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DREDGE PUMPS

(In addition to Wb3414)














Prof. Ir. W.J. Vlasblom Version 2004

DREDGING ENGINEERING

Wb 3413 Pumps and Systems
_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 2 of 66 March 2004

CONTENTS: ERROR! BOOKMARK NOT DEFINED.
1. INTRODUCTION 4
2. DEFINITIONS 6
3. SET OF PUMP CHARACTERISTICS 7
3. SET OF PUMP CHARACTERISTICS 7
4. EULERS EQUATION FOR CENTRIFUGAL PUMPS 8
4.1. VELOCITY DISTRIBUTION BETWEEN THE BLADES 12
4.2. THE EXISTENCE OF SLIP. 13
5. CORRECTION ON THE THEORETICAL CHARACTERISTICS. 16
6. DIMENSIONLESS PUMP CONSTANTS (SIMILARITY CONSIDERATIONS) 18
7. AFFINITY LAWS: 19
VARIATION OF EFFICIENCY 21
8. DIMENSIONLESS PUMP CHARACTERISTICS 23
9. SPECIFIC SPEED 24
10. INFLUENCE OF ENGINE CHARACTERISTIC ON THE PUMP
CHARACTERISTICS 29
10.1. EQUATION OF THE CONSTANT POWER LINE. 30
10.2. CONSTANT TORQUE LINE. 32
10.3. VARIABLE TORQUE LINE. 34
11. CAVITATION 35
11.1. NET POSITIVE SUCTION HEAD (NPSH) 36
11.2. THE DELIVERED (or produced) NPSH OF A PUMP 37
11.3. RELATION BETWEEN (NPSH)d AND DECISIVE VACUUM 38
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Prof.ir. W.J. Vlasblom Page 3 of 66 March 2004
12. INFLUENCE OF DENSITY AND VISCOSITY ON THE PUMP CHARACTERISTICS FOR
NEWTONIAN FLUIDS 39
12.1. Fluids having the same viscosity but another density than water. 39
12.2. Fluids having the same density but another viscosity than water. (Stepanoff 1967) 39
13. INFLUENCE OF SOLIDS ON THE PUMP CHARACTERISTICS. 42
13.1. PUMP CHARACTERISTICS FOR MIXTURES 42
14. INFLUENCE OF SOLIDS ON CAVITATION 44
15. PUMP PIPELINE COMBINATION 46
15.1. PUMPING AT CONSTANT SPEED 48
15.2. PUMPING AT CONSTANT TORQUE OR POWER 49
16. RELATION BETWEEN PRODUCTION PUMPING DISTANCE 51
17. SERIES OPERATION: 53
17.1. THE LOCATION OF THE BOOSTER 55
18. PARALLEL OPERATION OF PUMPS AND PIPES 56
18.1. PUMP CHARACTERISTICS OF PARALLEL OPERATION 57
18.2. PARALLEL PIPELINES 60
19. INFLUENCE OF WEAR ON THE PERFORMANCE OF PUMPS. 62
19.1. WEAR AT THE SUCTION INLET 62
19.2. WEAR AT THE OUTLET. 62
19.3. WEAR AT THE LINING PLATES 62
19.4. WEAR AT THE CUTWATER 63
20. BIBIBLIOGRAPHY 63
ENCLOSURE A 64





DREDGING ENGINEERING

Wb 3413 Pumps and Systems
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Prof.ir. W.J. Vlasblom Page 4 of 66 March 2004
1. INTRODUCTION

Centrifugal pumps are particular suitable for pumping solids due to a small number of moveable
part.

More advantages of this pump type are:
a continuous pump capacity
the possibility of a direct drive
relatively cheap and maintenance friendly


Centrifugal pumps (dredge pumps) as used in the dredging industry are to distinguished by
"ordinary water pumps" by:
a large bore in the impeller as well as in the pump casing, without any restriction in the
direction of the flow.
at the impeller inlet the bore is most small
a small number (3, 4 or 5) and short vanes in the impeller as a compromise between a
large bore and an efficient pump action
a large clearance between the cutwater (Dutch puntstuk) and the impeller (10 to 20% of
the impeller diameter
An easy replacement of wear parts
the use of gland water for flushing the space between the impeller shrouds and the
wearing plates on the pump cover, in order to prevent particles to enter the shaft seals


4
9
12 8


Passage at
cutwater
1
3
2
10
PASSAGE IN DREDGE PUMP
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Pr March 2004
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of.ir. W.J. Vlasblom Page 5 of 66


3D VIEW OF DREDGE PUMP


PUMPROOM VIEW
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Prof.ir. W.J. Vlasblom Page 6 of 66 March 2004

2. DEFINITIONS

CAPACITY Q:
The volume liquid pumped per second; dimension [m/s]

MANOMETRIC PRESSURE p
m
:
v v
2 2
The total pressure which can be delivered by the pump, dimension [N/m],
is defined as:
( )
( )
p p p g h h
m p s p s
p s
= + +

2



=
PUMPPOWER
ENGINEPOWER
100% =
Qp
P
m
100%



EFFICIENCY:
or
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Prof.ir. W.J. Vlasblom Page 7 of 66 March 2004
speed
D
Bimp

3. SET OF PUMP CHARACTERISTICS

[rpm] 400 Dens [t/m3] 1
imp [m] 1.65 Power [kW] 3000
. [m] 0.4 DEIRA BAY
pressure [kPa]
0
200
400
600
800
1000
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Flow Q [m3/s]
P
r
e
s
s
u
r
e

p

[
k
N
/
m
2
]

Power [kW]
0
500
1000
1500
2000
2500
3000
3500
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Flow Q [m3/s]

P
o
w
e
r

P

[
k
W
]
Chart Title
0
20
40
60
80
100
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Flow Q [m3/s]
E
f
f
i
c
i
e
n
c
y

[
%
]
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Prof.ir. W.J. Vlasblom Page 8 of 66 March 2004

4. EULERS EQUATION FOR CENTRIFUGAL PUMPS

The changes of momentum for rotating bodies is:

( )
T
d mvr
dt
=

m = mass [kg]
v = rotational velocity [m/s]
r = radius [m]
T = torque [Nm]
t= time [s]




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Prof.ir. W.J. Vlasblom Page 9 of 66 March 2004



| |
d
dt
mr c mr c =
2 2 2 1 1 1
cos cos
' '

Q =

T

For a stationary flow the mass: m

Q = capacity [m/s]
= density [kg/m]

c
1
and c
2
are the absolute velocities and
1
and
2
true directions of the liquid particles.

