Professional Documents
Culture Documents
Document Information
Document Control
Copyright Copyright CSE-Semaphore (Australia) Pty Ltd. ABN 35 006 805 910 www.cse-semaphore.com/mykingfisher, info.kingfisher@cse-semaphore.com CSE-Semaphore asserts ownership of the intellectual property contained herein and claims copyright and authorship. CSE-Semaphore has and retains all rights of ownership and use of the material herein in its on-going business. This document is provided to the intended recipient(s) under a non-exclusive licence. This licence permits Fair Use of the document for operational requirements, without payment of further royalty or licence fee. Fair Use includes making copies of the document for operational, backup and archive purposes. Fair Use includes distributing copies of the document to other entities for the purposes of their performing related works for the intended recipient(s). Fair Use does not include creating, selling or distributing copies of the document for other purposes. All copies must retain this statement of Intellectual Property and Copyright.
Intellectual Property
Licence
Revision History
Rev.
6.11
Date
2/8/2011
Remarks
Changed order of some chapters. Added PSU-4 power supply (higher power version of the PSU-3). PS-xx temperature sensor wires are now red with a black stripe. Added PS-22, IO-5 and MC-31 modules. Manual superseded by new layout and retained as the superseded hardware manual Rerelease coinciding with Hardware manual 7.12
7.1 7.12
28/10/2011 22/2/2012
www.cse-semaphore.com/mykingfisher
Page 2
Contents
1.1 PS-1/PSU-1: AC Supply Input ........................................................................................... 6 PS-1 Battery Charging States ......................................................................................................... 7 PS-1/PSU-1 Specifications ............................................................................................................. 8 Output Characteristics .................................................................................................................... 9 PS-1/PSU-1 Block Diagram ............................................................................................................ 9 PS-1/PSU-1 Module LEDs .............................................................................................................10 PS-1 - Additional Features .............................................................................................................10 PSU-1 Wiring Diagram ..................................................................................................................11 PS-1 Wiring Diagram AC Supply.................................................................................................11 PS-1 Wiring Diagram DC Supply ................................................................................................12 1.2 PS-10: AC Supply Input 90 to 260 VAC & PS-20: DC Supply Input 20 to 60 VDC .............13
Figure: CP-1 Front Module and Port Identification............................................... 26 Note: Port 2 RTS and CTS do not function on Rev. C boards ............................. 27
1.6 SBX-2: Mini Processor Unit ..............................................................................................28
Figure: SBX-2 Rear Module IO-3 and RAM Battery Link Location ...................... 28
SBX-2 Specifications .....................................................................................................................29 SBX-2 Block Diagram ....................................................................................................................30 SBX-2 Connections .......................................................................................................................30 1.7 LM-2: Line Modem Module, Dual Leased Line 2-Wire .......................................................31 LM-2 Specifications .......................................................................................................................32 LM-2 Block Diagram ......................................................................................................................32 LM-2 Connections .........................................................................................................................33
LNA-6 Connections .......................................................................................................................36 1.9 MC-1: Multi Communications Module ...............................................................................37 MC-1 Part Numbers.......................................................................................................................37
Ordering Information............................................................................................... 37
MC-1 Module LEDs .......................................................................................................................37 MC-1 Specifications.......................................................................................................................38 MC-1 Block Diagram......................................................................................................................38 MC-1 Connections .........................................................................................................................39 1.10 BA-3: 3 Slot Backplane.....................................................................................................40
Scaling of the input is shown below. ..................................................................... 60 Figure: AI-4 Scaling for Analog Current 4 to 20 mA ............................................. 60 Figure: AI-4 Rear Module and Link Location ........................................................ 61
AI-4 Specifications .........................................................................................................................62 AI-4 Block Diagram........................................................................................................................63 AI-4 Wiring Diagram ......................................................................................................................63 1.22 AO-2: Analog Current Output, 4 Channel ..........................................................................64
Module LEDs.................................................................................................................................65 AO-2 Load Current Characteristics (24 V Out) ...............................................................................65 AO-2 Specifications .......................................................................................................................66 AO-2 Wiring Diagram.....................................................................................................................67 1.23 RT-1: Analog RTD Input, 4 Channel .................................................................................68
PS-11-C PS-11-0
AC input, Auxiliary 24 V converter fitted.......................................... 81 AC input, Auxiliary 24 V converter not fitted ................................... 81
PS-11 Block Diagram ....................................................................................................................81 PS-11 Wiring Diagram AC Supply...............................................................................................82 PS-11 Wiring Diagram DC Supply...............................................................................................82 1.30 PS-21: DC Supply Input 20 to 60 VDC..............................................................................83 PS-21 Specifications......................................................................................................................85 PS-21 Module LEDs ......................................................................................................................86 Battery Charging ...........................................................................................................................87 Part Numbers ................................................................................................................................87
PS-21-C
www.cse-semaphore.com/mykingfisher
Page 5
www.cse-semaphore.com/mykingfisher
Page 6
startup
AC fail
No battery Vs = 12.5V
* These voltages are temperature compensated. The voltage shown is the voltage at 25 C. The voltages are increased by 22 mV for each degree Celsius the temperature decreases. If the temperature is 80 C or -20 C (minimum or maximum values) the temperature sensor is assumed to be faulty. An error will be flagged and a temperature of 25 C will be assumed.
www.cse-semaphore.com/mykingfisher
Page 7
Notes: A condition has to be valid for 3 seconds before the trim voltage is adjusted. In float state the trim voltage will only be decreased at a maximum rate of once every 2 minutes. In every state the maximum supply current is continuously monitored and the voltage is reduced if exceeded.
Backup Battery Isolation Deep Discharge Protection Startup Voltage Supply Fuse Monitoring Circuits Status Indicators Connector
www.cse-semaphore.com/mykingfisher
Page 8
50 40
OUTPUT POWER (W)
30 20 10 -20 0
EARLY PSU-1
20
25
40
60
80
EAR H T
T EMP. SENSOR V I
www.cse-semaphore.com/mykingfisher
Page 9
P S -1 - Ad d itio na l Fe a ture s
The PS-1-1 has an additional 13.8 V for powering external low power radio units. The connections are on the DC terminal block. This output is limited to 2 A maximum at 10% duty cycle and is switched off on low battery voltage for battery protection. NOTE: The PS-1 is supplied with a battery temperature sensor that must be fitted to the negative (-) terminal of the battery to ensure correct charging operation.
www.cse-semaphore.com/mykingfisher
Page 10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 18 ohms 2W 1N5819
+ -
+
BATTERY
CURRENT LIMITER
ACTIVE
AC INPUT SUPPLY
NEUTRAL EARTH
P S -1 Wiring Dia g ra m AC S up p ly
PS-1
OFF
VA+ VAR+ RTS B+ B+ + + -
24 VDC AUX. OUTPUT (OPTIONAL) LOW POWER DC OUTPUT (FOR RADIO OR OTHER DEVICE) TAPE TE MPERA TURE SENSOR TO NEGA TIVE BATTERY TERMINAL. CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B-
E N A
www.cse-semaphore.com/mykingfisher
Page 11
P S -1 Wiring Dia g ra m DC S up p ly
The battery input of the PS-1 can also be used as a DC supply input. The following diagram shows how the PS-1 is wired for a DC supply.
