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COMPLETION SERVICES

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COMPLETION TOOLS
06-11

Completion Services

Superior Completion Services has the technology, resources and experience to deliver effective sand control and stimulation services in any downhole condition. Challenging completions on the shelf, in deepwater and in ultra-deepwater arenas demand state-of-the-art technology that reduces risk, increases completion efficiencies and maximizes production. Superior Energys field proven best-in-class sand control tools and stimulation services minimize risk, reduce completion costs and deliver optimized completions.

Completion Systems

Sand Control - Conventional gravel pack and frac pack systems Differential ratings to 15,000 psi and 350F, externally retrievable Industry leading zone isolation and intervention-less production initiation systems ComPleteTM single trip systems for reducing completion cycle time and optimizing reservoir productivity - MSTTM (multizone single trip) - gravel pack or frac pack multiple zones in a single trip - RSTTM (releasable single trip) - perforate and gravel pack/frac pack system - HSTTM (horizontal single trip) - washdown, gravel pack/frac pack and selective stimulation system

24400

Stress

Concentration/Area (EOJ)
lbm/ft^2 2 4 6 8 10 12 14 16 18 20 > 22

24420

24440

24460

TVD (ft)

24480

24500

24520

Well Screens
ProWeld standard and HD wire wrapped screens including wrap on pipe DynaFloTM DB diffusion bonded premium screens UnifloTM ICD systems

TM

24540

24560

24580 19400

MFrac - Andarko GC 683#1_ M15B_prely Spectra30 r1 - 8/6/2010

Stress (psi)

19600

19800 0

20

Length (ft)

40

60

80

Surface Controlled Sub Surface Safety Valves FlowSafeTM tubing retrievable and wireline retrievable subsurface safety valves 2 3/8 to 7, 5,000 10,000 psi rated

Pumping and Stimulation

Vessels: Superior Inspiration and Superior Independence Two full service sand control and stimulation, deepwater capable, dynamic positioning (DP-2) vessels

COMPLETION SERVICES

Skid Based Equipment


Fleet of full-service sand control and stimulation skid mounted equipment for land, inland water, barge or platform work Flameless Thermal UnitTM provides exceptional performance in remediating organic deposits, treating surface equipment, heating wellbore fluids during flowbacks or any job drequiring heated fluids.

Headquarters: 16610 Aldine Westfield Houston, TX 77032 Phone Number: 281-784-5700 Fax Number: 281-784-5746
Visit www.superiorenergy.com for additional locations.

Stimulation and Sand Control Fluids


Laboratory supported fit-for-purpose frac pack and gravel pack fluid systems Proprietary stimulation acid systems High density frac pack fluid systems DiamondFRAQTM and BrineStarTM systems

Contents
SingleTrip Completion Systems
Systems Accessories

Fluid Loss and Zonal Isolation Systems


Systems Accessories

Sealbore Packers and Accessories


Packers Accessories

TubingRun Packers and Accessories Safety Systems Well Screens

Single-Trip Completion Systems

COMPLETION SERVICES

Single-Trip Completion Systems Contents


Systems
ComPleteTM FP System ComPleteTM FPDZ System ComPleteTM MST System ComPleteTM RST System ComPleteTM PST System ComPleteTM HST System

Accessories
Molded-Seal Closing Sleeve Decrippler Sub Disappearing Check Valve Multiprofile Multiservice Valve Multiprofile Shifting Tools Depth Verification Tool Multicycle On-Off Tool Pressure-Actuated Differential Valve Ball-Actuated Antireversing Valve

COMPLETION SERVICES

COMPLETION SERVICES

ComPleteTM FP System
Description
Superior Completion Services ComPleteTM frac-pack (FP) system is a singletrip, single-zone, frac- or gravel-pack completion system. The system allows set-down weight to be applied in both squeeze and circulating positions to eliminate problems associated with tubing movement during the well treatment. It can be repeatedly cycled between the squeeze and circulating positions with minimal up-and-down movement of the work string. The system is simple in design and offers mechanical indications of all positions and tool movements. The service tool position is the same in the squeeze and circulating positions, minimizing the potential for erosion.

Applications
Conventional single-trip gravel and frac packing Acid stimulation treatments Horizontal or vertical well displacements Conventional multizone completions

Features and Benefits


Hydraulic pressure-release (tubing or annular) with redundant mechanical release True live annulus pressure monitoring in the circulating position Reverse circulation through wash pipe is possible in the circulating position for removal of pills, debris, etc. Ports are aligned in all treating positions Treating sleeve incorporates bonded production seals for maximum pressure integrity and reliability Isolation valve provides zonal isolation in reverse position Short overall length

Squeeze

Circulating

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ComPleteTM FP System
Technical Data
Minimum overall length ........... 16 ft (4.9 m) Temperature rating ................. 350F (177C) ComPleteTM FP System
Casing Size in. 5 - 5 1/2 7 - 7 3/4 7 - 9 5/8 mm 127 - 139.7 177.8 - 196.9 177.8 - 244.5 Minimum OD in. 2.69 3.25 4.00 4.75 6.00 Pump Rate Proppant Volume lb 150,000 300,000 350,000 500,000 500,000 kg Differential Pressure Rating psi MPa 68.9 68.9 68.9 68.9 68.9

mm bbl/min m3/min 68.3 82.6 101.6 120.7 152.4 15 35 35 40 50 2.38 5.56 5.56 6.36 7.95

68,040 10,000 136,079 10,000 158,759 10,000 226,799 10,000 226,799 10,000

9 5/8 - 13 3/8 244.5 - 339.7 9 5/8 - 13 3/8 244.5 - 339.7

ComPleteTM FP Extreme System


Casing Size in. 7 3/4* 9 5/8 - 10 1/8* mm 196.9 244.5 - 257.2 Minimum OD in. 4.00 6.00 Pump Rate Proppant Volume lb 500,000 500,000 kg Differential Pressure Rating psi MPa 86.2 86.2

mm bbl/min m3/min 101.6 152.4 40 50 6.36 7.95

226,799 12,500 226,799 12,500

ComPleteTM FP Ultra System


Casing Size in. 7 3/4* 9 7/8 - 10 1/8* mm 196.9 250.8 - 257.2 Minimum OD in. 3.88 5.50 Pump Rate Proppant Volume lb 500,000 kg Differential Pressure Rating psi MPa 103.4 103.4

mm bbl/min m3/min 98.4 139.7 40 40 6.36 6.36

226,799 15,000

1,000,000 453,597 15,000

* Tested with intermediate- and high-strength proppant.

References
CompSet packers data sheet CompSet Ultra packer data sheet

COMPLETION SERVICES

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COMPLETION SERVICES

ComPleteTM FPDZ System


Description
Superior Completion Services ComPlete frac-pack deep-zone (FPDZ) system is a frac-pack rated sand control placement technology specially configured for deep completions where work string stretch and drag make downhole tool manipulation more challenging. The system offers extended tool length, increasing the acceptable range for reverse position. Dual collets on the service tool ensure positive manipulation of the circulating valve while picking up to reverse, and provide a positive weight indication when reverse position is achieved.

Features and Benefits


Extended reverse position Dedicated circulating valve collet for controlling return flow Mechanical indication of reverse position Successful tool manipulation in ultradeep and highly deviated wellbores Resists unintentional closing of the circulating valve due to work string sling-shot effect Hydraulic pressure-release (tubing or annular) with redundant mechanical release True live annulus pressure monitoring in the circulating position Reverse circulation through wash pipe is possible in the circulating position for removal of pills, debris, etc. Ports are aligned in all treating positions Treating sleeve incorporates bonded production seals for maximum pressure integrity and reliability Isolation valve provides zonal isolation in reverse position

Applications
Ultradeep completions Sand control Deepwater Highly deviated well trajectories

References
CompSetTM packers data sheet CompSet Ultra packer data sheet

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ComPleteTM FPDZ System


Operating Sequence
Circulating

Squeeze

Reverse

COMPLETION SERVICES

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COMPLETION SERVICES

ComPlete MST System


Description
Superior Completion Services ComPlete multizone single-trip (MST) system uses a patented method to reduce the number of trips necessary to conventionally stimulate and complete multiple intervals in a wellbore. Rig time associated with conventional multizone stacked completions is reduced, offering an attractive economic alternative to the stack and fracpack completion technique. Although a typical application for the ComPlete MST system would be two to six intervals, there is no limit to the number of zones that can be effectively completed.

Applications
Ultradeep completions Multizone completions Zonal isolation and selective production Sand and nonsand control applications

Features and Benefits


Full-bore ID is compatible with production tubing Provides positive independent zonal isolation for each interval during completion and production operations No limit on zone lengths; a minimum of 30 ft (10 m) distance is required between intervals Retrievable, testable, dual-element isolation packer provides reservoir isolation during stimulation and production Proprietary technology includes new sealing elements at each interval for added reliability Proprietary locating design offers new indicator and set-down point with defined slurry port alignment when stimulating each interval Every position is mechanically identified and hydraulically verified, providing enhanced diagnostics Service tool configuration offers circulating position with real-time live annulus monitoring, as well as conventional squeeze treatment capability Selective production may be initiated with slickline-, wireline-, tractor- or coiled tubing-conveyed shifting tools May be integrated with interventionless production initiation systems Available with a patented screen communication system that enhances treating capabilities and provides a continuous production flow path Compatible with other ComPlete single-trip systems and Superior Completion Services intelligent system

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ComPlete MST System


Technical Data
Temperature rating ............................. 350F (177C)
ComPleteTM MST System Casing Size in. 7 7 5/8 9 5/8 9 5/8 mm 177.8 193.7 244.5 244.5 System Bore in. 2.75 2.75 3.75 5.125 mm 69.9 69.9 95.3 130.2 Differential Pressure Rating* psi 10,000 10,000 12,500 8,500 MPa 68.9 68.9 86.2 58.6 Pump Rate BPM 25 25 40 45 Total Proppant lb 600,000 600,000 1,500,000 750,000 kg 272,727 272,727 681,818 340,909 20/40 Bauxite 20/40 Bauxite 20/40 Bauxite 16/20 Carbolite Proppant Type

* A 15,000-psi (103.4-MPa) rated system is under development.

References
ComPlete system data sheets (HST, RST, PST) Multiposition multiservice valve data sheet Screen communication system data sheet Intelligent well completion system data sheet

COMPLETION SERVICES

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COMPLETION SERVICES

ComPleteTM RST System


Description
Superior Completion Services patented ComPlete releasable single-trip (RST) system allows the operator to perforate, and gravel pack (GP) or frac pack (FP) zones of interest within a single trip into the wellbore.
TM

Features and Benefits


Saves rig time Reduces fluid losses Eliminates need for a separate perforating run Eliminates logging trip to place gun on depth Eliminates the effects of mechanical shock loads at gun detonation Reduces pressure pulse at gun detonation Minimal rathole requirements, perforations plus approximately 30 ft (9.1 m) below the DVT DVT run on wireline or tubing prior to the packer and gun assembly DVT released upon gun detonation Provides the standard ComPlete FP system capabilities May be integrated with interventionless production initiation systems

Guns are anchored into a previously set depth verification tool (DVT), allowing the GP/FP components to be released and placed at a safe distance from the perforating operations. This separation helps eliminate the transmission of mechanical shock loads and uses the fluid column to reduce the pressure wave from gun detonation, avoiding damaged packers, twisted screens, premature packer setting and other types of failures associated with perforating gun detonation.

Applications
Ultradeep completions Cased-hole completions with sufficient sump area Critical fluid loss control completions Underbalanced and overbalanced perforating

Technical Data
Available sizes ........................ 5 to 10 1/8 in. (127.0 to 257.2 mm) Differential pressure rating ........ up to 12,500 psi (86.2 MPa) Temperature rating .................. up to 350 F (177 C)

References
ComPlete system data sheets (FP, MST) CompSetTM packers data sheet Depth verification tool data sheet Flapper valves data sheet ISO isolation system data sheet Multiposition multiservice valve data sheet Multicycle on-off tool data sheet

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ComPleteTM RST System


Operating Sequence
Set Depth Verification Tool (DVT) Run Perforating/ Gravel-Pack Assembly Disengage Gravel-Pack Assembly Reposition and Set Perforation Packer, Detonate Guns, Release DVT Reposition Gravel-Pack Assembly Gravel Pack Frac Pack

COMPLETION SERVICES

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COMPLETION SERVICES

ComPlete PST System


Description
Superior Completion Services ComPlete production single-trip (PST) system allows the perforating, and gravel pack (GP) or frac pack (FP) of a single zone in a single trip. With the ComPlete PST system, the perforating guns and GP assembly are run into the wellbore on the production string. No service tools or work strings are required. This configuration allows the placement of a GP or FP in the squeeze configuration only. The system utilizes the same perforating gun and GP separation method as the ComPlete RST system to avoid possible issues with gun shock and pressure waves at the time of gun detonation.

Features and Benefits


Saves rig time Reduces fluid losses Eliminates the need for service tools, work string and wash pipe Eliminates need for a separate perforating run Eliminates logging trip to place gun on depth Eliminates the effects of mechanical shock loads at gun detonation Multiple treating positions available: reverse and squeeze Minimal rathole requirements, perforations plus approximately 30 ft (9.1 m) below the DVT May be integrated with interventionless production initiation systems

Applications
High-pressure wells Severely depleted wells Marginal wells

Technical Data
Available sizes ........................ 5 to 10 1/8 in. (127.0 to 257.2 mm) Differential pressure rating ........ up to 12,500 psi (86.2 MPa) Temperature rating .................. up to 350F (177C)

References
ComPlete RST system data sheet CompSetTM packers data sheet Depth verification tool data sheet Flapper valves data sheet ISO isolation system data sheet Multiposition multiservice valve data sheet Multicycle on-off tool data sheet Franklin, B., Daulton, D. and Farias, R. April 2009. Creating the Economics for Completion. Oilfield Technology: 3-6.

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ComPlete PST System


Operating Sequence
Set Depth Verification Tool (DVT) Run Perforating/ Gravel-Pack Assembly Disengage Gravel-Pack Assembly Reposition and Set Perforation Packer, Detonate Guns, Release DVT Reposition Gravel-Pack Assembly Gravel Pack Frac Pack

COMPLETION SERVICES

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COMPLETION SERVICES

ComPleteTM HST System


Description
Superior Completion Services patented ComPlete horizontal single-trip (HST) system allows the washdown, frac or gravel pack, and stimulation of a horizontal, highly deviated or vertical well in a single trip. The system can save rig time and reduce the potential for fluid loss to the formation. The system provides real-time pressure monitoring during treatments to ensure optimum sand control and stimulation. It maintains well hydrostatic pressure and prevents any pressure surge on the formation. In addition, a variety of mechanical fluid loss devices may be utilized for well control after the treatment.

Features and Benefits


Horizontal sand control and stimulation performed in a single trip Potential rig time savings of up to 50% Provides the ability to selectively stimulate or clean up the sand controlled region Maintains well hydrostatic pressure on the formation Positive ball seat; no pressure surge on formation Reliable tool conversion to stimulation position (when stimulation is required) Standard circulating and squeeze position available Allows real-time pressure monitoring of sand control and stimulation treatments Multiple mechanical fluid loss devices available Reduces formation exposure time and potential reservoir damage Compatible with Superior Completion Services UniFloTM inflow control device (ICD) screen systems

Applications
Multizone completions Deepwater Zonal isolation Open or cased-hole wells Long horizontal, vertical or highly deviated wells

Technical Data
Available sizes ........................ 7 to 13 3/8 in. (177.8 to 339.7 mm) Differential pressure rating ........ up to 12,500 psi (86.2 MPa) Temperature rating .................. up to 350F (177C)

References
CompSetTM packers data sheet CompSet Ultra packer data sheet UniFlo ICD screens data sheet

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ComPleteTM HST System


Operating Sequence
RIH, Washdown

Set Packer, Gravel Pack

Convert Tool

Stimulate Well

POOH, Isolate Well

COMPLETION SERVICES

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COMPLETION SERVICES

Molded-Seal Closing Sleeve


Description
Superior Completion Services molded-seal (MS) closing sleeve is used in high-rate water packs, fracturing and stimulation in vertical or horizontal well completions. The unique port-body and closing sleeve provides maximum proppant deployment and positive sealing after zonal treatment. The MS closing sleeve is assembled as a ComPleteTM frac-pack (FP) system with Superior Completions CompSetTM packers.