If all losses in the pump are disregarded, the required power equals delivered power

| | P T Q r c r c Qp
th
= = =
2 2 2 1 1 1
cos cos
' '

r u = = cos
'


p
th
the theoretical delivered pump pressure [n/m] ;

Resulting in:

| | | |
1 1 2 2 1 1 1 2 2 2 u u th
c u c u c r c r p = =
' '
cos cos

With the peripheral velocity of the impeller and c the component of the
absolute velocity on the peripheral velocity.
c
u
DREDGING ENGINEERING

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Prof.i ch 2004






When expressed in the vane angles
1
and
2
the equation becomes.

p u u
u c u c
e
r r
=
|
\

|
.
|


2
2
1
2
2 2
2
1 1
1
tan tan

Q
r b
r1
1
2
=

Q
r b
r2
2
2
=

p u u
Q u u
=
|

|
|

2 2
2 1

and because c and c
\ .
1 1
b r r
e

(

2 1
2 2
2 tan tan

u
1
0 =

This is Euler's pump equation

If the liquid enters impeller without a tangential component thus radial for centrifugal pumps
then
c
and Euler's equation becomes

p u
u c
e
r
=


2
2
2 2
2
tan
_______________________________________________________________________________________
Page 10 of 66 Mar r. W.J. Vlasblom
with and B

| | A u u =
2 2
Note:

p is based on actual velocities and directions. Unfortunately those are in practice unknown.
th
therefore p is based on the known velocities and vane angles.
e
For constant speed (u=constant) the equation reduced to: p A B Q
e
=

2 1
b
u
r
u
r
=
|
\

|
.
|

2
2
2 2
1
1 1
tan tan
p A B Q
th
=

Which is an equation of a strait line.

Comform p
e,
p
th
can be written as
:

' '

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Prof.ir. W.J. Vlasblom Page 11 of 66 March 2004
P p Q AQ B Q
e
= Because the power can be written as: =
2

Which is the equation of a parabola.



u c
u 1 1


When the liquid has prerotation before approaching the impeller eye the c
u1
<>0 and Eulers had
will be lower by the term



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' '
1 2
and

4.1. VELOCITY DISTRIBUTION BETWEEN THE BLADES

Already stated true velocity angles may not be the same as the blade angles .
However the last ones are used in impeller design because it is easier to calculate flow velocities
based on those angles than the actual flow velocities.

2 1
and
Derivation of the fluid from the vane direction reduces the peripheral component of the absolute
velocity
c
. This causes a reduction in head. This phenomenon is called slip and is a
consequence of the non-uniform velocity distribution across the impeller channel. The input
power keeps roughly the same because the capacity doesnt change.
u
2

1 1
=

2 2
=
Note:

'
no-shock condition at entry
c
u
2

'
no fluid slip at exit

c
u
2
The difference in head between those angles is called the head reduction factor .
_______________________________________________________________________________________
of.ir. W.J. Vlasblom Page 12 of 66
2

W
2
c
u2
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+

u
2
= =
p
p
th
e

8
c
u2

2
c
u2
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
low pressure
high
pressure
8
C
r2
W
2
ideal flow
actual flow
W
Actual and ideal velocities at pump outlet
[Jonker 1995]
C
2
2

Slip velocity is defined as: c
u
2
c c c
u u u
2 2 2
=

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Pr Page 13 of 66 March 2004
With
c
=

c
u
u
2
2
this gives =
c c c
=


c c
u u
u
u
u
2 2
2
2
2
1


4.2. THE EXISTENCE OF SLIP.

To transmit power to the liquid the pressure on the leading front of the vane should be higher
than on the back.
For any force exerted by the vane to the fluid has an equal and opposite reaction.
this means that the relative velocities at the back of the vane are higher than at the front.
This velocity profile in the impeller can be regarded as the through flow on which a relative eddy
is superimposed
Such a relative circulation can also be explained by the orientation of fluid particles through the
impeller

c
e
u
=

2
2


Fluid particles moving through the impeller fails to turn around their axes.
So the eddy has the same but opposite angular velocity as the impeller

These two flows cause that the direction of the flow at the outlet is inclined

of.ir. W.J. Vlasblom

Stodola has estimated (mean velocity in the channel)
u
z
2 2
sin sin
e = channel width at outlet and is:
e
r
z
=
2
2 2
sin

z = number of vanes of thickness zero
So

c
r
z
u
2
2 2

=

=


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Pr age 14 of 66 March 2004

FURTHER

c u
c
r
2
=
u
2
2
2

tan



2
The relative eddy between impeller blades [Jonker 1995]


c
r
= is the component of the absolute velocity normal to the peripheral velocity
This results in

|
\

|
.
|
1
2 2
2
2
2
u
z u
c
r
sin
tan
of.ir. W.J. Vlasblom P


p u =


2
2
tan


u
=

= 1
2 2
u
z
p
p
p
e
th
e
sin
with
u c
e
r
(
2
2 2

2


=

= 1
2
2
2
u
zp
p
p
e
th
e
sin
gives


or
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Prof.ir. W.J. Vlasblom Page 15 of 66 March 2004
1
2
p u
2 2
2
2
2
=
=

p zp
p p
u
z
th
e e
e th
sin
sin

p
e


Being a line parallel with

Tests with 3 and 4 vane impeller do show a shift in the pressure curve.

4-Vane 3-Vane
Flow[m3/s]
0
100
200
300
400
500
600
700
0 0.5 1 1.5 2 2.5 3

60
1
1 2
r r /

=
+ +
F
H
G
I
K
J
1
1 1
2
2
2
a
b g
Input power was the same for both impellers.

Another formula to calculate the slipfactor is proposed by Pfleiderer:

with a between 0.65 and 0.85 for volute type pumps and r
1
and r
2

respectively the radius at entrance and discharge.
DREDGING ENGINEERING

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Pr March 2004

5. CORRECTION ON THE THEORETICAL CHARACTERISTICS.

secundary losses, leakage
and recirculation
shock
losses
friction losses
Flow
pressure

p c Q
h
=
1
2

1. FRICTION LOSSES:
In pump and impeller friction loss is can be written as:

p c Q Q
s s
=
2

2. SHOCK LOSSES:
Impact losses at the impeller blades because direction of flow differs from the blade angles. At
best efficiency point these losses are zero; so
( )
2
( ) Q
s

2
_______________________________________________________________________________________
of.ir. W.J. Vlasblom Page 16 of 66


p p c Q c Q
m i
=
1
2
2
p A B Q c Q =
' '
1
2

3. SECONDARY LOSSES
Leakage, recirculation in pump casing

ACTUAL OR MANOMETRIC PRESSURE:

( ) c Q Q
m s

2
2
p A A Q A Q
m
= + +
0 1 2
2
More general:

The equation is only valid for centrifugal pumps and not for axial flow pumps!



