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Kingfisher PLUS+

Superseded Hardware Reference Manual 7.12

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Copyright Copyright CSE-Semaphore (Australia) Pty Ltd. ABN 35 006 805 910 www.cse-semaphore.com/mykingfisher, info.kingfisher@cse-semaphore.com CSE-Semaphore asserts ownership of the intellectual property contained herein and claims copyright and authorship. CSE-Semaphore has and retains all rights of ownership and use of the material herein in its on-going business. This document is provided to the intended recipient(s) under a non-exclusive licence. This licence permits Fair Use of the document for operational requirements, without payment of further royalty or licence fee. Fair Use includes making copies of the document for operational, backup and archive purposes. Fair Use includes distributing copies of the document to other entities for the purposes of their performing related works for the intended recipient(s). Fair Use does not include creating, selling or distributing copies of the document for other purposes. All copies must retain this statement of Intellectual Property and Copyright.

Intellectual Property

Licence

Revision History
Rev.
6.11

Date
2/8/2011

Remarks
Changed order of some chapters. Added PSU-4 power supply (higher power version of the PSU-3). PS-xx temperature sensor wires are now red with a black stripe. Added PS-22, IO-5 and MC-31 modules. Manual superseded by new layout and retained as the superseded hardware manual Rerelease coinciding with Hardware manual 7.12

7.1 7.12

28/10/2011 22/2/2012

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Contents
1.1 PS-1/PSU-1: AC Supply Input ........................................................................................... 6 PS-1 Battery Charging States ......................................................................................................... 7 PS-1/PSU-1 Specifications ............................................................................................................. 8 Output Characteristics .................................................................................................................... 9 PS-1/PSU-1 Block Diagram ............................................................................................................ 9 PS-1/PSU-1 Module LEDs .............................................................................................................10 PS-1 - Additional Features .............................................................................................................10 PSU-1 Wiring Diagram ..................................................................................................................11 PS-1 Wiring Diagram AC Supply.................................................................................................11 PS-1 Wiring Diagram DC Supply ................................................................................................12 1.2 PS-10: AC Supply Input 90 to 260 VAC & PS-20: DC Supply Input 20 to 60 VDC .............13

PS-10-CU, PS-20-CU ................................................................................................ 13


PS-10/PS-20 Standard Specifications .........................................................................................14 PS-10-2/PS-20-2 24 V Specifications..........................................................................................15 PS-10/PS-20 Block Diagram .......................................................................................................15 PS-10/PS-20 Module LEDs.........................................................................................................16 PS-10/PS-20 - Additional Features ................................................................................................16 PS-10 Wiring Diagram AC Supply...............................................................................................17 PS-10 Wiring Diagram DC Supply...............................................................................................17 PS-20 Wiring Diagram ...................................................................................................................18 1.3 PSU-2: DC Supply Input, 18 to 36 VDC ............................................................................19 PSU-2 Specifications .....................................................................................................................19 PSU-2 Block Diagram ....................................................................................................................20 PSU-2 Module LEDs......................................................................................................................20 PSU-2 Wiring Diagram ..................................................................................................................21 PSU-2 Output Characteristics ........................................................................................................21 1.4 PSU-4: AC Supply Input, 60 W (Pre 2008) ........................................................................22 PSU-4 Specifications .....................................................................................................................22 PSU-4 Block Diagram ....................................................................................................................22 PSU-4 Mounting and Connection ...................................................................................................23 PSU-4 Output Characteristics ........................................................................................................23 1.5 CP-1: Standard Processor Module....................................................................................24

Figure: CP-1 Rear View And Link Location ........................................................... 24


CP-1 Specifications .......................................................................................................................25 CP-1 Block Diagram ......................................................................................................................26 CP-1 Connections .........................................................................................................................26

Figure: CP-1 Front Module and Port Identification............................................... 26 Note: Port 2 RTS and CTS do not function on Rev. C boards ............................. 27
1.6 SBX-2: Mini Processor Unit ..............................................................................................28

Figure: SBX-2 Rear Module IO-3 and RAM Battery Link Location ...................... 28
SBX-2 Specifications .....................................................................................................................29 SBX-2 Block Diagram ....................................................................................................................30 SBX-2 Connections .......................................................................................................................30 1.7 LM-2: Line Modem Module, Dual Leased Line 2-Wire .......................................................31 LM-2 Specifications .......................................................................................................................32 LM-2 Block Diagram ......................................................................................................................32 LM-2 Connections .........................................................................................................................33

2. RTS, CTS & CD signals active low to 0 V .......................................................... 34


1.8 LNA-6: Line Amplifier Module, Leased Line ......................................................................35 LNA-6 Specifications .....................................................................................................................35 LNA-6 Block Diagram ....................................................................................................................36
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LNA-6 Connections .......................................................................................................................36 1.9 MC-1: Multi Communications Module ...............................................................................37 MC-1 Part Numbers.......................................................................................................................37

Ordering Information............................................................................................... 37
MC-1 Module LEDs .......................................................................................................................37 MC-1 Specifications.......................................................................................................................38 MC-1 Block Diagram......................................................................................................................38 MC-1 Connections .........................................................................................................................39 1.10 BA-3: 3 Slot Backplane.....................................................................................................40

Figure: BA-3 Mounting Details ............................................................................... 40


BA-3 External Connections ............................................................................................................41 1.11 BAX-6: 6 Slot Backplane for LNA-6 Module ......................................................................42

Figure: Backplane Mounting Details - BAX-6........................................................ 42


External Connections.....................................................................................................................43

NOTE: PTT, CTS and CD are active low referred to 0 V ....................................... 43


1.12 BA-4: 4 Slot Backplane.....................................................................................................44 BA-4 External Connections ............................................................................................................44 1.13 BA-40: 4 Slot Backplane ...................................................................................................46 BA-40 External Connections ..........................................................................................................46 1.14 BA-6: 6 Slot Backplane.....................................................................................................47

Figure: BA-6 Dimensions (mm) .............................................................................. 47


BA-6 External Connections ............................................................................................................47 1.15 BA-12: 12 Slot Backplane .................................................................................................48 BA-12 External Connections ..........................................................................................................48 1.16 DI-1: 12-24 Volt AC or DC Input, 16 Point .........................................................................49 DI-1 Specifications.........................................................................................................................49 DI-1 Wiring Diagram ......................................................................................................................50 1.17 DI-2: 48 Volt AC or DC Input, 16 Point ..............................................................................51 DI-2 Specifications.........................................................................................................................51 DI-2 Wiring Diagram ......................................................................................................................52 1.18 DI-3: 120 Volt AC Input, 16 Point ......................................................................................53 DI-3 Specifications.........................................................................................................................53 DI-3 Wiring Diagram ......................................................................................................................54 DI-3 Output Characteristics............................................................................................................54 1.19 DI-4: 240 Volt AC Input, 16 Point ......................................................................................55 DI-4 Specifications.........................................................................................................................55 DI-4 Wiring Diagram ......................................................................................................................56 DI-4 Output Characteristics............................................................................................................56 1.20 TEL REL 001: DPDT Relay Board For DO-5.....................................................................57 Relay Board - TEL REL 001 Specifications ....................................................................................57 Relay Board - TEL REL 001 Wiring Diagram..................................................................................58 Interface Cable DO-5 To TEL REL 00x Relay Board ...................................................................59 1.21 AI-4: Analog Current Input, 8 Channel (Flying Capacitor) ..................................................60

Scaling of the input is shown below. ..................................................................... 60 Figure: AI-4 Scaling for Analog Current 4 to 20 mA ............................................. 60 Figure: AI-4 Rear Module and Link Location ........................................................ 61
AI-4 Specifications .........................................................................................................................62 AI-4 Block Diagram........................................................................................................................63 AI-4 Wiring Diagram ......................................................................................................................63 1.22 AO-2: Analog Current Output, 4 Channel ..........................................................................64

Figure: AO-2 Rear Module and Link Location....................................................... 65


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Module LEDs.................................................................................................................................65 AO-2 Load Current Characteristics (24 V Out) ...............................................................................65 AO-2 Specifications .......................................................................................................................66 AO-2 Wiring Diagram.....................................................................................................................67 1.23 RT-1: Analog RTD Input, 4 Channel .................................................................................68

Figure: RT-1 Scaling................................................................................................ 68


RT-1 Specifications .......................................................................................................................69 RT-1 Block Diagram ......................................................................................................................70 RT-1 Wiring Diagram .....................................................................................................................70 1.24 COMMS OPTION S: Serial Option Board .........................................................................71 Serial Option Board Specifications .................................................................................................71 Serial Option Board Connections ...................................................................................................71 RS232 Wiring Diagram (Null Modem Cable) ..................................................................................71 1.25 COMMS OPTION Z: 2400 bps Dial Option Board .............................................................72 Dial Option Board Connections ......................................................................................................72 Dial Option Board Specifications ....................................................................................................72 1.26 MODEM BOARD M: 4-Wire Line Option Board .................................................................73 4-Wire Line Option Board Specifications ........................................................................................73 4-Wire Line Option Board Connections ..........................................................................................73 4-Wire Line Option Board Wiring Diagrams....................................................................................73 1.27 CP-21 GPS Option Board .................................................................................................74 GPS Option Board Specifications ..................................................................................................74 1.28 DO-5: Relay Driver Output, 16 Channel ............................................................................75 Module LEDs.................................................................................................................................75 DO-5 Specifications .......................................................................................................................76 DO-5 Wiring Diagram ....................................................................................................................76 1.29 PS-11: AC Supply Input 100 to 240 VAC ..........................................................................77 PS-11 Specifications......................................................................................................................79 PS-11 Module LEDs ......................................................................................................................80 Battery Charging ...........................................................................................................................81 Part Numbers ................................................................................................................................81

PS-11-C PS-11-0

AC input, Auxiliary 24 V converter fitted.......................................... 81 AC input, Auxiliary 24 V converter not fitted ................................... 81

PS-11 Block Diagram ....................................................................................................................81 PS-11 Wiring Diagram AC Supply...............................................................................................82 PS-11 Wiring Diagram DC Supply...............................................................................................82 1.30 PS-21: DC Supply Input 20 to 60 VDC..............................................................................83 PS-21 Specifications......................................................................................................................85 PS-21 Module LEDs ......................................................................................................................86 Battery Charging ...........................................................................................................................87 Part Numbers ................................................................................................................................87

PS-21-C

DC input, Auxiliary 24 V converter fitted.......................................... 87

PS-PS-21 Block Diagram...............................................................................................................87 PS-21 Wiring Diagram ...................................................................................................................88

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1.1 P S -1/P S U-1: AC S u p p ly In p u t


The AC supply input module provides AC to DC conversion, DC voltages for the backplane, battery and radio (or an external device), an optional isolated 24 VDC output and various monitoring functions. The PSU-1 was manufactured to power a 24 V backplane, 24 V battery and 24 V radio. The PS-1 was manufactured in two models. PS-1-1: powers a 12 V backplane, 12 V battery and 12 V radio. PS-1-2 (similar to the PSU-1): powers a 24 V backplane, 24 V battery and 24 V radio. The module has limited charging capacity for externally connected lead acid batteries. The charging capacity is designed for float operation and short term boost of batteries already charged and in good condition. Use of this supply on flat or fully discharged batteries may cause damage. An optional isolated 24 VDC output rated at 10 W (400 mA) is available for powering a limited number of analog loops or digit input circuits. It cannot be used with inductive loads such as coils, contactors etc. Power for these is to be provided from a separate supply. The PS-1/PSU-1 features supply, voltage, current and temperature monitoring circuits that enable the processor unit to access these as analog and digital points in the system. When the AC supply fails and the system is powered from external lead acid batteries if connected the voltage monitoring circuit provides battery cut-off (for battery preservation) when battery cell voltage reaches +10.5 V (12 V battery) or 21 VDC (24 V battery). The load capacities for each output of the power supply are shown in the following table. This module can be installed in any I/O slot of a 3, 6 or 12 slot backplane in a system. Up to 4 Power Supply modules of any type can be installed in a backplane thus providing redundant and alternative power source configurations.

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P S -1 Ba tte ry Cha rg ing S ta te s


Charge State: The power supply starts up in the Charge State. In the Charge State the Power supply will charge the battery with the highest possible current. This current is determined by the maximum current the power supply can supply and the maximum battery charge current. The maximum battery charge current is typically 0.25 * the battery capacity. E.g. if the battery capacity is 6.5 AH the maximum charge current will be 0.25 * 6.5 = 1625 mA. To achieve the desired charge current the supply voltage will be slowly increased. If the supply voltage reaches 14.25 V at 25 C the charge mode will be terminated and the Boost mode will be entered. Boost State: In the Boost State the supply voltage will be maintained at 14.25 V at 25 C as long as the battery charge current and the maximum supply current are not exceeded. The Boost State lasts 8% of the charging time. If the charging time was less than 12 minutes the Boost State will be skipped and the Float State will be entered. Float State: In the Float State the power supply wants to maintain 13.8 V at 25 C as long as the maximum supply current is not exceeded. The voltage will be very slowly decreased from 14.25 V (Boost/Charge voltage) to 13.8 V. The maximum adjustment rate is one adjustment every 2 minutes. This is done to let the battery float down to this voltage. The float state is also entered when the power supply is in Charge or Boost mode and AC power is lost. If the AC power returns, the power supply will enter the Charge State. No Battery State: If the power supply is in any of the above states and the battery current is less than 10 mA and greater than -10 mA for longer than 5 minutes, then the No Battery state is entered. In this state the power supply wants to maintain 12.5 V at any temperature. If the battery current becomes greater than 15 mA or less than -15 mA the No battery state is terminated and the Charge state is entered. Manual State: If the Manual bit in the power supply is set, the Manual state is entered. In Manual state there is no control except that the supply voltage will be reduced if the maximum supply current is exceeded. Resetting the Manual bit will cause the power supply to enter the Charge State.
Charge Ibat = Imax charge AC returns Vs = 14.25V* Boost Vs = 14.25V* (Ibat > 15mA or Ibat < -15mA) (Ibat < 10mA and Ibat > -10mA for 5 min.)

startup

manual reset Manual Vs = user trim manual set

AC fail

8% of charge time expired Float Vs = 13.8V*

No battery Vs = 12.5V

* These voltages are temperature compensated. The voltage shown is the voltage at 25 C. The voltages are increased by 22 mV for each degree Celsius the temperature decreases. If the temperature is 80 C or -20 C (minimum or maximum values) the temperature sensor is assumed to be faulty. An error will be flagged and a temperature of 25 C will be assumed.

