Ready Mixed Concrete

Quality control management

SUNGSHIN CEMENT CO, LTD.

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Index

I.

Overview of Sungshin Cement

II. Facilities of Hanoi factory III. Factory Lab. Facility

IV. Quality Control System (Material) V. Quality Control System (Process)

VI. Attached information

. OVERVIEW OF SUNGSHIN CEMENT CO, LTD

Company Out Line Strength of Sungshin Sungshin Korea

SungShin Vietnam
- Facility

- Organization
- Factory Outlook

-1. COMPANY OUTLINE

The Main Facts
1) Focusing Business

Ready-mixed Concrete Facilities Locations

: Cement, Ready-mixed Concrete, Dry Mortar

2) Establishment : 1967
3) The main Facilities (factories) - Cement : 10 (manufacture 2, distribution 8) - Ready-mixed Concrete : 12 - Dry Mortar : 2 - R&D Institute : 1 4) Assets : 1 bil USD 5) Sales(07) : 400 mil USD 6) Sales of Ready-mixed Concrete (07) : 100 mil USD 7) Personnel : 864 (Dec, 07) 9) Intent inventment : 5 Mil USD (For First Factory)

Bu-cheon

Pa-ju

Gu-ri

A-san Yong-in
Cheong-ju

Gong-ju
Ang-sung Jochiwon

Dae-jeon

Cheong-ju

Ju-deok
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-2. Companys Force in Ready-mixed Concrete

Concrete Production Know-How in Hanoi, Vietnam

Advanced into Vietnam since 2007 for supply reliable high-strength concrete to Keangnam Hanoi landmark Tower which will be the highest building in Vietnam The Only 70Mpa High-strength Concrete producing capable supplier Provide with various resource from human resource to technical resources Reduce risk and uncertainty with wide experiences Introduced the most-modernized and efficient type of Batching plant in Vietnam The most environment friendly concrete business model

Integrated technology from Cement to Specific purpose Concrete

Integrated construction material businesses included Cement, Dry mortar, Concrete Support by Technology research center from raw material to quality control Various tech-knowledge of construction material

Wide and Long time period experience in concrete business

Accumulated experiences since 1978 Good reputation with 13 concrete plants with many competitive professionals

Successful professional experiences in concrete

KOLAS (Korea Laboratory Accreditation Scheme) certified research center (international standard research center certification) Successful Mock-up test with 130MPa Development Super high strength concrete (200 Mpa) Extremely Low temperature concrete development (below 20C)
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-3. Ready-mixed Concrete Factories in KOREA

Ready-Mix Concrete Factories

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B a t c h e r Pl a n t Total Capacity Sales of Ready-mixed Concrete (07)

20 4,040/Hr App. 100 mil USD

-4. Ready-mixed Concrete Facilities in Viet Nam

Project Capacity of Batcher Plant Mixer Truck

Keangnam-Hanoi Landmark Tower

210/Hr, 180/Hr 10 Unit

Hanoi, Cau Giay, PhamHung street

Twin Shaft, Inhouse Type 7

Vietnamese average Batch plant capacity is 120/hr for factory

-5. Organization
Director Kim Hyung Kuen
Management
Song Han Ho - Ms. Trang

Admin
Park Joon Seok - Ms. Hai

Quality Control
Lee Ho Gu Lim Jong Won - Mr. Phu - Mr. Sau - Mr. Hung - Mr. Nam

Production
Kim Yong Sung Jeong Yong Sik - Mr. Bac - Mr. Son - Mr. Manh - Mr. Trinh

R&K

: Ra jeong Hyun - M/T : 10 unit - W/L : 2 unit - mechanic

Sector Director Management Admin Quality Control Producing Total

Korean 1 1 1 2 2 7

Vietnamese 1 1 4 4 10

Remark

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8

-6. Factory outlook

Trm 1

Bng ti 1

Trm 2

Bang ti 2

. Facilities of Hanoi Factory

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-1. Facility List

sector Machine/Facility
Cement Silo Admixture Silo Agregate stack field Producing Line

Quantity
2 1 3

standard
500 Ton x 1, 200 Ton x 1 200 Ton x 1 500 x 3

Remark
Bucket Elevator Type Bucket Elevator & blower Roof Cover

Admixture Tank
Chiller Mixer Concrete Recycle facility Mixer Truck (agitater)

2
3 2 1 10 2 2 2 3 3 2 1 2 2 2 6 4

10 Ton
40RT 210/H, 180 /H 20 /hr 6~7 4.3 200 Ton 5 Ton 20 20 0.2 Ton 100 Ton (5kg) 1,000 Kg 2,000 Kg 1,000 Kg 4,000 Kg 50 Kg Daewoo 3.5/batch

Vehicle

Wheel Loader Water tank Cement Hopper

Storage

Sand Hopper Aggregate Hopper Admixture storage Truck/ Heavy vehicle Weigh Water

Weigh/ Mearsurement unit

Cement Admixture (Powder) aggregate Admixture (Liquid)

