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8
7
Chn chun sao cho khng b lc ct, lc kp lm bin dng chi tit qu
nhiu, ng thi lc kp phi nh gim bt sc lao ng cho ngi cng
nhn.
Chn chun sao cho kt cu g phi n gin, s dng thun li nht v
thch hp vi tng loi hnh sn xut.
4.1a/ Chon chun th:
Chn chun th c ngha quyt nh n quy trnh cng ngh, n nh
hng n cc nguyn cng sau v chnh xc ti cc chi tit gia cng.
4.1b Yu cu khi chn chun th:
m bo chnh xc v v tr tng quan gia cc b mt gia cng v b
mt khng gia cng.
m bo phn b lng d cho cc b mt s gia cng.
4.1c Cn ch khi chn chun th:
Theo mt phng kch thc nht nh, nu trn kch thc gia cng c mt
b mt gia cng, th nn chn b mt lm chun th.
Theo mt phng kch thc nht nh, nu trn chi tit gia cng c mt
hay nhiu b mt gia cng, th nn chn b mt no c yu cu v
chnh xc tng quan so vi b mt gia cng l cao nht lm chun th.
Theo mt phng kch thc nht nh, nu trn chi tit gia cng c tt c
cc b mt gia cng th ta nn chn b mt phi no c yu cu lng d
nh v ng u nht lm chun th.
ng vi mt bc t do cn thit th ch c php chn v s dng chun
th khng qu mt ln, nu mt ny l mt chun th. Nu phm chun th
s gy nn v tr tng quan gia cc b mt gia cng vi nhau.
4.2a / Chon chun tinh:
Yu cu khi chn chun tinh:
m bo phn b lng d cho cc b mt gia cng.
m bo chnh xc v v tr tng quan gia cc b mt gia cng vi
nhau.
4.3.2/ phng n 2:
- Nguyn cng 1: Mt tr B lm chun.
Tin mt u v khoan l tm 1.
- Nguyn cng 2: Mt tr B lm chun
tin th mt 2, mt 3, mt 4, mt 5, hoc ( 60, 65, 75, 80)
- Nguyn cng 3: Mt tr A lm chun.
Vat mt, khoan l tm 7.
- Nguyn cng 4: Mt tr A lm chun.
Tin th mt 6 : 60
Nguyn cng 5: phay mt 8: rnh then.
Nguyn cng 6: Mt tr A lm chun.
Vt mp 2x450
Tin tinh mt tr 7, mt tr 2, hoc ( 60, 80 )
Nguyn cng 7:
Mt tr B lm chun
Vt mp 2x450
Tin tinh cc b mt tr 60, 65, 75
Nguyn cng 7: mi th
C trc 60, 65
Nguyn cng 8: mi tinh
C trc 60, 65
4.3.2/ phng n 3:
- Nguyn cng 1:
Tin kha mt u v khoan l tm .
- Nguyn cng 2: chng tm 2 u.
tin th 60, 65, 75, 80
- Nguyn cng 3: chng tm 2 u.
Tin th: 60, 65
- Nguyn cng 4: phay mt 8: rnh then.
- Nguyn cng 5: chng tm 2 u.
Vt mp 2x450
Tin tinh mt tr 7, mt tr 2, hoc ( 60, 80 )
Nguyn cng 6: Chng tm 2 u.
Vt mp 2x450
Tin tinh :60, 65, 75
Nguyn cng 7: mi th
C trc 60, 65, 75
Nguyn cng 8: mi tinh
C trc: 60, 65, 75
4.4) PHN TCH CC NGUYN CNG:
phng n 1:
u im l phn tn nguyn cng u ph hp vi sn xut hng khi, hp
vi quy trnh cng ngh, gim s ln g t, nh v chi tit, nn m bo
song song, vung gc, ng tm, nn bng, chnh cao.
phng n 2:
Mt nhiu thi gian g t, nh v, nn lm sai s v kch thc, ng
tm cho chi tit. V vy khng ph hp vi sn xut hng khi.
phng n 3:
Chng tm 2 u trong gia cng th m bo chnh xc, thch hp cho
sn xut hng hng khi, nhng chiu su ct th thp, nu chiu su ct t
ln s khng m bo cng vng, dn n sai s cho sn phm, nn d
gy ra ph phm.
Kt lun: V th ta chn phng n 1 lp quy trnh cng ngh gia
D = 80(mm); z = 5 rng
Gia cng rnh then ta chn chiu su ct t =2mm.
Bng 5-153 ta chn bc tin dao Sz =0,12mm/rng.