Applications
Vertical or horizontal well completions High-rate water packs, fracturing and stimulation

Features and Benefits


Large treatment ports Inverted molded seals for positive isolation Compatible with all ComPlete system packers Debris-tolerant design ensures complete sleeve closure after stimulation

Technical Data
Pressure rating ....................... 10,000 to 15,000 psi (68.9 to 103.4 MPa) Temperature rating .................. up to 350F (177C)

References
ComPlete FP data sheet CompSet packers data sheet CompSet Ultra packer data sheet

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COMPLETION COMPLETION SERVICES

Decrippler Sub
Description
Superior Completion Services decrippler sub with sleeve test profile provides a temporary bottom to positively locate the service tool position during surface assembly. It then engages the end of the service tool to allow decrippling of the open-only shifting tool. Once decrippled, the device shears, which removes all restrictions and leaves a full open ID. The upper housing also contains a shearable sleeve profile that may be engaged by the open-only shifting tool to ensure proper operation. This profile shears down with minimal weight, allowing the shifting tool to pass through.

Applications
Multizone completions

Features and Benefits


Allows opening tool to be run in the hole in a crippled position, preventing the opening of any sliding sleeves Provides full open ID once actuated Provides positive overpull indication of actuation Provides set-down indication of shifting tool function Hydraulic backup system exists in the event the mechanical decrippler fails to activate the opening tool Once the opening tool is activated, the service tool has full open ID for circulation

Technical Data
Available sizes ....... 7, 7 5/8 and 9 5/8 in. (177.8, 193.8 and 244.5 mm)

References
ComPleteTM MST system data sheet

COMPLETION SERVICES

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COMPLETION SERVICES

Disappearing Check Valve


Description
Superior Completion Services disappearing check valve is utilized with the ComPleteTM multizone single-trip (MST) system and enables the completion assembly to be pressure-tested during run-in. The valve contains a one-way check valve that allows the ComPlete MST system completion assembly to be filled with fluid during run-in.

Applications
Multizone completions

Features and Benefits


Allows pressure tension during assembly Glass disc pressure rating +/-2,500 psi (17.2 MPa) Provides full open ID after disc removal Allows tubing to fill during BHA makeup

Technical Data
Disappearing Check Valve
Maximum OD in. 3.95 5.97 5.96 mm 100.3 151.5 151.3 in. 2.92 4.63 4.79 Minimum ID mm 74.0 117.5 121.7 Disc Burst Rating psi 1,500 2,300 2,000 MPa 10.3 15.9 13.8

References
ComPlete MST system data sheet

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COMPLETION SERVICES

Multiprofile Multiservice Valve


Description
Superior Completion Services multiprofile multiservice valve is a modified version of the standard multiservice valve. This production sliding sleeve utilizes the same robust nonelastomeric seal system and patented equalizing system. The multiprofile valve version is available with five different shifting profiles, allowing selective actuation. Corresponding shifting tools are available for use with slickline, wireline, coiled tubing or standard tubing.

Applications
Multizone reservoirs Selective production and injection wells Zonal isolation

Features and Benefits


Proven nonelastomeric sealing technology Five selective profiles available Patented seal equalizing system May be actuated with slickline, electric line, coiled tubing or standard tubing Provides selective access for production and injection control Facilitates multizone single-trip completions Provides positive bidirectional zone isolation

Technical Data

Selective Profiles

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Multiprofile Multiservice Valve


Technical Data continued Multiprofile Multiservice Valve
Nominal Size in. 3 1/2 4 1/2 7 mm 88.9 114.3 177.8 Minimum OD in. 4.03 5.05 6.66 mm 102.4 128.3 169.0 Minimum ID in. 2.84 3.83 5.28 mm 72.1 97.3 134.0 Tensile Yield Load lb 185,000 250,000 324,156 kg 84,091 113,636 147,344 Collapse Pressure psi 10,000 10,000 10,000 MPa 69 69 69 Burst Pressure psi 10,000 10,000 10,000 MPa 69 69 69 ID Flow Area in.2 6.34 11.52 21.85 mm2 4,087.0 7,432.9 14,099.3 Ported Body Flow Area in.2 18.80 25.45 29.17 mm2 12,129.0 16,419.3 18,819.3

References
ComPleteTM MST system data sheet

COMPLETION SERVICES

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COMPLETION SERVICES

Multiprofile Shifting Tools


Modified Model B Shifting Tool
Superior Completion Services modified model B shifting tool is designed to shift Superior Completions multiprofile multiservice valve (MSV). Modifications include longer keys and modified springs to allow fivezone selectivity. Selective keys are available to shift sleeves from position one through five. The shifting tool incorporates a standard shear-release mechanism found on the standard B shifting tool. The modified B shifting tool can not be used with standard MSV assemblies.

Shearable Colleted CT Shifting Tool


Superior Completion Services shearable colleted shifting tool is designed to shift Superior Completions multiprofile multiservice valve using coiled tubing. The collet is designed with a shearable release mechanism allowing it to be utilized in both the open and closed directions. It is available in position one through five.

Nonshearable CT Shifting Tool


The nonshearable shifting tool is designed to run on coiled tubing and to selectively shift Superior Completion Services position one through five multiprofile multiservice valve. The valve does not contain a shear release feature and is only recommended for shifting valves in the downward direction.

Modified Model B Tool

Shearable Colleted CT Tool

Nonshearable CT Tool

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COMPLETION SERVICES

Depth Verification Tool


Description
Superior Completion Services depth verification tool (DVT) is a temporary anchoring device with three slip segments. The function of the DVT is to support the tubing-conveyed perforating (TCP) assembly during the perforating process. Gun detonation releases the DVT and TCP assembly, allowing them to fall to the bottom. If the DVT does not release after perforating, it can be mechanically released with overpull and pushed downhole.

Applications
Cased-hole completions with sufficient sump area Critical fluid loss control completions High-pressure wells Severely depleted wells Marginal wells Standalone perforating

Features and Benefits


Set on wireline or tubing Released with gun detonation Contingency overpull release Shoot overall length and minimum running OD

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Depth Verification Tool


Technical Data Depth Verification Tool
Size in. 5 x 2.68 5.5 x 2.68 7 x 3.25 7 x 3.25 7.625 x 3.25 9.625 x 3.25 - 4.75 mm 127.0 x 68.1 139.7 x 68.1 177.8 x 82.6 177.8 x 82.6 193.7 x 82.6 244.5 x 82.6 - 120.7 Weight Range lb 11.5 - 21.4 13 - 23 17 - 29 29 - 41 29.7 - 39 36 - 53.5 kg 5.2 - 9.7 5.9 - 10.5 7.7 - 13.2 13.2 - 18.6 13.5 - 17.7 16.4 - 24.3 Maximum OD in. 3.95 4.465 5.94 5.63 6.439 6.439 mm 100.3 113.4 150.9 143.0 163.6 163.6 Minimum ID in. 2.735 1.985 2.94 3.22 2.94 2.94 mm 69.5 50.4 74.7 81.8 74.7 74.7

References
ComPleteTM system data sheets (PST, RST)

COMPLETION SERVICES

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COMPLETION SERVICES

Multicycle On-Off Tool


Description
Superior Completion Services multicycle on-off tool is normally utilized with Superior Completions ComPleteTM single-trip perforating and gravel-pack (GP) systems. It is utilized between the perforating guns and the gravelpack assembly and provides a known break point between upper and lower assemblies. It also provides positive overpull weight indication to verify that the guns have fully released from the GP assembly.

Applications
Deepwater Mature fields Standard completions

Features and Benefits


Variable shear rate for initial release Multiple-acting J latch for on-off pickup/set-down cycling of the tool Allows guns and GP assembly to be run in a single trip Provides repeatable, positive overpull indication of release Relatchable for contingency operations

Technical Data
Multicycle On-Off Tool
Casing Size in. 5 5 1/2 7 3/4 10 1/8 mm 127.0 139.7 196.9 257.2 Maximum OD in. 3.95 4.32 5.53 6.03 mm 100.3 109.6 140.5 153.2 Minimum ID in. 1.95 1.95 2.43 2.43 mm 49.5 49.5 61.7 61.7 Thread Connections in. 2 3/8 EUE 3 3/8 EUE 4 3/8 EUE 5 3/8 EUE mm 60.3 85.7 111.1 136.5

References
ComPlete system data sheets (MST, PST, RST)

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COMPLETION SERVICES

Pressure-Actuated Differential Valve


Description
Superior Completion Services pressure-actuated, one-way flow, differential valve is normally used in horizontal gravel-pack operations. The valve is run in the closed position, and is run inside a screen or wash pipe assembly. Differential pressure from OD to ID opens the valve, allowing flow from outside the valve to enter the ID. Flow from ID to OD will reclose the valve, preventing flow from ID to OD. The opening pressure is adjustable.

Applications
Horizontal completions

Features and Benefits


ID to OD differential pressure actuation Adjustable initial opening pressure Low flowing pressure restriction

Technical Data
Available size ......................... 4.0 in. OD x 1.9 in. ID (101.6 mm OD x 48.3 mm ID) Differential pressure rating ........ 10,000 psi (68.9 MPa) Temperature rating .................. 350F (177C)

References
ComPleteTM HST system data sheet

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COMPLETION SERVICES

Ball-Actuated Antireversing Valve


Description
Superior Completion Services ball-actuated antireversing valve is designed to allow the conversion of a full-open ID assembly to a one-way fluid check valve. The valve may be positioned anywhere in the work string during initial run-in. To convert to a check valve, a ball is dropped from surface and tubing pressure is applied. The ball moves into a check position with a positive seat above, preventing flowback up the tubing string. It is most commonly used in acidizing long sections to allow breaking connections with lighter fluid in the tubing.

Applications
Long-zone stimulation treatments Horizontal wells

Features and Benefits


Positive ball seat with 5,000 psi (34.5 MPa) differential rating Adjustable initial shear pressure Prevents tubing flowback during treating operations Eliminates the need for balanced pressure conditions prior to breaking connection

Technical Data
Available size ......................... 6.1 in. OD x 2.74 in. ID (154.9 mm OD x 69.6 mm ID) Differential pressure rating ........ 10,000 psi (68.9 MPa) Temperature rating .................. 300F (148.9C)

References
ComPleteTM HST system data sheet

Run-in

Actuated

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COMPLETION SERVICES

Perforation Isolation Tool


Description
Superior Completion Services perforation isolation tool is used to isolate a possible hole or weak area in the casing to allow normal treating operations and annular testing to take place. The system utilizes a concentric inner string inside of an outer liner, which allows continuous communication with the work string above and below the liner cup assembly. The outer liner contains a cup-type seal above and below to isolate annular pressure above and below.

Applications
Wells with weak or suspect casing integrity

Features and Benefits


Provides temporary protection of weak or damaged casing Allows typical annular procedures such as reversing out or packer testing Assembled on site No length restriction

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Fluid Loss and Zonal Isolation Systems

COMPLETION SERVICES

Fluid Loss and Zonal Isolation Systems Contents


Systems
ISO Isolation System HPR Isolation System Interventionless Isolation System

Accessories
Flapper Valves Multiservice Valve Model B/Model BO Shifting Tools Pressure-Actuated Circulating Valve Reclosable Pressuer-Actuated Circulating Valve (X-PAC) Radial Flow Valve Reclosable Radial Flow Valve (X-RFV) Annular Flow Valve Reclosable Annular Flow Valve (X-AFV) Reclosable Ball Valve

COMPLETION SERVICES

COMPLETION SERVICES

ISO Isolation System


Description
Superior Completion Services patented ISO isolation system eliminates fluid loss to the formation after a gravel- or frac-pack treatment by placing an internal isolation string across a production screen. The system provides selective production capabilities controlled by a mechanically or hydraulically actuated sleeve placed in the isolation string.

Applications
Zonal isolation Single or selective multizone completions Fluid loss control Selective production

Features and Benefits


Eliminates post-treatment fluid loss and aids in well control Provides selective production capability All installation is done at the surface Gravel-pack operations are not compromised Post-treatment fluid loss pills are not required No extra trips to install isolation assemblies are needed Allows the integrity of the assembly to be pressure tested prior to coming out of the wellbore with service tools Provides bidirectional zonal isolation

Treating

Production

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ISO Isolation System


Technical Data
Available in 2 1/16 to 4 1/2 in. (52.9 to 114.3 mm) isolation tubing sizes Other sizes available upon request

ISO Isolation System


Casing OD in. 5.00 5.50 7.00 7.63 9.63 mm 127.0 139.7 177.8 193.7 244.5 Packer Bore in. 2.69 2.69 3.25 - 4.00 3.25 - 4.00 3.25 - 6.00 mm 68.3 68.3 82.6 - 101.6 82.6 - 101.6 82.6 - 152.4 Screen Size Base Pipe in. 2.88 2.88 4.00 4.50 5.50 mm 73.0 73.0 101.6 114.3 139.7 Jacket OD in. 3.57 3.57 4.70 5.20 6.20 mm 90.7 90.7 119.3 132.0 157.4 Pipe OD in. 2.06 2.06 2.38 2.88 3.50 mm 52.4 52.4 60.3 73.0 88.9 Isolation String MSV Size in. 2.06 2.06 2.38 2.88 3.50 mm 52.4 52.4 60.3 73.0 88.9 MSV ID in. 1.63 1.63 1.88 2.31 2.81 mm 41.3 41.3 47.6 58.8 71.5 in. 2.38 2.88 2.88 3.50 4.50 Screen Wrapped Base Pipe mm 60.3 73.0 73.0 88.9 114.3 Jacket OD in. 3.06 3.57 4.50 5.00 5.50 mm 77.8 90.7 114.3 127.0 139.7

References
Annular flow valve data sheet Multiservice valve data sheet Pressure-actuated circulating valve data sheet Radial flow valve data sheet

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HPR Isolation System


Description
Superior Completion Services hydraulically powered, retrievable (HPR) isolation system is mechanically actuated to provide formation isolation after gravel or frac packing. The system uses well hydrostatic pressure to position the isolation string across the production interval. Valve manipulation is not necessary during the job and wash pipe is not required for gravel packing. The HPR system is compatible with standard equipment and can be run with mechanically or hydraulically actuated isolation and production sleeves.

Applications
Zonal isolation Single or selective multizone completions Fluid loss control

Features and Benefits


Set-down weight not required to position isolation string Eliminates fluid loss and aids in well control Simple, straight pickup to actuate Debris-resistant design Selectively retrievable Provides bidirectional zonal isolation Eliminates need for wash pipe

Run-in

Actuated

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HPR Isolation System


Technical Data HPR Isolation System
Casing OD in. 7.00 7.63 9.625 - 10.75 mm 177.8 193.7 244.5 - 273.1 in. 3.25 4.00 3.25 4.00 3.25 - 6.00 Packer Bore mm 82.6 101.6 82.6 101.6 82.6 - 152.4 Screen Size Base Pipe in. 4.00 4.00 4.00 4.50 5.50 mm 101.6 101.6 101.6 114.3 139.7 Jacket OD in. 4.696 4.696 4.696 5.196 6.196 mm 119.3 119.3 119.3 132.0 157.4 Pipe OD in. 2.375 2.375 2.375 2.875 3.500 mm 60.3 60.3 60.3 73.0 88.9 Isolation String MSV Size in. 2.375 2.375 2.375 2.875 3.500 mm 60.3 60.3 60.3 73.0 88.9 in. 1.875 1.875 1.875 2.313 2.813 MSV ID mm 47.6 47.6 47.6 58.8 71.5

References
ComPleteTM FP system data sheet Multiservice valve data sheet Pressure-actuated circulating valve data sheet

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Interventionless Isolation System


Description
Superior Completion Services interventionless isolation system facilitates optimal formation treatment and gravel placement by achieving positive, selective, post-treatment zonal isolation without the use of wash pipe or mechanical shifting tools. The system is compatible with Superior Completion Services patented pressure-actuated isolation valves that allow wells to be placed on production without mechanical intervention. Eliminating the need for wash pipe and shifting tools reduces operational risks, as well as initial installation costs and rig time required for deployment. Gravel-pack circulation is accomplished through a mechanical sleeve located at the bottom of the production screen. Once the job is completed, an actuation ball is released from the service tool closing the circulation sleeve and isolating the completion. Later, conventional production sliding sleeves are opened for production.

