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COMPLETION TOOLS
06-11
Completion Services
Superior Completion Services has the technology, resources and experience to deliver effective sand control and stimulation services in any downhole condition. Challenging completions on the shelf, in deepwater and in ultra-deepwater arenas demand state-of-the-art technology that reduces risk, increases completion efficiencies and maximizes production. Superior Energys field proven best-in-class sand control tools and stimulation services minimize risk, reduce completion costs and deliver optimized completions.
Completion Systems
Sand Control - Conventional gravel pack and frac pack systems Differential ratings to 15,000 psi and 350F, externally retrievable Industry leading zone isolation and intervention-less production initiation systems ComPleteTM single trip systems for reducing completion cycle time and optimizing reservoir productivity - MSTTM (multizone single trip) - gravel pack or frac pack multiple zones in a single trip - RSTTM (releasable single trip) - perforate and gravel pack/frac pack system - HSTTM (horizontal single trip) - washdown, gravel pack/frac pack and selective stimulation system
24400
Stress
Concentration/Area (EOJ)
lbm/ft^2 2 4 6 8 10 12 14 16 18 20 > 22
24420
24440
24460
TVD (ft)
24480
24500
24520
Well Screens
ProWeld standard and HD wire wrapped screens including wrap on pipe DynaFloTM DB diffusion bonded premium screens UnifloTM ICD systems
TM
24540
24560
24580 19400
Stress (psi)
19600
19800 0
20
Length (ft)
40
60
80
Surface Controlled Sub Surface Safety Valves FlowSafeTM tubing retrievable and wireline retrievable subsurface safety valves 2 3/8 to 7, 5,000 10,000 psi rated
Vessels: Superior Inspiration and Superior Independence Two full service sand control and stimulation, deepwater capable, dynamic positioning (DP-2) vessels
COMPLETION SERVICES
Headquarters: 16610 Aldine Westfield Houston, TX 77032 Phone Number: 281-784-5700 Fax Number: 281-784-5746
Visit www.superiorenergy.com for additional locations.
Contents
SingleTrip Completion Systems
Systems Accessories
COMPLETION SERVICES
Accessories
Molded-Seal Closing Sleeve Decrippler Sub Disappearing Check Valve Multiprofile Multiservice Valve Multiprofile Shifting Tools Depth Verification Tool Multicycle On-Off Tool Pressure-Actuated Differential Valve Ball-Actuated Antireversing Valve
COMPLETION SERVICES
COMPLETION SERVICES
ComPleteTM FP System
Description
Superior Completion Services ComPleteTM frac-pack (FP) system is a singletrip, single-zone, frac- or gravel-pack completion system. The system allows set-down weight to be applied in both squeeze and circulating positions to eliminate problems associated with tubing movement during the well treatment. It can be repeatedly cycled between the squeeze and circulating positions with minimal up-and-down movement of the work string. The system is simple in design and offers mechanical indications of all positions and tool movements. The service tool position is the same in the squeeze and circulating positions, minimizing the potential for erosion.
Applications
Conventional single-trip gravel and frac packing Acid stimulation treatments Horizontal or vertical well displacements Conventional multizone completions
Squeeze
Circulating
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ComPleteTM FP System
Technical Data
Minimum overall length ........... 16 ft (4.9 m) Temperature rating ................. 350F (177C) ComPleteTM FP System
Casing Size in. 5 - 5 1/2 7 - 7 3/4 7 - 9 5/8 mm 127 - 139.7 177.8 - 196.9 177.8 - 244.5 Minimum OD in. 2.69 3.25 4.00 4.75 6.00 Pump Rate Proppant Volume lb 150,000 300,000 350,000 500,000 500,000 kg Differential Pressure Rating psi MPa 68.9 68.9 68.9 68.9 68.9
mm bbl/min m3/min 68.3 82.6 101.6 120.7 152.4 15 35 35 40 50 2.38 5.56 5.56 6.36 7.95
68,040 10,000 136,079 10,000 158,759 10,000 226,799 10,000 226,799 10,000
226,799 15,000
References
CompSet packers data sheet CompSet Ultra packer data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Ultradeep completions Sand control Deepwater Highly deviated well trajectories
References
CompSetTM packers data sheet CompSet Ultra packer data sheet
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Squeeze
Reverse
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Ultradeep completions Multizone completions Zonal isolation and selective production Sand and nonsand control applications
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References
ComPlete system data sheets (HST, RST, PST) Multiposition multiservice valve data sheet Screen communication system data sheet Intelligent well completion system data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Guns are anchored into a previously set depth verification tool (DVT), allowing the GP/FP components to be released and placed at a safe distance from the perforating operations. This separation helps eliminate the transmission of mechanical shock loads and uses the fluid column to reduce the pressure wave from gun detonation, avoiding damaged packers, twisted screens, premature packer setting and other types of failures associated with perforating gun detonation.
