MR Service Manual

SERVICE MANUAL
MULTI ROLLER EX
Model:
MR26-4E
MR26-8E
MR26-12E
Multiple Air CompressorsAutomatic Controller
Characteristics of this Manual
This manual expresses the matters that need your attention as below.
Do not fail to observe "WARNING" and "CAUTION", as they assume considerable
importance to safety.
What Marks Say:
WARNING CAUTION
This is a warning. This assumes
possible death or severe injury to
the operator if handled wrongly.
This is a caution. This assumes
possible injury to the operator and
physical damage, if handled
wrongly.
This means the things that need attention
other than WARNING and CAUTION.
IMPORTANT
1. SAFETY AND LIMITED WARRANTY 2
2. SPECIFICATIONS OF THE PRODUCT 4
3. PARTS DESCRIPTION 6
3.1 Dimensions 6
3.2 Structure 6
3.3 Names of the operation parts and monitor parts 8
4. PREPARATION AND OPERATION 9
4.1 Notes for electrical installation work 9
4.2 External interfaces with connection terminals of MULTI ROLLER 9
4.3 Wiring diagram 10
4.4 Preparation and operation 11
4.5 Main menu and setting screens 12
4.6 Maintenance menu and setting screens 18
5. DESCRIPTION OF CONTROL OPERATION 23
5.1 Basic functions and operations 23
5.2 Detail of pressure setting 24
5.3 Pressure control flow 24
5.4 Detail of pressure setting and timer setting 25
6. CONFIRM THE SETTING CONTENTS 26
6.1 Setting and Initial valve 26
6.2 Pressure Setting 28
6.3 Maintenance Setting 29
6.4 Slave Unit Switch 31
7. LIST OF FAILURES AND ALARMS 32
7.1 Indication of alarms and failure on the Failure History screen 32
7.2 About restart after power failure and instantaneous power failure 33
8. KEY POINTS FOR USE 35
8.1 Connection example of compressor and auxiliaries (MR26-8) 35
8.2 Capacity control processing method for compressors 35
8.3 Precautions on setting and pressure prediction for single stage Type-V DSP 36
8.4 Noise to MULTI ROLLER 36
8.5 Start/Stop conditions for MULTI ROLLER (after improvement) 37
8.6 Precautions on Weekly Timer 38
9. MAINTENANCE AND INSPECTION 39
9.1 Regular maintenance 39
9.2 Names of the parts 39
CONTENTS
1
1. SAFETY AND LIMITED WARRANTY
2
Warning
Warning
Warning
Warning
As qualified persons are required for installation of electrical equipment, the installation
work should be performed only by qualified persons. Electrical installation work by any
unqualified person may cause defective of the equipment, resulting in electrical shock.
Noise filter is used. The equipment should be properly grounded in the earth using stan-
dard to prevent electrical shock.
Before opening the panel for wiring work and inspection, always disconnect the power
supply to prevent electrical shock. Also, before any work on the inverter compressor (type
V), always check that the charge lamp of the inverter is turned off. Place the warning plate
on the power supply side, such as Inspection. Do not turn on the power. to prevent the
power from being carelessly turned on during inspection work.
Note that the system control of compressors will be restarted by starting command from
the MULTI ROLLER at power on even after power failure for long time, if "ON" is set for
MULTI ROLLER "restart after power failure (IPI Auto)." Also, when maintenance, etc. of
compressors is required, always set the MULTI ROLLER compressor setting to "Solo,"
remote setting on the compressor side to "Local," stop the compressors, disconnect the
power supply, and place the labels "Maintenance work," "Strictly prohibit to turn on," etc.
on the earth leakage breakers, before any work.
When drilling a hole on the MULTI ROLLER, pay attention not to take in any chips into the
panel.
Solo operation of each compressor can not be activated only by setting "Solo" for com-
pressor on the MULTI ROLLER side. Always set the remote setting on the compressor side
from "Remote" to "Local." Also, as some models need setting change on the compressors
for other operations, change the setting referring to this service manual.
Warning
For safety purposes, the work such as the stopper cock work must always be performed by
two workers.
Also, when operating the customer's facilities in operation, grasp the system fully and
operate it in the presence of the customer.
3
1. SAFETY AND LIMITED WARRANTY
Limited Warranty
Warranty Period
The warranty period is 12 (twelve) calendar months after the date of the product delivery or 18 (eighteen)
calendar months after the date of the product shipping (as indicated by the bill of lading), whichever passes
earlier.
Limitation of the Warranty
In the warranty period, HIES will only supplies the replacement parts or product. However, this is only applied if
they break down in the correct usage condition, according to Instruction Manual and the notification on the product
label on tne product.
This Limited Warranty does not extend in the following cases.
(1) Product over the warranty period.
(2) Product failed or damaged as a result of misuse or negligence of warnings, cautions and instructions as
indicated on the labels on the product and the Instruction Manual.
(3) Product failed or damaged as a result of repair or modification by anyone other than HIES and an
authorized HIES distributor, who is not professional with the product.
(4) Product failed or damaged as a result of fire, earthquake, flood, thunderbolt or any other natural disaster
and the use of abnormal power supply voltage (higher or lower than the rated voltage 10%).
(5) Product failed or damaged as a result of the use in abnormal environmental conditions as follows:
Installation location: Outdoors.
Ambient temperature: Lower than 0 degree C or higher than 40 degree C.
Ambient humidity: Higher than 85%.
Other environment which does not satisfy the conditions of installation.
HIES shall not be liable for any indirect or consequential damages caused by the failed product, including any
lost production or sales.
Contact with your dealer, if the product fails during use.
2. SPECIFICATIONS OF THE PRODUCT
4
Standard specifications
Model MR26-4 MR26-8 MR26-12
Environment
Using place Indoor
Temperature 0-40 deg.C.
Power Single phase AC85 to 240V
Frequency 50/60Hz
Controlled compressor unit qty. 4 8 12
Touch panel Color LCD 5.7 inch
Control function
Initial Pump up, 1st unit selection, Rotary operation,
Turnback operation (exclusive for constant speed unit),
PID control (exclusive for V-type), Pressure predict control,
Second pressure setting. Weekly scheduled operation,
IPI auto restart (selectable), Auto/Solo*
)
,
Peripheral equipment operation control (air dryer, cooling water pump),
Shutdown history indication, Remote control,
Forced start-up (forced rotation)
Input
Discharge pressure 0 to 1MPa (digital indication)
Control Answer (operation), Failure
External Start, Stop, Forced start-up
Output
Control Run, Stop, Load, PID command
External Remote, Run, Failure, Pressure drop
Controlled discharge pressure range Minimum 0.001MPa setting
Power capacity 38 to 48 VA 44 to 61 VA 50 to 74 VA
Dimensions (mm)
(widthdepthheight)
400200600 500200900 5002001,200
Weight 19kg 32kg 37kg
Coating color Munsell No.5Y7/1, medium gloss
) Solo: Stand-alone unit operation
5
2. Specifications of the product
Input and output
Master board
Slave board
Name Specification Description
I
n
p
u
t
Remote start signal ON pulse When Remote is selected, MULTI ROLLER is started with this signal ON.
Remote stop signal
External forted start-up
signal
ON pulse
ON pulse
When Remote is selected, MULTI ROLLER is stopped with this signal ON.
The next start unit is forced to start with this signal ON (the number of
units in start can be set).
Pressure signal DC420mA Inputs pressure sensor signal (0-1MPa).
Flow signal DC420mA Flow sensor needs to be separately connected (optional).
O
u
t
p
u
t
Operating signal Level This signal is turned ON when MULTI ROLLER is in operation.
Remote control signal Level This signal is turned ON when MULTI ROLLER is operated as remote control.
Pressure drop signal Level This signal is turned ON when it becomes Low press. alarm.
Failures signal Level This signal is turned ON when Low press. alarm, compressor failure, system failure, or communication failure.
Pressure signal DC420mA Outputs pressure sensor signal (0-1MPa).
Flow signal DC420mA Functions when flow sensor is connected.
Name Specification Description
I
n
p
u
t
Operation answer signal ON level ON when compressor is in operation.
Failure signal ON level ON when compressor is faulty.
Spare signal ON level Not used.
Power signal ON pulse Power sensor needs to be separately connected (optional).
Analog signal DC420mA 2 points not used.
O
u
t
p
u
t
Start command a-contact pulse
ON when compressor start is commanded (pulse output with
length of 1.5 sec.)
Stop command b-contact pulse
ON when compressor stop is commanded (pulse output with
length of 1.5 sec.)
Capacity control signal c-contact level
When compressor is loaded or unloaded, relay status can be
switched depending on output and parameters.
Compressor status output signal Level
Either of ON when Auto selected, ON when in operation, or
ON when failure can be selected for compressor status.
Inverter unit to which Auto is selected is forced to be ON.
Frequency (PID) signal DC420mA Outputs speed command to the inverter compressor.
Analog signal DC420mA Not used.
3. PARTS DESCRIPTION
6
4-10
Mount hole
Air intake port
(PT1/4)
(Snap lock with key)
4-10
(Mount hole)
C-1083
W-60
W 200
170 30
H
-
6
0
H
W-60
W
H
-
6
0
H
MULTI ROLLER EX
TYPE MR26
MULTI ROLLER EX
TYPE MR26
!
!
A-475-A-2-1
(Flat swing handle)
Touch panel monitor
Power lamp
Fig 1. MR26-4, MR26-8
Fig 2. MR26-12
Power lamp
Touch panel monitor
3.1 Dimensions
3.2 Structure
(1)Interior detail (MR26-4)
R S F
1 2
Noise filter
90
(PT1/4) BWT
BWM
1
7
0
ARS3 ARS4 ARS1 ARS2
Pressure sensor
Air intake port
(4units)
Slave units
Master board
AVR(For 5VDC)
AVR(For 24VDC)
Input/output
terminal block
Power supply
terminal block
Bolt for grounding
(2-M6)
Wiring
support
Dimensions Table W H D Figure
MR26-4 400 600 200
Figure1
MR26-8 500 900 200
MR26-12 500 1200 200 Figure2
7
(2)Interior detail (MR26-8)
(3)Battery connection setting and checking of the master board
Turn the power switch after
connecting the power supply.
DIP switch
SW2: All ON (Up)
SW3: #1 and #4 ON (Up)
#6 ON (Battery ON, Up)
TM2: Input/output terminal
block for external operation
Master board
When shipped, battery switch is turned ON. Always check the setting before use. Set the
present date and time before use. All set values are set their initial values. Change the
settings as required for the compressors referring to the setting items.
R S F
ARS3 ARS4 ARS1 ARS2
90
1
7
0
BWT
BWM
(PT1/4)
Air intake
Noise filter
Pressure sensor
Master board
AVR(For 24VDC)
AVR(For 5VDC)
(8units)
Slave units
Eight compressors or
six compressors and
two dryers, total 8
units, can be
controlled. However,
for pump or dryer unit,
only start/stop function
is available.
For 12 units, additional
4 units are added.
Accordingly, the box
becomes higher.
Power supply
terminal block
Bolt for grounding
(2-M6)
Wiring support
Input/output
terminal block
8
3.3 Names of the operation parts and monitor parts
!5
!8
e !4
!6
!7
!0 !1 !2 !3
Compressor operation monitor screen Compressor operation screen
t y
u e w
o
r
q i
The compressor operation screen and the compressor operation monitor screen are displayed by pressing the buttons on the Main menu
screen.
Table 2 Details of operation parts and monitor parts
NO. Name Operation and application
Main menu button This is operated to switch to the menu screen.
Remote control On/Off lamp & button
Toggles the operation site to the remote side or the system side. The On
button is in red when set to the remote/on side or off button is in blue when
set to the remote/off side.
System control On/Off lamp & button
Starts or stops system control operation. On button is in red when system
control operation or Off button is in green when stopped.
Units in operation are sequentially stopped by pressing red Off button during
the system control operation.
Unit No. indicator Indicates the unit number (sample: C1 is the compressor No.1).
Solo/Auto switch lamp & button
Toggles each unit to solo or auto setting. Solo button is in blue when set to
solo or the Auto button is in red when set to auto.
Stop/Run switch lamp & button
This is operated to run or stop each unit when set to solo and operating
condition of each unit is displayed when set to system control operation. The
button is in red by Run button or the Stop button is in green when set to solo.
First unit select button(1st set) This is operated to switch to the first unit select screen.
Pump, Dryer operation screen button
This is operated to switch to the operation screen for Pump or to the opera-
tion screen for Dryer.
Pressure indicator Indicates the current pressure.
] Auto(AT)/Solo status lamp
Indicates the Auto/Solo status of each unit. It is in red when set to Auto or in
white when set to Solo.
] Run/Stop status lamp
Indicates the Run/Stop status of each unit. It is in red when running or in
white when stopped.
] Load(LD)/unload status lamp
Indicates the Load/Unload status of each unit. It is in red when loaded or in
white when unloaded.
] Failure(Fail) status lamp
Indicates the Failure (Fail) status of each unit.
The lamp is turned on (yellow) when the compressor fails.
] Monitor switch button This is used to switch between monitors. (Pump, Dryer)
] Date and time display Indicates the current date and time.
] System control status display Indicates system control status; Running or Stop.
]
Initial start unit(1st), next start unit(N-on),
and next stop unit(N-off) status display
Indicates the numbers of initial start unit, next start unit, and next stop unit.
] Weekly operation reserve status display Indicates "REZ" when the weekly operation is reserved.
4. PREPRATION AND OPERATIOIN
9
1
2
3
4
5
6
7
8
9
1 0
1 1
1 2
B 1 A 1
1 3
1 4
1 5
1 6
1
2
3
4
5
6
7
8
9
1 0
1 1
1 2
1 3
1 4
1 5
1 6
X 1
( + )
F G
G
C 2
X 3
2 b
1 c
N C
C 2
3 b
N C
C 3
4 c
N C
C 3
X 2
C 1
( - )
2 4
V
A i
1
X 4
2 c
N C
1 a
A i
2
3 c
3 a
A o
1
N C
4 a
A o
2
C o m m u n i c a t i o n
C a b l e
I N V F r e q u e n c y
S t a t u s O u t p u t
L o a d / U n l o a d C o m m a n d
S t o p C o m m a n d
S t a r t - u p C o m m a n d
( P o w e r P u l s e )
F a i l u r e I n p u t
B 1 2 A 1 2
6 7 8 9 1 0 1 1 1 2 1
1 2 3 4 5 6 7 8 9 1 0 1 1 1 2
2 3 4 5
1 a 2 a 3 a 4 a 4 c C 1 C 1 C 2 C 2 X 2 C 2 ( - )
1 c 2 c 3 c 4 b A o 1 A o 2 A i 1 A i 2 X 1 X 3 ( + ) G N D
B 1
B 1 2
A 1 2
A 1
R S 4 8 5
C i r c u i t
R Y 1 R Y 2 R Y 3 R Y 4
t
R
u
n
n
i
n
g

