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Mt s quy trnh sn xut Styren v Polystyren

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Ch : Mt s quy trnh sn xut Styren v Polystyren (c 7213 ln)

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Mt s quy trnh sn xut Styren v Polystyren


vo lc: Thng Nm 18, 2006, 05:40:45

Bi vit: 290

Hin nay Tng Cng ty Ha cht Vit Nam ang c k hoch sn xut polystyren (PS), mt cht do c nhiu ng dng rng ri. Cc cng trnh lc - ho du ang v s c xy dng s to nhiu thun li cho sn xut PS trong mt tng lai rt gn. Di y chng ti xin gii thiu mt s quy trnh sn xut styren v polystyren cc bn tham kho.

QUY TRNH SN XUT STYREN CA CNG TY LUMUS UOP


y l quy trnh sn xut monome styren (SM) dng cho sn xut polyme, gm c quy trnh Lumus UOP "c in" cho cc nh my mi v quy trnh Lumus UOP "thng minh" cho cc nh my ci to sa cha. Hin nay, trn th gii c 36 nh my ang vn hnh vi cng ngh Lumus UOP "c in" v 3 nh my p dng cng ngh Lumus

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Mt s quy trnh sn xut Styren v Polystyren

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UOP "thng minh".


Lch Thnh vin

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ng k

M t quy trnh: quy trnh c in, etyl benzen (EB) c tch hyro vi s tham gia ca xc tc v hi nc to thnh styren. Phn ng c thc hin nhit cao v trong chn khng. EB (mi np liu v hi lu) v hi nc s cp c kt hp vi hi qu nhit, tip hn hp ny c tch hyro trong h phn ng nhiu bc. Mt thit b gia nhit trung gian s ti gia nhit kh cng ngh gia cc bc phn ng. Cc dng phn ng c lm lnh thu hi nhit thi, ng thi ngng t * hyrocacbon v hi nc. Kh thi khng ngng t c nn v c s * dng lm nhin liu. Hyrocacbon ngng t c a n b phn ct. Phn ngng ca qu trnh c ct loi b cc hyrocacbon thm. phn ct phn on, cc thnh phn sau c tch ring: styren vi tinh khit cao, EB cha chuyn ha s c hi lu, v sn phm ph vi t l tng i nh l hc n. Mt phn dng hi lu c chuyn ha thnh to luen v benzen. Phn benzen ny c a tr li thit b alkylat ha. Thng thng, tinh khit ca sn phm monome styren (SM) t 99,8 - 99,95%. Quy trnh ny c hiu sut thu hi sn phm cao nh s kt hp c o cht xc tc v cc iu kin vn hnh trong thit b phn ng. Quy trnh Lumus UOP "thng minh" tng t nh trn, ch c s khc * bit l oxy c a vo gia cc bc tch hyro oxy ha mt phn hyro sinh ra trn xc tc, ti gia nhit kh cng ngh v iu chnh cn bng ca phn ng tch hyro. Quy trnh ny t hiu sut chuyn ha 80% EB sau mi vng phn ng. * Ch tiu tiu hao nguyn vt liu quy trnh "c in":
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*
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Etyl benzen: * Chi ph in hi:

1.054 kg/tn SM 31 USD/tn SM

* Chi ph u t (ti M, cng sut 200.000 tn sn phm): 225 USD/ tn SM


*

QUY TRNH SN XUT STYREN CA TRUNG TM CNG NGH BADGER (M)


y l quy trnh sn xut monome styren (SM) bng phng php tch hyro ca etyl benzen (EB) to thnh styren. Nguyn liu EB c sn xut bng phng php alkyl ha benzen vi etylen. Hin cng * ngh ny c p dng ti hn 40 c s sn xut styren trn th gii vi cng sut thit k t 32 n 78 nghn tn/ nm. Tng cng, cng sut cc c s ny t 8 triu tn/ nm. * M t quy trnh:

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Mt s quy trnh sn xut Styren v Polystyren