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Notes: A condition has to be valid for 3 seconds before the trim voltage is adjusted. In float state the trim voltage will only be decreased at a maximum rate of once every 2 minutes. In every state the maximum supply current is continuously monitored and the voltage is reduced if exceeded.

P S -1/P S U-1 S p e c ific atio ns


Specification Input Supply Load Capacity Outputs PS-1-1 (12 V backplane) 90 to 220 VAC 50/60 Hz USA & Asia 150 to 250 VAC Aus. & Asia 50 W +5 VDC @ <10 W to Backplane +12 VDC @ <50 W to Backplane +12 VDC @ <50 W to Battery +13.8 VDC @ 2 A to Radio +24 VDC Isolated @ <10 W to Field (optional) Total 50 W max. 12 VDC, 26 AH max. Sealed LeadAcid 2.5 kV AC input/DC output 2.5 kV Isolated 24 VDC output RTU Shutdown at 10.5 V 11.8 V 1.6 A slow blow internal Battery Current and Voltage, Temperature, AC Supply, DC Supply Voltage Supplies and Battery on Front Bezel Removable for AC/DC connectors PS-1-2 / PSU-1 (24 V backplane) 90 to 220 VAC 50/60 Hz USA & Asia 150 to 250 VAC Aus. & Asia 25 W up to S/N 11723 50 W for Serial Numbers >11910 +5 VDC @ <10 W to Backplane +24 VDC @ <50 W to Backplane +24 VDC @ <50 W to Battery +27.6 VDC @ 1 A to Radio (PS-1-2) +24 V Isolated @ <10 W to Field (optional) Total 50 W max. 24 VDC, 15 AH max. Sealed Lead-Acid 2.5 kV AC input/DC output 2.5 kV Isolated 24 VDC output RTU Shutdown at 21 V 23.6 V 1.6 A slow blow internal Battery Current and Voltage, Temperature, AC Supply, DC Supply Voltage Supplies and Battery on Front Bezel Removable for AC/DC connectors

Backup Battery Isolation Deep Discharge Protection Startup Voltage Supply Fuse Monitoring Circuits Status Indicators Connector

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Ou tp u t Cha ra c te ris tic s


The output voltage is controlled to limit the output to below 50 W at 25C. High ambient temperatures will cause automatic supply derating in accordance with the curve shown below.
PSU-1/PS-1

50 40
OUTPUT POWER (W)

30 20 10 -20 0

EARLY PSU-1

20

25

40

60

80

AMBIENT TEMPERATURE (DegC)

P S -1/P S U-1 Blo c k Dia g ra m


N A E FILT ER R IFIER ECT 25 or 50W DC/DC CONVER ER T BAT ER T Y CUTOFF ON/OFF (PS-1 ONLY) + 5V R EGULAT OR 5V + 12 OR24V + LOW POWER R R ADIO (PS-1 ONLY) R VA+ VA10W DC/DC CONVER ER T (OPT IONAL) 0V B+ BOPT IONAL BAT ER T Y

ON/OFF (PSU-1 ONLY)

+ 24V ISOLAT ED OUT PUT

EAR H T

T EMP. SENSOR V I

MONIT ING OR MODULE ADC 8 BIT

LED DISPLAY 80C51 MICR O CONT OLLER R R S485 DR IVER

SER BUS IAL BACKPLANE

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P S -1/P S U-1 Mo d ule LEDs


LED OK DC +5 V +Vs Description ON when module is functioning OK ON when the internal 5 V supply is OK. This LED should always be on PSU1: ON when the Auxiliary 24 V supply is OK (will only display if the 24 V converter is installed). PS-1: AC Power ON PS-1: ON when the Auxiliary 24 V supply is OK (will only display if the 24 V converter is installed) Battery is being charged Battery is in float charge mode Battery is in boost charge mode Battery has reached its discharged condition (<22 V for PSU-1/PS-1-2 or <11.3 V for PS-1-1) PSU1: ON when the internal 24 V supply is OK. This LED should always be ON.

+Va BATT CHG FL BO LO +24 V

P S -1 - Ad d itio na l Fe a ture s
The PS-1-1 has an additional 13.8 V for powering external low power radio units. The connections are on the DC terminal block. This output is limited to 2 A maximum at 10% duty cycle and is switched off on low battery voltage for battery protection. NOTE: The PS-1 is supplied with a battery temperature sensor that must be fitted to the negative (-) terminal of the battery to ensure correct charging operation.

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P S U-1 Wiring Dia g ra m


It is recommended that the battery charging Current Limiter is used when using back-up batteries with the PSU-1 to prevent overloading. Note: External loads are to be wired directly off the PSU-1, not off the Battery.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 18 ohms 2W 1N5819

+ -

24VDC AUX. OUTPUT (OP TIONAL)

+
BATTERY

CONNECT POSITIVE TERMINAL TO (4) IF EXTERNAL BA TTERY CHARGER IS USED

CURRENT LIMITER

CLOSE FOR OFF

ACTIVE

AC INPUT SUPPLY
NEUTRAL EARTH

P S -1 Wiring Dia g ra m AC S up p ly
PS-1

OFF
VA+ VAR+ RTS B+ B+ + + -

24 VDC AUX. OUTPUT (OPTIONAL) LOW POWER DC OUTPUT (FOR RADIO OR OTHER DEVICE) TAPE TE MPERA TURE SENSOR TO NEGA TIVE BATTERY TERMINAL. CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B-

BATTERY TE MP. SENSOR

E N A

EARTH NEUTRAL ACTIV E

90-250 VAC INPUT SUPPLY

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P S -1 Wiring Dia g ra m DC S up p ly
The battery input of the PS-1 can also be used as a DC supply input. The following diagram shows how the PS-1 is wired for a DC supply.
PS-1

OFF
VA+ VAR+ RTS B+ B+ + + -

24 VDC AUX. OUTPUT (OPTIONAL) DC OUTPUT (FOR RADIO OR OTHER DEVICE) 11.8 TO 14.0 VDC SUPPLY (MUST BE ISOLA TED FROM FIELD SUPPLY )

E N A

NOT CONNECTED

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1.2 P S -10: AC S u p p ly In p u t 90 to 260 VAC & P S -20: DC S up p ly In p u t 20 to 60 VDC


The PS-10 power supply provides AC to DC conversion, DC voltages for the backplane, battery and radio (or an external device), an optional isolated 24 VDC output and an optional monitoring processor. The PS-20 power supply offers the same functionality as the PS-10 except it has a DC supply input instead of an AC supply input. The PS-10 and PS-20 are manufactured to power a 12 V backplane, 12 V battery and 12 V radio. The PS-10 and PS-20 are available as a 24 V module by special order (please see below for specifications). An isolated 24 VDC output rated at 10 W (400 mA) is an option available for powering a limited number of analog loops or digit input circuits. It cannot be used with inductive loads such as coils, contactors etc. Power for these is to be provided from a separate supply. In addition the module has limited charging capacity for externally connected lead acid batteries. The temperature compensated charging capacity is designed for float operation and short term boost of batteries already charged and in good condition. Use of this supply on flat or fully discharged batteries may cause damage. When the AC supply fails and the system is powered from external lead acid batteries (if connected), the voltage monitoring circuit provides battery cut-off (for battery preservation) when battery cell voltage drops to 10.5 V 0.2 V. The PS-10/20 has an optional monitoring processor that can be factory fitted. This allows battery voltage, battery current, regulated supply current, and internal or external temperature to be monitored. If no monitoring circuit is loaded, the PS-10/PS-20 will not be able to communicate with the processor module and therefore will not show up in the hardware overview. In addition, there will be no power supply monitoring information (i.e. indication of battery current, battery voltage, temperature, battery low, AC present, Aux 24 V present) in the system. On/off control of the radio power and auxiliary 24 V output power will be under control of the processor module. A power supply module can be installed in any I/O slot of a 3, 6 or 12 slot backplane in a system. Up to 4 Power Supply modules of any type can be installed on a backplane thus providing redundant and alternative power source configurations. Part numbers: PS-10-CU, PS-20-CU C= Auxiliary 24 V DC to DC converter fitted. 0=Not fitted. U= Power supply monitoring processor fitted. 0=Not fitted.

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P S -10/P S -20 S ta nd a rd S p ec ifica tio ns


Input Supply 90 to 260 VAC 50/60 Hz (PS-10) +20 to +60 VDC or 20 to 60 VDC (PS-20) Note: the module can also be powered using 12 to 13.8 VDC when powered from the backup battery terminals. 12 VDC, 26 AH max. Sealed Lead-Acid +5 VDC @ 2 A Max. to Bus +12 VDC @ 4 A Max. to Bus +12 VDC @ 4 A Max. to Battery +24 VDC Isolated @ 400 mA Max. to Field (optional) +13.8 VDC @ 3.6 A Max. to Radio Maximum output power: 50 W 3 kV AC input/DC output 3 kV Isolated 24 VDC output RTU Shutdown at 10.5 V + 0.2 V RTU Startup at 11.8 V + 0.2 V Slow blow internal 1.6 A (PS-10) or 6.3 A (PS-20) 4 A Polyfuse (self-resetting) Removable for AC/DC connections Vsup Vb 5V Vaux DC voltage present Battery voltage present 5 V present Auxiliary converter present

Backup Battery Outputs

Isolation Deep Discharge Protection Supply Fuse Battery Fuse Connector LED indicators (Standard)

Monitoring Processor (Optional)

Monitoring Circuits: Battery Current Battery Voltage * Supply Current * Temperature Detection circuits: AC present Battery low Aux. 24 V present Control circuits: Aux. 24 V on/off Radio power on/off LED indicators: OK Microprocessor Watchdog Batt CHG Battery Charging FL Float Charge BO Boost Charge LO Battery Low

* The battery voltage is monitored when the input supply is disconnected. While the input supply is connected, the module will measure the regulated voltage and current output of its AC (PS-10) or DC (PS-20) input circuit.

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P S -10-2/P S -20-2 24 V S p ec ifica tio ns


The 24 V power supply has the same specifications as the 12 V power supply (PS-10-1, PS-20-1) except it supplies 24 VDC to the backplane, battery and radio as detailed below. Outputs +5 VDC @ 2 A to Bus +24 VDC @ 2 A Max. to Bus +24 VDC @ 2 A Max. to Battery +24 VDC Isolated @ 400 mA to Field (optional) +27.6 VDC @ 1.8 A to Radio Maximum output power: 50 W

P S -10/P S -20 Blo ck Dia g ra m


LOW VOLTAGE CUTOFF N A E FILTER RECTIFIER VSUP LED TS EXT. TEMP. SENSOR RB+ BOPTIONAL BATTERY OPTIONAL MONITORING PWR TEMP Ibat Isup Ibat CURRENT MONITOR BAT LOW R+ RADIO POWER LK4 LK5 Vb MICRO CONTROLLER AUX24 PWR OK BACKPLANE LED CHG LED BO LED FL LED RADIO RTEMPERATURE COMPENSATION INTERNAL TEMP. SENSOR 50 W DC/DC CONV. Isup CURRENT MONITOR LOW VOLTAGE MONITOR Vb Vb S1 LED +5V REGULATOR LO LED 5V

0V PCON EARTH BACKPLANE

RS485 DRIVER

ISOLATED 24V AUX. DC/DC CONVERTER 10 W (OPTIONAL)

VAUX LED

VA+ VA-

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P S -10/P S -20 Mo d ule LEDs


LED OK * Vsup Vb 5V Vaux Module is functioning OK AC supply input is powered. For PS-20, ON when DC input circuitry is powered. Battery voltage supply is OK. This LED should always be on and means that the power supply is able to charge a battery or is being powered by the battery input. Internal 5 V supply is OK. This LED should always be on as the 5 V supply is used to power all the modules. Auxiliary 24 V supply is OK (will only display if the 24 V converter is installed). Controllable if a monitoring processor is fitted. Description (when ON)

BATT CHG * Battery is being charged FL * BO * LO * Battery is in float charge mode Battery is in boost charge mode Battery has reached discharged condition (< 11.5 V 0.2 V). LO LED is cleared when battery > 12.4 V 0.2 V

* Only enabled when a monitoring processor is fitted (optional for the PS-10 and PS-20)

P S -10/P S -20 - Ad d itio na l Fe ature s


The PS-10 and PS-20 have an additional DC output for powering low power radios. The connections are on the DC terminal block. This output is switched off on low battery voltage for battery protection and can be controlled when the monitoring processor is fitted. The PS-10/PS-20 is supplied with an internal and external temperature sensor. When a battery is connected, the external sensor should be mounted close to the negative terminal of the battery to ensure correct charging operation. The lowest temperature is monitored by the monitoring processor and used by the temperature compensated battery charging (in normal operation the internal temperature sensor will indicate a higher temperature than the external sensor).

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P S -10 Wiring Dia g ra m AC S u p p ly


PS-10

OFF
VA+ VAR+ RTS B+ B+ + + -

24 VDC AUX. (OPTIONAL) 13.8 VDC (FOR RADIO OR OTHER DEVICE) TAPE TE MPERA TURE SENSOR TO NEGA TIVE BATTERY TERMINAL. CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B90-260 VAC

BATTERY TE MP. SENSOR

E N A

EARTH NEUTRAL ACTIV E

P S -10 Wiring Dia g ra m DC S u p p ly


The battery input of the PS-10 can be used as a DC supply input.
PS-10

OFF
VA+ VAR+ RTS B+ B+ + + -

24 VDC AUX. (OPTIONAL) 13.8 VDC (FOR RADIO OR OTHER DEVICE) 11.8 TO 14.0 VDC SUPPLY (MUST BE ISOLA TED FROM FIELD SUPPLY )

E N A

NOT CONNECTED

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P S -20 Wiring Dia g ra m


PS-20

OFF
VA+ VAR+ RTS B+ B+ + + -

24 VDC AUX. OUTPUT (OPTIONAL) 13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE) TAPE TE MPERA TURE SENSOR TO NEGA TIVE BATTERY TERMINAL. CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B-

BATTERY TE MP. SENSOR

E +

EARTH - SUPPLY + SUPPLY

20-60 VDC INPUT SUPPLY *

*A NEGATIVE DC INPUT SUPPLY CAN BE USED. CONNECT THE MORE POSITIVE WIRE (eg 0 V) TO +SUPPLY AND CONNECT THE MORE NEGATIVE WIRE (eg -48 V) TO -SUPPLY .

