KPM VALVES

K.P.MONDAL & SONS

PRODUCT PRODUCT CATALOGUE CATALOGUE

Lt. Kalipada Mondal formed M/s. K P MONDAL & SONS was established in the year of 1952 as a Manufacturing unit for all type of Valves, Pipes & Pipe Fittings in the Brand name of KPM. By Virtue of Late Kalipada Mondals affluent efficiency & honesty, KPM brands has become the market leader of Valves Pipes & Pipe Fittings manufacturer and accredited as an ISO 9001 Company. Although approx 56 (Fifty Six) years have been passed KPM still now on his own position with the blessing of Lt. Kalipada Mondal.

INTRODUCTION

KPM Valves are well accepted in Water Works, Sewerage Systems, Fertilizer Industries, Oil Industries, Refineries, Chemical Plants, Atomic Energy, Thermal Power Plants, Paper & Sugar Mills and various other Industrial & Domestic purposes both by the private sector as well as Governmen establishments including the Defense Department Govt. of India.

KPM Valves, Pipes, Pipe Fittings are well acceptable for its quality, durability, that meets Indian Standards and most of International Standards like B.S., A.N.S.I., D.I.N., G & K, etc. Quality Control is the main aim of KPM products since its establishment. Each component, from Raw Material to Finished products, is passed through vigilant / strictest of quality checks like Chemicals, Dimension, Hydraulic, Surface Finishing Painting, at various stages by our qualified technical personnel. Customers specific tests are being carried out by the testing agencies like E.I.L; SGS; RITES; TCE; D.O.I; BVIS, Indian Register of Shipping and various other quality control & regulatory Authorities of various States & Central Government Departments from time to time. KPM enjoys the most ultramodern in-house testing facilities. It has the ultramodern Hydraulic testing systems along with tensile strength, hardness (Brinnel, Poldi & shore) testing machine. KPM has also a well-equipped modern chemical laboratory with all types of testing facilities.

KPM with continued support from our esteemed customers have ventured into the exports activitie too there-by exporting our products and earning valuable foreign exchange for the country. KPM has always been upgrading the technology, as per the demand of millennium and always welcome suggestions/guidance from our esteemed customers, well wishers in all respects. Thanks. For K P Mondal & Sons

HARADHAN MONDAL Director

K. P. MONDAL & SONS

GENERAL INFORMATION
1. Name (Manufactures) : K P MONDAL & SONS 2. Administrative Office : 206/1, Pachanantala Road, Howrah 711 101, West Bengal, India. Website. www.kpmvalves.com Phone No. +91 33 2653- 0673; Fax No. +91 33 2653- 0673, Email Address. kpmondalandsons@gmail.com

3. Works & Regd. Office : Howrah Amta Road, Dasnagar, Howrah 711 105, WB, India. Phone No. +91 33 2653- 0673; Fax No. +91 33 2653- 0673, Email Address. kpmondalandsons@gmail.com Website. www.kpmvalves.com 4. Commencement of Business : 1952 5. Total Area : 8500 SQ. FT. (5200 SQ. FT. Covered by Iron & Asbestos Shed & R.C.C. Shed. and Open Area 3300 Sq. Ft.) 6. Electric Power : Supplied by W.B.S.E.D Ltd., and 20 Kw Stand by Generator. 7. Man Power : a. Executive Technical : 02 : 03

Non- Technical : 06 b. Non Executive : 04 Administrative Skilled Labour : 12 : 03

Semi/unskilled Labour : 06 8. Present Installed Capacity. : 1200 Nos. per month (Assorted Sizes) 9. Machine Shop : Complete set of Machineries available in-house. 10. Testing Facility : In House facilities for Physical & Chemical Testing. : Hydraulic Testing for Finished Products. 11. Quality Set Up : We are an ISO :9001 company and so following elaborate, Quality assurance Plan covering Order taking, Bought-out Items, Incoming Raw Materials, In Process goods & Finished goods. 12. Manufacturing Experience : 58 Years (around). 13. Consultants Approval : MECON 14. Third Party Inspection : TCE, Rites Ltd., S.G.S. India Ltd., EIL, CEIL, Bureau Veritas, D.O.I, Mecon Ltd, Intertek Technical Inspections, Quality Services Solutions (QSS), Superintendance Company of India (P) Ltd., PDIL 15. User Industries : Water Works, Sewerage, Public Health Engineer Dept, Textiles, Paper, Sugar, Oil, Gas, Thermal Power Plants, Steel, Fertilizers, Chemical Processes, Irrigation, Municipality. 16. Special Information : Exporting Valves & Fittings etc. LICENCE FOR MANUFACTURING 1. Small Scale Industries Certificate 2. ISO 9001:2008 Certificate. 3. B.I.S. License of Sluice Valve 4. N.S.I.C. Registration Certificate. : In-process testing.