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EFFICIENCIES


ACTUAL PUMP PRESSURE
hydraulic
p
= =


HYDRAULIC EFFICIENCY:

THEORETICAL PUMP PRESSURE
h
hydraulic losses
p p

+
FLOWRATE TROUGH PUMP
FLOWRATE TROUGH IMPELLER
loss imp
Q Q
Q Q Q
= = =
+

VOLUMETRIC EFFICIENCY:

Q

FLUID POWER DEVELOPED BY PUMP Qp
= =
MECHANICAL EFFICIENCY:

m
i th
Q p
P
= =
POWERSUPPLIEDTOIMPELLER
POWER INPUTTOSHAFT
_______________________________________________________________________________________
of.ir. W.J. Vlasblom Page 17 of 66


h v m
=

OVERALL EFFICIENCY:
SHAFT POWER INPUT p

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Prof.ir. W.J. Vlasblom Page 18 of 66 March 2004

6. DIMENSIONLESS PUMP CONSTANTS (SIMILARITY
CONSIDERATIONS)

Flows conditions in two geometrically similar systems are called similar if all fluid velocities
change with a constant ratio.
So in hydraulic machines similarity of flow requires a constant ration between fluid velocities
and peripheral velocities.

c
u
= constant
=

= =
r rb
Q
rbu
Q
u
c
r c
m
m

2 2
=
2 2
2
2
= u and
rb
Q


2
2
So

( ) |
|

|
=
.
nD
Db
Q


Or
. \

60


Q
nD
3

Full similarity is only obtained if the width b changes with the same ratio as D, so:



For similarity of the pressure
2 2
D n
p
const u

=
2

When p

is devided by the term u
2
2

2 2
2
2 2
2
60
p
const
nD
p
r
p
u
p


=
|
.
|

\
|
= =


( )


= =
|
\

|
.
|

=




P
n D
Db
const
P
n D
60
3 3 5

Becomes dimensionless and is called the dimensionless pressure.

Dimensionless power can be defined as:



From the momentum follows that full similarity is only got when viscous effects do not change.
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Pr age 19 of 66
this is only the case for high Reynolds numbers!


EULERS EQUATION:
p u u
Q u u
e
=
| | (

2 2
2 1
b r r
\

.
|

(

2 1
2 2 1 1
2 tan tan

|
\

|
.
|
1
2
1
2
2
2 2 2
1
2 1 1
u b u r u r tan tan
1 1
2
u Q u

can now be rewritten in:
=


u
u
r
r
1
2
1
2
=

| |
1 1
1
2
r Q
because

2
2 2
b u r
=
.
| 1
2
2
2 1
r tan tan

=
|
\

|
.
| 1
1 1
1
2
2
2
2 1
r
r tan tan


= 1
1
2
tan
of.ir. W.J. Vlasblom P March 2004
gives:

In case of radial flow into the impeller, this equation reduce to



So the dimensionless Euler equation is only determined by the discharge angle
di

2


7. AFFINITY LAWS:

2 2
2
2
60
|
.
|

\
|
= =
nD
p
r
p

gives:
( )
2
.
60
Db
|
\ .
( ) Db
D n
P

|
.
|

\
|
=
3
60
p
p
n
n
D
D
1
2
1
2
2
2
1
2
2
2
= =
Comment: According Stepanoff
1 0585
1
2
2
2
= =
r
r
. constant
(page 80 and 168). Dit geeft r1=0.644r2
of r2=1.552r1
Comment: Page: 18
The following formulae are
not correct! The real values
to be changed with the non
mensionless values.

Q
Q
n
n
D
D
1
2
1
2
1
2
2
2
= =
2
2
Q Q
nD b r
= =
| |
gives:

= =
1
2
1

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This condition is strictly only true for the impeller action and for the location of the best
efficiency point.
However it can be stated:
If pump tests of centrifugal pumps do not fulfil these laws, check the results or the measuring
devices.
If there is prerotation the affinity law regarded to the diameter is less applicable .
(see: dimensionless Eulers equation)

For variable speed and constant impeller diameter, lines of constant efficiencies are parabolas
going through the origin.
The condition is strictly only true for the impeller action.

= =
1
2
1
The influence of the impeller casing results in an optimum speed with the highest efficiency,
however the best efficiency point at different speed are still located at a parabola through the
origin.




Location of efficiencies 400 rpm 375 rpm 350 rpm
_______________________________________________________________________________________
of.ir. W.J. Vlasblom Page 20 of 66 March 2004
0
200
0 0.5 1 1.5 2 2.5 3 3.5
Flow [m3/ s]
400
600
800
1000

Location of equal efficiencies
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0
500
1000
1500
2000
2500
0 0.5 1 1.5 2 2.5 3 3.5
Flow [m3/ s]
400 rpm 375 rpm 350 rpm

_______________________________________________________________________________________
r. W.J. Vlasblom Page 21 of 66 March 2004

0
10
20
30
40
50
60
70
80
0 0.5 1 1.5 2 2.5 3 3.5
Flow [m3/s]
E
f
f
i
c
i
e
n
c
y

[
%
]

90
400 rpm 375 rpm 350 rpm

Due to the flow in the volute there is a small deviation of this theory. instead of parabola of
constant efficiency it appeared to be more or less ellipses
BEP line
80%
VARIATION OF EFFICIENCY
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Prof.ir. W.J. Vlasblom Page 22 of 66 March 2004


DREDGING ENGINEERING

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Pr

8. DIMENSIONLESS PUMP CHARACTERISTICS

For centrifugal pumps and to a lesser extend for half-axial flow pumps as well, the dimensionless
pump characteristics can be written as a power serie of the second degree
So for the pressure:
= + +
0 1 2
2


= + +
0 1 2
2
and for the power:

Dimensionles

Dim_head= -7.9516x
2
- 0.1632x + 0.5034
Dim_cap= -0.5418x
2
+ 0.3031x + 0.022
0
0.1
0.2
0.3
0.4
0.5
0.6
0 0.05 0.1 0.15 0.2
Dimensioless Capacity
D
i
m
e
n
s
i
o
l
e
s
s

H
e
a
d
0
0.01
0.02
0.03
0.04
0.05
0.06
Dim_head
Dim_Power

1
2
( | |
s Characteristics
DIMENSIONLESS PUMP CHARACTERISTICS


Calculating the actual pump characteristics from the dimensionless gives for the pressure:

p
n D
Db
n D
Q
n D
Db
Q




60
60
1
60
2 0 1 2
2
|
\

|
.
|
= +


(
(
(
+
\

.
|
|
|
_______________________________________________________________________________________
of.ir. W.J. Vlasblom Page 23 of 66 March 2004


p
n D n D
Db
Q
Db
Q =
|
\

|
.
|

(
+
|
\

|
.
|

|
\

|
.
|

(
+
|
\

|
.
|



0
2
1 2
2
2
60 60
1 1
( ) ( )
P Db
n D n D
Q
n D
Db =
|
\

|
.
|

(
+
|
\

|
.
|
+
|
\

|
.
|

(
Q









0
3
1
2
2
1
60 60 60
or

`
)

FOR THE POWER CHARACTERISTIC:

`
)
2

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Prof.ir. W.J. Vlasblom Page 24 of 66 March 2004

9. SPECIFIC SPEED

In the selection of pumps the discharge Q, the pressure p and the pump speed n are usually
known.
A dimensionless combination of these variables at the best efficiency point is known as the
specific speed:

( ) ( ) gH p
4 4
n
Q Q
s
= =

3
3
4
3
Comment: Page: 23

In literature
( )
n
n Q
H
s
=
3
4
is
frequently use, however this
number is not dimensionless!

