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GHTP-LEHRA MOHABAT, STAGE II, UNITS 3 & 4 / 2 X 250 MW

RECOMMENDED AUTO CONTROL WRITE-UP

WRITE-UP ON BOILER AUTO CONTROL SYSTEMS


THE FOLLOWING CONTROL LOOP DESCRIPTIONS ARE COVERED IN THIS WRITE UP

Sl. No.
0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 10 11 12 13 14 15 16 LEGEND FEEDWATER CONTROL

Description
1

Drg. Ref. (Sheet No.)

2.1, 2.2 3.1, 3.2 4 5.1, 5.2 6 7.1, 7.2 8.1, 8.2 9 10 TO 10 .1 .7 11 12 13 14 15 16

FURNACE DRAFT CONTROL PRIMARY AIR HEADER PRESSURE CONTROL MILL OUTLET TEMPERATURE CONTROL COMBUSTION CONTROL AIR FLOW CONTROL FUEL FLOW CONTROL AIRHEATER TEMPERATURE CONTROL SUPERHEATER AND REHEATER STEAM TEMPERATURE CONTROL LIGHT OIL FLOW CONTROL HEAVY OIL FLOW CONTROL ATOMISING STEAM PRESSURE CONTROL LIGHT OIL PRESSURE CONTROL(Common for b b oth oilers) HEAVY OIL PRESSURE CONTROL HEAVY OIL TEMPERATURE CONTROL

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GHTP-LEHRA MOHABAT, STAGE II, UNITS 3 & 4 / 2 X 250 MW