O
u
t
p
u
t

(
F
l
o
w

O
u
t
p
u
t
)

4
2
0
m
A

P
r
e
s
s
u
r
e

O
u
t
p
u
t

4
2
0
m
A

F
a
i
l
u
r
e
s

P
r
e
s
s
u
r
e

D
r
o
p

R
e
m
o
t
e

C
o
n
t
r
o
l

(
F
l
o
w

I
n
p
u
t
)

4
2
0
m
A

P
r
e
s
s
u
r
e

S
e
n
s
o
r

I
n
p
u
t
4
2
0
m
A
R
e
m
o
t
e

S
t
a
r
t

R
e
m
o
t
e

S
t
o
p

F
o
r
c
e
d

S
t
a
r
t
-
u
p

Master Unit Terminal
Slave Unit
Terminal
To compressor
Stater
Run Input
Output (PID)
Qualified persons are required for electrical installation work. The installation must be
implemented only by qualified persons. If the installation is implemented by unqualified
persons, any mistakes cause electrical shock.
Turn the power off to prevent electrical shock before opening the panel for electrical wiring
or inspection work. Also, always check that the charge lamp of the inverter is turned off,
before performing any work on inverter compressor (V-type). Place "Caution plate," such as
"Under inspection. Do not turn on." on the power supply side.
Warning
4.1 Notes for electrical installation work
4.2 External interfaces with connection terminals of the MULTI ROLLER
Electrical matters
Cautions for combination with DSP-V type
Install the electrical wiring equally for MULTI ROLLER and the compressor to let both of them be turned off at the time of
instantaneous power failure.
Cautions on wiring installation
(1) If noise source is in the wiring area, or if the wiring distance to the compressor or the MULTI ROLLER is long, check
the communication status of MULTI ROLLER to avoid malfunction.
(2) Wiring and grounding
Install AC200V shielded wires and DC24V shielded wires into separate electrical systems.
For communication connection, use communication twist pair cables.
Each equipment should be grounded in the earth. The V-type compressor, which is the noise source, should be
grounded independently in the earth.
(3) Power supply capacity
[Power supply capacity] 100V 200V Master board's fuse
For 4 units 38VA 48VA 3A
Essential requirements
Other connection signals of compressor
Always connect to a failure signal and a run signal of each compressor to use them for check of operation status and for
jump operations.
Air tank capacity
Install an air tank that has three times as large capacity as the air tank being recommended for the compressor to be used
(see the instruction manual of the compressor side), to prevent pressure fluctuation due to start/stop control and achieve
power saving effects.
Dryer operation and lead time
Cancel the lead time setting for the dryer built in the compressor and perform solo operation using the instrument panel.
The ganged operation of the dryer and the compressor may cause frequent stop of operation, resulting in dryer failure.
10
T
w
i
s
t

p
a
i
r

c
a
b
l
e
S
l
a
v
e

P
C
B

(
f
o
r

t
h
e

n
e
x
t

u
n
i
t
)

T
M
1
-
(
+
)
,

(
-
)

(
u
p

t
o

t
h
e

u
n
i
t

N
O
.

n
)

(
t
w
i
s
t

p
a
i
r

c
a
b
l
e
)
S
l
a
v
e

P
C
B

(
f
o
r

t
h
e

n
e
x
t

u
n
i
t
)

T
M
1
-
2
4
V
,

G

(
u
p

t
o

t
h
e

u
n
i
t

N
O
.

n
)

(
t
w
i
s
t

p
a
i
r

c
a
b
l
e
)
T
M
1 1 2 3
1 2
C
N
7 3
T
M
2
T
M
3 2 1
S
W
1
F
1
R
S
4
8
5

(
-
)
R
S
4
8
5

(
+
)
6
1
4
5
C
N
8
3
2
A
C
1
0
0
/
2
0
0
V

IV
P
S
3 1
C
N
5
2 4 5 1 2 3
C
N
2
2
8
C
N
6
6
1
4
3
5
7
F
G
D
C
2
4
V

O
U
T
T
o
u
c
h
P
a
n
e
l
I
/
F
D
C
5
V
O
U
T
N
F
C
S
W
1
G
N
D
2
(
-
)
G
N
D
(
-
)
R
C
S
C
F
G
T
B
A
V
R
1
(
D
C
5
V
)
0123
4
5
6
7
8 9 A B
C
D
E
F
S
W
3
O
N
2
1
4
3
O
F
F
z z
z
A
C
1
0
0
V
/
2
0
0
V
1
0
%

5
0
/
6
0
H
z

1
2
1 3
4
P
L
1
a
1
c
2
a
2
c
3
a
3
c
4
a
4
b
4
c
A
o
1
A
o
2
C
1
C
1
A
i1
C
2
A
i2
C
2
X
1
X
2
X
3
C
2
C
H
D
S
W
1
R
Y
4
R
Y
1
R
Y
3
R
Y
2
4
1
O
F
F
3
S
W
3
2
O
N
2
b
1
c
3
a
2
c
c
2
A
i1
1
a
A
i2
A
O
1
C
3
A
o
2
C
3
3
c
3
b
4
c
4
a
2
4
V
G X
2
X
1
X
5
X
3
F
G
C
1
C
2 T
M
1
R
S
4
8
5

(
-
)
R
S
4
8
5

(
+
)
G
N
D
F
G
(
-
)
(
+
)
(
+
)
(
-
)
D
C
IN
I
P
I
d
e
t
e
c
t
io
n
T
o
u
c
h

p
a
n
e
l
c
o
l
o
r

L
C
D

m
o
n
i
t
o
r
A
C

O
U
T

(
f
o
r

A
V
R
)
M
a
s
t
e
r

P
C
B

(
M
R
-
M
) C
u
r
r
e
n
t

o
u
t
p
u
t
P
r
e
s
s
u
r
e

o
u
t
p
u
t

1

(
4
-
2
0
m
A
)
S
e
n
s
o
r

i
n
p
u
t
I
n
p
u
t

(
d
r
y

c
o
n
t
a
c
t
)
P
r
e
s
s
u
r
e

s
e
n
s
o
r

i
n
p
u
t

(
4
-
2
0
m
A
)
F
l
o
w

s
e
n
s
o
r

i
n
p
u
t

(
4
-
2
0
m
A
)
R
e
m
o
t
e

s
t
o
p

in
p
u
t

(
d
r
y

c
o
n
t
a
c
t
)
E
x
t
e
r
n
a
l
c
o
n
t
r
o
l
in
p
u
t

(
d
r
y

c
o
n
t
a
c
t
)
C
o
m
m
u
n
ic
a
t
io
n

in

t
h
e

s
la
v
e

u
n
it
s

(
C
a
u
t
i
o
n

1
)
R
Y
2
(R
e
m
o
te
)
R
Y
3
(P
re
s
s
u
re
d
ro
p
)
W
h
it
e
R
e
d
C
o
m
m
o
n

f
o
r

u
n
it

N
O
.
2

t
o

1
2
S
l
a
v
e

P
C
B

(
M
R
-
S
R

2

t
o

n
)
(
U
n
i
t

N
O
.
2

t
o

n
)
A
n
s
w
e
r

i
n
p
u
t
(
N
o
t
e

4
)
(
N
o
t
e

4
)
S
ta
rt-
u
p
p
u
ls
e

c
o
m
m
a
n
d
o
u
tp
u
t
(
N
o
t
e

2
)
S
to
p
p
u
ls
e

c
o
m
m
a
n
d
o
u
tp
u
t
C
a
p
a
c
ity
c
o
n
tro
l
o
u
tp
u
t
C
o
m
p
re
s
s
o
r s
ta
tu
s
o
u
tp
u
t
IN
V
fre
q
u
e
n
c
y
c
o
m
m
a
n
d
o
u
tp
u
t
(
N
o
t
e

3
)
(
N
o
t
e

4
)
To Slave PCB of the next unit
C
o
m
m
o
n
fo
r
u
n
it N
o
. 2
to
n

F
l
o
w

o
u
t
p
u
t

2

(
4
-
2
0
m
A
)
R
e
m
o
t
e

s
t
a
r
t

in
p
u
t

(
d
r
y

c
o
n
t
a
c
t
)
R
Y
1
(R
u
n
n
in
g
)
R
Y
4
(F
a
ilu
re
s
)
E
x
t
e
r
n
a
l

I
n
p
u
t
R
e
m
o
t
e

s
t
o
p

R
e
m
o
t
e

s
t
a
r
t

L
o
n
g
e
r

t
h
a
n

5
0
0
m
s
o
n
e
-
s
h
o
t

i
n
p
u
t
T
h
i
s

s
h
o
w
s

c
o
m
m
o
n

w
i
r
i
n
g

f
o
r

u
n
i
t

N
o
.

2

t
o

n
.
T
h
i
s

s
h
o
w
s

c
o
m
p
r
e
s
s
o
r

s
i
d
e

i
n
s
t
a
l
l
a
t
i
o
n
.
F
G S R
A
7
G 2
4
V
A
1
1
+
B
1
2
-
R
O
S
O
F
G

2
4
V
G
2
2
4
V
G
2
4
V
G
2
4
V
B
1
2
-
A
1
1
+
A
1
1
+
B
1
2
-
S
t
o
p
:

d
r
y

c
o
n
t
a
c
t

(
2
A
)
C
o
m
p
r
e
s
s
o
r

l
o
a
d
/
u
n
l
o
a
d
:

d
r
y

c
o
n
t
a
c
t

(
2
A
)
C
o
m
p
r
e
s
s
o
r

s
t
a
t
u
s

o
u
t
p
u
t
:
d
r
y

c
o
n
t
a
c
t

(
2
A
)
P
I
D

o
u
t
p
u
t
:

4
-
2
0
m
A
(
W
h
e
n

i
n
v
e
r
t
e
r

u
n
i
t

i
s

s
e
t
)
P
r
e
s
s
u
r
e

d
r
o
p

a
l
a
r
m
:

d
r
y

c
o
n
t
a
c
t

(
2
A
)
F
a
i
l
u
r
e
s
:

d
r
y

c
o
n
t
a
c
t

(
1
.
5
A
)
R
e
m
o
t
e

c
o
n
t
r
o
l
:

d
r
y

c
o
n
t
a
c
t

(
2
A
)
S
y
s
t
e
m

c
o
n
t
r
o
l

o
p
e
r
a
t
i
o
n
:

d
r
y

c
o
n
t
a
c
t

(
2
A
)
S
t
a
r
t
:

d
r
y

c
o
n
t
a
c
t

(
2
A
)
C
o
m
p
r
e
s
s
o
r
/
P
E
A
n
s
w
e
r

o
u
t
p
u
t
C
o
m
p
r
e
s
s
o
r
/
P
E
F
a
i
l
u
r
e

o
u
t
p
u
t
F
a
i
l
u
r
e

i
n
p
u
t
O
N

(
C
o
m
p
r
e
s
s
o
r
/
P
E

S
t
a
r
t

u
p
)
O
N

(
C
o
m
p
r
e
s
s
o
r
/
P
E

s
t
o
p
)
O
N

a
t

l
o
a
d
i
n
g

(
O
F
F

a
t

l
o
a
d
i
n
g

a
l
s
o

c
a
n

b
e

s
e
t
)
O
N

f
o
r

A
U
T
O
,

r
u
n

o
r
,

f
a
i
l
u
r
e

(
S
e
l
e
c
t
e
d

b
y

s
e
t
t
i
n
g
)
(O
N

is

f
o
r
c
e
d

w
h
e
n

b
o
t
h

in
v
e
r
t
e
r

a
n
d

A
U
T
O

a
r
e

s
e
le
c
t
e
d
)
Y
.