PS-1
OFF
VA+ VAR+ RTS B+ B+ + + -
24 VDC AUX. OUTPUT (OPTIONAL) DC OUTPUT (FOR RADIO OR OTHER DEVICE) 11.8 TO 14.0 VDC SUPPLY (MUST BE ISOLA TED FROM FIELD SUPPLY )
E N A
NOT CONNECTED
www.cse-semaphore.com/mykingfisher
Page 12
www.cse-semaphore.com/mykingfisher
Page 13
Isolation Deep Discharge Protection Supply Fuse Battery Fuse Connector LED indicators (Standard)
Monitoring Circuits: Battery Current Battery Voltage * Supply Current * Temperature Detection circuits: AC present Battery low Aux. 24 V present Control circuits: Aux. 24 V on/off Radio power on/off LED indicators: OK Microprocessor Watchdog Batt CHG Battery Charging FL Float Charge BO Boost Charge LO Battery Low
* The battery voltage is monitored when the input supply is disconnected. While the input supply is connected, the module will measure the regulated voltage and current output of its AC (PS-10) or DC (PS-20) input circuit.
www.cse-semaphore.com/mykingfisher
Page 14
RS485 DRIVER
VAUX LED
VA+ VA-
www.cse-semaphore.com/mykingfisher
Page 15
BATT CHG * Battery is being charged FL * BO * LO * Battery is in float charge mode Battery is in boost charge mode Battery has reached discharged condition (< 11.5 V 0.2 V). LO LED is cleared when battery > 12.4 V 0.2 V
* Only enabled when a monitoring processor is fitted (optional for the PS-10 and PS-20)
www.cse-semaphore.com/mykingfisher
Page 16
OFF
VA+ VAR+ RTS B+ B+ + + -
24 VDC AUX. (OPTIONAL) 13.8 VDC (FOR RADIO OR OTHER DEVICE) TAPE TE MPERA TURE SENSOR TO NEGA TIVE BATTERY TERMINAL. CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B90-260 VAC
E N A
OFF
VA+ VAR+ RTS B+ B+ + + -
24 VDC AUX. (OPTIONAL) 13.8 VDC (FOR RADIO OR OTHER DEVICE) 11.8 TO 14.0 VDC SUPPLY (MUST BE ISOLA TED FROM FIELD SUPPLY )
E N A
NOT CONNECTED
www.cse-semaphore.com/mykingfisher
Page 17
OFF
VA+ VAR+ RTS B+ B+ + + -
24 VDC AUX. OUTPUT (OPTIONAL) 13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE) TAPE TE MPERA TURE SENSOR TO NEGA TIVE BATTERY TERMINAL. CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B-
E +
*A NEGATIVE DC INPUT SUPPLY CAN BE USED. CONNECT THE MORE POSITIVE WIRE (eg 0 V) TO +SUPPLY AND CONNECT THE MORE NEGATIVE WIRE (eg -48 V) TO -SUPPLY .
www.cse-semaphore.com/mykingfisher
Page 18
Isolation Deep Discharge Protection Supply Fuse Monitoring Circuits Status Indicators Connector
www.cse-semaphore.com/mykingfisher
Page 19
ON/OFF
VA+ VA-
EAR H T
T EMP. SENSOR V I
This module can be installed in any I/O slot of a 3, 6 or 12 slot backplane in a system. Up to 4 Power Supply modules of any type can be installed in a backplane thus providing redundant and alternative power source configurations.
www.cse-semaphore.com/mykingfisher
Page 20
+ BATTERY
50 40
OUTPUT POWER (W)
30 20 10 -20 0 20 25
40
60
80
www.cse-semaphore.com/mykingfisher
Page 21
BACKPLANE
www.cse-semaphore.com/mykingfisher
Page 22
60 50 40 30 20 -20 0 20 25
40
60
80
www.cse-semaphore.com/mykingfisher
Page 23
Link for +12 V supply to ports 1 and 2 Link for RAM battery (LK1) Factory default: RAM link installed +12 V link not installed
Figure: CP-1 Rear View And Link Location Two groups of four (4) LEDs show the status of ports 1 and 2. Each port has TXD, RXD, RTS and CD LEDs in a vertical group. A green LED at the top of the face plate is ON when the module is operating correctly. This module consumes power from the +5 VDC bus on the backplane. The module can be installed in any I/O slot of a 6 or 12 slot backplane in a system. Up to two processor modules can be installed in an RTU system. For example these two may reside anywhere in one, two, three or four backplane systems.
www.cse-semaphore.com/mykingfisher
Page 24
CP -1 S p e c ific a tio ns
Processor Word Size Clock Speed BIOS FLASH MEMORY Static CMOS RAM RTC WDT Status Indication Battery Life - module unpowered Communication Ports Serial Port 1 (RS232) Serial Port 2 (RS232/RS485) Communications Configuration Software RTU Address Range Communications Protocol Analog Block Processing PID Block Processing Logic Processing CPUs per RTU Internal Power Consumption I/O Bus Data Rate CM Bus Data Rate Cyclic Redundancy Operating Temperature Storage Temperature Operating Humidity Intel 80C186 16 Bit 16 MHz Y 256 kB (32 kB used for drivers) 256 kB or 768 kB Y Y Y 15 Years (256 kB) 10 Years (768 kB) 2 300 to 115200 Baud 300 to 115200 Baud Master or Outstation Toolbox 32 1 249 Kingfisher, Modbus, + many more Y Y Ladder 1 or 2 120 mA from +5 VDC Bus on backplane 250 kbps 83 kbps Port 1 and 2 -20 to 70 C -40 to 85 C 5 to 98% RH non-condensing
www.cse-semaphore.com/mykingfisher
Page 25
CP -1 Blo c k Diag ra m
3V RESE T CM BUS RS485 DRIVER RS485 DRIVER
uP 80C186 16 MHz
I/O BUS
BUS
DUART
RS232
RS232
RS485
PORT 1
PORT 2
CP -1 Co nne c tio ns
The CP-1 module features two serial ports accessible by the RJ45 connectors on the front of the module and covered by the snap on cable cover. Port 1 is at the top for RS232 connections only and Port 2 is below for either RS232 or RS485 connections. Earlier CP-1 modules have two serial ports accessible by the DB9 connectors on the front of the module and covered by the snap on cable cover. Port 1 is at the top for RS232 connections only and Port 2 is below for either RS232 or RS485 connections.