Applications
Ultradeep completions Cased-hole completions with sufficient sump area Critical fluid loss control completions Underbalanced and overbalanced perforating
Technical Data
Available sizes ........................ 5 to 10 1/8 in. (127.0 to 257.2 mm) Differential pressure rating ........ up to 12,500 psi (86.2 MPa) Temperature rating .................. up to 350 F (177 C)
References
ComPlete system data sheets (FP, MST) CompSetTM packers data sheet Depth verification tool data sheet Flapper valves data sheet ISO isolation system data sheet Multiposition multiservice valve data sheet Multicycle on-off tool data sheet
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COMPLETION SERVICES
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COMPLETION SERVICES
Applications
High-pressure wells Severely depleted wells Marginal wells
Technical Data
Available sizes ........................ 5 to 10 1/8 in. (127.0 to 257.2 mm) Differential pressure rating ........ up to 12,500 psi (86.2 MPa) Temperature rating .................. up to 350F (177C)
References
ComPlete RST system data sheet CompSetTM packers data sheet Depth verification tool data sheet Flapper valves data sheet ISO isolation system data sheet Multiposition multiservice valve data sheet Multicycle on-off tool data sheet Franklin, B., Daulton, D. and Farias, R. April 2009. Creating the Economics for Completion. Oilfield Technology: 3-6.
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COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Multizone completions Deepwater Zonal isolation Open or cased-hole wells Long horizontal, vertical or highly deviated wells
Technical Data
Available sizes ........................ 7 to 13 3/8 in. (177.8 to 339.7 mm) Differential pressure rating ........ up to 12,500 psi (86.2 MPa) Temperature rating .................. up to 350F (177C)
References
CompSetTM packers data sheet CompSet Ultra packer data sheet UniFlo ICD screens data sheet
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Convert Tool
Stimulate Well
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Vertical or horizontal well completions High-rate water packs, fracturing and stimulation
Technical Data
Pressure rating ....................... 10,000 to 15,000 psi (68.9 to 103.4 MPa) Temperature rating .................. up to 350F (177C)
References
ComPlete FP data sheet CompSet packers data sheet CompSet Ultra packer data sheet
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Decrippler Sub
Description
Superior Completion Services decrippler sub with sleeve test profile provides a temporary bottom to positively locate the service tool position during surface assembly. It then engages the end of the service tool to allow decrippling of the open-only shifting tool. Once decrippled, the device shears, which removes all restrictions and leaves a full open ID. The upper housing also contains a shearable sleeve profile that may be engaged by the open-only shifting tool to ensure proper operation. This profile shears down with minimal weight, allowing the shifting tool to pass through.
Applications
Multizone completions
Technical Data
Available sizes ....... 7, 7 5/8 and 9 5/8 in. (177.8, 193.8 and 244.5 mm)
References
ComPleteTM MST system data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Multizone completions
Technical Data
Disappearing Check Valve
Maximum OD in. 3.95 5.97 5.96 mm 100.3 151.5 151.3 in. 2.92 4.63 4.79 Minimum ID mm 74.0 117.5 121.7 Disc Burst Rating psi 1,500 2,300 2,000 MPa 10.3 15.9 13.8
References
ComPlete MST system data sheet
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COMPLETION SERVICES
Applications
Multizone reservoirs Selective production and injection wells Zonal isolation
Technical Data
Selective Profiles
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References
ComPleteTM MST system data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Nonshearable CT Tool
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COMPLETION SERVICES
Applications
Cased-hole completions with sufficient sump area Critical fluid loss control completions High-pressure wells Severely depleted wells Marginal wells Standalone perforating
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References
ComPleteTM system data sheets (PST, RST)
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Deepwater Mature fields Standard completions
Technical Data
Multicycle On-Off Tool
Casing Size in. 5 5 1/2 7 3/4 10 1/8 mm 127.0 139.7 196.9 257.2 Maximum OD in. 3.95 4.32 5.53 6.03 mm 100.3 109.6 140.5 153.2 Minimum ID in. 1.95 1.95 2.43 2.43 mm 49.5 49.5 61.7 61.7 Thread Connections in. 2 3/8 EUE 3 3/8 EUE 4 3/8 EUE 5 3/8 EUE mm 60.3 85.7 111.1 136.5
References
ComPlete system data sheets (MST, PST, RST)
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COMPLETION SERVICES
Applications
Horizontal completions
Technical Data
Available size ......................... 4.0 in. OD x 1.9 in. ID (101.6 mm OD x 48.3 mm ID) Differential pressure rating ........ 10,000 psi (68.9 MPa) Temperature rating .................. 350F (177C)
References
ComPleteTM HST system data sheet
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COMPLETION SERVICES
Applications
Long-zone stimulation treatments Horizontal wells
Technical Data
Available size ......................... 6.1 in. OD x 2.74 in. ID (154.9 mm OD x 69.6 mm ID) Differential pressure rating ........ 10,000 psi (68.9 MPa) Temperature rating .................. 300F (148.9C)
References
ComPleteTM HST system data sheet
Run-in
Actuated
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COMPLETION SERVICES
Applications
Wells with weak or suspect casing integrity
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COMPLETION SERVICES
Accessories
Flapper Valves Multiservice Valve Model B/Model BO Shifting Tools Pressure-Actuated Circulating Valve Reclosable Pressuer-Actuated Circulating Valve (X-PAC) Radial Flow Valve Reclosable Radial Flow Valve (X-RFV) Annular Flow Valve Reclosable Annular Flow Valve (X-AFV) Reclosable Ball Valve
COMPLETION SERVICES
COMPLETION SERVICES
Applications
Zonal isolation Single or selective multizone completions Fluid loss control Selective production
Treating
Production
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References
Annular flow valve data sheet Multiservice valve data sheet Pressure-actuated circulating valve data sheet Radial flow valve data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Zonal isolation Single or selective multizone completions Fluid loss control
Run-in
Actuated
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References
ComPleteTM FP system data sheet Multiservice valve data sheet Pressure-actuated circulating valve data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Zonal isolation Single or selective multizone completions
Run-in
Actuated
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* The tool is compatible with all current Superior Completion Services zone isolation valves, including the mechanical multiservice valve, pressure-actuated circulating valve, annular flow valve and radial flow valve.