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-2. Factory facilities

Silo (500 Ton x1, 200 Ton x 2)

Chiller

Admixture

Admixture Tank

Raw input Hopper

Raw material Field

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-3. Factory facilities

Disposal Concrete Recycling Facility

Operation Room

Mixer

Conveyer belt

Cement input

Rubber chute

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. Factory Lab. Facility

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-1. Lab Facility List

sector Machine/Facility
Mortar flow tester Mortar Mixer Cube Mold Cement Moisture curing Machine Electric weigh

Quantity
1 1 2 1 1

standard
35H1.27 4.7 555 60x45x50 60Kg/5g

Remark

Electric weigh
Etc Infrared rays moisture meter

3100g/0.01

Coarse Aggregate sieve analysis

Aggregate/Sand Sand sieve analysis Drier

1
1 1 300

Etc
Compression stress tester Mold Grinder 1 1 200ton

Cylinder Mold
Air tester Concrete test hammer Concrete Concrete in house Mixer Thermo hygrostat Cure thermometer

200
3 1 1 1 1

1020
7 -650RX 60/ ONE SHAFT 700x700x850 0~100

Cure Tank
Hybrid Recorder Etc

3
1 -200 ~ 400

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-2. Factory facilities

Compressive strength tester

Mixer tester

Micro Weigh

Coarse Aggregate sieve analysis

Moisture Log

Sand sieve analysis

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-3. Factory facilities

Oven

Mold Grinder

Cure Tank

Thermometer

Curing temp test

Ignition Test

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. Quality Control System - Material

Suppliers of raw materials
material management/insfection

Cement
Coarse Aggregate (Gravel)

Fine Aggregate (Sand)

Admixture Silicafume Water

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-1 Suppliers of Raw materials

Supplier
Rawmaterial Cement Sand Aggregate Admixture Silicafume Supplier NghiSon, Phuc Son Etc. Hacma Etc. Vimeco Etc. Seah, Silkroad Elkem Thanh hoa Hong River Ha Tay, Phu Tho Etc. Korea, Hung Yen China Origin

Supplier requirement Most important Priority is on Quality

Reliable Delivery

Resonable Price
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-2. 1. Cement
Standard : ASTM C 150:07 Test Items and Standard
No
1 2 3 4 5

Test Items
Specific Gravity Surface area by blain method Percentage of MgO content Lgnition loss Setting Time Compressive Strength initial final 3 day 7 day

Units
g/ /kg % % Min Hr

Specification
2,800 6.0 3.0 60 10 12.4 19.3

Testing Method
ASTM C188-95 ASTM C204-07 ASTM C114-07 ASTM C3107 ASTM C191-99

N/

ASTM C109M-99

Inspection/Experiment Period : More than 4Times/year Inspection/Experiment Organization : Competent authority (IBST)

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-2. 2. Coarse Aggregate (Gravel)

Standard : ASTM C33-07 Test Items and Standard
No 1 2 Test Items Bulk Specific Gravity(SSD) Coal and Lignite Units g/ Specification 2.4 0.5 Testing Method ASTM C 128-07 ASTM C 123-07

3
4

Clay, Lump and friable particle

Abrasion

%
%

5.0
50

ASTM C 142-97
ASTM C 131-07

5 6

Absorption Material finer than 0.075mm

[ Partical Size distribution ] # 57 / # 67 37.5 mm 25.0 mm 19.0 mm

% %

1.0

ASTM C 127-07 ASTM C 117-04

100 95 ~100 % 25~60 0~10 0~5

/ / / / / / /

100 90 ~ 100 20 ~ 55 0~10 0~5 ASTM C 136-06

7 12.5 mm 9.5 mm 4.75 mm 2.36 mm

Inspection/Experiment Period : More than 4Times/year

Inspection/Experiment Organization : Competent authority (IBST)

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-2. 3. Fine Aggregate (Sand)

Standard : ASTM C33-07 Test Items and Standard
No 1
2

Test Items Bulk Specific Gravity(SSD)

Coal and Lignite

Units g/ % % % %

Specification 2.4
0.5

Testing Method ASTM C 128-07

ASTM C 123-07

3 4 5

Material finer than 75 sieve Absorption Clay, Lump and friable particle [Partical Size distribution] 9.50 mm 4.75 mm

3.0 3.0

ASTM C 117-07 ASTM C 128-07 ASTM C 142-97

100 95 80 % 50 25 5 0 ~ ~ ~ ~ ~ ~ 100 100 85 60 30 10 ASTM C 136-06

2.36 mm 1.18 mm 0.63 mm 0.30 mm 0.15 mm

Inspection/Experiment Period : More than 4Times/year

Inspection/Experiment Organization : Competent authority (IBST)

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-2. 4. Admixture
Standard : ASTM C494-99 Test Items and Standard
No 1 2 3 Test Items Initial setting time Final setting time Water Content % of Control Units H/min H/min %

Specification (ASTM C494-Type G)

