You are on page 1of 48

~[K\~u ~&WOO[;)@@[K

n....

.
~

TABLE OF CONTENTS
Subject Page
Introduction , , , , , ,.., , ,..,... , , 2
Section I . Design , ,..., , . 3
WhyGaskets Are Used , , , ... ..., ... ... ... , .., .., ,..,.. ,...,..,..3
Effecting a Seal , , ..", , ' , 3
Gasket Seating , " , , , , , , , ,.., ,..,... 3
Table 1 - Gasket Materials and Contact Facings 4
Table 2 - EffectiveGasket Width ,..., ,.., 5 '

Table 3 - Gasket Seating Surface Finishes , : 6-7


Forces Acting on a Gasketed Joint 8
Bolt Load Formulas , , ...,... ,... ,.., , , ".., 8
Notation Symbols and Definitions ' ,' ' ' 9
Table 4 - MaximumSg Values , , 9
Example Sample Gasket Calculation - Steam Service 10
Section II. Selection , " " .." 11
Selecting.the ProperGasketMaterial , ,.., , ,.., ,.., ,.., , 11
Non-Metallic GasketMaterials " ,.., , 11
MetallicGasket Materials , , '..., 13
Metal Gaskets ,.., , ,...,...,... , ,.., , 15
Solid Metal Gaskets , ,.., ",.., ,..." 15
MetalJacketed Gaskets , , ", 17
'-" Metal Clad and Solid Metal Heat Exchanger Gaskets 20
Heat Exchanger Gaskets - Standard Shape Index , 21
Spiral Wound Gaskets , , " , ,..,.., 22
SizingSpiralWoundGaskets , , , , 22
Flange Surface Finishes. , , , ,...' 23
Available Spiral Seal Styles , , , , , , 23
Section III . Installation , , , ,.. 26
Installation and Maintenance Tips , " '",..,..,..,26
Gasket Installation Procedures ,... ,.. ,..,26
Bolt Torque Sequence. ' , , ...,..,.., ,..,.., ,... 27
TorqueValues , , , , ,..,..,...~ , , , 28
Trouble Shooting Leaking Joints , , ,.., ,.., ,.., ,.29
Manway Problems? . , ,... ,.. , ,.., ,...,..,..,.30
Manway Application Information Sheet ,...,..., , ,.., , 31
Other Problem Areas , , , ...;.."" , 32
Section IV - Appendix , 33
ASME Section VIII, Div. I - Design Consideration for Bolted Flange Connections 33
Chemical Resistance Chart - Gasket Metals "... 35
Maximum Service Temperatures - Gasket Metals 37
Chemical Resistance Chart - Vegetable Fiber Sheet 37
SoftSheetGasketDimensions ,.., , ,..,.. , ', ,.. ,.., 38
Chemical Resistance Chart - Grafoil@ " 40
Circumferences and Areas of Circles 41
Torque Required to Produce Bolt Stress 45
Bolting Materials - Stress Table 1 , 46
Bolting Data for Standard Flanges " 47

~
INTRODUCTION
J
The cost of leaky joints in industry today is staggering. Out-of-pocket
costs run into billions of dollars annually in lost production, waste of energy,
loss of product and, most recently, impact on the environment. These
problems are increasing, not decreasing. It behooves all of us to consoli-
date our knowledge and experience to solve or at least minimize these
problems. This publication is being produced because we, as gasket
manufacturers and suppliers, are constantly called upon to solve sealing
problems after the fact. Too often we find insufficient time and attention has
been given to:
. proper design of flanged joint
. installation procedures and
. selection of the optimum gasket material required to solve a
particular sealing problem.
We will endeavor to outline in this publication those areas we believe to
be essential in a properly designed, installed and m"aintainedgasketed
joint.
We believe most people involved with the design, installation, and main-
tenance of gasketed joints realize that no such thing as "zero" leakage can
be achieved. Whether or not a joint is "tight" depends on the sophistication
of the methods used to measure leakage. In certain applications the
degree of leakage may be perfectly acceptable if one drop of water per
minute is noted at the gasketed joint. Other requirements are that no v
bubbles would be observed if the gasketed joint was subjected to an air or
gas test underwater and a still more stringent inspection would require
passing a mass spectrometer test. The rigidity of the test method would be
determined by:
. the hazard of the material being confined
. loss of critical materials in a process flow
. impact on the environment should a particular fluid escape into the
atmosphere
. danger of fire or of personal injury
All of these factors dictate proper attention must be given to:
. design of flange joints or closures
. proper selection of gasket type
. proper gasket material
. proper installation procedures
Care in these areas will ensure that the best technology goes into the
total package and will minimize operating costs, pollution of the environ-
ment and hazards to employees and the general public.

2
SECTION I - DESIGN
WHY GASKETS ARE USED . By heat, such as in the case of sealing a bell and
Gaskets are used to create a static seal between two spigot joint on cast iron pipe by means of molten
stationary members of a mechanical assembly and to lead. Note, however, that after the molten lead is
'--" maintain that seal under operating conditions which poured, it is tamped into place using a tamping tool
may vary dependent upon changes in pressures and and a hammer.
temperatures. If it were possible to have perfectly mated .Gasket lip expansion. This is a phenomenon that
flanges and if it were possible to maintain an intimate would occur due to edge swelling when the gasket
contact of these perfectly mated flanges throughout would be affected by confined fluid, as in the case of
the extremes of operating conditions, a gasket would elastomeric compounds affected by the confined
not be required. This is virtually an impossibility either fluids, such as solvents, causing the gasket material
because of to swell and increase the interaction of the gasket
. the size of the vessel and/or the flanges against the flange faces.
. the difficulty in maintaining such extremely smooth Generally, gaskets are called upon to effect a seal
flange finishes during handling and assembly across the faces of contact with the flanges. Perme-
. corrosion and erosion of the flange surfaces during ation of the media through the body of the gasket is
operations. also a possibility depending on material, confined me-
As a consequence, relatively inexpensive gaskets are dia, and acceptable leakage rate.
used to provide the sealing element in these mechanical
assemblies. In most cases, the gasket provides a seal
by external forces flowing the gasket material into the
imperfections between the mating surfaces. It follows
then that in a properly designed gasket closure, three
major considerations must be taken into account in
order for a satisfactory seal to be achieved.
. Sufficient force must be available to initially seat the
gasket. Stating this another way, adequate means
must be provided to flow the gasket into the imper-
fections in the gasket seating surfaces.
. Sufficient forces must be available to maintain a
residualstress on the gasket under operating condi-
tions to ensure that the gasket will be in intimate
\...- contact with the gasket seating surfaces to prevent
blow-by or leakage.
. The selection of the gasket material must be such
that it will withstand the pressures exerted against
the gasket, satisfactorily resist the entire tempera-
ture range to which the closure will be exposed and
withstand corrosive attack of the confined medium.
EFFECTING A SEAL
A seal is affected by compressing the gasket material
and causing it to flow into the imperfections on the GASKET SEATING
gasket seating surfaces so that intimate contact is made There are two major factors to be considered with
between the gasket and the gasket seating surfaces regard to gasket seating.
preventing the escape of the confined fluid. Basically The first is the gasket material itself. 'The ASME
there are four different methods that may be used either Unfired Pressure Vessel Code Section VIII, Division 1
singly or incombination to achieve this unbroken barrier. defines minimum design seating stresses for a variety of
. Compression (Figure 1). This is by far the most gasket materials. These design seating stresses range
common method of effecting a seal on a flange joint from zero psi for so-called self-sealing gasket types
and the compression force is normally applied by such as low durometer elastomers and O-rings to
bolting. 26,000 psi to properly seat solid flat metal gaskets.
. Attrition (Figure 2). Attrition is a combination of a Between these two extremes there are a multitude of
dragging action combined with compression such materials available to the designer enabling him to make
as in a spark plug gasket where the spark plug is a selection based upon the specific operating conditions
turned down on a gasket that is both compressed under investigation. Table No.1 indicates the more
and screwed into the flange. popular types of gaskets covered by ASME Unfired
Pressure Vessel Code. (can't on page 6)

'-'

3
TABLE UA-49.1
GASKET MATERIALS AND CONTACT FACINGS
"-"
Gasket Factors (m) for Operating Conditions and Minimum Design Seating Stress (y)
NOTE: This table gives a list of many commonly used gasket materials and contact facings with suggested design
Refer to Table
values of m and y that have generally proved satisfactory in actual service when using effective gasket seating
UA-49.2
width b given in Table UA-49.2. The design values and other details given in this table are suggested only and are
not mandatory.
Min.
design Sketches Use
Gasket seating and facing Use
Gasket material factor stress notes sketch column
m y (psi)
Self-Energizing types - - -
0 Rings. Metallic. Elastomer other gasket types 0 0
considered as self-sealing -
Elastomerswithout fabric.

Below 75 Shore Durometer 0.50 0


75 or higher Shore Durometer 1.00 200

Elastomers with cotton fabric insertion 1.25 400 1 (a, b, c, d)


4, 5

Vegetable fiber 1.75 1100

---
Spiral-wound metal, with nonmetallic filler
Carbon
Stainless or 3.00 10000
r}
II
Monel 1 (a, b)
Soft Aluminum 2.50 2900
Corrugated metal, Soft copper or brass 2.75 3700
double jacketed with Iron or soft steel 3.00 4500
nonmetallic filler Monel or 4-6% chrome 3.25 5500 ,
Stainless steels ..- .. 3.50_- J..-- 6500
Soft aluminum 2.75 3700 I
Soft copper or brass 3.00 4500 \<
Corruga1ed metal Iron or soft steel 3.25 5500 1 (a, b, c, d)
Monel or 4-6% chrome 3.50 6500 \..-.-.
Stainless steels 3.75 7600
Softaluminum 3.25 5500

Flat metal jacketed with


nonmetallic filler
Soft copper or brass
Iron or soft steel
Monel
3.50
3.75
3.50
6500
7600
8000
( 1a, 1b, 1c*,
1d*,2*
4-6% chrome 3.75 9000
Stainless steels 3.75 9000 .25
Soft aluminum 3.25 5500
Soft copper or brass 3.50 6500
Grooved metal Iron or soft steel 3.75 7600 1 (a, b, c, d)
Monel or 4-6% chrome 3.75 9000 2,3
Stainless steels 4.25 10100
Soft aluminum 4.00 8800
Soft copper or brass 4.75 13000
18000
Solid flat metal Iron or soft steel
Monel or 4-6°/ chrome
5.50
6.00 21800 -.--.II 1 (a, b, c, d)
2,3,4,5
Stainless steels 6.50 26000 I
Iron or soft steel 5.50 18000
Ring joint Monel or 4-6% chrome 6.00 21800 6
Stainless steels 6.50 26000

*The surface of a gasket having a lap should be against the smooth surface of the facing and not against the nubbin.

Reprinted with permission of ASME

"-"

4
TABLE UA~49.2
EFFECTIVE GASKET WIDTH
'-'

-
Facing Sketch Basic Gasket Seating Width, b
Column I I Column II
1a ~~~~ggerated
'/."c> ;;>;,;;%\'////////////

;;;;;;~~;;'
N' "
,"-,;;>?; ~~
1b* ;:c;/,;;»///0J0~~;;;;
~
~
. ~

~
- N
2
N
2

S';'E~~r";'
1c S';v;c;