R
Y
A
V
R
N
F
F Z
C
N
F
u
s
e
S
W
1

(
M
R
-
M
)
P
L
T
M
S
y
m
b
o
l
P
a
r
t
s

N
a
m
e
N
o
i
s
e

F
i
l
t
e
r
A
u
x
i
l
i
a
r
y

R
e
l
a
y
S
w
i
t
c
h
i
n
g

P
o
w
e
r
T
e
r
m
i
n
a
l

B
l
o
c
k
V
a
r
i
s
t
o
r
C
o
n
n
e
c
t
o
r
P
o
w
e
r

S
w
i
t
c
h
S
w
i
t
c
h

f
o
r

S
e
t
t
i
n
g

P
o
w
e
r

L
i
g
h
t
S
W

(
O
t
h
e
r
s
)
S
W
3
-
4
S
y
m
b
o
l
N
a
m
e
S
e
t
t
i
n
g
C
o
n
n
e
c
tin
g
d
e
v
ic
e
s
w
itc
h
O
F
F

(
C
o
m
p
r
e
s
s
o
r
)
O
N

(P
e
r
ip
h
e
r
a
l
E
q
u
ip
m
e
n
t
)
S
e
t
t
i
n
g

s
w
i
t
c
h

(
N
o
t
e

3
)
1 2 3 4
5 6 7 8
9 A B C
E F
S
W
S
W
S
W
D
C
O
M
P
./P
E
U
n
it N
O
.
C
O
M
P
./P
E
U
n
it N
O
.
C
O
M
P
./P
E
U
n
it N
O
.
U
n
i
t

N
O
.
1
U
n
i
t

N
O
.
2
U
n
i
t

N
O
.
3
U
n
i
t

N
O
.
4
U
n
i
t

N
O
.
5
U
n
i
t

N
O
.
6
U
n
i
t

N
O
.
7
U
n
i
t

N
O
.
8
U
n
i
t

N
O
.
9
U
n
i
t

N
O
.
1
0
U
n
i
t

N
O
.
1
1
U
n
i
t

N
O
.
1
2
U
n
i
t

N
O
.
1
4
U
n
i
t

N
O
.
1
5
U
n
i
t

N
O
.
1
3
U
n
i
t

N
O
.

s
e
t
t
i
n
g

o
f

s
l
a
v
e

P
C
B

(
N
o
t
e

4
)
R
Y
1
R
Y
2
R
Y
4
R
Y
3
S
y
m
b
o
l
N
a
m
e
O
p
e
r
a
t
i
o
n
S
ta
rt-
u
p
p
u
ls
e
c
o
m
m
a
n
d
o
u
tp
u
t
S
t
o
p
p
u
ls
e
c
o
m
m
a
n
d
o
u
t
p
u
t
C
a
p
a
c
it
y

c
o
n
t
r
o
l
o
u
t
p
u
t
C
o
m
p
r
e
s
s
o
r
s
t
a
t
u
s
o
u
t
p
u
t
R
e
l
a
y

o
u
t
p
u
t

(
N
o
t
e

2
)

N
a
m
e
R
Y
1
R
Y
2
R
Y
4
R
Y
3
R
e
l
a
y

o
u
t
p
u
t

(
N
o
t
e

1
)
S
y
m
b
o
l
O
p
e
r
a
t
i
o
n
S
y
s
t
e
m

o
p
e
r
a
t
io
n

o
u
t
p
u
t
R
e
m
o
t
e

c
o
n
t
r
o
l
o
u
t
p
u
t
P
r
e
s
s
u
r
e

d
r
o
p
F
a
i
l
u
r
e

o
u
t
p
u
t
S
y
s
t
e
m

o
p
e
r
a
t
i
o
n

O
N
R
e
m
o
t
e

c
o
n
t
r
o
l

O
N
P
r
e
s
s
u
r
e

d
r
o
p

a
l
a
r
m

O
N
A
l
a
r
m
/
F
a
i
l
u
r
e

O
N
0
1
2345
6
7
8
9
A
B C D
E
F
C
a
u
t
i
o
n
1
.

T
h
e

w
i
r
i
n
g

s
h
o
w
n

i
n

t
h
e

d
o
t
t
e
d

l
i
n
e
,

t
h
e

e
q
u
i
p
m
e
n
t
s

i
n
s
t
a
l
l
e
d

i
n

t
h
e

c
o
m
p
r
e
s
s
o
r

s
i
d
e

a
n
d

t
h
e

w
i
r
i
n
g
s

a
r
e

e
i
t
h
e
r

o
p
t
i
o
n

o
r

n
o
t

s
u
p
p
l
i
e
d
.
2
.

T
h
e

r
a
t
e
d

v
a
l
v
e

o
f

d
r
y

c
o
n
t
a
c
t

i
s

m
a
x
.

A
C
2
5
0
V
1
A
.
3
.

T
h
e

s
i
g
n
a
l

i
n
p
u
t

o
f

r
e
m
o
t
e

s
t
a
r
t
,

s
t
o
p

a
n
d

e
x
t
e
r
n
a
l

i
n
p
u
t

i
s

D
C
2
4
V
.

E
a
c
h

s
h
a
l
l

b
e

c
o
n
n
e
c
t
e
d

b
y

o
n
e
-
s
h
o
t
,

w
h
i
c
h

i
s

l
o
n
g
e
r

t
h
a
n

5
0
0
m
s
.
T
h
e

u
n
it

q
u
a
n
t
it
y

n
u
m
b
e
r

in

c
o
n
t
r
o
l
is

s
h
o
w
n

a
s

in

t
h
e

f
ig
u
r
e
.
T
h
e

la
s
t

d
ig
it

n
u
m
b
e
r

o
f

t
h
e

M
U
L
T
I

R
O
L
L
E
R

E
X

m
o
d
e
l
d
e
s
c
r
ip
t
io
n

s
t
a
n
d
s

f
o
r

t
h
e

u
n
it

q
u
a
n
t
it
y

n
u
m
b
e
r

in

c
o
n
t
r
o
l.

(
e
.

g
.

M
R
2
6
-
4
:

n
=
4
)
A
V
R
2
(
D
C
2
4
V
)
R
Y
4
R
Y
1
R
Y
3
R
Y
2
2
b
1
c
3
a
2
c
c
2
A
i1
1
a
A
i2
A
O
1
C
3
A
o
2
C
3
3
c
3
b
4
c
4
a
2
4
V
G X
2
X
1
X
5
X
3
F
G
C
1
C
2 T
M
1
R
S
4
8
5

(
-
)
R
S
4
8
5

(
+
)
G
N
D
F
G
(
-
)
(
+
)
(
U
n
i
t

N
O
.
1
)
A
n
s
w
e
r

i
n
p
u
t
S
ta
r
t-
u
p
p
u
ls
e

c
o
m
m
a
n
d
o
u
tp
u
t
(
N
o
t
e

2
)
S
to
p
p
u
ls
e

c
o
m
m
a
n
d
o
u
tp
u
t
C
a
p
a
c
ity
c
o
n
tro
l
o
u
tp
u
t
C
o
m
p
re
s
s
o
r s
ta
tu
s
o
u
tp
u
t
IN
V
fre
q
u
e
n
c
y
c
o
m
m
a
n
d
o
u
tp
u
t
G
2
4
V
G
2
4
V
B
1
2
-
A
1
1
+
A
1
1
+
B
1
2
-
F
a
i
l
u
r
e

i
n
p
u
t
S
l
a
v
e

P
C
B

(
M
R
-
S
C
1
)
4.3 Wiring diagram
11
4.4 Preparation and operation
Setting on the compressor side
Before running the compressor with theLocalsetting, always change the Remote setting and also change the capacity
control setting to the compressor side.
(Factors for continued unload status and activation of safety valve)
Before activating solo operation of each compressor for inspection etc, setSolofor the compressor on the MULTI
ROLLER side instead of setting toLocalon the compressor side.
[Constant speed units] Connect the load/unload output to the external load/unload of compressor.
Oil-cooled type: Set the capacity control setting switch of compressor to [external
capacity control].
Oilless type: Set the operation control of compressor to [Unit quantity].
[Inverter units]uses both the rotation speed control and the unloader control for load/unload output
Change the inverter setting. PQ is not used. Connect the PID output to the inverter of compressor.
Oil-cooled type: Do not set the capacity control setting switch of compressor to [external capacity control].
Directly connect the load/unload output to the blowoff solenoid valve circuit.
Oil-free type: Set the operation control setting of compressor side to
external capacity control and [Unit quantity].
Connect the load/unload output to the external load/unload input.
[Common]
On automatic start/stop units, change the mode to the one that does not
automatically start/stop the capacity control (Auto operation).
Setting on the MULTI ROLLER side
STEP 1: Check battery switch and touch panel switch
Turn on the battery connection switch (the 6th # of SW3) on the
master board (A)
Turn on the DIPSW setting (the 5th # of SW1) on the touch panel
(B)
STEP 2: Check/Reset current time and date
[Main menu][System AD] [Time Setting]
(Note) The battery is rechargeable. However, check the date and time if the MULTI ROLLER is stored for a long
period of time without being energized.
STEP 3: Set compressor requirements from [Maintenance menu] [Control Requirement]
Assigning compressors and setting operation layout (Note) Always press the [OK] button after setting.
[Layout] [Select Loop: Assign Compressors]
[Loop 1: Select Operation Layout, Assign Start/Stop] [Loop 2: Output PID, Assign Start/Stop]
Setting peripheral devices
(Note) The auxiliary units are not shown if setting on the slave side is not set to Auxiliary.
[Peripheral Device] [Number of auxiliary units, lead time]
Setting IPI Auto (restart after power failure) [On], [Off]
Setting capacity control [YCO], [TON] [Load/Unload condition]
Setting compressor status output (DO-Status) [REN], [RUN] [ALM]
(Note) The function is enabled only for Loop 1 and is collectively set.
Setting the number of compressor units (Comp. Unit)
(Note) Check if the number of units conforms to the specification.
STEP 4: Set compressor requirement timers.
[Maintenance menu] [Parameter setting]
Setting Initial Pump up and Forced Start-up [Parameter setting 1]
[Initial Pump up: 1st, 1sd] [Forced start-up: EFT, EFD]]
(Note) Forced Start-up: One-shot signal, EFT: Waiting time until unloaded
Setting compressor limit timers [Parameter setting 2]
[Stop Limit Timer: MT] [Start Limit Timer: ST] [Unload Stop Timer: UST] [Operation Answer
Timer (AN)]
Setting INV and PID [Parameter setting 4], [Setting MLV]
(Note) This setting needs to be made only for DSP-type single stage units.
Setting MID (minimum number of units in operation) [Parameter setting 6], [MID: 1 unit]
(Note) This setting needs to be made when a minimum of 1 unit is to be operated.
A
B
12
Operation
STEP 1: Operation setting [Main menu] [Operation]
Setting each compressor [Solo] or [Auto] [Run] or [Stop]
(Note) When the compressors are set to solo operation, they run or stop regardless of system control.
To enable system control operation, set to [Auto] and [Stop].[Auto] cannot be set unless the compressors
surely recover from the failure.
Setting initial start unit [Loop 1 1st operation set] [Loop 2 1st operation set]
(Note) If start/stop order is changed in the loop setting, the initial start unit must be reset.
Setting each auxiliary [Solo] or [Auto] [Run] or [Stop]
(Note) The auxiliary setting needs to be made on the slave side.
STEP 2: MULTI ROLLER Stop/Run operation [Remote]: [Off] or [On] [System]: [On] or [Off]
When [Remote: On] is selected: The operation starts by entering [Remote start: ON ( acontact)] to the
master board terminal block (TM2). The operation stops by entering [Remote stop: ON ( acontact)].
A one-shot 500ms signal is used for both of them.
When [Remote: Off] is selected: The operation starts by pressing the [System: On] button on the
operation panel. The operation stops by pressing the [System: Off] button on each screen.
4.5 Main menu and setting screens
Normal operation 1
Title screen
Loop1 1st operation set Loop2 1st operation set
Operation procedure of pumps and dryers
-Unit is switched to
Start . OK?
YES NO
5SMENU
Comp. Monitor
Comp. Operation
Control is switched to
Remote. OK?
YES NO
13
Normal operation 2
Normal operation 3
Pressure Setting 1 Pressure Setting 2
Timer setting
Weekly Time Setting: Press.2
[Confirm setting validity]
[Set differential pressure]
[Wait for effects]
[Start/Stop time]
Enable pressure
setting. OK?
YES NO
System Adjustment Time Setting
Shutdown History
Calibration
Select a Day of the week screen
STEP1Stop buzzer = Stop alarm
STEP2Reset failure indication on compressors
STEP3Reset = Recover from failure
Set the current data, the day of the week, and time using
corresponding buttons.
(Although the time was set before shipping, check it again
since it may affect the Shutdown History or weekly operation
if it is set to incorrect time.)
By pressing the corresponding buttons, keypad screen is
displayed to enter required numbers. For selecting the day
of the week, Select a Day of the week is displayed. Enter the
day and press OK button. (Enter the last 2 digits for the
year.)
By pressing button, it is returned to the System ADJ
screen.
Calibration (adjustment of screen detecting position) is used
to adjust the screen position when good response of the
screen can not be obtained due to the shifted positions to be
detected after the long term use. Press Calibration button.
After it is changed to the Calibration screen, press marks
sequentially displayed on the screen. Use the touch panel
pen accompanied for adjustment.
Adjust the contrast (brightness of the screen) using or
button.
By pressing button, it is returned to the System ADJ
screen.
14
DTime Setting
ETouch Panel Adjustment screen
Calibration
Calibration screen
w Pressure setting
qSystem Adjustment
DPressure Setting 1
IMPORTANT
Two stages of pressure can be auto-
matically switched by the weekly timer.
For pressure adjustment of the system control, press
Pressure button to set the pressure value to adjust the
capacity. It has two settings, Pressure setting 1 and Pressure
setting 2, which can be selected according to their
applications.
To show the Pressure setting 2 screen, press Next. To
return, press Back.
To switch the pressure setting, select it by pressing USE or
No. (For pressure set values, consider the control type,
control method, pressure loss, and pressure specification.
Set each pressure as described below.)
To set the SET, enter the target pressure to control.
For values of HH, H, L, LL, and LLL, enter the deviations
from the value of SET.
When the pressure is at L or lower, a compressor is loaded
(started when no compressor is unloaded) or when the pressure
is at H or higher, a compressor is unloaded (stopped when no
compressor is loaded).
The set values of LL and HH function as same as the L and H.
When the pressure is at LLL or lower, pressure low alarm is
generated.
Set values should be in the ranges below.
0HHH1-SET Sample:00.020.040.35(1-0.65)
0LLLLLLSET Sample:00.030.050.080.65
0.690MPa
0.670MPa
0.650MPa
0.620MPa
0.600MPa
0.570MPa
H= 0.020MPa
L= 0.030MPa
LL= 0.050MPa
LLL= 0.080MPa
SET= 0.650MPa
HH= 0.040MPa
Sample
Operation of Keypad to change setting values
IMPORTANT
When no switch operation is performed for 10 min., the screen
backlight is turned off to protect the screen. To turn it on again,
touch the screen by your finger. Even if the position you touched
is at any switch, the corresponding operation is not performed.
When a faiIure or an alarm occurs during operation, the screen is
automatically switched to the Shutdown History screen. The date
and time of occurrence, compressor unit No., description, and
status are displayed at the uppermost row and the buzzer and
failure output are turned on. To stop the buzzer, press Stop
alarm button. Shutdown History contains up to 50 items.
To recover from the faiIure, press Reset after determining and
resetting the cause on the compressor side.
(Sample: Pressure setting 1) By pressing HH1 the keypad screen is displayed. After deleting current set value by
BS: Backspace or CL: Clear button, enter the set value and press OK button. Finally press USE button.
Select HH1
BS CL
Keypad
display
15
Always set the timers before operation. For timers, set
the effect waiting time of the equipment according to the
pressure set values and the effect waiting time for the
compressors. (a)
HH: 0-999 sec. (Initial value 5 sec.)
H: 0-999 sec. (Initial value 45 sec.)
L: 0-999 sec. (Initial value 45 sec.)
LL: 0-999 sec. (Initial value 45 sec.)
Load: 0-999 sec. (Initial value 5 sec.)
Unload: 0-999 sec. (Initial value 5 sec.)
Forced switching: 0-99 hours (Initial value 24 hours.)
By pressing "Weekly timer" button, "Weekly Time Sett-
ing: Control" screen is shown. Weekly timers can be set
for pressure settings 1 and 2 for start time and stop time
of the scheduled operation on the days of the week. (b)
To show the "Weekly Time Setting: Press.2" screen,
press "Next" button.
For the time setting on each day of the week, "Weekly
reserve:REZ" is shown in the operation monitor screen
which sets the other settings than 0:00-24:00, and
automatic operation of the system control is started.
When the time is set within the range 00:00-24:00, the
run and stop status of the previous day is continued to
run or stop the operation.
Sample: Setting to operate the system from 8:30 on Monday to
18:00 on Wednesday:
MO 8:30-24:00 TU 0:00-24:00 WE 0:00-18:00
(However, the settings on Sunday, Thursday, Friday,
and Saturday are 0:00-24:00.)
In the Weekly Time Setting: Control, by pressing "1st
Set" button to show the "Weekly Setting: 1st Unit"
screen, the initial start unit can be specified by the day of
the week with loop. (c)
Timer setting
DTimer setting 1
EWeekly timer system control time setting
F G
E
D
In Weekly Setting: 1st unit, set the unit which is initially
activated (1st unit) when the system control is started on
each day of the week. This setting is the function for
averaging the operating time of compressors.
Loop 1 is the dedicated for the group of constant speed units
and Loop 2 is the dedicated for the group of inverter units (V
type).
Set the 1st unit for each loop by pressing Day of the week
button.
When the turn back is selected in Loop 1, selection of 1st
unit is disabled.
To return to Weekly Time Setting: Control screen, press
button.
Comp. Operation Panel screen
(1) Discharge pressure is displayed at the upper left corner of the
screen.
(2) Items from C1 to C12 (max.) are the operation settings by
compressor unit number.
Operation selections of the number of compressors
connected are displayed on the screen.
Solo and Auto buttons switches between individual
operation and automatic operation.
When Solo is selected, the unit can be individually started
or stopped by Stop/Run buttons regardless to the system
control.
(3) Remote, is buttons to operate the panel.
Select Off to operate from the panel or On to operate from
any external equipment(Remote).
When Remote: off is selected, the system control can be
started or stopped by Off/On buttons on this screen.
1st Set is to select the 1st unit from the unit numbers set in
each group. Press the button to select or change the 1st unit.
Loop1 1st operation set screen is displayed.
16
IMPORTANT
Settings got Loop 1 and Loop 2 and selection of turn back
operation are set from the Maintenance menu screen. When
the screen is switched to the Maintenance menu screen,
select the Requirement button. In the Control
Requirement press Layout button to set operation
assignment and operation layouts of Loop 1 and Loop 2.
Refer to the page for Maintenance menu for detail.
IMPORTANT
System control On button on the screen is disabled
when Remote: On is selected. However, Off
button is enabled regardless to the operating site.
FWeekly Setting: 1st unit
Weekly Time Setting: Press.2 is the function to switch to
the Pressure setting 2 automatically. Set the start time
and stop time for each day of the week when the
Pressure setting 2 is used.
Compressor operation procedure
Operation
Pump button is to display the screen for pump