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Page 18

1.3 P S U-2: DC S u pp ly In p u t, 18 to 36 VDC


The PSU-2 DC supply (18 to 36 VDC) module provides DC to DC conversion, galvanic isolation, +12 VDC, +5 VDC and various monitoring functions to power the RTU modules. An isolated 24 VDC output rated at 10 W (400 mA) is available for powering a limited number of analog loops or digit input circuits. It cannot be used with inductive loads such as coils, contactors etc. Power for these is to be provided from a separate supply. The PSU-2 features optional supply, voltage, current and temperature monitoring circuits that enable the processor unit to access these as analog and digital points in the system. When the DC supply fails and the system is powered from external lead acid batteries if connected the voltage monitoring circuit provides battery cut-off (for battery preservation) when battery cell voltage reaches 10.5 VDC. The load capacities for each output of the power supply are shown in the following table. Note: the specifications shown are for the 12 V model of the PSU-2. The PSU-2 was also available as a 24 V model.

P S U-2 S p e c ific atio ns


Input Supply Outputs 18 to 36 VDC Nominally 24 VDC +5 VDC @ <10 W to Bus +12 VDC @ <50 W to Bus +12 VDC @ <50 W to Battery +24 VDC Isolated @ 10 W to Field Total 50 W max. 2.5 kV DC input/DC output 2.5 kV Isolated 24 VDC output RTU Shutdown at 10.5 V RTU Startup at 11.8 V 4 A slow blow internal Battery Current and Voltage, Temperature, DC Supply Supplies and Battery on Front Bezel Removable for DC connectors

Isolation Deep Discharge Protection Supply Fuse Monitoring Circuits Status Indicators Connector

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P S U-2 Blo c k Diag ra m


+
Vs B+ FILT ER B50W DC/DC CONVER ER T BAT ER T Y CUTOFF OPT IONAL BAT ER T Y

ON/OFF + 5V R EGULAT OR 5V + 12V 0V

ON/OFF

+ 24V ISOLAT ED OUT PUT

VA+ VA-

10W DC/DC CONVER ER T

EAR H T

T EMP. SENSOR V I

MONIT ING OR MODULE ADC 8 BIT

LED DISPLAY 80C51 MICR O CONT OLLER R R S485 DR IVER

SER BUS IAL BACKPLANE

P S U-2 Mo d ule LEDs


Three red LEDs labelled +5 V, +12 V and Vs are on when the various power supply sections are functioning correctly. The Vs LED indicates when the isolated 24 Volt/10 Watt output is activated. This output is under the main processor control (CP-1 or SBX-2) but is normally in the on state. A green LED at the top of the face plate is ON when the microcontroller of the monitoring circuit and the power conversion circuits are operating correctly. An additional four red LEDs labelled CHG, FL, BO and LO indicate the condition of a connected battery which are: CHG FL BO LO Battery is being charged Battery is in float charge mode Battery is in boost charge mode Battery has reached its discharged condition (<22 V)

This module can be installed in any I/O slot of a 3, 6 or 12 slot backplane in a system. Up to 4 Power Supply modules of any type can be installed in a backplane thus providing redundant and alternative power source configurations.

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Page 20

P S U-2 Wiring Dia g ra m


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SUPPLY EARTH SUPPLY + CLOSE FOR OFF
+ -

24VDC AUX. OUTPUT

+ BATTERY

Vs, DC INPUT SUPPLY

P S U-2 Outp ut Cha ra c te ris tic s

50 40
OUTPUT POWER (W)

30 20 10 -20 0 20 25

40

60

80

AMBIENT TEMPERATURE (DegC)

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1.4 P S U-4: AC S u p p ly In p u t, 60 W (P re 2008)


The PSU-4 (Pre 2008 version) provides 5 VDC and 12 or 24 VDC outputs for powering a backplane without the need for a PS-xx power supply module. The PSU-4 does not provide power monitoring data and is not mounted on the backplane.

P S U-4 S p e c ific atio ns


Input Supply Load Capacity Outputs Isolation Supply Fuse Monitoring Circuits Status Indicators Connector Weight 90 to 260 VAC 50/60 Hz 60 W +5 VDC @ 3 A +24 VDC @ 1.8 A or +12 VDC @ 3 A 2.5 kV AC input / DC output 1.6 A slow blow internal Nil Nil Screw Terminals 530 gm

P S U-4 Blo c k Diag ra m


A N 1 2 FILTER AND RECTIFIER 5V REG DC/DC 60 WATT 5 4 6 7 +5V +12 or +24V 0V
6 PIN PLUG

BACKPLANE

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P S U-4 Mo unting a nd Co nne c tio n

P S U-4 Outp ut Cha ra c te ris tic s


OUTPUT POWER (W)

60 50 40 30 20 -20 0 20 25

40

60

80

AMBIENT TEMPERATURE (DegC)

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Page 23

1.5 CP -1: S ta n d a rd P ro c e s s o r Mo dule


The CP-1 standard processor module provides all processing, I/O scan, logic, control and communications functions required in any of the RTU configurations that may be adopted. This module has two independent serial ports; one of which, port 2 (P2) may be software configured for RS232C or RS485 circuit interfaces. Port 1 is fixed at RS232C. In addition this module is available in two memory configurations. The standard configuration is 256K of FLASH MEMORY for the storage of all operating code and selected system parameters, and 256K of battery backed static RAM for all configuration and event storage data. This memory configuration is ordered as CP-1-0. An optional extended memory configuration adds 512K of static RAM and is ordered as CP-1-2. The extended memory configuration is only required in very large systems employing many field RTUs which report back to a master RTU - all data being held in the master RTU. The RAM battery in earlier production units is enabled at shipping time by the factory. Later production units allow the user to enable the battery by a link at the rear of the module - see figure below.

Link for +12 V supply to ports 1 and 2 Link for RAM battery (LK1) Factory default: RAM link installed +12 V link not installed

Figure: CP-1 Rear View And Link Location Two groups of four (4) LEDs show the status of ports 1 and 2. Each port has TXD, RXD, RTS and CD LEDs in a vertical group. A green LED at the top of the face plate is ON when the module is operating correctly. This module consumes power from the +5 VDC bus on the backplane. The module can be installed in any I/O slot of a 6 or 12 slot backplane in a system. Up to two processor modules can be installed in an RTU system. For example these two may reside anywhere in one, two, three or four backplane systems.

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CP -1 S p e c ific a tio ns
Processor Word Size Clock Speed BIOS FLASH MEMORY Static CMOS RAM RTC WDT Status Indication Battery Life - module unpowered Communication Ports Serial Port 1 (RS232) Serial Port 2 (RS232/RS485) Communications Configuration Software RTU Address Range Communications Protocol Analog Block Processing PID Block Processing Logic Processing CPUs per RTU Internal Power Consumption I/O Bus Data Rate CM Bus Data Rate Cyclic Redundancy Operating Temperature Storage Temperature Operating Humidity Intel 80C186 16 Bit 16 MHz Y 256 kB (32 kB used for drivers) 256 kB or 768 kB Y Y Y 15 Years (256 kB) 10 Years (768 kB) 2 300 to 115200 Baud 300 to 115200 Baud Master or Outstation Toolbox 32 1 249 Kingfisher, Modbus, + many more Y Y Ladder 1 or 2 120 mA from +5 VDC Bus on backplane 250 kbps 83 kbps Port 1 and 2 -20 to 70 C -40 to 85 C 5 to 98% RH non-condensing

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CP -1 Blo c k Diag ra m
3V RESE T CM BUS RS485 DRIVER RS485 DRIVER

POWER MANAGEMENT RAM 256 kB OR 768 kB RTC

uP 80C186 16 MHz

FLASH RAM 256 kB

I/O BUS

BUS

DUART

RS232

RS232

RS485

PORT 1

PORT 2

CP -1 Co nne c tio ns
The CP-1 module features two serial ports accessible by the RJ45 connectors on the front of the module and covered by the snap on cable cover. Port 1 is at the top for RS232 connections only and Port 2 is below for either RS232 or RS485 connections. Earlier CP-1 modules have two serial ports accessible by the DB9 connectors on the front of the module and covered by the snap on cable cover. Port 1 is at the top for RS232 connections only and Port 2 is below for either RS232 or RS485 connections.

CP-1

CP-1

RS232

P1 P2
RS232

RS232

P1

RS485

RS232 / RS485

P2 P2

EARLY MODELS

Figure: CP-1 Front Module and Port Identification

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RS232C Function DTR +12 V Low Power RTS DCD GND (0 V) CTS RXD TXD

CP-1 Ports 1,2 RJ45 1 OUT 2 OUT 3 4 5 6 7 8 OUT IN COM IN IN OUT

CP-1 Ports 1,2 DB9-M 4 OUT N/A N/A 7 1 5 8 2 3 OUT IN COM IN IN OUT

Note: Port 2 RTS and CTS do not function on Rev. C boards

RS485 Function Line Line +


RJ45 Socket

CP-1 Port 2 RJ45 1 6


GREEN / WHITE 1 GREEN 2 ORANGE / WHITE 3 BLUE 4 BLUE / WHITE 5 ORANGE 6 BROWN / WHITE 7 BROWN 8

CP-1 Port 2 DB9-M 4 6


RJ45 Plug

87654321 12345678

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Page 27

1.6 S BX-2: Mini P ro c e s s o r Un it


The SBX-2 mini processor unit provides all processing, I/O scan, logic, control and communications required in a small RTU. This unit has two independent serial ports; one of which, port 2 (P2) may be software configured for RS232C or RS485 circuit interfaces. Port 1 is fixed at RS232C. This unit is manufactured as an option board for the combination IO-3 module and must be fitted to this module prior to installing on a BA-3 backplane. The SBX-2 is used with a 3-slot 24 VDC backplane (BA-3). The two serial ports are accessed using cables that connect to the backplane. In addition this unit is available in two memory configurations. The standard configuration is 128 kB of flash memory for the storage of all operating code and selected system parameters, and 128 kB of battery backed static RAM for all configuration and event storage data. This memory configuration is ordered as SBX-2/IO-3-0. An optional extended memory configuration adds 128 kB of static RAM and is ordered as SBX-2/IO-3-1. The extended memory configuration is only required in special circumstances and intended users should consult the factory. The RAM battery is enabled by a link at the rear of the module - see figure below.

Link for RAM battery Factory default: RAM link installed

Figure: SBX-2 Rear Module IO-3 and RAM Battery Link Location LEDs showing status of the serial ports are present on the IO-3 module and reference to this module should be made. This module consumes power from the +5 VDC bus on the backplane. The module can be installed only in slot 2 of a BA-3 backplane in a system.

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S BX-2 S p e c ific atio ns


Processor Word Size Clock Speed BIOS Flash Memory Static CMOS RAM RTC WDT Status Indication Battery Life - module unpowered Communication Ports Serial Port 1 (RS232) Serial Port 2 (RS232/RS485) Communications Configuration Software RTU Address Range Communications Protocol Analog Block Processing PID Block Processing Logic Programs Processors per RTU Internal Power Consumption I/O Bus Data Rate CM Bus Data Rate Cyclic Redundancy Operating Temperature Storage Temperature Operating Humidity Intel 80C188 16 Bit internal data bus 8 Bit external data bus 16 MHz Y 128 kB 128 kB or 256 kB Y Y N 15 Years (128 kB) 10 Years (256 kB) 2 300 to 19200 bps 300 to 19200 bps Outstation Toolbox 32 1 - 249 Kingfisher, Modbus, + many more Y Y Ladder Logic 1 120 mA from +5 VDC Bus on backplane 250 kbps 83 kbps Port 1 and 2 -20 to 70 C -40 to 85 C 5 to 98% RH non-condensing

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S BX-2 Blo c k Diag ra m


3V RESE T CM BUS RS485 DRIVER RS485 DRIVER POWER MANAGEMENT

uP 80C188 16 MHz

FLASH RAM 128 kB

RAM 128 kB OR 256 kB

RTC

I/O BUS

BUS

DUART

RS232

RS232

RS485

PORT 1

PORT 2

S BX-2 Co nne c tio ns


SBX-2 Ports 1,2 Cable DB9 Male 1 2 3 4 5 6 7 8 9 Function Carrier Detect CD Receive Data RXD Transmit Data TXD Port 1: Data Terminal Ready DTR Port 2: RS485Signal Ground GND RS485+ Request to Send RTS Clear to Send CTS Do Not Connect

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Page 30

1.7 LM-2: Lin e Mo d em Mo du le, Du al Le a s e d Lin e 2-Wire


The LM-2 line modem module provides a telephone line interface and data exchange functions for remotely connected units over leased circuits. This module is equipped with two ports that may be used simultaneously. The integral modems are standard V22BIS devices allowing speeds up to 1200 bps. Using this module simplifies the user interface in that a great deal of the setup procedure has been eliminated. The LM-2 modules primary function is to provide a leased line interface to two separate telephone lines into the RTU at speeds up to 1200 bps. All communications flow control is managed by the CP-1 or SBX-2 processor module. This module cannot be used by itself (i.e. it must be used with a processor module). The module also incorporates dual RJ45 connectors to allow use with external radio transceivers up to 1200 bps in CCITT V23 mode. This is a non-isolated interface and therefore must be close coupled with a compatible transceiver if used. The 0 V of the radio must be connected to the 0 V of the backplane. Red LEDs on the front bezel show the status of data transfer, for port 1 and port 2. A green LED at the top of the faceplate labelled OK is ON when the module is operating correctly. This module consumes power from +5 VDC bus on the backplane. The module can be installed in any I/O slot of a 6 or 12 slot backplane and in slot no. 3 of a BA-3 backplane and any slot except slot 1 of a BA-4 backplane. Up to four modem modules can be installed in an RTU system.