The specific speed is used as a "type" number and to compare different impeller designs and
dimensions such as b/D and inlet over outlet diameters
D
D
1
2
r = 2
2
2
By defining Q b and in which and are based on the best efficiency
point.
3 1
4 2
' 2
3 3 3
1.5
4 4 4
2
2 2
s s
r b b b
n n
r



| | | |
= = =
| |
\ .

D D
\ .
p r =
2
2
2

( )

1
2
3
4

1
2
' s
n
= =
or
Because for simualar impellers the ratio b/D is constant the ratio can be used as a type
number or another form of specific speed:
3
4
1
2
2
s s
D
n n
b
b
D

=
| |

|
\ .


An increase in specific speed requires a wider impeller and/or a smaller impeller.
A change in the diameter results in a shift of the specific speed.

Figure below shows typical impeller shapes with their specific speeds

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HYDRO DYNAMIC ROTORS OF DIFFERENT SPECIFIC SPEEDS [JONKER 1995]


The pump types have different characteristics in a well-defined region of head en flow as shown
in the next graph.

_______________________________________________________________________________________
of.ir. W.J. Vlasblom Page 25 of 66 March 2004
Radial
Mixed flow
Axial





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Prof.ir. W.J. Vlasblom Page 26 of 66 March 2004

EFFECT OF SPECIFIC SPEED ON IMPELLER SHAPE [JONKER 1995]


Experiments have shown that for each type of impeller shape the maximum efficiency is in a
narrow range.

In dredging practice only centrifugal and half-axial flow (mixed) pumps are used.

The first in all type of dredgers and the latter mainly as additional submerged pumps on board
of trailing suction hopper dredgers when equipped for dredging over the 50 m depth.
In that case low head and low head and high capacity is required.
Submerged pumps used on cutter dredgers or plain suction dredgers are mainly from the
centrifugal type. Because there head is mostly much more than required to pump the mixture to
the inboard pump. The additional head is used for overcome the pipeline resistance of the
discharge line.
Figure below shows specific head and capacity as function of specific speed of pumps used in
the dredging industry.

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Prof.ir. W.J. Vlasblom
All dredgers
0
0.04
0.08
0.12
0.16
0 0.2 0.4 0.6 0.8 1
Specific Speed
S
p
e
c
i
f
i
c

C
a
p
a
c
i
t
y
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
S
p
e
c
i
f
i
c

H
e
a
d
Capacity
Head



On basis of figure ??? the dimensions of the impeller and the pumpspeed can be determined.

Example:
Assume Q=2 m
3
/s and p=750 kPa; Determine pumpspeed and diameter.

For N
s
= 0.3, and can be estimated from the graph above; =0.042 and =0.6.
The rotational speed r can be calculated from and impeller internal width from .
_______________________________________________________________________________________
Page 27 of 66





0.3 0.042 0.6

35 2 0 042 . .


s
'
s

1
2
'
3
4
s
N

=
p
wr b g
2


=
Q
r b 2
= = 0 214 . [m]
= = 1250 3535 . [m/ s]
b
Q
r
=
2
2
35

r
p
= =
750
1 0 6 * .


With the figures ???? the ratio b/D can be estimated.
Note that in these figure the specific speed is n while in figure ??? this is n

March 2004
DREDGING ENGINEERING

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_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 28 of 66 March 2004




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_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 29 of 66 March 2004

10. INFLUENCE OF ENGINE CHARACTERISTIC ON THE PUMP
CHARACTERISTICS

At characteristic of electrical engines types one can distinct:
constant speed
constant power
variable torque



Note:
Constant power condition is also possible with diesel engines with special gearboxes (f.i. hydro-
dynamic)


For diesel engines this
constant speed
constant torque


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Prof.ir. W.J. Vlasblom ge 30 of 66 March 2004

3 4 2 2 2


10.1. EQUATION OF THE CONSTANT POWER LINE.

The equation of the actual power can be rewritten as:

P A n D A n D Q A nQ = + +
0 1 2
Pa
Are for a certain pump , D and b given, then the pump speed can be determined as
function of the capacity q. (the solution of a cubic equation or numerical solution by Newton
Raphson)


0 1 2
, ,

with:

A
b
0
4
3 0
60
=

, AND A
b
2 2
1
60
= A
1
2
2 1
60
=



Substituting the results in the pressure equation gives the so-called constant power line. (see
enclosure a)

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Prof.ir. W.J. Vlasblom Page 31 of 66 March 2004
CHARACTERISTICS FOR CONSTANT POWER

sp
Bim


eed [rpm] 400 Dens [t/m3] 1
Dimp [m] 1.65 Power [kW] 2000
p. [m] 0.4 DEIRA BAY
0
200
400
600
800
1000
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Flow [m3/s]
P
r
e
s
s
u
r
e

p

[
k
N
/
m
2
]

0
500
1000
1500
2000
2500
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Flow [m3/s]

P
o
w
e
r

[
k
W
]
0
20
40
60
80
100
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Flow [m3/s]
E
f
f
i
c
i
e
n
c
y

[
%
]
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Prof.ir. W.J. Vlasblom Page 32 of 66 March 2004
A n D A n D Q A nQ P
0
3 4
1
2 2
2
2
0 + + =
)

For a for a given pump speed and capacity, optimum impeller diameter can be determined by
solving the equation:

( ) (
this gives:
D
A n Q A n Q A n A nQ P +
1
2
1
2
2
0
3
2
2
4
A n
opt
=
0
3
2




10.2. CONSTANT TORQUE LINE.

The same technique can be applied for the case of constant torque.
The torque can be written as:

( ) ( )
T
P
Db
n D n D
Q
n D
Db Q = =
|
\

|
.
|

(
+
|
\

|
.
|

(
+
|
\

|
.
|








0
3
1
2
2
1
2
60 60 60

60
with
2 4


=
2 n
or with the simplified equation as:
| | T
n
A n D A n D Q A nQ = + +
1
2
60
0
3 4
1
2 2
2
2

T B n D B n D Q B Q = + +
0 1
2
2
2

B A
n n
=
30

or:

B n D B n D Q B Q T
2 4
1
2
2
2
0 + + =
here in is:

n
B D Q B D B Q T
B D

1
2
2
0
4
2
2
0
4
4
2
B D Q
=
+
1
2
The line of constant torque can be found by solving the equation:

0
( ) ( )
giving:


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_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 33 of 66 March 2004
spee
Bim
CHARACTERISTICS FOR CONSTANT TORQUE

d [rpm] 400 Dens [t/m3] 1
Dimp [m] 1.65 Power [kW] 2000
p. [m] 0.4 DEIRA BAY
pressure [kPa]
-200
0
200
400
600
800
1000
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Flow Q [m3/s]
P
r
e
s
s
u
r
e

p

[
k
N
/
m
2
]


Power [kW]
0
500
1000
1500
2000
2500
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Flow Q [m3/s]

P
o
w
e
r

P

[
k
W
]

Chart Title
-20
0
20
40
60
80
100
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Flow Q [m3/s]
E
f
f
i
c
i
e
n
c
y

[
%
]


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_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 34 of 66 March 2004

10.3. VARIABLE TORQUE LINE.

Is the available torque a function of the speed, such as in the case of electric motors, then
. In that case the solution is:
( )
n
B D Q C B D B Q C
=
+
1 1
2
1
2
0
4
2
2
0
4 B D Q C
1
2
T C Cn =
0 1
( ) ( )
B D
0
4
2
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Prof.ir. W.J. Vlasblom Page 35 of 66 March 2004

11. CAVITATION

Cavitation is a condition in a liquid in which the local pressure has dropped below the vapour
pressure corresponding to the temperature of the water. (boiling)

Cavitation can occur at:

high points in a pipeline f.i. siphons
high velocities (Bernoulli)
large suction heights or long suction lines
high fluid densities.
high altitudes (reservoirs) or low atmospheric pressure


Results:
1. Collapse of the vapour bubbles when they enter the high-pressure zone
2. Drop of the manometric pressure- and efficiency curves
3. Pitting and corrosion

In dredge pumps low pressure is on the entrance side and cavitation start between the vanes

Cavitation bubbles
Start of cavitation Full cavitation


CAVITION BETWEEN THE VANES


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( )

11.1. NET POSITIVE SUCTION HEAD (NPSH)

The NPSH is defined as total (energy) head available to the pump above the vapour pressure in
front of the pump.

g g g 2
( )
v p p
NPSH
v s
a
2
+

=
[m]
2
2
1
v p p NPSH
v s a
+ =
or
[Pa]

p
s
= absolute pressure in front of pump
p
v
= vapour pressure of liquid
v = velocity

This can be written as:
( )
a v s
a
NPSH p p gh L =
[Pa]
p
a
= Atmospheric pressure [Pa]
h
s
= suction height [Pa]
= fluid density [kg/m
3
]
L= all pipeline losses [Pa]

_______________________________________________________________________________________
of.ir. W.J. Vlasblom Page 36 of 66 M


VAPOR PRESSURE
NPSH
AVAILABLE
LOSSES
NPSH AT A SYPHON


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1
2
2
v
vapor pressure
Hydraulic losses
suction lift
p
s
u
c
tio
n
NPSH available
1
2
2
v

NPSH IN FRONT OF THE PUMP


11.2. THE DELIVERED (or produced) NPSH OF A PUMP

The minimum NPSH delivered by a pump is a function of the capacity at which the pressure
drop due to cavitation with a certain value f.i. 5 % . It can only determined by testing the
pressure drop by trottling progressively the pump inlet.
_______________________________________________________________________________________
of.ir. W.J. Vlasblom Page 37 of 66 M
5% REDUCTION IN PRESSURE
MINIMUM NPSH
MINIMUM NPSH AS FUNCTION OF CAPACITY
Flow
Q
1 Q Q 2 3 Q
Q Q
Flow
1 2 3
p
p
p
1
2
3



The pressure- and efficiency drop are measured as function of net positive suction head.

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No cavitation if (NPSH)
d
< (NPSH)
a


To estimate (NPSH)
d
around the best efficiency point use can be made of
Specific NPSH number:
( ) g NPSH
3
4

S
Q


=
For dredge pumps S = 3 - 3.5

Because (NPSH)
d
is proportional with liquid velocity squared, it also means that NP
and so with n
SH u
2

So affinity law:

( )
and
( )
NPSH
NPSH
n
n
1
2
1
2
2
2
=
Q
Q
n
n
1
2
1
2
=
( )


11.3. RELATION BETWEEN (NPSH)d AND DECISIVE VACUUM

NPSH
p
g
p
g
v
g
d
a v
= +

2
2
( )
p p Vac
a b d
=

( ) ( )
d
v b
d
Vac
g
v
g
p
g
p
NPSH +

=
2
2


( )
Vac NPSH
d d
=

_______________________________________________________________________________________
of.ir. W.J. Vlasblom Page 38 of 66


NPSH
vapor pressure
(
p
)
s
d
e
c
is
iv
e
or
( )
1
2
2
v
1
2
2
v
p
g
p
g
v
g
b v
+ +

2
2


a
t
m
o
s
p
h
e
r
i
c

p
r
e
s
s
u
r
e
delivered
Hydraulic losses
suction lift
1
2
2
v
p
s
u
c
tio
n
NPSH available
D
e
c
i
s
i
v
e

v
a
c
u
u
m
1
2
2
v m
a
r
g
i
n
Relation vaccum and NPSH
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12. INFLUENCE OF DENSITY AND VISCOSITY ON THE PUMP
CHARACTERISTICS FOR NEWTONIAN FLUIDS

12.1. Fluids having the same viscosity but another density than water.
The manometric pressure for a fluid other than water relates to that of water by:
p p
fluid water
fluid
=
water

P P
fluid water
fluid
water
=

and for the power




12.2. Fluids having the same density but another viscosity than water.
(Stepanoff 1967)

Due to the viscous effects affinity laws hold with less accuracy than for water,
capacity varies with speed. Because efficiency is mostly higher at higher specific speeds,
power increases less than the cube of the speed and the pressure more than the square of the
speed

When speed varies specific speed at the bep-points remains the same.
n
Q
p
n
n
n
n
Q
Q
p
p
n
n
n
n
n
n
s
s
s
= = = =

3
4
1
2
1
2
2
3
4
1
3
4
1
2
1
1
2
2
1
2
2
3
2
1
3
2
1
2
1
n
p p
s
1
3
4
2
3
4
Q Q
= =

1 2

This relation stands irrespective of the deviation of the affinity laws.

At constant speed pressure curve decreases as viscosity increases in such a way that the specific
speed at "bep" remains constant
of.ir. W.J. Vlasblom


Q
Q
3
p
p
1
2
1
2
2
=
F
H
G
I
K
J

so for the same speed at different viscocities the relationship

Is valid.

At constant speed pressure curve decreases as viscosity increases, but head at zero capacity
remains the same. However the influence of the pump casing on the characteristics is higher
more than when pumping water.

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Prof.ir. W.J. Vlasblom Page 40 of 66 March 2004
For constant viscosity and variable speed. Efficiency at "bep" increases at higher speeds. (higher
Reynolds numbers give less resistances so higher efficiencies.

ulic losses are estimated for water the hydraulic losses for another viscosity can be
( ) ( ) 1 1 =

hydr
fluid
hydr
water
fluid
water
. .