Lng chy dao vng S0 = 0,12. 5 =0,6 mm/vng
Phi c: B =60mm
Bng 5-154 ta chn tc ct Vb = 33,5 m/ph
H s hiu chnh:
He so phu thuoc vao o cng cua chi tiet gia cong K1=0,86
He so phu thuoc vao chiu su ct t: K2=0,88
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao dung dch trn ngui: K4=1
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =33,5. 0,86. 0,88 .1. =25,4 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n
1000.V 1000.25,4
101 (vong/phut).
.D
3,14.80
Ta chon so vong quay theo may nm= 475 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt
.DnM 3,14.80.475
119,3 (m/phut).
1000
1000
Lc ct gt:
Pz
C p .t
Xp
.S z p .B p .Z
q
D p .n
.KP (kg)
0,3
32
75
0,3
0,77
PZ .Vtt
211.119,3
4,1KW
102.60
102.60
L L1 L2 2,5 12 4
0,04 pht
475
SM
D d 170 165
2,5 mm
2
2
L1 0,5.(20 20 2 20 2 ) 2 12 mm
L2 (1 6) mm; chn L2 = 4 mm
Bc 2: Phay tinh:
Chieu sau cat t= 0,5mm; Bc tin: Stb =0,25
(bng 5-125 STCNCTM tp 2)
Chn SM =0,2 mm/vng.
Bng 5-153 ta chn bc tin dao Sz =0,12mm/rng.
Lng chy dao vng S0 = 0,12. 5 =0,6 mm/vng
Phi c: B =60mm
Bng 5-154 ta chn tc ct Vb = 33,5 m/ph
H s hiu chnh:
He so phu thuoc vao o cng cua chi tiet gia cong K1=0,86
He so phu thuoc vao chiu su ct t: K2=0,88
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao dung dch trn ngui: K4=1
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =33,5. 0,86. 0,88 .1. =25,4 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n
1000.V 1000.25,4
101 (vong/phut).
.D
3,14.80
Ta chon so vong quay theo may nm= 600 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt
.DnM 3,14.80.600
150,7 (m/phut).
1000
1000
Lc ct gt:
Pz
C p .t
Xp
.S z p .B p .Z
q
D p .n
.KP (kg)
b
75
0,3
32
75
0,3
0,77
825.0,51.0,12 0, 75.601,1
7,1 (kg)
801,3.600 0.2
PZ .Vtt
7,1.150,7
0,2 KW
102.60
102.60
L L1 L2 2,5 15,5 4
0,07 pht
600
SM
D d 170 165
2,5 mm
2
2
L1 0,5.(80 80 2 60 2 ) 2 15,5 mm
L2 (1 6) mm; chn L2 = 4 mm
Bc 3: khoan tm
Chn mi khoan tm la mi khoan ui tr lm bng vt liu T15K6, c cc
kch thc nh sau: D = 5mm; L = 132mm; l = 87mm
_Chieu sau cat t= 2,5mm.
Bc tin: Stb = 0,2
Chn SM =0,2 mm/vng.
_Toc o cat Vb=55 m/phut.
( 5-86, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=0,9
H s ph thuc vo chiu su l K2 = 0,7
He so phu thuoc vao tuoi ben cua dao K3=1
H s ph thuc vo chu k bn ca dao K4 = 1
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =55. 0,9. 0,7 .1.1 =34,65 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n
1000.V 1000.34,65
2207 (vong/phut).
3,14.5
.D
Ta chon so vong quay theo may nm= 1200 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt
3,14.5.1200
18,8 (m/phut).
1000
Lc ct gt:
0,75
PZ .Vtt 125,6.18,8
0,4 KW
102.60
102.60
L L1 30 3,44
0,14 pht
0,2.1200
S .n M
5
L1 . cot g 60 0 2 3,44mm
2
1090.1
310.05
600.05
750.02
650.05
460.05
S2
S1
S3
S4
S5
S6
S7
Cc bc cng ngh:
Bc 1: tin th 60
Kch thc cn t 68 0,1 ; l= 46mm
+ Chon dao: chn dao tin ngoi thn cong c gc nghing 900, vt liu
T15K6, theo bng 5 -11 STCNCTM tp 2 ta chn kch thc dao nh sau
H = 16(mm); B = 25; L = 100; 60 0 ; r = 0,5
+ Che o cat:
Chieu sau cat t=1,5mm.
Bc tin: Stb =0,54 (bng 5-64 STCNCTM tp 2)
Chn SM =0,5 mm/vng.
_Toc o cat Vb=144 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =144. 1. 1 .1. 0,92 =132,5 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n
1000.V 1000.132,5
703,3 (vong/phut).