References
Multiservice valve data sheet Pressure-actuated circulating valve data sheet Annular flow valve data sheet Radial flow valve data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Flapper Valves
Superior Completion Services flapper valves are uniquely designed to combine optimum fluid loss protection with the ability to easily remove the flapper material. Flappers utilize frangible glass or ceramic materials to withstand high pressure differentials and still provide easy mechanical breakup. Fluid loss control Provides optimum fluid loss protection Withstands high pressure differentials Provides easy mechanical breakup Optional hydraulic breakup Provides one-way zonal isolation Dual flapper valve is available for severe fluid loss applications Optional eccentric design for maximum ID Flapper differential pressure capability ranges from 2,500 to 4,000 psi (17.2 to 27.6 MPa) depending on the size and material selected Standard temperature rating ........... 250F (121C) Maximum temperature rating .......... 350F (177C)
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COMPLETION SERVICES
Multiservice Valve
Description
Superior Completion Services multiservice valve provides zonal isolation and full-bore completion control. Communication can be easily established with conventional B or BO shifting tools or special coiled tubing shifting tools. The special slimline OD allows the valve to be run inside of screen or liner assemblies while still maintaining optimum flow areas. The valve is available with both a standard and a selective profile allowing multiple valve usage in the same wellbore.
Applications
Both gravel-pack and nongravel-pack installations Selective production Pre and post-treatment zonal isolation
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Multiservice Valve
Technical Data
Standard temperature rating ................... 300F (149C) Maximum temperature rating .................. 350F (177C)
Multiservice Valve
Nominal ID in. 2 1/16 2 3/8 mm 52.4 60.3 Minimum OD in. 2.35 2.71 2.71 3.19 2 7/8 73.0 3.44 3.25 3.27 3.87 3.87 3.87 4.00 4.00 3 1/2 88.9 4.07 4.32 3.97 3.97 3.97 3.97 3.97 4 1/2 114.3 5.01 mm 59.6 68.8 68.8 80.9 87.3 82.6 83.1 98.3 98.3 98.3 101.6 101.6 103.3 109.8 100.7 100.7 100.7 100.7 100.7 127.3 Packing Bore Diameter in. 1.63 1.88 1.78 2.19 2.19 2.31 2.31 2.56 2.56 2.56 2.56 2.56 2.56 2.56 2.75 2.81 2.75 2.81 2.81 3.69 mm 41.3 47.6 45.2 55.6 55.6 58.8 58.8 65.1 65.1 65.1 65.1 65.1 65.1 65.1 69.9 71.5 69.9 71.5 71.5 93.7 Tensile Yield Load lb 51,000 104,000 104,000 98,190 98,190 98,190 98,190 230,000 250,000 230,000 270,270 250,000 250,000 250,000 286,690 230,000 230,000 286,690 196,327 202,730 kg 23,182 47,273 47,273 44,632 44,632 44,632 44,632 104,545 113,636 104,545 122,850 113,636 113,636 113,636 130,314 104,545 104,545 130,314 89,240 92,150 Differential Pressure Rating psi 8,000 10,000 10,000 10,000 12,500 10,000 10,000 10,000 11,000 10,000 12,500 11,000 11,000 11,000 12,500 10,000 10,000 12,500 8,000 10,000 MPa 55 69 69 69 86 69 69 69 76 69 86 76 76 76 86 69 69 86 55 69 Ported Body Flow Area in.2 4.71 5.89 5.89 9.62 9.62 9.62 9.62 18.80 18.80 18.80 18.80 18.80 18.80 18.80 18.80 18.80 18.80 18.80 18.80 14.85 mm2 3,040.0 3,800.0 3,800.0 6,207.1 6,207.1 6,207.1 6,207.1 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 12,129.0 9,580.6
References
PX profile nipple data sheet PR profile nipple data sheet Model B/Model BO shifting tools data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Any application where selective actuation of sliding sleeves is needed Actuating disconnect sub applications Wells assisted by sucker-rod pumps
Model B Tool
Model BO Tool
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COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Interventionless zonal isolation and production initiation Fluid loss control Deviated wellbores Completion designs with limited tubing ID access Intelligent and multizone completions
Open
Closed
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Nominal Shear Range psi 1,406 - 6,520 1,325 - 6,400 1,640 - 7,224 1,440 - 2,880 1,910 - 3,660 MPa 9.7 - 44.1 9.1 - 44.1 11.3 - 49.8 9.9 - 19.9 13.2 - 25.2
Sup
References
ComPleteTM system data sheets (FP, FPDZ, HST) HPR isolation system data sheet ISO isolation system data sheet Screen-wrapped sleeves data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Interventionless zonal isolation and production initiation Fluid loss control Deviated wellbores Completion designs with limited tubing ID access Intelligent and multizone completions Post-completion zonal isolation
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References
ComPleteTM system data sheets (FP, FPDZ, HST) HPR isolation system data sheet ISO isolation system data sheet Screen-wrapped sleeves data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Interventionless zonal isolation and production initiation Fluid loss control Deviated wellbores Completion designs with limited tubing ID access Intelligent and multizone completions