Applications
Zonal isolation Single or selective multizone completions

Features and Benefits


Does not require wash pipe or shifting tools Provides optimum fluid loss protection and zonal isolation Can use mechanical or hydraulic sliding sleeves for production Soft-actuating valves eliminate pressure surges to the formation

Run-in

Actuated

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Interventionless Isolation System


Technical Data
Interventionless Isolation System*
Screen Size in. 3.50 mm 88.9 Isolation String OD in. 2.875 mm 73.0 Isolation Sleeve ID in. 2.313 mm 58.8 Compatible Packer Bore ID in. 3.25 4.00 mm 82.6 101.6

* The tool is compatible with all current Superior Completion Services zone isolation valves, including the mechanical multiservice valve, pressure-actuated circulating valve, annular flow valve and radial flow valve.

References
Multiservice valve data sheet Pressure-actuated circulating valve data sheet Annular flow valve data sheet Radial flow valve data sheet

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Flapper Valves
Superior Completion Services flapper valves are uniquely designed to combine optimum fluid loss protection with the ability to easily remove the flapper material. Flappers utilize frangible glass or ceramic materials to withstand high pressure differentials and still provide easy mechanical breakup. Fluid loss control Provides optimum fluid loss protection Withstands high pressure differentials Provides easy mechanical breakup Optional hydraulic breakup Provides one-way zonal isolation Dual flapper valve is available for severe fluid loss applications Optional eccentric design for maximum ID Flapper differential pressure capability ranges from 2,500 to 4,000 psi (17.2 to 27.6 MPa) depending on the size and material selected Standard temperature rating ........... 250F (121C) Maximum temperature rating .......... 350F (177C)

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Multiservice Valve
Description
Superior Completion Services multiservice valve provides zonal isolation and full-bore completion control. Communication can be easily established with conventional B or BO shifting tools or special coiled tubing shifting tools. The special slimline OD allows the valve to be run inside of screen or liner assemblies while still maintaining optimum flow areas. The valve is available with both a standard and a selective profile allowing multiple valve usage in the same wellbore.

Applications
Both gravel-pack and nongravel-pack installations Selective production Pre and post-treatment zonal isolation

Features and Benefits


Includes wireline-landing nipple profile above and packing bore below the valve mechanism for testing and contingency isolation Circulation ports have a larger flow area than the landing nipple and packing bore, which produces lower velocities and pressure drop across the ports Standard model B or BO shifting tools can be used to open and close the valve A special coiled tubing shifting tool is available with pump-through and bypass features Proprietary nonelastomeric packing provides excellent resistance to harsh chemical environments and high differential pressures Equalizing ports prevent damage to packing seals during valve opening Design certification includes differentially cycled 5,000 psi (34.5 MPa) with gas, 50 cycles at 250F (121C) testing Valve can be run in type-O (opens down) or type-A (opens up) configurations May also be actuated with special hydraulic shifting tools or wireline tractor systems

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Multiservice Valve
Technical Data
Standard temperature rating ................... 300F (149C) Maximum temperature rating .................. 350F (177C)

Multiservice Valve
Nominal ID in. 2 1/16 2 3/8 mm 52.4 60.3 Minimum OD in. 2.35 2.71 2.71 3.19 2 7/8 73.0 3.44 3.25 3.27 3.87 3.87 3.87 4.00 4.00 3 1/2 88.9 4.07 4.32 3.97 3.97 3.97 3.97 3.97 4 1/2 114.3 5.01 mm 59.6 68.8 68.8 80.9 87.3 82.6 83.1 98.3 98.3 98.3 101.6 101.6 103.3 109.8 100.7 100.7 100.7 100.7 100.7 127.3 Packing Bore Diameter in. 1.63 1.88 1.78 2.19 2.19 2.31 2.31 2.56 2.56 2.56 2.56 2.56 2.56 2.56 2.75 2.81 2.75 2.81 2.81 3.69 mm 41.3 47.6 45.2 55.6 55.6 58.8 58.8 65.1 65.1 65.1 65.1 65.1 65.1 65.1 69.9 71.5 69.9 71.5 71.5 93.7 Tensile Yield Load lb 51,000 104,000 104,000 98,190 98,190 98,190 98,190 230,000 250,000 230,000 270,270 250,000 250,000 250,000 286,690 230,000 230,000 286,690 196,327 202,730 kg 23,182 47,273 47,273 44,632 44,632 44,632 44,632 104,545 113,636 104,545 122,850 113,636 113,636 113,636 130,314 104,545 104,545 130,314 89,240 92,150 Differential Pressure Rating psi 8,000 10,000 10,000 10,000 12,500 10,000 10,000 10,000 11,000 10,000 12,500 11,000 11,000 11,000 12,500 10,000 10,000 12,500 8,000 10,000 MPa 55 69 69 69 86 69 69 69 76 69 86 76 76 76 86 69 69 86 55 69 Ported Body Flow Area in.2 4.71 5.89 5.89 9.62 9.62 9.62 9.62 18.80 18.80 18.80 18.80 18.80 18.80 18.80 18.80 18.80 18.80 18.80 18.80 14.85 mm2 3,040.0 3,800.0 3,800.0 6,207.1 6,207.1 6,207.1 6,207.1 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 9,580.6

References
PX profile nipple data sheet PR profile nipple data sheet Model B/Model BO shifting tools data sheet

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Model B/Model BO Shifting Tools


Model B Shifting Tool
Superior Completion Services model B shifting tool is designed to selectively locate and shift most sliding sleeves and/or tubing-conveyed perforating (TCP) disconnect subs. This is accomplished by the tools keys engaging the inner sleeve; and, depending on the direction that the tool requires (up or down), the sleeve is shifted.
Illustrated with selective keys; positive keys are optional

Model BO Shifting Tool


Superior Completion Services model BO shifting tool is designed to selectively locate and shift sliding sleeves only to the down position. The tool is made selective by the lower locating section.

Applications
Any application where selective actuation of sliding sleeves is needed Actuating disconnect sub applications Wells assisted by sucker-rod pumps

Features and Benefits


Selectively locates and shifts most sliding sleeves and/or TCP disconnect subs

Model B Tool

Model BO Tool

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Model B/Model BO Shifting Tools


Technical Data Wireline Shifting Tools
Size in. 1 1/4 1 1/2 1 5/8 1 5/7 1 7/9 1 7/8 2 1/8 2 1/3 2 5/9 2 3/4 2 4/5 3 1/4 3 2/3 3 4/5 2 2 1/2 2 3/4 2 74/91 mm 31.8 38.1 41.3 43.4 45.2 47.6 54.0 58.8 65.1 69.9 71.5 82.6 93.7 96.9 50.8 63.5 69.9 71.5 Fish Neck OD in. 1.000 1.188 1.188 1.188 1.375 1.375 1.375 1.750 1.750 2.313 2.313 2.313 3.125 2.125 1.375 1.750 2.313 2.313 mm 25.4 30.2 30.2 30.2 34.9 34.9 34.9 44.5 44.5 58.8 58.8 58.8 79.4 54.0 34.9 44.5 58.8 58.8 in. 5/8 - 11 15/16 - 10 15/16 - 10 15/16 - 10 15/16 - 10 15/16 - 10 15/16 - 10 15/16 - 10 15/16 - 10 11/16 - 10 11/16 - 10 11/16 - 10 15/16 - 10 15/16 - 10 15/16 - 10 15/16 - 10 1 1/16 - 10 1 1/16 - 10 Pin Thread Connection mm 15.8 - 279.4 23.8 - 254.0 23.8 - 254.0 23.8 - 254.0 23.8 - 254.0 23.8 - 254.0 23.8 - 254.0 23.8 - 254.0 23.8 - 254.0 17.5 - 254.0 17.5 - 254.0 17.5 - 254.0 23.8 - 254.0 23.8 - 254.0 23.8 - 254.0 23.8 - 254.0 26.9 - 254.0 26.9 - 254.0 Made Up Length in. 9.625 10.500 10.940 10.813 11.313 11.313 13.000 11.813 11.938 12.188 12.188 14.125 13.313 12.938 19.250 19.250 18.000 18.000 mm 244.5 266.7 277.8 274.7 287.4 287.4 330.2 300.1 303.2 309.6 309.6 358.8 338.2 328.6 489.0 489.0 457.2 457.2 OD (Keys Retracted) in. 1.210 1.406 1.593 1.688 1.750 1.840 1.965 2.156 2.530 2.718 2.718 3.200 3.656 3.734 1.828 2.231 2.718 2.740 mm 30.7 35.7 40.5 42.9 44.5 46.7 49.9 54.8 64.3 69.0 69.0 81.3 92.9 94.8 46.4 56.7 69.0 69.6 OD (Keys Expanded) in. 1.453 1.719 1.890 2.094 2.120 2.156 2.438 2.656 2.968 3.031 3.156 3.640 4.125 4.093 2.188 2.640 3.156 3.219 mm 36.9 43.7 48.0 53.2 53.8 54.8 61.9 67.5 75.4 77.0 80.2 92.5 104.8 104.0 55.6 67.1 80.2 81.8

Model B Shifting Tool

Model BO Shifting Tool

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Pressure-Actuated Circulating Valve


Description
Superior Completion Services patented pressure-actuated circulating (PAC) valve provides complete isolation of the productive interval during all phases of completion operations. The PAC valve operates hydraulically and requires no mechanical well intervention to initiate production. Once actuated, the valve provides a full open-flow path into the production tubing. Actuation is initiated by applying differential pressure from valve ID to OD. Initial actuation pressure unlocks the valves while maintaining pressure integrity (this patented PAC valve actuation method allows multiple valves to be in the same pressure cycle). Reducing the actuation pressure to equal the annular pressure allows the valve to cycle to the full open position.

Applications
Interventionless zonal isolation and production initiation Fluid loss control Deviated wellbores Completion designs with limited tubing ID access Intelligent and multizone completions

Features and Benefits


Optimized flow areas for maximum production Interventionless actuation reduces operational risk and overall project cost Balanced design prevents premature actuation until seals are in place Provides positive bidirectional zonal isolation Redundant lock open system Unlocked position maintains pressure integrity Can be used in 7 to 10 3/4 in. (177.8 to 273.1 mm) casing sizes Tubing-pressure actuated Ideal for use in deepwater intelligent completions where mechanical access is not possible

Open

Closed

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Pressure-Actuated Circulating Valve


Technical Data
Pressure-Actuated Circulating Valve
Tubing Size in. 2 3/8 2 7/8 3 1/2 4 1/2 5 1/2 mm 60.3 73.0 88.9 114.3 139.7 Maximum OD in. 2.75 3.19 3.93 4.77 6.07 mm 69.9 80.9 99.8 121.0 154.2 Minimum ID in. 1.88 2.189 2.81 3.50 4.82 mm 47.6 55.6 71.5 88.9 122.5 Temperature Rating F 350 350 350 250 250 C 176.7 176.7 176.7 121.1 121.1 Differential Pressure Rating psi 10,000 10,000 10,000 10,000 8,000 MPa 68.9 68.9 68.9 68.9 55.2 Shifting Profile B B B
Sup

Nominal Shear Range psi 1,406 - 6,520 1,325 - 6,400 1,640 - 7,224 1,440 - 2,880 1,910 - 3,660 MPa 9.7 - 44.1 9.1 - 44.1 11.3 - 49.8 9.9 - 19.9 13.2 - 25.2

Sup

References
ComPleteTM system data sheets (FP, FPDZ, HST) HPR isolation system data sheet ISO isolation system data sheet Screen-wrapped sleeves data sheet

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Reclosable Pressure-Actuated Circulating (X-PAC) Valve


Description
Superior Completion Services patented X-PAC valve provides complete isolation of the productive interval during completion operations. The X-PAC valve operates hydraulically and requires no mechanical well intervention to initiate production. The X-PAC valve provides the added benefit of being reclosable to isolate the productive interval. Once actuated, the valve provides a full open-flow path into the production tubing. Actuation is initiated by applying differential pressure from valve ID to OD. Initial actuation pressure unlocks the valves while maintaining pressure integrity (this patented PAC valve actuation method allows multiple valves to be in the same pressure cycle). Reducing the actuation pressure to equal the annular pressure allows the valve to cycle to the full open position.

Applications
Interventionless zonal isolation and production initiation Fluid loss control Deviated wellbores Completion designs with limited tubing ID access Intelligent and multizone completions Post-completion zonal isolation

Features and Benefits


Optimized flow areas for maximum production Interventionless actuation reduces operational risk and overall project cost Mechanical backup profile with compatible shifting tool Mechanically reclosable to provide an isolation barrier Provides positive bidirectional zonal isolation Unlocked position maintains pressure integrity Can be used in 7 to 10 3/4 in. (177.8 to 273.1 mm) casing sizes Tubing-pressure actuated Ideal for use in deepwater intelligent completions where mechanical access is not possible

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Reclosable Pressure-Actuated Circulating Valve


Technical Data
Temperature rating ........... 250F (121C)

Reclosable Pressure-Actuated Circulating Valve


Maximum OD in. 5.56 5.56 6.64 6.64 6.65 mm 141.2 141.2 168.7 168.7 168.91 Minimum ID in. 2.188 2.313 2.765 2.813 2.750 mm 55.6 58.8 70.2 71.5 69.85 Frac Mode Pressure psi 12,500 10,000 12500 MPa 86.2 10,000 69.0 86.2 12500 86.2 69.0 Differential Pressure psi MPa psi 1,761 - 8,289 2,200 - 4,800 2,090 - 4,270 916-6411 Nominal Shear Range MPa 12.1 - 57.2 15.2 - 33.0 14.4 - 29.4 6.3 - 44.5 B Shifting Profile in. 2.19 2.31 2.75 2.81 2.75 mm 55.6 58.8 69.9 71.5 69.85 Flow Area Through Valve in.2 4.28 4.2 5.67 5.67 6.00 cm2 27.6 27.1 36.6 36.6 38.7 Flow Area Through ID in.2 3.76 4.20 6.00 6.21 6.00 cm2 24.3 27.1 38.7 40.1 38.7

References
ComPleteTM system data sheets (FP, FPDZ, HST) HPR isolation system data sheet ISO isolation system data sheet Screen-wrapped sleeves data sheet

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Radial Flow Valve


Description
Superior Completion Services patented radial flow valve is used to provide selective isolation of a flow path between the annular area created by a concentric isolation string inside the screen and liner assembly and the ID of the concentric isolation string. The valve is run-in in the closed position to provide positive isolation. The valve is opened hydraulically by pressuring up on the tubing ID to create a differential, from the valve ID to the valve OD. At a predetermined pressure differential, the valve will shift to an unlocked condition. Returning the pressure across the valve to a near-balanced condition allows the valve to move to the open position, allowing flow into the production tubing. The valve is commonly used to isolate the lower zone of a dual completion or the lower zone of a intelligent well completion.