RECOMMENDED AUTO CONTROL WRITE-UP

0 . FEED WATER CONTROL (DRUM LEVEL CONTROL) 1 Th obj i of ti conr sy em i t mait nte d u l t te n malwat l of e ect ve hs tol st s o nai h r m evel o h or er evel te d u at load Atowerl s (ess tan30 MCR) te st t p feedconr val wi h r m all s. l oad l h % , h ar u tol ve l l be u as fial tol emen an at i erl s, sed n conr el t d hgh oad speedconr of Boi Feed erPu tol l er wat mps ( BFPs) wi be u . Dr m l l l sed u eveli measu ed by tr tan t s tr gh t s r h ee r smi er h ou emper u e t atr compen edcon an h u i Th pr r compen edd u l si al sat st t ead nt e essu e . sat r m evel gn maybe sel ed ect byMi Vale Auo Sel i ( d u t ect MVAS)cicut conr . on r ifor tol Low loa :Th d u l d e r m evelmeasu ed si ali compar wi te d u l r gn s ed t h r m evelsetpoit Th h n. e erorsi alwi h r gn l ave a pr t al it alan dffer t act i te sigl el l opori , negr on d i eni al i n h n e emen on t conr l . Ths conr l oupu wi be te posi on d tol er i tol er t t l l h t i eman si alforte st tu feed d gn h ar p conr val tol ve. Auo/ u st i i pr d for auo/ u sel i an oper i . t man al at on s ovied t man al ect on d at on Posi onidcat i pr d forte st t p feedconr val t n i or s ovied i h ar u tol ve. High loa :At i erl s te st t p conr val sh l cl . Th st fl sh l d hgh oad h ar u tol ve al be osed e eam ow al be measu ed i or ert pr t d enr r , n d o even su d espon d e t d u swel an sh ikonl ch ge, se u o r m l d rn oad an a t l u i sh lbe icld i te st i ag nt al me n u ed n h eam fl si al Th t ow gn . e emper u e compen ed feed atr sat wat fl si ali compued by ad ig feed erfl atecon seril an su h er er ow gn s t dn wat ow omi net d per eat spr wat fl Th erorsi alpr u bet ay er ow. e r gn od ced ween d u l r m evelmeasu ed si alan d u r gn d rm l set n sh l ave pr t alit al ddffer t act i te tr el evel poit al h opori ,negr an i eni on al i n h h ee emen d u on t rm l evelconr l . Ths wi be ad ed wi st tol er i l l d t eam fl si al whch i te feed wat fl h ow gn , i s h er ow d eman si al set n forfeedwat fl . Ths wi be compar wi te feedwat fl d gn ( poit er ow) i l l ed t h h er ow i te feedwat conr l . Devi i i an wi h a pr t al dit al i i te nh er tol er at f y l ave on l opori an negr act n h on on feed wat conr l . Ths conr l oupu wi be te posi on d er tol er i tol er t t l l h t i eman si alforte ful d gn h l l oad feed conr val Auo/ u st i i pr d for auo/ u sel i an tol ve. t man al at on s ovied t man al ect on d oper i . Posi onidcat i pr d forte fuloadfeedconr val at on t n i or s ovied i h ll tol ves. 0 . FURNACE DRAFT CONTROL 2 Th mai obj i of te conr i t mait nte fu n pr r con an at h d r set e n ect ve h tol s o nai h r ace essu e st t te esied vale atal l s. Ths i acheved by ch gig te fl of fle gas by mod l ig te il u l oad i s i an n h ow u uat h net n gud van oril d ie e net amperan var ig te speed of te ID fan by varabl fr u cy d i d yn h h i e eq en rve sy em. Fu n pr r i measu edbytr tan t s. On si al s sel edbymi vale st r ace essu e s r h ee r smi er t e gn i ect d u auo sel i cicut forconr . Ex t ect on r i tol cessi fu n pr r i mont ed fordr i al ve r ace essu e s i or iect on bl onIn u Dr ( an For Dr ( fan Fu n pr r i compar wi set ock d ced aftID) d ced aftFD) s. r ace essu e s ed t h poitan eror wi h pr t alan it alact . Fu d n d r , l ave opori l on d negr i on el eman si ali ad ed as a d gn s d feed for d featr Mast Fu Trp( war u e. er el i MFT)feed for d featr i pr d t mii se war u e s ovied o nmi n i fu n pr r ex r on Separ e auo/ u st i ,an te posi on idcat egat ve r ace essu e cu si . at t man al at on d h t n i or i foreachID fanr l ig d ce i pr d . eguat n evi s ovied To h eq al oadn of te ID fan eachID fanmot cu r t su of ch n 1 an ch n ave u l ig h s or ren ( m an el d an el 2 cu r t i measu ed aver ren) s r aged an compar . Th dffer ce i u fort ig corect d ed e i en s sed akn r i ve act . Th corect si ali u t posi on te ID fan il d i on e r ed gn s sed o t h i net amper Th ID fan il . e net d amperposi on bet t s i ween a maxmu an a mii m posi on l tforopt sed conr i m d nmu t i i mi i mi tol

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GHTP-LEHRA MOHABAT, STAGE II, UNITS 3 & 4 / 2 X 250 MW