3,14.60
.D
Ta chon so vong quay theo may nm= 1000 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt
.DnM 3,14.60.1000
188,4 (m/phut).
1000
1000
Lc ct gt:
0,75
PZ .Vtt 106.188,4
3,26 KW
102.60
102.60
L L1 L2 46 2,87
0,264 pht
0,5.1000
S .nM
1,5
2 2,87 mm
tg 60 0
L2 0
Bc 2: tin th 65
Kch thc cn t 70 0,1
+ Che o cat:
Chieu sau cat t=1,5mm.
Bc tin: Stb =0,54 (bng 5-64 STCNCTM tp 2)
Chn SM =0,5 mm/vng.
_Toc o cat Vb=144 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =144. 1. 1 .1. 0,92 =303,6 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n
1000.V 1000.132,5
649 (vong/phut).
.D
3,14.65
Ta chon so vong quay theo may nm= 1000 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt
.DnM 3,14.65.1000
204 (m/phut).
1000
1000
Lc ct gt:
0,75
PZ .Vtt 104,8.204
3,5 KW
102.60
102.60
L L1 L2 31 2,87
0,07 pht
0,5.1000
S .n M
1,5
2 2,87 mm
tg 60 0
L2 0
Bc 3: tin th 75
Kch thc cn t 80 0,1
+ Che o cat:
Chieu sau cat t=1,5mm.
Bc tin: Stb =0,54 (bng 5-64 STCNCTM tp 2)
Chn SM =0,5 mm/vng.
1000.V 1000.132,5
562,6 (vong/phut).
.D
3,14.75
Ta chon so vong quay theo may nm= 1000 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt
.DnM 3,14.75.1000
235,5 (m/phut).
1000
1000
Lc ct gt:
0,75
PZ .Vtt 102,6.235,5
3,95 KW
102.60
102.60
T0th
L1
L L1 L2 109 2,87
0,23 pht
0,5.1000
S .n M
1,5
2 2,87 mm
tg 60 0
L2 0
60
80
46
1000.V 1000.132,5
703 (vong/phut).
.D
3,14.60
Ta chon so vong quay theo may nm= 1000 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt
.DnM 3,14.60.1000
188,4 (m/phut).
1000
1000
Lc ct gt:
PZ = CPZ . tXPZ . SYPZ . VNZ . KPZ
Trong : CPZ = 300; xpz =1; ypz = 0,75; nz = -0,15
( sch ch ct gia cng c kh bng 11 1)
H s hiu chnh:
KPZ =KMP . K PZ . K PZ .K PZ .KrPZ
Trong :
KMP =1; K PZ =0,94; K PZ =1; K PZ = 1; KrPZ =0,93
KPZ =1. 0,94 . 1 . 1 . 0,93 = 0,87
1
0,75
PZ .Vtt 106.188,4
3,26 KW
102.60
102.60
L L1 L2 46 2,87
0,63 pht
0,5.1000
S .nM
1,5
2 2,87 mm
tg 60 0
L2 0
Bc 2: tin th: 80
Gia cng th phn trc c ng knh 80 ; di 29mm
Kch thc cn t 82 0,1
+ Che o cat:
Chieu sau cat t=1,5mm.
Bc tin: Stb =0,54 (bng 5-64 STCNCTM tp 2)
Chn SM =0,5 mm/vng.
_Toc o cat Vb=144 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
1000.V 1000.132,5
527,5 (vong/phut).
.D
3,14.80
Ta chon so vong quay theo may nm= 1000 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt
.DnM 3,14.80.1000
251,2 (m/phut).
1000
1000
Lc ct gt:
0,75
PZ .Vtt 101.251,2
4,2 KW
102.60
102.60
L L1 L2 29 2,87
0,064 pht
0,5.1000
S .n M
1,5
2 2,87 mm
tg 60 0
L2 0
60
31
65
75
109
Bc 1: tin bn tinh: 60
Gia cng tinh phn trc c ng knh 60 ; di 46mm
Kch thc cn t 60,5 0,05
+ Chon dao: chn dao tin ngoi thn cong c gc nghing 900, vt liu
T15K6, theo bng 5 -11 STCNCTM tp 2 ta chn kch thc dao nh sau
H = 16(mm); B = 25; L = 100; 60 0 ; r = 2,0
+ Che o cat:
Chieu sau cat t = 0,8 mm.
Bc tin: Stb = 1,2 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,7 mm/vng.
_Toc o cat Vb= 182 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =182 . 1. 1 .1. 0,92 =167,4 m/phut.
1000.V 1000.167,4
888,5 (vong/phut).
