Professional Documents
Culture Documents
CONTENT
A. B. C. D. E. F. Civil Work - Foundation ---- Civil Work - Boundary wall ---- Tower --- Shelter --- Diesel Generator and Fuel Tank --- Base StationBTS Installation ---
()- Line as per design drawing Excavation Place and bind of rebar Erection of formwork Locate embedded anchor bolts Cast concrete Cast and vibrate Maintenance Remove of formwork Issues of concrete foundation Grounding system Backfilling and compacting
2 Excavation
0.0. ,. Before excavation ,0.0 should be decided; The dimension of the pit should be checked according to the drawing by the involved parties. Check the soil texture with the survey report. PCC base should be cast ASAP after accept.
Inspect materials before construction, obtain material certification, factory quality certification and steel double-check test reports
Steel bar should be straight, undamaged, no crack, greasy dirt, granular or flaky rusts on the surface.
The rust steel bars should be treated ( with steel brush), the ones with heavy rust are not allowed to use.
1.. Steel bar should be bound strictly as per design drawing 2.,. The protective layer of steel bar should meet the requirement, small stones should be put under the bars 3.. The length of anchor and welding-joint of steel bar should meet the requirement.
plainness, verticality, dimension of framework and the effectiveness, robustness, stability of supportive bar
3mm ,, , , ., Check if the quality and dimension of the embedded bolt meet the requirement, the deviation should be less than 3mm. The exposed length of embedded bolt will meet the requirement, can neither be too short or too long. The embedded bolt should be straight and vertical, and fixed with the bars around. The formwork should be fixed horizontally, the bent rebar should be straight. 5.Three bolt nuts should be reserved on the top of each embedded bolt, one of the nuts should under tower foot for level adjustment, and it should be cover by cement after envelope.
Should confirm with the drawing after locating embedded bolt, check and record the vertical position, height of bolt by using hanging hammer, diagonal method, ruler.
23 The height of embedded bolt is not enough to mount 2 nuts and expose 2-3 screw threads as requirement.
This is a result of forcing straight the bent bolt, the bolt was already off the cement.
40mm, 5.0%,2.0% The spec. and qualify of raw materials, including steel bar, cement, sand, stone, etc.; factory certification, quality inspection report, metering measure and the report of field sample. The cement should be chosen as requirement, the expired or wet blocking cement can not be used. The diameter of stone must be less than 40mm, air-slake stone can not be used. Mid-sand or coarse sand is preferred, the sediment percentage should be less than 5.0%, the mud-block percentage should be less than 2.0%, sea sand is forbidden.
Before castingcivil supervisor and vendors engineers should check quality of steel bar. Also, the formwork installation quality should be checked, no gap, firmly supported and the wooden formwork should be watered before casting. This is a quality-control point. The cement mixer should be used, C25 concrete proportioning is 1:2:4 in Africa, but we can require to use 1:1.5:3. The vibrate must be used during casting for compactness, missing-vibrate is forbidden, flowing liquid should appear on the surface and no more sinking concrete. The casting should be nonstop to avoid the cool-gap.
12 714D28D Maintenance is the procedure to ensure the enhance of concrete strength. The maintenance condition is crucial for its enhancement. The effective maintenance measure should be taken to guarantee its normal enhancement. After casting, normally the maintenance should be started when initial set in 12 hours, keeping concrete surface wet with cover material, this can prevent concrete cleavage. Duration of maintenance: more than 7 days (international standard: 14 days in summer, 28 days in winter )
Honey combs in the pole. Concretes root is not compact. The concrete vibrate badly.
Main
9 Framework Removing
Framework removing is an inspection for the concrete quality. Inspection and record should be done by supervisor and vendors together; the foundation surface should be normal after remove the framework (concrete components deformation, missing parts, cleavage or sink caused by the weakness of concrete) If there is any issue above, measures must be taken immediately by civil work technical team like recasting, partly-recasting, fill-up, etc. to avoid reworks or hidden perils (further deformation, cleavage, tumble, etc.).