operation.
Dry button is to display the screen for dryer operation.
Operation procedure of pumps and dryers
Pump Operation screen

IMPORTANT
Pump or dryer units need to be set in advance. Set
the number of units and 1st Set in the Peripheral
Device screen of Control Requirement screen, referring
to the pages of Maintenance Menu operation.
IMPORTANT
Pump or Dryer Operation screen is not displayed
when no pump or dryer unit is connected. Auto setting
is the operation in conjunction with the operation from
the system control panel. No system control is
performed.
Operation screen
screen.
(2) P1-P2 (max.) are operation setting per pump unit and D1-D12
(max.) are operation setting per dryer unit.
Operation selections of the number of auxiliary units
connected are displayed on the screen.
Solo and Auto buttons switches between individual
operation and automatic operation.
When Solo is selected, the unit can be individually started or
stopped by Stop/Run buttons. When Auto is selected, units
are started or stopped in conjunction with the operation from
the system control panel.
(3) By pressing system Off button during the system control,
operation confirmation screen is displayed. Press YES to
stop the system control.
To return to the Comp. Operation Panel screen, press
button.
To set or change the 1st unit of compressors, press 1st
Set button on the Comp. Operation Panel screen.
System control Loop 1 is for selection of 1st unit from the
constant speed units.
Units marked in yellow in the square are assigned
compressors. Set the 1st unit by pressing one of buttons
of unit numbers marked in yellow.
System control Loop 2 is for selection of 1st unit from the
inverter units (for V type).
Units marked in yellow in the square are assigned
compressors. Set the 1st unit by pressing one of buttons
of unit numbers marked in yellow.
17
IMPORTANT
Compressors to be used need to be assigned
in advance. Assign the compressor numbers
from the Operation Layout of Control
Requirement screen by loop, referring to the
pages of Maintenance Menu operation. No 1st
unit is set at shipment. For system control of
constant speed units, always set the 1st unit of
System control Loop 1.
IMPORTANT
No 1st unit is set at shipment. For system
control of the inverter units (for V type), always
set the 1st unit of System control Loop 2.
Comp. Monitor screen is the monitor to display the
system control status and operation status of compre-
ssors. Buttons related to this screen are operation
monitor of Pump or Dryer units.
screen.
(2) Upper part of the screen displays the system control status
Running, weekly timer status (REZ (Reserved)), 1st unit
among compressors (the unit initially started when starting
the system control), next start unit (the unit started next, N-
on), and next stop unit (the unit stopped next, N-off).
Weekly reserve: REZ is displayed when set to perform the
system control with weekly timer.
(3) C1-C12 (max.) are operation status display of compressors.
Operation status of the number of compressors (Auto: AT,
Run, Load: LD, and Fail) connected are displayed on the
screen.
(4) Flow rate is displayed at the lower left corner of the screen
when the optional flow sensor is connected. Consult the
supplier for connection and setting of the flow sensor.
By pressing system Off button during the system
control, operation confirmation screen is displayed.
Press YES to stop the system control.
Pump button is to display the screen for pump
operation monitor.
Dry button is to display the screen for dryer operation
monitor.
IMPORTANT
Flow volume is not displayed when no flow
sensor is connected.
DSelection of 1st unit
Loop2 1st operation set
Loop1 1st operation set
Comp. Monitor
q
r
w
e
t Operation monitor
18
4.6 Maintenance menu and setting screens
Main menu operation 1
Main menu operation 2
Pressure
= Push 5s
Maintenance
[Parameter:1-6]
[ControlRequirement](user)
Operation Layout Loop1,2
Capacity Control Set
Peripheral Device
[Relay]
19
Parameter setting 1.
Parameter setting 2.
Parameter setting 3.4
Parameter setting screen Parameter setting 1. Initial Pump up, Change <user> is
the screen to perform settings of initial Pump up and
forced Start-up. (RPT and OSK are not used. : Initial
value 0.)
Initial Pump up function is to avoid unproductive operation by
limiting the number of compressors in operation and their
operation time. Also, in this time period, pressure low alarm is
not generated. When the pressure becomes at L or higher, it is
returned to the normal control.
1ST: Initial Pump up timer (Initial value: 3 min.)
1SD: The number of initial Pump up units (Initial value: 1 unit)
Forced Start-up is to start the next start unit unloaded even
when the pressure is at L or higher, by turning ON the forced
Start-up input, preparing for lowered pressure. It is enabled
after the initial Pump up is completed.
EFT: Forced Start-up timer (Initial value: 0 min.)
EFD: The number of unit to be forced-Start-up(Initial value: 1 unit)
Parameter setting 2. Pressure Control Timer <user>is
operation limit timers for compressors.
Timer used for forced switching
Parallel operation timer is to stop the next start unit after
starting the unit due to forced switching, etc.
PRT: Parallel operation timer value (Initial value: 15 sec.)
Timers used for operating conditions of compressors
Unload stop timer is to stop unloading when the unloading of
the next stop unit is continued in other cases than that the
pressure is dropping at pressure H or lower. Run answer timer
is for detection of operation fault of compressors and Pump,
Dryer units.
MT: Stop limit timer (Initial value: 20 min.)
ST: Start limit timer (Initial value: 1 min.)
UST: Unload stop timer (Initial value: 3 min.)
AN: Operation answer timer (Initial value: 15 sec.)
Parameter setting 3. Pressure Sensor ADJ
is to adjust the pressure sensor. Parameter
setting 4. PID Control ADJ is to set PID
values. As they have been set to their initial
values at shipment, no setting is required.
Note that MLV may be required to be set
depending on the model.
Changing the number of units to be displayed

The unit quantity less
than 3 cannot be set.
6 units
Example:
Display only the numbers of
units connected to the MULTI
ROLLER capable of controlling
12 units maximum.
20
Control Requirement screen
Parameter setting 5.6
Operation Layout (Select Loop) and