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LM-2 S p e c ific a tio ns


Data Rates and Modulation Data Pump Equaliser (Adaptive) Transmit Level Scrambler/Descrambler Receive Level Data Formats Remote RTS Signalling Bit Error Rate (BER) Connection Line Isolation Processor Word Size Flash Memory Static CMOS RAM CM Bus Data Rate Modem Modules per RTU Internal Power Consumption Operating Temperature Storage Temperature Operating Humidity 1200 bps CCITT V23 FSK SSI324 Y -10 dBm Y 0 dBm to -43 dBm Asynchronous Y 10-6 @ S/N 22 dB 2 Wire 4 kV Intel 80C51 8 bit 4 kB 32 kB 83 kbps 4 65 mA from +5 VDC Bus on backplane -20 to 70 C -40 to 85 C 5 to 98% RH non-condensing

LM-2 Blo c k Dia g ra m


CM BUS RS485 DRIVER uP 80C51 16 MHz BUS RAM 32 kB

DUART

V22BIS MODEM

V22BIS MODEM

DAA

DAA

PLINE PORT 1

RADIO PORT 1

PLINE PORT 2

RADIO PORT 2

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LM-2 Co nne c tio ns


The LM-2 module features a dual RJ12 socket for connection to two leased lines (PL) and a dual RJ45 connector for the external VF (voice frequency) interface to external radio. These connectors are covered by a snap-on cable cover. Earlier models are fitted with a high density DB15 connector instead of the dual RJ45s.
LM-2 LM-2

RADIO

P1 P2

RADIO

PLINE

PLINE

P1 P2

P1 P2

EARLY MODELS

Radio Function DTR +12 V low power RTS DCD GND (0 V) CTS RXA TXA

LM-2 Ports 1&2 RJ45 1 2 3 4 5 6 7 8 COM OUT OUT IN COM IN IN OUT

RJ45 Socket

GREEN / WHITE 1 GREEN 2 ORANGE / WHITE 3 BLUE 4 BLUE / WHITE 5 ORANGE 6 BROWN / WHITE 7 BROWN 8

RJ45 Plug

87654321 12345678

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Radio Function

LM-2 (Earlier Models) DB15HD Connector 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 OUT OUT IN IN IN OUT OUT IN COM COM COM COM IN IN

TXA1 @ -7 dBm RTS1 CTS1 DCD2 DCD1 RTS2 TXA2 @ -7 dBm NC RXA2 @ 0 to -30 dBm DTR1 DTR2 OV OV CTS2 RXA1 @ 0 to -30 dBm

Notes: 1. dBm is referenced to 600 2. RTS, CTS & CD signals active low to 0 V

Private Line Function Line Line +

LM-2 Ports 1, 2 RJ12 Connector 2 5

RJ12 Socket

BLUE 1 YELLOW 2 GREEN 3 RED 4 BLACK 5 WHITE 6

RJ12 Plug

654321

123456

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Page 34

1.8 LNA-6: Lin e Am p lifie r Mo d ule , Le a s e d Lin e


The LNA-6 line amplifier module provides a matched leased line interface for up to six (6) leased circuits from a single modem. Modems with speeds up to 2400 bps may be connected via the VF circuit interface that is bussed to the backplane connector. There are six (6) RJ12 sockets on the front panel for connection to leased circuits. The module provides galvanic isolation and surge protection from the line to the equipment side and signal voltage limiting, line matching from the equipment side to the line side. This module must be located within a BAX-6 backplane and cannot be fitted or mixed with standard Kingfisher PLUS+ modules.

LNA-6 S p e c ific atio ns


Line Isolation Transmit Level Receive Level Signal Limiting Surge Clamping Max. Number of Modules Internal Power Consumption Operating Temperature Storage Temperature Operating Humidity 3000 VAC 5000 VDC -10 dBm with -10 dBm input 0 dBm to -43 dBm +/- 4 V Peak 360 V 4 36 mA from +5 VDC bus on backplane -20 to 70 C -40 to 85 C 5 to 98% RH non-condensing

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LNA-6 Blo c k Diag ra m


AMPLIFIER & HYBRID AMPLIFIER & HYBRID AMPLIFIER & HYBRID AMPLIFIER & HYBRID AMPLIFIER & HYBRID AMPLIFIER & HYBRID BUFFER BUFFER LINE TRANSF. LINE TRANSF. LINE TRANSF. LINE TRANSF. LINE TRANSF. LINE TRANSF. LINE 1

LINE 2

LINE 3

LINE 4

LINE 5

LINE 6

TXA

RXA

LNA-6 Co nne c tio ns


LNA-6

PLINE

L1 L2

L3 L4

L5 L6

Function Line Line +

LNA-6 RJ12 Connector 2 5

RJ12 Socket

BLUE 1 YELLOW 2 GREEN 3 RED 4 BLACK 5 WHITE 6

RJ12 Plug

654321

123456

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Page 36

1.9 MC-1: Multi Com m un ic a tion s Mo d u le


The MC-1 multi communications module provides additional ports in any RTU configuration. This module has three independent serial ports. Ports 1 and 2 are fixed as RS232C while Port 3 can be loaded with a plug-in option board. This module consumes power from the +5 VDC bus on the backplane. Up to five MC-1 modules can be installed in any I/O slot of a 4, 6 or 12 slot backplane. An RTU can have up to 16 communications ports.

MC-1 P a rt Num b e rs
The MC-1 is available with one port option as detailed below. Ordering Information Part No. MC-1- P P Options: P Option Port 3 Type 0= Not Fitted R= Radio, V.23 FSK P= 2-Wire Line, V.23 FSK S= Serial RS232/RS485 M= 4-Wire Line, V.23 FSK Example: MC-1-R MC-1 with radio option port

MC-1 Mo d ule LEDs


Three groups of four (4) LEDs show the status of ports 1 2 and 3. Each port has Tx, Rx, RTS and CD LEDs in a vertical group. MC-1 LED OK Tx Rx RTS CD WD DR1, DR2, T1, T2 Description ON when module is functioning OK ON when port is transmitting ON when port is receiving Request to send. Set ON to begin transmitting Carrier detect. ON while a communications signal is detected. Processor Watchdog Timer. Set ON when the processor is reset. Not used

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MC-1 S p e c ific atio ns


Processor Word Size Clock Speed BIOS Flash Memory Static CMOS RAM Status Indication Communication Ports Ports 1&2 (RS232) Port 3 (optional) Communications MC-1s per RTU Internal Power Consumption CM Bus Data Rate Cyclic Redundancy Operating Temperature Storage Temperature Operating Humidity Intel 80C188 16 Bit internal data bus 8 Bit external data bus 16 MHz Y 128 kB 128 kB Y 3 Serial, 300 to 115200 bps Same options as PC-1 port 2 Master or Outstation Maximum of 16 ports per RTU Eg. Can use 5 MCs if each has 3 ports 120 mA from +5 VDC Bus on backplane 83 kbps Port 1, 2 and 3 -20 to 70 C -40 to 85C 5 to 98% RH non-condensing

MC-1 Blo c k Diag ra m


CM BUS RS485 DRIVER 3V RESET uP 80C188 16 MHz FLASH RAM 256 kB RAM 256 kB

BUS POWER MANAGEMENT

Option port

DUART RS232 / RS485

RS232 PORT 3 PLUG-IN OPTION BOARD PORT 1

PORT 2

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MC-1 Co nne c tio ns


The MC-1 module features two serial ports accessible by the RJ45 connectors on the front of the module and covered by the snap on cable cover. Port 1 is at the top and Port 2 is immediately below for RS232 connections only. Port 3 is optional and is detailed in the PC-1 Option Boards chapter.
FRONT MC-1 REAR

RS232

Port 1 Port 2
RS232 RS232/ RADIO

Not used Link for +12 V supply to RS232 ports. Note: +12V is always enabled on port 3 radio boards. Factory default: +12 V link not installed.

Port 3

PLINE

RS232C Function DTR +12 V Low Power (requires link) RTS DCD GND (0 V) CTS RXD TXD

MC-1 Ports 1,2 RJ45 Connector 1 OUT 2 OUT 3 4 5 6 7 8 OUT IN COM IN IN OUT

RJ45 Socket

GREEN / WHITE 1 GREEN 2 ORANGE / WHITE 3 BLUE 4 BLUE / WHITE 5 ORANGE 6 BROWN / WHITE 7 BROWN 8

RJ45 Plug

87654321 12345678

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Page 39

1.10 BA-3: 3 S lo t Ba c kp la n e
The 3-slot backplane will accommodate a variety of module types in different configurations. I/O modules and power supplies may be placed in any of the three (3) positions. In addition the centre position will accommodate an SBX-2 and/or I/O-1, 2 or 3 module. It is not possible to fit a CP-1 or any communication modules to this position. There are five (5) connectors at the far right of the backplane. The two (2) small 8-way connectors are for inter-backplane communication links. The longer six way connector is for external power (+5 V and +24 V DC), if the standard supply is not fitted. The two lower 10 way pin headers are for the two serial ports of an SBX-2 module, if used. This backplane is designed for surface mounting. Mounting brackets (2 pieces) are supplied for user fitting.

Figure: BA-3 Mounting Details

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Page 40

BA-3 Exte rna l Co nne c tio ns


J14 Power Connector Pinout (viewed from the top) 24 V 12 V* 5 V PCON 0V 0V PCON = Processor controlled power enable. The 24 V pin is not used by the PC-1. The 12 V and 5 V output pins can be used to power a second BA-4 backplane. These pins are supplied by the PC-1 when the 12 V battery or 12 V input supply is connected to the orange BL9 connector. *CAUTION: The 24 V and 12 V pins are shorted on early revision backplanes (prior to revision 1.3). Early revision backplanes were designed for 24 V only.

J13 (in), J15 (out) Inter-rack Backplane Comms Connectors


1 2 3 4 8 7 6 5

Pin 1: Pin 2: Pin 3: Pin 4: Pin 5: Pin 6: Pin 7: Pin 8:

IO+ Serieal I/O link CM+ Serial CM link 0 V Signal ground IO- Serial I/O link CM- Serial CM link 0 V Signal ground CSR PCON Processor controlled power enable

J17, J18 Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10

Serial Ports (P1, P2) CD Carrier data detect RXD Receive Data TXD Transmit Data N/C or I/O (RS485) Port 2 only 0 V (RS232 and RS485) N/C or +IO (RS485) Port 2 only RTS Request to send CTS Clear to send NC NC

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1.11 BAX-6: 6 S lo t Ba c kpla n e fo r LNA-6 Mo d ule


The 6-slot backplane is designed to accommodate four (4) LNA-6 modules and an optional power supply module in the far left slot location. There are two connectors in the far right position that provide access to the UF signals that are bussed along the backplane to each of the module positions. A third connector (6 way) on the far right is for the external power supply input (+5 V). This backplane is designed for surface mounting. Mounting brackets (2 pieces) are supplied for user fitting.

Figure: Backplane Mounting Details - BAX-6

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Exte rn a l Co nne c tio ns


J5 Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Power NC +5 V Supply 0V 0V NC NC

J9 - VF Signal Interface (Mini DIN-8) Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 CTS - Clear to send 0 V - Signal ground NC TXA - Transmit analog (-10 dBm) NC PTT - Request to send (Press to talk) CD - Carrier data detect RXA - Receive analog (-10 dBm)

J9 - VF Signal Interface (Mini DIN-8) Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15 TXA - Transmit Analog (-100 dBm) PTT - Request to send (Press to talk) CTS - Clear to send 0 V - Signal ground 0 V - Signal ground +5 V +5 V GND Chassis ground GND Chassis ground +5 V +5 V 0 V - Signal ground 0 V - Signal ground CD - Carrier data detect RXA - Receive analog (-10 dBm)

NOTE: PTT, CTS and CD are active low referred to 0 V

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Page 43

1.12 BA-4: 4 S lo t Ba c kp la n e
The superseded BA-4 backplane uses Harwin data connectors for linking backplanes. The newer revision BA-4 PLUS backplane uses Phoenix data connectors. A BA-4 backplane is designed to be used with a PC-1 power and processor module. The PC-1 is installed in the left slot and any IO or communications modules can be installed in the other 3 slots. The BA-4 has connections for an external DC power supply and a second socket (J5) is provided for the PC-1 to be installed in the left hand slot. Please use a BA-40 backplane if requiring a 4 slot backplane for use with a CP-xx processor and PSxx power supply. The 4-slot backplane is designed for surface mounting. Mounting brackets (2 pieces) are supplied for user fitting.
194 156 36

Dimensions shown in millimetres

174 102 176 SL9 DETAIL 10 176 7

J5

BA-4 Exte rna l Co nne c tio ns


J14 Power Socket
24 V 5V 0V

. . . . . .

12 V PCON Power Control 0V

J13 (in), J15 (out) Inter-rack Harwin Data Sockets


IO Link IO+ Comms link CM+ Signal Ground GND IO link IO-

. . . .

. . . .

PCON Power Control CSR Processor Interrupt GND Signal ground CM- Comms Link

Orange SL9 Socket

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Page 44

. . . . . . . . .

+24 V Aux. Supply Output (optional) 0 V Aux. Supply Output (optional) +12 V To/From Battery 0 V To/From Battery +12 V To Radio 0 V To Radio +12 V Input Supply 0 V Input Supply Earth

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1.13 BA-40: 4 S lo t Ba c kp la n e
The superseded BA-40 backplane uses Harwin data connectors for linking backplanes. The newer revision BA-40 PLUS backplane uses Phoenix data connectors. A BA-40 backplane is the same as a BA-4 backplane except the J5 (PC-1 lower connector) and SL-9 (PC-1 power) connectors have been removed. A BA-40 is designed to be used with a PS-xx power supply and a CP-xx processor module or linked to any other backplane to provide additional slots. The 4-slot backplane is designed for surface mounting. Mounting brackets (2 pieces) are supplied for user fitting.
194 156 36

Dimensions shown in millimetres

174 102 176

DETAIL 10 176

BA-40 Exte rna l Co nne c tio ns


J14 Power Socket
24 V 5V 0V

. . . . . .

12 V PCON Power Control 0V

J13 (in), J15 (out) Inter-rack Harwin Data Sockets


IO Link IO+ Comms link CM+ Signal Ground GND IO link IO-

. . . .

. . . .

PCON Power Control CSR Processor Interrupt GND Signal ground CM- Comms Link

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1.14 BA-6: 6 S lo t Ba c kp la n e
The superseded BA-6 backplane uses Harwin data connectors for linking backplanes. The newer revision BA-6 PLUS backplane uses Phoenix data connectors. The BA-6 six slot backplane is designed to support any power supply, IO or communications module in any slot position. A BA-6 is designed to be used with a PS-xx power supply and a CP-xx processor module or linked to any other backplane to provide additional slots. There are three (3) connectors at the far right of the backplane. There are two black 8-way Harwin data connectors for linking backplanes together and there is one 6-way connector is for external power (+5 V and +12 V DC) if a power supply module is not installed on the backplane. This backplane is designed for surface mounting. Mounting brackets (2 pieces) are supplied for user fitting.
266 228 36

174 102 176

DETAIL 10 248

Figure: BA-6 Dimensions (mm)

BA-6 Exte rna l Co nne c tio ns


J14 Power Socket
24 V 5V 0V

. . . . . .

12 V PCON Power Control 0V

CAUTION: The 24 V and 12 V pins are shorted on early revision backplanes (prior to revision 1.3). Early revision backplanes were designed for 24 V only. J13 (in), J15 (out) Inter-rack Harwin Data Sockets
IO Link IO+ Comms link CM+ Signal Ground GND IO link IO-

. . . .

. . . .