\. 100MM.\\ 5. ,. . The quantity & spec. and workmanship of Vertical earth electrode and horizon earth connector should meet design. The connecting length of welding joint must be no less than 100mm, cracking/overlap/bite can not be found on the weld surface, the weld point must be with antisepsis treatment, the earth resistance should be no more than 5 ohm. If the grounding system can not construct as per design because of geology, other methods must be taken to reduce the earth resistance ,like using steel bar of tower foundation
,.
---The backfilling soil was not compacted properly which caused the ground to sink
The quality of fence and gates material must meet the requirement. The height, thickness and length must meet the design. The excavation depth of wall foundation must meet the design. The size and installation position of gate and locker must meet the design . The outside of cement mortar should be smooth.
CTower
----
CTower ----
, Material inspection include: deformed, appearance, smooth surface of plating part, burs, tumors and blocking, no over pickling, iron-exposing, etc. Quality reports like factory certification of tower material should be obtained as completion documents.
CTower ----
The deformed tower material should be adjusted before use. The rusty tower material should be de-rusted before use (by steel brush)
CTower ----
CTower ----
1/1500 Check if the position and height of tower with drop hammer, transit, flexible ruler meet design Check the verticality with transit or use diagonal-wiring method to ensure the tower verticality, the gradient of the whole tower should be less than 1/15000. The measuring and data recording should be done on the spot, it should be collected as completion documents after meeting design requirement.
CTower ----
2 Anchor Bolt Standard Anchor bolt should have at least two threads exposed. Anchor bolt must have twin nuts. Anchor bolt must be galvanized or anticorrosive.
CTower ----
The bolt should be installed in same direction and firmly, the bolts of tower boot should be treated with anticorrosive and antitheft, pay attention to check position of antenna and bolts of hold pole, firm the bolts while inspection and the bolts of whole tower should be firmed at a time. There is a steel seal of serial number per component, it should be assembled as per design strictly, forbid to install barbarously. Level finding should be done after tower installation, making assurance of all tower foot are at same level, this will ensure the installation smooth going and verticality, the tower ladder should face to shelter or BTS
CTower ----
The copper grounding cable of tower foot must be connected to earth pits in PVC pipes
CTower ----
: The tower grounding conductor of lightning rod should be led to grounding net directly; the conductor is GI (galvanized iron ) or multi-strand copper wire, color pattern is yellow green. Feeder cables, lightning leading cable, power cable, other grounding cables should be fixed alone tower body with fixed interval, can not be loosen. Notes : power cables should be protected in pipe.
CTower ----
The tower foot should be enveloped with mortar in accordance with the design requirement.
CTower ----
Pay attention to the falling objects from high place, helmet should be put on. No person is allowed to stand under tower during construction. Safety belt is needed when working at high place.
CTower ----
Tower
DShelter
----
DShelter ----
The foundation is completed The quality of basis shelter steel frame and fixing situation Check correctness of shelter installation, fixation, levelness and verticality, so see if they meet requirement Cable tray and duct should be installed as design.
Check shelters tightness ,waterproof and leakage. Checking air conditioner ,ACDB, alarm and light. Indoor /outdoor ground bar should be installed properly and grounding correctly.
DTower ----
, The steel frame of shelter base should be tightened firmly with the foundation as per design.
DShelter ----
The shelter base is at the same level of natural ground , not good for water draining.
The formwork of shelter base is not removed and no nut on the bolt.
DShelter ----
The grounding wire didnt connect to the IGB (indoor ground bar).
DShelter ----
The outdoor air conditioners should be set firmly on ground, installed anti-theft fence and be grounded.
DTower ----
All kinds of sensors (door-control, temperature, smog, blooding) should be installed in shelter properly. The fire fighting equipments should be deployed and valid (pressure and period of valid)
ATS,,; Foundation completed; position of DG ,fuel tank ,ATS as per design and fix firmly; surface clean. The cables should be protected by pipe and embedded under ground . The nozzle should be undamaged ,wrapped up tightly and no oil leakage.