CP-1
CP-1
RS232
P1 P2
RS232
RS232
P1
RS485
RS232 / RS485
P2 P2
EARLY MODELS
www.cse-semaphore.com/mykingfisher
Page 26
RS232C Function DTR +12 V Low Power RTS DCD GND (0 V) CTS RXD TXD
CP-1 Ports 1,2 DB9-M 4 OUT N/A N/A 7 1 5 8 2 3 OUT IN COM IN IN OUT
87654321 12345678
www.cse-semaphore.com/mykingfisher
Page 27
Figure: SBX-2 Rear Module IO-3 and RAM Battery Link Location LEDs showing status of the serial ports are present on the IO-3 module and reference to this module should be made. This module consumes power from the +5 VDC bus on the backplane. The module can be installed only in slot 2 of a BA-3 backplane in a system.
www.cse-semaphore.com/mykingfisher
Page 28
www.cse-semaphore.com/mykingfisher
Page 29
uP 80C188 16 MHz
RTC
I/O BUS
BUS
DUART
RS232
RS232
RS485
PORT 1
PORT 2
www.cse-semaphore.com/mykingfisher
Page 30
www.cse-semaphore.com/mykingfisher
Page 31
DUART
V22BIS MODEM
V22BIS MODEM
DAA
DAA
PLINE PORT 1
RADIO PORT 1
PLINE PORT 2
RADIO PORT 2
www.cse-semaphore.com/mykingfisher
Page 32
RADIO
P1 P2
RADIO
PLINE
PLINE
P1 P2
P1 P2
EARLY MODELS
Radio Function DTR +12 V low power RTS DCD GND (0 V) CTS RXA TXA
RJ45 Socket
GREEN / WHITE 1 GREEN 2 ORANGE / WHITE 3 BLUE 4 BLUE / WHITE 5 ORANGE 6 BROWN / WHITE 7 BROWN 8
RJ45 Plug
87654321 12345678
www.cse-semaphore.com/mykingfisher
Page 33
Radio Function
LM-2 (Earlier Models) DB15HD Connector 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 OUT OUT IN IN IN OUT OUT IN COM COM COM COM IN IN
TXA1 @ -7 dBm RTS1 CTS1 DCD2 DCD1 RTS2 TXA2 @ -7 dBm NC RXA2 @ 0 to -30 dBm DTR1 DTR2 OV OV CTS2 RXA1 @ 0 to -30 dBm
Notes: 1. dBm is referenced to 600 2. RTS, CTS & CD signals active low to 0 V
RJ12 Socket
RJ12 Plug
654321
123456
www.cse-semaphore.com/mykingfisher
Page 34
www.cse-semaphore.com/mykingfisher
Page 35
LINE 2
LINE 3
LINE 4
LINE 5
LINE 6
TXA
RXA
PLINE
L1 L2
L3 L4
L5 L6
RJ12 Socket
RJ12 Plug
654321
123456
www.cse-semaphore.com/mykingfisher
Page 36
MC-1 P a rt Num b e rs
The MC-1 is available with one port option as detailed below. Ordering Information Part No. MC-1- P P Options: P Option Port 3 Type 0= Not Fitted R= Radio, V.23 FSK P= 2-Wire Line, V.23 FSK S= Serial RS232/RS485 M= 4-Wire Line, V.23 FSK Example: MC-1-R MC-1 with radio option port
www.cse-semaphore.com/mykingfisher
Page 37
Option port
PORT 2
www.cse-semaphore.com/mykingfisher
Page 38
RS232
Port 1 Port 2
RS232 RS232/ RADIO
Not used Link for +12 V supply to RS232 ports. Note: +12V is always enabled on port 3 radio boards. Factory default: +12 V link not installed.
Port 3
PLINE
RS232C Function DTR +12 V Low Power (requires link) RTS DCD GND (0 V) CTS RXD TXD
MC-1 Ports 1,2 RJ45 Connector 1 OUT 2 OUT 3 4 5 6 7 8 OUT IN COM IN IN OUT
RJ45 Socket
GREEN / WHITE 1 GREEN 2 ORANGE / WHITE 3 BLUE 4 BLUE / WHITE 5 ORANGE 6 BROWN / WHITE 7 BROWN 8
RJ45 Plug
87654321 12345678
www.cse-semaphore.com/mykingfisher
Page 39
1.10 BA-3: 3 S lo t Ba c kp la n e
The 3-slot backplane will accommodate a variety of module types in different configurations. I/O modules and power supplies may be placed in any of the three (3) positions. In addition the centre position will accommodate an SBX-2 and/or I/O-1, 2 or 3 module. It is not possible to fit a CP-1 or any communication modules to this position. There are five (5) connectors at the far right of the backplane. The two (2) small 8-way connectors are for inter-backplane communication links. The longer six way connector is for external power (+5 V and +24 V DC), if the standard supply is not fitted. The two lower 10 way pin headers are for the two serial ports of an SBX-2 module, if used. This backplane is designed for surface mounting. Mounting brackets (2 pieces) are supplied for user fitting.
www.cse-semaphore.com/mykingfisher
Page 40
IO+ Serieal I/O link CM+ Serial CM link 0 V Signal ground IO- Serial I/O link CM- Serial CM link 0 V Signal ground CSR PCON Processor controlled power enable
J17, J18 Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10
Serial Ports (P1, P2) CD Carrier data detect RXD Receive Data TXD Transmit Data N/C or I/O (RS485) Port 2 only 0 V (RS232 and RS485) N/C or +IO (RS485) Port 2 only RTS Request to send CTS Clear to send NC NC
www.cse-semaphore.com/mykingfisher
Page 41
www.cse-semaphore.com/mykingfisher
Page 42
J9 - VF Signal Interface (Mini DIN-8) Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 CTS - Clear to send 0 V - Signal ground NC TXA - Transmit analog (-10 dBm) NC PTT - Request to send (Press to talk) CD - Carrier data detect RXA - Receive analog (-10 dBm)
J9 - VF Signal Interface (Mini DIN-8) Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 Pin 15 TXA - Transmit Analog (-100 dBm) PTT - Request to send (Press to talk) CTS - Clear to send 0 V - Signal ground 0 V - Signal ground +5 V +5 V GND Chassis ground GND Chassis ground +5 V +5 V 0 V - Signal ground 0 V - Signal ground CD - Carrier data detect RXA - Receive analog (-10 dBm)
www.cse-semaphore.com/mykingfisher
Page 43
1.12 BA-4: 4 S lo t Ba c kp la n e
The superseded BA-4 backplane uses Harwin data connectors for linking backplanes. The newer revision BA-4 PLUS backplane uses Phoenix data connectors. A BA-4 backplane is designed to be used with a PC-1 power and processor module. The PC-1 is installed in the left slot and any IO or communications modules can be installed in the other 3 slots. The BA-4 has connections for an external DC power supply and a second socket (J5) is provided for the PC-1 to be installed in the left hand slot. Please use a BA-40 backplane if requiring a 4 slot backplane for use with a CP-xx processor and PSxx power supply. The 4-slot backplane is designed for surface mounting. Mounting brackets (2 pieces) are supplied for user fitting.
