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GENERAL INFORMATION
TYPE VC211LL PCB V1.6 CUSTOMER DOSAB SERIAL 109809 FIRMWARE V1.91 BUILD 30.03.2011 CONFIG FILE DOSAB_0109809 CONFIGURATON DATE 30.03.2011 CALIBRATION DATE 30.03.2011 SITE NAME -
HARDWARE CONFIGURATION
DC NB/CHG YES P IN 1 PRI BATT 3.6V/13Ah T IN 1 SEC BATT 3.7V/4Ah PULSE IN 1 COIN LR1220 AI 4 RS232 YES DI 8 GPRS YES DO 2 SIM CUSTOMER SOL DRIVE 2
EXTERNAL ACCESSORIES
PRESSURE TRANSMITTER TEMPERATURE SENSOR SOLENOID LIMIT SWITCH KELLER TYPE PAA-23SEI , CALIBRATION CERTIFICATE PROVIDED SEPARATELY ELIMKO TYPE PT100, 4W, CLASS A BURKERT 3/2-NO, 7 Watt, 210375 STAHL 8064
PERFORMED TESTS
The following table indicates performed tests with accompanying test results. Article A.1 A.2 A.3 A.4 A.5 A.6 A.7 A.8 A.9 A.10 A.11 Tests Visual check Initial DC check Firmware download RS232 port test Test configuration download DC test LCD & Keypad test A/D converter test Pressure input calibration & test Temperature input calibration & test RTC calibration passed passed passed passed passed passed passed passed passed passed passed passed not applicable not performed
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passed
A.9.3
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PERFORMED TESTS
The following table indicates performed tests with accompanying test results. Article A.1 A.2 A.3 A.4 A.5 A.6 A.7 A.8 A.9 A.10 A.11 A.12 A.13 A.14 A.15 A.16 A.17 A.18 A.19 A.20 A.21 A.22 A.23 Tests Visual check Initial DC check Firmware download RS232 port test Test configuration download DC test LCD & Keypad test A/D converter test Pressure input calibration & test Temperature input calibration & test RTC calibration Analog inputs calibration & test Pulse input test Digital inputs test Digital outputs test Solenoid drive outputs test GPRS test Accuracy test under reference conditions Repeatability Check of compression algorithm Check of power supply/battery/charger Check of alarms Final Configuration and cleanup passed passed passed passed passed passed passed passed passed passed passed passed passed passed passed passed passed passed not applicable not performed
passed
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A.1
A.1.1
Visual check
pass not applicable not performed Check PCB cleanness, component placement, solder ball, solder quality with microscope
Article Tests
pass
A.1.2
Check polarity of diodes, capacitors, ICs, crystals, connectors and other polarized packages with microscope where necessary Check LCD and keypad cable assemblies, both polarity and connections
pass
A.1.3
pass
A.1.4
Place serial number tag on PCB. Serial number must match with the number on housing.
pass
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A.2
A.2.1
Initial DC check
ind. min max unit result pass VDD rail impedance Measure impedance across C60. VSYS rail impedance Measure impedance across C61. Primary battery input impedance Measure impedance between J11 3.6V+ & 3.6V- terminals. Secondary battery input impedance Measure impedance between J5 PACK+ & PACK- terminals.
Article Tests
5.96E+05 5.00E+05
A.2.2 A.2.3
2.02E+06 2.00E+06
pass
2.30E+06 2.00E+06
pass
A.2.4
2.10E+06 2.00E+06
pass
A.2.5
Charger input impedance Measure impedance between J3 DC+ & DC- 1.15E+06 5.00E+05 terminals. J11 Primary Battery Current Set power supply output 1 to 3.65V and limit current to 50mA. Connect power supply output to J11 terminals observing polarity. Measure current drawn. If pass increase current limit to 250mA. VDD rail voltage measure voltage across C60.
pass
A.2.6
3.00
1.00
mA
pass
A.2.7
3.33
3.17
pass
A.2.8
J3 DC Input Current Set power supply output channel 2 to 11.5V and limit current to 50mA. Connect power supply output to J3 terminals observing 1.10E+01 7.00E+00 polarity. Measure current drawn. If pass increase current limit to 1A U11 Output Voltage Measure voltage between Q28 pin 8 and GND.
mA
pass
A.2.9
4.32
4.10
pass
A.2.10 U4 Charger Voltage Connect Li-Ion battery pack to J5 PACK+ & PACK- terminals observing polarity. Observe D14 charge LED is on. Measure voltage across C35.
3.82
3.70
pass
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A.2.11 Secondary Battery Charging Current Measure voltage across R33 sense resistor.
