14 is on. Q23 & Q29 pin 4 must be both near 4.2V (off). Q28 pin 4 must be near 0V (on). Measure voltage between pin 3 & pin8 of Q28. Must be 0V. Measure voltage across C61.

Article Tests

28.8

28.0

35.0

pass

A.6.2

3.64

3.57

3.68

pass

A.6.3

2.84

1.10

3.00

mA

pass

A.6.4

1.30

1.40

mA

not performed

A.6.5

53.55

30.00

55.00

mA

pass

A.6.6

5.87

3.50

6.00

mA

pass

A.6.7

4.27

4.15

4.30

pass

A.6.8

3.82

3.50

4.25

pass

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.6.9

Secondary Battery Mode Check Disconnect J3. Observe D12,D13,D14 are off. Q23 & Q28 pin 4 must be both near 4.2V (off). Q29 pin 4 must be near 0V (on). Measure voltage between pin 3 & pin8 of Q29. Must be 0V. Measure voltage across C61.

3.66

3.50

4.25

pass

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.7
A.7.1

LCD & Keypad test


pass pass not applicable not performed Restart unit. Check LCD backlight and startup screens. Check display contrast and speed. Check each front panel key with magnetic pen. Navigate through the menu items. Try editing numbers, string lists. Check detection distance, response speed and feeling.

Article Tests

A.7.2

pass

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.8

A/D converter test

During this test ConfigFlo must be connected and active. Connect serial cable to J12. Go to "Calibration" tab and execute "A/D Test Mode" command. This will enable A/D converter, Pt100 current source and AUX DC booster. The unit will then suspend until a timeout expires (5 min) or restart, to allow measurements. During special test mode D9 LED blinks every 1 sec. Article Tests A.8.1 A/D converter reference voltage Measure voltage across C14. Pt100 Excitation Current Connect J1 Pt100 terminals 125 resistor. Measure voltage across R18. Pt100 Current Source Compliance Measure voltage across C16. Pressure Input Apply 5.000VDC to J1 AI5 (+) and AICOM terminals (-). Measure voltage across C1. VAUX Voltage Measure voltage across C8. Verify voltage across C82 and C5 are equal. VAUX with pressure transmitter Connect pressure transmitter (refer to VC211LL user manual). Measure voltage across C8. Primary Battery Sense Measure voltage across C22. Restart the unit to exit test mode. Pass Tag 2 Place Pass Tag 2 on the PCB ind. 1.252 min 1.240 max 1.260 unit V result pass

A.8.2

0.636

0.510

0.650

pass

A.8.3

1.681

1.700

pass

A.8.4

2.350

2.300

2.400

pass

A.8.5

9.982

9.600

10.400

pass

A.8.6

9.028

8.000

10.000

pass

A.8.7

1.577

1.500

1.680

pass

A.8.8

OK

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.9

Pressure input calibration & test

During this test ConfigFlo must be connected and active. Connect serial cable to J12. Go to "Calibration" tab. Article Tests A.9.1 Pressure input zero scale calibration Connect precision voltage source to J1 AI5 (+) and AICOM (-) terminals and apply 0V. Click "Pressure" button then "Zero Calibration" button. Observe success response from the unit. Pressure input full scale calibration Apply 5.000V and click "Full Scale Calibration" button. Observe success response from the unit. Pressure input accuracy check Apply 0.100V Apply 1.000V Apply 2.000V Apply 3.000V Apply 4.000V Apply 4.900V ind. min max unit result

0.000

0.000

0.000

pass

A.9.2

4.900

4.900

pass

A.9.3

0.100 1.000 2.000 3.000 4.000 4.900

0.100 1.000 2.000 3.000 4.000 4.900

0.100 1.000 2.000 3.000 4.000 4.900

V V V V V V

pass pass pass pass pass pass

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.10 Temperature input calibration & test