3,14.60
.D
Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o cat
thc te se la:
Vtt
.DnM 3,14.60.1250
235,5 (m/phut).
1000
1000
L1
L L1 L2 46 2,46
0,06 pht
0,7.1250
S .nM
0,8
2 2,46 mm
tg 60 0
L2 0
Bc 2: tin bn tinh: 80
Gia cng tinh phn trc c ng knh 80 ; l = 29mm
Kch thc cn t 81,5 0,05
+ Chon dao: chn dao tin ngoi thn cong c gc nghing 900, vt liu
T15K6, theo bng 5 -11 STCNCTM tp 2 ta chn kch thc dao nh sau
H = 16(mm); B = 25; L = 100; 60 0 ; r = 0,5
+ Che o cat:
Chieu sau cat t = 0,8 mm.
Bc tin: Stb = 1,2 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,7 mm/vng.
_Toc o cat Vb= 182 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =182 . 1. 1 .1. 0,92 =167,4 m/phut.
So vong quay cua truc chnh theo tnh toan la:
1000.V 1000.167,4
666,4 (vong/phut).
.D
3,14.80
Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o cat
thc te se la:
Vtt
.DnM 3,14.80.1250
314 (m/phut).
1000
1000
L1
L L1 L2 29 2,46
0,035 pht
0,7.1250
S .nM
0,8
2 2,46 mm
tg 60 0
L2 0
Bc 3: tin bn tinh: 60
Gia cng tinh phn trc c ng knh 60 ; di 46mm
Kch thc cn t 62,5 0,05
+ Chon dao: chn dao tin ngoi thn cong c gc nghing 900, vt liu
T15K6, theo bng 5 -11 STCNCTM tp 2 ta chn kch thc dao nh sau
H = 16(mm); B = 25; L = 100; 60 0 ; r = 2,0
+ Che o cat:
Chieu sau cat t = 0,8 mm.
Bc tin: Stb = 1,27 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,7 mm/vng.
_Toc o cat Vb= 182 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =182 . 1. 1 .1. 0,92 =167,4 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n
1000.V 1000.167,4
888,5 (vong/phut).
.D
3,14.60
Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o cat
thc te se la:
Vtt
.DnM 3,14.60.1250
235,5 (m/phut).
1000
1000
L1
L L1 L2 46 2,46
0,06 pht
0,7.1250
S .nM
0,8
2 2,46 mm
tg 60 0
L2 0
Bc 4: tin bn tinh: 65
Gia cng tinh phn trc c ng knh 60 ; di 31mm
Kch thc cn t 67,5 0,05
+ Che o cat:
Chieu sau cat t=0,8mm.
Bc tin: Stb =1,2 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM = 0,7 mm/vng.
_Toc o cat Vb= 182 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt :
Vt=Vb .K1 .K2 .K3 . K4 = 182. 1. 1 .1. 0,92 =167,4 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n
1000.V 1000.167,4
820 (vong/phut).
3,14.65
.D
Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt
.DnM 3,14.65.1250
255 (m/phut).
1000
1000
T0th
L1
L L1 L2 31 2,46
0,038 pht
0,7.1250
S .nM
0,8
2 2,46 mm
tg 60 0
L2 0
Bc 5: tin bn tinh: 75
Gia cng tinh phn trc c ng knh 60 ; l = 31mm
Kch thc cn t 77,5 0,05
+ Che o cat:
Chieu sau cat t=0,8mm.
Bc tin: Stb =1,2 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,7 mm/vng.
Toc o cat Vb=182 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt :
Vt=Vb .K1 .K2 .K3 . K4 =182. 1. 1 .1. 0,92 = 167,4 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n
1000.V 1000.167,4
710 (vong/phut).
.D
3,14.75
Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt
.DnM 3,14.75.1250
294 (m/phut).
1000
1000
Lc ct gt:
Trong :
KMP =1; K PZ =0,94; K PZ =1; K PZ = 1; KrPZ =0,93
KPZ =1. 0,94 . 1 . 1 . 0,93 = 0,87
1
0,75
PZ .Vtt
67,3.294
3,2 KW
102.60 102.60
L1
L L1 L2 109 2,46
0,127 pht
0,7.1250
S .nM
0,8
2 2,46 mm
tg 60 0
L2 0
1000.V 1000.212,5
1128 (vong/phut).
3,14.60
.D
Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o cat
thc te se la:
Vtt
.DnM 3,14.60.1250
235,5 (m/phut).
1000
1000
L1
L L1 L2 46 2,29
0,18 pht
0,21.1250
S .nM
0,5
2 2,29 mm
tg 60 0
L2 0
Bc 2: tin tinh: 80
Gia cng tinh phn trc c ng knh 80 ; l = 29mm
Kch thc cn t 80,5 0,05
+ Che o cat:
Chieu sau cat t=0,5mm.