194 156 36
J5
. . . . . .
. . . .
. . . .
PCON Power Control CSR Processor Interrupt GND Signal ground CM- Comms Link
www.cse-semaphore.com/mykingfisher
Page 44
. . . . . . . . .
+24 V Aux. Supply Output (optional) 0 V Aux. Supply Output (optional) +12 V To/From Battery 0 V To/From Battery +12 V To Radio 0 V To Radio +12 V Input Supply 0 V Input Supply Earth
www.cse-semaphore.com/mykingfisher
Page 45
1.13 BA-40: 4 S lo t Ba c kp la n e
The superseded BA-40 backplane uses Harwin data connectors for linking backplanes. The newer revision BA-40 PLUS backplane uses Phoenix data connectors. A BA-40 backplane is the same as a BA-4 backplane except the J5 (PC-1 lower connector) and SL-9 (PC-1 power) connectors have been removed. A BA-40 is designed to be used with a PS-xx power supply and a CP-xx processor module or linked to any other backplane to provide additional slots. The 4-slot backplane is designed for surface mounting. Mounting brackets (2 pieces) are supplied for user fitting.
194 156 36
DETAIL 10 176
. . . . . .
. . . .
. . . .
PCON Power Control CSR Processor Interrupt GND Signal ground CM- Comms Link
www.cse-semaphore.com/mykingfisher
Page 46
1.14 BA-6: 6 S lo t Ba c kp la n e
The superseded BA-6 backplane uses Harwin data connectors for linking backplanes. The newer revision BA-6 PLUS backplane uses Phoenix data connectors. The BA-6 six slot backplane is designed to support any power supply, IO or communications module in any slot position. A BA-6 is designed to be used with a PS-xx power supply and a CP-xx processor module or linked to any other backplane to provide additional slots. There are three (3) connectors at the far right of the backplane. There are two black 8-way Harwin data connectors for linking backplanes together and there is one 6-way connector is for external power (+5 V and +12 V DC) if a power supply module is not installed on the backplane. This backplane is designed for surface mounting. Mounting brackets (2 pieces) are supplied for user fitting.
266 228 36
DETAIL 10 248
. . . . . .
CAUTION: The 24 V and 12 V pins are shorted on early revision backplanes (prior to revision 1.3). Early revision backplanes were designed for 24 V only. J13 (in), J15 (out) Inter-rack Harwin Data Sockets
IO Link IO+ Comms link CM+ Signal Ground GND IO link IO-
. . . .
. . . .
PCON Power Control CSR Processor Interrupt GND Signal ground CM- Comms Link
www.cse-semaphore.com/mykingfisher
Page 47
1.15 BA-12: 12 S lo t Ba c kp la n e
The superseded BA-12 backplane uses Harwin data connectors for linking backplanes. The newer revision BA-12 PLUS backplane uses Phoenix data connectors. The BA-12 twelve slot backplane is designed to support any power supply, IO or communications module in any slot position. A BA-12 is designed to be used with a PS-xx power supply and a CP-xx processor module or linked to any other backplane to provide additional slots. There are three (3) connectors at the far right of the backplane. There are two black 8-way Harwin data connectors for linking backplanes together and there is one 6-way connector is for external power (+5 V and +12 V DC) if a power supply module is not installed on the backplane. This backplane is designed for surface mounting. Mounting brackets (2 pieces) are supplied for user fitting. Mounting in a 19" rack may be achieved using the alternative MBR-3 rack mounting brackets.
482 444 36
464 DETAIL 10 7
. . . . . .
CAUTION: The 24 V and 12 V pins are shorted on early revision backplanes (prior to revision 1.3). Early revision backplanes were designed for 24 V only. J13 (in), J15 (out) Inter-rack Harwin Data Sockets
IO Link IO+ Comms link CM+ Signal Ground GND IO link IO-
. . . .
. . . .
PCON Power Control CSR Processor Interrupt GND Signal ground CM- Comms Link
www.cse-semaphore.com/mykingfisher
Page 48
Input Current Input Characteristics: On-state Voltage Off-state Voltage On-state Current Off-state Current On response Time Off response Time Operating Temperature Storage Temperature Operating Humidity
11.5 to 30 VAC/DC 0 to +4 VAC/DC 4.3 mA minimum 1 mA maximum 10 ms typical 17 ms typical -20 to 70 C -40 to 85 C 5 to 98% RH non-condensing
www.cse-semaphore.com/mykingfisher
Page 49
Wiring Examples
FIELD CONTACT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
+
POWER SUPPLY
+
POWER SUPPLY
FIELD CONTACT
+
POWER SUPPLY
+
POWER SUPPLY
www.cse-semaphore.com/mykingfisher
Page 50
www.cse-semaphore.com/mykingfisher
Page 51
Wiring Examples
FIELD CONTACT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
+
POWER SUPPLY
+
POWER SUPPLY
FIELD CONTACT
+
POWER SUPPLY
+
POWER SUPPLY
www.cse-semaphore.com/mykingfisher
Page 52
www.cse-semaphore.com/mykingfisher
Page 53
CH 1 CH 2 CH x CH 3 CH 4 CH 5 Common CH 6 CH 7 CH 8 Common For Chs 1-8 Common For Chs 1-8 CH 9 CH 10 CH 11 CH 12 CH 13 CH 14 CH 15 CH 16 Common For Chs 9-16 Common For Chs 9-16
FIELD CONTACT
+
POWER SUPPLY
12 8
4 0 -20 0 20 40 60 80
AMBIENT TEMPERATURE (DegC)
www.cse-semaphore.com/mykingfisher
Page 54
www.cse-semaphore.com/mykingfisher
Page 55
CH 1 CH 2 CH x CH 3 CH 4 CH 5 Common CH 6 CH 7 CH 8 Common For Chs 1-8 Common For Chs 1-8 CH 9 CH 10 CH 11 CH 12 CH 13 CH 14 CH 15 CH 16 Common For Chs 9-16 Common For Chs 9-16
FIELD CONTACT
+
POWER SUPPLY
12 8
4 0 -20 0 20 40 60 80
AMBIENT TEMPERATURE (DegC)
www.cse-semaphore.com/mykingfisher
Page 56
CAUTION! Contacts should be protected with appropriate suppression devices when wired with inductive loads to increase life of relays (please see DO-1 Switching Inductive Loads). Contacts should also be protected with external fusing.