Cable
Site, environment, safety Installation and cable routing Lightning protection and grounding Others BBU+RRU
Field Wall and fence Drain Door ,window and thread hole Feeder window Water-proof bend Air conditioner Fire fighting equipment Safety Construction wastes
equipment room should be firm if apply local building. Civil work and decoration project are finished. Field should be even, refilled ground should be no sinking or hidden danger.
Ground uneven Ground sinking Sinking, cable tray sink and crack
wall or fence should be constructed for outdoor sites. The road of site entry should be constructed and unblocked.
Fence
No hidden danger of drain; the drain holes should be constructed around the site.
The feeder window ,feeder hole should be sealed by seal gum, the unused holes should be sealed by seal-cover.
() 10 cm 15 cm
The
feeder must have a waterproof arch or rain shed before entering equipment room. The lowest point of bend should be 10~15cm lower than feeder window.
Air
conditioner runs normal; position meets design, avoid installing above equipment or battery; the air conditioner indoor no leakage, no drop, no ponding. Socket of air conditioner should be used exclusively. The performance of inner electrical equipment is in good condition, no phenomenon of overheating , strike arc, etc. No overheating on socket. The outdoor air conditioner should be fixed firmly with protective framework, grounding properly.
The
equipment area should deployed early-fire-detector (smog ,temperature), fire fighting equipment should be deployed nearby.
Fire extinguisher
Out of validation
inflammable or explosive objects be stored nearby the DG, fuel tank or shelter. No inflammable, explosive or corrosive, strong heat source objects (such as paint, gasoline, furnace, etc.) be stored in the equipment room
3 Using electricity safely: 1) large electrical equipment and hand-held electric tool should be grounded; 2) No switch, socket, contactor etc. become heating or discoloration due to contacting problem; 3) Electrical insulation and protection of the tools should be good.
---
case of parallel routing, there are requirement for interval between signal cable and wire else, For example, between feeder cable, DC cable, other signal cable and lightning down lead cable, the clear distance should be 300mm. In case of cross routing, the clear distance should be more than 200mm between feeder cable, DC cable, signal cable else and 380V (or under) AC cable. For less than 200mm in clear distance, using pipe for protection.
: ,
The site should be clean and tidy after construction , no remains or waste such as oily rags, waste oil; no pollution or harmful waste such as waste batteries, waste water; no renewable solid waste such as metal, waste paper or plastics, and no living waste during construction.
The equipment room and its floor should be clean and no obvious dust on device when checked by hand. There are no sundries (installation materials irrelevant to operation, like cartons or remnant cables or wastes left after construction. Materials in need should be placed in order.
5.
6.
Rack layout Rack fixing Feeder cable Cable routing Rack protection Others about rack
75mm 760mm Rack layout requirement : the min. distance between radiating surface and the wall is 100mm, and 75mm for non-radiating surface. The distance should more than 760mm between the operating surface and other equipments or wall.
75mm Leaned against the wall, the distance should be at less 75mm
450N 100 lbf450N100 libra force The rack should be fixed on the floor firmly, and should be fixed on ground via base for anti-seismic requirement . Reference: self-support rack should be provided for regular cases, means without assist support, no support via ceiling or sidewall, the rack should be able to tolerant the overturn of cable-pull or earthquake, it should tolerant at least 450N(100 libra force) applied force from any direction of top, which is approximately thrust of a mature.
2.2-
Installation and cable routing-rack fixing
2.2-
Installation and cable routing-rack fixing
A. the fixing method with insolating foot pad (on floor) insolating foot pad insolating washer washer spring nut Key: insolating washer, washer and spring should be a completed set.
B -- --
B. the fixing method with insolating foot pad (on base) Insolating foot pad insolating washer washer spring nut Key: insolating washer, washer, spring should be a completed set.
must be installed on base frame. All kinds of antenna and other outdoor should be fixed firmly, the feeder cable connector should be firmly .
bolt and angle bars in different length and sizes should be made for all different kinds of poles and tower legs.
Its
a cheap solution which ensures a proper (and good looking) support for all feeder and jumpers. And finally its very easy to install.