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References
ComPleteTM system data sheets (FP, FPDZ) ISO isolation system data sheet Intelligent well completion system data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Interventionless zonal isolation and production initiation Fluid loss control Deviated wellbores Completion designs with limited tubing ID access Intelligent and multizone completions Post-completion zonal isolation
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References
ComPleteTM system data sheets (FP, FPDZ) ISO isolation system data sheet SHARP well completion system data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Interventionless zonal isolation and production initiation Fluid loss control Deviated wellbores Completion designs with limited tubing ID access Intelligent and multizone completions Post-completion zonal isolation
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Temperature Rating
2
Pressure Rating psi 10,000 10,000 10,000 10,000 10,000 10,000 MPa 68.9 68.9 68.9 68.9 68.9 68.9
Nominal Shear Range Minimum psi 1,740 1,830 1,740 1,740 1,830 1,740 MPa 12.0 12.6 12.0 12.0 12.6 12.0 Maximum psi 6,960 6,722 6,960 6,960 6,722 6,960 MPa 48.0 46.3 48.0 48.0 46.3 48.0
mm
mm
References
ComPleteTM system data sheets (FP, FPDZ) ISO isolation system data sheet Intelligent well completion system data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Interventionless zonal isolation and production initiation Fluid loss control Deviated wellbores Completion designs with limited tubing ID access Intelligent and multizone completions Post-completion zonal isolation
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References
ComPleteTM system data sheets (FP, FPDZ) ISO isolation system data sheet Intelligent well completion system data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Zonal isolation Fluid loss control Completion isolation barrier
Hydraulic
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COMPLETION SERVICES
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COMPLETION SERVICES
Accessories
Completion Tools Seal Systems Uni-PakTM Seals Completion Tools Sealbore Packer Accessories Completion Tools Tubing Seal Accessories Mule Shoes Mechanical Shear Safety Joint Hydraulic Shear Safety Joint Expansion Shear Joints Packer Plugs and Accessories Straddle Fixture Spud-Type Retrieving Tool
COMPLETION SERVICES
COMPLETION SERVICES
Applications
Completion operations Sand control Production packer applications
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References
Completion tools seal systems data sheet Packer plugs and accessories data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
CompSetTM Packer
Description
Superior Completion Services CompSetTM externally retrievable sealbore packers are designed for high-pressure (HP) completions. A 12,500 psi (86.2 MPa) Extreme version is also available. These packers provide HP cycling without leakage or failure for a wide range of completion and stimulation applications, including gravel and frac packing, high-rate water packing, stimulations and horizontal completions. The HP packers can also be used as production sealbore packers.
Applications
Gravel/frac packing Sand control Horizontal and vertical wells Zonal isolation; production isolation
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CompSetTM Packer
Technical Data
CompSet Packers
Casing OD in. mm Casing Weight Range lb/ft kg/m Maximum OD in. mm Minimum ID* in. mm Standard Seal ID in. mm Differential Pressure Rating psi Mpa
CompSet Packer
5 127.0 11.5 - 15.0 18.0 - 21.0 13.0 - 15.5 5 1/2 6 5/8 139.7 168.3 17.0 - 23.0 26.0 28.0 - 32.0 20.0 - 26.0 26.0 - 32.0 7 177.8 32.0 - 38.0 41.0 46.4 - 51.0 7 5/8 193.7 24.0 - 29.7 29.7 - 39.0 36.0 - 43.5 9 5/8 244.5 36.0 - 43.5 43.5 - 53.5 43.5 - 53.5 9 7/8 10 3/4 11 3/4 250.8 273.1 298.5 62.8 55.5 - 65.7 54.0 - 65.0 17.1 - 22.3 26.7 - 31.3 19.3 - 23.0 25.3 - 34.2 38.70 41.6 - 47.6 29.7 - 38.7 38.7 - 47.6 47.6 - 56.5 61.00 73.70 35.7 - 44.2 44.2 - 58.0 53.6 - 64.7 53.6 - 64.7 64.7 - 79.6 64.7 - 79.6 93.5 82.6 - 97.8 80.4 - 96.7 4.25 4.00 4.52 4.52 4.25 5.52 6.08 5.89 5.74 5.64 5.31 6.68 6.44 8.53 8.53 8.32 8.32 8.42 9.38 10.40 108.0 101.5 121.8 114.7 108.0 140.1 154.3 149.6 145.7 143.3 140.1 169.7 163.5 216.7 216.7 211.4 211.4 213.9 235.7 264.2 2.69 2.69 2.69 2.69 2.69 2.69 3.25, 4.00 3.25, 4.00 3.25, 4.00 3.25 2.69 3.25, 4.00 3.25, 4.00 3.25, 4.00 4.75, 6.00 3.25, 4.00 4.75, 6.00 6.00 4.75, 6.00 4.75 68.2 68.2 68.3 68.3 68.3 68.3 82.6, 101.6 82.6, 101.6 82.6, 101.6 82.6 68.3 82.6, 101.6 82.6, 101.6 82.6, 101.6 120.7, 152.4 82.6, 101.6 120.7, 152.4 152.4 120.7, 152.4 120.7 1.93 1.93 1.93 1.93 1.93 1.93 2.38, 2.99 2.38, 2.99 2.38, 2.99 2.38 1.93 2.38, 2.99 2.38, 2.99 2.38, 2.99 3.47, 4.99 2.38, 2.99 3.47, 4.99 4.74 3.47, 5.00 3.47 48.9 48.9 48.9 48.9 48.9 48.9 60.3, 75.8 60.3, 75.8 60.3, 75.8 60.3 48.9 60.3, 75.8 60.3, 75.8 60.3, 75.8 88.1, 126.6 60.3, 75.8 88.1, 126.6 120.3 88.1, 127.0 88.1 10,000 10,000 10,000 10,000 10,000 7,500 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,001 8,000 8,000 69.0 69.0 69.0 69.0 69.0 51.7 69.0 69.0 69.0 69.0 69.0 69.0 69.0 69.0 69.0 69.0 69.0 69.0 55.2 55.2