RECOMMENDED AUTO CONTROL WRITE-UP

act . If ID fan posi on goes ousie tese l t an erorsi algoes t a conr l , ose i on t i td h i s, mi r gn o tol wh er oupu i u t var fanspeedt brn backte il d t ts sed o y o ig h net amperwi i te seti t tnh h l s. mi Separ e auo/ u st i an posi onspeed idcat ar pr d for each ID fan at t Man al at on d t / i n i or e ovied r l ig d ce( amperVFD) eguat n evi d / 0 . PRIMARY AIR HEADER PRESSURE CONTROL 3 Th mai obj i of ti conr i t adu te prmar ai h erpr r accor ig t te e n ect ve hs tol s o jst h i y r ead essu e dn o h feed erspeed Th i ou of al te feed s,h feed speedwhchi hgh tantat oter . at s, t lh er te er i s i er h h of h s i con d edas set u forti conr . s sier vale hs tol Prmar ai h erpr r i measu edwi tr tan t s. On si ali sel edbymi i y r ead essu e s r t h ee r smi er h t e gn s ect d vale auo sel i cicut forconr . Th measu ed si ali compar wi te sel ed u t ect on r i tol e r gn s ed t h h ect feed speed si altr gh a hgh si alsel ort mait n te mii m h erpr r er gn h ou i gn ect o nai h nmu ead essu e. Devi i i an wi h pr t alan it alact . Separ e auo/ u st i at f y l ave opori on l on d negr i on at t man al at onan d posi onidcat ar pr d foreachPrmar Ai( fanr l ig d ce. t n i or e ovied i i y rPA) eguat n evi To h ave eq all ig of t r n ig PA fan te PA fan mot cu r ti measu ed u oadn wo u nn s, h s or ren s r , aver aged an compar . Th dffer ce i u fort ig corect act . Th corect d ed e i en s sed akn r i ve i on e r i ve si als u t posi onte PA fanr l ig u i gn i sed o t h i eguat n nt . Referte 'ot i te conr sch h n es'n h tol eme forte it l s. h nerock 0 . MILL OUTLET TEMPERATURE AND AIR FLOW CONTROL 4 Th obj i of ti conr sy em i t adu te mi ai fl accor ig t te feed speed e ect ve hs tol st s o jst h l r ow l dn o h er an t mait nte mi oul t do nai h l t emper u e ath con an set u l et atr te st t vale. Mi ai fl i mait n by adu ig te h ai r l ig d l r ow s l naied jst h ot r eguat n n amperwhl te mi oul i h e l t l et t emper u e i mait n con an by adu ig te col ai r l ig d atr s naied st t jst n h d r eguat n amper Th . e t emper u e compen edmi ai fl i l earsedbyte sq ar r exr or Ths ai fl atr sat l r ow s i i l n h u e oot tact . i r ow si ali compar wi varabl ai fl setpoitas a fu ct of feed speed An eror gn s ed t h i e r ow n n i on er . y r bet ween tese t si al wi h pr t alpls it alact . Rat of ch ge of fu h wo gn s l ave opori l on u negr i on e an el d eman si al s ad edt pr d feedfor dfeatr Anauo/ u st i wi posi on d gn i d o ovie war u e. t man al at on t h t i idcat i pr d . n i or s ovied Mi oul t l t emper u e i measu edu n a ter l et atr s r sig h mocou e wi tn encar d ter pl t u gst h bie h mowel t lo avoi er on Th mi oul t d osi . e l t emper u e i compar wi con an setpoitan erorwi l et atr s ed t h st t n d r l l h ave pr t al it al an d i i act . An auo/ u st i wi posi on opori , negr on d ervat ve i on t man al at on t h t i idcat ,s pr d . n i or i ovied 0 . COMBUSTION CONTROL 5 Th obj i of ti conr s t mait nte tr n tr t pr r con an atte d r e ect ve hs toli o nai h u bie h ot e essu e l st t h esied vale byadu ig te fiig r e ( hfu fl an ai fl . u jst h rn at bot el ow d r ow) n
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GHTP-LEHRA MOHABAT, STAGE II, UNITS 3 & 4 / 2 X 250 MW