Loop 1 (constant speed units) setting
DSP-22VI :"44" (%)
DSP-37V-7k/DSP-37VI :"32" (%)
DSP-55V-7k/DSP-55VI :"32" (%)
Other than above :" 0" (%)
MLV setting (For MLV=PID minimum outputs, enter the PID minimum outputs (%) when DSP compressors are
loaded.)
In case of NEW DSP V type (single stage unit), surely
select one of the following models and enter it to the MLV
setting of the Parameter setting 4.
Parameter setting 5 is the adjustment screen of the flow
sensor optionally connected. Parameter setting 6 is the
air flow setting screen for optimum control, but not
normally used. However, the minimum number of units
(MID) in operation is required for the system control.
Surely set it.
As Control Requirement is required for the system
control, surely set it. Layout button is the setting to
group the compressors (loop). Device button is to set
the number of connected peripheral devices and lead
time. Beside them, there are Recovery from power
failure (IPI Auto), DO-Status status setting,
compressor connection setting, etc. By YCO and
TON, detail setting of capacity control output status
can be performed.
When IPI Auto is set to On compressors are automati-
cally started when recovered from power failure. When
set to Off compressors stay stopped when recovered
from power failure. For detail on instantaneous power
failure, etc. refer to the section on instantaneous power
failure and power failure control functions. (Initial value:
None)
DO-Status sets the status output of slave units (RY4).
REN: Auto, RUN: Run, or ALM: Alarm output can be
selected.
However, the units set to the Loop 2 are set to REN.
(Initial value: REN)
The number of compressors has been set to the number
matched to the specifications at shipment.
By pressing Layout button, Operation Layout (Select
Loop) screen is displayed. Assign compressors by loop.
Select Circle () of Lp1 for constant speed units.
Select Circle () of Lp2 for inverter units.
Surely press OK button after setting.
By pressing Next button, Loop 1 Layout (constant
speed units) screen is displayed.
21
Loop 1 screen selects the layout of the system control of
the constant speed compressors (Rotary control or Turn
Back control) and the operating order of the
compressors.
For setting the operating order of each unit, by press-
ing any unit number button, the square of that unit is
marked in red. Change the order of the unit by
pressing Left arrow or Right arrow button.
Always press OK button after setting.
Press Back button to return to the Select Loop
screen.
Press Next to the Loop 2 screen.
Loop 2 screen selects the layout of the system control of
the inverter compressors (PID output) and the operating
order of the compressors.
For setting the operating order of each unit, by press-
ing any unit number button, the square of that unit is
marked in red. Change the order of the unit by
pressing Left arrow or Right arrow button.
Always press OK button after setting.
Press Back button to return to the Loop 1 (constant
speed units) screen.
Press to the Control Requirement screen.
By pressing Device button, Peripheral Device (dryers
and pumps) setting screen is shown. Set the number of
auxiliary units and lead time (operation time before the
system control) before the system control. Also, slave
unit setting needs to be changed.
Dryers
Number of units: Max. 12 units (Initial value: 0 unit)
Lead time setting: Waiting time (Initial value: 180 sec.)
Pumps
Number of units: Max. 2 units (Initial value: 0 unit)
Lead time setting: Waiting time (Initial value: 10 sec.)
By pressing button to return to Control Require-
ment screen.
By pressing YCO button, the capacity control output to
the compressors can be set to energized when unloaded
(ON) or to Energized when loaded (ON).
However, it is Not Energized (OFF) for both status
when stopped.
The capacity control output can be set for each unit.
(Initial value: Loaded)
By pressing button to return to Control Require-
ment screen.
Loop 2 (INV units) Layout
Peripheral Device setting
Capacity Control selection
Loop 1 (constant speed units) Layout
22
By pressing TON button, capacity control selection
screen for solo operation is shown.
When the compressors are set to solo operation,
capacity control outputs can be set as follows.
(1) Load: Always loaded.
(2) Unload: Always unloaded.
(3) Auto: Unloaded at H or higher or loaded at L or
lower. (Initial value: Auto)
H: (H<1.0MPa) (Initial value: 0.66MPa)
L: (L>0.0MPa) (Initial value: 0.56MPa)
By pressing button, it is returned to Control
Requirement screen.
Clear History is used to clear the history of all failures.
By pressing Clear History button, operation con-
firmation screen is displayed. Press Yes to clear the
history of failures.
Default is used to return all settings to their initial
values. By pressing Default button, operation
confirmation screen is displayed. Press Yes to
return all settings to their initial values. Never operate
this button in normal condition.
Com. Status and Test buttons are the functions for
service and inspection. They do not need to be operated
in normal condition.
Com. Status button displays communication status
between boards on the screen. By keeping pressing
Clear button on the screen, all error counts are set
to zero. Each error counter counts the number of
faults on communication. When the number of faults
within a unit of time is extremely high, as communi-
cation error occurs resulting in uncontrollable
condition, consult the supplier.
To return to the Maintenance menu screen, press
button.
"Test" button is to check the operation of auxiliary
relays installed on the boards.
By pressing M (Master) or C (Compressor
number) button on the Test 1 screen, Relay Output
Test screen for each unit is displayed. If the slave unit
for which unit number button is pressed is not
connected, Not Connected error screen is displayed.
By pressing Confirm button. It is returned to the
previous screen (Test 1 or Test 2 screen).
By pressing Next, Test 2 (dryers and pumps) screen
is displayed.
By pressing button, it is returned to the
Maintenance Menu screen.
On the Relay Output Test screen, by pressing each
relay button, the operation of relays installed on the
boards can be checked.
To return to the Test screen, press button.
Communication status and test
Test screen
Communication Status screen
History clear and default setting
Sample of operation confirmation screen.
HSolo Capacity Control Set
5.1 Basic functions and operations
(1)Loop setting and start/stop order
(2)Operation driven by inverter
Two units or one unit can be selected as PID output unit.
PID output unit is PID-controlled based on the deviation between the target pressure and the pressure sensor
readout within the range between H and L.
Speed command signal is output from the MULTI ROLLER to the inverter.
To the PID output unit, maximum speed is output when loaded at H or higher , or minimum speed is output when
L or lower or when unloaded.
When two units are selected as PID output units, the same signals are output to the inverters.
Maximum speed output unit is loaded or unloaded at the maximum speed.
When MLV setting >0, the compressor is considered as a DSP compressor and it is PID-controlled between MLV
and 100% when loaded.
The output is set to 0% after switching to unload and it is switched to load after the output is set to MLV when
unloaded.
(3) Operation upon instantaneous power failure and power failure
Two units or one unit can be selected as PID output unit.
PID output unit is PID-controlled based on the deviation between the target pressure and the pressure sensor
readout within the range between H and L.
Speed command signal is output from the MULTI ROLLER to the inverter.
5. DESCRIPTION OF CONTROL OPERATION
23
1.Selection of loop and setting
of start/stop order
(1) Each compressor can be set to Loop 1 (constant speed unit) and Loop 2 (Inverter unit).
(2) For Loop 1, rotary operation (stopped in the order of started units) or turn back operation (stopped in the reversed order of
started units) can be selected.
(3) For Loop 2, PID output to 1 unit or 2 units can be selected. (The other units are operated in full speed.) However, it is
effective only for rotary operation.
2.Starting order with inverter
units mixed
(1) When Loop 1 and Loop 2 are used together, the inverter units of Loop 2 have the priority to start.
The unit firstly started among the inverter units is the unit to which PID output is sent.
Each time an inverter unit is newly started, PID output is sequentially switched to the newly started unit.
When there are 2 or more inverter units and 1 or more constant speed unit, the constant speed units are sequentially
started after the PID unit is started. After all the constant speed units are started, the other inverter units are started.
However, when constant speed units can not be started depending on the condition, inverter units are started.
Sample 1: Setting for one PID unit Sample 2: Setting for one constant speed unit and two inverter units
3. Stopping order (1) When Loop 1 and Loop 2 are used together, the inverter unit which is not PID unit is stopped first. Then, constant speed
units are stopped.
(2) When Loop 1 is used, the units are sequentially stopped in the order by which they are started when Rotary is selected.
When Turn Back is selected, the units are sequentially stopped in the reversed order by which they are started.
(3) When Loop 2 is used, the inverter units are sequentially stopped in the order by which they are started (rotary operation).
4. Loading order (1) When Loop 1 and Loop 2 are used together, the units are sequentially loaded in the order of inverter PID units, constant
speed units, and to inverter full speed units.
(2) When Loop 1 is used, the units are sequentially loaded in the reversed order by which they are started when Rotary is selected.
When Turn Back is selected, the units are sequentially loaded in the order by which they are started.
(3) When Loop 2 is used, the inverter units are sequentially loaded in the reversed order by which they are started (rotary
operation).
5. Unloading order (1) When Loop 1 and Loop 2 are used together, the units are sequentially unloaded in the order of inverter full speed units,
constant speed units, and to inverter PID units.
(2) When Loop 1 is used, the units are sequentially unloaded in the order by which they are started when Rotary is selected.
When Turn Back is selected, the units are sequentially unloaded in the reversed order by which they are started.
(3) When Loop 2 is used, the inverter units are sequentially unloaded in the order by which they are started.
6. 1st start unit The 1st start unit is the unit to be firstly started when the operation with the MULTI ROLLER is started. It is selected from the
units to which Auto(AT) operation is set.
(1) When Loop 1 and Loop 2 are used together, the inverter units have the priority to be the 1st unit. It can be selected from
the all units.
(2) When Loop 1 is used, it can be selected from the all units when Rotary is selected.
When Turn Back is selected, it can not be selected. It is automatically selected in starting order set.
7. Next start unit The next start unit is the unit to be started next. It is automatically searched from the stopped units to which Auto operation is
set.
(The automatic search is performed each time when Solo or Auto switching of each compressor or change of operation is
performed.)
(1) When Loop 1 and Loop 2 are used together, a unit becomes the next start unit in the order of inverter PID units, constant
speed units, and to inverter full speed units.
However, the next start unit is switched to Solo, it is selected from the other units.
8. Next stop unit The next stop unit is the unit to be stopped next. It is automatically searched from the running units to which Auto operation is
set.
(The automatic search is performed each time when Solo or Auto switching of each compressor or change of operation is
performed.)
(1) When Loop 1 and Loop 2 are used together, a unit becomes the next start unit in the order of inverter full speed units,
constant speed units, and to inverter PID units.
Switching condition of the next stop unit: When the next stop unit is switched to Solo, when the next stop unit fails, when
stop limit timer, unload stop timer, or forced switch timer is timed, or when the next stop unit is stopped due to H or HH
condition.
Unit 1 Run
Run
Run
Stop
Unit 2 Stop Run Run Run
Unit 3 Stop Stop Run Run
PID Unit 1 Unit 1 Unit 2 Unit 3 Unit 3
Unit 1 Run
Run
Run
Stop
Unit 2 Stop Stop Run Run
Unit 3 Stop Run Run Run
PID Unit 1,2 Unit 1 Unit 1 Unit 2 Unit 2
24
5. Description of control operation
Target pressure
Time
P
r
e
s
s
u
r
e
Set
Set
MI N
MA X
Unload
Load
Unload
Load
Unload
Load
Time
First unloaded unit is loaded.
When no unloaded unit presents,
one unit is immediately started to
load.
First loaded unit is unloaded.
Second unloaded unit is loaded.
When no unloaded unit presents,
one unit is immediately started to
load.
Initial air Pump up operation
MULTI ROLLER operation start
First load-
ed unit is
unloaded.
Second loaded unit is unloaded.
Third unloaded unit is loaded.
When no unloaded unit
presents, one unit is
immediately started to load.
Pressure Set
INV unit speed
command
Next unload unit
INV unit
Next subsequent/unload unit
5.2 Detail of pressure setting
5.3 Pressure control flow
(1)Control flow of constant speed unit (2)Control flow of inverter unit
SET+HH
SET+H
SET-L
SET-LL
SET-LLL
Target
pressure (SET)
(Two types of value can be set to the pressure values at from HH
to LLL and they can be used to control by switching.)
Pressure (P)
HH or higher continued Unloaded unit is stopped each time end of HH timer. Unloaded unit is added each
time end of unload timer.
HH or higher Same operation as H or higher.
H or higher continued Unloaded unit is stopped each time end of H timer. Unloaded unit is added each
time end of unload timer when the pressure is increasing (stopped when the next
stop unit is unloaded).
H or higher One unit is immediately unloaded.
Stable between H and L The next stop unit is stopped after time end of unload stop timer.
Pressure decreasing When no unloaded unit presents and reaching time to L is shorter than the setting
time of pressure recovery timer, the next start unit is started.
With inverter unit: In case of PID unit, speed command is PID-controlled when
loaded or speed command is minimum speed when unloaded.
L or higher Initial air filling is reset.
L or lower One unit is immediately loaded. When no unloaded unit presents, the next start unit
is started. When PID unit is unloaded, the PID unit is immediately loaded to
maximum speed.
L or lower continued When no unloaded unit presents, one unit is started after time end of L timer.
Pressure decreasing Loaded unit is added after time end of load timer.
With inverter unit: Speed command is maximum speed.