References
Completion tools seal systems data sheet Packer plugs and accessories data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Gravel/frac packing Sand control Horizontal and vertical wells Zonal isolation; production isolation
Technical Data
Available sizes .................... 10 1/8 and 9 7/8 in. (257.2 and 250.8 mm) Differential pressure rating .... 15,000 psi (103.4 MPa) Temperature rating .............. 350F (177C)
References
Completion tools seal systems data sheet Packer plugs and accessories data sheet
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COMPLETION SERVICES
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Viton, Kalrez and Teflon are registered trademarks of DuPont Performance Elastomers LLC. Flourel is a registered trademark of 3M Co. AFLAS is a registered trademark of Asahi Glass Co., Ltd. Ryton is a registered trademark of Chevron Phillips Chemical Co. LLC.
COMPLETION SERVICES
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COMPLETION SERVICES
Uni-Pak Seals
Description
Superior Completion Services has developed a unique, state-of-the-art production seal for high-pressure, high-temperature (HP/HT) environments. This production sealing design uses the same technology incorporated in the HP packer one-piece sealing element. Uni-Pak seals are designed to be used with locators, pop-lock assemblies, anchor assemblies, straddle assemblies and indexing mule shoes.
Applications
HP/HT environments
Technical Data
Available sizes ........................ 2.688 to 6.00 in. (68.3 to 152.4 mm)* Differential pressure rating ........ up to 15,000 psi (103.4 MPa)
* The 6.00-in. size has a 10,000 psi (68.9 MPa) pressure rating.
References
Completion tools tubing seal accessories data sheet Mule shoes data sheet
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COMPLETION SERVICES
Re-entry Guide
Adapters
Tubing adapters used for running tail pipe below a packer, sealbore extension or millout sub are available with a choice of tubing threads. Millout adapters are used to adapt the millout sub to the packer. These are not required for all sizes of sealbore packers.
Knockout Plug
With a knockout plug installed, the packer serves as a temporary bridge plug, allowing pressure work to be performed above the packer. The knockout plug is removed with the production tube as the seal assembly is landed and falls to the bottom of the well. These plugs feature a pressure-balanced equalization system to ensure easy and reliable operation.
Sealbore Extension to Tubing Adapter
Flapper Assembly
The flapper assembly contains a spring-loaded, flapper-type, back- pressure valve that holds pressure from below only. The valve is opened with the production tube when the seal assembly is landed into the packer and automatically closes when the production tube is removed. A differential pressure below the packer acts across the seal area of the flapper, holding it closed. This force must be overcome with tubing weight to open the flapper.
Knockout Plug
Flapper Assembly
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Millout Sub
The millout sub is used in installations where a larger ID is required to accommodate the latching mechanism of a washover tool. This allows the permanent packer to be retrieved with the tool after milling over the outside of the packer. Millout subs are commonly installed between the packer and sealbore extension in installations using floating seal units.
Sealbore Extension
Millout Sub
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Millout Sub
Superior Completion Services sealbore packer accessories meet NACE MR0175 standards for H2S service. The accessories are also available in other materials such as:
Millout-toTubing Adapter Sealbore Extension
High-strength alloy steel for high-pressure applications CR-MO alloy steels for H2S and CO2 applications Incoloy alloys for severe corrosion applications
Re-entry Guide
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COMPLETION SERVICES
Pop-Lock Locator
The pop-lock locator is run between the seal assembly and production tubing. The locators latch assembly is designed to engage a corresponding thread in the downhole completion assembly. At a predetermined overpull, the latch will release from the thread, providing a surface indication of positive latch engagement and release. The locator provides a positive depth confirmation by tagging a large surface at the top of the packers sealbore. Pop-lock locators are offered in a variety of threads, including premium threads.