Influence viscosity on pump performance (Stepanoff, 1957)

A change in Reynolds number due to a change in viscosity causes a change in the hydraulic
losses. If hydra
calculated according:

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_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 41 of 66 March 2004

In ent? which is the Darcy-Weisbach resistance coeffici

secundary losses, leakage
and recirculation
shock
losses
friction losses
Flow
pressure


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_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 42 of 66 March 2004
13. INFLUENCE OF SOLIDS ON THE PUMP CHARACTERISTICS.

Solids in suspension cannot posses or transmit any pressure energy. Solids can only acquire
kinetic energy. When a particle is accelerated the required energy is taken from the liquid phase.
When a particle is de-accelerated by the fluid, the kinetic energy is transformed to turbulent
energy from which only a part is transformed to pressure energy.


13.1. PUMP CHARACTERISTICS FOR MIXTURES

For homogeneous flows the required power is proportional with the density of the fluid.
(see page 8 P T )
P P
mixture water
mixture
water

| | Q r c r c Qp
th
= = =
2 2 2 1 1 1
cos cos
' '

=


p p f
m w
m
=


Solids transform their kinetic energy partially to pressure energy(potential)
According to Stepanoff:
w
c

m
w
c
f =

m

and because P P it follows that:
( )
| | { }
w m
=


and

f C d
c cd
= + 1 8 6
50
. . log
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Influence of particle size on pump performance (Stepanoff)
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0.1 1 10 100
d50 [mm]
fc
Cvd=5 %
Cvd=10 %
Cvd=15 %
Cvd=20 %
Cvd=25 %
Cvd=30 %
Cvd=35 %

Research in the laboratory of Dredging Technology TUD have shown the following:
For fine and medium sand efficiency is less than according Stepanoff but increase more than
linear at high concentrations
For course sand efficiency is lower than according Stepanoff
For fine and medium sand power is proportional with the density but for coarse sand the required
power increases strongly with delivered concentration.

A more general solution can be obtained with a distinction between the different effects.:


m
w
f
p
m
p
w
w
m
f
p
P
m
P
w
w
m
f
p
f
= = = and


Wilson has published a more generalised solids-effect diagram for slurry pumps. He concludes
that the sloids effect on pressure, efficiency, and power may be strongly influenced by the size of
the dredge pump (Scale effects).

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GENERALISED SOLIDS EFFECT DIAGRAM BY WILSON

Note:
Wilsons consideration it is only based on limited experimental data.



14. INFLUENCE OF SOLIDS ON CAVITATION

In principal a negative influence.
The presents of solids in the flow will incept cavitation earlier.
Silt and clay can cause a higher vapour pressure.
However the most important aspect of pumping solids is the higher-pressure drop in vertical
lines due to the higher density.
As a consequence the decisive vacuum is reached earlier.

In order to avoid cavitation in suction lines there are in principle three possibilities:
1. Reduce the concentration of the mixture.
2. Put the pump (further) below the water level.
3. Reduce the velocity

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Prof.ir. W.J. Vlasblom Page 45 of 66 March 2004


This can easily proved by the so-called vacuum formulae for homogeneous transport

( )
( )

water mengsel z mengsel mengsel mengsel
gH Vac gh v g H k v
Va
+ = + = +
1
2
1
2
1
2 2

water mengsel mengsel
c gH g H k v = + +
2
2

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the operating conditions are variable, there is a operating area.

15. PUMP PIPELINE COMBINATION

When pumping water under a constant boundary conditions, there is only one operating point,
but when


OPERATING AREA DURING FILLING A WATER TOWER BASIN
der constant speed condition
mping through short pipelines
uires more power then pumping
ough long lines.


Un
pu
req
thr


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_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 47 of 66 March 2004
the constant po
ading of th

When the operating point shifts to
will decrease in order to avoid overlo
wer or constant torque line the engine speed
e motor.

For diesel engines this speed reduction is limited by the smoke limit.
This is the point where insufficient air is available for a complete combustion.
At lower speed the available torque will drop sharply and heavily polluted gasses are emitted
resulting in higher wear.

The position of the smoke limit depends mainly on the degree of supercharging.
Rule of thumb 90% of the nominal speed.
In case of normally aspirated engines speed drops of 60-70% of nominal speed are possible.

The allowable torque at speeds lower than at the smoke limit depends on the type of engine.
When the allowable torque results in a decreasing capacity with decreasing head the operating
point can easily come below the critical capacity resulting in a blockage of the pipe.
Installing an impeller with a smaller diameter is now the only solution to get a normal operating
condition.

As already said cavitation causes a drop of the manometric head. Working under high cavitation
condition can reduce the available pump pressure remarkable.

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Prof.ir. W.J. Vlasblom Page 48 of 66 March 2004




15.1. PUMPING AT CONSTANT SPEED

3
4
Pressure [kPa]
mixture

water
2
mixture
1
Flow [m3/s]


water
DREDGING ENGINEERING

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For a pump-pipeline combination with a short suction line compared by the discharge line
( L
_______________________________________________________________________________________
of.ir. W.J. Vlasblom Page 49 of 66 March 2004
WATER
Flow [m3/s]

L
SUCTION LINE DISCHARGE LINE
<< ) the operating points are:
When the complete line (suction and discharge line) are filled with water
Suction line filed with mixture and pump and discharge line filled with water.
The complete system filled with mixture
Suction line and pump filled with water, discharge line with mixture.
15.2. PUMPING AT CONSTANT TORQUE OR POWER
The numbering is now clockwise
1.
2.
3.
4.





MIXTURE
WATER
MIXTURE
1
2
4
3
CONSTANT POWER
OR TORQUE LINES
Pressure [kPa]
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se In ca of operating area around the nominal torque point



1
2
3
4
water
water
water
mixture
Flow [m3/s]

Pressure [kPa]
mixture
mixture


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6. RELATION BETWEEN PRODUCTION PUMPING DISTANCE

In case of pump speed is maximum, the maximum output of solids per unit of time (production)
depends on the pumping distance.
wat

1
Using the expression for empirical correlation for the pressure gradient between mixture and
er: ( ) =

= +
I I
C I
I I C
m f
vd f
m f vd
1
pressure loss can be written as: The

p AQ
B
Q
C
l vd
= +
|
\

|
.
|
2
3
1
th

wi A
L
D
D
w
=
|
\

|
.
|

2
1
4
2
2
and b depending on the particle size and pipe diameter.
Because p
l
and q vary only slowly with C
vd
so, l can increase if C
vd
decreases.