LL or lower Same operation as L or lower
LL or lower continued When no unloaded unit presents, one unit is started after time end of LL timer.
Loaded unit is added after time end of load timer.
LLL or lower After 1 second, Pressure Low alarm is generated (not generated during initial air
filling).
25
5. Description of control operation
5.4 Detail of pressure setting and timer setting
Item name Setting range Initial value Description Time stop condition
P
r
e
s
s
u
r
e
s
e
t
t
i
n
g
Pressure HH
SET+HH1.000
H<HH
0.05MPa - When no loaded unit presents and pressure is
[SET+HH] or higher, the next stop unit is stopped.
When any loaded unit presents, one unit is
immediately unloaded.
Also, when the pressure is decreasing, operation
above is performed.
Pressure H 0.000<H 0.03MPa
- When no loaded unit presents and pressure is
[SET+H] or higher, the next stop unit is stopped.
When any loaded unit presents, one unit is
immediately unloaded.
(If the next stop unit is unloaded, it is stopped.)
Operation above is performed only when the
pressure is increasing.
Target pressure SET 0.62MPa - Pressure value targeted by the MULTI ROLLER.
Pressure L 0.000<L 0.03MPa - When no unloaded unit presents and pressure is
[SET-L] or lower, the next start unit is started.
When any unloaded unit presents, one unit is
immediately loaded.
- When PID unit is loaded with inverter operation, one
unit is loaded after 5 sec.
When PID unit is unloaded, PID unit is immediately
loaded to maximum speed.
Operation above is performed only when the
pressure is decreasing.
- When the pressure exceeds [SET-L], initial air filling
timer is reset.
Pressure LL L<LL 0.05MPa - When no unloaded unit presents and pressure is
[SET-LL] or lower, the next start unit is started.
When any unloaded unit presents, one unit is
immediately loaded.
Also, when the pressure is increasing, operation
above is performed.
Pressure LLL 0.000<SET-LLL
( LL<LLL)
0.08MPa - When the pressure is [SET-LLL] or lower, Low
Press. alarm is output.
However, Low Press. alarm is not output during
initial air filling.
T
i
m
e
r
s
e
t
t
i
n
g
HH Timer
0999
5sec - Stop condition of second and subsequent units
when the pressure is [HH+SET] or higher.
- Pressure lower than [HH+SET]
- Time is up.
H Timer
0999
45sec - Stop condition of second and subsequent units
when the pressure is [H+SET] or higher.
- Pressure lower than [H+SET]
- Time is up.
L Timer
0999
45sec - Start condition of second and subsequent units
when the pressure is [SET-L] or lower.
- When pressure exceeds [ SET-L]
- Time is up.
LL Timer
0999
45sec - Start condition of second and subsequent units
when the pressure is [SET-LL] or lower.
- When pressure exceeds [SET-LL]
- Time is up.
Load Timer
0999
5sec - Load condition of second and subsequent units when the
pressure is [SET-L] or lower, or [SET-LL] or lower.
- When pressure exceeds [SET-L]
- When pressure [SET-LL] or lower
- Time is up.
Unload Timer
0999
5sec - Unload condition of second and subsequent units when
the pressure is [H+SET] or higher, or [HH+SET] or higher.
- Pressure lower than [H+SET]
- Pressure [HH+SET] or higher
- Time is up.
Forced switch
Timer
099
24hours - When rotary operation with constant speed units is selected or
operation with inverter units is selected, the next start unit is
started at the timer ends even if the pressure is L or higher.
- When the timer is set to 0, forced switching is not performed.
- During the system control operation with constant speed units
and inverter units mixed, when any stopped unit set to Auto
exists in both groups, switching is repeated between constant
speed units and inverter units with interval of 12 hours (0.5T), If
any stopped unit set to Auto exists in one group, units is
switched in the loop with interval of 24 hours (1T).
- When switched to next start
unit
Functions of timers
(1) Effect waiting timer for each pressure
Timer for each pressure is the timer which lets the next compressor wait for the changing effect of pressure control to prevent
profitless start or stop. After reaching the pressure, the compressor is stopped when at H+SET or higher, or started when at SET-L
or lower, after specified time period.
(2) Load timer
Load timer is the timer which adjusts the next compressor to be loaded for the decreasing pressure to prevent pressure variation.
(3) Unload timer
Unload timer is the timer which adjusts the compressor to be unloaded for the increasing pressure to prevent pressure variation.
(4) Forced switching timer
When the load is constant, compressors are not switched resulting in deviation of operation time of compressors. Forced switching
timer is to force the next start unit to start and to switch the next stop unit, averaging operation time of compressors.
However, the next stop unit is not switched in one of the following conditions.
(1) When Loop 1 and Loop 2 are used for assignment of compressors, all inverter units are in operation and all constant speed units
are stopped.
(2) When no compressor to be operated exists or forced switching timer is set to 0.
(3) Turn Back operation is set.
6. CONFIRM THE SETTING CONTENTS
26
6.1 Setting and Initial value
Pressure, Timer Setting
Parameter Settting for User
Item name Abbr.
Initial value when
delivered
Unit
HISCREW
ref. value
DSP ref
value
P
r
e
s
s
u
r
e
s
e
t
t
i
n
g
1 Pressure HH HH1 0.05 MPa
Set based on line pressure
Pressure H H1 0.03 MPa
Target pressure SET1 0.62 MPa
Pressure L L1 0.03 MPa
Pressure LL LL1 0.05 MPa
Pressure LLL LLL1 0.08 MPa
P
r
e
s
s
u
r
e
s
e
t
t
i
n
g
2 Pressure HH HH2 0.05 MPa
Set based on line pressure.
Pressure H H1 0.03 MPa
Target pressure SET2 0.06 MPa
Pressure L L2 0.03 MPa
Pressure LL LL2 0.05 MPa
Pressure LLL LLL2 0.08 MPa
T
i
m
e
r
s
e
t
t
i
n
g
HH Timer HHT 5 sec 10 10
H Timer HT 45 sec 45 45
L Timer LT 45 sec 45 45
LL Timer LLT 45 sec 45 45
Load Timer LDT 5 sec 5 5
Unload Timer ULDT 5 sec 5 5
Forced switch Timer FST 24 hour 24 24
Item name Abbr.
Initial value when
delivered
Unit
HISCREW
ref. value
DSP ref
value
P
a
r
a
m
e
t
e
r
s
e
t
t
i
n
g
1
Initial Pump up Timer IST 3 min 3 3
Initial Pump up Unit ISD 1 unit 1 1
Recovery Pressure Timer RPT 0 sec 18 18
- OSK 0 - - -
Forced Start-up Timer EFT 0 min 5 5
Forced Start-up units EFD 1 unit 1 1
P
a
r
a
m
e
t
e
r
s
e
t
t
i
n
g
2
Parallel Operation Timer PRT 15 sec 15 15
Stop Limit Timer MT 20 min 20* 20*
Start Limit Timer ST 60 sec 60 15
Unload Stop Timer UST 3 min 3 20
Operation Answer Timer AN 15 sec 15 15
P
a
r
a
m
e
t
e
r
s
e
t
t
i
n
g
3
Pressure sampling PSK 5 time
Apply initial value
Pressure signal input
correction gain
PIG 1 -
Pressure signal input
correction bias
PIB 0 kPa
Pressure signal output
correction gain
POG 1 -
Pressure signal output
correction bias
POB 0 kPa
4 PID minimum output MLV1-12 0 %
Set only for DSPV single
stage unit
5 Flow rate - - -
6
Flow rate of air output
from compressor (No. 1)
CEA1 10 m
3
/min Apply initial value
Minimum number of units
in operation
MD 0 unit
1 for no operation stop and
no load.
*Longer time needs to be set for large models.
27
6. CONFIRMTHE SETTING CONTENTS
Other Setting (Condition Setting and Weekly Setting of 1st Unit)
Item name Abbr.
Initial value when
delivered
Unit
HISCREW
ref. value
DSP ref
value
C
o
n
d
i
t
i
o
n
s
e
t
t
i
n
g
Controlled dryer quantity
setting
0 unit
Depends on auxiliary
connection status
Controlled pump quantity
setting
0 unit
Dryer Lead Time Timer DT 180 sec 180 180
Pump Lead Time Timer PT 10 sec 10 10
Capacity control output YCO1-12 Load Unload/Load Unload Unload
Capacity control switch
for solo operation
TON1-12 Auto Load/Unload/Auto Auto Auto
Pressure H (solo) HO 0.68 MPa
Adjust based on set
pressure.
Pressure L (solo) LO 0.56 MPa
IPI Auto selection Off On/Off Off Off
Compressor status output CCO RUN REN/RUN/ALM RUN RUN
Setting the number of
compressor to control
4, 8, 12 unit
Depends on
model.
Loop 1 initial start
unit
Weekly timer system
control time setting
Weekly Setting:
1st unit
Weekly Time Setting: Press. 2
No setting
Day of
the week
Start time Stop time Loop 1 Loop 2
Day of
the week
Start time Stop time
Loop 2 initial start
unit
SUN
00:00 24:00 None None
SUN
00:00 24:00
No setting MON MON
Loop 1 operation
layout
TUE TUE
Rotary WED WED
Loop 2 operation
layout
(PID output)
THU THU
FRI FRI
1 unit SAT SAT
28
6.2 Pressure Setting
Item name Abbre.*
1
Setting range*
2
Initial
value
Unit Description
Timer start
condition
Timer stop condition
P
r
e
s
s
u
r
e
s
e
t
t
i
n
g
Pressure
HH
HH
1-2
H<HH
SET+HH1,000
0.052 MPa
When no loaded unit is present and pressure is
[SET+HH] or higher, the next stop unit is stopped.
When any loaded unit is present and no inverter unit is
present, one unit is immediately unloaded.
When PID unit is loaded, PID unit is immediately
unloaded to minimum speed.
When PID unit is unloaded, one unit is unloaded and
PID unit is loaded to minimum speed.
Also, when the pressure is decreasing, operation
above is performed.
Pressure H
H
1-2
0.000<H<HH
0.032
MPa
When no loaded unit is present and pressure is
[SET+H] or higher, the next stop unit is stopped.
When any loaded unit is present and no inverter unit is
present, one unit is immediately unloaded.
When PID unit is loaded, PID unit is unloaded to
minimum speed after 0.1 sec.
When PID unit is unloaded, one unit is unloaded and
PID unit is loaded to minimum speed.
Operation above is performed only when the pressure
is increasing.
Target
pressure
SET
1-2
0.000<SET-LLL
and
SET+HH1.000
0.62
0.6
MPa Pressure value targeted by the MULTI ROLLER.
Pressure L
L
1-2
0.000<L<LL
0.032
MPa
When no unloaded unit is present and pressure is
[SET-L] or lower, the next start unit is started.
When any unloaded unit is present and no inverter unit
is present, one unit is immediately loaded.
When PID unit is loaded, one unit is loaded after 5 sec.
When PID unit is unloaded, PID unit is immediately
loaded to maximum speed.
Operation above is performed only when the pressure
is decreasing.
When the pressure exceeds [SET-L], initial Pump up
Timer is reset.
Pressure
LL
LL
1-2
L<LL<LLL
0.052
MPa
[SET-LL] or lower, the next start unit is started.
When any unloaded unit is present and no inverter unit
is present, one unit is immediately loaded.
When PID unit is loaded, one unit is immediately
loaded. When PID unit is unloaded, PID unit is
immediately loaded to maximum speed.
Also, when the pressure is increasing, operation
above is performed.
Pressure
LLL
LLL
1-2
LL<LLL
0.000SET-LLL
0.082 MPa
When the pressure is [SET-LLL] or lower, Low Press.
alarm is output.
However, Low Press. alarm is not output during initial
Pump up.
T
i
m
e
r
s
e
t
t
i
n
g
Time counted by this timer is up.
(Restarts when stop condition is
set to ON and start condition is
continuously set to ON.)
H Timer HT 0-999 45 sec
Stop condition of second and subsequent units when
the pressure is H or higher.
Pressure H
or higher
Pressure lower than H
L Timer LT 0-999 45 sec
Start condition of second and subsequent units when
the pressure is L or lower.
The
compressor
starts when
pressure is L
or lower.
Pressure exceeding L
LL Timer LLT 0-999 45 sec
Start condition of second and subsequent units when
the pressure is LL or lower.
The
compressor
starts when
pressure is
LL or lower.
Pressure exceeding LL
Load
Timer
LDT 0-999 5 sec
Load condition of second and subsequent units when
the pressure is L or lower, or LL or lower.
Pressure L
or lower
Pressure exceeding L
Pressure LL or lower
Unload
Timer
ULDT 0-999 5 sec
Unload condition of second and subsequent units
when the pressure is H or higher, or HH or higher.
Pressure H
or higher
Pressure lower than H
Pressure HH or higher
Forced
switch
Timer
FST 0-99 24 hour
When rotary control with constant speed units is
selected or operation with inverter units is selected,
the next start unit is started at this timer ends even if
the pressure is L or higher.
When the timer is set to 0, forced switching is not
performed.
When next
start unit
starts
operation.
When switched to next start
unit
29
6.3 Maintenance setting
Item name Abbre.*
1
Setting range*
2
Initial
value
Unit Description
Timer start
condition
Timer stop condition
P
a
r
a
m
e
t
e
r
S
e
t
t
i
n
g
1
Initial
Pump up
Timer
IST 0-999 3 min
When the MULTI ROLLER starts operation, the
maximum number of compressor units in operation is
limited (ISD: the number of initial Pump up units). Also,
pressure low alarm is not generated. When time is up,
the pressure is returned to the normal control.
This control is not performed when 0 is set.
Operation start of
MULTI ROLLER
Pressure L or higher
(Once the time is up, this timer is
not activated until the start
condition is set to ON again.)
Number of
initial
Pump up
units
ISD 1-12 1 unit Maximum number of initial Pump up compressor units
Recovery
Pressure
Timer
RPT 0-999 0 sec
decreasing from H to L, the pressure value is
compared with the previous sampling value and, if the
time to reach L along the decreasing curve is shorter
than the time set for this timer, the next start unit is
started.
OSK 0-99 0
Forced
Start-up
Timer
EFT 0-999 0 min
The next unit is started unloaded even if pressure is L
or higher, by turning ON the forced Start-up input.
If the pressure drops to L or lower during the timer
countdown, the unit is loaded.
When time counted by this timer is up, the pressure is
returned to the normal control.
The forced
Start-up input
is turned ON.
Time counted by this timer is
up.
(Once the time is up, this
timer is not activated until the
start condition is set to ON
again.)
Forced
Start-up
units
EFD 1-12 1 unit
The number of compressor units in forced operation
during countdown of externally-input Forced Start-up
Timer
P
a
r
a
m
e
t
e
r
s
e
t
t
i
n
g
2
Parallel
Operation
Timer
PRT 0-999 15 sec
When the next unit is started at forced switching or
adaptive control of loaded air flow, the next stop unit
is stopped when the time counted by this timer is up.
The next unit is
started at forc-
ed switching or
a d a p t i v e
control of load-
ed air flow.
Time counted by this timer is
up.
(Once the time is up, this
timer is not activated until the
start condition is set to ON
again.)
Stop Limit
Timer
MT 0-999 201 min
After the compressor is started, the compressor is not
stopped even if pressure increases, until the time
counted by this timer is up.
Compressor is
stopped
(previous time).
Compressor is stopped (next
time).
Start Limit
Timer
ST 0-999 601 sec
After the compressor is stopped, the compressor is
not started even if pressure decreases, until the time
counted by this timer is up.
However, if there is any other unit that can be started,
the unit is started.
Compressor
is stopped.
Compressor is started.
Unload
Stop Timer
UST 0-999 3 min
In cases other than the case that pressure decreases
even if pressure is H or lower, the unloading is
stopped when the unload time of next stop unit
continues consistently for a period of time counted by
this timer.
However, the unloading is not stopped when the time
counted by the Stop Limit Timer is not up.
The next stop
unit is unloaded.
The next stop unit is loaded.
When switched to next start
unit.
Operation
Answer
Timer
AN 0-999 151 sec
Compressor (auxiliary)
malfunctions by this timer is up.
Start-up command is ON.
Run input is ON.
Stop command is ON.
P
a
r
a
m
e
t
e
r
s
e
t
t
i
n
g
3
Pressure
sampling
PSK 1-999 5 time
Pressure sensor data P0 is loaded for a designated
times and the average value is regarded as a pressure
value P1.
P1=
P01P02P0n
n
Pressure
signal
input
correction
gain
PIG 0.900-1.100 1
Pressure value P1 is corrected to be P2 and P2 is
used for internal calculation. (P0 is used as the data
for PID calculation.)
P2=P1PIGPIB
If any change is made to PIG or PIB, POG or POB is
also changed respectively.
Pressure
signal
input
correction
bias
PIB -99 - 99 0 kPa
Pressure
signal
output
correction
gain
POG 0.900-1.100 1
Pressure input value P2 is corrected to be P3 and P3
is output externally.
P3=P2POGPOB
Pressure
signal
output
correction
bias
POB -99 - 99 0 kPa
t
P
r
e
s
s
u
r
e
Previous value
Value this time
Time
H
L
The next start unit is started when t RPT.
Gain Bias
30
Item name Abbre.*
1
Setting range*
2
Initial value Unit Description Timer start condition Timer stop condition
P
a
r
a
m
e
t
e
r
S
e
t
t
i
n
g
4
PID proportional
calculation
magnification
PG
1-12
0-99 8012
PID integrating
time
IG
1-12
0-99 812
PID proportio-
nal dead band
PPF
1-12
0-99 512
PID integrating
dead band
IIIF
1-12
0-99 312
PID proportional
output division
PKK
1-12
1-99 112
PID minimum
output value
MLV
1-12
0-100 012
Minimum output value (%) of PID when DSP
compressor is loaded.
P
a
r
a
m
e
t
e
r
s
e
t
t
i
n
g
5
Flow sampling FSK 1-999 5 time
Flow sensor data F0 is loaded for a designated
times and the average value is regarded as a
flow value F1.
F=
F01F02F0n
n
Flow signal
span
FSP 0-999 10 m
3
/min
Span setting when flow sensor signal of 20mA
is input.
Flow signal
input
correction gain
FIG 0.900-1.100 1
Flow value F1 is corrected to be F2 and F2 is
used for internal calculation.
F2=F1FIGFIB
If any change is made to FIG or FIB, FOG or
FOB is also changed respectively.
Flow signal
input
correction bias
FIB -99 - 99 0 m
3
/min
Flow signal
output
correction gain
FOG 0.900-1.100 1
Flow input value F2 is corrected to be F3 and
F3 is output externally.
F3=F2FOGFOB
Flow signal
output
correction bias
FOB -99 - 99 0 m
3
/min
P
a
r
a
m
e
t
e
r
s
e
t
t
i
n
g
6 Flow rate of air
output from
compressor
CEA
1-12
0.1-999.9 1012 m
3
/min
Flow rate of air output from compressor (Used
for calculation of loaded air flow rate)
Minimum
number of
units in
operation
MID 0/1 0 unit
The number of compressor units when the
pressure increases is set.
If 0 is set, all compressors may be stopped.
If 1 is set, at least 1 unit is operated.
C
o
n
d
i
t
i
o
n
s
e
t
t
i
n
g
Controlled
dryer quantity
setting
0-12 0 unit
The quantity of dryers to control is set.
If 0 is set, no dryer is controlled.
Controlled
pump quantity
setting
0-2 0 unit
The quantity of pumps to control is set.
If 0 is set, no pump is controlled.
Dryer Lead
Time Timer
DT
1-12
0-999 1801 sec
Each dryer is operated before each compress-
or is operated.
If 0 is set, each dryer is operated simultaneou-
sly with each compressor.
Start-up command
of each compressor
Time counted by
this timer is up.
Pump Lead
Time Timer
PT 0-999 10 sec
Each pump is operated before the MULTI ROLLER
is operated.
If 0 is set, each pump is operated simultaneou-
sly with the MULTI ROLLER.
Operation of
MULTI ROLLER
Time counted by
this timer is up.
Capacity
control output
YCO
1-12
Unload/Load
Load
12
The capacity control output is set to Energized
when unloaded (Unloaded) or Energized when
loaded (Loaded). (It is Not Energized when
stopped.)
Capacity
control
switching for
solo operation
TON
1-12
Load/Unload
/Auto
Auto
12
The capacity control output when the compre-
ssors are set to solo operation can be set to;
(1) Always loaded (Load), (2) Always unloaded
(Unload), or (3) Unloaded at H (pressure setting
for solo operation) or higher or loaded (Auto) at
L (pressure setting for solo operation) or lower.
Pressure H
(solo)
HO
LO<HO<1.0
00
0.66 MPa
The above capacity control switching parame-
ter for solo operation is automatically selected,
and the unit is unloaded when pressure is H0
or higher in solo operation.
Pressure L
(solo)
LO
0.000<LO<
HO
0.56 MPa
The above capacity control switching parame-
ter for solo operation is automatically selected,
and the unit is loaded when pressure is L0 or
lower in solo operation.
IPI Auto
selection
On/Off Off
If the MULTI ROLLER EX recovers from power
failure that occurred during system control
operation, automatic operation is restarted
when On is selected.
Compressor
status output
CCO
REN/RUN/A
LM
RUN
The compressor status output is set to ON when
Auto is in selection (REN), ON when running
(RUN) or ON when alarm (ALM) is output.
Setting the num-
ber of compre-
ssors to control
3-12 4 unit The number of compressors to control is set.
FSP
20mA 4mA
0
Flow rate
Sensor input
Gain Bias
31
6.4 Slave Unit Swich
(1) Setting the auxiliaries
The connection has been set to Compressors at delivery. To change the connection from the compressors to
auxiliaries after the delivery, open the slave unit cover and change the 4th # of DIP SW (SW3) on the board. The
initial setting for 1-4# is OFF.
DIP SW 3-4# (selection of connecting equipment): Compressor = OFF Auxiliary = OFF (initial setting = OFF)
(2) Setting the unit No.
The compressor unit No. has been set at delivery. To change the compressor unit No. after the delivery, open the
slave unit cover and change the rotary SW on the board. The left slave unit on the board is the unit No. 1.
Assignment of rotary SWCompressor Nos. 1-12 Rotary SW Nos. 1-9, A-C (SW3-4# must be turned off.)
Dryer Nos. 1-12 Rotary SW Nos. 1-9, A-C (SW3-4# must be turned on.)
Pump Nos. 1-2 Rotary SW Nos. D, E (SW3-4# must be turned on.)
DIP SW2
DIP SW3
1: Turn on the DIP SW4 when connecting the slave unit to auxiliaries (dryer, pump).
Rotary SW1
(1) When a DIP SW for selecting equipments to connect is set to the [Compressor]OFF side, set the Rotary SW
according to the compressor unit No.
Duplicated setting of Rotary SW cannot be made in the unit in which DIP SW is set to the [Compressor] side.
Setting to 0, D, E and F is invalidated.
The operation monitor screen of touch panel displays only the unit Nos. of selected compressors.
(2) When a DIP SW for selecting equipments to connect is set to the [Auxiliary](ON) side and the dryers are
connected, set the Rotary SW according to the dryer unit No. (A maximum of 12 dryers can be connected.)
When a DIP SW for selecting equipments to connect is set to the [Auxiliary] (ON) side and the pumps are
connected, set the Rotary SW to D or E. (A maximum of 2 pumps can be connected.)
Duplicated setting of Rotary SW cannot be made in the unit in which DIP SW is set to the [Auxiliary] (ON) side.
Setting to 0 and F is invalidated.
Duplicated setting of Rotary SW in the unit in which DIP SW is set to the [Compressor] (OFF) side is possible.
Function OFF ON Initial set Value Note
1 MD 0 OFF Fixed value
2 MD 1 OFF Fixed value
3 MD2 OFF Fixed value
4 Writing to software ON Fixed value
Function OFF ON Initial set Value
1 Switching to Test mode Normal mode Test mode OFF
2 Displaying version Normal mode Displays version OFF
3 Spare OFF
4
Selection of connecting equipment
1
Compressors Auxiliaries OFF
Compressor unit No. 1 2