Applications
Interventionless zonal isolation and production initiation Fluid loss control Deviated wellbores Completion designs with limited tubing ID access Intelligent and multizone completions

Features and Benefits


Optimized flow areas for maximum production Interventionless actuation reduces operational risk and overall project cost Balanced design prevents premature actuation until seals are in place Provides positive bidirectional zonal isolation Redundant lock open system Unlocked position maintains pressure integrity Can be used in 7 to 10 3/4 in. (177.8 to 273.1 mm) casing sizes Tubing-pressure actuated Ideal for use in deepwater intelligent completions where mechanical access is not possible

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Radial Flow Valve


Technical Data
Available in 6-, 10-, 20-, 30- and 40-ft (1.8-, 3.0-, 6.1-, 9.1- and 12.2-m) sealbore lengths Temperature rating .................. 350F (177C)

Radial Flow Valve


Maximum OD in. 4.70 5.13 5.56* 6.64 6.64 6.64 6.64* mm 119.4 130.3 141.2 168.7 168.7 168.7 168.7 Minimum ID in. 1.93 2.31 2.19 2.68 2.38 2.87 2.56 mm 49.0 58.7 55.6 68.1 60.5 72.9 65.0 Flow Area Through Valve in. 2.91 5.90 5.40 7.50 7.50 7.50 5.30 mm 73.9 149.9 137.2 190.5 190.5 190.5 134.6 Flow Area Through ID in. 2.92 4.19 3.76 5.64 4.45 6.47 5.16 mm 74.2 106.4 95.5 143.3 113.0 164.3 131.1 Sealbore Size in. 2.69 3.25 3.25 4.00 4.00 4.00 4.00 mm 68.3 82.6 82.6 101.6 101.6 101.6 101.6 Shear Range Minimum psi 870 938 1,186 900 900 900 916 MPa 6.0 6.5 8.2 6.2 6.2 6.2 6.3 Maximum psi 6,960 6,568 8,325 7,200 7,200 7,200 6,411 MPa 48.0 45.3 57.4 49.6 49.6 49.6 44.2 Differential Pressure Rating psi 10,000 10,000 15,000 10,000 10,000 10,000 15,000 Mpa 69.0 69.0 103.4 69.0 69.0 69.0 103.4 Type B Shifting Profile in. 1.87 2.31 2.19 2.56 2.31 2.81 2.56 mm 47.5 58.7 55.6 65.0 58.7 71.4 65.0

* Pressure rating 15,000 psi (103.42 MPa).

References
ComPleteTM system data sheets (FP, FPDZ) ISO isolation system data sheet Intelligent well completion system data sheet

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Reclosable Radial Flow Valve (X-RFV)


Description
Superior Completion Services patented X-RFV system is used to provide flow path isolation between the annular area created by the concentric isolation string inside the screen and the blank assembly during stimulation treatments. This valve can also help maintain zonal isolation during upperzone stimulation treatments. The X-RFV provides the added benefit of being reclosable to isolate the productive interval. The valve is run-in in the closed position to provide positive isolation. The valve is opened hydraulically by pressuring up on the tubing ID to create a differential, from the valve ID to the valve OD. At a predetermined pressure differential, the valve will shift to an unlocked condition. Returning the pressure across the valve to a near-balanced condition allows the valve to move to the open position, allowing flow into the production tubing. The valve is commonly used to isolate the lower zone of a dual completion or the lower zone of a intelligent well completion.

Applications
Interventionless zonal isolation and production initiation Fluid loss control Deviated wellbores Completion designs with limited tubing ID access Intelligent and multizone completions Post-completion zonal isolation

Features and Benefits


Optimized flow areas for maximum production Interventionless actuation reduces operational risk and overall project cost Mechanical backup profile with compatible shifting tool Mechanically reclosable to provide an isolation barrier Balanced design prevents premature actuation until seals are in place Provides positive bidirectional zonal isolation Unlocked position maintains pressure integrity Can be used in 7 to 10 3/4 in. (177.8 to 273.1 mm) casing sizes Tubing-pressure actuated Ideal for use in deepwater intelligent completions where mechanical access is not possible

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Reclosable Radial Flow Valve


Technical Data
Reclosable Radial Flow Valve
Maximum OD in. 5.58 6.64 6.64 mm 141.6 168.7 168.7 Minimum ID in. 2.19 2.56 2.813 mm 55.6 65.0 69.9 Flow Area Through Valve in.2 3.93 5.20 6.40 cm 2 25.4 33.5 41.3 Flow Area Through ID in.2 3.76 5.16 6.21 cm 2 24.3 33.3 40.1 Sealbore E Size in. 3.25 4.00 4.00 mm 82.6 Frac Mode Pressure psi MPa Temperature Rating F 350 350 350 C 177 177 121 Differential Pressure psi MPa Nominal Shear Range psi 1,189 - 8,325 916 - 6,411 916- 6411 MPa 8.2 - 57.4 6.3 - 44.2 17.2 - 33.8 Type B Shifting Profile in. 2.188 2.56 2.81 mm 55.6 65.0 71.4

15,000 103.4 69.0

15,000 103.4 15,000 103.4 10,000 69.0

101.6 15,000 103.4 101.6 10,000

References
ComPleteTM system data sheets (FP, FPDZ) ISO isolation system data sheet SHARP well completion system data sheet

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Annular Flow Valve


Description
Superior Completion Services patented annular flow valve is used to isolate a concentric flow path normally created between the inner concentric production tubing and an outer screen and blank assembly. The annular flow valve is utilized in the upper interval of a multizone completion to provide positive isolation after stimulation treatments have been completed. The valve is hydraulically actuated by creating a preset ID to OD differential across the actuating piston. The valve includes a balancing feature, which prevents treating pressure from prematurely shearing and shifting the actuating piston until the production seals are landed. Formation pressure has no affect on valve actuation. The valve is commonly used to isolate the upper zone of a dual completion or the upper zone of a intelligent well completion.

Applications
Interventionless zonal isolation and production initiation Fluid loss control Deviated wellbores Completion designs with limited tubing ID access Intelligent and multizone completions Post-completion zonal isolation

Features and Benefits


Optimized flow areas for maximum production Interventionless actuation reduces operational risk and overall project cost Balanced design prevents premature actuation until seals are in place Provides positive bidirectional zonal isolation Redundant lock open system Unlocked position maintains pressure integrity Can be used in 7 to 10 3/4 in. (177.8 to 273.1 mm) casing sizes Tubing-pressure actuated Ideal for use in deepwater intelligent completions where mechanical access is not possible

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Annular Flow Valve


Technical Data
Available in 10-, 20-, 30- and 40-ft (3.0-, 6.1-, 9.1- and 12.2-m) sealbore lengths Annular Flow Valve
Maximum OD in. 4.70 5.56 6.64 6.64 5.56* 6.64 mm 119.4 141.2 168.7 168.7 141.2 168.7 Minimum ID in. 1.93 2.24 2.38 2.68 2.19 2.81 mm 48.9 56.9 60.5 68.1 55.6 71.5 Flow Area Through Valve in.
2

Flow Area Through ID in.


2

Temperature Rating
2

Pressure Rating psi 10,000 10,000 10,000 10,000 10,000 10,000 MPa 68.9 68.9 68.9 68.9 68.9 68.9

Nominal Shear Range Minimum psi 1,740 1,830 1,740 1,740 1,830 1,740 MPa 12.0 12.6 12.0 12.0 12.6 12.0 Maximum psi 6,960 6,722 6,960 6,960 6,722 6,960 MPa 48.0 46.3 48.0 48.0 46.3 48.0

mm

mm

F 350 350 350 350 350 350

C 177 177 177 177 177 177

3.13 4.20 6.20 6.20 4.20 6.20

2019.4 2709.7 4000.0 4000.0 2709.7 4000.0

2.91 3.94 4.43 5.64 3.75 6.21

1877.4 2541.9 2858.1 3638.7 2419.4 4006.4

12,500 psi (86.1 MPa) frac mode available.

References
ComPleteTM system data sheets (FP, FPDZ) ISO isolation system data sheet Intelligent well completion system data sheet

COMPLETION SERVICES

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Reclosable Annular Flow Valve (X-AFV)


Description
Superior Completion Services patented X-AFV system is used to isolate a concentric flow path created between the isolation string inside the screen and blank assembly. This valve can also help maintain zonal isolation during production installation without being pressure sensitive. The X-AFV is utilized in the upper interval of a multizone completion to provide positive isolation after stimulation treatments have been completed. The valve is hydraulically actuated by creating a pre-set ID to OD differential across the actuating piston. The valve includes a balancing feature, which prevents treating pressure from prematurely shearing and shifting the actuating piston until the production seals are landed. Formation pressure has no effect on valve actuation. The valve is commonly used to isolate the upper zone of a dual completion or the upper zone of a intelligent well completion.

Applications
Interventionless zonal isolation and production initiation Fluid loss control Deviated wellbores Completion designs with limited tubing ID access Intelligent and multizone completions Post-completion zonal isolation

Features and Benefits


Optimized flow areas for maximum production Interventionless actuation reduces operational risk and overall project cost Mechanical backup profile with compatible shifting tool Mechanically reclosable to provide an isolation barrier Balanced design prevents premature actuation until seals are in place Provides positive bidirectional zonal isolation Unlocked position maintains pressure integrity Can be used in 7 to 10 3/4 in. (177.8 to 273.1 mm) casing sizes Tubing-pressure actuated Ideal for use in deepwater intelligent completions where mechanical access is not possible

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Reclosable Annular Flow Valve


Technical Data
Reclosable Annual Flow Valve Maximum OD in. 5.56 7.26 7.26 7.70 mm 141.2 184.4 184.4 195.6 Annular Flow Area in. 4.2 7.5 7.5 6.2 mm 106.7 190.5 190.5 157.5 Flow Area Through ID in. 3.8 5.2 6.2 5.2 mm 95.3 130.8 157.5 130.8 Minimum ID in. 2.19 2.56 2.81 2.56 mm 55.6 65.1 71.5 65.0 Sealbore Size in. 3.3 4.0 4.0 4.0 mm 82.6 101.6 101.6 101.6 Frac Mode Pressure psi 12500 12500 12500 15000 MPa 86.2 86.2 86.2 103.4 Temperature Rating F 250 250 250 350 C 121 121 121 177 Nominal Shear Range psi 1,830 - 8,676 1572 1572 1,971 - 7,697 MPa 12.6 - 59.8 10.8 10.8 13.5 - 53.1 Type B Shifting Profile in. 2.188 2.562 2.813 2.56 mm 55.6 65.1 71.5 65.0

References
ComPleteTM system data sheets (FP, FPDZ) ISO isolation system data sheet Intelligent well completion system data sheet

COMPLETION SERVICES

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COMPLETION SERVICES

Reclosable Ball Valves


Description
Superior Completion Services reclosable ball valves (XBV) are available in both hydraulically actuated and mechanically functioning models. These can be used as isolation valves for fluid loss control and wellbore isolation applications. The mechanical XBV functions with a mechanical shifting tool and often requires well intervention. A stinger with a mechanical shifting tool is often utilized on the lower end of the production string to open and close the mechanical valve. The hydraulic XBV includes a multizone hydraulically actuated opening system that allows the valve to be initially opened without mechanical intervention by applying hydraulic pressure several times. The hydraulic feature locks out upon actuation, allowing the valve to function mechanically with mechanical shifting tools. An equalizing feature may be incorporated to ensure pressure is balanced across the ball prior to opening.

Applications
Zonal isolation Fluid loss control Completion isolation barrier

Features and Benefits


Bidirectional seal acts as a downhole barrier Forces due to pressure differentials across the ball do not affect the open and close mechanism or the remote opening module Equalizing feature operates across the ball and does not equalize to the annulus, allowing the valve to be run above a packer Unlimited mechanical open or close cycles Optimized design reduces part count and complexity Smooth internal bore minimizes area where debris can collect Remote opening module can be replaced for different actuation modules or to vary the number of pressure cycles to open Multiple remote opening modules may be fitted without increasing the tool length, giving full redundancy across this part of the tool Remote opening mechanism can be independently tested prior to assembling inside the valve
Mechanical

Hydraulic

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Reclosable Ball Valves


Technical Data
Pressure rating across ball ................... 5,000 psi (34.5 MPa) Pressure rating across housing ............. 10,000 psi (68.9 MPa) Reclosable Ball Valves
Tubing Size in. 3 1/2 4 1/2 5 1/2 mm 88.9 114.3 139.7 Maximum OD in. 5.38 6.03 8.04 8.38 mm 136.5 153.2 204.2 212.7 Minimum ID in. 2.81 3.25 4.56 4.75 mm 71.4 82.6 115.9 120.7 Thread Connection in. 3 1/2 4 1/2 5 1/2 5 1/2 mm 88.9 114.3 139.7 139.7 Tensile Rating lb 202,000 319,000 530,000 581,000 kg 91,627 144,698 240,406 263,540

Premium metallurgies available upon request.

COMPLETION SERVICES

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Sealbore Packers and Accessories

COMPLETION SERVICES

Sealbore Packers and Accessories Contents


Packers
Comp-PermTM Permanent Sealbore Packers CompSetTM Packers CompSet Ultra packers

Accessories
Completion Tools Seal Systems Uni-PakTM Seals Completion Tools Sealbore Packer Accessories Completion Tools Tubing Seal Accessories Mule Shoes Mechanical Shear Safety Joint Hydraulic Shear Safety Joint Expansion Shear Joints Packer Plugs and Accessories Straddle Fixture Spud-Type Retrieving Tool

COMPLETION SERVICES

COMPLETION SERVICES

Comp-PermTM Permanent Sealbore Packers


Description
Superior Completion Services Comp-PermTM permanent sealbore production packers are part of a highly versatile system of tools and accessories that can be set mechanically, hydraulically or on wireline. The production packers are frequently used as sump packers or on stimulation jobs where extremely high pressures and/or temperatures are encountered. Standardized threads, seal diameters, seal lengths and packer tops allow maximum interchangeability with other common sealbore equipment. Optional packer bottoms are included in the full line of packer accessory equipment.

Applications
Completion operations Sand control Production packer applications

Features and Benefits


Wireline-, mechanical- or hydraulic-setting options Adjustable shear for setting Metal backup system expands to casing ID to prevent rubber extrusion Parts keyed for easy millout A variety of elastomer materials (AFLAS, Viton, nitrile) are available

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Comp-PermTM Permanent Sealbore Packers


Technical Data
Differential pressure rating ................... 10,000 psi (68.9 MPa) Temperature rating ............................. up to 350F (177C) Comp-PermTM Permanent Sealbore Packers
Casing OD in. 5 5 1/2 mm 127.0 139.7 Casing Weight Range lb/ft 15.0 - 20.8 23.0 -26.0 17.0 - 23.0 13.0 - 17.0 20.0 - 23.0 23.0 -26.0 7 177.8 26.0 - 38.0 20.0 - 23.0 23.0 -26.0 26.0 - 38.0 7 5/8 9 5/8 10 3/4 193.7 244.5 273.1 24.0 - 33.7 33.7 - 39.0 29.3 - 53.5 29.3 - 53.5 65.7 kg/m 22.3 - 30.9 34.2 - 38.7 25.3 - 34.2 19.3 - 25.3 29.8 - 34.2 34.2 - 38.7 38.7 - 56.5 29.8 - 34.2 34.2 - 38.7 38.7 - 56.5 35.7 - 50.1 50.1 - 58.0 43.6 - 79.6 43.6 - 79.6 97.8 Maximum Casing ID in. 4.41 4.47 4.89 5.04 6.46 6.37 6.28 6.46 6.37 6.28 7.03 6.77 9.06 9.06 9.56 mm 112.0 113.5 124.3 128.1 164.0 161.7 159.4 164.0 161.7 159.4 178.4 171.8 230.2 230.2 242.8 Minimum Casing ID in. 4.16 4.55 4.67 4.89 6.37 6.28 5.92 6.37 6.28 5.92 6.77 6.63 8.54 8.54 9.40 mm 105.6 115.5 118.6 124.3 161.7 159.4 150.4 161.7 159.4 150.4 171.8 168.3 216.8 216.8 238.8 Maximum Tool OD in. 3.97 4.25 4.44 4.56 6.00 5.88 5.69 6.00 5.88 5.69 6.44 6.25 8.13 8.13 9.28 mm 100.8 108.0 112.7 115.9 152.4 149.2 144.5 152.4 149.2 144.5 163.5 158.8 206.4 206.4 235.6 Minimum Bore Through Seals in. 1.94 1.94 1.94 1.94 2.38 2.38 2.38 3.00 3.00 3.00 3.00 3.00 3.50 5.00 5.00 mm 49.2 49.2 49.2 49.2 60.5 60.5 60.5 76.2 76.2 76.2 76.2 76.2 88.9 127.0 127.0 Packer Bore in. 2.69 2.69 2.69 2.69 3.25 3.25 3.25 4.00 4.00 4.00 4.00 4.00 4.75 6.00 6.00 mm 68.3 68.3 68.3 68.3 82.6 82.6 82.6 101.6 101.6 101.6 101.6 101.6 120.7 152.4 152.4

References
Completion tools seal systems data sheet Packer plugs and accessories data sheet

COMPLETION SERVICES

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COMPLETION SERVICES

CompSetTM Packer
Description
Superior Completion Services CompSetTM externally retrievable sealbore packers are designed for high-pressure (HP) completions. A 12,500 psi (86.2 MPa) Extreme version is also available. These packers provide HP cycling without leakage or failure for a wide range of completion and stimulation applications, including gravel and frac packing, high-rate water packing, stimulations and horizontal completions. The HP packers can also be used as production sealbore packers.