-
w<.N
---:1
~~~N
1d*
w ; T; (W : N max) w ; T; (w : N ma1

-
;>;;~ w<.N
r:
~
" ';;'E1J~"';;i8S
2
1/64" Nubbin !~, "~';;>;~ w;;~ w+N w +3N
1
2 4 8
-LNj.'
3
~
I '" '""., ~""'"
,~",,"',.' ""v

-
/"r---- w;;~ N 3N
1/64" Nubbin: I ~ ... -/(// //«0 2 4 8
"-'" 1;:':"l~f.J~/"l""l"
4* ~~
3N 7N
8 16
~ .'"
_fII;--/'M
.,,+://,c/

5* ~
~ ~ N
4
3N
8
I-N-i
6
w
8

Effective Gasket Seating Width, aba


b = boowhen bo ~ 114in.

b = ~2 . when bo > 114in.

Location of Gasket Load Reaction


HG HG

G--.I--hG--1
G ---1-- hG ---I,
°F~'C~O~!~~ NOTE: The gasket factors
!

<l Gasket
--~ b 1--- I t Face I
listed only apply to flanged
joints in which the gasket is
contained entirely within the

'-' inner edges of the bolt holes.

*Where serrations do not exceed 1/64 in. depth and 1/32 in. width spacing, sketches 1b and 1d shall be used.

Reprinted with permission of ASME 5


(con't from page 3)
The second major factor to take into consideration must as possible to ensure an effective seal. Spiral-wound
be the surface finish of the gasket seating surface. As a gaskets, which have become extremely popular in the
general rule, it is necessary to have a relatively rough last fifteen to twenty years, do require some surface
gasket seating surface for elastomeric and PTFE gaskets roughness to prevent excessive radial slippage of the ~
on the order of magnitude of 500 microinches. Solid metal gasketunder compression.The characteristicsof the type
gaskets normally require a surface finish not rougher than of gasket being used dictate the proper flange surface
63 microinches. Semi-metallic gaskets such as spiral- finish that must be taken into consideration by the flange
wound fall between these two general types. The reason designer and there is no such thing as a single optimum
for the difference is that with non-metallic gaskets such gasket surfacefinish for all types of gaskets.The problem
as rubber, there must be sufficient roughness on the of the proper finish for gasket seating surface is further
gasket seating surfaces to bite into the gasket thereby complicated by the type of the flange design. For exam-
preventing excessive extrusion and increasing resistance ple a totally enclosed facing such as tongue and groove
to gasket blowout. In the case of solid metal gaskets, ex- will permit the use of a much smoother gasket seating
tremely high unit loads are required to flow the gasket surface than can be tolerated with a raised face.
into imperfections on the gasket seating surfaces. This Table3 includes recommendationsfor normal finishes
requires that the gasket seating surfaces be as smooth for the various types of gaskets.

TABLE 3

GASKET SEATING SURFACE FINISHES

Flange Surface
Finish
Gasket Descrigtion "- AARH

Flat - Non-Metallic 250-500

Flat - Metallic' SEE NOTE 1


\ ~ 63
-..J

Corrugated metal
~ 63

Corrugated metal with soft filler


~ 125

Metal jacketed gaskets \~ 63-80


~

NOTE: This table gives a list of suggested surface finishes


that have generally proven satisfactory in actual service.

~
They are suggested only and not mandatory; however, they \ \, ~."

are based upon the best cross-section of successful design \ \


experience currently available. 'i:ii,':'}:::'i:::iiiii:i:ii

~
~
\\

6
\",.;
GasketDescription
TABLE 3

Metaljacketed gaskets (cant.)

Solid metal
- GASKET SEATING SURFACE

- Gasket
FINISHES

Cross-Section
CONT.
Flange Surface
Finish
/.L"- AARH

63-80

63

'\ '.

-----------

'-"
-
'-,,-- -
',
>-.
,,--

-"--
'"

Hollow metal

y "', - -')
32

..........
Spiral

Note <D
wound

-
.. SEE NOTE 2

' 125 - 250

Solid metal washer type gaskets require extremely high seating stresses to seal. This usually necessitates a bolt area to gaskel
area greater than a ratio of 2: 1. If this is not possible, it is preferred to use a profiled or serrated gasket to achieve the necessal
seating load on the gasket.
Note @ - Refer to page 23 for more details on flange surface finishes for spiral wound gaskets.

I
FORCES ACTING ON A gasKet seating surfaces regardless of operating
GASKETED JOINT conditions.
.Initial compression force must be great enough to
compensate for the total hydrostatic end force that
would be present during operating conditions. '-"
.It must be sufficient to maintain a residual load on
BOLT LOAD the gasket/flange interface.
HYDROSTATIC From a practical standpoint, residual gasket load
END FORCE must be "X" times internal pressure if a tight joint is to be
GASKET INTERNAL OR maintained. This unknown quantity "X" is what is known
BLOW OUT as the "m" factor in the ASME unfired pressure vessel
PRESSURE code and will vary depending upon the type of gasket
being used. Actually the "m" value is the ratio of residual
unit stress (bolt load minus hydrostatic end force) on
Forces acting on a gasket joint (Figure 1) gasket (psi) to internal pressure of the system. The
larger the number used for "m," the more conservative
. THE INTERNAL PRESSURE: These are the forces continually try- the flange design would be, and the more assurance the
ing to unseal a gasketed joint by exerting pressure against the designer has of obtaining a tight joint.
gasket (blowout pressure) and against the flanges holding the gas-
ket in place (hydrostatic end force). See Figure 1.
. THE FLANGE LOAD: The total force compressing the gasket to
create a seal, Le., the effective pressure resulting from the bolt BOLT LOAD FORMULAS*
loading. The ASME Unfired Pressure Vessel Code, Section
. TEMPERATURE: Temperaturecreates thermo-mechanical effects,
expanding or contracting the metals, affecting the gasket material by VIII, Division 1 defines the initial bolt load required to
promoting "creep relaxation" which is a permanent strain or relax- seat a gasket sufficiently as:
ation quality of many soft materials under stress. The effect of
certain confined fluids may become increasingly degrading as tem- Wm2 = 1TbGy
perature rises and attack upon organic gasket materials is substan- The required operating bolt load must be at least
tially greater than at the ambient temperatures (about 75°F). As a
rule, the higher the temperature, the more critical becomes the sufficient, under the most severe operating conditions,
selection of the proper gasket. to contain the hydrostatic end force and, in addition, to
. MEDIUM: The liquid or gas against which the gasket is to seal. maintain a residual compression load on the gasketthat
. GENERAL CONDITIONS: The type of flange, the flange surfaces, is sufficient to assure a tight joint. ASME defines this bolt
the type of bolt material, the spacing and tightness of the bolts, etc. load as:
Wm1= ~G2P + 2b1TGmP '-'
Each of these factors require consideration before an effective 4
gasket material is finally chosen. However, the proper gasket may
.often be rejected because failure occurred due to a poorly cleaned After WM1and Wm2are calculated, then the minimum
flange face, or improper bolting-up practice. These details require required bolt area Am is determined:
careful attention, but if complied with will help eliminate gasket blow-
- Wm1
out or failure. A
m1 - s:-
There are three principal forces acting on any gas- Am2 = Wm2
keted joint. They are:
.
Bolt load and/or other means of applying the initial Sa

compressive load that flows the gasket material into Am = Am1 if Am1 ;; Am2
surface imperfections to form a seal. OR
.The hydrostatic end force, that tends to separate Am = Am2 if Am2 ;;;; Am1
flanges wh~mthe system is pressurized.
.Internal pressure acting on the portion of the gasket Bolts are then selected so that the actual bolt area Ab
exposed to internal pressure, tending to blow the is equal to or greater than Am
gasket out of the joint and/or to bypass the gasket Ab = (Number of Bolts) x (Minimum Cross-Sectional
under operating conditions. Area of Bolt in Square Inches)
There are other shock forces that may be created due Ab ~ Am
to sudden changes in temperature and pressure. Creep
relaxation is another factor that may come into the pic- The maximum unit load Sg(max)on th~ gasket bearing
ture. Figure 1 indicates the three primary forces acting surface is equal to the total maximum bolt load in
upon a gasketed joint which we will consider for this pounds divided by the actual sealing area of the gasket \
discussion. The initial compression force applied to a in square inches.
joint must serve several purposes.
.It must be sufficient to initially seat the gasket -
Sg(max)- ~Sa Spiral
Wound
and flow the gasket into the imperfections on the ~ [(aD - 0.125)2 - (ID)2] -J Gaskets

v
AbSa Ail Other
Sg(max)= -.I! [(OD)2 - (ID)2] Types of
4 -J Gaskets

8
NOTATION SYMBOLS AND
DEFINITIONS
Except as noted, the symbols and definitions be- When bo ;; % in., G = mean diameter of
low are those given in Appendix II of the 1977 ASME gasket contact face, inches.
'-' Boiler and Pressure Vessel Code, Section VIII. When bo > % in., G = outside diameter of
gasket contact face less 2b, inches.

m = gasket factor. Table 1.


Ab = actual total cross-sectional area of bolts at root
of thread or section of least diameter under N = width, in inches, used to determine the basic
gasket seating width bo, based upon the pos-
stress, square inches.
sible contact width of the gasket. Table 2.
Am = total required cross-sectional area of bolts, P = design pressure, pounds per square inch.
taken as the greater of Am1or Am2' square
inches. Sa = allowable bolt stress at ambient temperature,
pounds per square inch.
Am1 = total cross-sectional area of bolts at root of
thread or section of least diameter under stress, Sb = allowable bolt stress at operating temperature,
required for the operating conditions. pounds per square inch.

Am2 = total cross-sectional area of bolts at root of Sg = Actual unit load at the gasket bearing surface,
thread or section of least diameter under pounds per square inch.
stress, required for gasket seating. Wm1 = required bolt load for operating conditions,
pounds.
b = effective gasket or joint-contact-surface seat-
ing width, inches. Table 2 Wm2 = minimum required bolt load for gasket seating,
pounds.
bo = basic gasket seating width, inches. Table 2.
y = gasket or joint-contact-surface unit seating
G = diameter at location of gasket load reaction. load, minimum design seating stress, PSI
Table 2. Table 1 pounds per square inch.

*The Pressure Vessel Research Council (PVRC) has developed a program to better identify loads based on gasket
"sealability". Thus, new design factors are anticipated to appear in upcoming revisions of the ASME Boiler and
'-" Pressure Vessel Code. (Lamons is a sponsor of PVRC research).

9
SAMPLE GASKET 1. From Table 1, Page 4
APPLICATION PROBLEM m=3
y = 10,000
For assistance with a particular gasket problem con- 2. From page 22, "Sizing Spiral Wound Gaskets
tact Lamons Sales Department, or a technical repre- Confined on 1.0. and 0.0.", the gaskets should J
sentative. have an I.D. of 22" and an 0.0. of 23". Since the
facing is groove to flat face, the gasket thickness
must be .175"*.
EXAMPLE CONDITIONS: From Table 2, Page 5
N = 1/2" = 0.500"
A designer wants a gasket recommendation for a b = 0.250"
special application sealing steam at 600 psi and 500°F. b0 = 0.250"
G = 22.5"

CONDITIONS: 3. From formula on page 8.


Design pressure - 600 psi Wm2 = nbGy
Test pressure - 900 psi = 3.14 x 0.250" x 22.5" x 10,000 PSI
= 176,625 Ibs.
Design temperature - 500°F Wm1 = 11
Process material - steam 4 G2P + 2bnGmP
Flange details - Wm1(Design) = 0.785 x (22.5")2 x 600 PSI + 2 x
0.250" x 3.14 x 22.5" x 3 x 600
PSI
= 238,444 + 63,585
. = 302,029 Ibs.
Wm1 (Test) = 0.785 x (22.5")2 x 900 PSI + 2 x
0.250" x 3.14 x 22.5" x 3 x 900
PSI
= 357,666 + 95,378
-Av- 231/16"a.D. = 453,043 Ibs.
~ '\;-- 2115/16" LD.
1/6'~ From Table on Page 42 and definition of Ab, page 8
:+ Ab = 24 x 0.728 = 17.472 sq. in.
Bolt load @ Test Condition: 30,000 x 17.472 = J
524,160 Ibs.
Bolt Load @ Design Condition: 20,000 x 17,472 =
349,440 Ibs.
It is apparent adequate bolting is available. Mini-
mum required bolt loading for gasket seating (Wm2)is
Details of Flange 176,625 Ibs. Available load for gasket seating is
524,160 Ibs.
Bolting - 24 - 11/8"- 8 thds. Minimum required bolt at design conditions is
Bolt Material - ASTM A193 - B7 302,029 Ibs. and available load at design conditions
Flange Material- ASTM A312 Type 316 S.S. is 349,440 Ibs.
Allowable bolt stress @Ambient Temperature, accord- Note: required bolt load at test conditions is 453,043
Ibs. and available bolt load at test conditions is 524,160
ing to Stress Table 1, Page 45 is only 20,000 PSI; how- Ibs.
ever, to prevent leakage under hydrotest it is decided
Since a positive stop is designed into the flange,
to tighten bolting to 30,000 PSI (See Note at bottom of
i.e. groove to flat, no additional precautions are nec-
Stress Table 1, Page 45; Appendix S, Page 32; and
essary. Any forces in excess of the force required to
"Note", Page 27.
compress the gasket will be transmitted to the flange
faces and gasket crushing cannot occur.
Allowable Stress @500°F - 20,000 PSI(see Stress Table From the above analysis, it appears our original as-
1 Appendices Page 45. sumption is correct and the recommendation would be:
SpiraSeal Type W Gasket - 316 S.S./Grafoil@
Analysis 22" 10 x 23" 00 x 0.175" Thick
The pressure-temperature conditions indicate a me-
tallic type gasket should be used. The conditions ap- *The optimum compressed thickness for a .175" thick
pear to be suitable for a spiral wound gasket. The flange spiral wound gasket is .130" :t .005" (See page 23).
material, 316 S.S., is compatible with the steam envi- The 1/8" groove depth is within this range.
ronment @500°F. Therefore, the logical choice for the
metal in the gasket is 316 S.S. Since Grafoil@is also '-"
compatible with the environment (see page 40), it is
selected as the filler material.

10
SECTION II - SELECTION
SELECTING THE PROPER can influence the corrosion resistance of a particular
GASKET MATERIAL material at operating conditions. Some of these would
'-" The optimum gasket material would have the follow-
include
ing characteristics. It would have the chemical resis- . Concentration of the corrosive agent. (Full strength
tance of PTFE, the heat resistance of graphite, the solutions are not necessarily more corrosive than
strength of steel, require a zero seating stress such as those of dilute proportions and, of course, the
reverse is also true.)
soft rubber and be inexpensive. Obviously there is no
known gasket material that has all these characteristics .The purity of a corrosive agent. For example, dis-
and each material has certain limitations that restrict its solved oxygen in otherwise pure water may cause
use. It is possible to overcome limitations partially by rapid oxidation of steam generation equipment at
several methods such as including the use of reinforcing high temperatures.
inserts, combining it with other materials, varying the .The temperature of the corrosive agent. In general,
construction or density, or by designing the joint itself higher temperatures of corrosive agents will accel-
erate corrosive attack.
to overcome some of the limitations. Obviously,
mechanical factors are important in the design of the As a consequence, it is often necessary to "field-test"
materials for resistance to corrosion under normal
joint but the primary selection of a gasket material is
influenced by three factors, operating conditions to determine if the material
. the temperature of the fluid or gas to be contained, selected will have the required resistance to corrosion.
. the pressure of the fluid or gas to be contained, TYPES OF GASKETS
. the corrosive characteristics of the fluid or gas to be
contained.
For the purposes of this bulletin, gaskets will be sepa-
rated into two broad categories, non-metallic and metal-
Charts included in the appendix indicate some very lic gaskets.
general recommendations for non-metallic and metallic Of the two types, non-metallic gaskets are by far the
materials against various corrosive media. It should be most widely used. This discussion will cover the various
pointed out that these charts are general recom- types of non-metallic materials, general application data
mendations and there are many additional factors that and temperature limitations.

NON-METALLIC GASKET MATERIALS


NATURAL RUBBER
carbons and strong acids. It is not suitable for use
~
Natural rubber has good resistance to mild acids and against amines, esters, ketones or steam. Its normal
alkalies, salts and chlorine solutions. It has poor resis- temperature range would be between -15°F and 450°F.
tance to oils and solvents and is not recommended for
CIILOROSULFONATED POLYETHELENE
use with ozone. Itstemperature range is very limited and
is suitable only for use from -70°F to 200°F. (HYPALON)
This material has good acid, alkali and salt resistance.
SBR (STYRENE-BUTADIENE) It resists weathering, sunlight, ozone, oils and commer-
SBR is a synthetic rubber that has excellent abrasion cial fuels such as diesel and kerosene. It is not good in
resistance and has good resistance to weak organic aromatics or chlorinated hydrocarbons and has poor
acids, alcohols, moderate chemicals and ketones. It is resistance against chromic acid and nitric acid. Its nor-
not good in ozone, strong acids, fats, oils, greases and mal temperature range would be between -50°F and
most hydrocarbons. Its temperature limitations are 275°F.
approximately -65°F to 250°F. SILICONES
CR (CIU.OROPRENE) (NEOPRENE) Silicone rubbers have good resistance to hot air.
Chloroprene is a synthetic rubber that is suitable for They are unaffected by sunlight and ozone. They are
use against moderate acids, alkalies and salt solutions. not, however, suitable for use against steam, aliphatic
It has good resistance to commercial oils and fuels. It is and aromatic hydrocarbons. The temperature range
very poor against strong oxidizing acids, aromatic and would be between -65°F to 500°F.
chlorinated hydrocarbons. Its temperature range would
be from approximately -60°F to 250°F. EPDM (ETHYLENE PROPYLENE),
MONOMER
BUNA-N RUBBER (NITRILE, NBR) This synthetic material has good resistance to strong
Buna-N is a synthetic rubber that has good resistance acids, alkalies, salts and chlorine solutions. It is not