Anchor Latch
Superior Completion Services anchor latch is run between the seal assembly and the production string. A positive latch snaps into the corresponding thread on the completion assembly and anchors the tubing in place. The anchor latch may be released by applying a slight upstrain with RH rotation.
Locator Seal Nipple Assembly
Anchor Latch
Pop-Lock Locator
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COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Dual tubing completions High-pressure completions Deep dual completions
References
Comp-PermTM permanent sealbore packers data sheet CompSetTM packers data sheet CompSet Ultra packer data sheet
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COMPLETION SERVICES
Mule Shoes
Half-Mule Shoe
Superior Completion Services half-mule shoe is run below seal assemblies to allow easy entry into packer bores.
Half-Mule Shoe
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Mule Shoes
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COMPLETION SERVICES
Applications
Long horizontal sections General completion assemblies
Technical Data
Mechanical Shear Safety Joints
Description in. 2 3/8 Molded safety shear sub 2 7/8 3 1/2 Safety shear sub 4 4 1/2 5 Molded safety shear sub 5 1/2 7 Size mm 60.3 73.0 88.9 101.6 114.3 127.0 139.7 177.8 Maximum OD in. 2.93 3.56 4.38 4.92 5.19 5.85 6.13 7.69 mm 74.4 90.3 111.3 124.8 131.9 148.6 155.6 195.2 Minimum ID in. 1.94 2.36 3.00 3.49 3.89 4.25 4.74 6.04 mm 49.3 59.8 76.2 88.5 98.7 108.0 120.3 153.4
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COMPLETION SERVICES
Applications
Long completion intervals Multizone single-trip completions
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References
ComPlete system data sheets (HST, MST, RST)
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Long assemblies with projected tubing movement Subsea wells Reservoirs with concerns over compaction
Technical Data
Expansion Shear Safety Joints
Size in. 2 3/8 3 1/2 4 1/2 5 1/2 mm 60.3 88.9 114.3 139.7 Maximum OD in. 3.03 4.11 5.53 7.38 mm 77.0 104.4 140.5 187.5 Minimum ID in. 1.97 2.85 3.98 4.68 mm 50.0 72.4 101.1 118.9 Maximum Stroke ft 10 10 10 5 m 3.1 3.1 3.1 1.5
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COMPLETION SERVICES
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COMPLETION SERVICES
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COMPLETION SERVICES
Straddle Fixture
Description
Superior Completion Services straddle fixture isolates the upper-most molded seal frac sleeve of an intelligent (selective) or dual sand control completion. The straddle running tool includes a premium box connection; the shear pins rotationally lock the running tool. The straddle fixture is forced in position and anchored with an anchor latch ring and released with upward pull. The fixture is designed with an internal retrieving thread for easy engagement. Straight upward pull will shear the support under the latch ring, releasing the fixture. The straddle fixture will also release with a slight upward pull and RH rotation.
Applications
Production isolation
Running Tool
Latch Ring
Technical Data
Available seal unit sizes ............. 4 to 6 in. (110.6 to 152.4 mm) Available materials .................... 4140 and 13 chrome
References
CompSetTM packers data sheet CompSet Ultra packers data sheet
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COMPLETION SERVICES
Applications
Packer retrieval
References
CompSet packers data sheet CompSet Ultra packer data sheet
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COMPLETION SERVICES
COMPLETION SERVICES
COMPLETION SERVICES
HydroSealTM HP Packer
Description
Superior Completion Services HydroSealTM HP packer is a versatile, hydraulically set, tubing-retrievable production packer that includes several design features to enhance reliability in deep completions with long production strings. A pressure-sensitive mechanical lock feature prevents pre-setting during run-in and during the placement of packer fluids. Packer setting is achieved by plugging or sealing the ID below the packer mandrel and applying pressure to the production tubing. Once the desired setting pressure is attained, an annular test may be performed to confirm packer seal integrity. The internal lock ring stores all applied hydraulic energy to ensure positive sealing. The packer is retrievable and multiple release options are available.
Applications
High-pressure, high-temperature wells Ultradeep completions Highly deviated wells
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HydroSealTM HP Packer
Technical Data
Differential pressure rating ................... 10,000 psi (68.9 MPa) Temperature rating ............................. 350F (177C) HydroSealTM HP Packer
Casing Size in. 7 mm 178.0 Casing Weight Range lb/ft 29.0 - 32.0 kg/m 43.2 - 47.7 Maximum OD in. 5.87 mm 149.1 Minimum ID in. 2.38 mm 60.3 in. 2 7/8 Connection Top mm 73.0 in. 2 7/8 Bottom mm 73.0
Release options: 1. Straight pull 2. Slickline release (requires special key engagement, downward shift then an upward shift) 3. Cut-to-release (cutting length adjustable) 4. Contingencycut the tubing directly above packer then engage short catch on upper outer sub
References
HydroSeal packer data sheet HydroSeal HP-PT packer data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Multizone reservoirs Zonal isolation Deepwater Sand control
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References
ComPlete MST system data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
TIP Packer
Description
Superior Completion Services testable isolation production (TIP) packer is a versatile, hydraulically set, high-performance, tubing-retrievable packer that includes several design features to enhance reliability. The packer is designed with dual high-pressure sealing elements to ensure a positive seal. The dual elements enable high-pressure integrity tests without exposing liner tops or casing strings to test pressures. This configuration also provides a means of pressure testing the packer when positioned between producing intervals. The packer is also designed with no mandrel movement during setting, allowing multiple packers to be set simultaneously. The TIP packer is certified to handle 10,000 psi (68.9 MPa) differential pressures in both oil and gas environments. The packer is retrievable, and several release options are available.