Applications
Gravel/frac packing Sand control Horizontal and vertical wells Zonal isolation; production isolation

Features and Benefits


Available in HP and Extreme options Single-sealing packing element eliminates extrusion and extends packer life downhole External retrieving sleeve facilitates packer retrieval with obstruction in sealbore Designed for simple external release and retrieval; optional internal release Large bore through packer and seals Single HP sealing element Splined to facilitate milling removal if required Gauge ring on lower end of packer helps prevent premature setting when an obstruction or tight spot is encountered Hydraulic- or wireline-set Can be released with restricted ID Rotationally locked

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CompSetTM Packer
Technical Data
CompSet Packers
Casing OD in. mm Casing Weight Range lb/ft kg/m Maximum OD in. mm Minimum ID* in. mm Standard Seal ID in. mm Differential Pressure Rating psi Mpa

CompSet Packer
5 127.0 11.5 - 15.0 18.0 - 21.0 13.0 - 15.5 5 1/2 6 5/8 139.7 168.3 17.0 - 23.0 26.0 28.0 - 32.0 20.0 - 26.0 26.0 - 32.0 7 177.8 32.0 - 38.0 41.0 46.4 - 51.0 7 5/8 193.7 24.0 - 29.7 29.7 - 39.0 36.0 - 43.5 9 5/8 244.5 36.0 - 43.5 43.5 - 53.5 43.5 - 53.5 9 7/8 10 3/4 11 3/4 250.8 273.1 298.5 62.8 55.5 - 65.7 54.0 - 65.0 17.1 - 22.3 26.7 - 31.3 19.3 - 23.0 25.3 - 34.2 38.70 41.6 - 47.6 29.7 - 38.7 38.7 - 47.6 47.6 - 56.5 61.00 73.70 35.7 - 44.2 44.2 - 58.0 53.6 - 64.7 53.6 - 64.7 64.7 - 79.6 64.7 - 79.6 93.5 82.6 - 97.8 80.4 - 96.7 4.25 4.00 4.52 4.52 4.25 5.52 6.08 5.89 5.74 5.64 5.31 6.68 6.44 8.53 8.53 8.32 8.32 8.42 9.38 10.40 108.0 101.5 121.8 114.7 108.0 140.1 154.3 149.6 145.7 143.3 140.1 169.7 163.5 216.7 216.7 211.4 211.4 213.9 235.7 264.2 2.69 2.69 2.69 2.69 2.69 2.69 3.25, 4.00 3.25, 4.00 3.25, 4.00 3.25 2.69 3.25, 4.00 3.25, 4.00 3.25, 4.00 4.75, 6.00 3.25, 4.00 4.75, 6.00 6.00 4.75, 6.00 4.75 68.2 68.2 68.3 68.3 68.3 68.3 82.6, 101.6 82.6, 101.6 82.6, 101.6 82.6 68.3 82.6, 101.6 82.6, 101.6 82.6, 101.6 120.7, 152.4 82.6, 101.6 120.7, 152.4 152.4 120.7, 152.4 120.7 1.93 1.93 1.93 1.93 1.93 1.93 2.38, 2.99 2.38, 2.99 2.38, 2.99 2.38 1.93 2.38, 2.99 2.38, 2.99 2.38, 2.99 3.47, 4.99 2.38, 2.99 3.47, 4.99 4.74 3.47, 5.00 3.47 48.9 48.9 48.9 48.9 48.9 48.9 60.3, 75.8 60.3, 75.8 60.3, 75.8 60.3 48.9 60.3, 75.8 60.3, 75.8 60.3, 75.8 88.1, 126.6 60.3, 75.8 88.1, 126.6 120.3 88.1, 127.0 88.1 10,000 10,000 10,000 10,000 10,000 7,500 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,001 8,000 8,000 69.0 69.0 69.0 69.0 69.0 51.7 69.0 69.0 69.0 69.0 69.0 69.0 69.0 69.0 69.0 69.0 69.0 69.0 55.2 55.2

CompSet Extreme Packer


7 3/4 9 7/8 10 1/8 196.9 250.8 257.1 46.1 62.8 79.3 68.6 93.5 117.9 6.68 8.42 8.42 169.7 213.9 213.9 4.00 6.00 6.00 101.6 152.4 152.4 2.99 4.74 4.74 76.0 120.3 120.3 12,500 12,500 12,500 86.2 86.2 86.2

* Alternate bore configurations available upon request.

References
Completion tools seal systems data sheet Packer plugs and accessories data sheet

COMPLETION SERVICES

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COMPLETION SERVICES

CompSetTM Ultra Packer


Description
Superior Completion Services CompSetTM Ultra retrievable sealbore packer is designed for ultrahigh temperature and pressure completions. Designed for a 7 3/4 in. (196.8 mm) casing with a 3.88 in. (98.5 mm) bore, the packer provides positive isolation during maximum loads, differentials and temperature cycles for harsh completion production environments.

Applications
Gravel/frac packing Sand control Horizontal and vertical wells Zonal isolation; production isolation

Features and Benefits


Single-sealing packing element eliminates extrusion and extends packer life downhole External retrieving sleeve facilitates packer retrieval with obstruction in sealbore Hydraulically set backup hydraulic release Designed for simple external release and retrieval; optional internal release available Large bore through packer and seals Single high-pressure sealing element Splined to facilitate milling removal if required Gauge ring on lower end of packer helps prevent premature setting when an obstruction or tight spot is encountered Can be released with restricted ID Rotationally locked

Technical Data
Available sizes .................... 10 1/8 and 9 7/8 in. (257.2 and 250.8 mm) Differential pressure rating .... 15,000 psi (103.4 MPa) Temperature rating .............. 350F (177C)

References
Completion tools seal systems data sheet Packer plugs and accessories data sheet

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COMPLETION SERVICES

Completion Tools Seal Systems


Description
Superior Completion Services provides a variety of seal systems and alloy materials to accommodate most well conditions. It is important to know the well conditions and work to be performed before choosing the proper seal system. Consideration should be given to temperatures, hostile elements, seal movements and maximum pressure differentials. These factors will determine the seal type, metal material and accessories to be utilized. For all sealbore tubing accessories, standardization of threads, seal diameters and seal lengths have been carefully considered in the design to maximize interchangeability with competitive sealbore equipment. All steel components for the sealbore tubing accessories are manufactured to meet NACE MR0175 standards for H2S service. The accessories are also available in several types of material with the following examples: High-strength alloy steel for high-pressure applications 9CR-1MO alloy steel for H2S and CO2 applications High-nickel alloy steel for severe corrosion applications Two basic seal types are currently available: Elastomer bonded to metal commonly known as molded seals; available in nitrile, Viton, Fluorel, EPDM, ECO and HSN materials Chevron-style, lip-type seals commonly known as V-rings; available in nitrile, Viton, Fluorel, Teflon, AFLAS, Ryton and Kalrez materials
Molded Seal System

Molded Seal System


This system is recommended for applications where it is likely that the seals will be disengaged from the packer sealbore with differential pressure present. Two seal rings are bonded to a metal sleeve with an internal O-ring to provide a positive seal. This system is available in various elastomers and is application dependent.

Standard Chevron Seal System


This systems seal stack consists of chevron seal rings with steel spacers. This seal configuration is best suited for applications in which the seals will not disengage from the packer sealbore. HSN seal stack: recommended for maximum temperatures of 350F (177C) in a standard service environment
Standard Chevron Seal System

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Completion Tools Seal Systems


Seal Spacer Tube
In installations requiring floating seals and sealbore extensions, installation costs can be reduced by using spacer tubes between the seal units; thus, reducing the number of seal units required.

VTR Premium Seal System


This systems seal stack consists of alternate Viton, Teflon and Ryton seal rings with metal end and middle spacers. Recommended for maximum temperatures of 400F (205C), high pressure, and a limited H2S and/or CO2 environment. Not recommended for applications where amine-based inhibitors will be used.

ATR Premium Seal System


This systems seal stack consists of alternate AFLAS, Teflon and Ryton seal rings with metal end and middle spacers. Recommended for maximum temperatures of 400F (205C), amine inhibitors, and H2S and/or CO2 environments.

KTR Premium Seal System


This systems special seal stack consists of Kalrez, Teflon and Ryton with metal end and middle spacers. Recommended for maximum temperatures of 500F (260C), amine inhibitors, and a high H2S and/or CO2 environment.

Seal Spacer Tube

Moly/TFE Viton Ryton

Moly/TFE AFLAS Ryton

Moly/TFE Kalrez Ryton

Viton, Kalrez and Teflon are registered trademarks of DuPont Performance Elastomers LLC. Flourel is a registered trademark of 3M Co. AFLAS is a registered trademark of Asahi Glass Co., Ltd. Ryton is a registered trademark of Chevron Phillips Chemical Co. LLC.

COMPLETION SERVICES

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COMPLETION SERVICES

Uni-Pak Seals
Description
Superior Completion Services has developed a unique, state-of-the-art production seal for high-pressure, high-temperature (HP/HT) environments. This production sealing design uses the same technology incorporated in the HP packer one-piece sealing element. Uni-Pak seals are designed to be used with locators, pop-lock assemblies, anchor assemblies, straddle assemblies and indexing mule shoes.

Applications
HP/HT environments

Features and Benefits


Zero extrusion gap Reliable seal for unloads Limited thread connections No slip-on metal spacers One-piece mandrel Available with high-torque, metal-to-metal connections Premium Uni-Pak seals are offered in a variety of materials

Technical Data
Available sizes ........................ 2.688 to 6.00 in. (68.3 to 152.4 mm)* Differential pressure rating ........ up to 15,000 psi (103.4 MPa)
* The 6.00-in. size has a 10,000 psi (68.9 MPa) pressure rating.

References
Completion tools tubing seal accessories data sheet Mule shoes data sheet

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COMPLETION SERVICES

Completion Tools Sealbore Packer Accessories


Re-entry Guide
The re-entry guide is the standard bottom for all Superior Completion Services packers unless ordered otherwise. The wireline re-entry guide is available with a choice of thread connections to adapt to sealbore extensions, millout extensions or tubing run below a packer.

Sealbore Extension Coupling


This concentric coupling is used to connect two sealbore extensions together to obtain more sealbore length. These couplings allow for a continuous, concentric sealbore connection between sealbore extensions.

Re-entry Guide

Adapters
Tubing adapters used for running tail pipe below a packer, sealbore extension or millout sub are available with a choice of tubing threads. Millout adapters are used to adapt the millout sub to the packer. These are not required for all sizes of sealbore packers.

Sealbore Extension Coupling

Knockout Plug
With a knockout plug installed, the packer serves as a temporary bridge plug, allowing pressure work to be performed above the packer. The knockout plug is removed with the production tube as the seal assembly is landed and falls to the bottom of the well. These plugs feature a pressure-balanced equalization system to ensure easy and reliable operation.
Sealbore Extension to Tubing Adapter

Flapper Assembly
The flapper assembly contains a spring-loaded, flapper-type, back- pressure valve that holds pressure from below only. The valve is opened with the production tube when the seal assembly is landed into the packer and automatically closes when the production tube is removed. A differential pressure below the packer acts across the seal area of the flapper, holding it closed. This force must be overcome with tubing weight to open the flapper.

Knockout Plug

Flapper Assembly

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Completion Tools Sealbore Packer Accessories


Sealbore Extension
This extension is generally used in installations where floating seals are required due to excessive tubing contraction. Sealbore extensions have the same sealing bore ID as the corresponding packer to allow a continuous sealbore for the lower-most seals of a long seal assembly. Sealbore extensions are available in a variety of lengths.

Millout Sub
The millout sub is used in installations where a larger ID is required to accommodate the latching mechanism of a washover tool. This allows the permanent packer to be retrieved with the tool after milling over the outside of the packer. Millout subs are commonly installed between the packer and sealbore extension in installations using floating seal units.

Sealbore Extension

Millout Sub

COMPLETION SERVICES

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Completion Tools Sealbore Packer Accessories


Packer
Cap Millout Adapter Knockout Plug Flapper Packer-to-Sealbore Extensions Packer Tubing Adapter

Millout Sub

Superior Completion Services sealbore packer accessories meet NACE MR0175 standards for H2S service. The accessories are also available in other materials such as:
Millout-toTubing Adapter Sealbore Extension

High-strength alloy steel for high-pressure applications CR-MO alloy steels for H2S and CO2 applications Incoloy alloys for severe corrosion applications

Sealbore Extension to Tubing Adapter

Sealbore Extension Coupling

Re-entry Guide

COMPLETION SERVICES

Incoloy is a registered trademark of Special Metals Corporation.

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COMPLETION SERVICES

Completion Tools Tubing Seal Accessories


Locator Seal Nipple
Superior Completion Services locator seal nipple is run between the seal assembly and production tubing. The locator is designed to locate on the top of the sealbore to provide an indication of the seal assemblys location. The locator is designed to prevent downward tubing movement but allows the seals to move freely with tubing contraction.

Pop-Lock Locator
The pop-lock locator is run between the seal assembly and production tubing. The locators latch assembly is designed to engage a corresponding thread in the downhole completion assembly. At a predetermined overpull, the latch will release from the thread, providing a surface indication of positive latch engagement and release. The locator provides a positive depth confirmation by tagging a large surface at the top of the packers sealbore. Pop-lock locators are offered in a variety of threads, including premium threads.

Anchor Latch
Superior Completion Services anchor latch is run between the seal assembly and the production string. A positive latch snaps into the corresponding thread on the completion assembly and anchors the tubing in place. The anchor latch may be released by applying a slight upstrain with RH rotation.
Locator Seal Nipple Assembly

Anchor Latch

Pop-Lock Locator

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Completion Tools Tubing Seal Accessories


Tubing Seal Nipple
The tubing seal nipple allows the seal assembly to connect directly to the tubing without a locating shoulder or pop-lock locator assembly. The seals and tubing are then able to pass through the corresponding sealbore without locating.

Seal Spacer Tube


In installations requiring floating seals and sealbore extensions, installation costs can be reduced by using spacer tubes between the seal units, reducing the number of seal units required.

O-Ring Seal Sub


The Superior Completion Services O-ring sub provides a seal between a polished stinger (run on the end of wash pipe) and a corresponding outer assembly. Other applications for the sub include diverting fluid through screen assemblies or isolating lower zones from upper zones during treating operations.

Seal Spacer Tube

Tubing Seal Nipple

O-Ring Seal Sub

COMPLETION SERVICES

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COMPLETION SERVICES

Dual Flow Head


Description
Superior Completion Services dual flow head is run in conjunction with a production seal assembly, forming a positive seal in the top gravel-pack packer and may also be used with Superior Completions sealbore packers to create a dual tubing completion. The long-string flow is routed through isolation tubing running through the upper zone screen assembly. The upper zone flows concentrically between the OD of the isolation string and the ID of the production seal assembly.

Applications
Dual tubing completions High-pressure completions Deep dual completions

Features and Benefits


Allows high-pressure dual completions Easily retrieved; no dual packer required Adaptable to most sealbore packers

Technical Data Dual Flow Head


Size in. 7 x 7 5/8 x 2 3/8 9 5/8 x 4 3/4 x 2 7/8 9 5/8 x 6 x 3 1/2 mm 177.8 x 193.7 x 60.3 244.5 x 120.7 x 73.0 244.5 x 152.4 x 88.9 Tubing 1 in. 2 3/8 2 7/8 3 1/2 mm 60.3 73.0 88.9 Tubing 2 in. 2 3/8 2 7/8 3 1/2 mm 60.3 73.0 88.9 Lower Seal Assembly OD in. 4 4 3/4 6 mm 101.6 120.7 152.4

References
Comp-PermTM permanent sealbore packers data sheet CompSetTM packers data sheet CompSet Ultra packer data sheet

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COMPLETION SERVICES

Mule Shoes
Half-Mule Shoe
Superior Completion Services half-mule shoe is run below seal assemblies to allow easy entry into packer bores.