0,0
0,0
0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0
1120
m
a
n
o
m
e
t
r
i
s
c
h
e

p
r
e
s
s
u
r
e

(
k
P
a
)
160
320
480
640
800
960
Capacity (m
3
/s)
Mixture density = 1300 kg/m
3
f = 0,92
c
a = 0,942
t
Q = 2,05 m
3
/s
critical
4
5
0
0

m
4
0
0
0

m
3
5
0
0
m
3
0
0
0

m
2
5
0
0
m
2
0
0
0

m
1
5
0
0
m
1
0
0
0
m
5
00
m
0 m
2
7
0
rp
m
2
60
rpm
25
0
rp
m
2
4
0
rp
m
2
3
0
r
p
m
2
2
0
rp
m
210 rpm
2
7
5
0
m

MP-PIPELINE CHARACTERISTICS PU
DREDGING ENGINEERING

Wb 3413 Pumps and Systems
Pr March 2004
_______________________________________________________________________________________
of.ir. W.J. Vlasblom Page 52 of 66
PRODUCTION-PIPELINE LENGTH DIAGRAM
P-L diagram
I
Capacity
Pipeline length [m]
roduction [m3/hr]
Section I : Production is determined by other factors than pump or engine
Section II : Operating point at constant torque or constant power line
Section III: Operating pony at constant speed line


P
Production
DREDGING ENGINEERING

Wb 3413 Pumps and Systems
_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 53 of 66 March 2004
17. SERIES OPERATION:

Pur


Fr
wi

For
lo

The
ma

So:
pose of serie operation is:
dredging at greater depth.
pumping over greater distance.
om operation point of view there is hardly any difference between pumping with one pump or
th more than one pump. However the pumps should be designed for the same operation area.
dredgers having more than one pump the first pump is in general a suction pump. (relative
w pressure and a high decisive vacuum)
pump characteristics of pumps in series can easily be determined by super position of the
nometric pressure and the required power at a given capacity.

( ) ( ) p p Q P P Q
t n
n
N
t n
n
N
= =
= =

1 1
AND

The total efficiency is defined as:

( )
( )

s
n
n
N
n
n
N
Q p Q
P Q
=

=
=

1
1
100%
DREDGING ENGINEERING

Wb 3413 Pumps and Systems
_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 54 of 66 March 2004
Pressure [kPa]
Flow [m3/s]
Flow [m3/s]
Flow [m3/s]
Power [kW]
Efficiency [%]
=2
pump 1
pump 1+2


pump 1
pump1
DREDGING ENGINEERING

Wb 3413 Pumps and Systems
Pr

no



_______________________________________________________________________________________
of.ir. W.J. Vlasblom Page 55 of 66 March 2004
17.1. THE LOCATION OF THE BOOSTER

As long as the incoming pressure at the booster is sufficient positive and out coming pressure is
t too high for the pump and its component, then the location does not matter.
area where booster
can be placed
min. Input pressure
Parallel lines
max. allowable
pressure of pump 2
max. Pumping distance
min. Pumping distance
Reclamation area
vacum
P
r
e
s
s
u
r
e

p
1
p
2
m
a
x

p
r
e
s
s
u
r
e

p
1
p
2
m
a
x


FIGURE: PRESSURELINES ALONG PIPELINE

DREDGING ENGINEERING

Wb 3413 Pumps and Systems
_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 56 of 66 March 2004
8. PARALLEL OPERATION OF PUMPS AND PIPES
railing suction hopper dredgers.
1


Parallel operation is used when a higher capacity is required.
Examples:

T


PARALLEL SUCTION PIPES WITH CENTRAL DICHARGE SYSTEM



Special purpose vessel Cardium used during the delta works

SUCTION MOUTH CARDIUM




DREDGING ENGINEERING

Wb 3413 Pumps and Systems
Pr
Jetpump systems on board of trailing suction hopper dredgers have often the possibility
to work in serial and parallel operation.
k water works (variable demand)
ue to the variable demand parallel operation is normal in drinkwater supply
arallel operation with to dredge pumps on one line is some times to be seen on board of trailing
suction hopper dredgers. The two dredgepumps deliver the mixture via one shute or discharge
pipe into the hopper.



Th

Jet pumps systems.

Drin
D

P
18.1. PUMP CHARACTERISTICS OF PARALLEL OPERATION
The combined characteristics can be determined by super position of the capacities at a given
pressure.
is implies that the capacity is expressed as function of the pressure.
( ) ( ) ( ) Q Q p P Q f Q
t n
n
N
t n
n
N
t
= = =
= =

1 1
AND P

Th al efficiency is: e tot
( )
( )

s
n
n
N
t t
p Q p
P Q
=

1
100%
_______________________________________________________________________________________
of.ir. W.J. Vlasblom Page 57 of 66 March 2004
DREDGING ENGINEERING

Wb 3413 Pumps and Systems
_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 58 of 66 March 2004
Pressure [kPa]
PUMP 1+2
PUMP 1
PUMP 1+2
PUMP 1
PUMP 1+2 PUMP 1
Flow [m3/s]
Efficiency [%]
Power [kW]
Flow [m3/s]
DREDGING ENGINEERING

Wb 3413 Pumps and Systems
_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 59 of 66 March 2004
DREDGING ENGINEERING

Wb 3413 Pumps and Systems
Prof.i

18.2.
Para
reclam
lines w

Comfor
posit

Wh

_______________________________________________________________________________________
lasblom Page 60 of 66 March 2004

PARALLEL PIPELINES

operation of dredge pumps on one line is only done in the dredging field when
ion areas have small fill heights. In that case the main pipeline is devided in two smaller
an equal cross section.
with parallel operating pumps the pipeline characteristic can be determined by super
he capacities at a given pressure.
ferent pipeline length are used beware of the critical velocity in the long line!
r. W.J. V

llel
at
ith
m
ion of t
en dif


DREDGING ENGINEERING

Wb 3413 Pumps and Systems
Pr

If parallel or serie operation is useful depends on pipeline characteristic as shown below.
_______________________________________________________________________________________
of.ir. W.J. Vlasblom Page 61 of 66 March 2004






DREDGING ENGINEERING

Wb 3413 Pumps and Systems
_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 62 of 66 March 2004
9. INFLUENCE OF WEAR ON THE PERFORMANCE OF PUMPS.

W
th
For
spe
The

W
th

The
So

Th
ex


1
ear is mainly determined, except from the mineral composition of the grains, by the speed of
e mixture.
pumps it is assumed that the wear is proportional with the third power of the peripheral
ed.
Therefore the peripheral speed is limited to 35- 40 m/s.
performance of a pump changes as the sizes and shapes differ from the original ones.


19.1. WEAR AT THE SUCTION INLET
ear at the inlet occurs when the pump is working at a capacity, which differs substantial from
e design capacity.
(shock losses)
inlet geometry is decisive for the cavitation performance of centrifugal pumps.
wear at the inlet results mostly in a reduction of the decisive vacuum.


19.2. WEAR AT THE OUTLET.
e manometric pressure is mainly determined by the geometry at the outlet.
Reduction of the impeller diameter due to wear will result in a decrease of the manometric
pressure.
Because the wear is proportional with the third power of the peripheral speed, more wear can be
pected when pumping over long distances.