www.cse-semaphore.com/mykingfisher
Page 57
CH 2 CH 3 CH 4 CH 5 CH 6 CH 7 CH 8
CH 9 CH 10 CH 11 CH 12 CH 13 CH 14
CH 15 CH 16
Wiring Example
When the output channel is set ON, the load is energised NO (a) LOAD
POWER SUPPLY
C (a)
www.cse-semaphore.com/mykingfisher
Page 58
2 4 6 8
To DO-5 Module
10 12 14 16 18 20
Belden 9431 Cable Color Black White Red Green Orange Blue White/Black Red/Black Green/Black Orange/Black Blue/Black Black/White Red/White Green/White Blue/White Black/Red White/Red Orange/Red Blue/Red Green/Red
Fujicon Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
DO-5 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 0V 0V CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 +12 V +12 V
Relay Board Panduit 20-way Header 1 CH1 2 CH2 3 CH3 4 CH4 5 CH5 6 CH6 7 CH7 8 CH8 9 0V 10 0V 11 CH9 12 CH10 13 CH11 14 CH12 15 CH13 16 CH14 17 CH15 18 CH16 19 +12 V 20 +12 V
www.cse-semaphore.com/mykingfisher
Page 59
LSB
If the current source is reversed into the input, or is less than the low end of the current range, then the module will output a data word corresponding to the low end of the current range (0000H in #AI). If an input that is out of range is entered (i.e. greater than 20 mA), the A/D converter will output up to full scale (corresponding to 7FF8H in #AI). Scaling of the input is shown below.
32760 32760
0 0 4
Current (mA) (4 to 20 mA range)
0 20 0 20
Current (mA) (0 to 20 mA range)
Figure: AI-4 Scaling for Analog Current 4 to 20 mA Input protection for the module is sufficient to guarantee operation with reduced performance with up to 1500 V common-mode. The module provides electrical isolation of externally generated noise between field wiring and the backplane through the use of flying capacitor relay scanning system. To minimise the capacitive loading and noise, all field connections to the module should be wired using a good grade of twisted, shielded instrumentation cable. The shields can be connected to GND. The GND connection provides access to the backplane (frame ground).
www.cse-semaphore.com/mykingfisher
Page 60
Link for 4-20 mA operation. Remove for 0-20 mA operation. Factory default: Link installed
Figure: AI-4 Rear Module and Link Location Eight red LEDs labelled A1 to A8 on the faceplate are ON when current is 1% above the input range (i.e. 4.16 mA for 4-20 mA and 0.2 mA for 0-20 mA range). A green LED at the top of the faceplate is ON when the module is operating correctly. This module also consumes power from the +5 VDC and +12 VDC bus. An insert goes between the inside and outside surface of the hinged door. The surface towards the inside of the module (when the hinged door is closed) has circuit wiring information and circuit identification information can be recorded on the outside surface. The outside left edge of the insert is color-coded blue to indicate a low-voltage module. This module can be installed in any I/O slot of a 4, 6 or 12 slot backplane in a system. Up to 10 Analog Current Input modules can be installed in a backplane.
www.cse-semaphore.com/mykingfisher
Page 61
* Analog inputs can be modified from current inputs to voltage inputs by lifting one leg of the 250 channel resistor. Each channel has its own resistor, so any combination of channels can be converted. If necessary, the response time of the analog input can be improved by replacing the 250 resistor with a 100 K resistor. It is recommended that modules be returned to Semaphore for factory conversion if required. No responsibility will be taken by Semaphore for damage caused to boards during modification performed by clients. The circuit board resistors to change are: channels 1 - 8 = R1 R8.
www.cse-semaphore.com/mykingfisher
Page 62
CH 1+ CH 1CH 2+ CH 2SHIELD
Wiring Example
CH x+ CH x-
+ Analog - Input + -
CH 3+ CH 3CH 4+ CH 4SHIELD
CH x+
+ Analog - Input
PWR
+ -
CH 5+ CH 5CH 6+ CH 6SHIELD
CH x-
CH x+ CH x-
+ Analog - Input
PWR
CH 7+ CH 7CH 8+ CH 8SHIELD
+ -
www.cse-semaphore.com/mykingfisher
Page 63
The AO-2 provides four current output channels that use 12-bit digital to analog converter (DAC). The sign bit is not used in the conversion process. The placement of the 12 bits within the data word is shown below. MSB
0 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 0 0 0
LSB
If the module is sent data that is out of range (less than 0 or greater than 32767), the software does not accept the value. This module provides two output ranges. The default range is 4 to 20 mA with user data scaled so that a count of 0 corresponds to 4 mA and a count of 32760 corresponds to 20 mA. A range link (on the rear of the module) selects either 4-20 mA or 0-20 mA for all four channels. The default condition is 420 mA with the link on. The module provides 12 bits of resolution in either range. Scaling of the output is as shown below.
32760 32760
0 0 4
Current (mA) (4 to 20 mA range)
0 20 0
Current (mA) (0-20 mA range)
20
Figure: AO-2 Scaling for Current Output Analog outputs 1 & 2 and analog outputs 3 & 4 form two groups that are isolated from each other and from the backplane logic. Each group is powered by a separate DC-DC converter module that produces an isolated voltage of +24 V to drive the current loop outputs and analog front-end. The current loop drivers on the module are source type drivers. To minimize the capacitive loading and noise, all field connections to the module should be wired using a good grade of twisted, shielded instrumentation cable. The shields should be connected to E (Shield) on the user terminal connector block. The E connection provides path to the backplane (frame Earth / Ground) resulting in attenuation of noise caused by the shield drain currents. To further improve noise immunity, direct connection of the analog cable shields to the Earth / Ground rails with metal clamps or similar method is recommended, especially in environments with high electromagnetic noise levels. This module can be installed in any I/O slot of a 4, 6 or 12 slot backplane in a system.
www.cse-semaphore.com/mykingfisher
Page 64
Link for 4-20 mA operation. Remove for 0-20 mA operation. Factory default: Link installed
Mo d u le LEDs
AO-2
OK A 1 B 2 FU C 3 D 4
Description Module fault (no power) Normal Not used. Always OFF Channel output level < 1% Channel output level > 1%
80 mA
-20
50
Ambient Temperature (Deg C)
www.cse-semaphore.com/mykingfisher
Page 65
www.cse-semaphore.com/mykingfisher
Page 66
CH 1+ CH 1 -
Wiring
CH x + CH x SHIELD
+ -
Analog Load
SHIELD CH 2 + CH 2 -
SHIELD CH 3+ CH 3 -
SHIELD CH 4+ CH 4 -
SHIELD
www.cse-semaphore.com/mykingfisher
Page 67
LSB
The input circuit features a constant current RTD excitation using the third lead of the RTD to sense and compensate for the RTD lead resistance, resulting in an accurate RTD temperature measurement. The RTD voltage is then amplified and fed to the 12-bit ADC. The module is factory calibrated to provide 0.1% resolution of span. To ensure accurate operation each input is factory calibrated using Toolbox 32 software. The calibration is stored in EPROM on the RT-1 and is therefore non-volatile.