9 10 11 12
Rotary SW 1 2

9 A B C
Dryer unit No.
1 2 9 10 11 12
Rotary SW
1 2 9 A B C
Pump unit No.
1 2
Rotary SW
D E
1 2 3 4
ON
OFF
1 2 3 4
ON
OFF
01
2
3
4
5
6
7
8 9
A
B
C
D
E
F
7. LIST OF FAILURES AND ALARMS
32
7.1 Indication of alarms and failure on the Failure History screen
Name of alarm and failure Description Operation status
Failure output How to reset
Pressure
low relay
Failures
block output
relay
Buzzer Relay Buzzer
Low press.
Alarm indicated when the pressure is LLL or
lower during the system control.
Auto continued

Automatic
recovery
Stop alarm
button or
automatically
stopped after
2 min.
Shutdown(Compressor)
Alarm indicated 1 sec. after the failure input is
turned ON from the compressor.
Solo stop -

Reset button
Start-Up F(Compressor)
Alarm indicated when operation answer is not
returned for the specified period of time
(parameter setting) after output of start
command.
Solo stop -

Stopping F(Compressor)
Alarm indicated when operation answer is not
turned OFF within 5 sec. after output of stop
command.
Solo switching -

Answer Error(Compressor)
Alarm indicated 11 sec. after operation
answer is turned OFF during Auto run.
Solo switching -

Auto continued -

Operation F(Compressor)
Alarm indicated 5 sec. after operation answer is
not turned ON during Auto stop.
Solo switching -

Sensor Error
Alarm indicated when the pressure sensor is
disconnected.
Auto continued -

Com. Error
Alarm indicated when communication with slave
unit is faulty.
Solo switching -

System Error Alarm indicated when RAM is faulty. Auto continued -

IPI
Alarm indicated when instantaneous power
failure (200VAC: Approx. 350ms or 100VAC:
Approx 50ms) occurs.
Auto continued -

Power Fail
Alarm indicated when power failure
continues longer than instantaneous
power failure.
System control off -

Auto continued -

(1): When restart after power failure (IPI AUTO) is set to Off.
(2): When restart after power failure (IPI AUTO) is set to On.
33
7.2 About restart after power failure and instantaneous power failure
About restart after instantaneous power failure on compressor side
The MULTI ROLLER continues its operation with instantaneous power failure shorter than 350ms (in case of
power voltage of 200VAC). (Approximately 50ms or shorter in case of 100VAC)
(a) Compressor without restart function after instantaneous power failure
Although the MULTI ROLLER continues its operation with instantaneous power failure from 20ms to 350ms,
the operating compressor is stopped. At this moment, the MULTI ROLLER detects the operation answer
failure, switches the stopped compressor from Auto to Solo, and removes it from the loop.
Because of the operation above, the pressure is lowered and the next start compressor is started.
To prevent the operation answer failure from being detected due to instantaneous power failure, adjust the
Parameter Setting 2AN: Operation answer time.
(b) Compressor with restart function after instantaneous power failure
Although the MULTI ROLLER continues its operation. As the operating compressor is stopped and restarted
after power recovery, operation in Auto mode continues.
About restart after power failure on MULTI ROLLER side.
The MULTI ROLLER stops its operation with instantaneous power failure longer than 350ms (in case of power
voltage of 200VAC) as power failure. (Approximately 50ms or longer in case of 100VAC)
Restart function after power failure(IPI AUTO) of the MULTI ROLLER allows to set On or Off of restart.
(a) In case of On
When MULTI ROLLER is stopped due to power failure, the compressor which was in operation is restarted
simultaneously with restart of the MULTI ROLLER after power recovery regardless to the with or without
restart function after instantaneous power failure.
Note that the system control always becomes in operation to restart the compressor after power on even after
long period of power failure.
Refer to the Maintenance menu section and set the restart selection after power failure(IPI AUTO) to On.
(b) In case of Off
In case of compressor without restart function after instantaneous power failure, the compressor and the
MULTI ROLLER are stopped.
In case of compressor with restart function after instantaneous power failure (power failure of 350ms (50ms)-
several seconds), the MULTI ROLLER is stopped, but the compressor is restarted with unloaded condition.
About restart operation of Pump, Dryer units after power failure
When the restart selection after power failure(IPI AUTO) is set to On with the auxiliary unit set to Auto,
Pump, Dryer unit is automatically restarted after power recovery.
20ms 20350ms(50ms) 350ms(50ms)Sec
Operation continued
With restart function after instantaneous power failure condition=Restarted
Instantaneous power failure condition
(MULTI ROLLER continues operation.)
Power failure condition
(MULTI ROLLER stops operation.)
34
When not using the IPI Auto function of MULTI ROLLER
When using the IPI Auto function of MULTI ROLLER
When manually stopping the compressors while MULTI ROLLER is in operation
(Case 1) Case of instantaneous power failure
(The MULTI ROLLER continues to operate)
Answer Detection Timer: 15 sec
C
o
m
p
r
e
s
s
o
r
No.2 operation
No.1 answer
No.1 operation
Power supply
M
R
Operation
AVR

