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Tin tc: CNG NHAU LUYN HA - THI S 1 - THNG 02/2012: http://community.h2vn.com /index.php?topic=16283.msg69259;topicseen#msg69259
H2VN Chemical Community ..::: NHM HA HC NG DNG - CC CHUYN NGNH ::. Nhm Cng Ngh Vt Liu Polime v Compozit (Qun tr: nguyentannhat) Mt s quy trnh sn xut Styren v Polystyren
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Hin nay Tng Cng ty Ha cht Vit Nam ang c k hoch sn xut polystyren (PS), mt cht do c nhiu ng dng rng ri. Cc cng trnh lc - ho du ang v s c xy dng s to nhiu thun li cho sn xut PS trong mt tng lai rt gn. Di y chng ti xin gii thiu mt s quy trnh sn xut styren v polystyren cc bn tham kho.
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2/29/2012 11:27 AM
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M t quy trnh: quy trnh c in, etyl benzen (EB) c tch hyro vi s tham gia ca xc tc v hi nc to thnh styren. Phn ng c thc hin nhit cao v trong chn khng. EB (mi np liu v hi lu) v hi nc s cp c kt hp vi hi qu nhit, tip hn hp ny c tch hyro trong h phn ng nhiu bc. Mt thit b gia nhit trung gian s ti gia nhit kh cng ngh gia cc bc phn ng. Cc dng phn ng c lm lnh thu hi nhit thi, ng thi ngng t * hyrocacbon v hi nc. Kh thi khng ngng t c nn v c s * dng lm nhin liu. Hyrocacbon ngng t c a n b phn ct. Phn ngng ca qu trnh c ct loi b cc hyrocacbon thm. phn ct phn on, cc thnh phn sau c tch ring: styren vi tinh khit cao, EB cha chuyn ha s c hi lu, v sn phm ph vi t l tng i nh l hc n. Mt phn dng hi lu c chuyn ha thnh to luen v benzen. Phn benzen ny c a tr li thit b alkylat ha. Thng thng, tinh khit ca sn phm monome styren (SM) t 99,8 - 99,95%. Quy trnh ny c hiu sut thu hi sn phm cao nh s kt hp c o cht xc tc v cc iu kin vn hnh trong thit b phn ng. Quy trnh Lumus UOP "thng minh" tng t nh trn, ch c s khc * bit l oxy c a vo gia cc bc tch hyro oxy ha mt phn hyro sinh ra trn xc tc, ti gia nhit kh cng ngh v iu chnh cn bng ca phn ng tch hyro. Quy trnh ny t hiu sut chuyn ha 80% EB sau mi vng phn ng. * Ch tiu tiu hao nguyn vt liu quy trnh "c in":
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EB c tch hyro trn xc tc st oxit hot ha bng kali, vi s c Lch Thnh vin ng nhp ng k mt ca hi nc, to thnh styren. Phn ng thu nhit ny c thc hin trong iu kin chn khng v nhit cao: t l trng lng 1:1 gia hi nc v nguyn liu EB v vi mc chuyn ha EB va phi, chn lc ca phn ng i vi styren t trn 97%. Cc sn phm ph nh benzen v toluen c thu hi bng chng ct phn ct benzen c hi lu tr li b phn EB. EB mi bay hi v ti ch c phi trn vi hi qu nhit v np vo h phn ng on nhit nhiu bc. Gia cc bc tch hyro, ngi ta b sung nhit nng tng hiu qu chuyn ha EB n mc thng thng l 60 - * 75%. Nhit nng c th c b sung gin tip bng cc * phng php thng thng, hoc b sung trc tip theo cng ngh gia nhit trc tip ca Shell Oil. Cc dng ca thit b phn ng c lm lnh trong cc thit b trao i nhit thu hi nhit thi v ngng t hyrocacbon, hi nc. Kh thi khng ngng t c - ch yu l hyro - c nn, sau a vo h thng hp th thu hi cc vt hyrocacbon thm. Sau khi thu hi hyrocacbon., kh thi giu hyro c s dng lm nhin liu cho cng on chng ct hyrocacbon ngng t v styren th c a sang b * phn chng ct, cn phn ngng t c gii hp loi b cc hyrocacbon thm v kh ha tan. Phn ngng sch ca qu trnh c hi lu lm nc np ni hi. cng on chng ct, trc tin cc sn phm ph benzen/toluen c tch khi dng styren th chnh. EB cha chuyn ha c tch * khi styren v hi lu v phn phn ng. Cc h thng thu hi nhit c p dung thu hi nng lng t cc ct EB/SM. bc tinh ch cui, cc thnh phn cha nhng lng nh C9 v cc thnh phn nng hn c tch khi sn phm SM cui cng. gim ti a phn ng polyme ha trong thit b chng ct, ngi ta np mt cht c ch dng initrophenolic vo thit b cng vi styren th. tinh khit ca sn phm SM thng t 99,90 - 99,95%. nh mc tiu hao nguyn liu v nng lng: Etyl benzen: Nng lng: 1052 tn/ tn SM 1,25 kcal/tn SM
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Nc lm lnh:
150 m3/tn sm
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chit v phi trn vi mt dung mi chn lc, dung mi ny chit Lch Thnh vin ng nhp ng k styren xung y thp, hn hp dung mi giu styren c a vo thp thu hi dung mi, t y dung mi sch c hi lu li thp ct chit v phn styren ct nh thp c thu hi. Bc tinh ch cui cng to ra sn phm styren nng 99,9% vi hm lng phenyl axetylen nh hn 50 ppm. Phn ct ngn t thp ct chit c th c x l tip thu hi dng xylen hn hp cht lng cao. Mt nh my cracking thng thng trn th gii c th sn xut khong 25.000 tn styren/ nm v 75.000 tn xylen hn hp/ nm t nguyn liu xng nhit phn.