19.3. WEAR AT THE LINING PLATES
DREDGING ENGINEERING

Wb 3413 Pumps and Systems
_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 63 of 66
ear at the lining plates does increase the
clearance between the impeller and the wearing
circulated.
he efficiency.
W
plates, resulting in increase of the fluid
re
This will induce on its turn a higher wear and a
reduction of t
(recirculation requires power) Entrance p
e
l
Pumpshaft
March 2004
McGraw-Hill Book Company, New York, 197
7. Stepanoff, A.J. (1957). Centrifugal and axial
8. Stepanoff, A.J. (1965). Pumps and blowerstw
Pumphouse
I
m
l
e
r

pumphouse
Wear at the cutwater does increase the quantity of recirculation water in the pump casing.
However, compared to water pumps, dredge pum s do have a large cap between the impeller and
o the influence of wear at the cutwater will decrease the efficiency slightly.
LIOGRAPHY
and Clift, R. (1997). Slurry transport using
centrifugal pumps, Blackie Academic and Professional.
5. Jonker, J.B. (1995). Turbomachines I, Lecture notes University of Twente, faculty
. Karrasik, I.J.K., Krutzsch,W.C., Fraser,W.H. and Messina, J.P., Pmp handbook,
6
flow pumps, John Wiley & Sons, Inc.
o-phase flow, John Wiley & Sons, Inc.
Recirculation between impeller and

19.4. WEAR AT THE CUTWATER


p
the pump casing at the cutwater.
S

20. BIBIB

4. Wilson, K.C., Addie, G.R. Sellgren, A.
Mechnical engineering
6
DREDGING ENGINEERING

Wb 3413 Pumps and Systems
_______________________________________________________________________________________
Prof.ir. W.J. Vlasblom Page 64 of 66 March 2004
ENCLOSURE A

HE CUBIC EQUATION FOR THE SOLUTION OF THE CONSTANT POWER LINE

IVEN z a z a z a
3
2
2
1 0
0 + + + =
T
G
LET ( ) q a a r a a a a = =
1 1 1
3
1
2 3
;
3 9 6 27
1 2 1 2 0 2

AND s r q r s r q r
1
3 2
3
2
3 2
3
= + + = + ;

THEN IS IF:

q r c 0 + = > ;
ONE REAL ROOT AND A PAIR OF COMPLEX CONJ
3 2 2
UGATE ROOTS.


s r c s r
1
3
2
3
= + = ; c AND BOTH REAL THEN:

q r c
3 2 2
0 + = =
ALL REAL ROOTS AND AT LEAST TWO ARE EQUAL.



z IS REAL AND z z , ARE COMPLEX
1 2 3


s s r s s
1 2
3
1 2
0 = = =

q r c
3 2 2
0 + = <
ALL ROOTS REAL

s r ci s r ci
1
3
2
3
= + = ; AND ARE COMPLEX

( )
( )
s r c
k
i
k
s r c
k
i
k
1
2 2
1
6
2
2 2
1
6
2
3
2
3
2
3
2
3
= +
+ |
\

|
.
|
+
+ |
\

|
.
|

(
= +
+ |
\

|
.
|
+
+ |
\

|
.
|

(
cos sin
cos sin



SO
( )
( )
s s r c
k
s s r c i
k
1 2
2 2
1
6
1 2
2 2
1
6
2
2
3
2
2
3
+ = +
+ |
\

|
.
|
= +
+ |
\

|
.
|
cos
sin





DREDGING ENGINEERING

Wb 3413 Pumps and Systems
Prof.i March 2004
WITH = arctan
|
\

|
.
|
c
r

RESULTING IN THE REAL ROOTS z
1 2 3

L CONDITIONS THE ROOTS
, , z z
z
1
, , z z
2 3
ARE: FOR AL
( )
( ) ( )
z s
( ) ( ) s s s s
1 2
2
1 2
2 3 2
+
z
2 1
s
a
s s
a i
s s
a i
1 1 2
2
2
2
1 2
3
1
2 3
3
2
1 3
= +
= + +
ND
z z a
z z z a
1 2 1 3 2 3 1
+ + =
=
PPLI R EQUATION z a z a z a
3
2
2
1 0
0
z
3
=
A
z
1 2 3 0
z z z z z z a
1 2 3 2
+ + =



=
+ + + = A ED TO THE CONSTANT POWE

P A n D A n D Q A nQ + +
0
3 4
1
2 2
2
2
n
A D
n
A D
3
1
2
2
2
+ +
A Q A Q
n P
0
2
0
4
0 =
ITH W
A Q A Q A Q | | |
2
2
2
1 1

A Q A Q
2
a
A D
a
A D
1
2 1
2
4
= = , a P
2
0 0
0
= ,
O S

q r
A Q A Q A Q
A D
A Q
A D
P
A Q
A D
3 2
2
2
1
2
3
2
2
0
4
1
0
2
1
0
2
2
2
1 1
3
1
27
+ =
|

|
|
(
+
|
\

|
.
|
|
\

|
.
|
(

(


A D A D
0
4
0
2
3 9 6
\ .

q r
A D
A Q
A D
P
A Q
A D
= | =
\

|
.
|
|
\

|
.
|
2 1 2
0
4
1
0
2
1
0
2
2
3 6
3
1
27
,
AND
A D A D \ .
0
4
0
2
9
_______________________________________________________________________________________
r. W.J. Vlasblom Page 65 of 66
9
A Q
A D
A Q
A D
P
A Q
A D
A Q
A D
A Q
A D
A Q
A D
A Q
A D
P
2
2
0
4
1
0
2
1
0
2
2
2
2
0
4
1
0
2
2
3
2
2
0
4
1
0
2
3
1
27 3
1 1
6
3
1
27
=
|
.
|
|
\

|
.
| +
|
\

|
.
|

( +
|
\

|
.
|

A Q
A D
A Q
A D
P
A Q
A D
A Q
A D
A Q
A D
A Q
A D
A Q
A D
P
2
2
0
4
1
0
2
1
0
2
2
2
2
0
4
1
0
2
2
3
2
2
0
4
1
0
2
3
1
27 3
1
9
1
6
3
1
27
=
|
.
|
|
\

|
.
|
|
\

|
.
|

( +
|
\

|
.
|

s
A Q
A D
1
1
0
2
2
2
3
1
6
|
\

|
\

|
.
|
(

(


s
A Q
A D
1
0
2
2
2
3
1
6
|
\

|
\

|
.
|
(

(


2
DREDGING ENGINEERING

Wb 3413 Pumps and Systems
_______________________________________________________________________________________
Pr
SUBSTITUTED IN z , , z z GIVES THE REQUIRED ROOTS.

1 2 3
of.ir. W.J. Vlasblom Page 66 of 66 March 2004

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