PCON Power Control CSR Processor Interrupt GND Signal ground CM- Comms Link

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1.15 BA-12: 12 S lo t Ba c kp la n e
The superseded BA-12 backplane uses Harwin data connectors for linking backplanes. The newer revision BA-12 PLUS backplane uses Phoenix data connectors. The BA-12 twelve slot backplane is designed to support any power supply, IO or communications module in any slot position. A BA-12 is designed to be used with a PS-xx power supply and a CP-xx processor module or linked to any other backplane to provide additional slots. There are three (3) connectors at the far right of the backplane. There are two black 8-way Harwin data connectors for linking backplanes together and there is one 6-way connector is for external power (+5 V and +12 V DC) if a power supply module is not installed on the backplane. This backplane is designed for surface mounting. Mounting brackets (2 pieces) are supplied for user fitting. Mounting in a 19" rack may be achieved using the alternative MBR-3 rack mounting brackets.
482 444 36

174 102 176

464 DETAIL 10 7

Figure: BA-12 Dimensions (mm)

BA-12 Exte rna l Co nne c tio ns


J14 Power Socket
24 V 5V 0V

. . . . . .

12 V PCON Power Control 0V

CAUTION: The 24 V and 12 V pins are shorted on early revision backplanes (prior to revision 1.3). Early revision backplanes were designed for 24 V only. J13 (in), J15 (out) Inter-rack Harwin Data Sockets
IO Link IO+ Comms link CM+ Signal Ground GND IO link IO-

. . . .

. . . .

PCON Power Control CSR Processor Interrupt GND Signal ground CM- Comms Link

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1.16 DI-1: 12-24 Volt AC o r DC In p u t, 16 P oin t


The DI-1 provides 16 input points in one group with common power input terminals. This input module is designed to have either positive or negative logic characteristics in the DC input mode. Input characteristics are compatible with a wide range of user-supplied input devices, such as: push buttons, limit switches, and electronic proximity switches. Current into an input point results in a logic 1 in the input status table (#DI). The digital inputs are powered using an external power supply (the module does not provide field power). LED indicators that provide the ON/OFF status of each point are located at the top of the module. This LED block has four vertical columns with four red LEDs in each column, the left two columns labelled A1 through 8 (points 1 through 8) and the right two columns labelled B1 through 8 (points 9 through 16). An insert goes between the inside and outside surface of the hinged door. The surface towards the inside of the module (when the hinged door is closed) has circuit wiring information, and circuit identification information can be recorded on the outside surface. The outside left edge of the insert is color-coded blue to indicate a low-voltage module. This module can be installed in any I/O slot of a 3, 4, 6 or 12 slot backplane system.

DI-1 S p e c ific atio ns


Rated Voltage Inputs per Module Isolation + 12 to 24 V AC/DC nominal (supports reverse polarity) 16 (two groups, each with separate common) 3000 VRMS between field and logic 500 VRMS between channel groups (Channel groups 1-8 and 9-16 are isolated from each other provided that the commons for each group are not linked) 4 mA (typical) at rated voltage

Input Current Input Characteristics: On-state Voltage Off-state Voltage On-state Current Off-state Current On response Time Off response Time Operating Temperature Storage Temperature Operating Humidity

11.5 to 30 VAC/DC 0 to +4 VAC/DC 4.3 mA minimum 1 mA maximum 10 ms typical 17 ms typical -20 to 70 C -40 to 85 C 5 to 98% RH non-condensing

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DI-1 Wiring Dia g ra m


CH 1 CH 2 CH 3 CH 4 CH 5 0V CH 6 CH 7 CH 8 0V 0 V / Common Chs 1-8 0 V / Common Chs 1-8 CH x CH 9 CH 10 CH 11 CH 12 CH 13 CH x CH 14 CH 15 0V CH 16 0 V / Common Chs 9-16 0 V / Common Chs 9-16 CH y CH x

Wiring Examples
FIELD CONTACT

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

+
POWER SUPPLY

External positive power supply

+
POWER SUPPLY

External negative power supply

FIELD CONTACT

+
POWER SUPPLY

+
POWER SUPPLY

Combined positive and negative power supplies

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1.17 DI-2: 48 Vo lt AC o r DC Inp u t, 16 P o in t


The DI-2 48 volt DC input module provides 16 input points in one group with a common power input terminal. This input module is designed to have either positive or negative logic characteristics in the DC input mode. This input module is designed to function with DC user inputs. Input characteristics are compatible with a wide range of user-supplied input devices, such as: push buttons, limit switches, and electronic proximity switches. Current into an input point results in a logic 1 in the input status table (#DI). Power to operate the field devices must be supplied by the user. LED indicators which provide the ON/OFF status of each point are located at the top of the module. This LED block has four vertical columns with four red LEDs in each column, the left two columns labelled A1 through 8 (points 1 through 8) and the right two columns labelled B1 through 8 (points 9 through 16). An insert goes between the inside and outside surface of the hinged door. The surface towards the inside of the module (when the hinged door is closed) has circuit wiring information, and circuit identification information can be recorded on the outside surface. The outside left edge of the insert is color-coded blue to indicate a low-voltage module. This module can be installed in any I/O slot of a 4, 6 or 12 slot backplane system.

DI-2 S p e c ific atio ns


Rated Voltage Input Voltage Range Inputs per Module Isolation 48 VAC or DC 0 to 60 VAC or DC 16 (two groups, each with separate common) 3000 VRMS between field and logic 500 VRMS between channel groups (Channel groups 1-8 and 9-16 are isolated from each other provided that the commons for each group are not linked) 4 mA (typical) at rated voltage On-state Voltage Off-state Voltage On-state Current Off-state Current On response Time Off response Time Operating Temperature Storage Temperature Operating Humidity -20 to 70 C -40 to 85 C 5 to 98% RH non-condensing 23 to 60 VDC 0 to 20 VDC 4.8 mA minimum 2.2 mA maximum 10 ms maximum 17 ms maximum

Input Current Input Characteristics

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DI-2 Wiring Dia g ra m


CH 1 CH 2 CH 3 CH 4 CH 5 0V CH 6 CH 7 CH 8 0V 0 V / Common Chs 1-8 0 V / Common Chs 1-8 CH x CH 9 CH 10 CH 11 CH 12 CH 13 CH x CH 14 CH 15 0V CH 16 0 V / Common Chs 9-16 0 V / Common Chs 9-16 CH y CH x

Wiring Examples
FIELD CONTACT

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

+
POWER SUPPLY

External positive power supply

+
POWER SUPPLY

External negative power supply

FIELD CONTACT

+
POWER SUPPLY

+
POWER SUPPLY

Combined positive and negative power supplies

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1.18 DI-3: 120 Volt AC In p u t, 16 P o in t


The DI-3 120 volt AC input module provides 16 input points with two common power input terminals. The input circuits are reactive (resistor/capacitor) inputs. Current into an input point results in a logic 1 in the input status table (#DI). Input characteristics are compatible with a wide range of user-supplied input devices, such as: push buttons, limit switches and electronic proximity switches. Power to operate the field devices must be supplied by the user. This module requires an AC power source; it cannot be used with a DC power source for field inputs. LED indicators that provide the ON/OFF status of each point are located at the top of the module. This LED block has four vertical columns with four red LEDs in each column, the left two columns labelled A1 through 8 (points 1 through 8) and the right two columns labelled B1 through 8 (points 9 through 16). An insert goes between the inside and outside surface of the hinged door. The surface towards the inside of the module (when the hinged door is closed) has circuit wiring information, and circuit identification information can be recorded on the outside surface. The outside left edge of the insert is color-coded red to indicate a high-voltage module. This module can be installed in any I/O slot of a 3, 4, 6 or 12 slot backplane system.

DI-3 S p e c ific atio ns


Rated Voltage Input Voltage Range Inputs per Module * Isolation 120 VAC 0 to 132 VAC, 50/60 Hz 16 (two groups, each with separate common) 3000 VRMS between field and logic 500 VRMS between channel groups (Channel groups 1-8 and 9-16 are isolated from each other provided that the commons for each group are not linked) 12 mA (typical) at rated voltage On-state Voltage Off-state Voltage On-state Current Off-state Current On response Time Off response Time Operating Temperature Storage Temperature Operating Humidity -20 to 70 C -40 to 85 C 5 to 98% RH non-condensing 74 to 132 VAC 0 to 20 VAC 6 mA minimum 2.2 mA maximum 15 ms maximum 34 ms maximum

Input Current Input Characteristics

* Number of inputs on is dependent upon ambient temperature as shown below

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DI-3 Wiring Dia g ra m


There are two isolated input groups. Each group of 8 channels can be powered by a separate AC source.
Wiring Example
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

CH 1 CH 2 CH x CH 3 CH 4 CH 5 Common CH 6 CH 7 CH 8 Common For Chs 1-8 Common For Chs 1-8 CH 9 CH 10 CH 11 CH 12 CH 13 CH 14 CH 15 CH 16 Common For Chs 9-16 Common For Chs 9-16

FIELD CONTACT

+
POWER SUPPLY

74-132 V AC External power supply

DI-3 Ou tp ut Cha ra c te ris tic s


NUMBER 16 OF INPUTS ON

12 8

4 0 -20 0 20 40 60 80
AMBIENT TEMPERATURE (DegC)

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1.19 DI-4: 240 Volt AC In p u t, 16 P o in t


The DI-4 240 volt AC input module provides 16 input points with two common power input terminals. The input circuits are reactive (resistor/capacitor) inputs. Current into an input point results in a logic 1 in the input status table (#DI). Input characteristics are compatible with a wide range of user-supplied input devices, such as: push buttons, limit switches and electronic proximity switches. Power to operate the field devices must be supplied by the user. This module requires an AC power source; it cannot be used with a DC power source. LED indicators that provide the ON/OFF status of each point are located at the top of the module. This LED block has four vertical columns with four red LEDs in each column, the left two columns labelled A1 through 8 (points 1 through 8) and the right two columns labelled B1 through 8 (points 9 through 16). An insert goes between the inside and outside surface of the hinged door. The surface towards the inside of the module (when the hinged door is closed) has circuit wiring information, and circuit identification information can be recorded on the outside surface. The outside left edge of the insert is color-coded red to indicate a high-voltage module. This module can be installed in any I/O slot of a 4, 6 or 12 slot backplane system.

DI-4 S p e c ific atio ns


Rated Voltage Input Voltage Range Inputs per Module * Isolation 240 VAC 0 to 264 VAC, 50/60 Hz 16 (two groups, each with separate common) 3000 VRMS between field and logic 500 VRMS between channel groups (Channel groups 1-8 and 9-16 are isolated from each other provided that the commons for each group are not linked) 12 mA (typical) at rated voltage On-state Voltage Off-state Voltage On-state Current Off-state Current On response Time Off response Time Operating Temperature Storage Temperature Operating Humidity -20 to 70 C -40 to 85 C 5 to 98% RH non-condensing 148 to 264 VAC 0 to 40 VAC 6 mA minimum 2.2 mA maximum 15 ms maximum 34 ms maximum

Input Current Input Characteristics

* Number of inputs on is dependent upon ambient temperature as shown below.

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DI-4 Wiring Dia g ra m


Wiring Example
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

CH 1 CH 2 CH x CH 3 CH 4 CH 5 Common CH 6 CH 7 CH 8 Common For Chs 1-8 Common For Chs 1-8 CH 9 CH 10 CH 11 CH 12 CH 13 CH 14 CH 15 CH 16 Common For Chs 9-16 Common For Chs 9-16

FIELD CONTACT

+
POWER SUPPLY

148-264 V AC External power supply

DI-4 Ou tp ut Cha ra c te ris tic s


NUMBER 16 OF INPUTS ON

12 8

4 0 -20 0 20 40 60 80
AMBIENT TEMPERATURE (DegC)

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1.20 TEL REL 001: DP DT Re la y Bo a rd Fo r DO-5


The TEL REL 001 16-point relay board provides 16 DPDT voltage free output contacts, each rated at 5 A AC/DC. The relay board is connected to a DO-5 digital output module using a standard cable. Each relay consumes 30 mA @ +12 VDC or 15 mA @ +24 VDC backplane supply. An external supply can be connected to a screw terminal on the PCB if required (not if used with the standard cable supplied with the DO-5 module). LED indicators are provided for each relay on the relay board: LED ON = relay active.

Re la y Bo a rd - TEL REL 001 S p e c ific a tio ns


Outputs per Terminal Board Commons Relay Type (per channel) Rated Load (per contact) Maximum Current Maximum Operating Voltage Maximum Switching Power Minimum Load Contact Resistance Relay Operations Operating Temperature Humidity Isolation Coil Rated Voltage Coil Resistance Dimensions Mounting Interface cable length (for connection to the DO-5 module) 16 32 (2 commons per channel) DPDT (Double Pole, Double Throw) 5 A at 250 VAC Resistive 5 A at 30 VDC Resistive 5A 380 VAC, 125 VDC (2 A max.) 750 VA, 90 W Resistive 10 mA at 5 VDC 50 m maximum >10,000,000 -20 to 70 C (no icing) 5 to 98% RH non-condensing 5 kV coil to contacts 12 VDC @ 40 mA/coil 24 VDC @ 15 mA/coil 400 @ 12 V or 1600 @ 24 V 253 mm(L) x 90 mm(W) x 70 mm(H) (280 mm long with 2 end clamps) 35 mm DIN rail 0.8 m to 3.0 m (made to order)

CAUTION! Contacts should be protected with appropriate suppression devices when wired with inductive loads to increase life of relays (please see DO-1 Switching Inductive Loads). Contacts should also be protected with external fusing.

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Re la y Bo a rd - TEL REL 001 Wiring Diag ra m


CH 1

CH 2 CH 3 CH 4 CH 5 CH 6 CH 7 CH 8

CH 9 CH 10 CH 11 CH 12 CH 13 CH 14

CH 15 CH 16

Terminal Layout For Each DO-5 Channel


NO (b) C (b) NC (b) NO (a) - Normally open contact C (a) - Common NC (a) - Normally closed contact
There are two sets of relay outputs for each channel (i.e. DPDT )

Wiring Example
When the output channel is set ON, the load is energised NO (a) LOAD
POWER SUPPLY

C (a)

External Power Supply. Note: polarity can be reversed.