K. P. MONDAL & SONS

SLUICE VALVE
Description: Gate valves are generally used in the process industry for on-off service. The design is not suitable for throttling duty because the sealing surfaces can easily suffer from wire drawing (erosion) when low flows are being maintained against high differential pressures and the design give very poor flow control characteristics. The gate valve can be manufactured in a wide range of sizes from 50mm to above 1200mm dia. The valve can be based on a solid wedge, a wedge which can adjust to suit the seal faces, or a parallel faced based on two discs which slide between parallel sealing faces with a mechanism form forcing the discs out on the last part of the spindle travel. The valve can be based on a simple rising spindle design or a fixed spindle which screws into the gate. Size : 50mm to 1200 mm

Specification : General manufacturing standard, IS: 14846/BS: 5163/BS: 5150/API 600 Application MOC : Water, Oil etc. : CI/CS/SS/DI/MS FABRICATED etc.
4

8 5 12

2 11 10 9 7 6

3 1

Materials Construction
Sl. No.
1 2 3 4 5 6 7 8 9 10 11 12

Parts Name
Body Bonnet Wedge Wheel Gland Body Seat Ring Wedge Facing Ring Stem Stem Nut Gasket Bolt & Nut Packing

Materials

Specification

Cast Iron

IS : 210 FG 200

Bronze Stainless Steel Bronze Rubber Carbon Steel Jute & Hemp

IS : 318 LTB - 2 IS: 6603 12Cr12 IS : 318 LTB - 2 IS : 638 Type B IS : 1363 Cl. 4.0 & 4.6 IS: 5414

K. P. MONDAL & SONS

Check Valve
Description : Check valves are automatic in operation and designed to prevent reversal of flow in fluid piping systems. The valves are maintained open by the flow of fluid in the forward direction and are closed by back pressure of the fluid or by the weight of the closing mechanism or by a spring force. Various designs are available as listed below.

Wafer Check Valve Swing Check Valve Multi-Door Non Return Valve

MATERIALS CONSTRUCTION

10 8 1

5 2 3

Sl. No. 1. 2. 3.

Description BODY COVER DOOR/DISC HINGE HINGE PIN BODY SEAT RING DISC FACING RING COVER GASKET SIDE PLUG BOLT & NUT

Materials & Specification

Cast Iron IS: 210 FG 200

4. 5. 6. 7. 8.

Stainless Steel, IS: 6603 12Cr12 Gun Metal, IS: 318 LTB - 2 Rubber, IS: 638 Type - B/GM MS Carbon Steel, IS: 1363 Cl. 4.0 & 4.6

6 7

9. 10.

ASSEMBLED DRAWING
The range of check valve sizes range from 50mm to massive units of 1200mm dia.

The swing check variation is a low pressure drop unit based on a hinged disc. This type of valve is suitable for low velocity applications with infrequent velocity reversals. The valve can be fitted with external weights to allow faster closure to reduce water hammer or shock pressure on flow reversal. External systems can also be included to force the valve closed in the event of a local fire. The Dual Plate Check Valve employs two-spring-loaded plates hinged on a central hinge pin. When the flow decreases, the plates close by the action of torsion spring before flow reversal takes place. This design offers the twin advantages of No Water Hammer and Non Slam simultaneously. All features put together make the Dual Plate Check Valve as the most efficient & versatile design. It is also referred to as SILENT CHECK VALVE Size: 50MM to 600 MM (SWING TYPE CHECK VALVE), 600 MM TO 1200 MM (MULTI-DOOR CHECK VALVE) 50 MM TO 350 MM (WAFER CHECK VALVE) Specification: General manufacturing standard, IS: 5312/BS: 5152/BS: 1868/API 594 Application: Water, Oil etc. MOC: CI/CS/SS/DI etc.