Bc tin: Stb =0,25 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,21 mm/vng.
_Toc o cat Vb=231 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =231. 1. 1 .1. 0,92 =212,5 m/phut.
1000.V 1000.212,5
846 (vong/phut).
3,14.80
.D
Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o cat
thc te se la:
Vtt
.DnM 3,14.80.1250
314 (m/phut).
1000
1000
L1
L L1 L2 29 2,29
0,002 pht
0,21.1250
S .nM
1,5
2 2,29 mm
tg 60 0
L2 0
Bc 3: tin tinh: 60
Gia cng tinh phn trc c ng knh 60 ; di 46mm
Kch thc cn t 60,5 0,05
+ Chon dao: chn dao tin ngoi thn cong c gc nghing 900, vt liu
T15K6, theo bng 5 -11 STCNCTM tp 2 ta chn kch thc dao nh sau
H = 16(mm); B = 25; L = 100; 60 0 ; r = 2
+ Che o cat:
Chieu sau cat t=0,5mm.
Bc tin: Stb =0,25 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,21 mm/vng.
_Toc o cat Vb=231 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =231. 1. 1 .1. 0,92 =212,5 m/phut.
So vong quay cua truc chnh theo tnh toan la:
1000.V 1000.212,5
1128 (vong/phut).
.D
3,14.60
Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o cat
thc te se la:
Vtt
.DnM 3,14.60.1250
235,5 (m/phut).
1000
1000
L1
L L1 L2 46 2,29
0,18 pht
0,21.1250
S .nM
1,5
2 2,18 mm
tg 60 0
L2 0
Bc 4: tin tinh: 65
Gia cng tinh phn trc c ng knh 60 ; di 31mm
Kch thc cn t 65,5 0,05
+ Che o cat:
Chieu sau cat t=0,5mm.
Bc tin: Stb =0,25 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,21 mm/vng.
_Toc o cat Vb=231 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt :
Vt=Vb .K1 .K2 .K3 . K4 =231. 1. 1 .1. 0,92 =212,5 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n
1000.V 1000.212,5
1041 (vong/phut).
3,14.65
.D
Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt
.DnM 3,14.65.1250
255 (m/phut).
1000
1000
L1
L L1 L2 31 2,29
0,13 pht
0,21.1250
S .nM
1,5
2 2,29 mm
tg 60 0
L2 0
Bc 3: tin tinh: 75
Gia cng tinh phn trc c ng knh 60 ; l = 31mm
Kch thc cn t 75,5 0,05
+ Che o cat:
Chieu sau cat t=0,5mm.
Bc tin: Stb =0,25 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,21 mm/vng.
Toc o cat Vb=231 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt :
Vt=Vb .K1 .K2 .K3 . K4 =231. 1. 1 .1. 0,92 = 212,5 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n
1000.V 1000.212,5
902,3 (vong/phut).
.D
3,14.75
Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt
.DnM 3,14.75.1250
294 (m/phut).
1000
1000
Lc ct gt:
0,75
PZ .Vtt 17,3.294
0,83KW
102.60 102.60
L1
L L1 L2 109 2,29
0,42 pht
0,21.1250
S .nM
1,5
2 2,29 mm
tg 60 0
L2 0
Vt=Vb .K1 .K2 .K3 . K4 =33,5. 0,86. 0,88 .1. =25,4 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n
1000.V 1000.25,4
404,5 (vong/phut).
.D
3,14.20
Ta chon so vong quay theo may nm= 475 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt
.DnM 3,14.20.475
29,83 (m/phut).
1000
1000
Lc ct gt:
Pz
C p .t
Xp
.S z p .B p .Z
q
D p .n
.KP (kg)
b
75
0,3
32
75
0,3
0,77
825.21.0,12 0,75.201,1
53kg
201,3.475 0.2
PZ .Vtt
53.29,83
0,2 KW
102.60 102.60
L L1 L2 100 12 4
0,24 pht
475
SM
L1 0,5.(20 20 2 20 2 ) 2 12 mm
L2 (1 6) mm; chn L2 = 4 mm
.D.nd
(m / ph)
1000.60
3,14.250.1880
24,6(m / ph)
1000.60
1000.v 1000.20
106(vg / ph)
3,14.60
.d
.d .n 3,14.60.200
37,68(m / ph)
1000
1000
1,3.(a at )
tt
Sm
t 011
1,3.(0,25 0,02)
0,09 0,84 (ph)
0,4