Teaching Plan

FAKULTI KEJURUTERAAN PEMBUATAN UNIVERSITI TEKNIKAL MALAYSIA MELAKA

BMFB 3323 1.0 Learning Outcomes

SEMESTER 2

SESSION 2011/2012

At the end of this course, students should be able to: 1. Explain the relationships between design requirements, materials properties, processing product performance. 2. Justify the suitability of a particular processing method for a specific selected material design activity using data, charts and software. Select the most appropriate materials processes to be used for products fabrication and commercialization. 3. Communicate ideas relevant to materials selection analysis in product design manufacturing. 4. Perform self-directed study in gaining new knowledge and skill.

and and and and

2.0 Synopsis
This course integrates all types of engineering materials (metals, polymers, ceramics and composites) and its properties (modulus, strength, hardness and toughness etc) for materials selection in any engineering design. Various processing techniques (shaping, joining and finishing etc) are also summarized. Cooperative problem based learning activities are used to reinforce the concept and capabilities in applying selection of materials utilising materials properties charts, data and software.

3.0

References 1. Ashby, M.F. (2005) Materials Selection In Mechanical Design, 3rd Edition, ButterworthHeinemann. 2. Mangonon, P.L. (1998) The Principles of Materials Selection for Engineering Design, Pearson Education. 3. Cranes, F.A.A. & Charles, J.A. (1984) Selection and Use of Engineering Materials, Butterworths, London. 4. Mahmoud M.F. (1989) Selection of Materials and Manufacturing Processes for Engineering Design, Prentice Hall. 5. Kenneth G.B. (1988) Engineering Materials: Properties and Selection, Prentice Hall.

4.0 Credit

Course Implementations
Official Contact

Self Learning Time

Formal Assessment

Total contact Hour

LCL 3 Lecture 28

SCL CPBL 28

SCL Revision

Assessment Preparation

Continuous Assessment

Final Exam

16

18 9 17.5 2 2.5 121

Grand Total

121/40=3.025

5.0

Course Evaluations
a) b) Test CPBL 1 I. Peer Teaching Note (Group) II. Quiz 1 III. Peer Teaching note (Individual) IV. Report (Group) V. Presentation (Group) VI. Reflection Note (Individual) VII. Peer Rating CPBL 2 I. Peer Teaching Note (Group) II. Quiz 2 III. Peer Teaching note (Individual) IV. Report (Group) V. Presentation (Group) VI. Reflection Note (Individual) VII. Peer Rating) Final Examination Total 2 x10% 1 x 10% = 20 % = 10 %

c)

1 x 20%

= 20 %

d)

1 x 50%

= 50 % 100 %

6.0 Detail of Syllabus and Teaching Plan Week 1 (20/2- 24/2) Session Lecture 1 CPBL 1 Contents INTRODUCTION TO COURSE OUTLINE 1.0 INTRODUCTION TO MATERIALS SELECTION Remarks Briefing on Teaching plan CPBL 1 Question Distribution Team forming CPBL 1 PHASE1 KNL CPBL 1 PHASE2 Peer Teaching Note Quiz 1 Plus/ Delta Table CPBL 1 PHASE2 Group Teaching Plus/Delta Table

2 (27/2-2/3) 3 (5/3-9/3)

Lecture 2 CPBL 1 Phase 1 Lecture 3 CPBL 1 Phase 2

2.0 MATERIAL SELECTION THE DESIGN PROCESS & THE BASIC

2.0 MATERIAL SELECTION THE DESIGN PROCESS & THE BASIC

4 (12/3-16/3)

Lecture 4 CPBL 1 Phase 2

3.0 ENGINEERING MATERIALS AND THEIR PROPERTIES: METALS

5 (19/3-23/3)

Lecture 5 CPBL 1 Phase 3

3.0 ENGINEERING MATERIALS AND THEIR PROPERTIES: CERAMICS

CPBL 1 PHASE3 Report Presentation

6 (26/3-30/3) 7 (2/4-6/4)

Lecture 6 CPBL 1 Phase 3 Lecture 7 CPBL 1 Phase 4

3.0 ENGINEERING MATERIALS AND THEIR PROPERTIES: POLYMERS 4.0 MATERIAL INDICES & MATERIAL PROPERTY CHARTS

CPBL 1 PHASE3 Presentation Reflections CPBL 1 PHASE 4 Closure TEST 1

8 7/4 15/4 9 (16/4-20/4) Lecture 8 CPBL 2 MID-SEM BREAK CPBL 2 Question Distribution

4.0 MATERIAL INDICES & MATERIAL PROPERTY CHARTS

10 (23/4-27/4)

Lecture 9 CPBL 2 Phase 1 Lecture 10 CPBL 2 Phase 2

4.0 MATERIAL INDICES & MATERIAL PROPERTY CHARTS 5.0 PROCESS AND PROCESS SELECTIONSHAPING 5.0 PROCESS AND PROCESS SELECTIONJOINING

CPBL 2 PHASE 1 KNL CPBL 2 PHASE 2 Peer Teaching Note

11 (30/4-4/5)

12 (7/5-11/5)

Lecture 11 CPBL 2 Phase 2

CPBL 2 PHASE 2 Quiz 2

13 (14/5-18/5)

Lecture 12 CPBL 2 Phase 3

5.0 PROCESS AND PROCESS SELECTIONFINISHING

CPBL 2 PHASE 3 Report & Presentation

14 (21/5-25/5)

Lecture 13 CPBL 2 Phase 3

6.0 PROCESS AND PROCESS SELECTIONSYSTEMATIC PROCESS SELECTION

CPBL 2 PHASE 3 Presentation TEST 2

15 (28/5-1/6)

Lecture 14 CPBL 2 Phase 4

6.0 PROCESS AND PROCESS SELECTIONSYSTEMATIC PROCESS SELECTION (CONTINUED)

CPBL 2 PHASE 4 Reflections & Closure

16 (4/6-8/6) 17 &18 (11/6-23/6)

REVISION WEEK

FINAL EXAM