to oils and solvents, aromatic and aliphatic hydrocar- suitable for use in oils, solvents or aromatic hydrocar-
bons, petroleum oils and gasolines over a wide range of bons. Its temperature range would be between - 70°F
temperature. It also has good resistance to caustics and and 350°F.
salts but only fair acid resistance. It is poor in strong
'-'" oxidizing agents, chlorinated hydrocarbons, ketones
and esters. It is suitable over a temperature range of
approximately -60°F to 250°F.
FLUOROCARBON (VITON)
Fluorocarbon elastomer has good resistance to oils,
fuel, chlorinated solvents, aliphatic and aromatic hydro-
11

.
GRAFOIL@ the filler dimensions. Clearance is required between the
This is an all graphite material containing no resins or 1.0. of the filler and the envelope lO. The Gasket 0.0.
inorganic fillers. It is available with or without a metal normally rests within the bolt hole circle and the 1.0. is
insertion, and in adhesive-back tape form for pipe gas-
approximately equal to the nominal 1.0. of pipe. Availa-
ble in sizes to a maximum 0.0. of 24". '-"
kets over 24 inches in diameter. Grafoil has outstanding
resistance to corrosion against a wide variety of acids,
alkalies and salt solutions, organic compounds, and
Milled Type
heat transfer fluids, even at high temperatures. It does
not melt, but does sublimate at temperatures over
6000°F. Its use against strong oxidizing agents at ele-
vated temperatures should be investigated very care-
fully. In addition to being used as a gasket, Grafoil Milled envelopes are machined from cylinder stock.
makes an excellent packing material and is also used as The jacket is machined from the 0.0. to within approxi-
a filler material in spiral-wound gaskets. mately 1/32" its 1.0.The jacket's 1.0. fits flush with pipe
bore and its 0.0. nests within the bolts. Available in sizes
CERAMIC FIBER up to a maximum 0.0. of 24". Milled envelopes are
Ceramic fiber is available in sheet or blanket form and more expensive than slit type since considerably more
makes an excellent gasket material for hot air duct work material is lost in machining.
with low pressures and light flanges. It is satisfactory for Formed
service up to approximately 2000°F. Ceramic material is
also used as a filler material in spiral-wound gaskets. Tape Type

PLASTICS
Of all the plastics, PTFE(polytetrafluoroethylene)has
emerged as the most common plastic gasket material Large diameter (over 12" N.P.S.) and irregularly
PTFE's outstanding properties include resistance to shaped envelopes are formed from tape and heat
temperature extremes from -140°F to 450°F (for virgin sealed to produce a continuous jacket construction.
material). PTFEis highly resistantto chemicals, solvents,
caustics and acids except free fluorine and alkali metals. Filler Materials
It has a very low surface energy and does not adhere
to the flanges. PTFEgaskets can be supplied in a varie- The more popular fillers for envelope gaskets are:
ty of forms either as virgin material or reprocessed
. Rubber sheet
. Compressed non-asbestos ~
material and also with a variety of filler material such as
glass,"carbon, molybdenum disulfite, etc. The principal . Corrugated metal inserts
advantage in adding fillers to PTFEis to inhibit cold flow . Sandwich constructionscombining some of the above
or creep relaxation. On vacuum applications, double envelopes are fre-
quently used where two jackets are overlapped to pro-
tect the 0.0. as well as the I.D. They can be slit, milled
PTFE ENVELOPE GASKETS or formed tape types.

Envelope gaskets utilizing PTFEjacket have become


popular for use in severely corrosive services because
of their low minimum seating stresses,excellent creep
resistance,high deformability and choice of a variety of
~ filler materialsto assureoptimumperformanceon any
specific application. Fillerssuch as corrugated metaland
rubber sheets are available.

There are three basic designs of envelopes:

Sli t Type

Slit envelopes are sliced from cylinders and split from


the outside diameter to within approximately 1/16" of the
inside diameter. The bearing surface is determined by
12
COMPRESSED NON-ASBESTOS SHEETING mining applications.
Early efforts to replace asbestos resulted in the in- @ Kevlar is a registered trademark of E.!. DuPontCo.
troduction and testing of compressed non-asbestospro-
ducts in the 1970's. Many of these products have seen VEGETABLE FIBER SHEET
'-" extensiveuse since that period howeverthere havebeen Vegetable fiber sheet is a tough pliable gasket mate-
enough problems to warrant careful consideration in rial manufactured by paper making techniques utilizing
choosing a replacement material for compressed plant fibers and a glue-glycerine impregnation. It is
asbestos. Most manufacturers of non-asbestos sheet widely used for sealing petroleum products, gases and a
materials use synthetic fibers, like Kevlar@,in conjunc- wide variety of solvents. Its maximum temperature limit
tion with an elastomeric binder. The elastomeric binder is 250° F.If a more compressible material is required, a
makes up a larger percentage of this sheet and thereby combination cork-fiber sheet is available.The cork-fiber
becomes a more important consideration when deter- sheet has the same maximum temperature limitation as
Note: On page 8, the term "pressure temperature the vegetable fiber sheet.
conditions" was used indicating that these values are
used to help determine the types of material and con-
struction to be used in a gasket. *Temperature limits of gasketing materials are not
A "Rule of Thumb" guide for the selection of gasket absolute figures. Materials within any category may
materials has evolved over the years. This value is ar- vary depending upon a manufacturer's processing
rived at by multiplying operating pressure times oper- techniques, grades and types of raw materials used,
ating temperature. etc,
MAXIMUM*
In addition, flange design and application peculiari-
TEMPERATURE OF
MATERIAL MAXIMUMP xT ties may influence the temperature limit of a material
MATERIALS, of
Rubber
to a greater or fesser degree.
15,000 250
VegetableFiber 40,000 250
Solid Fluorocarbon 75,000 500
METALLIC GASKET MATERIALS
CARBON STEEL of 800° to 1650°F.when corrosive conditions are severe.
Commercial quality sheet steel with an upper temper- Recommendedmaximum working temperature of 1400°
ature limit of approximately1OOO°F.,particularly if condi- F. Brinell hardness is approximately 160.
tions are oxidizing. Not suitable for handling crude acids 316-L STAINLESS STEEL
.......... or aqueoussolutionsof salts in the neutral or acid range. Continous maxiumum temperature range of 1400°-
A high rate of failure may be expected in hot water 1500° F. Carbon content held at a maximum of .03% .
service if the material is highly stressed. Concentrated Subject to a lesser degree of stress corrosion cracking
acids and most alkalies have little or no action on iron and also to intergranular corrosion than Type 304.
and steel gaskets which are used regularly for such Brinell hardness is about 140.
services. Brinell hardness is approximately 120. 321 STAINLESS STEEL
304 STAINLESS STEEL An 18-10Chromium-Nickelsteel with a Titanium addi-
An 18-8(Chromium18-20%, Nickel 8-10%) Stainless tion. Type321 stainless has the same characteristics as
with a maximum recommendedworking temperature of Type 347. The recommended working temperature is
1400°F. At least 80% of applications for non-corrosive 1400° to 1500°F. and in some instances 1600°F. Brinell
services can use Type304 Stainless in the temperature hardness is about 150.
range of - 320°F. to 1O00°F.Excellent corrosion resis- 347 STAINLESS STEEL
tance to a wide variety of chemicals. Subject to stress An 18-10 Chromium-Nickel steel with the addition of
corrosion cracking and to intergranular corrosion at Columbium. Not as subject to intergranularcorrosion as
temperatures between 800°F. to 1500°F. in presence is Type304. Is subject to stress corrosion. Recommend-
of certain media for prolonged periods of time. Brinell ed workingtemperatureof 14000-1500°F.and in some in-
hardness is approximately 160. stances to 1700°F.Brinell hardnessis approximately160.
304L STAINLESS STEEL 410 STAINLESS STEEL
Carbon content maintained at a maximum of .03%
A 12% Chromium steel with a maximum tempera-
Recommendedmaximumworkingtemperatureof 1400°F ture range of 1200°F. to 1300°F. Used for applications
F. Same excellent corrosion resistance as Type 304. requiring good resistance to scaling at elevated tem-
This low carbon content tends to reduce the precipita- peratures. Is not recommended for use where severe
tion of carbides along grain boundaries. Lesssubject to corrosion is encountered but is still very useful for some
intergranular corrosion than Type304. Brinell hardness chemical applications. May be used where dampness,
is about 140
alone or coupled with chemical pollution, causes steel
316 STAINLESS STEEL to fail quickly. Brinell hardness is around 155.
An 18-12 Chromium-Nickel steel with approximately 502/501
'-" 2 % of Molybdenum added to the straight 18-8 alloy 4-6% Chromium and 1/2 Molybdenumalloyedfor mild
which increases its strength at elevated temperatures corrosive resistance and elevated service. Maximum
and results in somewhat improved corrosion resistance. working temperature is 1200°F. and has a Brinell hard-
Has the highest creep strength at elevated tempera- ness of around 130. If severe corrosion is anticipated, a
tures of any conventionalstainless type. Not suitable for better grade of stainless steel would probably be a bet-
extended service within the carbide precipitation range ter choice. Becomes extremely hard when welded.
13
ADMIRALTY varying concentrations as well as boiling nitric acid up to
Arsenical Admiralty 443 has 71% Copper, 28% Zinc, 70% concentration. Good resistance to hydrochloric
1% Tin and trace amounts of Arsenic. High corrosive acid and sulphuric acid. Excellent resistance to stress
resistance, holds up extremely well against salt and corrosion cracking. Brinell hardness is about 210.
brackish waters, and water containing sulfides. Rec- '-"
ommended maximum working temperature of 500° F.
INCONEL 600@
Ideal for carrying corrosive cooling waters at relatively
high temperatures. Brinell hardness is about 64. Recommendedworking temperatures of 2000°F. and
is some instances 2150°F. Is a nickelbase alloy contain-
ing 77% Nickel, 15% Chromiumand 7% Iron. Excellent
ALLOY 20
high temperature strength. Frequently used to over-
45% Iron, 24% Nickel, 20% Chromium, and small come the problem of stress corrosion. Has excellent
amounts of Molybdenum and Copper. Maximum tem- mechanical properties at the cryogenic temperature
perature range of 1400°-1500°F.Developed specifically range. Brinell hardness is about 150.
for applications requiring resistance to corrosion by sul-
phuric acid. Brinell hardness is about 160. INCOLOY 800@
32.5% Nickel, 46% Iron, 21% Chromium. Resistant to
ALUMINUM elevated temperatures, oxidation, and carburization.
Alloy 1100is commerciallypure (99% minimum). Its Recommended maximum temperature of 1600° F.
excellent corrosion resistance and workability makes it Brinell hardness is about 150.
ideal for double jacketed gaskets. The Brinell hardness
is approximately 35. For solid gaskets, stronger alloys MONEL@
like 5052 and 3003 are used. Maximum continuous Maximum temperature range of 1500° F. Contains
service temperature of 800° F. 67% Nickel and 30% Copper. Excellent resistance to
most acids and alkalies, except strong oxidizing acids.
BRASS Subject to stress corrosion cracking when exposed to
Yellow brass 268 has 66% Copper and 34% Zinc. fluorosilic acid, mercuric chloride and mercury, and
Offers excellent to good corrosion resistance in most should not be used with these media. With PTFE
environments, but is not suitable for such materials as (Polytetrafluoroethylene), it is widely used for hydro-
fluoric acid service. Brinell hardness is about 120.
acetic acid, acetylene, ammonia, and salt. Maximum
recommended temperature limit of 500° F.Brinell hard-
ness is 58. NICKEL 200@ v
Recommended maximum working temperature is
COPPER 14000 F. and even higher under controlled conditions.
Corrosion resistance makes it useful in caustic alkalies
Nearly pure copper with trace amounts of silver added
to increase its working temperature. Recommended and where resistance in structural applications to corro-
maximum continuous working temperature of 5000 F. sion is a prime consideration. Does not have the all-
Brinell hardness is about 80. around excellent resistance of Monel. Brinell hardness
is about 110.

CUPRO NICKEL
PHOSPHOR BRONZE
Contains 69% Copper, 30% Nickel, and small
amounts of Manganese and Iron. Designed to handle 90-95% Copper, 5-10% Tin, and trace amounts of
high stresses, it finds its greatest application in areas phosphorus. Maximum temperature range of 500° F.
where high temperatures and pressures combined with Excellent cold working capacity. Limited to low tempera-
high velocity and destructive turbulence would rapidly ture steam applications. Excellent corrosion resistance,
deteriorate many less resistant alloys. Maximum rec- but not suitable for acetylene, ammonia, chromic acid,
ommended temperature limit of 500° F.Brinell hardness mercury, and potassium cyanide. Brinell hardness is
is about 70. approximately 65.

HASTELLOY B@ TITANIUM
26-30% Molybdenum, 62% Nickel, and 4-6% Iron. Maximum temperature range of 2000° F. Excellent
Maximum temperature range of 2000° F. Resistant to corrosion resistance even at high temperatures. Known
hot, concentrated hydrochloric acid. Also resists the as the "Best solution" to chloride ion attack. Resistant to
corrosive effects of wet hydrogen chlorine gas, sul- nitric acid in a wide range of temperatures and concen-
phuric and phosphoric acids and reducing salt solutions. trations. Most alkaline solutions have little if any effect
Useful for high temperature strength. Brinell hardness upon it. Outstanding in oxidizing environments. Brinell
is approximately 230. hardness is about 215.

J
HASTELLOY C-276@ Note
16-18%Molybdenum, 13-17.5%Chromium, 3.7-5.3% Maximum temperature ratings are based upon hot air
Tungsten, 4.5-7% Iron, and the balance is Nickel. constant temperatures. The presence of contaminating
Maximum temperature range of 2000° F.Very good in fluids and cyclic conditions may drastically affect the
handling corrosives. High resistanceto cold nitric acid of maximum temperature range.
14
MATERIAL HARDNESS CONVERSION SCALE
Brinell hardness figures are approximate guides
only. Most materials ordered by Lamons are specified KAMMPROFILE
"dead soft"; however, different thicknesses and differ-
ent heats of the same material will vary in hardness.
KAMMPROTM

Brinell
~ Rockwell "B" 3000 Kg. Load
100 241
95 210
90 183
85 163
80 146
75 134
70 122 The design features of the grooves in combination
65 108 with the special properties of the facing materials
60 95 result in optimal performance and consistency. The
55 89 simultaneous action of high compressibilityfacing
50 83 material on the outside of the grooved metal in combi-
40 75 nation with limited penetration of the tips of the solid
metal core enhance the interactionof the two materi-
30 67
62
als. This allows each to perform individually to their
20
optimum. Lamons manufacturesKammpro in a wide
10 57
range of metals and alloys to exact specifications.
METAL GASKETS
Metallic gaskets are available in many forms PROFILE
including, GASKETS
. solid metal gaskets that require very smooth, plain
surface finishes and high clamping forces in order to
seal,
. combinations with soft fillers such as double-
jacketed and spiral-wound that can tolerate greater Profile type gaskets offer the desirable qualities of
surface roughness and will seat with lesser com- plain washer types and the added advantage of a
'-"" pressive forces, and reduced contact area provided by the V-shaped surface.
. light cross section gaskets that are self-sealing It is used when a solid metal gasket is required because
and require minimum clamping forces for effective of pressure or temperature or because of the highly
sealing. corrosive effect of the fluid to be contained and also
In all cases, however,careful attention must be given when bolting is not sufficient to seat a flat washer.
to machining details of the flanges and sizing of the
gaskets. A PROFILE
GASKET
SOLID METAL GASKETS WITH A
METAL
PLAIN FLAT JACKET
METAL GASKETS

It flange conditions require a profile type gasket, but


flange protection is required as well, the profile gasket
may be supplied with either a single-jacketed or a
double-jacketed shield. This will provide protection for
Flat metal gaskets are best suited for applications the flanges and will minimize damage to the flange faces
such as valve bonnets, ammonia fittings, heat exchang- due to the profile surface.
ers, hydraulic presses, tongue-and-groove joints. They NOTE: Without exception all of the solid metal gaskets
can be used when compressibility is not required to require a very fine surface finish on the flanges. A flange
compensate for flange surface finish, warpage or mis- with a flange surface roughness of 63 microinches
alignment and where sufficient clamping force is avail- or smoother is desired. Under no circumstances should
able to seat the particular metal selected. They must the surface finish exceed 125 microinches. In addition,
be sealed by the flow of the gasket metal into the im- radial gouges or scores would be almost impossible to
perfections on the gasket seating surfaces of the seal using solid metal gaskets.
flange. This requires heavy compressive forces. The
hardness of gasket metal must be less than the hard-
"'" ness of the flanges to prevent damage to the gasket
seating surface of the flange. Flat metal gaskets are
relatively inexpensive to produce and can be made of
virtually any material that is available in sheet form.
Size limitation is normally restricted to the sheet size.
Larger gaskets can be fabricated by welding.
15
ROUND CROSS SECTION,
SOLID METAL
GASKETS LENS TYPE
GASKET
"-.J

Round cross section solid metal gaskets are used on A lens type gasket is a line contact seal for use in high