RECOMMENDED AUTO CONTROL WRITE-UP

Tu bie tr t pr r i measu ed wi prmar an r u d ttan t s. Devi i ,i r n h ot e essu e s l r t i y d ed n an r smi er h t at on s al med an te conr l s ti ar dh tol eri rpped t man al Th sel ed si ali compar wi te set o u . e ect gn s ed t h h poitan an erorwi h pr t alan it alact . A pr t alvale of t al n d y r l ave opori l on d negr i on opori on u ot st eam fl an d i i of d u pr r si alar t en as feed for d featr forte ow d ervat ve r m essu e gn e ak war ue h conr . Anauo/ u st i i pr d . Th oupu of A/ st i i te ai fl d tol t man al at s ovied e t t on M at s h r ow eman on d an fu fl d d el ow eman si al d gn . Referte 'ot i te conr sch h n es'n h tol eme forit l s. nerock 0 . AIR FLOW CONTROL 6 Th secon ar aifl i measu edat eft drgh sie of te secon ar ai d ct t widbox e d y r ow s r l an i t d h d y ru s o n by mean of aer l Each fl wi h t s ofoi s. ow l ave emper u e compen i . Th fl i l earsed l atr sat on e ow s i i n by mean of sq ar r exr or Th t alPA fl measu ed foreach mi i ser ce,i s u e oot tact s. e ot ow r l n vi s l ad edt obt nt al r ow t te boi . Ths si als compar wi te d opedset n. d o ai ot aifl o h l er i gn i ed t h evel h poit Th aifl d e r ow eman fr coor iat conr an actal el ow whch d om dn ed tol d u fu fl i everi hgh (eadl s i l ag sy em)i sel edt en r en i edcombu i ai. Th ox geni te fle gas at h il of st s ect o su e rch st on r e y nh u te net AH i measu ed as prmar orr u d t Tr sferswi can be sel ed forei eraver s r i y ed n an. an t ch ect t h age vale oridviu vale. Ths si ali compar wi ex u n i d al u i gn s ed t cess ai setpoitan an erorwi h r n d y r l l h pr t alan it alact t h bet combu i effi en . Hi / l t s ave opori on d negr i o ave on t er st on ci cy ghl i er ow mi ar u e sed t l t te vale i case te ox gen an y i ou of ser ce. Un er an o i mi h u n h y alser s t vi d y cicu an te aifl sh l n be l tan30 MCR fl Ths si al s te d oped r mst ce h r ow oud ot ess h % ow. i gn i h evel setpoitan te aifl si alwi h n d h r ow gn l ave pr t alan it alact i te ai fl l opori on d negr i n h r ow on conr l . tol er Ths posi on d i t i eman si alwi be sel ed t te corespon ig FD fan i ser ce tr gh d gn l l ect o h r dn s n vi h ou ' auo/ u st i . To h eq al oadn of FD fan te FD fanmot s cu r t s measu ed t man al at on ave u l ig s h or ren i r . Th dffer ce i u fort ig corect act . Th corect si al s u t posi onte e i en s sed akn r i ve i on e r ed gn i sed o t h i FD fan r l ig d eguat n amper Necessar it l fr FSSS, l au i ares it l sy em . y nerock om Boi er xl i nerock st i Maxmu Devi i i m at on Li t( mi MDL) et ar pr d . Separ e auo/ u st i an c. e ovied at t man al at on d posi onidcat foreachFD fanr l ig d ce ar pr d . t n i or i eguat n evi e ovied Refern es i te d awig forit l s. ot n h r n nerock 0 . FUEL FLOW CONTROL 7 Fu fl d el ow eman fr combu i conr an ai fl si al om ai fl conr corect d om st on tol d r ow gn fr r ow tol r ed forfu ai r i ar compar an te l el r at e o ed d h oweri sel ed forte setpoitof te fu fl s ect h n h el ow conr l . (ead ag sy em) Ths i t en r tatu d an cicu an te fu fl tol er l -l st . i s o su e h n er y r mst ce h el ow sh l be l oud essertante ai fl h h r ow. Fu fl i measu ed by ad ig te feed si alof te feed s ( mi s)i ser ce an te el ow s r dn h gn h er or l n vi l dh h eavy oi fl corect forcal i c vale. Th feed speedr e measu ed si ali h ed l ow r ed orfi u e er /at r gn s ook u t te conr aft a d ayt sutte pr p o h tol er el o i h ocess l Th actalfu fl si ali compar ag. e u el ow gn s ed wi te d opedset n si al t h evel h poit gn above an an d at wi h pr t al dit al d y evi i on l ave opori an negr l on act . Th conr l ' oupu si al s te posi ond i on e tol s t t gn i h er t i eman si al feed speedr l ig d gn for er eguat n

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GHTP-LEHRA MOHABAT, STAGE II, UNITS 3 & 4 / 2 X 250 MW