Power supply
Answer error
Operate
Stop
Auto Solo
Power supply
voltage
Operation = Continue
Power supply = Normal
Power supply
voltage
Recover from
power failure
Recover from
power failure
Restart
After recovery from power fail-
ure, compressors stop due to
No.1 answer error.
The compressor No.2 is started
when pressure drops.
Type S
After recovery from power
failure, No.1 suffers instan-
taneous power failure and
is restarted.
Type M
(Case 2) Case of instantaneous power failure to power failure
(The MULTI ROLLER stops operation.)
Answer Detection Timer:
Off for 15 sec.
The MULTI ROLLER stops operation when power fail-
ure occurs for 350ms or longer for a 200V model and
50ms or longer for a 100V model.
C
o
m
p
r
e
s
s
o
r
No.2 operation
No.1 answer
No.1 operation
Power supply
M
R
Operation
AVR

Power supply
Stop Restart
Stop Stop
Recover from
power failure
Recover from
power failure
5 seconds
or less
The compressors and the
MULTI ROLLER stop even
after the recovery from
power failure.
Type S
When instantaneous power failure
occurs for 5 seconds or less, the
compressors are restarted but the
MULTI ROLLER is stopped.
Type M
OFF ON
(Case 3) Case of instantaneous power failure
(The MULTI ROLLER continues to operate.)
C
o
m
p
r
e
s
s
o
r
No.2 operation
No.1 answer
No.1 operation
Power supply
M
R
Operation
AVR

Power supply
Answer Detection Timer: 15 sec.
The answer error occurs and the re-
covery is made. The buzzer keeps the
alarm state.
Retry for 11 sec.
Error Recover
Stop Start
Auto Auto
Recover from
power failure
Recover from
power failure
Auto Auto
Restart
The compressors are stopped due to
instantaneous power failure. After the
recovery, an answer error occurs but
the compressors recover from it.
Then, the MULTI ROLLER directs the
Compressor No.1 to start again.
Type S
Though the compressors are
stopped due to power failure, no
answer error occurs since the
compressors are restarted after
instantaneous power failure that
occurred after the recovery from
the power failure.
Type M
(Case 4) Case of instantaneous power failure to power failure
(The MULTI ROLLER is restarted automatically.)
The MULTI ROLLER stops operation when power failure occurs for
350ms or longer for a 200V model and 50ms or longer for a 100V model.
C
o
m
p
r
e
s
s
o
r
No.2 operation
No.1 answer
No.1 operation
Power supply
M
R
Operation
AVR

Power supply
Power failure:
No time limit
Power failure:
No time limit
Stop Start Stop Start
Reoperate Reoperate
Recover from
power failure
Recover from
power failure
Though the compressors and the MULTI ROLLER are
stopped due to power failure, the MULTI ROLLER automati-
cally starts operation and activates the Compressor No.1
which had been operating.
Type S Type M
C
o
m
p
r
e
s
s
o
r
No.2 operation
No.1 answer
No.1 operation
Power supply
M
R
Operation
AVR

Power supply
Auto Solo Auto Auto
Answer Detection Timer:
15 sec.
Compressor No. 2 is started due
to pressure drop.
An answer error occurs
and is recovered.
Stopping operation Stopping operation
11 sec.
Answer error
ON
Start
Normal
Normal
Normal
Normal
(Common for Type S and Type M)
MULTI ROLLER:
Without restart setting
MULTI ROLLER:
With restart setting
8. KEY POINTS FOR USE
35
8.1 Connection example of compressors and auxiliaries (MR26-8)
8.2 Capacity control processing method for compressors
(1) Capacity control processing
2Relationship between Auto/Solo and status output of inverter unit
SL1
SL8
SL7
SL6
SL4
SL3
SL2
SL5
Fan1
Dry1
Fan2
Dry2
Pmp1
Pmp2 Cmp1
Cmp2
Cmp3
Cmp4
Precautions for combination
The number of compressors
and dryers must be the same.
A maximum of compressors/
dryers can be connected.
A maximum of 2 pumps can be
connected.
When the compressors fail, the
fans and dryers stop simultane-
ously.
The slave and auxiliary must always
be on one-on-one.
Decide conditions for load/unload signals for MULTI ROLLER
Remote operation
Compressors
The MULTI ROLLER operates when compressors fail.
Auto Solo
Condition setting: TON = Load
TON: Control at solo operation
(load, unload, pressure control)
Based on the condition setting, select conditions for YCO and TON and
a contact / b contact for RY3 depending on the use
YCO: Distinguish Energized when unloaded from Energized when loaded.
20P
20P
RY3
ONLOAD
OFFUNLOAD
Not turned on UnloadUNLOAD
RY3
OFFLOAD
ONUNLOAD
Not turned on UnloadUNLOAD
Condition setting: YCO/RY3 = Capacity control relay, CCO/RY4 = Status output relay
The CCO status output from inverter unit is automatically set to Auto.
Y20
20P
RY4A
RY3
RY4ON when Auto RY4A relay ON
Input switching: RY4A ON when Auto
When Auto: PID control on MULTI ROLLER side
When Solo: PID control on Cmp side
Inverter
setting
AT
INV
RY4A
O1-L
O-L
36
8.3 Precautions on setting and pressure prediction for single stage Type-V DSP
For NEW DSP (singles stage unit), the Parameter Setting (MLV for setting PID minimum output value) needs to be
made for the MULTI ROLLER according to the setting table for each model.
Making no setting can trigger compressor failures.
8.4 Noise to MULTI ROLLER
[The [Communication status] and [Test] buttons on the Maintenance menu are the functions used for service inspection]
[Test] does not usually need to be operated. If the [Communication status] shows little change, the content does not
have to be explained to customers.
It is sufficient if the service engineer checks the normal noise status at delivery.
The number of communication transmission errors is counted up to each error. However, since there are retry
conditions, the communication errors do not cause the communication to be out of control unless the number of
time-out errors is extremely large per unit time.
Setting the pressure predictive control
Pressure predictive control The patent has been acquired. (Patent No. 3404492)
By predicting a reach point from the calculation of pressure drop inclination, the start-up timing can be made
earlier and the pressure drop can be prevented.
Maintenance menu Parameter setting
[Parameter setting 1]
RPTRecovery Pressure Timer, 0-999 sec.
t Initial value 0 sec. No control
Condition: The pressure dropping status when
pressure is between H and L and no
unloaded unit is present.
Calculation/Evaluation:
Obtain the time to reach L from a decreasing curve
that compared the pressure value with the previous
sampling value. If the result is shorter than the time
set, the next start unit is started.
DSP-22VI :"44" (%)
DSP-37V-7k/DSP-37VI :"32" (%)
DSP-55V-7k/DSP-55VI :"32" (%)
Models other than above :" 0" (%)
t
Pressure predictive control
Output
pressure
P
r
e
s
s
u
r
e

Lower
pressure limit
Compressors start
Start unload
Prevents pressure
drop
Time
Start loaded operation
Obtain a sampling of the pressure inclination and
predict the pressure after the start unloading.
Prevent the pressure from dropping
to lower than the lower pressure limit.
AVR INV
Noise
AVR INV Slave
Coil
Coil
Checking communication status
Pressing and holding down the Status Clear
button clears all the number of errors to zero.

Date
Time
Out
Parity Framing Protocol
Check
sum
2006.5.9
2006.5.10
2006.5.11
2006.5.12
2006.5.13
2006.5.14
2006.5.15
2006.5.16
2006.5.17
2006.5.18
2006.5.19
2006.5.20
2006.5.21
2006.5.22
2006.5.23
2006.5.24
2006.5.25
2006.5.26
2006.5.27
2006.5.28
2006.5.29
2006.5.30
2006.5.31
Overrun
The pressure predictive control is valid for a
combination of only the constant speed units.
37
8.5 Start/Stop conditions for MULTI ROLLER (after improvement)
Stop the inverter unit first as much as possible.
Operate the constant speed unit first as much as
possible.
Note : Even with a combination of loop 2, the turn back
operation in loop 1 is possible.
The start order when inverter unit
and constant speed unit are mixed
3 inverter units and 2 constant speed units are mixed
The stop order when inverter unit
and constant speed unit are mixed
Operation :
Operate a single inverter (PID) unit first, then the constant speed unit, and lastly the remaining inverter units.
Stop :
Stop the constant speed unit or inverter unit (full speed) that was operated first, and stop the PID unit at the last.
If there are 2 PID units, finally stop a unit that was operated at the last.
Unit NO.1 INVERTER
Unit NO.2 INVERTER
Unit NO.3 INVERTER
Unit NO.4 Constant speed unit
q
r
t
w
e
q
q
r
w
e
q
q
r
w
e
1 PID unit
Operating order
2 PID units
Operating order
2 PID units
Stop order
PID Constand
speed
PID
aPID
aPID
aPID
PID
Unit NO.1 INVERTER
Unit NO.2 INVERTER
Unit NO.3 INVERTER
q
r
t
w
e
q
w
t
e
r
q
w
t
e
r
q
r
t
w
e
1 PID unit
Operating order Stop order
PID
PID
PID
PID
PID PID
2 PID units
Operating order Stop order
1. Inverter unit 1 or 2 units
2. Constant speed unit
3. Remaining inverter units
Start order
Based on the start order Nos. shown
1. First operated unit = Inverter unit at full-speed operation
3. Constant speed unit
2. Inverter unit at full speed
4. Finally the PID unit
the last operated unit if there are 2 PID units
Stop order
Based on the stop order Nos. shown
38
8.6 Precautions on Weekly Timer
Time setting and action examples
Setting of Pressure 1 and Pressure 2 and action examples
0000
600
200
600
600
000
000
2400
600
100
2400
2400
2000
2000
q
w
e
Example
Day
Month
OR
Start Stop Action
No actioninitial setting
No action if the time is the same.
Error : The start time always needs to come earlier than
the stop time.
The operation is started at 6:00 and is continued without
any action at 24:00
Here, if the operation is manually stopped, the operation
is restarted at 6:00 on the next day. If the operation is not
manually stopped, the operation is continued without any
action.
Since no action is taken at 0:00 (stop state), no action is
taken at 20:00 but the stop state is continued.
Here, if the operation is manually started before 20:00,
the operation is stopped at 20:00. If the operation is manu-
ally started at or after 20:00, the operation is stopped at
20:00 on the next day.
0800
0800
1800
1800
0800
1800
2000
2000
2000
2400
2000
2300
q When time settings for Pressure 1 and Pressure 2 are the same
w When switching Pressure 1 and Pressure 2 automatically
e When time set for Pressure 2 is not included in the time set for Pressure 1
Pressure 1
Pressure 2
Start Stop Action
Select On/Off of the setting for the Pressure 1 and
the Pressure 2.
Both cannot be set.
By setting the time for the Pressure 2 to be within
the set time for the Pressure 1, the Pressure 1 and
the Pressure 2 can be separately used depending
on the time.
Set the pressure setting for the Pressure 1 to On.
By setting only the Pressure 1 to On, the Pressure
2 is also turned on from 18:00 to 20:00 and is
stopped at 20:00.
To turn on the Pressure 2 from 20:00 to 23:00, the
Pressure 2 needs to be manually set to On at or
after 18:00.
Pressure 1
Pressure 2
Pressure 1
Pressure 2
9. MAINTENANCE AND INSPECTION
39
9.1 Regular maintenance
Regular maintenance is required for continuous operation without fault and for the best performance of the MULTI
ROLLER.
Surely turn off the power switch on the internal board to prevent electrical shock or start/stop of the compressor by
malfunction before maintenance work.
Parts number Parts name Parts number Parts name
C00 Glass tube fuse C06 5V power supply
894 Catch clip 893 LCD display
869 Sensor joint C07 Surface sheet
C01 Pressure sensor C08 Slave units
C02 Noise filter C10 Power supply terminal block
C03 Master board 455 Power indicator
C05 24V power supply
C00
894
869
C01
C02
C08 C08
455
C03
C05
C06 893
C07
Part to be inspected
Inspection
method
Inspection interval
Criteria Countermeaure
Monthly Yearly
M
U
L
T
I
R
O
L
L
E
R
E
X
Compressor system
Visual
inspection
Good operation. When it fails, find the cause and take measure.
Boards
Every 3
months
No dirt, deformation, damage,
or discolor on appearance.
Find the cause and replace it.
Connectors
Cables completely inserted into

the boards and LCDs.
Insert them completely.
Bolts and nuts
Check that they are securely tightened. Furthermore, tighten them.

Air piping
No corrosion on air piping. No loosen-

ed connection thread. No drain.
Tighten and drain it.
Pressure sensor
Adjustment is not specifically re-

quired. Check that the output is
correct using pressure standard.
Check piping and connections.
Battery
Every 10
years
Lithium battery is used. Replace it on
the board approx. every 10 years.
Request to your dealer or Hitachi
distributor for replacement.
Entire panel
No rust, dust, oil, or water droplet. Find the cause and solve it.
9.2 Names of the parts
Part list of the MULTI ROLLER
For the parts indicated with (), request to Hitachi distributor.
HSN-001 2008.7
Printed in Japan(A)
Hitachi Industrial Equipment Systems Co.,Ltd.

MR Service Manual

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

MR Service Manual

Uploaded by

Copyright:

Available Formats

SERVICE MANUAL

Pump button is to display the screen for pump

Pump Operation screen

Operation Layout (Select Loop) and

Cables completely inserted into

Check that they are securely tightened. Furthermore, tighten them.

No corrosion on air piping. No loosen-

Adjustment is not specifically re-

You might also like