specifically designed flanges grooved or othewise faced pressure piping systems and in pressure vessel heads.
to accurately locate the gasket during assembly. These The lens cross section is a spherical gasket surface and
gaskets seal by a line contact which provides an initial requires special machining on the flanges. These gas-
high seating stress at low bolt loads. This makes an kets will seat with a small bolt load since the contact area
ideal gasket for low pressures. The more common is very small and gasket seating pressures are very
materials used for this type of gasket would be alumi- high. Normally the gasket material should be softer than
num, copper, soft iron or steel, Monel@,nickel, and 300 the flange. In ordering lens gaskets, complete drawings
series stainless steels. They are fabricated from wire and material specifications must be supplied.
formed to size and welded. The weld is then polished to
the exact wire diameter.
DELTA
GASKET

API RING
JOINT
GASKETS
A delta gasket is a pressure actuated gasket used
primarily on pressure vessels and valve bonnets at very
high pressures in excess of 5000 psi. As with the lens
gasket, complete drawings and material specifications
API ring joint gaskets come in two basic types, an must be supplied. Internal pressure forces the gasket
oval cross section and an octagonal cross section. material to expand when the pressure forces tend to
These basic shapes are used in pressures up to 5,000 separate the flanges. Extremely smooth surface
psi. The dimensions are standardized and require spe-
cially grooved flanges. The octagonal cross section
has a higher sealing efficiency than the oval and would
finishes of 63 microinches or smoother are required
when using this type of gasket. '-'
be the 'preferred gasket. However, only the oval cross BRIDGEMAN
section can be used in the old type round bottom GASKET
groove, The newer flat bottom groove design will ac-
cept either the oval or the octagonal cross section. The
sealing surfaces on the ring joint grooves must be
smoothly finished to 63 microinches and be free of
objectionable ridges, tool or chatter marks. They seal
by an initial line contact or a wedging action as the The Bridgeman gasket is a pressure activated gasket
compressive forces are applied. The hardness of the for use on pressure vessel heads and valve bonnets for
ring should always be less than the hardness of the pressures of 1500 psi and above. The cross section of
flanges. Dimensions for ring joint gaskets and grooves the gasket is such that internal pressure acting against
are covered in ASME B16.20, API6A, and ASME/ANSI the ring forces it against the containing surface making a
B16.5. self-energized seal. Bridgeman gaskets are frequently
silver plated or lead plated to provide a softer surface
and minimize the force required to flow the gasket metal
into the flange surface.
BX AND RX
RING
GASKETS MISCELLANEOUS
METAL
GASKETS

The BX ring gasket differs from the standard oval or


octagonal shape in that it is square in cross section
and tapers in each corner. They can only be used in -..J
API 6BX flanges. RX ring gaskets are similar is shape
to the standard octagonal ring joint gasket but their
cross section is designed to take advantage of the In addition to the commonly used, above-listed gas-
contained fluid pressure in effecting a seal. They are kets, there are specialty items available that, in specific
both made to API 6A. applications, can provide a very effective seal. These
16
miscellaneous gaskets would include hollow metal 0- commercially, this particular gasket style is very popular.
rings, C-seals and V-seals, so-called because their It must be remembered that the primary seal against
cross section is essentially the same as the letters C & leakage, using a double-jacketed gasket, is the metal
V. The hollow metal O-rings are available vented for inner lap where the gasket is thickest before being com-
'-" high pressure applications and pressure filled for high
temperature applications. They can be obtained with
pressed and densest when compressed. This particular
section flows, effecting the seal. As a consequence the
various platings in order to enhance their sealing abili- entire inner lap must be under compression. Frequently
ties and to meet specific applications requirements. the outer lap is not under compression and does not aid
C-seals can be used either for vacuum applications or in the sealing of the gasket. On most heat exchanger
for high pressure applications. C-seals are self-ener- applications the outer lap is also under compression,
gized gaskets requiring specific attention be paid to providing a secondary seal. The intermediate part of a
the design of the grooves to contain the gasket, and double-jacketed gasket does very little to effect the seal-
smooth surface finishes are a must. For large quantity ing capability of the gasket. In some cases nubbins are
applications, the C~seal can be a relatively low cost provided on heat exchanger designs to provide an
gasket. For small quahtity appllcati,ens; the cost can intermediate seal. This nubbin is normally 1/64" high by
be rather high because of initial t§§IIA~ fequirements. 1/8"'wide. Experience has indicated, however, that there
V-seals are similar t8 the Q~§eale}(cept fcJr tAefa81that is little advantage to this particular design. The primary
they are essEHltiailyFnael1lAe§§ffiI39neht8 Wl1iehmakes seal is still dependent on the inner lap of the gasket
~a§~etfather high: flley al§§
the cost df the.ih~IVifJuai abing the brute work and the secondary seal, when
require verY flhe sldftae8tIAI§h@§and specially §e= applicable, would be provided by the outer lap.
signee] gfbo\!es ta effectiVely seal. All these specialty
items do reqLilre initial consultation witH the manufac-
turer in order to determine the practicability and the
economics involved.

METAL JACKETED GASKETS

CONSTRUCTION OF JACKETED
GASKETS
Lamons jacketed gaskets are normally supplied with
a non-asbestoshigh temperaturefiller.The standard filler
is normally sufficientfor applications up to 900°F. Other
,...... softfillers are availablefor higher temperaturesor special
applications including Grafoil~ Standard metals used to
make jacketed gaskets, regardless of the type, are
aluminum, copper, the various brasses,soft steel, nickel,
Monel@,Inconel@and stainless steel types 304, 316, 321,
347,410,502. Obviouslythe choice of the metal used for
the jacketed part of the gasket would depend upon the Always install double jacketed gasket with smooth side toward
corrosive conditions being encountered. the nubbin.

DOUBLE-JACKETED
CORRUGATED
GASKETS

DOUBLE-JACKETED
GASKET
The double-jacketed corrugated gasket is an
improvement on a plain jacketed gasket in that the cor-
rugations on the gasket will provide an additional
labyrinth seal. It also provides the advantage of reducing
the contact area of the gasket, enhancing its compres-
Double-jacketed gaskets are probably the most com-
sive characteristics. A double-jacketed corrugated gas-
monly used style of gasket in heat exchanger applica- ket still relies on the primary seal on the inner lap.
tions. They are available in virtually any material that is
commercially availablein 26-gauge sheet. They are also Note: Double-jacketed gaskets are sometimes used
extensivelyused in standard flanges where the service with a very-light coating of gasket cement or lubricant
is not critical and at temperatures beyond which a soft which will assist in flowing the metal portion of the gas-
gasket such as rubber can be used. Since most double- ket into the tool marks on the flange seating surface.
""" jacketed gaskets are custom made, there is virtually no (Cont.)
limit to the size, shape or configuration in which these
gaskets can be made. This particular type of gasket
is very versatile and can be used in a myriad
of applications. Since the size and shape are not
a problem and since most materials can be obtained
17
They are made by encasing a soft filler on one face, both
edges and a portion of the other face with a metal. The
majority of applications for single-jacketed gaskets are
normally 1/4" or less in radial width. This type of gasket
is widely used in air tool applications and engine applica-
tions where space is limited, gasket seating surfaces
v
are narrow and relatively low compressive forces are
available for seating the gasket. For applica,tions in
excess of 1/4", a double-jacketed gasket or double-
jacketed corrugated gasket is normally recommended.
Most single-jacketed gaskets are supplied with copper
as the jacketing material, however, other materials are
available.

SINGLE-J ACKETED
._"...t~~
.m.aa:1I't~.JJ;lJMS:tAd OVERLAP

When using a gasket compound or lubricant it is impor-


tant to remember to use only a very light coating. Exces-
sive amounts of lubricant or compound may cause total J4d\ii)g~R2..
gasket failure if the joint is exposed to high temperature
and/or pressure. In the single-jacketed overlap construction the
maximum flange width is approximately 1/4". This type
of gasket is used when total enclosure of the soft filler
material is required and when the flange width makes it
impractical to use a double-jacketed gasket.
FRENCH TYPE
GASKETS
DOUBLE-JACKETED
DOUBLE-SHELL
GASKET
v

The double-jacketed, double-shelled gasket is similar


to the double-jacketed gasket except that instead of
using a shell and a washer, two shells are used in the
fabrication of the gasket. It has the advantage of a
French type gaskets are available in a one-piece double lap at both the 1.0. and the 0.0. of the gasket,
jacketed construction for narrow radial widths not adding greater stability to the gasket. The construction
will withstand higher compressive loads. Double-shell
exceeding 1/4" and in two- and three-piece construc-
tions, as shown in the sketches, for wider applications. gaskets are normally restricted to use in high pressure
This type of gasket can also be used with the jacket on applications. Its temperature limitations depend upon
the external edge of the gasket when the application the type of metal and filler used in construction.
requires the outer edge of the gasket to be exposed to
fluid pressure. The most widely used French type gas-
kets are fabricated using a copper sheath. The double- MODIFIED
jacketed construction is preferred over the French or FRENCH TYPE
single-jacketed construction, where practical, since it
provides a totally shea.thed gasket with none of the soft
filler exposed.
illttboo,;. Iit¥Js~~l
SINGLE-
JACKETED
GASKET
This particulartype of gasketis normally used with very v
light flanges on duct work handling hot gases. Its con-
struction consists of two French type shields welded
together with a Cerafeltfiller materialon either side of the
Single-jacketed gaskets are normally used for rela- metal. Metal thickness is normally 26 gauge, rolled on
tively narrow applications similar to the French type. the 1.0. to act as a shield.
18
DOUBLE-JACKETED CORRUGATED AND CORRUGATED
CORRUGATED GASKET INLAID GASKETS STYLE
WITH A CORRUGATED
METAL FILLER
~
eaD10JJ.$.'~!S~

At temperatures in excess of the range of 900°F to


10000 F where the standard soft filler is normally not
recommended, a double-jacketed corrugated metal
gasket with a corrugated metal filler is frequently used.
This construction has all the advantages of the double-
Lamons corrugated gaskets, style 360, are eco-
jacketed corrugated metal gasket and, in addition, since
the filler is normally the same material as the gasket nomical for use on relatively low pressure applications
that require low bolt loads for gasket seating.
itself, il1@ bJ~pertemperature limit would be determined
Because of the corrugations and thin metal thickness-
by the metal BeihgU§et30
this tYpeof gasket, depending
upon metal selected, makes an excellent heat es (.010" to .031"), relatively light bolt forces are
required to flow the gasket materials at the points of
exchanger gasket for high pressure, high temperature
contact with the flange. Required bolt loads are sub-
applications. As in the case of double-jacketed metal
gaskets and double-jacketedcorrugated metal §askets, stantially less tHan the solia metal types such as flat
metal, profile 5F §errateai faBricated of the same
tHe primary seal would be the inner lap 5f metal; the
material. The corrugations proviae resilier1t8, the
sec8RtJarysea! ,would be the outer lap 6f metal and
amount of which depends on their ~itth, depth, and
some degree of labyrinth sealing can be achieved with thickness of material.
the corrugations.
A superior sealing surface can be created using
.015 thick layers of Grafoil@ tape applied to each face,
style 360G.
- SIZING METAL JACKETED GASKETS-

The following sizings and tolerances are not manda-


tory but are suggested values based upon experience.
a
,...,...

GASKETS CONFINED ON O.D. AND LD.


Gasket 1.0. = Groove 1.0. + 1/16" The CMG, similar to the 360G, is manufactured
Gasket 0.0. = Groove 0.0. -1/16" with flexible graphite sheet, instead of tape, adhered
to both gasket faces. This type of gasket niakes an
excellent product for both standard flange gaskets and
GASKETS CONFINED ON O.D. ONLY heat exchanger type gaskets where there is low bolt
Gasket 1.0. = Bore + minimum 1/8" load or high availablegasket stresses. On flange
Gasket 0.0. = Recess 0.0. - 1/16" width less than 1/2" please consult Lamons engineer-
ing department. Available in metal thicknesses of
.015"to .032"and flexible graphite thickness in .015"
GASKETS UNCONFINED ON O.D. AND I.D. to .030". Also availablewith anti-stick graphite.
Gasket 1.0. = Bore + minimum 1/8"
Gasket 0.0. = Up to a maximum of the bolt hole circle
diameter minus one bolt hole diameter
unless gasket is to be full face. If gasket
is to be full face, then the following must
be specified:
(a) Bolt hole circle diameter
(b) Bolt hole diameter
(c) Number of bolt holes Other methods of enhancing a seal include
(d) Desired gasket 0.0. cementing non-asbestosor fiberglass cord to the cor-
rugated faces or the use of a gasket compound. The
temperature range for this type of gasket depends on
STANDARD TOLERANCES the media to be sealed and the selection of the metal
and/or facing materials. Corrugated gaskets can be
fabricated in a wide variety of shapes with almost no
+ 1132" + 0 size limitation.
Up to 6" Diameter
Gasket 1- - 0-
I.D.
+ 1116"
- %2"
__-"'D.
+ 0
6" to 60" - 0 - '/16"
+ 3132" + 0
60" and Above - 0 - 3/32"
19
LAMONS
METAL CLAD AND SOLID METAL HEAT EXCHANGER GASKETS

INFORMATION NEEDED
TO FILL AN ORDER: Ct

1. Outside diameter.
2. Inside Diameter
3. Shape per Standard Shapes Index
4. Lamons style per catalog, or type of construction "
5. Thickness
6. Materials (metal or metal and filler) --<t
7. Rib size
8. Distance from centerline of gasket to centerline of ribs
9. Radii

Ct Examples:

Qty. holes
-cp

-St v

20
LAMONS HEAT EXCHANGER GASKETS - STANDARD SHAPE INDEX
'-"

08CJOO§@8
R C-1 C-2 D-1 D-2 E-1 E-2 E-3

8 0e90 @§~@j
E-4 F-1 F-2 F-3 G-1 G-2 G-3 G-4

@8S~EB ~@8
G-5 G-6 G-7 G-8 G-9 H-1 H-2 H-3

'-"

§@@e@9~E9
H-4 H-5 H-6 H-7 H-8 H-9 H-10 H-11

e @@C§j@@~~
H-12 1-1 1-2 1-3 1-4 1-5 1-6 1-7

@@@~-@@§EB
1-8 1-9 1-10 1-11 J-1 J-2 J-3 J-4

'"""'"
@~E9C9~@~@
~ ~ H ~ ~ ~ ~ ~

21
SPIRAL-WOUND GASKETS
SIZING SPIRAL WOUND GASKETS
Spiral-wound gaskets must be sized to ensure the
spiral-wound component is seated between flat sur-
faces. If it protrudes beyond a raised face or into a flange
v
bore, mechanical damage and leakage may occur.

~
~ i

Large Tongue an,d Groove


J~jnt
"
,.,~ Small Tongue and Groove
Joint

~~
Spiral-wound gaskets have become extremely popular
due to the wide variety of available styles and sizes. Spiral-
wound gaskets can be fabricated of any metal which is
available in thin strip and which can be welded; therefore,
they can be used against virtually any corrosive m~dium
dependent upon the choice of the metal and filler. They
~Large Male and 'female
Joint
un:n? Raised Face Flange

can be used over the complete temperature range from ,I


cryogenic to approximately 2000°F. This type gasket can
be used in all pressures from vacuum to the standard
GASKET CONFINED ON I.D. AND O.D.
Gasket I.D. = Groove I.D. +1/16"
2500 psi flange ratings. They are more resilient than any
Gasket a.D. = Groove a.D.-1/16"
other type of metallic gasket with the exception of
pressure sealing metal gaskets and, as a consequence,
can compensate for flange movement that may occur due
GASKET CONFINED ON O.D. ONLY
to temperature gradients, variations of pressure and vibra- Gasket I.D. = Bore + Minimum 1/4"
tion. Spiral-wound gaskets can also be manufactured with GasketaD. = Recess a.D. - 1/16"
variable densities, i.e. relatively low density gaskets for
vacuum service up to extremely high density gaskets hav-
GASKET UNCONFINED I.D. AND O.D.
ing a seating stress of approximately 30,000 psi. The Gasket I.D. = Seating Surface 1.0. + Minimum 1/4"
softer gaskets would require a seating stress in the range Gasketa.D. = SeatingSurfacea.D. - Minimum1/4"
of 5,000 psi. Centering Guide aD. = Bolt Circle Diameter - Diam-
eter of Bolt

VARIABLE DENSITY STANDARD TOLERANCES (STYLE W)


Spiral-wound gaskets are manufactured by alter- Gasket Diameter I 1.0. 0.0.
nately winding strips of metal and soft fillers on the outer +3/64 +0
edge of winding mandrels that determine the inside Up to 1" -0 -'/32
dimensions of the wound component. In the winding + '/32 +0
process, the alternating plies are maintained under 1" to 24" -0 -'/32
pressure. Varying the pressure during the winding oper- +3/64 +0
ation and/or the thickness of the soft filler, the density of 24" to 36" -0 -'/16
the gasket can be controlled over a wide range. As a
+ '/'6 +0
general rule, low winding pressure and thick soft fillers
36" to 60" -0 -'/'6
are used for low pressure applications. Thin fillers and
+3/32 +0
high pressure loads are used for high pressure applica-
tions. This of course would account for the higher bolt 60" and above I -0 _3/32
v
loads that have to be applied to the gasket in high Thickness + .015 -.000 on special Gaskets with:
a. less than 1" I.D., greater than 26" I.D.
pressure applications. In addition to all these advan- b. teflon fillers
tages of the spiral-wound gasket, they are a relatively c. 1" or larger flange width.