1:00 3:30 3:30 88 125 115 110 125 115 110

Testing Method

ASTM C 403

ASTM C 138

Flexural Strength % of Control

ASTM C 78

Compressive Strength % of Control

ASTM C 139

Inspection/Experiment Period : More than 1Times/year Inspection/Experiment Organization : Competent authority (IBST)

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-2. 5. Silicafume
Standard : ASTM C1240-05 Test Items and Standard
No 1 Test Items Specific Gravity Units Mg/

Specification (ASTM C1240-05)

-

Testing Method

2
3 4 5 6

Specific surface
Accelerated Pozzolanic Strength Activity Index at 7 day Moisture Content Loss on ignition (LOI) SiO2 Content

/g
% % % %

15
105 3.0 6.0 85.0

ASTM C1240-05

ASTM C311-07

Avaliable Alkalis

ASTM C114-07

Inspection/Experiment Period : More than 1 Times/year

Inspection/Experiment Organization : Competent authority (IBST)

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-2. 6. water
Standard - ASTM C94-00 - TCXDVN 302 : 2004 Test Items and Standard
No 1 2 3 PH CI- (Chloride ion Content) So-24 (Sulfate ion Content) Properties Unit Mg/L Mg/L Specification (ASTM C94) 500 3,000 Specification (TCXDVN 302 : 2004) 4.0 12.5 350 600 Testing Method ASTM D 1293 / TCVN 6492 ASTM D 512 / TCVN 6194 ASTM D 516 / TCVN 6200 TCVN 4560

Dissolved salts Content

Mg/L

2000

Suspended Solid Content

Mg/L

200

TCVN 4560

Inspection/Experiment Period : More than 2 Times/year

Inspection/Experiment Organization : Competent authority (IBST)

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. Quality Control System Process Management

Process management Temperature control Moisture control Mixing Time/Quantity Measuring Material

Slump and Flow test

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-1 Temperature control
Target temperature of concrete : lower than 35 raw material temperature management
Material Cement Natural temperature 60 ~ 80 Target Temperature Control Method

Water
Aggregate

24 ~ 28
30 ~ 40

8 ~ 15
25 ~ 30

Water Chiller
- Sprinkling water - Covering roof

Water Chiller

M/T Cover and watering

Cover Roof(Shading)
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-2 Aggregate surface moisture management

Sand Roof Cover

Aggregate Roof Cover

Weigh storage bin hopper

Conveyer belt cover

The aggregate roof cover help control surface moisture even in raining and variety weather situation in raw material stacking field and storage bin for weigh
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-3 Mixing Time management

For the appropriate mixing and efficient producing we manage mixing time according to the concrete type

mixing time and producing quantity

B/P-A Strength
Mixing Time Quantity/batch Mixing Time

B/P-B
Quantity/batch

18 MPa

27 MPa
70 Sec 70 Sec

30 MPa 35 MPa
3/batch

40 MPa

2 /batch 80 Sec 80 Sec

45 MPa
50 MPa

60 MPa
70 MPa

90 Sec
130 Sec 2.5 /batch

90 Sec
130 Sec

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-4 Measuring material
Standard : ASTM C94/C 94M-05 To reduce material input error, each material is weighed and measured seperately (Cement, Coarse aggregate, Fine aggregate, Admixture and water)

Weigh/measure unit and allowable error

Material

Measure mothod

Allowable error

Cement

Mass

1%

Aggregate

Mass

3%

Admixture

Mass

3%

Water

Mass

1%

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-5 Making and curing concrete test specimens and test

Standard : ASTM C94/C 94M-05, TVCN 4453 : 1995
Make test specimens after the Slump flow test Concrete compress strength test perform avery 110 (1 Lot.) Compress strength test specimen
Part
Slab

Lot.
110

Specimen
6 ea

Test
- 7 days : 2ea - 28 days : 2ea - extra :2ea - 3 days : 1ea - 7 days : 1ea - 28 days : 2ea - extra :2ea - 7 days : 1ea - 28 days : 2ea - 7 days : 1ea - 28 days : 2ea

Columm, Corewall

110

6 ea

Mat

Over 1,000

500 : 3ea

Less 1,000
100

250 : 3ea
3 ea

Mass foundation

- If small amount is placed, make 3 piece of specimen (7 days : 1ea, 28days : 2ea)

Test standard
- The everage of any consecutive strength tests shall equal to, or greater than specified strength (fc) - When the specified strength is greater than 35Mpa, no individual strength test shall be less than 0.9 fc Compress standard test is performed by IBST and we have a official certification from them for the fairness (7days, 28days)
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-6 Product test
Slump (Flow) Test Standard : KS F 4009
Test Time : Before placing the concrete

Test Standard and method

Slump Flow 500 mm Specification KSF 4009 75 Testing Method

600 mm
700 mm

100
100

KS F 2594

Inspection/Experiment Period : Produce day, each type

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-7 Concrete Produce process

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. Attached information
Certificate of verification (Batcher Plant) Calibration Certificate (Compression testing Machine) Contract to perform Compression test Test results of Concrete

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