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d ce. Bi u i i pr d t modfyte si al en evi as nt s ovied o i h gn wh everr ur . Anauo/ u st i eq ied t man al at on i pr d foreachfeed . s ovied er To en r ai rchfu n at l i su e r i r ace al t mes, maxmu d at l t st ( a i m evi i i sy em MDL)i u . i on mi s sed .e. Wh everte fu fl i mor tan te ai fl ti wi auomat l r u te fu fl en h el ow s e h h r ow hs l t i y ed ce h el ow l cal an icr d n ease ai fl t a safe vale an bot te ai fl an fu fl conr i tan r t r ow o u d h h r ow d el ow tols r sfered o man al u . Referte 'ot i te conr sch h n es'n h tol eme forit l s. nerock 0 . AIRHEATER TEMPERATURE CONTROL 8 SCAPH stea flow control m Th pu pose of ti conr l i t mait n te col en t e r hs tol oop s o nai h d d emper u e above te d poit atr h ew n tu pr t g con en i an r l tcorosi of aih er su faces. Th col en h s eveni n d sat on d esut an r on r eat r e d d t emper u e of AH. i AH ai il an AH fle gas oul t atr .e. r net d u t emper u e i measu ed an et atr s r d aver . Th aver t aged e age emper u e i compar wi te set n an an d at wi h atr s ed t h h poit d y evi i on l ave l pr t alan it alact . An auo/ u st i wi posi on idcat i pr d . opori on d negr i on t man al at on t h t n i or s ovied i Th oper i of ti conr may be r ur whl l t g u te boi . Th st val e at on hs tol eq ied i i i p h e gh n l er e eam ves ar auomat l sl y cl e t i y owl osed i te measu ed col en t cal f h r d d emper u e i appr i el at atr s oxmat y set n vale an te associ ed h gas d poit u d h at ot amperi n ful open Ths i oves te over l s ot l y . i mpr h al effi en by al n te h gas d ci cy l g h ot owi amperist of te st n ead h eam val t r se te col en ve o ai h d d t emper u e wh possi e. atr en bl Referte 'ot i te conr sch h n es'n h tol eme forit l s. nerock 0 . SUPERHEATER/ 9 REHEATER STEAM TEMPERATURE CONTROL Genera l St eam t emper u e conr i pr d by a combiat of bu n n ze t tposi onn an atr tol s ovied n i on r er oz l i l t ig d i su h erSH) r eat ( per eat ( , eh erRH) d per eat g spr . St esu h i n ay eam t emper u e i mait n by atr s naied al n n ze t tt r l g oz l i o espon t te l owi l d o h owerof ei erSH orRH oul t t h t emper u e, t spr et atr wi h ay r espon ig t te hgh . dn o h i er Auo man al at s ar t be pr d formod l ig te fol n t u st i on e o ovied uat h n l g: owi 1 St I SH spr wat val Left age ay er ves 2 St I SH spr wat val Ri t age ay er ves gh 3 St II SH spr wat val Left age ay er ves 4 St II SH spr wat val Ri t age ay er ves gh 5 RH spr wat val Left ay er ve 6 RH spr wat val Ri t ay er ve gh 7 Noz l t t powercyid . ze i s l l er n

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GHTP-LEHRA MOHABAT, STAGE II, UNITS 3 & 4 / 2 X 250 MW