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u im ca quy trnh
Sn phm styren ca quy trnh c tinh khit cao, thch hp cho cc * phn ng polyme ha v c gi rt cnh tranh so vi styren c sn xut theo cc quy trnh thng thng. Nu mun, ngi ta cng c th chit xylen hn hp t xng nhit phn, nh tng cht lng xylen lm nguyn liu ha cht. Quy trnh ny c hiu qu kinh t cao i vi cc xng nhit phn thng thng v cc nguyn liu b sung. cc quy trnh x l xng nhit phn thng thng, styren thng b phn hy b phn hyro ha giai on u. Sau , xng nhit phn hyro ha c ct phn on chit benzen v toluen. Quy trnh ca GTC cho php tin hnh ct phn on "u dng" cc thit b x l vi hyro, nh gim tiu hao hyro v ngn hin tng hng xc tc do cc polyme ca styren. Trong nhiu trng hp, phn ln cc * thit b ct phn on hin c u c th c ti s dng trong b phn thu hi styren.
M t quy trnh: Quy trnh bao gm mt qu trnh polyme ha lin tc nguyn liu
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sn phm GPPS - t loi phn t lng thp, chy cao, n loi Lch Thnh vin ng nhp ng k phn t lng cao, bn nhit. Dng phn ng HIPS c mt thit b phn ng c thit k thch hp, cho php iu chnh s phn phi cao su trn mng polystyren. S phn phi tt hn ca cao su s to cho polyme sn phm c bn cao hn, ng tht gim nh mc tiu hao cao su. Qu trnh ny cng cho php khng ch c ht cao su vi chnh xc di 1 micron. Cc ht cao su nh s to ra b mt trn nhn cho sn phm lm t nha HIPS vi bn cao, cc tnh nng c hc v hon thin b mt vt tri so vi sn phm lm t nha ABS. Mi dng phn ng GPPS v HIPS u c cc thit b polyme ha t * theo dy, cc dy chuyn bay hi hai bc v to ht. Thit b bay hi * c thit k sn xut ra sn phm polystyren vi tng d lng cc cht d bay hi thp hn 100 ppm (trng lng). Thit b thng thng cn gm c cc b phn chun b nguyn liu, thu hi monome styren, * kh nc v bc d nha khi ln. Tiu hao nguyn liu i vi nh my cng sut 50.000 tn GPPS/ nm + 50.000 tn HIPS/ nm nh sau: Sn xut GPPS: * Styren: Sn xut HIPS: Styren: Cao su: 0,926 - 0,948 tn/ tn HIPS. 0,052 - 0,064 tn/ tn HIPS. 0,999 - 1,007 tn/ tn GPPS~
1.000 - 1.01 5 kg/ tn 25 - 49 kg/ tn EPS 1.000 kg/ tn EPS 150 kwh/ tn EPS 0,42 tn/ tn EPS
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ngh iu b mt, nhng bn c duoc y nh th ny l rt hay, b Lch Thnh vin ng nhp ng k ch.
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Re: Mt s quy trnh sn xut Styren v Polystyren
Tr li #2 vo lc: Thng Ba 12, 2007, 11:44:12 AM
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ch mi l khi qut v qui trnh thi Nht h ! Ai cng c th bit thng qua cc bi bo nc ngoi hay t cc patent. Mu cht ca cng ngh nm safety technology, catalyst, monomer concentration,.... nhiu lm em ! Nu em mun tm hiu th cn i su hn !
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Em phi cm 11:16:10 AM n cc anh ch tht nhiu, bi vit ny tht s rt b ch cho em. Hin nay em ang tm hiu v cch ti ch nha t rc thi y t nh kim tim, ng truyn dch... thnh ht nha. Nhng em cha bit l phi s dng nhng cht g lm tng c tnh v tng bng cho ht nha sau khi ti ch. cc anh ch no bit ch em vi, em s thank's cc anh ch tht nhiu.
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