Indexing Mule Shoe


Superior Completion Services indexing mule shoe with spring protection is designed to assist in guiding the end of a downhole assembly when entering a reduced ID, such as a packer bore or liner top. The rotational action incorporated in the mule shoe design eliminates the need to rotate the pipe from surface. The lower portion of the mule shoe rotates in multidegree increments, manipulating the angled end of the mule shoe to easily enter the reduced ID. The sub is actuated by applying set-down weight to the end of the assembly, compressing the actuator spring. As the set-down weight is removed, the end of the assembly travels through a J-track, rotating a fixed distance each cycle.

Half-Mule Shoe

Dual-Indexing Mule Shoe


The dual-indexing mule shoe includes two indexing mechanisms to provide redundant operation. This is especially useful in highly deviated wells or in applications where wellbore cleanliness is in question.

Indexing Mule Shoe

Dual-Indexing Mule Shoe

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Mule Shoes

Technical Data Mule Shoes


Description Size in. 2.287 3.250 Half-Mule Shoe 4.000 4.750 6.000 2.687 3.250 Indexing Mule Shoe with spring protection 4.000 4.750 6.000 2.687 Dual-Indexing Mule Shoe with spring protection 3.250 4.000 4.750 mm 58.1 82.6 101.6 120.7 152.4 68.3 82.6 101.6 120.7 152.4 68.3 82.6 101.6 120.7 Maximum OD in. 2.63 3.19 3.87 4.69 5.94 2.63 3.19 3.95 4.68 5.94 2.63 3.19 3.95 1.68 mm 66.7 81.0 98.3 119.1 150.8 66.7 81.0 100.3 118.9 150.8 66.7 81.0 100.3 42.7 Minimum ID in. 1.94 2.38 3.00 3.50 5.00 1.90 2.35 2.91 3.21 4.86 1.90 2.35 2.91 3.21 mm 49.2 60.5 76.2 88.9 127.0 48.3 59.6 74.0 81.5 123.3 48.3 59.6 74.0 81.5

COMPLETION SERVICES

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COMPLETION SERVICES

Mechanical Shear Safety Joint


Description
Superior Completion Services mechanical shear safety joint provides a known break point in the downhole assembly. It has been designed to withstand differential pressures of 10,000 psi (68.9 MPa) for standard service applications. Upon request, 12,500- and 15,000-psi (86.2- and 103.4MPa) differential pressure rated designs are available. Milled slots and lugs provide a rotational lock feature to aid in packer entry, fishing and milling operations. Premium threads and metallurgy are also available upon request.

Applications
Long horizontal sections General completion assemblies

Features and Benefits


Rotationally locked assembly Shear-pinned value is adjustable to break at 70,000 to 230,000 lb (31,818 to 104,545 kg) tension 12-, 24- and 36-in. (304.8-, 609.6- and 914.4-mm) seal surface are available Optional overshot with internal molded seals used during contingency operations

Technical Data
Mechanical Shear Safety Joints
Description in. 2 3/8 Molded safety shear sub 2 7/8 3 1/2 Safety shear sub 4 4 1/2 5 Molded safety shear sub 5 1/2 7 Size mm 60.3 73.0 88.9 101.6 114.3 127.0 139.7 177.8 Maximum OD in. 2.93 3.56 4.38 4.92 5.19 5.85 6.13 7.69 mm 74.4 90.3 111.3 124.8 131.9 148.6 155.6 195.2 Minimum ID in. 1.94 2.36 3.00 3.49 3.89 4.25 4.74 6.04 mm 49.3 59.8 76.2 88.5 98.7 108.0 120.3 153.4

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COMPLETION SERVICES

Hydraulic Shear Safety Joint


Description
Superior Completion Services hydraulic shear safety joint is designed for the ComPleteTM single-trip systems to run above screen and blank sections, and directly above isolation packers. This shear sub contains a hydraulicrelease mechanism, which is able to carry the full load of the gravel-pack assembly into the wellbore. This prevents the load from being carried by the shear joint shear screws, allowing long, heavy assemblies to be run without fear of premature shearing. The hydraulic-actuation feature is initiated by applying tubing to annulus differential pressure. Once actuated, the load is relieved from the hydraulic mechanism and transferred to the shear screws. If retrieval is initiated, this break point in the assembly enables retrieval of isolation packers separately from screens in the same zone. The shear joint contains polished OD sealing lengths ranging from 8 to 24 in. (203.2 to 609.6 mm). A bonded inverted seal overshot is available for re-entry if needed.

Applications
Long completion intervals Multizone single-trip completions

Features and Benefits


Allows full weight carrying capability prior to actuation Allows standard shear values for retrieval while maintaining high weight carrying ability Rotationally locked assembly Production molded seal assembly available for contingency operations

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Hydraulic Shear Safety Joint


Technical Data
Hydraulic Shear Safety Joint
Description Maximum OD in. Short Hydraulic Shear Joint* 8.05 8.12 7.00 7.53 mm 204.5 206.1 177.8 191.3 Minimum ID in. 3.75 5.13 4.26 5.46 mm 95.3 130.2 108.1 138.8 Collapse/ Burst Rating psi 10,000 8,500 12,500 8,500 MPa 69.0 58.6 86.2 58.6 Seal Travel Length in. 24 8 24 24 mm 609.6 203.2 609.6 609.6

Hydraulic Shear Joint

* Recommended to be run above ComPleteTM MST system isolation packers.

References
ComPlete system data sheets (HST, MST, RST)

COMPLETION SERVICES

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COMPLETION SERVICES

Expansion Shear Joints


Description
Superior Completion Services expansion shear safety joints provide limited up or down movement between the upper and lower connections. The expansion joint is rotationally locked and sealed to withstand high differential pressures. The assembly is shear-pinned together and movement will not occur until the pre-set shear release value is exceeded.

Applications
Long assemblies with projected tubing movement Subsea wells Reservoirs with concerns over compaction

Features and Benefits


Allows both upward and downward travel Variable initial shear value settings Provides a smooth mandrel for resealing if required Bonded seal overshot available for contingency operations

Technical Data
Expansion Shear Safety Joints
Size in. 2 3/8 3 1/2 4 1/2 5 1/2 mm 60.3 88.9 114.3 139.7 Maximum OD in. 3.03 4.11 5.53 7.38 mm 77.0 104.4 140.5 187.5 Minimum ID in. 1.97 2.85 3.98 4.68 mm 50.0 72.4 101.1 118.9 Maximum Stroke ft 10 10 10 5 m 3.1 3.1 3.1 1.5

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COMPLETION SERVICES

Packer Plugs and Accessories


VT Equalizing Packer Plug
The VT equalizing packer plug is used to temporarily seal the ID of Superior Completion Services sealbore packer. The plug latches into the top threads of the packer to form a positive seal in both directions. The packer plug contains an equalizing valve to allow the plug to be set and returned above a flapper valve or other closed system.

Dual-Equalizing Packer Plug


The dual-equalizing packer plug has the same features as Superior Completion Services VT equalizing packer plug. It includes an optional grapple release control bar that may be run with a standard short catch overshot for retrieval.

Packer Plug Running Tool


The packer plug running tool consists of an overshot that is shear-pinned to the packer plug control bar prior to being run into the wellbore. The running tool also engages an equalizing valve located above the top of the packer plug. The equalizing valve is run in the open position, which allows the plug to be landed in a closed system. Once landed, the running tool is sheared free, closing the equalizing valve and isolating the area below the packer plug.

Packer Plug Retrieving Tool


The packer plug retrieving tool is made up of a washover head with an internal retrieving sleeve. The retrieving sleeve engages the lug mounted on the packer plug control bar to provide positive engagement for reliable retrieving. The overshot has milling teeth to break up hard debris when washing over the plug control bar.

VT Equalizing Packer Plug

DualEqualizing Packer Plug

Packer Plug Running Tool

Packer Plug Retrieving Tool

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Packer Plugs and Accessories


Debris-Free Retrieving Tool
Superior Completion Services debris-free packer plug retrieving tool is uniquely designed to allow complete washover of the packer plug prior to engaging the retrieving tool. The retrieving tool is shrouded by a shear-screwed and spring-loaded wash pipe assembly. Once the packer plug is circulated clean, set-down weight shears the retrieving tool from the outer shroud, allowing it to engage the plug. The spring-loaded shroud stays engaged with the plug top, trapping debris that may have been washed into the tubing.

Debris-Free Retrieving Tool

COMPLETION SERVICES

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COMPLETION SERVICES

Straddle Fixture
Description
Superior Completion Services straddle fixture isolates the upper-most molded seal frac sleeve of an intelligent (selective) or dual sand control completion. The straddle running tool includes a premium box connection; the shear pins rotationally lock the running tool. The straddle fixture is forced in position and anchored with an anchor latch ring and released with upward pull. The fixture is designed with an internal retrieving thread for easy engagement. Straight upward pull will shear the support under the latch ring, releasing the fixture. The straddle fixture will also release with a slight upward pull and RH rotation.

Applications
Production isolation

Features and Benefits


Positive locator Rotationally locked assembly Shear-type/straight-pull release Redundant rotational release Pressure balanced

Running Tool

Latch Ring

Technical Data
Available seal unit sizes ............. 4 to 6 in. (110.6 to 152.4 mm) Available materials .................... 4140 and 13 chrome

Shear Ring Mandrel

References
CompSetTM packers data sheet CompSet Ultra packers data sheet

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COMPLETION SERVICES

Spud-Type Packer Retrieving Tool


Description
The spud-type packer retrieving tool is utilized to retrieve Superior Completion Services CompSetTM series of externally retrievable packers. The tool utilizes a standard retrieving overshot in conjunction with an inner jar-down mandrel to assist in releasing the CompSet HP packers. The inner mandrel is free to move up and down through the overshot, providing a mechanical jarring effect.

Applications
Packer retrieval

Features and Benefits


Sliding inner mandrel assists in mechanical jarring action Standard retrieving overshot Allows upward and downward jarring action on the packer LH thread for contingency release

References
CompSet packers data sheet CompSet Ultra packer data sheet

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Tubing-Run Packers and Accessories

COMPLETION SERVICES

Tubing-Run Packers and Accessories Contents


HydroSealTM HP Packer CompleteTM MST System Isolation Packer TIP Packer EZPackTM System

COMPLETION SERVICES

COMPLETION SERVICES

HydroSealTM HP Packer
Description
Superior Completion Services HydroSealTM HP packer is a versatile, hydraulically set, tubing-retrievable production packer that includes several design features to enhance reliability in deep completions with long production strings. A pressure-sensitive mechanical lock feature prevents pre-setting during run-in and during the placement of packer fluids. Packer setting is achieved by plugging or sealing the ID below the packer mandrel and applying pressure to the production tubing. Once the desired setting pressure is attained, an annular test may be performed to confirm packer seal integrity. The internal lock ring stores all applied hydraulic energy to ensure positive sealing. The packer is retrievable and multiple release options are available.

Applications
High-pressure, high-temperature wells Ultradeep completions Highly deviated wells

Features and Benefits


Wire mesh-supported elastomer One-piece mandrel helps prevent movement during setting Hydraulic interlock prevents premature packer setting Multiple pressure-assisted seals: above, internal and below Rotationally locks in running, set and release positions Multiple release options available, including straight pull, hydraulic punch nipple or cut-to-release

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HydroSealTM HP Packer
Technical Data
Differential pressure rating ................... 10,000 psi (68.9 MPa) Temperature rating ............................. 350F (177C) HydroSealTM HP Packer
Casing Size in. 7 mm 178.0 Casing Weight Range lb/ft 29.0 - 32.0 kg/m 43.2 - 47.7 Maximum OD in. 5.87 mm 149.1 Minimum ID in. 2.38 mm 60.3 in. 2 7/8 Connection Top mm 73.0 in. 2 7/8 Bottom mm 73.0

Premium metallurgies available upon request.

Release options: 1. Straight pull 2. Slickline release (requires special key engagement, downward shift then an upward shift) 3. Cut-to-release (cutting length adjustable) 4. Contingencycut the tubing directly above packer then engage short catch on upper outer sub

References
HydroSeal packer data sheet HydroSeal HP-PT packer data sheet

COMPLETION SERVICES

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COMPLETION SERVICES

ComPleteTM MST System Isolation Packer


Description
Superior Completion Services ComPleteTM MST system isolation packer is an integral part of Superior Completions multizone single-trip (MST) system, providing zonal isolation between reservoirs. This hydraulically set packer is frac-rated and provides two elements with a testable feature to confirm the packer is fully set. If required, the packer can be retrieved with straight pull. The ComPlete MST system isolation packer is adapted from other fieldproven production and service packer designs. The packer allows multiple reservoirs to be isolated and treated in a single trip.

Applications
Multizone reservoirs Zonal isolation Deepwater Sand control

Features and Benefits


Hydraulically set Dual elements with a testable feature Holddown buttons for frac rating Straight-pull retrieval Allows isolation and treatment of multiple zones in a single trip Additional time savings as multiple packers can be set and tested at once

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ComPleteTM MST System Isolation Packer


Technical Data ComPleteTM MST System Isolation Packer
Casing Size in. 7 7 7 7 7 5/8 9 5/8 9 5/8 9 7/8 10 1/8 mm 177.8 177.8 177.8 177.8 193.7 244.5 244.5 250.8 257.2 lb 23.0 26.0 29 - 32 32 - 38 29.7 47 - 53.5 47 - 53.5 62.800 72.900 Weight Range kg 10.4 11.8 13.2 - 14.5 14.5- 17.2 13.5 21.4 - 24.3 21.4 - 24.3 28.5 33.1 Maximum ID in. 2.75 2.75 2.75 2.75 2.75 3.75 5.13 3.75 3.75 mm 69.9 69.9 69.9 69.9 69.9 95.3 130.2 95.3 95.3 Pressure Rating psi 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 MPa 69.0 69.0 69.0 69.0 69.0 69.0 69.0 69.0 69.0 Minimum Test Pressure psi 3,500 3,500 3,500 3,500 3,500 3,500 4,000 3,500 3,500 MPa 24.1 24.1 24.1 24.1 24.1 24.1 27.6 24.1 24.1

References
ComPlete MST system data sheet

COMPLETION SERVICES

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COMPLETION SERVICES

TIP Packer
Description
Superior Completion Services testable isolation production (TIP) packer is a versatile, hydraulically set, high-performance, tubing-retrievable packer that includes several design features to enhance reliability. The packer is designed with dual high-pressure sealing elements to ensure a positive seal. The dual elements enable high-pressure integrity tests without exposing liner tops or casing strings to test pressures. This configuration also provides a means of pressure testing the packer when positioned between producing intervals. The packer is also designed with no mandrel movement during setting, allowing multiple packers to be set simultaneously. The TIP packer is certified to handle 10,000 psi (68.9 MPa) differential pressures in both oil and gas environments. The packer is retrievable, and several release options are available.