Raw Value
32760
5 -1
to
40
De
gC
-150
400
DegC
Input protection for the module is sufficient to guarantee operation with reduced performance with up to 1500 V common-mode. The module provides electrical isolation of externally generated noise between field wiring and the backplane through the use of optical isolation. To minimise the capacitive loading and noise, all field connections to the module should be wired using a good grade of twisted, shielded instrumentation cable. The shields can be connected to E. The E connection provides access to the backplane (frame ground). Four red LEDs labelled A1 to A4 on the faceplate are ON when an RTD is connected. A green LED at the top of the faceplate is ON when the module is operating correctly. This module also consumes power from the +5 VDC and 12 VDC bus. A 24 VDC isolated converter is used to provide power to the RTD conditioning and ADC circuits. This module can be installed in any I/O slot of a 4, 6 or 12 slot backplane in a system. Up to 10 RTD modules can be installed in a backplane.
www.cse-semaphore.com/mykingfisher
Page 68
Inputs per Module Leadwire Resistance Leadwire Effect Accuracy Resolution Update Rate Response Time Common Mode Voltage Isolation Common Mode Rejection Cross-Channel Rejection Operating Temperature Operating Humidity Storage Temperature
www.cse-semaphore.com/mykingfisher
Page 69
OP TO ISOLA TION
BRIDGE
CH3 PT100
BRIDGE
CH4 PT100
RTD
CH 1
SHIELD RTD
CH 2
SHIELD RTD
CH 3
SHIELD RTD
CH 4
SHIELD
www.cse-semaphore.com/mykingfisher
Page 70
RJ45 Socket
www.cse-semaphore.com/mykingfisher
Page 71
RJ45 Socket
Recommended Initialisation String Operating Temperature Storage Temperature Operating Humidity RTU Hardware Required
* Original dial circuit board is labelled S2-DOB REV 1.0 and did not have a second soldered-on circuit board.
www.cse-semaphore.com/mykingfisher
Page 72
RJ12 Plug
654321
123456
www.cse-semaphore.com/mykingfisher
Page 73
Available Data
www.cse-semaphore.com/mykingfisher
Page 74
The DO-5 provides 16 output circuits for controlling the TEL REL 00x relay board. Power for the external relay circuits is provided by the module from the +12 VDC bus on the backplane. A maximum of three pairs of DO-5 modules and TEL REL 00x relay boards can be used per PS-xx power supply. Additional pairs of DO-5 modules and TEL REL 00x relay boards can be used if the TEL REL 00x relay boards are powered by an external source. The insert in the hinged cover of the terminal strip has circuit wiring information. Circuit identification information can be recorded on the outside surface of the insert. The outside left edge of the insert is color-coded red to indicate a high-voltage module.
Mo d u le LEDs
DO-5
OK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
LED OK A1-A16
Description Module fault (no power) Normal Digital output OFF (open) Digital output ON (closed)
www.cse-semaphore.com/mykingfisher
Page 75
INTERNAL CIRCUITRY
7 8 9 10 11 12 13 14 15 16 17 18 19 20
Wiring Examples
CH x LOAD
+ +
POWER SUPPLY
0V
CH x +12 V Ou tput
LOAD
www.cse-semaphore.com/mykingfisher
Page 76
The PS-11 power supply provides AC to DC conversion for the backplane, battery and radio (or an external device), a monitoring processor and an optional isolated 24 VDC output.
Fire Risk
A supply voltage outside the specified limits may cause fire.
CAUTION
Electrical Hazard
Only appropriately qualified and trained personnel can install and service this equipment. Mains Power must be connected in accordance with local national wiring rules and regulations. Building installation shall provide appropriate short-circuit backup protection. Always remove input mains voltage (by disconnecting power cord from the mains power outlet or by switching off an external circuit breaker, depending on installation) before performing any operation on this product. Failure to do so may cause fire and may result in a serious personnel injury or even death. Disconnect power cord from the Power Supply Module before wiring, removing or servicing.
CAUTION
An isolated 24 VDC output rated at 10 W (400 mA) is an option available for powering a limited number of analog loops or digital circuits. It cannot be used with inductive loads such as coils, contactors etc. Power for these is to be provided from a separate supply. In addition the module has limited charging capacity for externally connected lead acid batteries. The temperature compensated charging capacity is designed for float operation and short term boost of batteries already charged and in good condition. Use of this supply on flat or fully discharged batteries may cause damage to the power supply module. When the AC supply fails and the system is powered from the backup battery, the voltage monitoring circuit provides battery cut-off (for battery preservation) when battery cell voltage drops to 10.5 V 0.2 V. The PS-11 has battery voltage, battery current, supply current, and internal or external temperature monitoring circuits that enable the processor module to access these as analog and digital points in the system.
www.cse-semaphore.com/mykingfisher
Page 77
The PS-11 has an internal temperature sensor and also allows an external temperature sensor to be connected. When using a backup battery, the external sensor should be mounted close to the negative terminal of the battery to ensure correct charging operation. The internal temperature sensor will typically indicate a higher temperature than the external sensor. The lower temperature is used for temperature compensated battery charging. There is a connection on the DC terminal block for powering low power radios. This output is switched off on low battery voltage for battery protection and can also be controlled by the RTU configuration. A power supply module can be installed in any I/O slot of a 4, 6 or 12 slot backplane. Two or more power supply modules of any type can be installed on a backplane in any available slots. This provides redundant and alternative power source configurations.
www.cse-semaphore.com/mykingfisher
Page 78
These voltages are electrically linked and are varied by the module when charging a battery. 12 V Battery and 12 V Auxiliary are nominally 13.8 V @ 25C. These voltages will also vary when the module is powered from a backup battery.