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EB c tch hyro trn xc tc st oxit hot ha bng kali, vi s c Lch Thnh vin ng nhp ng k mt ca hi nc, to thnh styren. Phn ng thu nhit ny c thc hin trong iu kin chn khng v nhit cao: t l trng lng 1:1 gia hi nc v nguyn liu EB v vi mc chuyn ha EB va phi, chn lc ca phn ng i vi styren t trn 97%. Cc sn phm ph nh benzen v toluen c thu hi bng chng ct phn ct benzen c hi lu tr li b phn EB. EB mi bay hi v ti ch c phi trn vi hi qu nhit v np vo h phn ng on nhit nhiu bc. Gia cc bc tch hyro, ngi ta b sung nhit nng tng hiu qu chuyn ha EB n mc thng thng l 60 - * 75%. Nhit nng c th c b sung gin tip bng cc * phng php thng thng, hoc b sung trc tip theo cng ngh gia nhit trc tip ca Shell Oil. Cc dng ca thit b phn ng c lm lnh trong cc thit b trao i nhit thu hi nhit thi v ngng t hyrocacbon, hi nc. Kh thi khng ngng t c - ch yu l hyro - c nn, sau a vo h thng hp th thu hi cc vt hyrocacbon thm. Sau khi thu hi hyrocacbon., kh thi giu hyro c s dng lm nhin liu cho cng on chng ct hyrocacbon ngng t v styren th c a sang b * phn chng ct, cn phn ngng t c gii hp loi b cc hyrocacbon thm v kh ha tan. Phn ngng sch ca qu trnh c hi lu lm nc np ni hi. cng on chng ct, trc tin cc sn phm ph benzen/toluen c tch khi dng styren th chnh. EB cha chuyn ha c tch * khi styren v hi lu v phn phn ng. Cc h thng thu hi nhit c p dung thu hi nng lng t cc ct EB/SM. bc tinh ch cui, cc thnh phn cha nhng lng nh C9 v cc thnh phn nng hn c tch khi sn phm SM cui cng. gim ti a phn ng polyme ha trong thit b chng ct, ngi ta np mt cht c ch dng initrophenolic vo thit b cng vi styren th. tinh khit ca sn phm SM thng t 99,90 - 99,95%. nh mc tiu hao nguyn liu v nng lng: Etyl benzen: Nng lng: 1052 tn/ tn SM 1,25 kcal/tn SM
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Nc lm lnh:

150 m3/tn sm

QUY TRNH SN XUT STYREN CA GTC


y l cng ngh ca cng ty GTC Technology Corp., c p dng thu hi styren trc tip t nguyn liu xng nhit phn th - sn phm dn xut ca quy trnh cracking hi nc i vi naptha, du gazoin v* kh thin nhin ha lng. M * t quy trnh: Nguyn liu xng nhit phn c ct phn on s b, ly phn gia l dng C8, phn ct cha styren thu c se c np vo thp ct * * *

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Mt s quy trnh sn xut Styren v Polystyren

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chit v phi trn vi mt dung mi chn lc, dung mi ny chit Lch Thnh vin ng nhp ng k styren xung y thp, hn hp dung mi giu styren c a vo thp thu hi dung mi, t y dung mi sch c hi lu li thp ct chit v phn styren ct nh thp c thu hi. Bc tinh ch cui cng to ra sn phm styren nng 99,9% vi hm lng phenyl axetylen nh hn 50 ppm. Phn ct ngn t thp ct chit c th c x l tip thu hi dng xylen hn hp cht lng cao. Mt nh my cracking thng thng trn th gii c th sn xut khong 25.000 tn styren/ nm v 75.000 tn xylen hn hp/ nm t nguyn liu xng nhit phn.

*
u im ca quy trnh

Sn phm styren ca quy trnh c tinh khit cao, thch hp cho cc * phn ng polyme ha v c gi rt cnh tranh so vi styren c sn xut theo cc quy trnh thng thng. Nu mun, ngi ta cng c th chit xylen hn hp t xng nhit phn, nh tng cht lng xylen lm nguyn liu ha cht. Quy trnh ny c hiu qu kinh t cao i vi cc xng nhit phn thng thng v cc nguyn liu b sung. cc quy trnh x l xng nhit phn thng thng, styren thng b phn hy b phn hyro ha giai on u. Sau , xng nhit phn hyro ha c ct phn on chit benzen v toluen. Quy trnh ca GTC cho php tin hnh ct phn on "u dng" cc thit b x l vi hyro, nh gim tiu hao hyro v ngn hin tng hng xc tc do cc polyme ca styren. Trong nhiu trng hp, phn ln cc * thit b ct phn on hin c u c th c ti s dng trong b phn thu hi styren.