Applications
High-pressure, high-temperature wells Multizone completions
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TIP Packer
Technical Data
Differential pressure rating ........ 10,000 psi (68.9 MPa) Temperature rating .................. 350F (177C) TIP Packer
Casing Size in. 7 7 5/8 7 3/4 9 5/8 mm 177.8 193.6 196.8 244.4 in. 7.000 x 3.00 7.000 x 3.50 7.000 x 3.50 7.625 x 3.00 7.750 x 3.00 9.625 x 3.00 9.625 x 3.75 9.625 x 4.00 9 7/8 10 1/8 250.8 257.1 9.875 x 3.00 9.875 x 3.75 10.125 x 3.00 Tool Size mm 177.8 x 76.2 177.8 x 88.9 177.8 x 88.9 193.6 x 76.2 196.8 x 76.2 244.4 x 76.2 244.4 x 95.2 244.4 x 101.6 250.8 x 76.2 250.8 x 95.2 257.1 x 76.2 Casing Weight Range lb/ft 20.0 - 26.0 32.0 35.0 - 41.0 29.7 - 39.0 46.1 53.5 53.5 53.5 62.8 - 65.1 62.8 79.20 kg/m 29.7 - 38.6 47.6 52.1 - 61.0 44.2 - 58.0 68.5 79.6 79.6 79.6 93.4 - 96.8 93.4 117.8 Maximum OD in. 6.07 5.88 5.63 6.44 6.42 8.31 8.31 8.31 8.42 8.42 8.42 mm 154.0 149.4 142.9 163.5 162.9 211.0 211.0 211.0 213.9 213.9 213.9 Minimum ID in. 2.98 2.93 2.97 2.99 2.68 2.97 3.72 3.94 2.86 3.72 2.97 mm 75.6 74.2 75.4 75.8 67.9 75.4 94.4 100.1 72.6 94.4 75.4
COMPLETION SERVICES
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COMPLETION SERVICES
EZPack System
Description
The EZPack gravel-pack (GP) system provides customers with an economical choice for sand control completions. The system is capable of performing circulating or squeeze sand control operations with Superior Completions state-of-the-art line of industry-proven service tools. The EZPack GP system can be customized based on the particular needs of the well.
Production Packer
Applications
Land and inland water locations Vertical and deviated wells Customers looking for cost-sensitive sand control completions
Sealing Overshot
Polished OD Nipple
Technical Data
Sizes available for 4 1/2 to 9 5/8 in. (114.3 to 244.5 mm) casing/liner
Screen and Blank
Bullplug
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Safety Systems
COMPLETION SERVICES
COMPLETION SERVICES
COMPLETION SERVICES
Applications
Offshore environments and in onshore wells located in environmentally sensitive areas Any area in which the integrity of the wellhead can be compromised
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* The data provided above is not inclusive of all pressure ratings and ODs available in the tubing sizes listed. For additional information, contact your Superior Completion Services representative. ** The tensile ratings listed are specific to the metallurgy for the valves listed and are exclusive of end connections. Tensile calculations are performed at ambient temperatures. Additional information is available upon request.
References
FlowSafe SCSSV brochure FlowSafe WR safety valve data sheet
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Offshore environments and in onshore wells located in environmentally sensitive areas Any area in which the integrity of the wellhead can be compromised
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* The data provided above is not inclusive of all pressure ratings and ODs available in the tubing sizes listed. For additional information, contact your Superior Completion Services representative.
References
ReconnectTM system data sheet InjectSafe chemical injection system data sheet FlowSafe TR safety valve data sheet FlowSafe SCSSV brochure
COMPLETION SERVICES
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COMPLETION SERVICES
COMPLETION SERVICES
COMPLETION SERVICES
Applications
Cased- and openhole environments Particularly well suited for fracturing, high-rate gravel-pack and standalone operations
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4.000 101.6 4.500 114.3 5.000 127.0 5.500 139.7 6.625 168.3 7.000 177.8 2.375 2.875 3.500 60.3 73.0 88.9
4.000 101.6 4.500 114.3 5.000 127.0 5.500 139.7 6.625 168.3 7.000 177.8
Metallurgy: Screens available in 316L or nickel alloy 825; base pipe available in a multitude of materials upon request. Wire wrap: Standard wire width is 0.090 in. (2.286 mm). House-design wire-wrap slot depth is 0.100 in. (2.54 mm). ProWeld TOP screens feature house-shaped wire for maximum erosion resistance.