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In te rfa c e Ca b le DO-5 To TEL REL 00x Re la y Bo a rd


Fujicon Connector 1 3 5 7 9 11 13 15 17 19 20

2 4 6 8

Panduit 20-way socket (1x20) 1

To DO-5 Module

10 12 14 16 18 20

To TEL-REL-00x Relay Board Panduit 20-way header

Belden 9431 Cable Color Black White Red Green Orange Blue White/Black Red/Black Green/Black Orange/Black Blue/Black Black/White Red/White Green/White Blue/White Black/Red White/Red Orange/Red Blue/Red Green/Red

Fujicon Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

DO-5 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 0V 0V CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 +12 V +12 V

Multi-core cable Belden 9431 cable

Relay Board Panduit 20-way Header 1 CH1 2 CH2 3 CH3 4 CH4 5 CH5 6 CH6 7 CH7 8 CH8 9 0V 10 0V 11 CH9 12 CH10 13 CH11 14 CH12 15 CH13 16 CH14 17 CH15 18 CH16 19 +12 V 20 +12 V

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1.21 AI-4: An a lo g Cu rre n t Inp u t, 8 Cha n n e l (Flyin g Ca p a c ito r)


The AI-4 module provides eight individually isolated input channels, each capable of converting an analog input signal to a digital signal for use as required by your application. This module provides two input ranges. The default range is 4 to 20 mA with user data scaled so that 4 mA corresponds to a count of 0 and 20 mA corresponds to a count of 32760 with each 1000 counts representing 0.5 A. A link on the rear of the module selects 4-20 mA or 0-20 mA for all channels. Conversion speed for each of the eight channels is 250 ms. By default the update rate is 8 seconds but can be configured in the range of 1-10 seconds. Resolution of the converted signal is 12 bits binary (1 part in 4096) over the range. User data in the #AI registers is in 16-bit 2'x complement format. The placement of the 12 bits from the A/D converter in the #AI data word is shown below. MSB
0 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 0 0 0

LSB

If the current source is reversed into the input, or is less than the low end of the current range, then the module will output a data word corresponding to the low end of the current range (0000H in #AI). If an input that is out of range is entered (i.e. greater than 20 mA), the A/D converter will output up to full scale (corresponding to 7FF8H in #AI). Scaling of the input is shown below.
32760 32760

Raw Value (decimal)

Raw Value (decimal)

0 0 4
Current (mA) (4 to 20 mA range)

0 20 0 20
Current (mA) (0 to 20 mA range)

Figure: AI-4 Scaling for Analog Current 4 to 20 mA Input protection for the module is sufficient to guarantee operation with reduced performance with up to 1500 V common-mode. The module provides electrical isolation of externally generated noise between field wiring and the backplane through the use of flying capacitor relay scanning system. To minimise the capacitive loading and noise, all field connections to the module should be wired using a good grade of twisted, shielded instrumentation cable. The shields can be connected to GND. The GND connection provides access to the backplane (frame ground).

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Link for 4-20 mA operation. Remove for 0-20 mA operation. Factory default: Link installed

Figure: AI-4 Rear Module and Link Location Eight red LEDs labelled A1 to A8 on the faceplate are ON when current is 1% above the input range (i.e. 4.16 mA for 4-20 mA and 0.2 mA for 0-20 mA range). A green LED at the top of the faceplate is ON when the module is operating correctly. This module also consumes power from the +5 VDC and +12 VDC bus. An insert goes between the inside and outside surface of the hinged door. The surface towards the inside of the module (when the hinged door is closed) has circuit wiring information and circuit identification information can be recorded on the outside surface. The outside left edge of the insert is color-coded blue to indicate a low-voltage module. This module can be installed in any I/O slot of a 4, 6 or 12 slot backplane in a system. Up to 10 Analog Current Input modules can be installed in a backplane.

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AI-4 S p e c ific atio ns


Input Current Ranges Input Voltage Ranges * Inputs per Module Calibration Update Rate Scanning Life Expectancy (for G6A-234P-ST relay) Resolution Absolute Accuracy Common Mode Voltage Linearity Isolation Common Mode Rejection Cross-Channel Rejection Input Impedance Input Filter Response Operating Temperature Storage Temperature Operating Humidity 4 to 20 mA and 0 to 20 mA 1 to 5 V and 0 to 5 V * 8 Factory calibrated to 5 A 1 to 10 s(all eight channels) 100 million scans or 31.7 years @ 10 s update rate 5 A (1 LSB = 5 A) 0.1% full scale + 0.1% reading 1500 V <1 Least Significant Bit 1500 VRMS between field and logic and between channels >70 dB at DC; >70 dB at 60 Hz >80 dB from DC to 1 kHz 250 2 kHz -20 to 70 C -40 to 85 C 5 to 98% RH non-condensing

* Analog inputs can be modified from current inputs to voltage inputs by lifting one leg of the 250 channel resistor. Each channel has its own resistor, so any combination of channels can be converted. If necessary, the response time of the analog input can be improved by replacing the 250 resistor with a 100 K resistor. It is recommended that modules be returned to Semaphore for factory conversion if required. No responsibility will be taken by Semaphore for damage caused to boards during modification performed by clients. The circuit board resistors to change are: channels 1 - 8 = R1 R8.

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AI-4 Blo c k Dia g ra m


+ CH1 PROTECTION AND FILTER

LED DISPLAY +5V 80C51 MICRO CONTROLLER ADC RS485 DRIVER

+ CH8 PROTECTION AND FILTER

AI-4 Wiring Dia g ra m


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

CH 1+ CH 1CH 2+ CH 2SHIELD

Wiring Example
CH x+ CH x-

+ Analog - Input + -

2-wire transmitter (powered externally)


POWER SUPPLY

CH 3+ CH 3CH 4+ CH 4SHIELD

CH x+

+ Analog - Input
PWR

3-wire transmitter (powered externally)


POWER SUPPLY

+ -

CH 5+ CH 5CH 6+ CH 6SHIELD

CH x-

CH x+ CH x-

+ Analog - Input
PWR

4-wire transmitter (powered externally)


POWER SUPPLY

CH 7+ CH 7CH 8+ CH 8SHIELD

+ -

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1.22 AO-2: An a lo g Cu rre n t Ou tp u t, 4 Ch a n n e l


FEATURES 12-Bit Resolution 1.5 kV Field to Logic Isolation 0-20 or 4-20 mA Outputs 1.5 kV Channel Group to Channel Group Isolation

The AO-2 provides four current output channels that use 12-bit digital to analog converter (DAC). The sign bit is not used in the conversion process. The placement of the 12 bits within the data word is shown below. MSB
0 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 0 0 0

LSB

If the module is sent data that is out of range (less than 0 or greater than 32767), the software does not accept the value. This module provides two output ranges. The default range is 4 to 20 mA with user data scaled so that a count of 0 corresponds to 4 mA and a count of 32760 corresponds to 20 mA. A range link (on the rear of the module) selects either 4-20 mA or 0-20 mA for all four channels. The default condition is 420 mA with the link on. The module provides 12 bits of resolution in either range. Scaling of the output is as shown below.
32760 32760

Raw Value (decimal)

Raw Value (decimal)

0 0 4
Current (mA) (4 to 20 mA range)

0 20 0
Current (mA) (0-20 mA range)

20

Figure: AO-2 Scaling for Current Output Analog outputs 1 & 2 and analog outputs 3 & 4 form two groups that are isolated from each other and from the backplane logic. Each group is powered by a separate DC-DC converter module that produces an isolated voltage of +24 V to drive the current loop outputs and analog front-end. The current loop drivers on the module are source type drivers. To minimize the capacitive loading and noise, all field connections to the module should be wired using a good grade of twisted, shielded instrumentation cable. The shields should be connected to E (Shield) on the user terminal connector block. The E connection provides path to the backplane (frame Earth / Ground) resulting in attenuation of noise caused by the shield drain currents. To further improve noise immunity, direct connection of the analog cable shields to the Earth / Ground rails with metal clamps or similar method is recommended, especially in environments with high electromagnetic noise levels. This module can be installed in any I/O slot of a 4, 6 or 12 slot backplane in a system.

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Link for 4-20 mA operation. Remove for 0-20 mA operation. Factory default: Link installed

Figure: AO-2 Rear Module and Link Location

Mo d u le LEDs

AO-2
OK A 1 B 2 FU C 3 D 4

LED OK FU A1, B2, C3, D4

State OFF ON OFF OFF ON

Description Module fault (no power) Normal Not used. Always OFF Channel output level < 1% Channel output level > 1%

AO-2 Lo a d Curre nt Cha ra c te ris tic s (24 V Out)


Load Current

80 mA

-20

50
Ambient Temperature (Deg C)

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AO-2 S p e c ific atio ns


Output Current Range Outputs per Module Output Power Calibration Supply Voltage (nominal) Update Rate Resolution Accuracy User Load Output Load Capacitance Output Load Inductance Isolation 4 to 20 mA and 0 to 20 mA 4 Isolated 24 VDC @ 40 mA for outputs 1 & 2 Isolated 24 VDC @ 40 mA for outputs 3 & 4 Factory calibrated to 5 A pe r count +5 VDC and +12 VDC backplane 250 ms (all channels) Determined by I/O scan time and is application dependent 12 bit (no sign bit) + 0.2% @ 25 C. + 0.5% @ -20 to 70 C 0 to 850 2000 pF 1H Analog outputs 1 & 2 and analog outputs 3 & 4 form two groups. Each group is isolated from the other group and from the backplane logic. There is no isolation between outputs 1 & 2 and no isolation between outputs 3 & 4. Transient voltage (Group to Group and Group to Logic): 1.5 kV -20 to 70 C -40 to 85 C 5 to 98% RH non-condensing Yes. Module can be swapped while RTU is running. Hot swap will not cause a Warm Start. Outputs will be restored within 2 seconds once module is replaced. Not supported. Please see AO-3.

Operating Temperature Storage Temperature Operating Humidity Hot Swap

Open Loop Detection

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AO-2 Wiring Dia g ra m


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

CH 1+ CH 1 -

Wiring
CH x + CH x SHIELD

+ -

Analog Load

SHIELD CH 2 + CH 2 -

0-20 / 4-20 mA Current Loop Receiver

SHIELD CH 3+ CH 3 -

SHIELD CH 4+ CH 4 -

SHIELD

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1.23 RT-1: An a lo g RTD In pu t, 4 Ch a nn e l


The RT-1 RTD input module provides four input channels for Pt100 Resistance Temperature Devices, each capable of converting the 100 (DIN standard) temperature sensor to a digital signal for use as required by your application. Modules are available in the standard range of -150 to 400C or can be manufactured to special order with minimum 100C span in the -150 to 400C range. Conversion speed for each of the four channels is 20 S and this provides a maximum update rate of two milliseconds for the module. Resolution of the converted signal is 12 bits binary (1 part in 4096) over the range. The placement of the 12 bits from the A/D converter in the #AI data word is shown below. The relationship between the temperature and the data from the A/D converter is shown in the figure below. MSB
0 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 0 0 0

LSB

The input circuit features a constant current RTD excitation using the third lead of the RTD to sense and compensate for the RTD lead resistance, resulting in an accurate RTD temperature measurement. The RTD voltage is then amplified and fed to the 12-bit ADC. The module is factory calibrated to provide 0.1% resolution of span. To ensure accurate operation each input is factory calibrated using Toolbox 32 software. The calibration is stored in EPROM on the RT-1 and is therefore non-volatile.

Raw Value

32760

5 -1

to

40

De

gC

-150

400

DegC

Figure: RT-1 Scaling

Input protection for the module is sufficient to guarantee operation with reduced performance with up to 1500 V common-mode. The module provides electrical isolation of externally generated noise between field wiring and the backplane through the use of optical isolation. To minimise the capacitive loading and noise, all field connections to the module should be wired using a good grade of twisted, shielded instrumentation cable. The shields can be connected to E. The E connection provides access to the backplane (frame ground). Four red LEDs labelled A1 to A4 on the faceplate are ON when an RTD is connected. A green LED at the top of the faceplate is ON when the module is operating correctly. This module also consumes power from the +5 VDC and 12 VDC bus. A 24 VDC isolated converter is used to provide power to the RTD conditioning and ADC circuits. This module can be installed in any I/O slot of a 4, 6 or 12 slot backplane in a system. Up to 10 RTD modules can be installed in a backplane.

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RT-1 S p ec ifica tio ns


RTD Type Range Pt100, 100 , 0.00385 ohm/ohm/C (DIN standard) -150 to +400 C Standard -50 to +150 C (Special order) 0 to +100 C (Special order) Other ranges within the Standard range (-150 to +400 C) can be supplied on request. 4 40 maximum Less than 1% of span error 0.1% (+/- 0.5 C) 12 bit (no sign bit) 2 msec (all four channels) 100 msec typical 1500 V 3000 VRMS between field and logic >70 db from DC to 60 Hz >80 db from DC to kHz -20 to 70 C 5 to 98% RH non-condensing -40 to +85 C

Inputs per Module Leadwire Resistance Leadwire Effect Accuracy Resolution Update Rate Response Time Common Mode Voltage Isolation Common Mode Rejection Cross-Channel Rejection Operating Temperature Operating Humidity Storage Temperature

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RT-1 Bloc k Diag ra m


+24V +5V RANGE SW ITCH 0-20 OR 4-20mA RS485 DRIVER LED DISPLAY BRIDGE ADC CH2 PT100 DC/DC REF BRIDGE CH1 PT100

80C51 MICRO CONTROLLER

OP TO ISOLA TION

BRIDGE

CH3 PT100

BRIDGE

CH4 PT100

RT-1 Wiring Dia g ra m


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

RTD

CH 1

SHIELD RTD

CH 2

SHIELD RTD

CH 3

SHIELD RTD

CH 4

SHIELD

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1.24 COMMS OP TION S : S e ria l Op tion Bo a rd


The non-isolated serial option board provides is best suited for RS232C communications. It is recommended that the isolated serial option board be used for RS422 or RS485 communications.

S e ria l Op tio n Boa rd S p e c ific a tio ns


Baudrate Internal Power Consumption Output Power RS422 Line drive RS485 Line drive Communications Isolation Operating Temperature Storage Temperature Operating Humidity RTU Hardware Required 300 115200 bps 15 mA from +5 VDC Bus on backplane +4.3 V @ 100 mA max. 10 Receivers 32 Receivers 8 data bits, no parity, 1 stop (8, N, 1) None -20 to 70 C -40 to 85 C 5 to 98% RH non-condensing Can be installed in any of the following ports: CP-10/11/21/30 Port 2 or Port 3 MC-10/11/30/31 Port 2 or Port 3 LP-1/2 Port4 LP-3 Port 3 or Port 4

S e ria l Op tio n Boa rd Co nne c tio ns


RJ45 Pin 1 2 3 4 5 6 7 8 Direction OUT OUT OUT IN COM IN IN OUT RS232C DTR 4.3 V RTS DCD GND (0 V) CTS RXD TXD
GREEN / WHITE 1 RJ45 Plug GREEN 2 ORANGE / WHITE 3 BLUE 4 BLUE / WHITE 5 ORANGE 6 BROWN / WHITE 7 87654321 BROWN 8 TIA/EIA-568-B T568A Wiring Telecommunications Standard 12345678 Standard

RJ45 Socket

RS 232 Wiring Dia g ra m (Null Mo d e m Ca b le )


Maximum RS232 Wire Length: 15 m.
RTU SERIAL PORT TXD RXD GND CTS RTS RTU SERIAL PORT TXD RXD GND CTS RTS

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1.25 COMMS OP TION Z: 2400 b p s Dia l Op tio n Bo a rd


The Z dial option board provides a V22 PSTN interface. The port speed is software configurable. The dial option board is designed to be compliant with British standards that are also used in Australia and Hong Kong.