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Each measu emen i d e u n 3 t r t s on sig emper u e el atr emens an te t t d h emper u e forconr i atr tol s obt n u n MVAS. aied sig SH spra wa v lv control: y ter a e St II: age In te auomat mod each SH spr wat val i conr l by a cascad conr . Un er h t i c e, ay er ve s tol ed e tol d n mal dt s, oul t or con i on SH t emper u e (sh ,h prmar conr l varabl i i te ouer i et atr t o) te i y tol ed i e,s n h t l of te cascad conr foreach val SH DESH oul t oop h e tol ve; t emper u e (sh so) an id of et atr t d , n ex te i h mmedat effect spr val oper i ,s i te in l ie of ay ve at i n h n er oop. on Th ouerl PID conr l r ves an erorsi aleq alt te d at of t o setpoit e t oop tol ecei er r gn u o h evi i on sh n an measu ed fialSH oul t d r n t emper u e(sh an t or. Th t o setpoiti pr ammed et atr t ol d sh ) e sh n s ogr as a fu ct of u i st n i on nt eam fl forcon an pr r /sl ig pr r oper i . Th ouer ow st t essu e i n essu e d at on e t l conr l est i es a setpoitforte SH DESH oul t oop tol er abl sh n h t emper u e. Ths setpoiti et atr i n s compar t measu edt d - II an te r l n erori u t posi on te SH st II ed o r sh so d h esut g r s sed o i t h i age spr val ay ves. If te d at bet h evi i on weent o set n an measu edt ol t orex sh poit d r sh or sh ceed a pr hghl t s eset i i s, mi conr of te ouercascad l tol h t e oops i tan r fr aver t o t te idviu fialSH s r sfered om age sh o h n i d al n oul t t emper u e,sh an t or et atr t ol d sh . Ston feed for d t te SH t r g war o h emper u e conr ,whch it act wi each oter ar atr tol i ner t h h , e pr d . Th feedfor d ar n edt compen e foroverfiig an u d fiig whch ovied ese war s e eed o sat rn d n er rn i maybe r ur ii al . Wh ch gig u i l , eq ied nt l i y en an n nt oad feedfor dsi al ar ui sedas fol war gn s e t i l l ows ( sig u il icr u n ntoad n ease as anex ampl : e) 1. Th r e of ch ge of fu d e at an el eman icr d n ease ( idcat of overfiig)i u t opente an n i i on rn s sed o h SH spr val t cou t te ii alemper u e rse. ay ves o ner h nt t i atr i 2. Dr m pr r an st u essu e d eam fl ( i iver y t spr val d ow appl n sel o ed ay ve eman )ar u as an d e sed id t r n ex o ecognz te t d cyfort ie h en en emper u e t d op aft i atr o r er t em-1 above occu s, di u r an s sed t cl te SH spr val t cou t te su o ose h ay ves o ner h bseq en t u temper u e d op. atr r Inerock ar pr d t cl te SH spr val atoad l tan20 MCR. t l s e ovied o ose h ay ves l s ess h % Sta I: ge SH spr val of st I ar conr l so tatte t ay ves age e tol ed h h emper u e dffer ce acr te st II atr i en oss h age d per eat d n ex esu h er oes ot ceed te pr x setvale. To avoi SH st I spr conr l h efied u d age ay tol er fol n al te dstr ces occu rn i te st II conr , d l g l h i u ban owi rig n h age tol a ecou eri te for of fist pl n h m r or ert d ay i icld . Inerock ar pr d t cl al te SH spr val atl s d i me el s n u ed t l s e ovied o ose l h ay ves oad l tan20 MCR. ess h % RH spra wa v lv control y ter a e In te auomat mod each RH DESH spr wat val i conr l by a cascad conr . h t i c e, ay er ve s tol ed e tol Un er n mal oper ig con i on RH oul t d or at n dt s i t emper u e (r o) te prmar conr l et atr th , h i y tol ed

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GHTP-LEHRA MOHABAT, STAGE II, UNITS 3 & 4 / 2 X 250 MW