low cost. When special sizes are required, tooling costs Thickness + .010 -.000 for most other sizes and materials
are very nominal.
22
AVAILABLE SIZES AND THICKNESSES gasket properly in the flange joint, acts as an anti-
Lamons spiral-wound gaskets are available in blowout device, provides radial support for the spiral-
thicknesses of ,0625", ,100", ,125", ,175", .250", and wound component, and acts as a compression gauge to
,285", The followingchart indicates the size range that prevent the spiral-wound component from being
can normally be fabricated in the various thicknesses crushed, Normally the outer guide rings are furnished in
"-'" mild steel, but can be supplied in other metals when
along withthe recommended compressed thickness of
each and the maximum flange width, required by operating conditions,
LAMONS' STYLE WRI
LIMITATIONS OF SIZE AND THICKNESS
Maximum Recommended
Gasket Maximum Flange Compressed
Thickness I.D. * Width * Thickness
,0625" 9' 3jg" ,0501.055"
.100" 12" Vz" ,075/.080"
.125' 40" 3/4" .0901.100"
,175" 75" 1" .125/.135" Style WRI is identical to style WR with the addition
,250" 160" 1114" ,1801,200" of an inner ring, The inner ring serves several func-
.285" 160" 1114" ,2001.220" tions, It provides radial support for the gasket on the
*These limitationsare intended as a general guide only.Materialsof 1.0, to help prevent the occurrence of buckling or im-
construction and flange width of gasket can drastically affect the ploding, Its 1.0, is normally sized slightly larger than
limitations listed.
the 1.0, of the flange bore, minimizing turbulence in
FLANGE SURFACE FINISH process flow, After the gasket is compressed, the
flanges would normally be in contact with the inner ring
Use of spiral-wound gaskets gives the designer and and hence erosion and corrosion of the flange surface
the usera wider tolerancefor flangessurfacefinishesthan between the 1.0, of the sealing component and the
other metallic gaskets, While they can be used against flange bore is minimized. The inner rings are normally
most commercially availableflange surface finishes, ex- supplied in the same material as the spiral-wound com-
perience has indicated that the appropriate flange sur- ponent. Refer to table below for dimensions of inner
face finishes used with spiral-wound gaskets are as ring ID,'s for flanges up to 24-inch diameter and 2500
follows: PSI,
125 to 250 AARH Optimum Standard Inner-Ring Inside Diameters
~ 500 AARH Maximum for Spiral-Wound Gaskets (Inches)
Flange P,...",e Cia..
Size
INPS) 150 300 400 (1) 600 gOO (1, 2) 1500 12, 31 2500 11-31

% 0:56 0.56 0.56 0.56 0.56


% 0.81 0.81 0.81 0.81 0.81
1 1.06 1.06 1.06 1.06 1.06
1'1, 1.50 1.50 1.50 1.31 1.31
1% 1.75 1.75 1.75 1.63 1.63

2 2.19 219 2.19 2.06 2.06


2'1, 2.62 2.62 2.62 2.50 2.50
AVAILABLE SPIRAL SEAL STYLES 3
4
3.19
4.19
3.19
4.19 4.04
3.10
4.04
3.10
4.04
3.10
3.85
3.10
3.85
5 5.19 5.19 5.05 505 5.05 4.90 4.90

Lamons spiral-wound gaskets are available in a vari- 6 6.19 6.19 6.10 6.10 6.10 5.80 5.80

ety of styles to suit the particular flange facing being 8


10
8.50
10.56
8.50
10.56
8.10
10.05
8.10
10.05
7.75
9.69
7.75
9.69
7.75
9.69

utilized on the flanges, 12


14
12.50
13.75
12.50
13.75
12.10
13.50
12.10
13.50
11.50
12.63
11.50
12.63
11.50

LAMONS' 16
18
15.75
17.69
15.75
17.69
15.35
17.25
15.35
17.25
14.75
16.75
14.50
16.75

STYLE W 20
24
19.69
23.75
19.69
23.75
19.25
23.25
19.25
23.25
19.00
23.25
18.75
22.75

Note: The inner-ring thickness shall be 0.112 - .131 inches. Forsizes NPS 1 1/4 through NPS 3, the
Ins,de-d,ameter tolerance,s I 0,03 ,nch: for larger sozes the Inside-diameter tolerance IS I 0.06
inch See ASME 816.20 for minimum pipe wall fhicknesses that are suitable for use with standard

Style W is a spiral-woundsealing component only that inner rings. ASME 816.20 calls for the use of inner rings with PTFE filled spiral wound gaskets
"There are no Class 400 flanges NPS 1/2 through NPS 3 (use Class 6001. Class 900 flanges NPS

is normally used on tongue and groove joints, male and 1/2 through NPS 2 1/2 (use Class 1500), or Class 2500 flanges NPS 14 and larger
'The inner-ring inside diameters shown for NPS 1 1/4 through NPS 2 1/2 in Classes 1500 and 2500
w,1I produce inner-ring widths of 0.12 ,nch, a pract,cal m,mmum for production purposes
female flange facings and groove to flat flange facings. 'Innerrings are required for Class 900, NPS 24 gaskets; Class 1500, NPS 12 through
kets: and Class 2500. NPS 4 through NPS 12 gaskets.
NPS 24 gas-

LAMONS' STYLE WR LAMONS'


STYLE WR-RJ

...........

Style WR gaskets consist of a spiral"wound sealing


component with a solid metal outer guide ring, These This style gasket is identical to a Style WR in construc-
gaskets are used on plain flat face flanges and on raised tion features but is specially sized to be used as a
face flanges. The outer guide ring serves to center the replacement gasket for flanges machined to accept oval
23
or octagonal ring joint gaskets. The sealing component These gaskets are available in round, obround, and
is located between the 1.0.ofthe groove machined in the oval shapes and are used for standard manhole cover
flange and the flange bore. These are intended to be plates. (Referto Lamons SpiraSealCatalog for standard
used as replacement parts and are considered a main- available shapes and sizes.) When special gaskets are
tenance item. In new construction, where spiral-wound required, it is necessary to submit complete information, '-.J
gaskets are intended to be used, raised face flanges including a sketch or blueprint or a sample cover on
should be utilized. Referto Lamon SpiraSealCatalog for which the gasket is to be used.
dimensions of Style WR-RJ gaskets for flanges up to NOTE: When spiral-wound hand hole and man-
24-inch d,ameter and 1500 psi. hole gaskets with a straight side are required it is
necessary that some curvature be given to the flat or
GASKETS WITH straight side to prevent buckling of the gasket. This
WOUND GAUGE RINGS is due to the fact that spiral-wound gaskets are
wrapped under tension and therefore tend to buckle
inward when the gaskets are removed from the
winding mandrel. As a rule of thumb, the ratio of the
long 10 to the short 10 should not exceed 3 to 1.

LAMONS'
STYLE WP
OR WRP

When a guide ring is required that is too narrow for


practical fabrication of solid metal guide rings, Lamons
spiral-wound gaskets are available with a guide made
entirely of spiral metal windings. These spiral metal
windings serve the same basic purpose as the solid
metal ring,that is as acompression limiting and acenter-
ing device. The spirally wound ring is normally supplied These gaskets are similar to Style Wand Style WR
in the same metal as the metal inthe gasket. This type of with the addition of pass partitions for use with shell and
wound guide ring is normally limited to a V4" radialwidth tube heat exchangers. Partitions are normally supplied
or less. with a double-jacketed construction of the same mate-
rial as the spiral-wound component. The partition strips
LAMONS' STYLE H can be soft soldered, tack welded or silver soldered to " J

the spiral-wound component. The double-jacketed par-


tition strips are normally slightly thinner than the spiral-
wound component in order to minimize the bolt loading
required to properly seat the gasket.

LAMONS'
STYLE L

Style H gaskets are for use on boiler handhole and


tubecap assemblies. They are available in round,
square, rectangular, diamond, obround, oval and pear
shapes. The Lamons Gasket Company has tooling The Lamons Style L gasket is available for raised face
available for manufacturing most of the standard hand- and flat face applications where it is not practical to
hole and tubecap sizes of the various boiler manufac- supply an outer gauge ring. The spiral-wound compo-
turers. (Refer to our SpiraSealCatalog.) These are also nents of Style L are identical to those of Style Wand in
available in special sizes and shapes. To order special addition have a wire loop welded to the outer periphery
gaskets, dimensional drawings or sample cover plates of the gasket, sized so as to fit over diametrically
should be provided in order to assure proper fit. opposite bolts, for proper centering of the spiral-wound
component on the gasket seating surface. Whenever
LAMONS' possible, it is recommended that a Style WR gasket be
STYLE MW used in lieU of a Style L gasket because of the obvious
AND MWC advantages of the outer solid metal gauge ring. The
Style L is considerably more difficult to produce than the J
Style WR and therefore more expensive.

24
STYLE, WR-LC
""-'

The need for a low compressive load spiral wound gasket in 150# and 300#
class ASME/ANSI B16.5 pipe flange applications resulted in the develop-
ment of the "WR-LC" spiral wound. The design of our gasket allows it to be
compressed with less bolt load to seat compared to the conventional type
spirals. The soft filler materials commonly used are graphite and PTFE.
When selecting PTFE for your filler material the use of an inner ring is rec-
ommended (style WRI-LC).

WRI HF GASKETS

This gasket was developed for H.F.acid applications. It consists of a Monel


and PTFE spiral wound gasket with a carbon steel centering ring and a
PTFE inner ring. The carbon steel outer ring can be coated with special H.F.
acid detecting paint if desired. The PTFE inner ring reduces corrosion to the
flanges between the bore of the pipe and the I.D. of the spiral wound sealing
element. Inner ring I.D.'sare the same as standard metal inner rings unless
otherwise requested. Thickness of the PTFE inner ring is .150 ::1:.005 normally.

STYLE, WR-AB

Spiral wounds that inwardly buckle are a concern in the industry and
Lamons has introduced a spiral wound that addresses this historical con-
'-'" cern. The traditional method to reduce inward buckling is to order an inner
ring and that is still the best practice today. Lamons has a new style spiral
called "WR-AB" that does not require an inner ring. There are many addi-
tional advantageous design features to this product to reduce inward buckling.
(Contact Lamon's Technical Department regarding flange bore sizes for which this gasket may
or may not be appropriate.)

STYLE, WRI-HTG

For applications requiring a spiral wound when oxidation may occur, usually
at higher temperatures, Lamons has developed the "WRI-HTG". This gasket
combines the corrosion and oxidation resistance of mica with the excel-
lent sealability of flexible graphite. The mica along with the metal winding
serves as a barrier between oxidizing process conditions and the external
air and the graphite. This gasket can be ordered for any ASME/ANSI B16.5
and ASME B16.47 series A or B flange or for special applications

WRI-LP
Graphiteor
Winding PTFEFacing A Spiralwound gasket with a conventional outer guide ring with a special
inner ring design. This special inner ring design is our "Kammpro" profile
style LP-1. The uniqueness of the "kammpro" design allows numerous
PTFE-Coated
choices on its construction. The "WRI-LP" allows the spiral winding to be
'-" Kammpro constructed with the required metal and soft filler specified by the user. The
"Kammpro" inner ring metal can be ordered with or without PTFE coating
and then faced with either .020" thick PTFE, graphite or other materials.

25
SECTION III - RECOMMENDED GASKET INSTALLATION PROCEDURES

INSTALLATION AND MAINTENANCE until the flanges are tightened.) Then, install all
TIPS FOR ALL GASKETS bolts and nuts to a hand-tight or snug condition. J
All too often we hear "the gasket leaks." 6. Identify the proper bolting sequence and number
However, that is not entirely true. Technically, it is bolts accordingly. See charts for recommended
the joint that leaks, and the gasket is only one of bolting sequences. Each bolt should be
several components that make up the joint. Often numbered so that bolt torque sequences can be
times, the gasket is expected to compensate for easily followed. Failure to follow proper bolt
deficiencies in flange connection design, improper torque sequences can result in cocking flanges.
gasket installation procedures, and any flange Then, regardless of the amount of subsequent
movement that may occur due to thermal and torquing, they cannot be brought back to parallel.
pressure changes, vibration, etc. In many cases, the This can contribute heavily to a leaky joint.
gasket has the ability the overcome these 7. Torque the Bolts. Bolts should be torqued in a
occurrances, but only when careful attention has been proper bolting sequence, in a minimum of four
given to all of the aspects of gasket selection, stages as specified in Steps 8, 9, 10, and 11.
including installation procedures. 8. Torque the bolts up to a maximum of 30% of the
Our experience in investigating leaky joints final torque,value required following the
over the years has indicated that the most common recommended bolt torque sequence.
cause of leaky joints is the use of improper gasket 9. Repeat Step 8, increasing the torque to
installation procedures. approximately 60% of the final torque required.
10. Repeat Step g, increasing the torque to the final
GASKET INSTALLATION PROCEDURES torque value.
(AND BOLT TORQUING) 11. Retorque all studs. All studs should be retorqued
1. Inspect the gasket. It is important that the using a rotational pattern of retorquing to the
correct gasket has been chosen for the bolted final value of torque until no further rotation of
flange connection. Verify that the material is as the nuts can be achieved. This may require
specified and visually inspect the gasket for any several retorquings as torquing of one stud
obvious defects or damage. causes relaxation in adjacent studs. Continue
2. Inspect the gasket seating surfaces. Look for torquing until equilibrium has been achieved. J
tool marks, cracks, scratches, or pitting by 12. Some flange joints should be retightened just
corrosion. Radial tool marks on a gasket seating before being put in operation, to account for bolt
surfaces are virtually impossible to seal and gasket relaxation. Success has also been
regardless of the type of gasket used. Therefore, reported with heat exchangers, with certain
every attempt should be made to minimize these. gasket types* and flange facings, when bolting is
3. Use only new studs or bolts, nuts and washers. retightened during initial heat up, before loss of
Make sure they are of good quality and lubricant (or bolt seizing).
appropriate for the application.
4. Lubricate all thread contact areas and nut
facings. The importance of proper lubrication *For specific gasket types and application assistance
cannot be overstated! A proper lubricant will contact Lamons Technical Department
provide a low coefficient of friction for more
consistent achieved bolt stress. An anti seize
compound, when used as a bolt and nut
lubricant, will facilitate subsequent disassembly.
5. Loosely install stud bolts.
With Raised face and flat face installation,
loosely install the stud bolts on the lower half of
the flange. Insert the gasket between the flange
facing to allow the bolts to center the gasket on
the assembly. Install the remaining bolts and
nuts and bring all to a hand-tight or snug
condition.
In a recessed or grooved installation, center the
gasket midway into the recess or groove. (If the
joint is vertical, it may be necessary to use a
minimum amount of cup grease, gasket cement, J
or some other adhesive compatible with the
process fluids, to keep the gasket in position

26
BOLT TORQUE SEQUENCE 12-Bolts

8-Bolts

'"'"

Sequential Order Rotational Order


Sequencial Order Rotational Order 1-2 1
1-2 1
3-4 5
3-4 5
5-6 9
5-6 3
7-8 3
7-8 7
9-10 7
2 11-12 11
6 2
4 6
8 10
4
8
'-' 12

16-Bolts
9

12 11

10

Sequential Order Rotational Order


1-2 1 2
3-4 9 10
.......... 5-6 5 6
7-8 13 14
9-10 3 4
11-12 11 12
13-14 7 8
15-16 15 16

27
20-Bolts 13
sequence the trend in industry today is the use of torque
wrenches, tensioning devices, hydraulic wrenches, or
drilling the studs and inserting heaters to preheat the
stud to a specific temperature that will ultimately create
the proper tension on the bolt. The use of manpower to I
tighten the bolts, by sledgehammers, striking wrenches
and pieces of pipe on the end of the wrench is becoming
16 3 less and less a standard practice. It is time-consuming,
strenuous and is a very dangerous practice. The newer
techniques are much more reliable.
4 15

NOTE: Allowable bolt stresses. Section VIII of the


ASME Pressure Vessel Code, Appendix S, specifically
recognizes the problem of initial bolt stresses. For
14 2
example, a flange designer will determine his required
Sequential Order Rotational Order bolting for a 600 psi application at a given operating
1-2 1 2 temperature specifically in accordance with allowable
3-4 13 14 stresses for the bolt material at the operating tempera-
5-6 5 6 ture. These allowable stresses are based on the particu-
7-8 17 18 lar material and their strength at operating temperature.
9-10 9 10
In addition, the same bolt material will have an allowable
11-12 3 4
13-14 15 16 stress at ambient conditions as specified. As a conse-
15-16 7 8 quence, in most cases the design of the flange is based
17-18 19 20 upon the allowable bolt stress of the particular material
19-20 11 12 at design temperature and at the design or operating
pressure. However, in most cases, the hydrostatic test
24-Bolts 9 pressure that the flange joint must pass is one and a half
times the design pressure. As a consequence, any joint
that is designed in strict accordance with the ASME
Pressure Vessel Code and is subjected to hydrostatic ~
tests in excess of the design pressure, will require a
higher initial stress on the stud to successfully pass the
hydrostatic test. Appendix S of Section 8 of the ASME
Pressure Vessel Code speaks in great length on this
12 3
problem and, in essence, states, that in order to pass
hydrostatic tests, bolts may be stressed to whatever
4 11 level is required to satisfactorily pass the test. This intro-
duces additional problems. In cases where low yield bolt
material is being used, the stresses required in bolts
sufficient to satisfactorily pass the test may exceed the
yield point of the bolt material. Once this occurs, no