Telecommunication Line Cord


To reduce the risk of fire, use only No. 26 AWG or larger telecommunication line cord
CAUTION

Dia l Op tio n Bo a rd Co nne c tio n s


RJ45 Pin 1 2 3 4 5 6 7 8 PSTN Function Reserved Line Line + Reserved GREEN / WHITE 1 RJ45 Plug GREEN 2 ORANGE / WHITE 3 BLUE 4 BLUE / WHITE 5 ORANGE 6 BROWN / WHITE 7 87654321 BROWN 8 TIA/EIA-568-B T568A Wiring Telecommunications Standard 12345678 Standard

RJ45 Socket

Dia l Op tio n Bo a rd S p ec ifica tio ns


PSTN Modem / Data Rate RTU DTE Port Speed Line Impedance Approval Transmit level Receive level Dialling Internal Power Consumption Isolation V.22, 600 to 2400 bps 300 115200 bps 600 International -10 dBm -43 dBm to - 9 dBm Pulse or Tone 175 mA from +5 VDC Bus on backplane Maximum working voltage in respect to system earth/ground must not exceed TNV-2 limits (80 V) Transient voltage: 5 kV Z Option: AT&FE0V0S0=2&C1&W -20 to 70 C -40 to 85 C 5 to 98% RH non-condensing Can be installed in any of the following ports: CP-10/11/21/30 Port 2 or Port 3 MC-10/11/30/31 Port 2 or Port 3 LP-1/2 Port4 LP-3 Port 3 or Port 4

Recommended Initialisation String Operating Temperature Storage Temperature Operating Humidity RTU Hardware Required

* Original dial circuit board is labelled S2-DOB REV 1.0 and did not have a second soldered-on circuit board.

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1.26 MODEM BOARD M: 4-Wire Lin e Op tio n Bo a rd


The line option board provides a supports communications over 2 and 4-wire leased line circuits. This option board is designed for use with a PC-1 or MC-1. The unit can be connected to perform the following functions: 2 wire point-to-point 2 wire multi-drop 4 wire point-to-point 4 wire multi-drop

4-Wire Line Optio n Bo a rd S pe c ific a tio ns


Data Rates and Modulation Data Pump Equaliser (adaptive) Transmit Level Scrambler/Descrambler Receive Level Data Formats Bit Error Rate (BER) Connection Termination Line Isolation Line drive in multidrop configuration 1200 Bps CCITT V.23FSK SSI312 Y -10 dBm in 2x 600 Y 0 dBm to -43 dBm Asynchronous 10-6 @ S/N 22 dB 2 or 4 wire RJ12 600 at each end of line per pair 4 kV 10 drops for 2 wire 20 drops for 4 wire

4-Wire Line Optio n Bo a rd Co n ne c tio ns


4-Wire Line Function Tx Rx Rx + Tx + RJ12 Pin 2 3 4 5
RJ12 Socket
BLUE 1 YELLOW 2 GREEN 3 RED 4 BLACK 5 WHITE 6

RJ12 Plug

654321

123456

4-Wire Line Optio n Bo a rd Wiring Diag ra m s


Please see CP-xx Line Option Board wiring diagrams.

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1.27 CP -21 GP S Op tio n Bo a rd


The GPS (Global Positioning System) option board is designed for use in a CP-21 and allows the RTU to determine its location and synchronize its clock to universal time anywhere in the world. Location and time information is obtained by connecting a GPS antenna to the option board SMB-F connector which then allows the option board to communicate with nearby satellites.

GP S Op tio n Bo a rd S pe c ific a tio ns


Baudrate Data Format Max. Update Rate Typical Acquisition Time Operational Limits Position Accuracy Antenna Type Option Board Antenna Socket Antenna Cable 19200 bps 8 data bits, no parity, 1 stop 1 Hz 60 seconds (first time powered up) 2-6 seconds (powered down for < 2hrs) Altitude < 60,000 ft Approx. 5 m Passive SMB Female. Antenna cable requires an SMB Male connector to connect. RG174 0-7 m cable runs RG58 0-20 m cable runs RG213 0-60 m cable runs Position (degrees and minutes of latitude and longitude) Time (hours, minutes and thousandths of seconds) Altitude Number of available satellites 140 mA from +5 VDC Bus on backplane -20 to 70 C -40 to 85 C 5 to 98% RH non-condensing

Available Data

Internal Power Consumption Operating Temperature Storage Temperature Operating Humidity

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1.28 DO-5: Re la y Drive r Ou tp u t, 16 Ch a n n e l


FEATURES 16 Open Drain Outputs - designed to operate the TEL REL 00x relay board DC Output for Powering Output Circuits

The DO-5 provides 16 output circuits for controlling the TEL REL 00x relay board. Power for the external relay circuits is provided by the module from the +12 VDC bus on the backplane. A maximum of three pairs of DO-5 modules and TEL REL 00x relay boards can be used per PS-xx power supply. Additional pairs of DO-5 modules and TEL REL 00x relay boards can be used if the TEL REL 00x relay boards are powered by an external source. The insert in the hinged cover of the terminal strip has circuit wiring information. Circuit identification information can be recorded on the outside surface of the insert. The outside left edge of the insert is color-coded red to indicate a high-voltage module.

Mo d u le LEDs

DO-5
OK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

LED OK A1-A16

State OFF ON OFF ON

Description Module fault (no power) Normal Digital output OFF (open) Digital output ON (closed)

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DO-5 S p e c ific atio ns


Outputs per Module Commons Rated Voltage Operating Voltage Output Type Isolation Maximum Load Output Power On Response Time Off Response Time Operating Temperature Storage Temperature Operating Humidity Hot Swap 16 1 12 VDC 5 to 32 VDC N-FET, Open Drain None 100 mA per channel 12 VDC @ 1.6 A, non-isolated, supplied by module 15 ms maximum 15 ms maximum -20 to 70 C -40 to +85 C 5 to 98% RH non-condensing Yes. Module can be swapped while RTU is running. Hot swap will not cause a Warm Start. Outputs will be restored within 2 seconds once module is replaced.

DO-5 Wiring Dia g ra m


1 2 3 4 5 6

INTERNAL CIRCUITRY

7 8 9 10 11 12 13 14 15 16 17 18 19 20

CH 1 CH 2 CH 3 CH 4 CH 5 CH 6 CH 7 CH 8 0V 0V CH 9 CH 10 CH 11 CH 12 CH 13 CH 14 CH 15 CH 16 +12 V Ou tput +12 V Ou tput

Wiring Examples
CH x LOAD

+ +
POWER SUPPLY

0V

External DC Power Supply

CH x +12 V Ou tput

LOAD

Load powered by DO-5 module

When output is energised, output channel is shorted to the 0 V terminal.

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1.29 P S -11: AC S u p p ly In p u t 100 to 240 VAC


FEATURES Monitoring - battery and input supply Redundancy - two or more power supplies per backplane Isolated DC Output AC Input Supply DC Input Supply Low Voltage Battery Protection

The PS-11 power supply provides AC to DC conversion for the backplane, battery and radio (or an external device), a monitoring processor and an optional isolated 24 VDC output.

Fire Risk
A supply voltage outside the specified limits may cause fire.
CAUTION

Electrical Hazard
Only appropriately qualified and trained personnel can install and service this equipment. Mains Power must be connected in accordance with local national wiring rules and regulations. Building installation shall provide appropriate short-circuit backup protection. Always remove input mains voltage (by disconnecting power cord from the mains power outlet or by switching off an external circuit breaker, depending on installation) before performing any operation on this product. Failure to do so may cause fire and may result in a serious personnel injury or even death. Disconnect power cord from the Power Supply Module before wiring, removing or servicing.

CAUTION

An isolated 24 VDC output rated at 10 W (400 mA) is an option available for powering a limited number of analog loops or digital circuits. It cannot be used with inductive loads such as coils, contactors etc. Power for these is to be provided from a separate supply. In addition the module has limited charging capacity for externally connected lead acid batteries. The temperature compensated charging capacity is designed for float operation and short term boost of batteries already charged and in good condition. Use of this supply on flat or fully discharged batteries may cause damage to the power supply module. When the AC supply fails and the system is powered from the backup battery, the voltage monitoring circuit provides battery cut-off (for battery preservation) when battery cell voltage drops to 10.5 V 0.2 V. The PS-11 has battery voltage, battery current, supply current, and internal or external temperature monitoring circuits that enable the processor module to access these as analog and digital points in the system.

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The PS-11 has an internal temperature sensor and also allows an external temperature sensor to be connected. When using a backup battery, the external sensor should be mounted close to the negative terminal of the battery to ensure correct charging operation. The internal temperature sensor will typically indicate a higher temperature than the external sensor. The lower temperature is used for temperature compensated battery charging. There is a connection on the DC terminal block for powering low power radios. This output is switched off on low battery voltage for battery protection and can also be controlled by the RTU configuration. A power supply module can be installed in any I/O slot of a 4, 6 or 12 slot backplane. Two or more power supply modules of any type can be installed on a backplane in any available slots. This provides redundant and alternative power source configurations.

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P S -11 S p e c ifica tio ns


Input Supply 100 to 240 VAC 50/60 Hz +96 to +340 VDC Can also be powered using 12.0 to 15.0 VDC when powered from the backup battery terminals. Sealed Lead-Acid, 12 VDC, 26 AH max. Note: batteries exceeding 26 AH can be connected. However, full charging cannot be guaranteed. Item Range Max. Current Protection Switchable from Logic? 12 V Backplane # 10.2 - 14.4 V 4.5 A Electronic No 5 V Backplane 5 V + 5% 3.0 A Electronic No 12 V Battery # 10.8 - 15.0 V 4.5 A Polyfuse No 12 V Auxiliary (VR) # 10.8 - 15.0 V 4.0 A Electronic Yes 24 V Auxiliary 24 V + 5% 0.4 A Polyfuse Yes Maximum total current: 4.5 A Maximum load: 60 W (for ambient temperatures up to 50C)
#

Backup Battery Outputs

These voltages are electrically linked and are varied by the module when charging a battery. 12 V Battery and 12 V Auxiliary are nominally 13.8 V @ 25C. These voltages will also vary when the module is powered from a backup battery.

Isolation Deep Discharge Protection

2.5 kV Transient AC input / DC output RTU Shutdown at 10.8 V + 0.2 V RTU Startup at 11.6 V + 0.2 V
When mains power is restored, a PS-11 will switch from battery power to mains power within 30 seconds provided the battery voltage is less than 13.8 V. If the battery voltage is higher, the PS-11 will continue to run on the battery until the battery voltage drops below 13.8 V. If a battery powered PS-11 shuts down due to low battery voltage, it will startup again within 60 seconds when the battery voltage is 11.6 V or greater or mains power is restored.

Connector Plugs Monitoring

Operating Temperature Storage Temperature Operating Humidity Redundant Power Supplies Hot Swap Bundled Accessories

Low Voltage: 5 mm pitch TB plug (Phoenix MSTB2.5/7-ST or similar) AC Mains: 7.62 mm pitch TB plug (Phoenix PC4/3-ST-7.62) Item Accuracy Battery Current + 10% Supply or Battery Voltage + 2% Supply or Battery Current + 10% + 2C Temperature N/A AC present N/A Battery low 24 V Auxiliary Present N/A -20 to 70C -40 to 85C 5 to 98% RH non-condensing Yes. Two or more power supplies can be installed on a backplane in any available slots. Equal load sharing is not guaranteed. Yes. When 2 power supplies are present on the backplane, one power supply can be swapped with no interruption to the processor or I/O. External temperature sensor. Attach to or near negative battery terminal to ensure full life span of backup battery is achieved. When connected the temperature sensor returns 10 mV per Kelvin. (Note 0 Kelvin = -273 C). When functioning correctly, the sensor will provide 2.73 V @ 0 C and 2.93 V @ 20 C etc.

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P S -11 Mo d ule LEDs

PS-xx
OK
BATT

Vsup Vb 5V Vaux

CHG FL BO LO

LED OK
#

Description (when ON) Module is functioning OK. OK LED will flash when communications is lost with the processor module AC input supply is powered Battery detected. ON while the current into or out of the battery is 100 mA or greater. If a battery has not been detected (ie. the current into or out of the battery is less than 100 mA) OR if the battery is fully charged, Vb will flash once every 4 seconds. Internal 5 V supply is OK. This LED should always be ON as the 5 V supply is used to power all the modules. Auxiliary 24 V supply is OK (will only display if the 24 V converter is installed).
#

Vsup* # Vb #

5V # Vaux # BATT CHG FL BO LO


# # #

Battery is being charged. Current into battery is 100 mA or greater. Battery is in float charge mode Battery is in boost charge mode Battery has reached discharged condition (< 11.5 V 0.2 V). LO LED is cleared when battery > 12.4 V 0.2 V

All LEDs Power supply is operating in redundant mode and the Input Supply is not powered. except Vsup
Redundant Power Supply LEDs ON When Power Supply Is Switched OFF When a redundant power supply is switched OFF, the LEDs will still be ON. The LEDs are powered by the RS485 bus. The PS-11 microprocessor does not run and the OK LED will flash to indicate that there is no communications with the processor module. If the input supply is disconnected to the redundant power supply, the Vsup LED will go OFF.
#

* PS-11 Continues to Run From The Backup Battery (After Input Supply is Restored)
If the PS-11 is running from its AC input supply and a Sealed Lead-Acid battery is connected to the PS-11, when the Input Supply is disconnected (eg. mains fail) and then reconnected, the Vsup LED will not turn ON. The PS-11 will assume there is no AC or DC input supply and will continue to run from the battery and will eventually shut down when the battery is discharged. This problem can be fixed by either: 1. Open the original RTU configuration file using Toolbox 32 1.45f or newer, save the file and then redownload the configuration into the RTU (automatically configures the PS-11 to use a Seal Lead-Acid battery). 2. If using Toolbox 32 1.45e or older, open the original RTU configuration file, add the PS-11 module to the IO Modules List (from the menu Configuration, I/O Modules List). Configure the PS-11 module from the IO Modules List to use a Battery Type of Sealed Lead-Acid. Save the configuration and then download into the RTU.