K. P. MONDAL & SONS

Check Valve
Description : Check valves are automatic in operation and designed to prevent reversal of flow in fluid piping systems. The valves are maintained open by the flow of fluid in the forward direction and are closed by back pressure of the fluid or by the weight of the closing mechanism or by a spring force. Various designs are available as listed below.

Dual Plate Check Valve (Wafer)

6 2 3 1 5 4

Dual Plate Check Valve (Flanged)

BODY DUAL DISC HINGE PIN STOP PIN PLUG BODY SEAT DISC SEAT SPRING

CI/CS/DI/SS etc.

STAINLESS STEEL

GM/RUBBER/SS etc. GM/RUBBER/SS etc. SPRING STEEL

NOTES:* ALL DIMENSIONS ARE IN MM.

8

* VALVES AS PER API-594 * TESTING WILL BE DONE AS PER API-598 STD. * MARKING: KPM/SIZE/PN RATING/YR. OF MFG./HEAT NO.
7

The range of check valve sizes range from 50mm to massive units of 1200mm dia.

The swing check variation is a low pressure drop unit based on a hinged disc. This type of valve is suitable for low velocity applications with infrequent velocity reversals. The valve can be fitted with external weights to allow faster closure to reduce water hammer or shock pressure on flow reversal. External systems can also be included to force the valve closed in the event of a local fire. The Dual Plate Check Valve employs two-spring-loaded plates hinged on a central hinge pin. When the flow decreases, the plates close by the action of torsion spring before flow reversal takes place. This design offers the twin advantages of No Water Hammer and Non Slam simultaneously. All features put together make the Dual Plate Check Valve as the most efficient & versatile design. It is also referred to as SILENT CHECK VALVE Size: 50MM to 1600 MM Specification: General manufacturing standard, API 594 Application: Water, Oil etc. MOC: CI/CS/SS/DI etc.

K. P. MONDAL & SONS

Butterfly Valve
Description: The butterfly valve has head loss characteristics of a full bore valve. The design is based on use of an engineered disc of the same dia. as the bore of the pipe arranged to pivot such that when it is across the bore is closes off the flow path. When turned through 90o the disc provides minimum resistance to
the flow. The valve is a quarter turn valve. The main variations for this valve are the methods of sealing the perimeter of the disc in its closed position. The simplest variation is to use an elastomeric lined bore which is an interference fit on the disc. The other variations are based on offsetting the disc plane from the axis of rotation allow the disc to close against a circular face seal such that the fluid pressure increases the seal effect. The butterfly valve has been developing such that for many duties it now provides optimum solution for a leak tight on-off valve supplanting the gate valve. The butterfly valve can be engineered as a small valve of 40mm bore and can be made for extremely large sizes upto 1600mm bore.

FLANGED TYPE BUTTERFLY VALVE

LUG & WAFER TYPE BUTTERFLY VALVE

Size: 50mm to 1600 mm Specification: General manufacturing standard, IS: 13095/BS: 5155/AWWA: C-504 Application: Water, Gas, Oil etc. MOC: CI/CS/SS/DI etc.

K. P. MONDAL & SONS

Air Relief Valve

Description: Air Release Valves function to release air pockets that collect at each high point of a full pressured pipeline. Air Release Valves can open against internal pressure, because the internal lever .mechanism multiplies the float force to be greater than the internal pressure. This greater force opens the orifice whenever air pockets collect in the valve. Air Release Valves are essential for pipeline efficiency and water hammer protection. Features: A streamlined disc profile provides smooth flow and ensures low pressure drop which is designed for strength and deflection eliminates possibility of flutter. Size: 15 mm to 200 mm Specification: General manufacturing standard, IS: 14845/G&K/AWWA: C-512 Application: Water, Stem Hot Water etc. MOC: CI/CS/SS/DI etc.