1.5M, 1M The feeder cable routing should be well-planned and tidy, fixed by feeder clamps, the interval should be less than 1.5M when horizontal routing, less than 1M when vertical routing. The interval distance should be the same .
The
cable should be supported on each side of every connector. U-bolts of different sizes should be purchased for each type of pole mounting.
bolts and angle bars should be used on poles to prevent damage or corrosion due to protruding flanges.
The
2.3-
Installation and cable routing-feeder cable
minimum bending radius should not be less than 20 times of feeder radius, avoiding loops.
All
feeder ground kits are installed outside (in the top and bottom of the tower and by the inlet) never inside the equipment room.
All
jumpers must be cut to length to avoid loops and unsupported jumpers and feeders.
Also
inside the container, the connector should be supported on each side close to the connector.
1m
30CM The signal cable routing should be horizontal or vertical, tidy, no crossing (excluding within 1M to rack) , reserving some allowance at bending point, cable ties should be equality interval and tidy, proper tightness, the cables on the tray should be tied. The power cable, signal cable, fiber, feeder cable should be tied and routing separately. The power cable, signal cable, feeder cable should keep distance for more than 30cm.
Rectifier RBS
D/C Positive = RED. D/C Negative = BLUE. All ground cables = GREEN or GREEN/YELLOW. A/C Neutral = BLACK. A/C P1 - P2 P3 = YELLOW/ RED/BLUE.
PDB
Ground busbar
binding of optical cable and fiber should be tied tidy and equally, proper tightness avoids optical core damaged
fragile cables like tail fiber should be protected in tube. The protective cover should be added for optical connector
the case of upward cabling, the cables should be mounted directly along the cabling rack, and should not be laid tightly against the heat-sink panel on the top of cabinet.
Cannot loop cables on the top of cabinet even the power controlling cabinet does not generate heat.
should be taken during transporting and installing, remove outside package and protective lens after installation. keep the whole equipments clean. Should be no obvious dust. Protective covers should be kept for not-using plugs and sockets.
are not allowed to serve as stores to keep sundries like materials, tools or parts. Racks should contain no engineering remainders and wastes, like surplus cable ties and bolts.
20mm2
The
racks, doors, and top baffles should not be seriously damaged or transformed, should with no scratch or paint peeling off (over 20mm2 metal exposed). Redo the peeled . The surface of rack should be clean with no scratch.
panel should be inserted in a slot which is without a board. Keep the antistatic handle ring and use it correctly
To ensure a proper alignment the antenna pole must be supported at the top as well as the bottom. Even if the site is planned to have no down tilt, a down tilt bracket should always be installed for each antenna. Theres a big chance that there will be optimization later and the antennas may require tilting. If the supervisor for some reason does not install the tilt bracket, then they must be left on site.
All jumpers must be cut to length to avoid loops and unsupported jumpers and feeders.
Clamps are installed on each side of the connector to provide a proper support.
U bolts and angle bar should be used to provide the jumper on the antennas steelwork proper support.
Inlet cable AC inlet cable Grounding net and grounding bar Copper lug Grounding cable Feeder grounding (iron tower) Feeder grounding (roof) Feeder grounding direction Mental component grounding Antirust and anticorrosion for outdoor bus bar and grounding connector Feeder lightning rod
Outdoor power, signal cable and optical cable etc. should be inlet in tube under ground; connect cable of DG and fuel tank must be embedded. Protection measures (like armoring, enclosing with mental hose, and grounding) should be taken in case of outdoor aerial suspension. Lightning protection (such as surge protective device, over-current protection and grounding) should be provided when aerial suspension cables enter indoor.
20KAC
AC
distribution box should be equipped with Class B lightning arrestor of not less than 40KA nominal current; power supply system should be equipped with Class C lightning arrestor of not less than 20KA nominal current. .