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Ba tte ry Cha rg ing


Whenever the battery begins to draw more than 100 mA out of the power supply (eg when the power supply is first turned on or a battery is connected), the power supply measures the initial battery current. The initial battery current is used to estimate how long the battery will need to be Boost charged for. After Boost charging the battery for the estimated time (3-10 hours, Vb, BATT CHG and BO LEDs ON), the power supply will switch to Float charging (Vb, BATT CHG and FL LEDs ON). Note: if the battery charging current falls below 100 mA at any stage during Boost or Float charging, the Power Supply will stop charging the battery (BATT CHG, BO and FL LEDs OFF, Vb now flashes every 4 seconds).

P a rt Nu m b e rs
PS-11-C PS-11-0 AC input, Auxiliary 24 V converter fitted AC input, Auxiliary 24 V converter not fitted

P S -11 Blo c k Diag ra m


N A E FILTER & RECTIFIER VSUP LED TS EXT. TEMP. SENSOR OPTIONAL BATTERY RB+ BBAT LOW MONITORING PWR TEMP Ibat Isup RADIO POWER LK4 LK5 Vb MICRO CONTROLLER AUX24 PWR OK BACKPLANE LED CHG LED BO LED FL LED R+ RADIO RTEMPERATURE COMPENSATION INTERNAL TEMP. SENSOR 70W DC/DC CONVERTER Isup CURRENT MONITOR LOW VOLTAGE CUTOFF Vb Vb S1 +5V REG. LO LED LOW VOLTAGE MONITOR LED 5V

0V PCON EARTH BACKPLANE

Ibat CURRENT MONITOR

RS485 DRIVER

ISOLATED 24V VAUX AUXILIARY LED DC/DC CONVERTER 10W (OPTIONAL)

VA+ VA-

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P S -11 Wiring Dia g ra m AC S u p p ly Safety Warnings



CAUTION
PS-11

Ensure power cord is unpowered before disconnecting power cord from module Disconnect power cord from module before wiring, removing or servicing the module Connect module to AC mains supply in accordance with national wiring regulations

OFF
VA+ VAR+ RTS B+ B-

+ 24 VDC AUXILIARY OUTPUT (OPTIONAL) + 13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE) **Colour may vary
TEMPERATURE SENSOR #

BACKUP BATTERY

+
**Temperature sensor will be supplied in one of the following wire colours based on availability:

A N E

ACTIVE (+) NEUTRAL (-) EARTH


100-240 VAC 96-340 VDC
#

Black (-) / Black striped white (+) Black (-) / Grey (+) Black (-) / Whilte (+) Black (-) / Red (+)

TAPE OR CABLE TIE THE TEMPERATURE SENSOR TO THE NEGATIVE BATTERY TERMINAL (OR AS CLOSE AS POSSIBLE). CONNECT THE BLACK STRIPED WIRE OF THE SENSOR TO R- OR B-

P S -11 Wiring Dia g ra m DC S u p p ly


A battery or other low voltage DC supply can be connected to the battery input terminals to power the PS-11 module.
PS-11

OFF
VA+ VAR+ RTS B+ B-

+ + + -

24 VDC AUXILIARY OUTPUT (OPTIONAL) 12 VDC OUTPUT (FOR RADIO OR OTHER DEVICE) 12 VDC SUPPLY (NOMINAL) (MUST BE ISOLATED FROM FIELD SUPPLY)

A N E

+ -

96 TO 340 VDC SUPPLY (ALTERNATIVE TO USING BATTERY TERMINALS)

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1.30 P S -21: DC S u pp ly In p u t 20 to 60 VDC


FEATURES Monitoring - battery and input supply Redundancy - two or more power supplies per backplane Isolated DC Output The PS-21 power supply provides DC to DC conversion for the backplane, battery and radio (or an external device), a monitoring processor and an optional isolated 24 VDC output. DC Input Supply Low Voltage Battery Protection

Fire Risk
A supply voltage outside the specified limits may cause fire.
CAUTION

An isolated 24 VDC output rated at 10 W (400 mA) is an option available for powering a limited number of analog loops or digital circuits. It cannot be used with inductive loads such as coils, contactors etc. Power for these is to be provided from a separate supply. In addition the module has limited charging capacity for externally connected lead acid batteries. The temperature compensated charging capacity is designed for float operation and short term boost of batteries already charged and in good condition. Use of this supply on flat or fully discharged batteries may cause damage to the power supply module. When the DC input supply fails and the system is powered from the backup battery, the voltage monitoring circuit provides battery cut-off (for battery preservation) when battery cell voltage drops to 10.5 V 0.2 V. The PS-21 has battery voltage, battery current, supply current, and internal or external temperature monitoring circuits that enable the processor module to access these as analog and digital points in the system.

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The PS-21 has an internal temperature sensor and also allows an external temperature sensor to be connected. When using a backup battery, the external sensor should be mounted close to the negative terminal of the battery to ensure correct charging operation. The internal temperature sensor will typically indicate a higher temperature than the external sensor. The lower temperature is used for temperature compensated battery charging. There is a connection on the DC terminal block for powering low power radios. This output is switched off on low battery voltage for battery protection and can also be controlled by the RTU configuration. A power supply module can be installed in any I/O slot of a 4, 6 or 12 slot backplane. Up to 4 Power Supply modules of any type can be installed on a backplane thus providing redundant and alternative power source configurations.

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P S -21 S p e c ifica tio ns


Input Supply +20 to +60 VDC or 20 to 60 VDC The modules can also be powered using 12.0 to 15.0 VDC when powered from the backup battery terminals. Sealed Lead-Acid, 12 VDC, 26 AH max. Note: batteries exceeding 26 AH can be connected. However, full charging cannot be guaranteed. Item Range Max. Current Protection Switchable from Logic? 12 V Backplane # 10.2 - 14.4 V 4.5 A No No 5 V Backplane 5 V + 5% 3.0 A Electronic No 12 V Battery # 10.8 - 15.0 V 4.5 A Polyfuse * No 12 V Auxiliary (VR) # 10.8 - 15.0 V 4.0 A No Yes 24 V Auxiliary 24 V + 5% 0.4 A Polyfuse Yes Maximum total current: 4.5 A Maximum load: 60 W (for ambient temperatures up to 50C)
These voltages are electrically linked and are varied by the module when charging a battery. 12 V Battery and 12 V Auxiliary are nominally 13.8 V @ 25C. These voltages will also vary when the module is powered from a backup battery. * The battery input of the PS-21 does not have auto-resetting protection against reverse polarity! Please ensure the battery is connected correctly.
#

Backup Battery Outputs

Isolation Deep Discharge Protection Connector Plugs

Monitoring

Operating Temperature Storage Temperature Operating Humidity Redundant Power Supplies Hot Swap Bundled Accessories

3 kV DC input / DC output RTU Shutdown at 10.8 V + 0.2 V RTU Startup at 11.6 V + 0.2 V Low Voltage: 5 mm pitch TB plug (Phoenix MSTB2.5/7-ST or similar) DC Mains: 0.156 housing with 3 crimp contacts (JST VHR-3M housing / SVH-41T-p1.1 contact or similar) Item Accuracy Battery Current + 10% Supply or Battery Voltage + 2% Supply or Battery Current + 10% + 2C Temperature N/A AC present N/A Battery low N/A 24 V Auxiliary Present -20 to 70C -40 to 85C 5 to 98% RH non-condensing Yes. Two or more power supplies can be installed on a backplane in any available slots. Equal load sharing is not guaranteed. Yes. When 2 power supplies are present on the backplane, one power supply can be swapped with no interruption to the processor or I/O. External temperature sensor. Attach to or near negative battery terminal to ensure full life span of backup battery is achieved. When connected the temperature sensor returns 10 mV per Kelvin. (Note 0 Kelvin = -273 C). When functioning correctly, the sensor will provide 2.73 V @ 0 C and 2.93 V @ 20 C etc.

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P S -21 Mo d ule LEDs

PS-xx
OK
BATT

Vsup Vb 5V Vaux

CHG FL BO LO

LED OK # Vsup* # Vb #

Description (when ON) Module is functioning OK. OK LED will flash when communications is lost with the processor module DC input supply is powered Battery detected. ON while the current into or out of the battery is 100 mA or greater. If a battery has not been detected (ie. the current into or out of the battery is less than 100 mA) OR if the battery is fully charged, Vb will flash once every 4 seconds. Internal 5 V supply is OK. This LED should always be ON as the 5 V supply is used to power all the modules. Auxiliary 24 V supply is OK (will only display if the 24 V converter is installed).
#

5V # Vaux # BATT CHG FL


#

Battery is being charged. Current into battery is 100 mA or greater. Battery is in float charge mode Battery is in boost charge mode Battery has reached discharged condition (< 11.5 V 0.2 V). LO LED is cleared when battery > 12.4 V 0.2 V

BO # LO
#

All LEDs Power supply is operating in redundant mode and the Input Supply is not powered. except Vsup
Redundant Power Supply LEDs ON When Power Supply Is Switched OFF When a redundant power supply is switched OFF, the LEDs will still be ON. The LEDs are powered by the RS485 bus. The PS-21 microprocessor does not run and the OK LED will flash to indicate that there is no communications with the processor module. If the input supply is disconnected to the redundant power supply, the Vsup LED will go OFF.
#

* PS-21 Continues to Run From The Backup Battery (After Input Supply is Restored)
If the PS-21 is running from its DC input supply and a Sealed Lead-Acid battery is connected to the PS-21, when the Input Supply is disconnected (eg. mains fail) and then reconnected, the Vsup LED will not turn ON. The PS-21 will assume there is no DC input supply and will continue to run from the battery and will eventually shut down when the battery is discharged. This problem can be fixed by either: 1. Open the original RTU configuration file using Toolbox 32 1.45f or newer, save the file and then redownload the configuration into the RTU (automatically configures the PS-21 to use a Seal Lead-Acid battery). 2. If using Toolbox 32 1.45e or older, open the original RTU configuration file, add the PS-21 module to the IO Modules List (from the menu Configuration, I/O Modules List). Configure the PS-21 module from the IO Modules List to use a Battery Type of Sealed Lead-Acid. Save the configuration and then download into the RTU. If a backup battery is being used, the power supply may also need to be returned to the factory for a firmware upgrade.

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Ba tte ry Cha rg ing


Whenever the battery begins to draw more than 100 mA out of the power supply (eg when the power supply is first turned on or a battery is connected), the power supply measures the initial battery current. The initial battery current is used to estimate how long the battery will need to be Boost charged for. After Boost charging the battery for the estimated time (3-10 hours, Vb, BATT CHG and BO LEDs ON), the power supply will switch to Float charging (Vb, BATT CHG and FL LEDs ON). Note: if the battery charging current falls below 100 mA at any stage during Boost or Float charging, the Power Supply will stop charging the battery (BATT CHG, BO and FL LEDs OFF, Vb now flashes every 4 seconds).

P a rt Nu m b e rs
PS-21-C PS-21-0 DC input, Auxiliary 24 V converter fitted DC input, Auxiliary 24 V converter not fitted

P S -P S -21 Blo c k Dia g ra m


+SUPPLY -SUPPLY E VSUP LED TS EXT. TEMP. SENSOR OPTIONAL BATTERY RB+ BBAT LOW MONITORING PWR TEMP Ibat Isup RADIO POWER LK4 LK5 Vb MICRO CONTROLLER AUX24 PWR OK BACKPLANE LED CHG LED BO LED FL LED R+ RADIO RTEMPERATURE COMPENSATION INTERNAL TEMP. SENSOR 70W DC/DC CONVERTER Isup CURRENT MONITOR LOW VOLTAGE CUTOFF Vb Vb S1 +5V REG. LO LED LOW VOLTAGE MONITOR LED 5V

0V PCON EARTH BACKPLANE

Ibat CURRENT MONITOR

RS485 DRIVER

ISOLATED 24V VAUX AUXILIARY LED DC/DC CONVERTER 10W (OPTIONAL)

VA+ VA-

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P S -21 Wiring Dia g ra m


PS-21

OFF
VA+ VAR+ RTS B+ B-

+ 24 VDC AUXILIARY OUTPUT (OPTIONAL) + 13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE) GREY OR WHITE OR RED WITH BLACK STRIPE BACKUP BATTERY

TEMPERATURE SENSOR #

CAUTION! Connecting the battery in reverse may cause damage to the power supply.

E +

FUSE

EARTH - SUPPLY + SUPPLY

20 TO 60 VDC INPUT SUPPLY *

SLOW BLOW, EXTERNAL FUSE. USE FOLLOWING FUSE ACCORDING TO SUPPLY VOLTAGE: 20 TO 28 V = 4.0 A, 29 TO 39 V = 3.0 A, 40 TO 56 V = 2.0 A, 57-60 V = 1.5 A * A NEGATIVE DC INPUT SUPPLY CAN BE USED. CONNECT THE MORE POSITIVE WIRE (eg. 0 V) TO + SUPPLY AND CONNECT THE MORE NEGATIVE WIRE (eg. -48 V) TO - SUPPLY.
#

TAPE OR CABLE TIE TEMPERATURE SENSOR TO NEGATIVE BATTERY TERMINAL (OR AS CLOSE AS POSSIBLE). CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B-

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Ch a p te r 2 Glo s s a ry
AI, AO, DI, DO Byte Comms Current Sinking IO IP Port Protocol Analog Input, Analog Output, Digital Input and Digital Output respectively A group of 8 bits. Each bit can be a 0 (off) or a 1 (on) allowing up to 256 combinations. Communications Current is supplied into the RTUs IO terminal. Input, Output Internet Protocol. Used for Ethernet communications. A physical connection or socket on an RTU used for communications Refers to the format of messages that may be passed to, from and through an RTU in communication with local and remote devices. Communications may use one or more RTU ports. Examples of protocols used within telemetry include Kingfisher, Modbus and DNP3. Acronym for Remote Terminal Unit. Describes a group of processor, communication and IO modules that comprise a device for monitoring and control of equipment in remote locations. Transfer Control Protocol / Internet Protocol. Commonly used for Ethernet communications. Universal Datagram Protocol.

Processor Module Processor module containing a CPU (central processing unit)

RTU

TCP/IP UDP

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