KINETIC AIR VALVE

TAMPER PROFFE AIR VALVE

DOUBLE AIR VALVE

K. P. MONDAL & SONS

Foot Valve
Description: Providing positive sealing action at both low and high pressures without slamming, the Sure Seal foot valve offers low head loss through its full ported area and heavy duty stainless steel basket screening. The system is a silent operating lift type valve with a screen inlet. It features a full flow area and a Rubber/metal-to-metal seal. Size : 50mm to 600 mm

Specification: General manufacturing standard, IS: 4308 Application MOC : Water, Acid etc. : CI/CS/SS/DI etc.

Sluice Gate
Description : The sluice and slide gates series offered by KPM all share the same characteristics of versatility, durability, ease of installation and low maintenance. KPM sluice and slide gates also have a one-piece welded flange- back design which makes them more solid. Size Specification Service MOC : 200 mm to 2000 mm : General manufacturing standard, IS: 3042 & 13349 : Water. : CI/CS/SS/DI etc.

7 3

ENLARGED DETAIL OF "Y"

BINDING BOLT WITH NUT & WASHER 10

d 9

MATERIALS OF CONSTRUCTION
8
PART NO. 1. 2. 3. 4. 5. 6. 7. DESCRIPTION FRAME DOOR HEADSTOCK HAND WHEEL SPINDLE SEAT FACING BUSH FASTNERS COUPLING WALL BRACKET NO.OFF 1 1 1 1 1 2 1 MATERIALS & SPECIFICATION STAINLESS STEEL, AISI 304

Y
5

CAST IRON, IS: 210 FG 200 STAINLESS STEEL, AISI 304 STAINLESS STEEL, AISI 304 GUN METAL, IS: 318 LTB -2

8. 9. 10.

As Reqd. STAINLESS STEEL, AISI 304 1 1 STAINLESS STEEL STAINLESS STEEL, AISI 304

6 A1

DIRECTION OF FLOW

K. P. MONDAL & SONS

Globe Valve
Description : The globe valve includes an orifice set into the body through which the fluid flows . A disc located on the end of the spindle is engineered to move in and out along the axis of the orifice. When the disc is moved to sit in the orifice the flow path is shut -off. The flow path is progressively increased as the disc is moved away from the orifice. The surface of the orifice (seat) is generally engineering as a replaceable item made from erosion resistant material with a polished surface finish. The disc can be fitted with a soft seat if a tight shut-off is required. For flow control duties the disc is supplied with an engineered shape often with a contoured skirt. For manually operated valves the spindle screwed so that rotation of the handle moves the disc in and out. For actuated control valves the spindle is moved in and out using a linear actuator which can be pneumatic, hydraulic or electric. The fluid flow path through globe valves is such that there is normally a high fluid head loss through the valve. The inline body design has the highest head loss, the angle pattern body design has a lower head loss. There are certain designs of globe valves which have been engineered to have low head loss characteristics. Globe valves are supplied in sizes from 40mm bore through 400mm and can be used, size limiting at pressures up to 30 bar. Depending on the sealing systems the valves can be used at temperatures up to 600 o C Size Application MOC : 50mm to 400 mm : Water, Oil, Steam etc. : CI/CS/SS/DI etc. Specification: General manufacturing standard IS: 9338

Y STRAINER

BUSKET STRAINER

K. P. MONDAL & SONS

Dismantling Joint
Description: These types of Joints are used for easy Dismantle of the equipments fitted in the Pipe Line. They are used before Butterfly Valves, Pumps, and other different valves etc. As per pressure rating, the thickness can be varied as per customer requirement. Sizes : 50 - 3000 mm

For water, sewage and neutral liquid applications Suitable for using with flanged pipes with all standard flanges Enables easy installation and dismantling. Compensates the axial movement of valves, flow meters, pumps etc. Standard gland ring (type A) or optional full stud (type B) available

Specification : Manufacturers Design. Application MOC

2 1 3

: Water, Oil etc. : CI/MS/SS/DI etc.

MATERIALS SPECIFICATION NO.

4

DESCRIPTION Compression Ring Flanged Barrel Flange Spigot Rubber Gasket Stud, Nut & Washer

MATERIAL Cast Iron/SG Iron/Mild Steel SS et. Natural Rubber/EPDM/Nitrile CS/SS

1. 2. 3.
5

4. 5.

K. P. MONDAL & SONS