Outdoor AC Indoor AC
Lightning arrestor
BTS
of power supply
system
BTS
lightning arrestor
Site should lay grounding net and the grounding resistance should meet requirement, usually should be less than 10. Equipment grounding basic ways: indoor equipment and cable tray should connect with indoor grounding bar; outdoor equipment, cable tray and feeder are connected to outdoor grounding bar, leading to common grounding network separately. Indoor grounding ring using is preferred.
leading
-----
Bus The
bar and grounding bar should use copper bar and insulate with wall when installing. power cable and ground cable terminals should be crimped firmly, and the spring washers should be pressed flat when crimping a bolt
4590
4590
Use copper lugs according to the core diameters and bolt diameters. It is not allowed to cut off partial core to suit a small copper lug or cut open a copper lug to suit a large bolt
40mm4mm The tower lightning rod should cover the scope of equipment room and communication equipment on the tower; the tower body can be used as grounding conductor. When the continuity of tower metal components become unreliable, it should use independent lightning rod down conductor and connect to the grounding net separately. Outdoor grounding cable should apply 40mm4mm galvanized flat steel against rate, steeling and reduce conductor itself impedance. The tower body should be grounded. Grounding cables should be inspected periodically.
50 sq/mm 35sq.mm
There
should be one main down conductor, at least 50 sq/mm hot galvanized flat steel or multi-stranded copper cables depending on the Country's standard. We would recommend that nothing less than 90 sq/mm, multi-stranded copper (or a 40 x 4mm hot galvanized flat steel to avoid vandals stealing the materials), is used for the main down conductor. The connections between the bus bar to the down conductor bus bar should be carried out with 50 sq/mm. All connections from the equipment to the bus bar should be installed with 35 sq/mm.
The power cable and ground cable should be made of whole stranded copper cores, without any joint in between. The insulating layer should be intact and sound. The redundant part should be cut off, without any coil or continual bending. Joint in the middle of cable and coil will increase the cable itself impedance which is not good for lightning current release.
should ground at three points: at tower platform, in between the tower and the outdoor cable tray, 1m away from the feeder window outside. If the tower is over 60m high, the feeder should be grounded once more point at the center of the tower .
5520220 3 One point grounded is allowed for the length of feeder within 5 meters; two points grounded for the length of feeder between 5 meters and 20 meters; if the height of tower is less than 20 meters and the distance between the position where feeder apart from the tower and feeder window is less than 3 meters, can apply two points grounded, but the grounding point near the feeder window must be connected to OGB (outdoor grounding bar). Ensure at less one grounding point connected to the OGB for better lightning current release.
1m1m1m 2020 The antenna roof pole, cable tray etc. mental components must be grounded if install the antenna on the roof. Set the feeder on roof of building, must grounded in the following three points: at 1m away from the feeder apart from the antenna pole; at 1m the feeder apart from the roof platform; at 1m the feeder enter the equipment room. Grounded every 20m if the length of the feeder laid along the floor is over 20m. The dedicated lightning down lead of roof tower can be directly connected to the roof lightning protection tape. IGB and OGB should connect to the lightning protection tape or grounding nets in the shortest distance, keeping certain distance from the grounding point of LPS and other bus bars. The connecting joints must be applied with double-sided welding.
lightning protection and grounding- feeder grounding direction Feeder grounding clamp should be with the feeder down direction ( same direction as the site or equipment room). Then reverse the flow direction of the location and with reliable waterproof bandage against rain from flowing in directly.
The
RF lightning rod and GPS arrester should be suspended between the two horizontal baffles of the cable tray, but they cannot contact the cable tray and must be insulated from the cable tray.
Others
1. 2. 3.
A feeder
should have complete labels, indicating the sector where it is located and R or T, and the installation position should be in accordance with the direction. Outdoor equipments should apply outdoor labels.
The
labels should be printed neatly; if without printer, should be written in correct format.
No practical use even with labels.
The connector of outdoor feeder cable must with waterproof, damp proof, UV proof treatment; materials meet requirement; bandage as per instruction; clean and tidy appearance. PVC PVC
wrap one layer of PVC tape with 50% overlapped to the feeder connector or feeder grounding clips before apply the waterproof- insulating tape 1PVC50% used for repair
Uncoil the waterproofinsulating tape. Stick the end of the tape to the feeder at the point 2 to 5 cm under the connector or grounding clip. 2 5cm
Otherwise over-stretching may damage the molecular structure of the tape and lower its reliability.