2.5 kV Transient AC input / DC output RTU Shutdown at 10.8 V + 0.2 V RTU Startup at 11.6 V + 0.2 V
When mains power is restored, a PS-11 will switch from battery power to mains power within 30 seconds provided the battery voltage is less than 13.8 V. If the battery voltage is higher, the PS-11 will continue to run on the battery until the battery voltage drops below 13.8 V. If a battery powered PS-11 shuts down due to low battery voltage, it will startup again within 60 seconds when the battery voltage is 11.6 V or greater or mains power is restored.
Operating Temperature Storage Temperature Operating Humidity Redundant Power Supplies Hot Swap Bundled Accessories
Low Voltage: 5 mm pitch TB plug (Phoenix MSTB2.5/7-ST or similar) AC Mains: 7.62 mm pitch TB plug (Phoenix PC4/3-ST-7.62) Item Accuracy Battery Current + 10% Supply or Battery Voltage + 2% Supply or Battery Current + 10% + 2C Temperature N/A AC present N/A Battery low 24 V Auxiliary Present N/A -20 to 70C -40 to 85C 5 to 98% RH non-condensing Yes. Two or more power supplies can be installed on a backplane in any available slots. Equal load sharing is not guaranteed. Yes. When 2 power supplies are present on the backplane, one power supply can be swapped with no interruption to the processor or I/O. External temperature sensor. Attach to or near negative battery terminal to ensure full life span of backup battery is achieved. When connected the temperature sensor returns 10 mV per Kelvin. (Note 0 Kelvin = -273 C). When functioning correctly, the sensor will provide 2.73 V @ 0 C and 2.93 V @ 20 C etc.
www.cse-semaphore.com/mykingfisher
Page 79
PS-xx
OK
BATT
Vsup Vb 5V Vaux
CHG FL BO LO
LED OK
#
Description (when ON) Module is functioning OK. OK LED will flash when communications is lost with the processor module AC input supply is powered Battery detected. ON while the current into or out of the battery is 100 mA or greater. If a battery has not been detected (ie. the current into or out of the battery is less than 100 mA) OR if the battery is fully charged, Vb will flash once every 4 seconds. Internal 5 V supply is OK. This LED should always be ON as the 5 V supply is used to power all the modules. Auxiliary 24 V supply is OK (will only display if the 24 V converter is installed).
#
Vsup* # Vb #
Battery is being charged. Current into battery is 100 mA or greater. Battery is in float charge mode Battery is in boost charge mode Battery has reached discharged condition (< 11.5 V 0.2 V). LO LED is cleared when battery > 12.4 V 0.2 V
All LEDs Power supply is operating in redundant mode and the Input Supply is not powered. except Vsup
Redundant Power Supply LEDs ON When Power Supply Is Switched OFF When a redundant power supply is switched OFF, the LEDs will still be ON. The LEDs are powered by the RS485 bus. The PS-11 microprocessor does not run and the OK LED will flash to indicate that there is no communications with the processor module. If the input supply is disconnected to the redundant power supply, the Vsup LED will go OFF.
#
* PS-11 Continues to Run From The Backup Battery (After Input Supply is Restored)
If the PS-11 is running from its AC input supply and a Sealed Lead-Acid battery is connected to the PS-11, when the Input Supply is disconnected (eg. mains fail) and then reconnected, the Vsup LED will not turn ON. The PS-11 will assume there is no AC or DC input supply and will continue to run from the battery and will eventually shut down when the battery is discharged. This problem can be fixed by either: 1. Open the original RTU configuration file using Toolbox 32 1.45f or newer, save the file and then redownload the configuration into the RTU (automatically configures the PS-11 to use a Seal Lead-Acid battery). 2. If using Toolbox 32 1.45e or older, open the original RTU configuration file, add the PS-11 module to the IO Modules List (from the menu Configuration, I/O Modules List). Configure the PS-11 module from the IO Modules List to use a Battery Type of Sealed Lead-Acid. Save the configuration and then download into the RTU.
www.cse-semaphore.com/mykingfisher
Page 80
P a rt Nu m b e rs
PS-11-C PS-11-0 AC input, Auxiliary 24 V converter fitted AC input, Auxiliary 24 V converter not fitted
RS485 DRIVER
VA+ VA-
www.cse-semaphore.com/mykingfisher
Page 81
Ensure power cord is unpowered before disconnecting power cord from module Disconnect power cord from module before wiring, removing or servicing the module Connect module to AC mains supply in accordance with national wiring regulations
OFF
VA+ VAR+ RTS B+ B-
+ 24 VDC AUXILIARY OUTPUT (OPTIONAL) + 13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE) **Colour may vary
TEMPERATURE SENSOR #
BACKUP BATTERY
+
**Temperature sensor will be supplied in one of the following wire colours based on availability:
A N E
Black (-) / Black striped white (+) Black (-) / Grey (+) Black (-) / Whilte (+) Black (-) / Red (+)
TAPE OR CABLE TIE THE TEMPERATURE SENSOR TO THE NEGATIVE BATTERY TERMINAL (OR AS CLOSE AS POSSIBLE). CONNECT THE BLACK STRIPED WIRE OF THE SENSOR TO R- OR B-
OFF
VA+ VAR+ RTS B+ B-
+ + + -
24 VDC AUXILIARY OUTPUT (OPTIONAL) 12 VDC OUTPUT (FOR RADIO OR OTHER DEVICE) 12 VDC SUPPLY (NOMINAL) (MUST BE ISOLATED FROM FIELD SUPPLY)
A N E
+ -
www.cse-semaphore.com/mykingfisher
Page 82
Fire Risk
A supply voltage outside the specified limits may cause fire.
CAUTION
An isolated 24 VDC output rated at 10 W (400 mA) is an option available for powering a limited number of analog loops or digital circuits. It cannot be used with inductive loads such as coils, contactors etc. Power for these is to be provided from a separate supply. In addition the module has limited charging capacity for externally connected lead acid batteries. The temperature compensated charging capacity is designed for float operation and short term boost of batteries already charged and in good condition. Use of this supply on flat or fully discharged batteries may cause damage to the power supply module. When the DC input supply fails and the system is powered from the backup battery, the voltage monitoring circuit provides battery cut-off (for battery preservation) when battery cell voltage drops to 10.5 V 0.2 V. The PS-21 has battery voltage, battery current, supply current, and internal or external temperature monitoring circuits that enable the processor module to access these as analog and digital points in the system.