CNG NGH SN XUT POSTYREN CA NSCC


Quy trnh sn xut polystyren ca Cng ty Nippon Steel Chemical (NSCC) hin ang c p dng ti 2 nh my ca Nht Bn vi tng cng sut 200.000 tn/nm. Vi quy trnh ny, ngi ta sn xut ra hn 50 cp sn phm polystyren khc nhau. Sn phm ph bin nht l GPPS (poly-styren dng trong, v nh hnh, c s dng rng ri lm bao b thc phm v CD,...). i vi cc sn phm c yu cu v bn va p cao hn, v d v * my tnh, ti vi, ngi ta kt hp cao su polybutaien vo mng poly-styren sn xut ra loi polystyren bin tnh bng cao su (HIPS). Quy trnh ca NSCC cng c th c p dng sn xut nha HLPS c bn cao, bng cao, dng thay th cho nha ABS (acrylonitril - butaien - styren) trong nhiu ng dng.
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M t quy trnh: Quy trnh bao gm mt qu trnh polyme ha lin tc nguyn liu

* styren di tc dng ca cc tc nhn nhit v ha cht. kiu thit


k in hnh, thng c 2 dng phn ng ring cho GPPS v HIPS. Dng phn ng GPPS c kh nng to ra nhiu cp khc nhau ca
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Mt s quy trnh sn xut Styren v Polystyren

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sn phm GPPS - t loi phn t lng thp, chy cao, n loi Lch Thnh vin ng nhp ng k phn t lng cao, bn nhit. Dng phn ng HIPS c mt thit b phn ng c thit k thch hp, cho php iu chnh s phn phi cao su trn mng polystyren. S phn phi tt hn ca cao su s to cho polyme sn phm c bn cao hn, ng tht gim nh mc tiu hao cao su. Qu trnh ny cng cho php khng ch c ht cao su vi chnh xc di 1 micron. Cc ht cao su nh s to ra b mt trn nhn cho sn phm lm t nha HIPS vi bn cao, cc tnh nng c hc v hon thin b mt vt tri so vi sn phm lm t nha ABS. Mi dng phn ng GPPS v HIPS u c cc thit b polyme ha t * theo dy, cc dy chuyn bay hi hai bc v to ht. Thit b bay hi * c thit k sn xut ra sn phm polystyren vi tng d lng cc cht d bay hi thp hn 100 ppm (trng lng). Thit b thng thng cn gm c cc b phn chun b nguyn liu, thu hi monome styren, * kh nc v bc d nha khi ln. Tiu hao nguyn liu i vi nh my cng sut 50.000 tn GPPS/ nm + 50.000 tn HIPS/ nm nh sau: Sn xut GPPS: * Styren: Sn xut HIPS: Styren: Cao su: 0,926 - 0,948 tn/ tn HIPS. 0,052 - 0,064 tn/ tn HIPS. 0,999 - 1,007 tn/ tn GPPS~

CNG NGH SN XUT POLYSTYREN XP


y l cng ngh ca cc cng ty ABB Lummus Global/ BP Chemicals, c p dng sn xut polystyren xp (EPS) theo phng php huyn ph. Hin nay, 3 nh my sn xut polystyren theo cng ngh ny c vn hnh ti Php, c v Trung Quc, vi tng cng sut 200.000 tn/ nm. Cng ngh BP/Lummus l mt trong nhng quy trnh cng ngh hin i nht sn xut EPS. Ngi ta p dng vic iu khin bng my vi tnh sn xut sn phm ng nht, ng thi gim ti a nhu cu * nng lng. nh mc tiu hao nguyn vt liu v nng lng: Styren v pentan : Ha cht x l:
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1.000 - 1.01 5 kg/ tn 25 - 49 kg/ tn EPS 1.000 kg/ tn EPS 150 kwh/ tn EPS 0,42 tn/ tn EPS
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Nc kh khong:

in:

Hi:

5 trong 8

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Mt s quy trnh sn xut Styren v Polystyren

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Nc lm lnh:

Lch

Thnh vin

ng nhp

120 m3/tn EPS

ng k

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CNG NGH SN XUT POLYSTYREN CHU VA P


y l cng ngh ca cc cng ty ABB Lummus Global/ BP Chemicals, c p dng sn xut polystyren thng dng (GPPS) v polystyren * chu va p (HIPS) theo quy trnh lin tc khi. * Cng ngh ny l mt trong nhng cng ngh hin i nht sn xut GPPS v HIPS. Bng cng ngh ny, ngi ta sn xut c cc sn * phm vi cht lng cao v n nh. Hin nay, mt s nh my ti Php, c, Thy in ang vn hnh theo cng ngh ny, vi tng cng sut t khong 450.000 tn GPPS v HIPS/ nm. Mt nh my khc vi cng sut 300.000 tn GPPS v HIPS/nm s i vo sn xut ti Trung Quc t nm 2005. * nh mc tiu hao nguyn vt liu v nng lng (tnh theo tn polystyren): GPPS HLPS Styren v nguyn liu du, kg: Cao su, kg Cc cht ph gia, kg in, kwh Nhin liu, 103 Kcal Nc lm lnh, m3 Hi p sut thp, kg 1.011 1 97 127 46 6
* 937

73 2 110 127 26 6
*

(su tm)

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Sa ln cui: Thng Nm 18, 2006, 05:43:53 PM gi bi nguyentannhat

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Yugi
Nh... Ha hc

Hi m: Mt s quy trnh sn xut Styren v Polystyren


* Tr li #1 vo lc: Thng Tm 11, 2006, 11:31:40 AM

Cm n bn cung cp bi ny, hnh nh thng tin v quy trnh cng * * *

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Mt s quy trnh sn xut Styren v Polystyren

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ngh iu b mt, nhng bn c duoc y nh th ny l rt hay, b Lch Thnh vin ng nhp ng k ch.
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Bi vit: 44 Gii tnh:

V mt c, b mt ng
Re: Mt s quy trnh sn xut Styren v Polystyren
Tr li #2 vo lc: Thng Ba 12, 2007, 11:44:12 AM

Kentaro *
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* y l ln u mnh vo forum cm n bi vit ca bn rt b ch !


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thedattran
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Re: Mt s quy trnh sn xut Styren v Polystyren


Tr li #3 vo lc: Thng Mi 28, 2007, 09:12:09 PM

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ch mi l khi qut v qui trnh thi Nht h ! Ai cng c th bit thng qua cc bi bo nc ngoi hay t cc patent. Mu cht ca cng ngh nm safety technology, catalyst, monomer concentration,.... nhiu lm em ! Nu em mun tm hiu th cn i su hn !
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nguyentannhat
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Re: Mt s quy trnh sn xut Styren v Polystyren


Tr li #4 vo lc: Thng Mi Mt 02, 2007, 11:00:44 PM

Bi vit: 290

Hi, cm n anh t. My bi ny em tm hiu hi nm 3... Ni chung lc cng cha tm c mt bi hon chnh...


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vitcon21011
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Re: Mt s quy trnh sn xut * Styren v Polystyren


Tr li #5 vo lc: Thng Nm 25, 2008, 03:15:58 PM

e dang can tim tai lieu ve quy trinh phan tich duoc su udng trong cac nha may dien,ai bit thi jup e voi
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e dang can gap lam HELP ME!!!

thank moi ng nhiu lam y

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duykhanhsn
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Re: Mt s quy trnh sn xut Styren v Polystyren

7 trong 8

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Mt s quy trnh sn xut Styren v Polystyren

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Tr li #6 vo lc: Thng By 26, 2008,

Em phi cm 11:16:10 AM n cc anh ch tht nhiu, bi vit ny tht s rt b ch cho em. Hin nay em ang tm hiu v cch ti ch nha t rc thi y t nh kim tim, ng truyn dch... thnh ht nha. Nhng em cha bit l phi s dng nhng cht g lm tng c tnh v tng bng cho ht nha sau khi ti ch. cc anh ch no bit ch em vi, em s thank's cc anh ch tht nhiu.
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Lch

Thnh vin

ng nhp

ng k

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phongplm
Thch... Ha hc Bi vit: 2

Re: Mt s quy trnh sn xut * Styren v Polystyren


Tr li #7 vo lc: Thng T 07, 2009, 05:14:07 PM
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cho mnh quy trnh sn xut nha polycacbonat vi:(


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tieumiu
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Re: Mt s quy trnh sn xut Styren v Polystyren

Tr li #8 vo lc: Thng Ba 12, 2010, 08:54:11 PM

mnh ang lm bo co v cng ngh dng Ps xp lm cc loi bao b ( hp cm chng hn ).


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Ai c ti liu g lin qua cho mnh xin vi! Gmail: nguyendanhtuan219@gmail.com


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