additional stressing of the bolt will alleviate the problem
of leakage. As a consequence it may be necessary to
10 2 use high tensile bolts or studs in order to achieve a
Sequential Order Rotational Order satisfactory test. When this is required, the following
1-2 1 2 procedures should be followed. (See Page 32)
3-4 9 10
5-6
7-8
17
5
18
6
. Use high tensile bolts or studs for hydrostatic tests
following the procedures outlined above for gasket
9-10 13 14
11-12 21 22 installation. After a successful hydrostatic test has
13-14 3 4 been achieved, relievethe bolts to approximately 50
15-16 11 12 percent of the prestress required.
17-18 19 20
19-20 7 8 . Replace the bolts or studs one at a time with the
21-22 15 16 proper grade bolt for operating conditions. As each
23-24 23 24 bolt is replaced, torque it to the value of the other
bolts.
~
TORQUE VALUES . After all the bolts have been replaced, retorque the
Probably the only true measurement of bolt stress is bolts to 100% of the allowable stress for the particu-
by bolt or stud elongation. In practice, however, this lar grade material. (Once again it is imperative that
would be an extremely costly and impractical approach a proper lubricant be used on the bolts when
to determine the true measure of bolt stress. As a con- replacement is being made.)
28
TROUBLE SHOOTING LEAKING JOINTS
One of the best available tools to aid in determining the cause of leakage is a careful examination of the gasket in
use when leakage occurred.

'-' ~

-~ ~
Observation
~
-------------

~
Possible Remedies
-- -_u ~---~------------

n_-

Gasket badly corroded Select replacement material with improved corrosion resistance.
------ n__- _.n.- _no.

Gasket extruded excessively Select replacement material with better cold flow properties, select
replacement material with better load carrying capacity ~ i.e., more
dense.
~--~ --- -- n_. -- --------------------------------------------------

Gasket grossly crushed Select replacement material with better load carrying capacity, provide
means to prevent crushing the gasket by use of a stop ring or re-design of
flanges.

Gasket mechanically damaged due Review gasket dimensions to insure gaskets are proper size. Make
to overhang of raised face or flange certain gaskets are properly centered in joint.
bore.

No apparent gasket compression Select softer gasket material. Select thicker gasket material. Reduce
achieved. gasket area to allow higher unit seating load.

Gasket substantially thinner on 0.0. Indicative of excessive "flange rotation" or bending.


than 1.0. Alter gasket dimensions to move gasket reaction closer to bolts to
minimize bending movement. Provide stiffness to flange by means of
back-up rings. Select softer gasket material to lower required seating
stresses. Reduce gasket area to lower seating stresses.

Gasket unevenly compressed Improper bolting up procedures followed.


around circumference Make certain proper sequential bolt up procedures are followed.
----------------- ---
'-' Gasket thickness varies periodically Indicative of "flange bridging" between bolts or warped flanges. Provide
around circumference. reinforcing rings for flanges to better distribute bolt load. Select gasket
material with lower seating stress. Provide additional bolts if possible to
obtain better load distribution. If flanges are warped, re-machine or use
softer gasket material.
~---

..........

29
MANWAY PROBLEMS?

If installationand service problems are experienced with spiral wound gaskets in manways, Lamons has the
answer
In a typical oval or obround manway cover assembly, the cover sets inside of the boiler and internal pressure is "-"
relied upon to create the sealing force. Normally, these assemblies have a couple of bolts to secure the gasket
during installation and provide some degree of initial seating load. Our experience indicates that, in this type of
manways, there is often a large amount of clearance between the manway cover and the opening in the boiler.
A spiral wound gasket must be installed in such a manner that the winding is compressed across its entire face
without interruption. If a spiral wound gasket falls into the clearances between a manway cover and boiler opening,
a "pinching" effect may occur, causing mechanical damage to the gasket.
It is possible to "bridge" the clearances in many boiler applications utilizing an integral solid metal ring along the
inside circumference of the spiral windings, Lamons style MWI. Essentially, the inner ring helps to position the
gasket on the manway cover. The thickness of the solid metal ring allows for adequate compression and helps to
avoid crushing of the gasket.
A Lamons technical representative could help with sizing of the inner ring and the sf3in~1WiHaing. The following
page is an information sheet that would help us to assist you.

LAMONS STYLE MWI


Style MWI manway gaskets consist of a winding
with a solid metal inner ring to position the
,
winding and help avoid mechanical damage.

NOTES:

30
LAMONS GASKET COMPANY

,..., Application Information Sheet For Oval or Obround Manways

Boiler
Manway Cover

1
~
BoilerOpening
i ID of Gasket
Surface on
t OD of Gasket
Surface on

Dim. (A) t
Cover Dim. (B)
t goyer Dim. (C)

OD of Gasket Surface on
Boiler Dim. (D)

'-"

r
Boiler

Please provide the following information:

Length Width Shape (check one):


(Long Side) (Short Side) Oval c=::J
Dim. A Obround c=::J
Other c=::J (Drawing Required)
Dim. B
Pressure
Dim. C Temperature
Service
Dim. D (Typically Steam)
'-' Lamons Gasket Co.
PO. Box 947
Houston, TX 77001
Fax (713) 547-9502

31
OTHER PROBLEM AREAS
JOINT MUST COMPENSATE FOR WIDE
TEMPERATURE VARIATIONS: Or consider use of conical spring washers in place of
sleeve to eliminate torque losses over wide temperature
Solution: Consider use of sleeve around bolts to ranges. ;
increaseeffectivebolt length:
BOLT
BOLT
. WASHER

SLEEVE

GASKET
FLANGE
FLANGE
GASKET

- FLANGE
WASHER

NUT
- WASHER

NUT

,
FLANGES BADLY COCKED OR SEPA- FLANGES OUT OF PARALLEL:
RATED TOO FAR:
Solution: Do not try to correct problem with flange

~
bolts - can overstress.
Do use spacers to correct problem with gas-
ket on each side.
SPACER '-'
n\ I
GASKET GASKET

Flanges too far apart

'-=f~:
Total allowable out of parallel: ~1 + ~2 = 0.015" .
TAPERED SPACER
Note - Deviation on right is less critical than deviation on left since
Flanges cocked bolt tightening will tend to bring flanges parallel due to flange bending.
GASKET. J lASKET

WAVY SURFACE FINISH

~~
Flanges badly mis-aligned GASKET

v
!~
Note:
1. If using jacketed or spiral wound gaskets - deviation should not
exceed 0.015".
2. If using solid metal gaskets - deviation should not exceed 0.005".
3. If using rubber, more leeway is possible - perhaps total of 0.030".
j
32 1
SECTION IV - APPENDIX
APPENDIX S ASME SECTION VIII DIVISION I PRESSURE VESSELS
DESIGN CONSIDERATIONS FOR BOLTED FLANGE CONNECTIONS
"-"

The primary purpose of the rules for bolted flange It is possible for the bolt stress to decrease after initial
connections in Parts A and B of Appendix II is to insure tightening, because of slow creep or relaxation of the
safety,but there are certain practical matters to be taken gasket, particularly in the case of the "softer" gasket
into consideration in order to obtain a serviceable materials. This may be the cause of leakage in the
design. One of the most important of these is the pro- hydrostatic test, in which case it may suffice merely to
f portioningof the bolting,Le., determiningthe number retighten the bolts. A decrease in bolt stress can also
and size of the bolts. occur in service at elevated temperatures, as a result of
In the great majority of designs the practice that has creep in the bolt and/or flange or gasket material, with
been used in the past should be adequate, viz., to follow consequent relaxation. When this results in leakage
the design rules in Appendix II and tighten the bolts under service conditions, it is common practice to
sufficiently to withstand the test pressure without leak- retighten the bolts, and sometimes a single such opera-
age. The considerations presented in the following dis- tion, or perhaps several repeated at long intervals, is
cussion will be important only when some unusual sufficient to correct the condition. To avoid chronic diffi-
feature exists, such as a very large diameter, a high culties of this nature, however, it is advisable when
design pressure, a high temperature, severe tempera- designing a joint for high-temperature service to give
ture gradients, an unusual gasket arrangement, and attention to the relaxation properties of the materials
so on. -involved,especially for temperatures where creep isthe
The maximum allowable stress values for bolting controlling factor in design. This prestress should not be
given in the various tables of Subsection C are design confused with initial bolt stress, S1'used in the design of
values to be used in determining the minimum amount Part B flanges.
of bolting required under the rules. However, a distinc- In the other direction, excessive initial bolt stress can
tion must be kept carefully in mind between the design present a problem in the form of yielding in the bolting
value and the bolt stress that might actually exist or that itself, and may occur in the tightening operation to the
might be needed for conditions other than the design extent of damage or even breakage. This is especially
pressure. The initial tightening of the bolts is a prestress- likely with bolts of small diameter and with bolt materials
......... ing operation, and the amount of bolt stress developed having a relatively low yield strength. The yield strength
must be within proper limits, to insure, on the one hand, of mild carbon steel, annealed austenitic stainless steel,
that it is adequate to provide against all conditions that and certain of the nonferrous bolting materials can eas-
tend to produce a leaking joint, and on the other hand, ily be exceeded with ordinary wrench effort in the
that is not so excessive that yielding of the bolts and/or smaller bolt sizes. Even if no damage is evident, any
flanges can produce relaxation that also can result in additional load generated when internal pressure is
leakage. applied can produce further yielding with possible leak-
The first important consideration is the need for the age. Such yielding can also occur when there is very
joint to be tight in the hydrostatic test. An initial bolt little margin between initial bolt stress and yield strength.
stress of some magnitude greater than the design value An increase in bolt stress, above any that may be
therefore must be provided. If it is not, further bolt strain due to internal pressure, might occur in service during
develops during the test, which tends to part the joint startup or other transient conditions, or perhaps even
and thereby to decompress the gasket enough to allow under normal operation. This can happen when there is
leakage. The test pressureis usually 11/2 times the an appreciable differential in temperature between the
design pressure, and on this basis it may be thought that flanges and the bolts, or when the bolt material has a
50 percent extra bolt stress above the design value will different coefficient of thermal expansion than the flange
be sufficient. However, this is an oversimplification, material. Any increase in bolt load due to this thermal
because, on the one hand, the safety factor against effect, superposed on the load already existing, can
leakage under test conditions in general need not be as cause yielding of the bolt material, whereas any pro-
great as under operating conditions. On the other hand, nounced decrease due to such effects can result in such
if a stress-strain analysis of the joint is made, it may a loss of bolt load as to be a direct cause of leakage. In
indicatethat an initial bolt stress still higher than 11/2 either case, retightening of the bolts may be necessary,
times the design value is needed. Such an analysis is but it must not be forgotten that the effects of repeated
one that considers the changes in bolt elongation, retightening can be cumulative and may ultimately make
flange deflection, and gasket load that take place with the joint unserviceable.
the application of internal pressure, starting from the In addition to the difficulties created by yielding of the
prestressed condition. In any event, it is evident that an bolts as described above, the possibility of similar diffi-
initial bolt stress higher than the design value may and, culties arising from yielding of the flange or gasket mate-
"-" in some cases, must be developed in the tightening rial, under like circumstances or from other causes,
operation, and it is the intent of this Division of Section should also be considered.
VIII that such a practice is permissible, provided it Excessive bolt stress, whatever the reason, may
includes necessary and appropriate provision to insure cause the flange to yield, even though the bolts may not
against excessive flange distortion and gross crushing yield. Any resulting excessive deflection of the flange,
of the gasket. accompanied by permanent set, can produce a leaking
33
joint when other effects are superposed. It can also more significant if it occurs first in the ring, but the
damage the flange by making it more difficult to effect a limitation in the rules on the combined hub and ring
tight joint thereafter. For example, irregular permanent stresses provides a safeguard. In this connection, it
distortion of the flange due to uneven bolt load around should be noted that a dual set of stresses is given for
the circumference of the joint can warp the flange face some of the materials in Table UHA-23, and that the J
and its gasket contact surface out of a true plane. lower values should be used in order to avoid yielding in
The gasket, too, can be overloaded, even without the flanges.
excessive boltstress. The full initial bolt load is imposed Another very important item in bolting design is the
entirely on the gasket, unless the gasket has a stop ring question whether the necessary bolt stress is actually
or the flange face detail is arranged to provide the realized, and what special means of tightening, if any,
equivalent. Without such means of controlling the com- must be employed. Most joints are tightened manually
pression of the gasket, consideration must be given to by ordinary wrenching, and it is advantageous to have
the selection of gasket type, size and material that will designs that require no more than this. Some pitfalls
prevent gross crushing of the gasket. must be avoided, however. The probable bolt stress
From the foregoing, it is apparent that the bolt stress developed manually,when using standard wrenches, is:
can vary over a considerable range above the design S = 45,000
stress value. The design stress values for bolting in
Subsection C have been set at a conservative value to y'd
provide a factor against yieJding.At elevated tempera- where S is the bolt stress and d is the nominal diameter
tures, the design stress values are governed by the of the bolt. It can be seen that smaller bolts will have
creep rate and stress-rupture strength. Any higher bolt excessive stress unless judgment is exercised in pulling
stress existing before creep occurs in operation will up on them. On the other hand, it will be impossible to
have already served its purpose of seating the gasket develop the desired stress in very large bolts by ordinary
and holding the hydrostatic test pressure, all at atmo- hand wrenching. Impact wrenches may prove service-
spheric temperature, and is not needed at the design able, but if not, resort may be had to such methods as
pressure and temperature. preheating the bolt, or using hydraulically powered bolt
Theoretically,the margin against flange yielding is not tensioners. With some of these methods, control of the
as great. The design values for flange materials may be bolt stress is possible by means inherent in the proce-
as high as five-eighths or two-thirds of the yield strength. dure, especially if effective thread lubricants are
However, the highest stress in a flange is usually the employed, but in all cases the bolt stress can be regu-
bending stress in the hub or shell, and is more or less lated within reasonable tolerances by measuring the
localized. It is too conservative to assume that local bolt elongation with suitable extensometer equipment.
yielding isfollowed immediately by overall yielding of the Ordinarily, simple wrenching without Verification of the J
entire flange. Even if a "plastic hinge" should develop, actual bolt stress meets all practical needs, and meas-
the ring portion of the flange takes up the portion of the ured control of the stress is employed only when there is
load the hub and shell refuse to carry. Yielding is far some special or important reason for doing so.

Reprinted with permission from ASME.Reprinted from ASME Unfired Pressure Vessel Code, Section VIIi, Div.

34
CHEMICAL RESISTANCE CHART - GASKET METALS
A - Good Resistance
B - Moderate Resistance
'-" U - Unsatisfactory
Alurni- Alloy Hastel- Inconel Monel Nickel 304 316 410
Media nurn 20 Copper loy 600 400 200 S.S. S.S. S.S. Steel
Acetic Acid
Room Temp. A A A A B B B A A A U
Acetic Anhydride
Room Temp. A A A A B B A A A A B
Acetone A A A A A A A A A A A
Aluminum Chloride
Room Temp. U A B A - B B U U U U
Aluminum Fluoride
Room Temp. B A B A - B B U U U B
Aluminum Sulphate B A B A 8 B B A A B U
Ammonia (Anhydrous) A A U A A B B A A A B
Ammonium Chloride U A U A A B B U B B B
Ammonium Hydroxide B A U A A U U A A A A
Ammonium Nitrate A A U A B U U A A A A
Ammonium Phosphate A A t:; A B B B A A A U
Ammonium Sulphate U A B A B B B U A A A
Amyl Acetate A A A A A A A A A - B
Aniline B A A A B B. B A A A A
Barium Chloride B A B A A - B B A A B
Beer A A A A A A A A A A A
Benzene A A A A A A B A A A A
Benzol A A A A B A B A A A A
Borax A - A A A A - A A A A
Boric Acid A A A A B B B A A A U
Bromine A A A A A A A U U U U
Butyl Alcohol A A A A A A A A A A A
Calcium Carbonate A A A A A A A A A A A
Calcium Chloride B A A A A B B B A U A
'-" Calcium Hydroxide B A A A B B B B B A A
Calcium Hypochlorite U U U A U U B B A B U