References
Wire-wrapped and premium well screens brochure
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Sand control High-rate water packs, fracturing and openhole environments Vertical, deviated or horizontal wells
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4.000 101.6
4.500 114.3 11.60 17.26 5.000 127.0 15.00 22.23 5.500 139.7 17.00 25.32 6.625 169.3 24.00 35.72
Metallurgy: Mesh available in 316L or nickel alloy 20; base pipe available in a multitude of materials upon request. Nominal weave micron ratings: 75, 100, 125, 135, 150, 175, 200, 225, 250, 275.
References
Wire-wrapped and premium well screens brochure
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Sand control Horizontal wellbores; producing and injection wells
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References
Wire-wrapped and premium well screens brochure
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Sand control High-rate water, gravel- and frac-pack operations Openhole and horizontal completions
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0.012 in. Slot in.2/ft 14.12 16.35 19.13 21.35 23.67 25.89 28.11 33.14 34.83
4.000 101.6 4.500 114.3 5.000 127.0 5.500 139.7 6.625 168.3 7.000 177.8
Metallurgy: Screens available in 316L or nickel alloy 825; base pipe available in a multitude of materials upon request. Wire wrap: Standard wire width is 0.090 in. (2.286 mm); a thinner wire width is available for additional flow area. Housedesign wire-wrap slot depth is 0.100 in. (2.54 mm) compared to 0.010 in. (0.254 mm) for keystone. Standard SlimFlo screens use keystone-shaped wire; and, SlimFlo HD screens feature house-shaped wire for maximum erosion resistance.
References
Wire-wrapped and premium well screens brochure
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Any well requiring a premium sand control device Wells with long intervals, highly deviated wells and horizontal wells Provides secondary protection for gravel-packed and frac-packed wells
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Technical Data
DynaFlo SS Well Screens
Base Pipe OD in. mm Base Pipe Weight lb/ft kg/m 25.3 in. 3/8 3/8 3/8 Perforations Size mm 9.53 9.53 9.53 Hole Spacing holes/ft 72 84 84 holes/m 236 276 276 Screen OD in. 5.40 6.40 7.53 mm 137.2 162.6 191.3
4.500 114.3 11.60 17.26 5.000 127.0 17.00 6.625 169.3 24.00 35.72
Application Recommendations
Size 150 225 300 Formation Characteristic D10 between 150 and 225 microns D10 between 225 and 300 microns D10 greater than 300 microns
D10 based on coarse fraction. Metallurgy: Mesh available in 316L or nickel alloy 825; base pipe available in a multitude of materials upon request. Nominal weave micron ratings: 150, 225, 300.
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Sand control High-rate water packs, fracturing and openhole environments Vertical, deviated or horizontal wells
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4.000 101.6 4.500 114.3 5.000 127.0 5.500 139.7 6.625 168.3
Metallurgy: Mesh available in 316L, nickel alloy 825 or nickel alloy 20; base pipe available in a multitude of materials upon request. Nominal weave micron ratings: 60, 125, 150, 175, 200, 250.
References
Wire-wrapped and premium well screens brochure
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Sand control Through-tubing completions on CT or wireline Vertical, deviated or horizontal wells
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Metallurgy: Mesh available in 316L and nickel alloy 20; base pipe available in a multitude of materials upon request. Nominal weave micron rating: 75, 100, 125, 135, 150, 175, 200, 225, 250, 275.
References
Wire-wrapped and premium well screens brochure
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Sand control Through-tubing completions on CT or wireline Vertical, deviated or horizontal wells
Features and Benefits Economical sand control solution for marginal or mature wells needing remedial workovers
Robust design for superior stress and impact resistance Mesh porosity: 55% minimum Mesh is available in a range of micron ratings, allowing the product to be customized for gravel-pack media or formation sand Larger ID/OD ratio provides outstanding sand retention and maximum production efficiency Nonstandard screen lengths are available upon request
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Metallurgy: Mesh available in 316L, nickel alloy 825 or nickel alloy 20; base pipe available in a multitude of materials upon request. Nominal weave micron rating: 60, 125, 150, 175, 200, 250.
References
Wire-wrapped and premium well screens brochure
COMPLETION SERVICES
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COMPLETION SERVICES
Applications
Sand control
Technical Data
Screen Communication System
Base Pipe OD in. 2 3/8 4 4 1/2 5 mm 60.3 101.6 114.3 127.0 Screen OD in. 3.25 3.25 4.25 4.25 5.11 5.11 6.25 mm 82.6 82.6 108.0 108.0 129.8 129.8 158.8 Minimum System Screen Communication ID ID in. 2.000 1.875 3.000 2.813 3.500 3.313 3.830 mm 50.8 47.6 76.2 71.5 88.9 84.2 97.3 in. 2.00 2.00 3.00 3.00 3.50 3.50 4.03 mm 50.8 50.8 76.2 76.2 88.9 88.9 102.4 Minimum Flow Area in.2 1 1 1.2 1.2 1.8 1.8 5 mm2 645.2 645.2 774.2 774.2 1,161.3 1,161.3 3,225.8
References
ComPleteTM MST system data sheet
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COMPLETION SERVICES
Applications
Slimhole completions Multizone single-trip completions Ultradeep completions
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References
ComPleteTM MST system data sheet Multiprofile multiservice valve data sheet Multiservice valve data sheet Screen communication system data sheet
COMPLETION SERVICES
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