BBURRU RRU ()
BBU, RRU hardware should be connected firmly; not loose; components are complete and installed as per requirement. Should be cabled orderly. With protection on the fiber. All cables should be bounded properly. Power cable without armoring should be protected by mental pipe, fixed with interval along the wall; protected with pipe along the floor. RRU rack cable holes and not using holes should be sealed firmly, no water, wet, dirt or bugs damage. Excessive cables (like field optical cables) should be hidden, cannot pile in the open air.
16mm2
0.5M
16mm2
10mm2
40mm 4mm
40mm 4mm
16mm; 25mm 2.5mm 40mm4mm95mm2 8 The lightning rod should be made from round bar steel or welded steel pipe, the round bar steel diameter should not be less than 16mm, the welded steel pipe diameter should not be less than 25mm, the thickness of shell of pipe should not be less than 2.5mm. The lightning rod and the support or pole should be welded firmly, the support or pole can be used as conductor for the lightning rod. When the mental components of the support or pole are not reliable in electrical connectivity, 40mm*4mm hot galvanized flat steel (preferred, against theft ), or 95mm2 multi-stranded copper cables, or 8 hot galvanized round bar steel can be used for dedicated lightning down lead of the lightning rod on the tower, aluminum cable is forbidden .
40mm4mm
The antenna feeder pole should be connected to the lightning rod type by 40mm*4mm hot galvanized flat steel.
18m 30m30m 2m Lightning protection type should be installed on the roof of citizen house or simply equipment room without it, and set a dedicated lightning down lead cable, which should more than 2 strand and with less than 18m interval, the lightning protection type should be welded with dedicated lightning down lead cable. Set two grounding nets in different direction, if there are grade beams in the commercial house foundation, the grounding nets should be welded with the steel bars of grade beams; if not, or the grounding nets fail to connected to the steels bars, the distance between two newly-set grounding net is within 30m, the two nets should be welded under the ground; if the distance is more than 30m,the two nets are no need to be connected. Dedicated lightning down lead cable should be connected with the grounding net in the shortest distance, and be protected in insolated pipes for the parts below 2m of ground level.
RRU . When apply wall installation on the roof, RRU and outdoor DC power lightning protection box should be installed by the wall, the antenna and lightning rod should be installed on the pole.
When install the antenna feeder equipment on the platform of the top of tower, the antenna should be installed on the newly-set pole.
GPSGPS If there are lightning protection type, cable tray, mental pole or other mental components around GPS antenna and its feeder, the GPS pole or its feeder shielding layer should connect with the mental components nearby.
5.8BBU+RRU- GPS feeder grounding 5m 5m20m1m 1m GPS1m1m 1m Same as traditional feeder grounding way, i.e.: One point grounded for the length of feeder within 5 meters; At least two points grounded for the length of outdoor feeder between 5 meters and 20 meters, i.e. grounded in 1m scope of the position where feeder apart from the antenna feeder tray and outdoor cable tray; grounded in 1m scope to the feeder window . Tower installation: at least three points grounded, i.e. grounded in 1m scope of apart from the GPS antenna; grounded in 1m scope apart from the tower body (pole) to the outdoor cable tray; grounded in 1m scope to the feeder window.
RRU
The outdoor power cable for RRU equipment should apply shielded cable; if apply unshielded cable, it should be laid in steel pipe. The shield layer in the indoor and outdoor lightning protection box should be grounded firmly by the mental pressing ring come with the box.
20 10mm2 Outdoor power cable should be grounded every 20m in the middle of cable, except the two ends grounded in the lightning protection box. Feeder grounding clamp can be applied with grounding diameter no less than 10mm2.
5 16mm220.
Outdoor copper bar should be grounded separately, series grounding is forbidden, and each grounding point should be apart at least 5m. The two ends of outdoor cable tray should connect with grounding cable, lightning protection type or grounding net, the grounding line should not be less than 16mm2, grounding every 20m for outdoor feeder tray is recommended.