Carbolic Acid A A A A B B B A A U U
Carbon Tetrachloride B A B A A A A A A A U
Chlorine-Dry A A A A A A A U U U A
Chlorine-Wet U U U U B B B U U U U
Chromic Acid B A U A B U U A A B -
Citric Acid A A A A B B B A A A U
Copper Chloride U - U A U U U U B B B
Copper Sulphate U A B A B B B A A A U
Creosote (Coal Tar) B A A - B B B A A - A
Crude Oil A A B A - B - A A A A
Ether A A A A B B B A A A A
Ethyl Acetate A A A A A A A A A - A
Ethyl Chloride B A A A - B B A A A A
Ferric Chloride U U U A U U U U U U U
Ferric Sulphate B A B A U U U A A A U
Formaldehyde B A A A A A A A A A B
Formic Acid U A A A B B B B A U U
Fuel Oil A A A A B B A A A - A
Fuel Oil (Acid) B A B A U B U U B - B
Furfural A A A A B A B A A - A
Gasoline A A A A A A A A A A A
Glue A A A A A A A A A A A
Glycerin A A A A A A A A A A A
Hydrobromic Acid U U U A U U U U U U U
Hydrochloric Acid U U U A U U U U U U U
Room Temp. 150°F U U U A U U U U U U U
Hydrocyanic Acid A A C A - B - A A U B
Hydrofluoric Acid U U U A A A A U U U U
Hydrofluosilicic Acid - A U A B - B U U - U
"-' Hvdroqen Peroxide A A C A B B B A A A U
Hydrogen Sulphide A A A A B B B A A A U
Kerosene A A A A A A A A A A A
Lactic Acid B A A A B U U B B A U
Linseed Oil A A B A A A A A A A A

35
CHEMICAL RESISTANCE CHART - GASKET METALS (CONT.)
A - Good Resistance
B - Moderate Resistance
U - Unsatisfactory
'-'"
Alurni- Alloy Hastel- Inconel Monel Nickel 304 316 410
Media nurn 20 Copper loy 600 400 200 5.5. 5.5. 5.5. Steel
Lye (Caustic) U A B A A A A A A B A
A A A - B B B A A A -
Manganese Carbonate
U B B - B B B A A - -
Manganese Chloride
Mangnesium Carbonate B A A A A A A A A A -
MaQnesiumChloride B A B A A A A A A U B
U A A A A A A A A - A
Magnesium Hydroxide
Magnesium Nitrate A A B A B B - A A A B
Magnesium Sulphate A A A A B B B A A A A
Methylene Chloride U U U A U U U U U U B
Mercuric Chloride U U U A U U U U U U U
Mercury U A U A A B B A A A A
Muriatic Acid U U U A U U U U U U U
Nitric Acid-Diluted U A U A U U U A A A U
Nitric Acid-Concentrated A A U A U U U A A A U
Nitrous Acid B A B - B - - A A A -
Nitrous Oxide A A A A U A U - - - B
Oleic Acid A A A A A B B A A B B
Oxalic Acid B A A A B B .B A A - U
Petroleum Oils-Crude A A U A A A A A A A A
Phosphoric Acid U A B A B B B A A B U
Picric Acid A A C A U U U A A A A
Potassium Bromide B A A A B A B B A - B
Potassium Carbonate B A A A B A B A A A B
Potassium Chloride B A B A B B B A A A A
Potassium Cvanide U A U A B B B A A A A
Potassium Hydroxide U A U A B A A B A - B
Potassium Sulphate A A A - B B B A A - A
Sea Water B A B A B B B A A U B
B - B - - - - A A - B '--'
Sewage
Silver Nitrate U A U B B U U A A A U
Soaps B A B A A A A A A A A
Sodium Bicarbonate B A A A A A A A A A B
Sodium Bisulphate B A B A B B B A A - U
Sodium Bromide B A A A B B B A A - B
Sodium Carbonate B A A A B B B A A A A
Sodium Chloride B A A A A A A A A - A
Sodium Hydroxide U A B A A A A A A A A
Sodium Hyperchlorite U B U A U U U B A U U
Sodium Nitrate A A A A A B B A A A A
Sodium Peroxide A A B A B B B A A - B
Sodium Phosphate A A A A B B B A A - B,
Sodium Silicate B A A A - B - A A A A
Sodium Sulphate A A A A B B B A A A A
Sodium Sulphide U A U A B - B B - B A
Soy Bean Oil A A A A - B - A A - -
Steam A A B - A A A A A A A
Stearic Acid A A A A B B B A A A B
Stannic Chloride U A U A B B B A A U -
Sulphur Chloride U A A A - B B U U U B
Sulphur Dioxide-Dry A A A A A A A A A - A
Sulphuric Acid-<10%-Cold B A B A U B B U B U U
Sulphuric Acid-<10%-Hot U B U A U B U U U U U
Sulphuric Acid-
10-50%-Cold U A U A U B U U U - U
Sulphuric Acid-
10-50%-Hot U U U A U U U U U U U
Sulphuric Acid-Fuming A A U A U U U A A - B
Sulphurous Acid B A U A U U U U B U A
Sulphur-Molten A A U A A U U A A A A '--'
Tannic Acid B A A A B B B A A A U
Tartaric Acid B A A A B B B A A U U
Vinegar B A B A A A A A A A B
Zinc Chloride U A B B B B B U U U B
Zinc Sulphate B A A A B B B A A A B
36
METALS
SUGGESTED MAXIMUM SERVICE TEMPERATURES IN AIR

TYPE CONTINUOUS SERVICE


'-' °C OF
Carbon 8teel 538 1000
304 8.8. 760 1400
309 8.8. 1095 2000
310 8.8. 1150 2100
316 8.8. 760 1400
321 8.8. 815 1500
347 8.8. 925 1700
4108.8. 705 1300
4308.8. 815 1500
501 8.8. 649 1200
Alloy 20 815 1500
Aluminum 427 800
Brass 260 500
Copper 260 500
Hastelloy B & C@ 1095 2000
Inconel 600@ 1095 2000
Incolloy 800@ 871 1f~00
Monel@ 815 1500
Nickel 760 1400
Phosphor Bronze 260 500
Tantalum 1649 3000
Titanium 1095 2000
Note: Maximum temperature ratings are based upon hot air constant temperatures. The presence of contaminating fluids and cyclic
conditions may drastically affect the maximum temperature range.

"-'"
CHEMICAL RESISTANCE CHART

VEGETABLE FIBER SHEET - GLUE- GLYCERIN BINDER


Vegetable fiber sheet is a tough, pliable and compressible protein bonded sheet that is suitable for the
services listed below to a maximum temperature limit of 2500 F. For unusual concentrations,pressures or
temperatures, further investigation is indicated.
Suitable for use with:
Acetone Fuel Oil Propylene Glycol
Alcohol Gas Illuminating Pyranol A13B3B
Animal Fats & Oils Gasoline Skydrol 500B
Benzene (Benzol) Greases Skydrol 7000 Abs.
Benzine (Gasoline) Hydrogen Soap
Bunker Oil Hydrogen Sulphide Sperry Oil
Butane Inerteen 70-30 Sulphur Dioxide
Butyl Acetate Inks Super VM&P Naphtha
Carbon Dioxide Kerosene Toluol
Carbon Tetrachloride Lacquers and Thinners Transformer Oil
Cresol Lubricating Oil Trichloroethylene
Dibutyl Phthalate Methyl Chloride (Refrigerant) Tricresyl Phosphate
DOP (Dioctyl Phthalate) Methyl Ethyl Ketone (MEK) Triethylene Glycol (Neutral Grade)
Dry Cleaning Fluid Methyl Isobutyl Detone (MIBK) Turpentine
Ether Naphtha, Petroleum Varnish
Ethyl Acetate Naphtha, Coal Tar Vegetable Oil
Ethylene Glycol Paints Water
Formaldehyde Petroleum Wood Alcohol
Freon Prestone (Antifreeze) Xylol
'-'
Not suitable for use with:
Acids (Inorganic) Nitro Benzine
Alkalies Oxygen
Hydrochloric Acid Silicate of Soda
Nitric Acid (Dilute) Sulphuric Acid (Dilute)
37
SOFT SHEET GASKET SIZES PER ASME 816.21

GASKETDIMENSIONS FOR ASME/ANSI 816.5 CLASS 150 PIPE FLANGES


AND FLANGED FITTINGS
J

FullFaceGasket FullFaceGasket
Nominal Flat Nominal Flat
Pipe Gasket Ring No.of Hole BoltCircle Pipe Gasket Ring No.of Hole BoltCircle
Size 10 00 00 Holes Diameter Diameter Size 10 00 00 Holes Diameter Diameter
1/2 0.84 1.88 3.50 4 0.62 2.38 8 8.62 11.00 13.50 8 0.88 11.75
3/4 1.06 2.25 3.88 4 0,62 2.75 10 10.75 13.38 16.00 12 1.00 14.25
1 1.31 2.62 4.25 4 0.62 3.12 12 12.75 16,13 19.00 12 1.00 17.00
1 1/4 1.66 3,00 4.63 4 0.62 3.50 14 14.00 17.75 21.00 12 1.12 18.75
1 1/2 1.91 3.38 5.00 4 0.62 3.88 16 16.00 20.25 23.50 16 1.12 21.25
2 2.38 4.12 6.00 4 0.75 4.75 18 18.00 21.62 25.00 16 1.25 22.75
2 1/2 2.88 4,88 7.00 4 0.75 5,50 20 20.00 23,88 27.50 20 1.25 25,00
3 3.50 5.38 7.50 4 0.75 6.00 24 24.00 28.25 32.00 20 1.38 29.50

3 1/2 4.00 6.38 8.50 8 0.75 7.00


4 4.50 6.88 9.00 8 0.75 7.50
5 5,56 7.75 10.00 8 0.88 8,50
6 6.62 8.75 11.00 8 0.88 9.50

FLAT RING GASKET DIMENSIONS FOR ASME/ANSI 816.5 PIPE -..../


FLANGES AND FLANGED FITTINGS, CLASSES 300, 400, 600, AND 900

Gasket 00
NominalPipe Gasket
Size 10 Class 300 Class 400 Class 600 Class 900
1/2 0.84 2.12 2.12 2.12 2.50
3/4 1.06 2.62 2.62 2.62 2.75
1 1.31 2.88 2.88 2.88 3.12
1 1/4 1.66 3.25 3.25 3.25 3.50
1 1/2 1.91 3.75 3.75 3.75 3.88
2 2.38 4.38 4.38 4.38 5.62
21/2 2.88 5.12 5.12 5.12 6.50
3 3.50 5.88 5.88 5.88 6.62
31/2 4.00 6.50 6.38 6.38 ...
4 4.50 7.12 7.00 7.62 8.12
5 5.56 8.50 8.38 9.50 9.75
6 6.62 9.88 9.75 10.50 11.38
8 8.62 12.12 12.00 12.62 14.12
10 10.75 14.25 14.12 15.75 17.12
12 12.75 16.62 16.50 18.00 19.62
14 14.00 19.12 19.00 19.38 20.50
16 16.00 21.25 21.12 22.25 22.62
18 18.00 23.50 23.38 24.12 25.12 V
20 20.00 25.75 25.50 26.88 27.50
24 24.00 30.50 30.25 31.12 33.00

38
SOFT SHEET GASKET SIZES PER ASME 816.21 (CONT.)
FLAT RING GASKET DIMENSIONS FOR ASME B16.47 SERIES A (OR MSS-SP-44)
LARGE DIAMETER STEEL FLANGES, CLASSES 150, 300, 400, AND 600
'-'
00
Nominal Pipe
Size 10 Class 150 Class 300 Class 400 Class 600
22 (1) 22.00 26.00 27.75 27.63 28.88
26 26.00 30.50 32.88 32.75 34.12
28 28.00 32.75 35.38 35.12 36.00
30 30.00 34.75 37.50 37.25 38.25
32 32.00 37.00 39.62 39.50 40.25
34 34.00 39.00 41.62 41.50 42.25
36 36.00 41.25 44.00 44.00 44.50
38 38.00 43.75 41.50 42.26 43.50
40 40.00 45.75 43.88 44.38* 45.50
42 42.00 48.00 45.88 46.38 48.00
44 44.00 50.25 48.00 48.50 50.00
46 46.00 52.25 50.12 50.75 52.26
48 48.00 54.50 52.12 53.00 54.75
50 50.00 56.50 54.25 55.25 57.00
52 52.00 58.75 56.25 57.26 59.00
54 54.00 61.00 58.75 59.75 61.25
56 56.00 63.25 60.75 61.75 63.50
58 58.00 65.50 62.75 63.75 65.50
60 60.00 67.50 64.75 66.25 67.75
GENERAL NOTE: Dimensions are in inches.
* Dimension as suggested by Lamons.
"'""NOTE: (1) NPS 22 for reference only. Size not listed in ASME 816.47.

FLAT RING GASKET DIMENSIONS FOR ASME B16.47 SERIES B (OR API 605)
LARGE DIAMETER STEEL FLANGES, CLASSES 75, 150, 300, 400 AND 600

00
Nominal Pipe Gasket
Size 10 Class 75 Class 150 Class 300 Class 400 Class 600
26 26.00 27.88 28.56 30.38 29.38 30.12
28 28.00 29.88 30.56 32.50 31.50 32.25
30 30.00 31.88 32.56 34.88 33.75 34.62
32 32.00 33.88 34.69 37.00 35.88 36.75
34 34.00 35.88 36.81 39.12 37.88 39.25
36 36.00 38.31 38.88 41.25 40.25 41.25
38 38.00 40.31 41.12 43.25
40 40.00 42.31 43.12 45.25
42 42.00 44.31 45.12 47.25
44 44.00 46.50 47.12 49.25
46 46.00 48.50 49.44 51.88
48 48.00 50.50 51.44 53.88
50 50.00 52.50 53.44 55.88
52 52.00 54.62 55.44 57.88
54 54.00 56.62 57.62 60.25*
56 56.00 58.88 59.62 62.75
..........
58 58.00 60.88 62.19 65.19
60 60.00 62.88 64.19 67.12

GENERALNOTE: Dimensions are in inches.


* Dimension as suggested by Lamons.
39
GRAFOIL@ CHEMICAL SERVICE RECOMMENDATION CHART

Concentration Fluid Temp.


Chemical Reagent Per Cent up to of

ACIDS Acetic acid All All


All All -....J
Acetic anhydride
Arsenic Acid All All
Boric acid All All
Carbonic Acid All All
Chromium trioxide, aq. soln. 0 - 10 200
Citric acid All All
Formic acid All All
Hydrobromic acid All All
Hydrochloric acid All All
Hydrofluosilicic acid 0 - 20 All
Hydrogen chloride All All
Hydrogen sulfide-water All All
Lactic acid All All
Monochloracetic acid All All
Nitric acid 0 - 10 185
Nitric acid 10 - 20 140
Nitric acid Over 20 100
Oleic acid All All
Oxalic acid All All
Phosphoric acid 0 - 85 All
Stearic acid All All
Sulfur dioxide All All
Sulfuric acid 0 - 70 All
Sulfuric acid 71 - 85 338
Sulfuric acid 86 - 90 300
Sulfuric acid 91 - 95 160
Sulfuric acid Over 95 Not Rec.
Sulfurous acid All All
Tartaric acid All All "-'

ALKALIES Ammonium hydroxide All All


Monoethanolamine All All
Sodium hydroxide All All

SALTSOLUTIONS Alum All All


Aluminum chloride All All
Ammonium bifluoride All All
Ammonium bisulfate All All
Ammonium sulfate All All
Ammonium thiocyanate 0 - 63 All
Arsenic trichloride All All
Calcium chlorate 0 - 10 140
Calcium hypochlorite All 90
Copper sulfate All All
Cupric chloride All All
Ferric chloride All All
Ferrous chloride All All
Ferrous sulfate All All
Manganous sulfate All All
Nickel chloride All All
Nickel sulfate All All
Phosphorous trichloride All All
Sodium chloride All All
Sodium chlorite 0-4 Room
Sodium hypochlorite 0 - 25 Room
Stannic chloride All All -...J
Sulfur monochloride All All
Zinc ammonium chloride All All
Zinc chloride All All
Zinc sulfate All All
40

I
GRAFOIL@
CHEMICAL SERVICE
RECOMMENDATION CHART (CONT.)
'-" Concentration Fluid Temp.
Chemical Reagent Per Cent Up to OF
HALOGENS,AIR, WATER Air All 850
Bromine All Room
Bromine water All Room
Chlorine-dry All All
Chlorine dioxide All 158
Chlorine water All Room
Fluorine All 300
Iodine All Room
Steam All 1200
Water All All
HEAT TRANSFER FLUIDS "Dowtherm" (all types) All All
Petroleum-oil based All All
"Therminol" (all types) All All
"Ucon:' (all types) All All

ORGANIC COMPOUNDS Acetone All All


Amyl alcohol All All
Aniline All All
Aniline hydrochloride 0 - 60 All
, 'Au reomyci n" All All
Benzene All All
Benzene hexachloride All All
Benzyl sulfonic acid 60 All
Butyl alcohol All All
Butyl "Cellosolve" All All
,", Carbon tetrachloride All All
"Cellosolve" solvent All All
Chloral hydrate All All
"Chlorethylbenzene" All All
Chloroform All All
"Deoxidine" - 140
Dichloropropionic acid 90 - 100 338
Diethanolamine All All
Dioxane All All
Ethyl alcohol All All
Ethyl chloride All All
Ethylene chlorohydrin 0 -8 All
Ethylene dibromide All All
Ethylene dichloride All All
Ethyl mercaptan-water Saturated All
Fatty acids All All
Folic acid All All
Refrigerants 11 and 12 All All
Gasoline All All
Glycerine All All
Isopropyl acetate All All
Isopropyl alcohol All All
Isopropyl ether All All
Kerosene All All
Mannitol All All
Methyl alcohol All All
Methyl isobutyl ketone All All
Monochlorbenzene All All
'-" Monovinyl acetate All All
Octyl alcohol All All
Paradichlorbenzene All All
Paraldehyde All All
Tetrachlorothane, sym. All All
Trichlorethylene All All
Xylene All All 41

I
GRAFOIL@
CHEMICAL SERVICE
RECOMMENDATION CHART (CONT.)
Concentration Fluid Temp.
MIXTURES Per Cent J
Chemical Reagent Up to of
Acidified starch ,solutions All All
Amino acid plus hydrochloric and
sulfuric acids - All
Ammonium persulfate plus
sulfuric acid Over 20 Room
Anodizing solutions All All
Butyl acrylate plus acrylic acid All All
Calcium chloride 30
plus calcium chlorate 10 140
Chlorinated ethyl alcohols All All
Chrome plating solutions All Room
- All
Cresylic acid plus sulfuric acid
Electropolishing solutions (sulfuric
plus phosphoric acids) All 140
Hydrochloric acid Over 20
sat. with chlorine All All
Nickel plating solns. (chloride) All All
Nickel plating solns. (sulfate) All All
Nitric acid plus 15
hydrofluoric acid 5 140
"Parkerizing" solution All All
Rayon spin bath All All
Sodium hypochlorite plus sodium hydroxide 25 200
Sulfuric acid plus 96
nitric acid .03 Not Rec.

TYPICAL GRAFOIL@ SHEET PROPERTIES '-'


TYPICAL MATERIAL Density 70 Ib/fP
PROPERTIES Leachable Chloride Content-Maximum
Industrial Grades 100 ppm
Premium (Nuclear) Grades 50 ppm
Carbon Content-Minimum
Industrial Grades 95.0%
Premium (Nuclear) Grades 99.5%
Compressibility (ASTM F-36) 40%
Recovery(ASTMF-36) 20%
Creep Relaxation (ASTM F-38) <5%
Sealability (ASTM F-37) <0.5 ml/hr

TYPICAL PHYSICAL TensileStrength Along Length & Width 900 psi


PROPERTIES Coefficient of Friction Against Steel
@ 4 psi (.03 MPa) .018
@ 8 psi (.07 MPa) .052
@ 12 psi (.08 MPa) .157

TYPICAL THERMAL Functional/TemperatureRange


PROPERTIES Neutral or Reducing Atmosphere -400 to 5400oF
Oxidizing Atmosphere Standard Grades -400 to 850oF*
Oxidation Resistant Grades GT"'J and GT'MK -400 to 975°F*
Thermal Conductivity
Along Length & Width 960BTU-in/ft2.H.oF
Through Thickness 36BTU-in/ft2.H.of J
* The fluid temperature in an oxidizing atmosphere may considerably ex-
ceed the indicated temperature without oxidation of the GRAFOIL@pro-
viding that the bulk temperature of the GRAFOIL@gasket is below these
temperatures or that the fluid being handled does not come into direct
contact with the graphite. EXAMPLE: a metal spiralwound gasket with a
GRAFOIL@filler material.
42
. -- --
CIRCUMFERENCES AND AREAS OF CIRCLES

Diam. Cire. Area Diam. Cire. Area Diam. Cire. Area Diam. Cire. Area Diam. Cire. Area

'-' 1132
1/16
V8
.0981
.1963
.3926
.00076
.00306
.01227
8
V8
V4
25.13
25.52
25.91
50.265
51.848
53.456
17
V8
V4
53.40
53.79
54.19
226.98
230.33
233.70
26
Va
V4
81.68
82.07
82.46
530.93
536.04
541.18
35
V8
V4
109.9
110.3
110.7
962.11
968.99
975.90
3/,6 .5890 .02761 3/8 26.31 55.088 3/8 54.58 237.10 3/8 82.85 546.35 3/8 111.1 982.84
V4 .7854 .04908 V2 26.70 56.745 '/2 54.97 240.52 V2 83.25 551.54 V2 111.5 989.80
5/,6 .9817 .07669 5/8 27.09 58.426 5/8 55.37 243.97 5/8 83.64 556.76 5/8 111.9 996.78
3/8 1.178 .1104 3/4 27.47 60.132 3f4 55.76 247.45 3/4 84.03 562.00 3/4 112.3 1003.7
7/,6 1.374 .1503 \18 27.88 61.862 \18 56.16 250.94 7/8 84.43 567.26 7/8 112.7 1010.8
V2 1.570 .1963 9 28.27 63.617 18 56.54 254.46 27 84.82 572.55 36 113.0 1017.8
9/16 1.767 .2485 V8 28.66 65.396 V8 56.94 258.01 V8 85.21 577.87 V8 113.4 1024.9
5/8 1.963 .3097 V4 29.05 67.200 V4 57.33 261.58 V4 85.60 583.20 V4 113.8 1032.0
11/,6 2.159 .3712 3/a 29.45 69.029 3/a 57.72 265.18 3/a 86.00 588.57 3/a 114.2 1039.1
3f4 2.356 .4417 V2 29.84 70.882 V2 58.11 268.80 V2 86.39 593.95 V2 114.6 1049.3
13/,6 2.552 .5184 5/8 30.23 72.759 5/a 58.51 272.44 5/8 86.78 599.37 5/8 115.0 1053.5
\la 2.748 .6013 3/4 30.63 74.662 3/4 58.90 276.1-1 3/4 87.17 604.80 3f4 115.4 1060.7
15/'6 2.945 .6902 7/8 31.02 76.588 \la 59.29 279.81 \/a 87.57 610.26 \18 115.8 1067.9
1 3.141 .7854 10 31.41 78.539 19 59.69 283.52 28 87.96 615.75 37 116.2 1075.2
Va 3.534 .9940 Va 31.80 80.515 V8 60.08 287.27 V8 88.35 621.26 V8 116.6 1082.4
V4 3.927 1.227 V4 32.20 82.516 V4 60.47 291.03 V4 88.75 626.79 V4 117.0 1089.7
3/8 4.319 1.484 3/8 32.59 84.540 3/8 60.86 294.83 3/8 89.14 632.35 3/a 117.4 1097.1
V2 4.712 1.767 V2 32.98 86.590 V2 61.26 298.64 V2 89.53 637.94 V2 117.8 1104.4
5/8 5.105 2.073 5/a 33.37 88.664 5/8 61.65 302.48 5/8 89.92 643.54 5/8 118.2 1111.8
3f4 5.497 2.405 3/4 33.77 90.762 3/4 62.04 306.35 3f4 90.32 649.18 3/4 118.6 1119.2
\18 5.890 2.761 7/a 34.16 92.885 \/8 62.43 310.24 \18 90.71 654.83 \la 118.9 1126.6
2 6.283 3.141 11 34.55 95.033 20 62.83 314.16 29 91.10 660.52 38 119.3 1134.1
Va 6.675 3.546 V8 34.95 97.205 Va 63.22 318.09 Va 91 .49 666.22 Va 119.7 1141.5
V4 7.068 3.976 V4 35.34 99.402 V4 63.61 322.06 V4 91.89 671.95 V4 120.1 1149.0
3/a 7.461 4.430 3/8 35.73 101.62 3/8 64.01 326.05 3/8 92.23 677.71 3/8 120.5 1156.6
V2 7.854 4.908 V2 36.12 103.86 V2 64.40 330.06 V2 92.67 683.49 V2 120.9 1164.1
5/8 8.246 5.411 5/8 36.52 106.13 5/8 64.79 334.10 5/8 93.06 689.29 5/a 121.3 1171.7
3f4 8.639 5.939 3/4 36.91 108.43 3/4 65.18 338.16 3f4 93.46 695.12 3/4 121.7 1179.3
\18 9.032 6.491 \la 37.30 11 0.75 \la 65.58 342.25 \la 93.85 700.98 \la 122.1 1186.9
3 9.424 7.068 12 37.69 113.00 21 65.97 346.36 30 94.24 706.86 39 122.5 1194.5

'-' V8
V4
3/8
9.817
10.21
10.60
7.669
8.295
8.946
V8
V4
3/8
38.09
38.48
38.87
115.46
117.85
120.27
V8
V4
3/8
66.36
66.75
67.15
350.49
354.65
358.84
V8
V4
3/a
94.64
95.03
95.42
712.76
718.69
724.64
V8
V4
3/8
122.9
123.3
123.7
1202.2
1209.9
1217.6
V2' 10.99 9.621 V2 39.27 122.71 V2 67.54 363.05 V2 95.81 730.61 V2 124.0 1225.4
5/a 11.38 10.320 0/8 39.66 125.18 5/8 67.93 367.28 5/a 96.21 736.61 5/8 124.4 1233.1
3f4 11.78 11 .044 3f4 40.05 127.67 3/4 63.32 371 .54 3/4 96.60 742.64 3/4 124.8 1240.9