Applications
High-pressure, high-temperature wells Multizone completions

Features and Benefits


Multiple release options available, including straight pull and cut-torelease One-piece mandrel prevents movement during setting Dual high-pressure and self-energizing sealing elements enhance packer seal and differential rating Unique pressure-sensitive interlock feature prevents premature setting Bidirectional slips Rotationally locks in running, set and release positions Pressure-assisted seals: above, internal and below Gauge ring positioned at lower end of packer Maximum slip area for high loads and pressure differentials

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TIP Packer
Technical Data
Differential pressure rating ........ 10,000 psi (68.9 MPa) Temperature rating .................. 350F (177C) TIP Packer
Casing Size in. 7 7 5/8 7 3/4 9 5/8 mm 177.8 193.6 196.8 244.4 in. 7.000 x 3.00 7.000 x 3.50 7.000 x 3.50 7.625 x 3.00 7.750 x 3.00 9.625 x 3.00 9.625 x 3.75 9.625 x 4.00 9 7/8 10 1/8 250.8 257.1 9.875 x 3.00 9.875 x 3.75 10.125 x 3.00 Tool Size mm 177.8 x 76.2 177.8 x 88.9 177.8 x 88.9 193.6 x 76.2 196.8 x 76.2 244.4 x 76.2 244.4 x 95.2 244.4 x 101.6 250.8 x 76.2 250.8 x 95.2 257.1 x 76.2 Casing Weight Range lb/ft 20.0 - 26.0 32.0 35.0 - 41.0 29.7 - 39.0 46.1 53.5 53.5 53.5 62.8 - 65.1 62.8 79.20 kg/m 29.7 - 38.6 47.6 52.1 - 61.0 44.2 - 58.0 68.5 79.6 79.6 79.6 93.4 - 96.8 93.4 117.8 Maximum OD in. 6.07 5.88 5.63 6.44 6.42 8.31 8.31 8.31 8.42 8.42 8.42 mm 154.0 149.4 142.9 163.5 162.9 211.0 211.0 211.0 213.9 213.9 213.9 Minimum ID in. 2.98 2.93 2.97 2.99 2.68 2.97 3.72 3.94 2.86 3.72 2.97 mm 75.6 74.2 75.4 75.8 67.9 75.4 94.4 100.1 72.6 94.4 75.4

COMPLETION SERVICES

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COMPLETION SERVICES

EZPack System
Description
The EZPack gravel-pack (GP) system provides customers with an economical choice for sand control completions. The system is capable of performing circulating or squeeze sand control operations with Superior Completions state-of-the-art line of industry-proven service tools. The EZPack GP system can be customized based on the particular needs of the well.
Production Packer

Applications
Land and inland water locations Vertical and deviated wells Customers looking for cost-sensitive sand control completions

Features and Benefits


Both squeeze and circulating configurations are available for gravel-pack operations Mechanical disconnect from hook-up nipple Run with a variety of production packers and accessories Can use a full opening TST3 service packer for GP operations or any number of service packers for well environments or configurations Uses Superior Completion Services engineering team to design GP equipment and services according to well parameters Cost-effective sand control completions for land and inland water markets Can be run in wells unable to hold a full column of fluid

Sealing Overshot

Polished OD Nipple

Technical Data
Sizes available for 4 1/2 to 9 5/8 in. (114.3 to 244.5 mm) casing/liner
Screen and Blank

Bullplug

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Safety Systems

COMPLETION SERVICES

Safety Systems Contents


FlowSafeTM Tubing-Retrievable Safety Valve FlowSafe Wireline-Retrievable Safety Valve

COMPLETION SERVICES

COMPLETION SERVICES

FlowSafe Tubing-Retrievable Safety Valve


Description
Superior Completion Services FlowSafe tubing-retrievable (TR) safety valve is a flapper-type, equalizing or nonequalizing, surface-controlled subsurface safety valve (SCSSV) installed in the production string. The patent-pending valve is designed to provide subsurface isolation to minimize loss of production, protect human life, and reduce the potential for environmental discharge or damage to production equipment resulting from an uncontrolled surface or subsurface event. The FlowSafe SCSSV is hydraulically controlled from the surface through a control line connected to the well control/emergency shutdown system. The FlowSafe TR safety valve is designed to facilitate easy installation of secondary FlowSafe wireline-retrievable (WR) safety valves to provide continuous fail-safe operation.

Applications
Offshore environments and in onshore wells located in environmentally sensitive areas Any area in which the integrity of the wellhead can be compromised

Features and Benefits


Hydraulically controlled Certified per API 14A specifications Maximized flow-through ID design Self-equalized through flapper option Nonelastomeric seals Metal-to-metal body joints Secondary lockout/communication Inverted dual ferrule control line connection Optimized design helps eliminate sand fouling Compact design and minimal number of parts increases reliability Minimized number of potential leak paths Premium metallurgies available for varied environments

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FlowSafe TR Safety Valve


Technical Data
FlowSafe TR Safety Valves
Tubing Size* in. 2 3/8 2 7/8 3 1/2 4 1/2 5 1/2 7 4 1/2 5 1/2 7 2 3/8 2 7/8 3 1/2 4 1/2 5 1/2 7 mm 60.3 70.3 88.9 114.3 139.7 177.8 114.3 139.7 177.8 60.3 70.3 88.9 114.3 139.7 177.8 BT(E)-5 BT(E)-5 BT(E)-5 BT(E)-5 BTSP(E)-5 BTSP(E)-5 BTSP(E)-5 BTSP(E)-7.5 BTSP(E)-7.5 BTSP(E)-7.5 BT(E)-10 BT(E)-10 BT(E)-10 BTSP(E)-10 BTSP(E)-10 BTSP(E)-10 Model Maximum OD in. 3.63 4.61 5.18 6.91 6.55 7.67 9.20 6.92 8.11 9.54 3.63 5.13 5.54 7.35 8.59 9.98 mm 92.1 117.1 131.4 175.4 166.4 195.2 233.8 175.6 205.9 242.2 92.1 130.3 140.7 186.7 218.2 253.5 in. 1.88 2.31 2.81 3.81 3.81 4.56 5.96 3.8 4.56 5.96 1.88 2.31 2.81 3.81 4.56 5.96 Polished Bores mm 47.6 58.7 71.4 96.9 96.9 115.9 151.0 96.9 115.9 151.0 47.6 58.7 71.4 96.9 115.9 151.0 6.00 152.0 2.19 2.75 3.69 55.6 69.9 93.7 10,000 68.9 6.00 152.0 6.00 3.69 152.0 93.7 7,500 51.7 2.19 2.75 3.69 3.69 55.6 69.9 93.7 93.7 5,000 34.5 in. mm Working Pressure psi MPa Tensile Strength** lb 167,191 186,180 302,760 425,740 380,007 602,970 886,905 535,980 780,264 1,353,420 198,485 283,132 374,733 468,509 780,264 1,455,058 kg 75,837 84,450 137,330 193,112 172,368 273,502 402,293 243,116 353,922 613,901 90,031 128,427 169,976 212,512 353,922 660,003

FlowSafe TR 5,000-psi Safety Valves

FlowSafe TR 7,500-psi Safety Valves

FlowSafe TR 10,000-psi Safety Valves

* The data provided above is not inclusive of all pressure ratings and ODs available in the tubing sizes listed. For additional information, contact your Superior Completion Services representative. ** The tensile ratings listed are specific to the metallurgy for the valves listed and are exclusive of end connections. Tensile calculations are performed at ambient temperatures. Additional information is available upon request.

References
FlowSafe SCSSV brochure FlowSafe WR safety valve data sheet

COMPLETION SERVICES

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COMPLETION SERVICES

FlowSafe Wireline-Retrievable Safety Valve


Description
Superior Completion Services FlowSafe wireline-retrievable (WR) safety valve is a flapper-type, equalizing or nonequalizing, surface-controlled subsurface safety valve (SCSSV). The patent-pending valve is designed to provide subsurface isolation to minimize loss of production, protect human life, and reduce the potential for environmental discharge or damage to production equipment resulting from an uncontrolled surface or subsurface event. The FlowSafe WR safety valve can be installed as a primary safety valve landed in a hydraulic nipple. It can also be used to remediate a failed tubing-retrievable (TR) safety valve or as an integral part of the InjectSafe chemical injection system.

Applications
Offshore environments and in onshore wells located in environmentally sensitive areas Any area in which the integrity of the wellhead can be compromised

Features and Benefits


Hydraulically controlled Certified per API 14A specifications Maximized flow-through ID design Self-equalized through flapper option Optimized design helps eliminate sand fouling Compact design and minimal number of parts increases reliability Replacement for an existing TR safety valve Facilitates flow assurance well design criteria Minimized number of potential leak paths Premium metallurgies available for varied environments

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FlowSafe WR Safety Valve


Technical Data
FlowSafe WR Safety Valves
Tubing Size* in. 2 3/8 2 7/8 3 1/2 4 1/2 5 1/2 7 mm 60.3 70.3 88.9 114.3 139.7 177.8 Model BW(E)-5/10 BW(E)-5/10 BW(E)-5/10 BW(E)-5/10 BW(E)-5/10 BW(E)-5/10 Minimum ID in. 0.810 1.125 1.500 2.125 2.600 3.500 mm 20.57 28.58 38.10 53.98 66.04 88.90 in. 1.88 2.31 2.81 3.81 4.56 5.96 Polished Bores mm 47.6 58.7 71.4 96.9 115.9 151.0 6.000 152.0 2.188 2.750 3.688 55.6 69.9 93.7 5,000 or 10,000 34.5 or 68.9 in. mm Working Pressure psi MPa

* The data provided above is not inclusive of all pressure ratings and ODs available in the tubing sizes listed. For additional information, contact your Superior Completion Services representative.

References
ReconnectTM system data sheet InjectSafe chemical injection system data sheet FlowSafe TR safety valve data sheet FlowSafe SCSSV brochure

COMPLETION SERVICES

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Well Screens Contents

COMPLETION SERVICES

Well Screens Contents


ProweldTM Well Screens DynoFloTM DB Well Screens UniFloTM ICD Screens SlimFloTM Prepacked Well Screens DynoFloTM SS Well Screens DynoFloTM FM Well Screens CoilFloTM DB Well Screens CoilFloTM FM Well Screens Screen Communication System Screen-Wrapped Multiservice Valves

COMPLETION SERVICES

COMPLETION SERVICES

ProWeld Well Screens


Description
Superior Completion Services ProWeld well screens are tough, long-lasting screens designed for gravel-pack and standalone screen installations in cased- and openhole environments. Superior Completion combines innovative wire-wrap technology and advanced manufacturing processes to create ProWeld screens. The result is a product that outperforms conventional wire-wrap screens with superior strength and extended service life.

Applications
Cased- and openhole environments Particularly well suited for fracturing, high-rate gravel-pack and standalone operations

Features and Benefits


Innovative wire shape provides maximum erosion resistance and strength compared with standard configurations Higher number of ribs provides greater strength and tolerance for the life of the screen Improved design reduces washouts caused by necking of wrap wire Heavy-duty construction enables the screen jacket to maintain gauge tolerance Superior Completion Services is capable of shaping custom wire configurations with our own in-house wire-shaping mill Available in direct wrap and tight-on-pipe (TOP) jackets Conventional and heavy-duty (HD) wire options are standard

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ProWeld Well Screens


Technical Data
ProWeld Well Screens
Base Pipe OD in. 2.375 2.875 3.500 mm 60.3 73.0 88.9 Base Pipe Weight lb/ft 4.6 6.4 9.2 9.5 11.6 15.0 17.0 24.0 23.0 4.6 6.4 9.2 9.5 11.6 15.0 17.0 24.0 23.0 kg/m 6.8 9.5 13.7 14.1 17.3 22.3 25.3 35.7 34.2 6.8 9.5 13.7 14.1 17.3 22.3 25.3 35.7 34.2 in. 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 Perforations Size mm 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 Hole Spacing holes/ft 48 48 60 60 72 72 84 84 96 48 48 60 60 72 72 84 84 96 holes/m 157 157 197 197 236 236 276 276 315 157 157 197 197 236 236 276 276 315 Standard Screen OD in. 2.89 3.39 4.01 4.51 5.05 5.55 6.06 7.20 7.58 2.81 3.31 3.93 4.43 4.95 5.45 5.96 7.09 7.47 mm 73.3 86.0 101.9 114.6 128.1 141.0 153.8 182.8 192.5 71.3 84.0 99.8 112.5 125.6 138.4 151.3 180.1 189.7 HD Screen OD in. 2.94 3.44 4.06 4.56 5.10 5.60 6.11 7.25 7.63 2.86 3.36 3.98 4.48 5.00 5.50 6.01 7.14 7.52 mm 74.6 87.3 103.1 115.8 129.4 142.2 155.1 184.1 193.8 72.5 85.3 101.1 113.8 127.0 139.7 152.7 181.4 191.0 Inlet Area 0.006 in. Slot in.2/ft 6.85 8.04 9.53 10.71 11.98 13.18 14.38 17.09 18.00 6.66 7.85 9.34 10.52 11.74 12.94 14.14 16.84 17.74 0.008 in. Slot in.2/ft 8.92 10.47 12.40 13.95 15.60 17.16 18.72 22.25 23.43 8.67 10.22 12.15 13.70 15.29 16.85 18.41 21.92 23.09 0.012 in. Slot in.2/ft 12.84 15.06 17.84 20.07 22.44 24.69 26.94 32.01 33.72 12.48 14.71 17.49 19.71 22.00 24.24 26.49 31.55 33.23

ProWeld Well Screens

4.000 101.6 4.500 114.3 5.000 127.0 5.500 139.7 6.625 168.3 7.000 177.8 2.375 2.875 3.500 60.3 73.0 88.9

ProWeld TOP Well Screens

4.000 101.6 4.500 114.3 5.000 127.0 5.500 139.7 6.625 168.3 7.000 177.8

Metallurgy: Screens available in 316L or nickel alloy 825; base pipe available in a multitude of materials upon request. Wire wrap: Standard wire width is 0.090 in. (2.286 mm). House-design wire-wrap slot depth is 0.100 in. (2.54 mm). ProWeld TOP screens feature house-shaped wire for maximum erosion resistance.

References
Wire-wrapped and premium well screens brochure

COMPLETION SERVICES

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COMPLETION SERVICES

DynaFlo DB Well Screens


Description
Superior Completion Services DynaFlo diffusion-bonded (DB) well screens are heavy-duty premium sand-exclusion screens designed for use in gravel-pack and standalone screen installations in cased- and openhole environments. DB screens offer 30 to 40% greater surface area than deepmedia screens. DynaFlo DB well screens incorporate DB-laminated filter media comprised of either three or four layers of wire mesh selected to provide accurate particle size control while maximizing flow rate and strength. The DB filter media is protected by an outer perforated shroud. The entire assembly is welded onto a specified base pipe to provide a rugged sand-exclusion screen. The base pipe is either perforated (standard) or nonperforated with special production control valves positioned as needed.

Applications
Sand control High-rate water packs, fracturing and openhole environments Vertical, deviated or horizontal wells

Features and Benefits


Extensive selection of media available for a wide range of formation sand sizes to optimize sand control effectiveness Fixed pore geometry enhances sand control under high operating pressures Enhanced screen properties include rigidity, strength, and resistance to distortion, abrasion and vibration Mesh porosity: 55% minimum Multiple-layered design incorporates filtration and drainage layers into a single rigid cartridge

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DynaFlo DB Well Screens


Technical Data
DynaFlo DB Well Screens
Base Pipe OD in. 2.375 2.875 3.500 mm 60.3 73.0 88.9 Base Pipe Weight lb/ft 4.60 6.40 9.20 9.50 kg/m 6.85 9.52 13.69 14.14 in. 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 Perforations Size mm 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 Hole Spacing holes/ft holes/m 48 48 60 60 72 72 84 84 157 157 197 197 236 236 276 276 Screen OD in. 3.08 3.58 4.20 4.70 5.20 5.70 6.20 7.33 mm 78.2 90.0 106.7 119.4 132.1 144.8 157.5 186.2

4.000 101.6

4.500 114.3 11.60 17.26 5.000 127.0 15.00 22.23 5.500 139.7 17.00 25.32 6.625 169.3 24.00 35.72

Metallurgy: Mesh available in 316L or nickel alloy 20; base pipe available in a multitude of materials upon request. Nominal weave micron ratings: 75, 100, 125, 135, 150, 175, 200, 225, 250, 275.