www.cse-semaphore.com/mykingfisher
Page 83
The PS-21 has an internal temperature sensor and also allows an external temperature sensor to be connected. When using a backup battery, the external sensor should be mounted close to the negative terminal of the battery to ensure correct charging operation. The internal temperature sensor will typically indicate a higher temperature than the external sensor. The lower temperature is used for temperature compensated battery charging. There is a connection on the DC terminal block for powering low power radios. This output is switched off on low battery voltage for battery protection and can also be controlled by the RTU configuration. A power supply module can be installed in any I/O slot of a 4, 6 or 12 slot backplane. Up to 4 Power Supply modules of any type can be installed on a backplane thus providing redundant and alternative power source configurations.
www.cse-semaphore.com/mykingfisher
Page 84
Monitoring
Operating Temperature Storage Temperature Operating Humidity Redundant Power Supplies Hot Swap Bundled Accessories
3 kV DC input / DC output RTU Shutdown at 10.8 V + 0.2 V RTU Startup at 11.6 V + 0.2 V Low Voltage: 5 mm pitch TB plug (Phoenix MSTB2.5/7-ST or similar) DC Mains: 0.156 housing with 3 crimp contacts (JST VHR-3M housing / SVH-41T-p1.1 contact or similar) Item Accuracy Battery Current + 10% Supply or Battery Voltage + 2% Supply or Battery Current + 10% + 2C Temperature N/A AC present N/A Battery low N/A 24 V Auxiliary Present -20 to 70C -40 to 85C 5 to 98% RH non-condensing Yes. Two or more power supplies can be installed on a backplane in any available slots. Equal load sharing is not guaranteed. Yes. When 2 power supplies are present on the backplane, one power supply can be swapped with no interruption to the processor or I/O. External temperature sensor. Attach to or near negative battery terminal to ensure full life span of backup battery is achieved. When connected the temperature sensor returns 10 mV per Kelvin. (Note 0 Kelvin = -273 C). When functioning correctly, the sensor will provide 2.73 V @ 0 C and 2.93 V @ 20 C etc.
www.cse-semaphore.com/mykingfisher
Page 85
PS-xx
OK
BATT
Vsup Vb 5V Vaux
CHG FL BO LO
LED OK # Vsup* # Vb #
Description (when ON) Module is functioning OK. OK LED will flash when communications is lost with the processor module DC input supply is powered Battery detected. ON while the current into or out of the battery is 100 mA or greater. If a battery has not been detected (ie. the current into or out of the battery is less than 100 mA) OR if the battery is fully charged, Vb will flash once every 4 seconds. Internal 5 V supply is OK. This LED should always be ON as the 5 V supply is used to power all the modules. Auxiliary 24 V supply is OK (will only display if the 24 V converter is installed).
#
Battery is being charged. Current into battery is 100 mA or greater. Battery is in float charge mode Battery is in boost charge mode Battery has reached discharged condition (< 11.5 V 0.2 V). LO LED is cleared when battery > 12.4 V 0.2 V
BO # LO
#
All LEDs Power supply is operating in redundant mode and the Input Supply is not powered. except Vsup
Redundant Power Supply LEDs ON When Power Supply Is Switched OFF When a redundant power supply is switched OFF, the LEDs will still be ON. The LEDs are powered by the RS485 bus. The PS-21 microprocessor does not run and the OK LED will flash to indicate that there is no communications with the processor module. If the input supply is disconnected to the redundant power supply, the Vsup LED will go OFF.
#
* PS-21 Continues to Run From The Backup Battery (After Input Supply is Restored)
If the PS-21 is running from its DC input supply and a Sealed Lead-Acid battery is connected to the PS-21, when the Input Supply is disconnected (eg. mains fail) and then reconnected, the Vsup LED will not turn ON. The PS-21 will assume there is no DC input supply and will continue to run from the battery and will eventually shut down when the battery is discharged. This problem can be fixed by either: 1. Open the original RTU configuration file using Toolbox 32 1.45f or newer, save the file and then redownload the configuration into the RTU (automatically configures the PS-21 to use a Seal Lead-Acid battery). 2. If using Toolbox 32 1.45e or older, open the original RTU configuration file, add the PS-21 module to the IO Modules List (from the menu Configuration, I/O Modules List). Configure the PS-21 module from the IO Modules List to use a Battery Type of Sealed Lead-Acid. Save the configuration and then download into the RTU. If a backup battery is being used, the power supply may also need to be returned to the factory for a firmware upgrade.
www.cse-semaphore.com/mykingfisher
Page 86
P a rt Nu m b e rs
PS-21-C PS-21-0 DC input, Auxiliary 24 V converter fitted DC input, Auxiliary 24 V converter not fitted
RS485 DRIVER
VA+ VA-
www.cse-semaphore.com/mykingfisher
Page 87
OFF
VA+ VAR+ RTS B+ B-
+ 24 VDC AUXILIARY OUTPUT (OPTIONAL) + 13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE) GREY OR WHITE OR RED WITH BLACK STRIPE BACKUP BATTERY
TEMPERATURE SENSOR #
CAUTION! Connecting the battery in reverse may cause damage to the power supply.
E +
FUSE
SLOW BLOW, EXTERNAL FUSE. USE FOLLOWING FUSE ACCORDING TO SUPPLY VOLTAGE: 20 TO 28 V = 4.0 A, 29 TO 39 V = 3.0 A, 40 TO 56 V = 2.0 A, 57-60 V = 1.5 A * A NEGATIVE DC INPUT SUPPLY CAN BE USED. CONNECT THE MORE POSITIVE WIRE (eg. 0 V) TO + SUPPLY AND CONNECT THE MORE NEGATIVE WIRE (eg. -48 V) TO - SUPPLY.
#
TAPE OR CABLE TIE TEMPERATURE SENSOR TO NEGATIVE BATTERY TERMINAL (OR AS CLOSE AS POSSIBLE). CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B-
www.cse-semaphore.com/mykingfisher
Page 88
Ch a p te r 2 Glo s s a ry
AI, AO, DI, DO Byte Comms Current Sinking IO IP Port Protocol Analog Input, Analog Output, Digital Input and Digital Output respectively A group of 8 bits. Each bit can be a 0 (off) or a 1 (on) allowing up to 256 combinations. Communications Current is supplied into the RTUs IO terminal. Input, Output Internet Protocol. Used for Ethernet communications. A physical connection or socket on an RTU used for communications Refers to the format of messages that may be passed to, from and through an RTU in communication with local and remote devices. Communications may use one or more RTU ports. Examples of protocols used within telemetry include Kingfisher, Modbus and DNP3. Acronym for Remote Terminal Unit. Describes a group of processor, communication and IO modules that comprise a device for monitoring and control of equipment in remote locations. Transfer Control Protocol / Internet Protocol. Commonly used for Ethernet communications. Universal Datagram Protocol.
RTU
TCP/IP UDP
www.cse-semaphore.com/mykingfisher
Page 89