RECOMMENDED AUTO CONTROL WRITE-UP

varabl i i te ouerl of eachcascad conr . RH DESH oul t i e,s n h t oop e tol t emper u e (r d , et atr th so) an id of te i n ex h mmedat effect spr val oper i ,s i te in l ie of ay ve at i n h n er oop. on Th ouerl PID conr l r ves an erorsi aleq alt te aver d at th e t oop tol ecei er r gn u o h age evi i r o on set n an eachmeasu edfialRH oul t poit d r n t emper u e(r ol dth ) Th th setpoiti et atr th an r or. e ro n s pr ammed agaistte mai st ogr n h n eam fl cu ve,for con an pr r /Sl ig pr r ow r st t essu e in d essu e oper i . Th ouerl conr l oupu i modfi wi t tposi on t est i a set at on e t oop tol er t t s i ed t i h l t o abl i sh poit te RH DESH oul t n for h t emper u e. Ths set n i compar t measu edth so, d et atr i poit s ed o r r d an te r l n erori u t posi onte associ edRH DESH spr wat val h esut g r s sed o i t h i at ay er ve. t mper u e ex atr ceed a pr hgh l t conr of te ouercascad l i tan r fr s eset i i , tol h mi t e oop s r sfered om aver th t te idviu If te d at bet age r o o h n i d al h evi i on ween te th set n an te idviu h ro poit d h n i d al measu ed fialRH oul measu ed fialRH oul t r n t et r n t emper u e(r olan th t al et atr th d r or o l ow spr ig of te h l ) ayn h otead . Inerock ar pr d t k te spr val cl t l s e ovied o eep h ay ves osedatoad l tan20 MCR. l s ess h % To t e ad t of te ad i conr con , ti su ak vanage h apt ve tol cept i s ggest t var te r t ( ed o y h eset i TN) me of te ouerl conr l an te gai ( of te in l conr l wi r h t oop tol er d h n KP) h n er oop tol er t espectt l h o oad foralspr conr l l ay toloops. Noz l t t tol ze i conr : l Th t o an th erorsi al ar compar an te gr erof te t eror (.e., e l e sh d r o r gn s e ed d h eat h wo r s i Th ower of te t t h wo emper u es) i sel edforn ze t t tol atr ,s ect oz l i conr . l An it l i pr d t k te t t attei base ( orz t )posi on atl s l tan nerock s ovied o eep h i s l h r h ional t i oad ess h 25% MCR. If an spr wat val open ful,h t t tol s it l edt dsal fu terr sig of y ay er ve s l te i conr i nerock o i l y l ow rh ai n te t t an tu pr t h i s, d h s even possi e overh ig of te SH an RH oul l . l bl eat n h d t ead et Ov ll stea tempera re control: era m tu Ty pica opera l tion: 1. Atl s l tan 20 MCR,SH an RH spr wat val ar mait n cl . At oad ess h % d ay er ves e naied osed l s l tan 25% MCR,te n ze t t ar mait n attei h ionalposi on Wh oad ess h h oz l i s e l naied h r orz t t . i en l ig r es 25% MCR,an wi n SH orRH spr d oadn each d t o h ay eman ,te l d h owerof ei erth or t ro h t o i sel edfort t tol sh s ect i conr . l 2. If, ex for ampl th i l tant o, h th wi assu conr of te n ze t t At e, r o s ess h sh ten r o l l me tol h oz l i s. l tatt h i tan s wi occu t ad a bi t te ouerl of each RH cascad conr , d me, r sfer l l ro d as o h t oop e tol an r emove te bi fr each SH cascad conr . Ths isu es tatte RH spr wat val h as om e tol i n r h h ay er ves r ncl emai osedwhl t t ar onRH conr , cept nemer cyhght i is e e l tol ex i gen i emper u e con i on atr dt s. i Intese si at s, f te th erorex h t i i h ro r u on ceed te bi te RH spr wat val ar al s h as, h ay er ves e l owedt o opent l o owerte t h emper u e i te associ edl . atr n h at ead 3. Whl t t ar onRH conr ,f t o goes hgh tanset n,h SH spr wat val i is e e l toli sh i er h poitte ay er ves of st age-II ar al e l owedt mod l e as n o uat ecessar t mait nt o setpoit Wh a SH spr yo nai sh n. en ay

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GHTP-LEHRA MOHABAT, STAGE II, UNITS 3 & 4 / 2 X 250 MW