0.01
0.00
0.15
pass
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A.3
A.3.1
Firmware download
pass not applicable not performed Run IAR EWARM latest version. Connect JTAG port J2 connector oberving Pin 1 mark. Download current firmware. Observe sucessfull download and run to main. Run firmware and observe startup LCD secreens. pass
Article Tests
pass
A.3.2
A.3.3
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A.4
A.4.1
Article Tests
5.60
5.00
6.00
pass
A.4.2
-5.49
-6.00
-5.00
pass
A.4.3
-5.49
-6.00
pass
A.4.4
1.65
1.90
not performed
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A.5
A.5.1
Article Tests
pass
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A.6
A.6.1
DC test
ind. min max unit result Sleep current Disconnect J5 and J3. Disconnect J12. Observe D9 LED is off. Measure current thru J11. Primary Battery Mode Check Q23 pin 4 must be near 0V (on). Q28 and Q29 pin 4 must be both near 3.6V (off). Measure voltage accross R94 must be 0V. Measure voltage across C61. Run current - CPU Measure current thru J11. When only CPU is active. Run current - LCD Activate LCD and measure current thru J11. Run current - Backlight Activate backlight and measure current thru J11. Run current - RS232 Activate RS232 and measure current thru J11. AC On Mode Check Reconnect J3. Observe D12 is on. Q23 & Q29 pin 4 must be both near 4.2V (off). Q28 pin 4 must be near 0V (on). Measure voltage between pin 3 & pin8 of Q28. Must be 0V. Measure voltage across C61. AC On Charge Mode Check Reconnect J5. Observe D14 is on. Q23 & Q29 pin 4 must be both near 4.2V (off). Q28 pin 4 must be near 0V (on). Measure voltage between pin 3 & pin8 of Q28. Must be 0V. Measure voltage across C61.
Article Tests
28.8
28.0
35.0
pass
A.6.2
3.64
3.57
3.68
pass
A.6.3
2.84
1.10
3.00
mA
pass
A.6.4
1.30
1.40
mA
not performed
A.6.5
53.55
30.00
55.00
mA
pass
A.6.6
5.87
3.50
6.00
mA
pass
A.6.7
4.27
4.15
4.30
pass
A.6.8
3.82
3.50
4.25
pass
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A.6.9
Secondary Battery Mode Check Disconnect J3. Observe D12,D13,D14 are off. Q23 & Q28 pin 4 must be both near 4.2V (off). Q29 pin 4 must be near 0V (on). Measure voltage between pin 3 & pin8 of Q29. Must be 0V. Measure voltage across C61.
3.66
3.50
4.25
pass
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A.7
A.7.1
Article Tests
A.7.2
pass
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A.8
During this test ConfigFlo must be connected and active. Connect serial cable to J12. Go to "Calibration" tab and execute "A/D Test Mode" command. This will enable A/D converter, Pt100 current source and AUX DC booster. The unit will then suspend until a timeout expires (5 min) or restart, to allow measurements. During special test mode D9 LED blinks every 1 sec. Article Tests A.8.1 A/D converter reference voltage Measure voltage across C14. Pt100 Excitation Current Connect J1 Pt100 terminals 125 resistor. Measure voltage across R18. Pt100 Current Source Compliance Measure voltage across C16. Pressure Input Apply 5.000VDC to J1 AI5 (+) and AICOM terminals (-). Measure voltage across C1. VAUX Voltage Measure voltage across C8. Verify voltage across C82 and C5 are equal. VAUX with pressure transmitter Connect pressure transmitter (refer to VC211LL user manual). Measure voltage across C8. Primary Battery Sense Measure voltage across C22. Restart the unit to exit test mode. Pass Tag 2 Place Pass Tag 2 on the PCB ind. 1.252 min 1.240 max 1.260 unit V result pass
A.8.2
0.636
0.510
0.650
pass
A.8.3
1.681
1.700
pass
A.8.4
2.350
2.300
2.400
pass
A.8.5
9.982
9.600
10.400
pass
A.8.6
9.028
8.000
10.000
pass
A.8.7
1.577
1.500
1.680
pass
A.8.8
OK
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A.9
During this test ConfigFlo must be connected and active. Connect serial cable to J12. Go to "Calibration" tab. Article Tests A.9.1 Pressure input zero scale calibration Connect precision voltage source to J1 AI5 (+) and AICOM (-) terminals and apply 0V. Click "Pressure" button then "Zero Calibration" button. Observe success response from the unit. Pressure input full scale calibration Apply 5.000V and click "Full Scale Calibration" button. Observe success response from the unit. Pressure input accuracy check Apply 0.100V Apply 1.000V Apply 2.000V Apply 3.000V Apply 4.000V Apply 4.900V ind. min max unit result
0.000
0.000
0.000
pass
A.9.2
4.900
4.900
pass
A.9.3
V V V V V V
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0.000
-0.050
0.050
pass
60.003
59.950
pass
V V V V V V V V V
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A.11.1 RTC clock Click "RTC Clock Monitor" button. Measure frequency on TP1 test point with a precision frequency counter. Enter clock frequency in 511.992 "RTC "calibration" and click button. Observe positive response from the unit. A.11.2 Coin Cell Placement Insert fresh LR1220 coin cell into BT1 holder. A.11.3 Set RTC Apply "Set RTC" command via ConfigFlo.
511.990
512.103
Hz
pass
pass
pass
pass
pass
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0.058 1.329
0.000 1.250
0.100 1.350
pass pass
3.326
3.000
3.400
pass
2.329
2.200
2.330
pass
pass
36.000
30.000
42.000
pass
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3.358
3.000
3.400
pass
0.026
0.000
0.050
pass
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pass
pass
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