During this test ConfigFlo must be connected and active. Connect serial cable to J12. Go to "Calibration" tab. Article Tests A.10.1 Temperature input zero calibration Connect precision 4 wire Pt100 simulator to J1 RTD+, TEXC, RTD-, TRET terminals and apply 0. Click "Temperature" button then "Zero Calibration" button. Observe success response from the unit. A.10.2 Temperature input full scale calibration Apply 60C (123.243) and click "Full Scale Calibration" button. Observe success response from the unit. A.10.3 Temperature input accuracy check Apply -20C Apply -10C Apply 0C Apply 10C Apply 20C Apply 30C Apply 40C Apply 50C Apply 60C ind. min max unit result

0.000

-0.050

0.050

pass

60.003

59.950

pass

-19.993 -9.998 -0.005 9.998 19.997 30.000 40.004 50.004 59.994

-20.050 -10.050 -0.050 9.950 19.950 29.950 39.950 49.950 59.950

-19.950 -9.950 0.050 10.050 20.050 30.050 40.050 50.050 60.050

V V V V V V V V V

pass pass pass pass pass pass pass pass pass

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.11 RTC calibration


During this test ConfigFlo must be connected and active. Connect serial cable to J12. Go to "Calibration" tab. Article Tests ind. min max unit result

A.11.1 RTC clock Click "RTC Clock Monitor" button. Measure frequency on TP1 test point with a precision frequency counter. Enter clock frequency in 511.992 "RTC "calibration" and click button. Observe positive response from the unit. A.11.2 Coin Cell Placement Insert fresh LR1220 coin cell into BT1 holder. A.11.3 Set RTC Apply "Set RTC" command via ConfigFlo.

511.990

512.103

Hz

pass

pass

pass

pass

pass

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.13 Pulse input test


Article Tests A.13.1 LFIN Wetting Voltage Measure voltage across R41. A.13.2 U5 Schmitt Trigger Output Low Measure U5 pin 1 voltage. A.13.3 U5 Reference Voltage Low Measure voltage accross C41. A.13.4 U5 Schmitt Trigger Output High Short J6 pin 1 & 2. Measure U5 pin 1 voltage. A.13.5 U5 Reference Voltage High Measure voltage accross C41. A.13.6 Pulse count check Make sure Vm, Vb, VmD, VbD are all 0. Apply 200 dry contact pulses thru J6 LFIN and DICOM at 1Hz, 20% duty. Verify Vm counter. A.13.7 LFIN Current Consumption Check Make sure the unit is powered only from primary battery source and is in sleep mode. Measure power supply current while J6 pin 1 & 2 open and closed. Calculate the difference. ind. 3.248 min 3.000 max 3.400 unit result pass

0.058 1.329

0.000 1.250

0.100 1.350

pass pass

3.326

3.000

3.400

pass

2.329

2.200

2.330

pass

2000.000 2000.000 2000.000

pass

36.000

30.000

42.000

pass

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.14 Digital inputs test


Article Tests A.13.1 DIN Ch1-Ch8 Wetting Voltages Measure J6 pin 3-10 voltages with respect to DICOM. Observe via ConfigFlo that all channels are off. A.13.2 DIN Ch1-Ch8 On Check Short J6 pin 3-10 with DICOM. Measure voltages across C42-C47 and C75-C76. Observe via ConfigFlo that all channels are on. ind. min max unit result

3.358

3.000

3.400

pass

0.026

0.000

0.050

pass

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.17 GPRS test


Article Tests A.17.1 GPRS Board Configuration Mount Gprs board on your device. Use Wavecom cable to establish direct connection to board. Change baud rate and related paramaters related to Q2687. A.17.2 Gprs Connection Test Insert SIM card to VC211LL. Make sure RouterFlo is running on a server. On the front panel watch the Gprs connection status via 4 letter abbreviation. If you see "ONLN" abbreviation on the front panel after a while, connection is successfull. pass not not applicable performed

pass

pass

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SYS INC. CYBERPARK CYBERPLAZA B BLOK KAT 7, 06800 BILKENT, ANKARA

DATE : 03.03.2011 RFLO VC211LL CALIBRATION AND TEST REPORT

A.23 Final Configuration and cleanup


Article Tests A.23.1 Configuration Download final configuration. A.23.2 Update Product Info Receive and download product info. A.23.3 A.23.4 A.23.5 A.23.6 Cold Restart Erase Event Log Erase Histories Set RTC pass ok ok ok ok ok ok not not applicable performed

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