RECOMMENDED AUTO CONTROL WRITE-UP

wat val begis t open a tan er ve n o , r sferoccu s t ad a n i bi t te t o eror Ths r o d egat ve as o h sh r . i pr t te i evens h mmedat t i e emper u e l ig act of SH spr s fr fal y shft g t t atr owern i on ay om sel i i i n l conr t SH t tol o emper u e whch may be momenarl l . Wh te associ ed SH spr atr i t i ower y en h at ay wat val cl er ve oses,te bi i auomat l r h as s t i y emoved fr te t o erorsi al Th su cal om h sh r gn . e per h erspr val of st eat ay ves age-I ar al e l owed t mod l e as n o uat ecessar t l tte t y o i h emper u e mi atr dffer ce acr te st i en oss h age-II SH DESH t te set u o h vale. If t o sh l become l tan th t tconr wi be tan r t SH conr an te sh oud ess h r o, i l tol l l r sfered o tol d h over l aloper i wi be te con se of te above ex at on l h l ver h ampl e. Refern es i conr sch ot n tol eme forit l s. nerock 1 . LIGHT OIL FLOW CONTROL 0 Li t l ow i r l edbymait nn te pr r at h h er Two pr r tan t s gh oi fl s eguat naiig h essu e te ead . essu e r smi er t ar u t measu e te pr r an te h ty si ali appl t te conr l wh e i i e sed o r h essu e d h eal h gn s i o h ed tol er er t s compar wi te setpoit Th erorsi alwi h pr t al& it alact i te ed t h h n. e r gn l ave opori l on negr i nh on conr l . Th conr l oupu i te posi on d tol er e tol er t t s h t i eman si alforl toi pr r conr d gn i gh l essu e tol val ve. 1 . HEAVY OIL FLOW CONTROL 1 Heavy oi fl i r l ed by mait nn te pr r at te h er Two pr r l ow s eguat naiig h essu e h ead . essu e tan t s ar u t measu e te pr r an te h tysi al s appl t te conr l r smi er e sed o t r h essu e d h eal h gn i i o h ed tol er wh e i i compar wi te setpoit Th erorsi alwi h er t s ed t h h n. e r gn l ave pr t al& it al l opori on negr act i te conr l . Th conr l oupu i te posi on d i nh on tol er e tol er t t s h t i eman si alforh d gn eavy fu oi el l pr r conr val essu e tol ve. 1 . ATOMISING STEAM PRESSURE CONTROL 2 At sig st pr r i conr l bymait nn te pr r ath h er Two pr r omi n eam essu e s tol ed naiig h essu e te ead . essu e tan t s ar u t measu e te pr r an te h tysi al s appl t te conr l r smi er e sed o t r h essu e d h eal h gn i i o h ed tol er wh e i i compar wi te setpoit Th erorsi alwi h er t s ed t h h n. e r gn l ave pr t al& it al l opori on negr act i te conr l . Th conr l oupu i te posi on d i nh on tol er e tol er t t s h t i eman si alforte At sig d gn h omi n st pr r conr val eam essu e tol ve. 1 . LIGHT OIL PRESSURE CONTROL(Common for b b 3 oth oilers) Li toi pr r i r l ed by mait nn te pr r atte pu oul . Two pr r gh l essu e s eguat naiig h essu e h mp t et essu e tan t s ar u t measu e te pr r an te h tysi al s appl t te conr l r smi er e sed o t r h essu e d h eal h gn i i o h ed tol er wh e i i compar wi te setpoit Th erorsi alwi h pr t al& it al er t s ed t h h n. e r gn l ave opori l on negr act i te conr l . Th conr l oupu i te posi on d i n h on tol er e tol er t t s h t i eman si alfor l toi d gn i gh l pr r conr val essu e tol ve. 1 . HEAVY OIL PRESSURE CONTROL 4

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GHTP-LEHRA MOHABAT, STAGE II, UNITS 3 & 4 / 2 X 250 MW

RECOMMENDED AUTO CONTROL WRITE-UP

Heavy oi pr r i r l ed by mait nn te pr r atte h eroul . Two pr r l essu e s eguat naiig h essu e h eat t et essu e tan t s ar u t measu e te pr r an te h tysi al s appl t te conr l r smi er e sed o t r h essu e d h eal h gn i i o h ed tol er wh e i i compar wi te setpoit Th erorsi alwi h er t s ed t h h n. e r gn l ave pr t al& it al l opori on negr act i te conr l . Th conr l oupu i te posi on d i nh on tol er e tol er t t s h t i eman si alforh d gn eavy fu oi el l pr r conr val essu e tol ve. 1 . HEAVY OIL TEMPERATURE CONTROL 5 Heavy oi t l emper u e i r l ed by mait nn te pr r atte h er oul . Two atr s eguat naiig h essu e h eat t et t emper u e el atr emens ar u t measu e te t t e sed o r h emper u e an te h ty si ali appl t atr d h eal h gn s i o ed te conr l wh e i i compar wi te set n. Th erorsi al l h pr t al h tol er er t s ed t h h poit e r gn wi ave opori & l on it alact i te conr l . Th conr l oupu i te posi on d negr i nh on tol er e tol er t t s h t i eman si alforh er d gn eat st fl conr val eam ow tol ve.

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