\18 12.17 11.793 7/8 40.44 130.19 \18 68.72 375.82 7/a 96.99 748.69 7/8 125.2 1248.7
4 12.65 12.566 13 40.84 132.73 22 69.11 380.13 31 97.38 754.76 40 125.6 1256.6
V8 12.95 13.364 V8 41.23 135.29 Va 69.50 384.46 V8 97.78 760.86 V8 126.0 1264.5
V4 13.35 14.186 V4 41.62 137.88 V4 69.90 388.82 V4 98.17 766.99 V4 126.4 1272.3
3/S 13.74 15.033 3/8 42.01 140.50 3/a 70.29 393.20 3/a 98.56 773.14 3/8 126.8 1280.3
V2 14.13 15.904 V2 42.41 143.13 V2 70.68 397.60 V2 98.96 779.31 V2 127.2 1288.2
5/a 14.52 16.800 5/8 42.80 145.80 5/8 71.07 402.03 5/8 99.35 785.51 5/8 127.6 1291.2
3f4 14.92 17.720 3/4 43.19 148.48 3/4 71.47 406.49 3/4 99.74 791.73 3/4 128.0 1304.2
7/a 15.31 18.665 \Is 43.58 151.20 \la 71.86 410.97 \18 100.1 797.97 \Is 128.4 1312.2
5 15.70 19.635 14 43.98 153.92 23 72.25 415.47 32 100.5 804.24 41 128.8 1320.2
V8 16.10 20.629 V8 44.37 156.69 V8 72.64 420.00 V8 100.9 810.45 V8 129.1 1328.3
V4 16.49 21.647 V4 44.76 159.48 V4 73.04 424.55 V4 101.3 816.86 V4 129.5 1336.4
3fa 16.88 22.690 3/8 45.16 162.29 3/8 73.43 429.13 3/a 101.7 823.21 3/a 129.9 1344.5
V2 17.27 23.758 V2 45.55 165.13 V2 73.82 433.73 V2 102.1 829.57 V2 130.3 1352.6
5/8 17.:.7 24.850 5/a 45.94 167.98 5/8 74.21 438.30 5/8 102.4 835.97 5/8 130.7 1360.8
3/4 18.06 25.967 3f4 46.33 170.87 3/4 74.61 443.01 3/4 102.8 842.39 3/4 131.1 1369.0
\la 18.45 27.108 \la 46.73 173.78 7/a 75.00 447.69 \/8 103.2 848.83 \la 131.5 1377.2
6 18.84 28.274 15 47.12 176.71 24 75.39 452.39 33 103.6 855.30 42 131.9 1385.4
V8 19.24 29.464 V8 47.51 179.67 Va 75.79 475.11 V8 104.0 861.79 Vs 132.3 1393.7
V4 19.63 30.679 V4 47.90 182.72 V4 76.18 461.86 V4 104.4 868.30 V4 132.7 1401.9
3fa 20.02 31.919 3/S 48.30 185.66 3/8 76.57 466.63 3/S 104.8 874.88 3/a 133.1 1410.2
V2 20.42 33.183 V2 48.69 188.69 V2 76.96 471.43 V2 105.2 881.41 V2 133.5 1418.6
5/8 20.81 34.471 5/a 49.08 191 .74 5/8 77.36 476.25 5/8 105.6 888.00 5/8 133.9 1426.9
3/4 21.20 35.784 3f4 49.48 194.82 3f4 77.75 481.10 3f4 106.0 894.61 3/4 134.3 1435.3
7/S 21.57 37.122 \/a 49.87 197.73 \Is 78.14 485.97 \Is 106.4 901.25 \Is 134.6 1443.7
7 21.90 38.484 16 50.26 201 .06 25 78.54 490.87 34 106.8 907.92 43 135.0 1452.2
Va 22.38 39.871 Vs 50.65 204.21 Vs 78.93 495.79 Va 107.2 914.61 Va 135.4 1460.6

'-' V4
3/a
V2
22.77
23.16
23.56
41.282
42.718
44.178
V4
3fs
V2
51.05
51.44
51.83
207.39
210.59
213.82
V4
3/a
V2
79.32
79.71
80.10
500.74
505.71
510.70
V4
3/a
V2
107.5
107.9
108.3
921 .32
928.06
934.82
V4
3/8
V2
135.8
136.2
136.6
1469.1
1477.6
1486.1
5/8 23.95 45.663 5/S 52.22 217.07 5/a 80.50 515.72 5/S 108.7 941.60 5/8 137.0 1494.7
3/4 24.34 47.173 3f4 52.62 220.35 3f4 80.89 520.70 3f4 109.1 948.41 3f4 137.4 1503.3
\Is 24.74 48.707 \18 53.01 223.65 \18 81.28 525.83 7/8 109.5 955.25 7/8 137.8 1511.9

43
.
CIRCUMFERENCES AND AREAS OF CIRCLES (CONT.) -
Diam. Cire. Area Diam. Cire. Area Diam. Cire. Area Diam. Cire. Area Diam. Cire. Area
44 138.2 1520.5 53 166.5 2206.1 62 194.7 3019.0 71 223.0 3959.2 84 263.8 5541.7
Va 138.6 1529.1 1IB 166.8 2216.6 Va 195.1 3031.2 VB 223.4 2973.1 % 264.6 5574.8
% 139.0 1537.8 % 167.2 2227.0 % 195.5 3043.4 % 223.8 3987.1 V2 265.4 5607.9
3/B 139.4 1546.5 3/B 167.6 2237.5 3/a 195.9 3055.7 3/B 224.2 4001.1 3/4 226.2 5641.1 '-'
'/2 139.8 1555.2 V2 168.0 2248.0 V2 196.3 3067.9 V2 224.6 4015.1
5/a 140.1 1564.0 5/a 168.4 2258.5 5/B 196.7 3080.2 5/B 225.0 4029.2 85 267.0 5674.5
3/4 140.5 1572.8 3f4 168.8 2269.0 3/4 197.1 3092.5 3/4 225.4 4043.2 % 267.8 5707.9
7/B 140.9 1581.6 7/a 169.2 2279.6 'l'a 197.5 3104.8 7/a 255.8 4067.3 V2 268.6 5741.4
3f4 269.3 5775.0
45 141.3 1590.4 54 169.6 2290.2 63 197.9 3117.2 72 226.1 4071 .5 86 270.1 5808.8
Va 141.7 1599.2 Va 170.0 2300.8 VB 198.3 3129.6 Va 226.5 4085.6 % 270.9 5842.6
% 142.1 1608.1 % 170.4 2311.4 % 198.7 3.142.0 % 226.9 4099.8 V2 271.7 5876.5
3/B 142.5 1617.0 3/a 170.8 2322.1 3/B 199.0 3144.4 3/a 227.3 4114.0 3f4 272.5 5910.5
112 142.9 1625.9 V2 171.2 2332.8 112 199.4 3166.9 V2 227.7 4128.2
5/a 1634.9 5/8 171.6 2343.5 5/a 199.8 3179.4 5/a 228.1 4142.5 87 273.3 5944.6
143.3
3f4 3f4 172.0 2354.2 3f4 200.2 3191.9 3f4 228.5 4156.7 % 274.1 5978.9
143.7 1643.8
144.1 172.3 2365.0 'l'8 200.6 3204.4 7/B 228.9 4171.0 '/2 274.8 6013.2
7/B 1652.8 7/8
3/4 275.6 6047.6
46 144.5 1661.9 55 172.7 2375.8 64 201.0 3216.9 73 229.3 4185.3 88 276.4 6082.1
VB 144.9 1670.9 1Ia 173.1 2386.6 Va 201.4 3229.5 VB 229.7 4199.7 % 277.2 6116.7
% 145.2 1680.0 V4 173.5 2397.4 % 201.8 3242.1 V4 230.1 4214.1 V2 278.0 6151.4
3/B 145.6 1689.1 3/8 173.9 2408.3 3/B 202.2 3254.8 3/B 230.5 4228.5 3/4 278.8 6186.2
V2 146.0 1698.2 VL 174.3 2419.2 V2 202.6 3267.4 V2 230.9 4242.9
5/a 146.4 1707.3 5/B 174.7 2430.1 5fs 203.0 3280.1 5/a 231.3 4257.3 89 279.6 622.11
3/4 146.8 1716.5 3f4 175.1 2441.0 3/4 203.4 3292.8 3f4 231.6 4271.8 V4 280.3 6256.1
7/B 147.2 1725.7 7/B 175.5 2452.0 7/B 203.8 3305.5 7/a 232.0 4286.3 V2 281.1 6291.2
3/4 281.9 6326.4
47 147.6 1734.9 56 175.9 2463.0 65 204.2 3318.3 74 . 232.4 4300.8
Va 148.0 1744.1 Va 176.3 2474.0 1Ia 204.5 3331.0 VB 232.8 4315.3 90 282.7 6361.7
V4 148.4 1753.4 % 176.7 2485.0 % 204.9 3343.8 V4 233.2 4329.9 V4 283.5 6397.1
3/B 148.8 1762.7 3/B 177.1 2496.1 3/B 205.3 3356.7 3/B 233.6 4344.5 V2 284.3 6432.6
112 149.2 1772.0 112 177.5 2507.1 '/2 205.7 3369.5 V2 234.0 4359.1 3/4 285.1 6468.2
5/a 149.6 1781.3 5/B 177.8 2518.2 5/B 206.1 3382.4 5fs 234.4 4378.8
3f4 150.0 1790.7 3/4 178.2 2529.4 3/4 206.5 3395.3 3f4 234.8 4388.4 91 285.8 6503.8
7/B 150.4 1800.1 'l'B 178.6 2540.5 7/B 206.9 3408.2 'l'B 235.2 4403.1 V4 286.6 6539.6
112 287.4 6575.5
48 150.7 1809.5 57 179.0 2551.7 66 207.3 3421 .2 75 235.6 4417.8 3/4 288.2 6611.5
VB 151.1 1818.9 VB 179.4 2562.9 Va 207.7 3434.1 V4 236.4 4447.3 92 289.0 6647.6
% 151.5 1828.4 V4 179.8 2574.1 V4 208.1 3447.1 V2 237.1 4476.9 % 289.8 6683.8
3/B 151.9 1837.9 3/B 180.2 2585.4 3/B 208.5 3460.1 3f4 237.9 4506.6 '/2 290.5 6720.0 /
V2 152.3 1847.4 112 180.6 2596.7 V2 208.9 3473.2 3/4 291.3 6756.4
5/B 152.7 1856.9 5fs 181.0 2608.0 5/B 209.3 3486.3 76 238.7 4536.4
3/4 153.1 1866.5 3f4 181.4 2619.3 3/4 209.7 3499.3 V4 239.5 4566.3 93 292.1 6792.0
7/B 153.5 1876.1 7/B 181.8 2630.7 7/B 210.0 3512.5 112 240.3 4596.3 V4 292.9 6829.4
3/4 241.1 4626.4 112 293.7 6866.1
49 153.9 1885.7 58 182.2 2642.0 67 210.4 3525.6 3/4 294.5 6902.9
VB 154.3 1895.3 Va 182.6 2653.4 1IB 210.9 3538.8
77 241.9 4666.6
% 154.7 1905.0 % 182.9 2664.9 % 211.2 3552.0 % 242.6 4686.9 94 295.3 6939.7
3/B 155.1 1914.7 3/B 183.3 2676.3 3/B 211.6 3565.2 V2 243.4 4717.3 % 296.0 6976.7
V2 155.5 1924.4 V2 183.7 2687.8 V2 212.0 3578.4 3f4 244.2 4747.7 112 296.8 7013.8
5/B 155.9 1934.1 5/B 184.1 2690.3 5/B 212.4 3591.7 3/4 297.6 7050.9
3/4 156.2 1943.9 3f4 184.5 2710.8 3/4 212.8 3605.0
78 245.0 4778.3 95 298.4 7088.2
7/B 156.6 1953.6 7/B 184.9 2722.4 7/B 213.2 3618.3 % 245.8 4809.0 % 299.2 7125.5
50 157.0 1963.5 59 185.3 2733.9 68 213.6 3631.6 V2 246.6 4839.8 V2 300.0 7163.0
Va 157.4 1973.3 Va 185.7 2745.5 Va 214.0 3645.0 3/4 247.4 4870.7 3f4 300.8 7200.5
V4 157.8 1983.1 V4 186.1 2757.1 % 214.4 3658.4
79 248.1 4901.6 96 301.5 7238.2
3/B 158.2 1993.0 3/B 186.5 2768.8 3/B 214.8 3671.8
% 248.9 4932.7 V4 302.3 7275.9
V2 158.6 2002.9 V2 186.9 2780.5 V2 215.1 3685.2 V2 249.7 4963.9 V2 303.1 7313.8
5/B 159.0 2012.8 5/B 187.3 2792.2 5/B 215.5 3698.7 3/4 250.5 4995.1 3f4 303.9 7341.7
3/4 159.4 2022.8 3f4 187.7 2803.9 3/4 215.9 3712.2
'l'a 159.8 2032.8 7/a 188.1 2815.6 'l'B 216.3 3725.7 80 251.3 5026.5 97 304.7 7389.8
% 252.1 5058.0 V4 305.5 7427.9
51 160.2 2042.8 60 188.4 2827.4 69 216.7 3739.2 V2 252.8 5089.5 V2 306.3 7466.2
VB 160.6 2052.8 1IB 188.8 2839.2 Va 217.1 3752.8 3f4 253.6 5121.2 3/4 307.0 7504.4
% 161.0 2062.9 % 189.2 2851.0 V4 217.5 3766.4
3/B 161.3 2072.9 3/B 189.6 2862.8 3/B 217.9 3780.0 81 254.4 5153.0 98 307.8 7542.9
'/2 161.7 2083.0 112 190.0 2874.7 112 218.3 3793.6 V4 255.2 5184.8 % 308.6 7581.5
5/B 162.1 2093.2 5/B 190.4 2886.6 5fs 218.7 3807.3 112 256.0 5216.8 '/2 309.4 7620.1
3f4 162.5 2103.3 3f4 190.8 2898.5 3/4 219.1 3821.0 3/4 256.8 5248.8 3/4 310.2 7658.8
7/B 162.9 2113.5 7/B 191.2 2910.5 7/B 219.5 3834.7
82 257.6 5281.0 99 311.0 7697.7
52 163.3 2123.7 61 191.6 2922.4 70 219.9 3848.4 V4 258.3 5313.2 V4 311.8 7736.6
Va 163.7 2133.9 Va 192.0 2934.4 V8 220.3 3862.2
% 164.1 2144.1 % 192.4 2946.4 V4 220.6 3875.9
112 259.1 5345.6 V2 312.5 7775.6 ...J
3f4 259.9 5378.0 3/4 313.3 7814.7
3/B 164.5 2154.4 3/B 192.8 2958.5 3/B 221.0 3889.8
112 164.9 2164.7 112 193.2 2970.5 112 221 .4 3903.6 83 260.7 5410.6 100 314.1 7853.0
5/8 165.3 2175.0 5/8 193.6 2982.6 5/8 221.8 3917.4 '/4 261.5 5443.2 % 314.9 7893.3
3/4 165.7 2185.4 3f4 193.9 2994.6 3/4 222.2 3931.3 V2 262.3 5476.0 V2 315.7 7932.7
'l'8 166.1 2195.7 'l'a 194.3 3006.9 'l'a 222.6 3945.2 3f4 263.1 5508.8 3f4 316.4 7972.2

44
TORQUE REQUIRED TO PRODUCE The tables below reflect the results of many tests to
BOLT STRESS determine the relation between torque and bolt stress.
The torque or turning effort requiredto produce a certain Values are based on steel bolting well lubricated with a
stress in bolting is dependent upon a number of condi- heavy graphite and oil mixture.
tions, some of which are: It was found that a non-lubricated bolt has an effi-
........ 1. Diameter of bolt. ciency of about 50 percent of a well lubricated bolt and
2. Type and number of threads on bolt. also that different lubricants produce results varying
3. Material of bolt. between the limits of 50 and 100 percent of the tabulated
4. Condition of nut bearing surfaces. stress figures.
5. Lubrication of bolt threads and nut bearing surfaces.

Data for Use with Machine Bolts and Cold Rolled Steel Stud Bolts
Load inPounds on Bolts and Stud Bolts wh~n Torque Loads Are Applied
NOMINAL NUMBER DIAMETER AREA STRESS
DIAMETER OF AT ROOT AT ROOT 7,500 PSI 15,000 PSI 30,000 PSI
OF BOLT THREADS OF THREAD OF THREAD
Torque Com pres- Torque Compres- Torque Compres-
(Inches) (Per Inch) (Inches) ISo. Inch) Ft. Lbs. sion, Lbs. Ft. Lbs. sion, Lbs. Ft. Lbs. sion, Lbs.
% 20 .185 .027 1 203 2 405 4 810
5/16 18 .240 .045 2 338 4 675 8 1350
3/8 16 .294 .068 3 510 6 1020 12 2040
7/16 14 .345 .093 5 698 10 1395 20 2790
V2 13 .400 .126 8 945 15 1890 30 3780
9/16 12 .454 .162 12 1215 23 . 2430 45 4860
5/8 11 .507 .202 15 1515 30 3030 60 6060
3/4 10 .620 .302 25 2265 50 4530 100 9060
\18 9 .731 .419 40 3143 80 6285 160 12570
1 8 .838 .551 62 4133 123 8265 245 16530
1V8 7 .939 .693 98 5190 195 10380 390 20760
1% 7 1.064 .890 137 6675 273 13350 545 26700
13/8 6 1.158 1.054 183 7905 365 15810 730 31620
1V2 6 1.283 1.294 219 9705 437 19410 875 38820
1% 5V2 1.389 1.515 300 11363 600 22725 1200 45450
\...; 13/4 5 1.490 1.744 390 13080 775 26160 1550 52320
1\18 5 1.615 2.049 525 15368 1050 30735 2100 61470
2 4V2 1.711 2.300 563 17250 1125 34500 2250 69000

Data for Use with Alloy Steel Stud Bolts


Load inPounds on Stud Bolts when Torque Loads Are Applied
NOMINAL NUMBER DIAMETER AREA STRESS
DIAMETER OF AT ROOT AT ROOT 30,000 PSI 45,000 PSI 60,000 PSI
OF STUD THREADS OF THREAD OF THREAD
Torque Compres- Torque Compres- Torque Compres-
(Inches) IPer Inch) (Inches) ISa. Inch) Ft. Lbs. sion, Lbs. Ft. Lbs. sion, Lbs. Ft. Lbs. sion, Lbs.
% 20 .185 .027 4 810 6 1215 8 1620
5/16 18 .240 .045 8 1350 12 2025 16 2700
3/8 16 .294 .068 12 2040 18 3060 24 4080
7/16 14 .345 .093 20 2790 30 4185 40 5580
V2 13 .400 .126 30 3780 45 5670 60 7560
9/16 12 .454 .162 45 4860 68 7290 90 9720
5/8 11 .507 .202 60 6060 90 9090 120 12120
3/4 10 .620 .302 100 9060 150 13590 200 18120
\18 9 .731 .419 160 12570 240 18855 320 25140
1 8 .838 .551 245 16530 368 24795 490 33060
1V8 8 .963 .728 355 21840 533 32760 710 43680
1% 8 1.088 .929 500 27870 750 41805 1000 55740
13/8 8 1.213 1.155 680 34650 1020 51975 1360 69300
11/2 8 1.338 1.405 800 42150 1200 63225 1600 84300
15/8 8 1.463 1.680 1100 50400 1650 75600 2200 100800
13/4 8 1.588 1.980 1500 59400 2250 89100 3000 11 8800
1\18 8 1.713 2.304 2000 69120 3000 103680 4000 138240
'-'" 2 8 1.838 2.652 2200 79560 3300 119340 4400 159120
2% 8 2.088 3.423 3180 102690 4770 154035 6360 205380
2V2 8 2.338 4.292 4400 128760 6600 193140 8800 257520
23/4 8 2.588 5.259 5920 157770 8880 236655 11 840 315540
3 8 2.838 6.324 7720 189720 11580 284580 15440 379440

45

I
Bolting Materials * (UCS-, UHA-, UNF-23) Stress Table 1
ASTM Maximum Allowable Stress Valus (psi) For Metal Temperatures Not Exceeding Deg. F
Specification -20to
Number Grade Notes 650 700 750 800 850 900 950 1000 1050 1100
A307 B (1) - - - - - - - - - - v
A325 - (2)(3) 18,750 17,200 15,650 - - - - - - -
BB (2)(3) 18,750 17,200 15,650 - - - - - - -
A354 BC (2)(3) 20,000 18,400 16,750 - - - - - - -
BD (2)(3) 20,000 18,400 16,750 - - - - - - -
B7 (2)(3) 20,000 20,000 20,000 20,000 16,250 12,500 8,500 4,500 - -
B5 (2)(3) 20,000 20,000 20,000 20,000 17,250 13,750 10,300 7,300 4,800 2,750
A193
B14 (2)(3) 20,000 20,000 20,000 20,000 18,750 16,650 14,250 11,000 6,250 2,750
B16 (2)(3) 20,000 20,000 20,000 20,000 18,750 16,650 14,250 11,000 6,250 2,750
ASTM Maximum Allowable Stress Values (psi) For Metal Temperatures Not Exceeding Deg. F
- A193 -20 to
- Grade -. Notes 100 200 300 400 500 600 650 700 750 800 850 900
B6 (2) 20,000 19,300 18,700 18,300 17,850 17,000 16,500 15,750 14,900 13,800 12,500 11,000
B8 (2)(4)(5) 15,000 13,300 12,000 10,900 10,000 9,300 8,950 8,650 8,300 8,000 7,750 7,500
B8C (2)(4)(5) 15,000 15,000 13,600 12,650 12,200 11,900 11,850 11,800 11,750 11,650 11,450 11,300
B8T (2)(4)(5) 15,000 15,000 13,600 12,650 12,200 11,900 11,850 11,800 11,750 11,650 11,450 11,300
For Metal Temperatures Not Exceeding Deg. F
950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 .-
B6 (2) - - - - - - - - - - - -
B8 (2)(4)(5) 7,250 7,050 6,800 6,300 5,750 4,500 3,250 2,450 1,800 1,400 1,000 750
B8C (2)(4)(5) 11,100 10,800 10,500 10,000 8,000 5,000 3,600 2,700 2,000 1,550 1,200 1,000
B8T (2)(4)(5) 11,100 10,800 10,500 10,000 8,000 5,000 3,600 2,700 2,000 1,550 1,200 1,000
ASTM A320
Grade Notes
L7, L9, L10 (2)(6) These materials are for low temperature service. Tensile range given in Materials Table 2 (page 6),
B8F (2)(4)(7) is based on bolt diameter. Refer to ASTM Specification A320 for details.
(1) Not permitted above 450F; allowable stress value 7,000 psi. (Table strength, or 25% of the specified yield strength. (Table UCS-23.)
UCS-23.) (4) These stress values permitted for material that has been carbide-
(2) These stress values are established from a consideration of solution treated. (Table UHA-23.)
strength only and will be satisfactory for average service. For (5) These stress values apply only when the carbon is 0.04% or v
bolted joints, where freedom from leakage over a long period of higher. Table UHA-23.)
time without retightening is required, lower stress values may be (6) For temperatures below 400F, stress values equal to 20% of
necessary as determined from the relative flexibility of the flange the specified minimum tensile strength will be permitted. (Table
and bolts, and corresponding relaxation properties. (Tables UCS-23.)
UCS-23 and UHA-23.) (7) For temperatures below 100F, stress values equal to 20% of
(3) Between temperatures of - 20F to 400F, stress values equal to the the specified minimum tensile strength will be permitted. (Table
lower of the following will be permitted: 20% of the specified tensile UHA-23.)

Note:
* It is often necessary to tighten bolting to much higher
stresses than those given in the Table in order to prevent
leakage under hydrotest and also to obviate frequent retight-
ening due to relaxation. The Code does not prohibit this prac-
tice and the stress values listed are rather to be considered as
applying in the design of flanges.

46
BOLTING DATA FOR STANDARD FLANGES
-
150 PSI SERIES 300 PSI SERIES 400 PSI SERIES 600 PSI SERIES
NOMINAL Dlam. Dlam. Dlam. Dlam. Dlam. Dlam. Dlam. Dlam.
PIPE of Num- of Bolt of Num- of Bolt of Num- of Bolt of Num- of Bolt
SIZE
(Inches} c:w ':I: (Ig':a} (I) (r} el: (Ig':a) (I} I (r} I::Sf (Ig,:':a} (I} r:) I::Sf (Ig:S} (II
'-' % 331a 4 V2 2% 3% 4 V2 2%3% 4 V2 2% 33/a 4 V2 2%
V2 3V2 4 V2 23/a
33/4 4 V2 2%33/4 4 V2 2% 33/4 4 V2 2%
3/4 3a 4 V2 23/4
4% 4 % 3%40/a 4 51a 3% 4% 4 o/a 3%
1 4% 4 V2 3Va4a 4 51a 3V2 4a 4 % 3V2 47/a 4 5/a 3V2
W. 4% 4 % 3% 5% 4 % 37/a 5% 4 % 3a 5% 4 5/a 3a
W2 5 4 % 3a 6Va 4 3/4 4V2 6Va 4 3/4 4V2 6Va 4 314 4V2
2 6 4 51a 43/4 6V2 8 5/a 5 6V2 8 % 5 6V2 8 5/a 5
2V2 7 4 % 5V2 7V2 8 3/4 57/a 7'/2 8 314 5a 7V2 8 3/4 5a
3 7% 4 % 6 8% 8 3/4 65/a 8% 8 3/4 65/a 8% 8 3/4 60/a
3V2 8V2 8 5/a 7 9 8 3/4 7V4 9 8 7/a 7% 9 8 7/a 7%
4 9 8 51a 7V2 10 8 3/4 77/a 10 8 7/a 7a 103/4 8 7/a 8%
5 10 8 3/4 8V2 11 8 3/4 9% 11 8 7/a 9% 13 8 1 10V2
6 11 8 3/4 9V2 12% 12 3/4 1051a 12V2 12 7/a 105/a 14 12 1 1W2
8 13V2 8 3/4 113/4 15 12 a 13 15 12 1 13 16V2 12 1Va 133/4
10 16 12 7/a 14% 17V2 16 1 15% 17'/2 16 1Va 15% 20 16 1% 17
12 19 12 7/a 17 20% 16 Wa 173/4 20V2 16 1% 173/4 22 20 1% 19%
14 21 12 1 183/4 23 20 1Va 20% 23 20 1% 20% 233/4 20 13/a 203/4
16 23V2 16 1 21% 25Y2 20 1% 22Y2 25V2 20 Pia 22V2 27 20 1V2 233/4
18 25 16 1Va 223/4 28 24 1% 243/4 28 24 1% 243/4 29V4 20 1% 253/4
20 27V2 20 Wa 25 30% 24 1% 27 30V2 24 1V2 27 32 24 15/a 28V2
24 32 20 1% 29% 36 24 1V2 32 36 24 13/4 32 37 24 17/a 33

-
900 PSI SERIES 1500 PSI SERIES 2500 PSI SERIES
NOMINAL Dlam. Dlam. Dlam. Dlam. Dlam. Dlam.
PIPE of Number of Bolt of Number of Bolt of Number of Bolt
SIZE of Bolts Flange of Bolts Circle Flange of Bolts Circle
(Inches) (r) Bolts (Inches) (ICircle
Inches) (Inches) Bolts. (Inches) (Inches) (Inches) Bolts (Inches) (Inches)
Y2 4314 4 3/4 3% 43/4 4 3/4 3% 5% 4 3/4 3V2
3/4 5Va 4 3/4 3V2 5Va 4 3/4 3V2 5% 4 3/4 33/4
1 5a 4 a 4 5'l'a 4 a 4 6% 4 a 4%
\,.,.; 1% 6% 4 a 43/a 6% 4 7/a 43/a 7% 4 1 5Va
lV2 7 4 1 4a 7 4 1 4a 8 4 1Ve 53/4
2 8V2 8 a 6V2 8V2 8 7/a 6V2 9% 8 1 6314
2V2 9% 8 1 7% 951a 8 1 7V2 10V2 8 1Ve 73/4
3 9V2 8 e 7% 10V2 8 1Ve 8 12 8 1% 9
4 11V2 8 We 9% 12% 8 1% 9V2 14 8 1% 103/4
5 133/4 8 1% 11 143/4 8 1Y2 11V2 16V2 8 13/4 123/4
6 15 12 1Ve 12V2 15V2 12 13/a 12V2 19 8 2 14Y2
8 18V2 12 13/e 15V2 19 12 1% 15V2 213/4 12 2 17%
10 21Y2 16 1% 18% 23 12 Ha 19 26% 12 2V2 21%
12 24 20 13/e 21 26V2 16 2 22V2 30 12 23/4 24%
14 25% 20 1Y2 22 29V2 16 2% 25 .... .... .... ....
16 273/4 20 151a 24% 32Y2 16 2V2 273/4 .... .... .... ....
18 31 20 Ha 27 36 16 23/4 30V2 .... .... .... ....
20 333/4 20 2 29V2 383/4 16 3 323/4 .... .... ..... ....
24 41 20 2V2 35Y2 46 16 3V2 39 .... .... "" ....

'-'

47

You might also like