References
Wire-wrapped and premium well screens brochure

COMPLETION SERVICES

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COMPLETION SERVICES

UniFlo ICD Screens


Description
Superior Completion Services UniFlo production control well screens balance and distribute the flow of fluid along horizontal wellbores. This screen system includes an integral inflow control device (ICD). In producing wells, drawdown pressure is distributed along the wellbore length to achieve balanced production. In injection wells, the injection pressure is distributed along the wellbore to achieve balanced injection. Fluid flow distribution is achieved by creating flow resistance at selected locations along the wellbore. Since energy is conserved in closed systems, reducing the flowing kinetic energy at one location can increase the potential energy at another location. The UniFlo system can utilize orifice and nozzle designs, labyrinth designs, long channel designs, and combinations of the various methods to create this resistance, in both fixed and adjustable configurations. In applications requiring sand control, the screens are configured to retain either the formation material or the gravel-pack sand. In more competent rock applications, the screens are configured as debris filters. Superior Completion Services can provide custom designs according to the precise needs of the application. This is accomplished with an in-house design tool that considers the fluid properties, flowing properties, required size, required pressure setting and flow velocities. Since these ICDs are designed precisely, accuracy of the application is not jeopardized by having to best-fit a limited number of ICD designs to the well.

Applications
Sand control Horizontal wellbores; producing and injection wells

Features and Benefits


Can be manufactured with slip-on wire-wrap jackets, direct-wrap jackets or with premium mesh filtration cartridges Uniform production by reducing inflow at the heel and increasing inflow at the toe Prevention of early water and/or gas breakthrough Increase in ultimate total recovery Uniform injectivity

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UniFlo ICD Screens


Technical Data
UniFloTM ICD Screens
Base Pipe OD in. 2.88 3.50 4.00 4.50 5.50 6.63 mm 73.0 88.9 101.6 114.3 139.7 168.3 in. 3.98 4.52 5.08 5.52 6.54 7.69 Maximum OD mm 101.1 114.8 129 140.2 166.1 195.3

References
Wire-wrapped and premium well screens brochure

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SlimFlo Prepacked Well Screens


Description
Superior Completion Services SlimFlo prepacked well screens are designed with large spacer ribs on the outer screen for better concentricity and higher flow capacity. Used in conjunction with gravel packs, these robust screens provide an additional level of protection against erosion during sand placement and help overcome voids in the gravel pack.

Applications
Sand control High-rate water, gravel- and frac-pack operations Openhole and horizontal completions

Features and Benefits


Designed to have an annular prepack of 0.200 in. (5.08 mm) or greater Uses keystone- or house-design wrapped wire Prepacking process helps ensure void-free, tight, uniform sand packs Intermittent spacer ribs maintain concentricity and ensure a uniform pack annulus Protects against erosion during sand placement Provides barrier to sand production through voids in the gravel pack Greater number of ribs increases tensile strength and provides a rounder, smoother jacket surface Available in standard and heavy-duty (HD) options

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SlimFlo Prepacked Well Screens


Technical Data
SlimFlo Prepacked Well Screens
Base Pipe OD in. 2.375 2.875 3.500 mm 60.3 73.0 88.9 Standard Screen OD in. 3.18 3.68 4.30 4.80 5.32 5.82 6.32 7.45 7.83 mm 80.6 93.3 109.2 121.9 135.1 147.8 160.5 189.2 198.9 HD Screen OD in. 3.23 3.73 4.35 4.85 5.37 5.87 6.37 7.50 7.88 mm 81.9 94.6 110.5 123.2 136.4 149.1 161.8 190.5 200.2 Inlet Area 0.006 in. Slot in. /ft
2

0.008 in. Slot in. /ft


2

0.012 in. Slot in.2/ft 14.12 16.35 19.13 21.35 23.67 25.89 28.11 33.14 34.83

7.54 8.73 10.21 11.40 12.64 13.82 15.01 17.69 18.60

9.81 11.36 13.29 14.84 16.45 17.99 19.54 23.03 24.21

4.000 101.6 4.500 114.3 5.000 127.0 5.500 139.7 6.625 168.3 7.000 177.8

Metallurgy: Screens available in 316L or nickel alloy 825; base pipe available in a multitude of materials upon request. Wire wrap: Standard wire width is 0.090 in. (2.286 mm); a thinner wire width is available for additional flow area. Housedesign wire-wrap slot depth is 0.100 in. (2.54 mm) compared to 0.010 in. (0.254 mm) for keystone. Standard SlimFlo screens use keystone-shaped wire; and, SlimFlo HD screens feature house-shaped wire for maximum erosion resistance.

References
Wire-wrapped and premium well screens brochure

COMPLETION SERVICES

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DynaFlo SS Well Screens


Description
DynaFlo SS well screens are premium sand-exclusion screens that incorporate sintered laminated filter media. Comprised of multiple layers of wire mesh, these sintered laminates are selected to provide accurate particle size control while maximizing production. The filter media is protected by an outer perforated shroud to allow safe placement in demanding well environments. This entire assembly is welded onto a specified base pipe to provide a rugged sand-exclusion screen.

Applications
Any well requiring a premium sand control device Wells with long intervals, highly deviated wells and horizontal wells Provides secondary protection for gravel-packed and frac-packed wells

Features and Benefits


Available in selected micron ratings for use in a wide range of well environments Mesh porosity: 55% minimum Sintered layers provide a fixed pore geometry for enhanced sand control under high operating pressures Enhanced screen properties include rigidity, strength and resistance to distortion, abrasion and vibration Base pipe is available in selected oilfield sizes and metallurgies targeting installations inside 7- through 10 3/4-in. (177.8- through 273.1-mm) casings

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DynaFlo SS Well Screens

Technical Data
DynaFlo SS Well Screens
Base Pipe OD in. mm Base Pipe Weight lb/ft kg/m 25.3 in. 3/8 3/8 3/8 Perforations Size mm 9.53 9.53 9.53 Hole Spacing holes/ft 72 84 84 holes/m 236 276 276 Screen OD in. 5.40 6.40 7.53 mm 137.2 162.6 191.3

4.500 114.3 11.60 17.26 5.000 127.0 17.00 6.625 169.3 24.00 35.72

Application Recommendations
Size 150 225 300 Formation Characteristic D10 between 150 and 225 microns D10 between 225 and 300 microns D10 greater than 300 microns

D10 based on coarse fraction. Metallurgy: Mesh available in 316L or nickel alloy 825; base pipe available in a multitude of materials upon request. Nominal weave micron ratings: 150, 225, 300.

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DynaFlo FM Well Screens


Description
Superior Completion Services DynaFlo fixed-mesh (FM) well screens are heavy-duty premium sand-exclusion screens designed for use in gravel-pack and standalone screen installations in cased- and openhole environments. DynaFlo FM well screens are the result of a unique manufacturing process that efficiently forms and secures the protective shroud and filter media around the inner support screen shroud. This tightly formed, well-anchored filtration media is ideally suited for downhole environments where high differential flowing pressures may be encountered. Superior manufacturing provides a screen of high mechanical strength and durability. DynaFlo FM premium screens offer both performance and economy in vertical, highly deviated and horizontal well completions.

Applications
Sand control High-rate water packs, fracturing and openhole environments Vertical, deviated or horizontal wells

Features and Benefits


Economical sand control solution for marginal or mature wells needing remedial workovers Robust design for superior stress and impact resistance Mesh is available in a range of micron ratings, allowing the product to be customized for gravel-pack media or formation sand Larger ID/OD ratio provides outstanding sand retention and maximum production efficiency

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DynaFlo FM Well Screens


Technical Data
DynaFlo FM Well Screens
Base Pipe OD in. 2.375 2.875 3.500 mm 60.3 73.0 88.9 Base Pipe Weight lb/ft 4.6 6.4 9.2 9.5 11.6 15.0 17.0 24.0 kg/m 6.9 9.5 13.7 14.1 17.3 22.3 25.3 35.7 in. 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 Perforations Size mm 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 Hole Spacing holes/ft holes/m 48 48 60 60 72 72 84 84 157 157 197 197 236 236 276 276 Screen OD in. 3.11 3.61 4.24 4.74 5.24 5.75 6.25 7.38 mm 79.0 91.7 107.7 120.4 133.1 146.1 158.8 187.5

4.000 101.6 4.500 114.3 5.000 127.0 5.500 139.7 6.625 168.3

Metallurgy: Mesh available in 316L, nickel alloy 825 or nickel alloy 20; base pipe available in a multitude of materials upon request. Nominal weave micron ratings: 60, 125, 150, 175, 200, 250.

References
Wire-wrapped and premium well screens brochure

COMPLETION SERVICES

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CoilFlo DB Well Screens


Description
Superior Completion Services CoilFlo diffusion-bonded (DB) well screens are innovative sand control products that enable economical through-tubing completions to be performed with coiled tubing (CT) or wireline. DB screens offer 30 to 40% greater surface area than deep-media screens. CoilFlo DB well screens incorporate DB laminated filter media comprised of either three or four layers of wire mesh selected to provide accurate particle size control while maximizing flow rate and strength. This filter media is protected by a perforated outer shroud.

Applications
Sand control Through-tubing completions on CT or wireline Vertical, deviated or horizontal wells

Features and Benefits


Extensive selection of media available for a wide range of formation sand sizes to optimize sand control effectiveness Fixed pore geometry enhances sand control under high operating pressures Enhanced screen properties include rigidity, strength, and resistance to distortion, abrasion and vibration Mesh porosity: 55% minimum Nonstandard screen lengths are available upon request Multiple-layered design incorporates filtration and drainage layers into a single rigid cartridge

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CoilFlo DB Well Screens


Technical Data CoilFlo DB Well Screens
Base Pipe OD in. 1.315 1.660 1.900 2.063 mm 33.4 42.2 48.3 52.4 Base Pipe ID in. 1.049 1.380 1.610 1.751 mm 26.6 35.1 40.9 44.5 Screen OD in. 1.70 2.05 2.30 2.46 mm 43.2 52.1 58.4 62.5 Screen Weight Coupling OD lb/ft 2.9 3.8 4.4 5.0 kg/m 4.3 5.6 6.5 7.4 in. 1.660 2.054 2.200 2.500 mm 42.2 52.2 55.9 63.5 Standard Length Total Length ft 11.25 11.25 11.25 11.25 m 3.43 3.43 3.43 3.43 Screen Length ft 8.0 8.0 8.0 8.0 m 2.44 2.44 2.44 2.44

Metallurgy: Mesh available in 316L and nickel alloy 20; base pipe available in a multitude of materials upon request. Nominal weave micron rating: 75, 100, 125, 135, 150, 175, 200, 225, 250, 275.

References
Wire-wrapped and premium well screens brochure

COMPLETION SERVICES

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COMPLETION SERVICES

CoilFlo FM Well Screens


Description
Superior Completion Services CoilFlo fixed-mesh (FM) well screens are innovative sand control products that enable economical through-tubing completions to be performed with coiled tubing (CT) or wireline. CoilFlo FM well screens are the result of a patented manufacturing process, which efficiently forms and secures the protective shroud and filter media around the inner support drainage shroud. This tightly formed, well-anchored filtration media is ideally suited for downhole environments where high differential flowing pressures may be encountered. Superior manufacturing provides a screen of high mechanical strength and durability.

Applications
Sand control Through-tubing completions on CT or wireline Vertical, deviated or horizontal wells

Features and Benefits Economical sand control solution for marginal or mature wells needing remedial workovers
Robust design for superior stress and impact resistance Mesh porosity: 55% minimum Mesh is available in a range of micron ratings, allowing the product to be customized for gravel-pack media or formation sand Larger ID/OD ratio provides outstanding sand retention and maximum production efficiency Nonstandard screen lengths are available upon request

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CoilFlo FM Well Screens


Technical Data CoilFlo FM Well Screens
Base Pipe OD in. 1.315 1.660 1.900 2.063 mm 33.4 42.2 48.3 52.4 Base Pipe ID in. 1.049 1.380 1.610 1.751 mm 26.6 35.1 40.9 44.5 Screen OD in. 1.70 2.05 2.30 2.46 mm 43.2 52.1 58.4 62.5 Screen Weight lb/ft 3.2 4.2 4.8 5.5 kg/m 4.8 6.2 7.2 8.2 Coupling OD in. 1.660 2.054 2.200 2.500 mm 42.2 52.2 55.9 63.5 Standard Length Total Length ft 11.25 11.25 11.25 11.25 m 3.43 3.43 3.43 3.43 Screen Length ft 10.0 10.0 10.0 10.0 m 3.05 3.05 3.05 3.05

Metallurgy: Mesh available in 316L, nickel alloy 825 or nickel alloy 20; base pipe available in a multitude of materials upon request. Nominal weave micron rating: 60, 125, 150, 175, 200, 250.

References
Wire-wrapped and premium well screens brochure

COMPLETION SERVICES

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COMPLETION SERVICES

Screen Communication System


Description
Superior Completion Services patented screen communication system utilizes the annular space between the OD of the screen base pipe and the ID of the screen wrap or laminate as a flow conduit for fluid returns during gravel-pack operations and, later, production flow. The system interconnects this annular space among multiple screens with a special coupling to form a continuous flow path from the top of the screened interval to the bottom. This promotes efficient placement of the gravel-pack media and can be optimized to facilitate uniform production or injection when flowing through a production sliding sleeve located beneath the screen.

Applications
Sand control

Features and Benefits


Allows circulation along the entire screen interval during gravel-packing operations Allows gravel placement in the circulating mode using isolation screen systems Provides flow communication throughout entire screened interval during production

Technical Data
Screen Communication System
Base Pipe OD in. 2 3/8 4 4 1/2 5 mm 60.3 101.6 114.3 127.0 Screen OD in. 3.25 3.25 4.25 4.25 5.11 5.11 6.25 mm 82.6 82.6 108.0 108.0 129.8 129.8 158.8 Minimum System Screen Communication ID ID in. 2.000 1.875 3.000 2.813 3.500 3.313 3.830 mm 50.8 47.6 76.2 71.5 88.9 84.2 97.3 in. 2.00 2.00 3.00 3.00 3.50 3.50 4.03 mm 50.8 50.8 76.2 76.2 88.9 88.9 102.4 Minimum Flow Area in.2 1 1 1.2 1.2 1.8 1.8 5 mm2 645.2 645.2 774.2 774.2 1,161.3 1,161.3 3,225.8

References
ComPleteTM MST system data sheet

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Screen-Wrapped Multiservice Valves


Description
Superior Completion Services screen-wrapped multiservice valve (MSV) integrates Superior Completions standard MSV into the base pipe of the production screen. This design allows a maximum system ID while still providing selective production control. The screen communication system may be used when running multiple joints to ensure proper pack placement and provide an alternate flow path for production. The system can also be used in slimhole applications and is run exclusively with the ComPleteTM multizone single-trip system.

Applications
Slimhole completions Multizone single-trip completions Ultradeep completions

Features and Benefits


Optimized OD/ID ratio Selective production capability Positive zone isolation

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Screen-Wrapped Multiservice Valves


Technical Data
Available sizes ..................... 2 1/16 to 7 in. (52.4 to 177.8 mm) Differential pressure rating ..... up to 15,000 psi (103.4 MPa) Temperature rating ............... up to 350F (177C) Screen Wrapped MSV
Base Pipe OD in. 2 3/8 2 7/8 3 1/2 4 4 1/2 6 4 5 6 5/8 mm 60.3 73.0 88.9 101.6 114.3 152.4 101.6 127.0 168.3 MSV Profile ID in. 1.875 2.313 2.813 2.813 3.313 4.500 2.84 3.83 5.26 mm 47.6 58.8 71.5 71.5 84.2 114.3 72.1 97.3 133.6 Minimum Screen OD in. 3.12 3.62 4.26 4.57 5.11 6.73 4.57 6.25 7.53 mm 79.2 91.9 108.2 116.1 129.8 170.8 116.1 158.8 191.3 Screen Joint Length ft 10 - 40 10 - 40 10 - 40 10 - 40 10 - 40 10 - 40 10 - 40 10 - 40 10 - 40 m 3.0 - 12.2 3.0 - 12.2 3.0 - 12.2 3.0 - 12.2 3.0 - 12.2 3.0 - 12.2 3.0 - 12.2 3.0 - 12.2 3.0 - 12.2

Screen Wrapped MSV For Multizone System

References
ComPleteTM MST system data sheet Multiprofile multiservice valve data sheet Multiservice valve data sheet Screen communication system data sheet

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