Professional Documents
Culture Documents
s 6; Phng n s 8
GVHD: Xun Ph
Page 1
n mn hc Chi Tit My
s 6; Phng n s 8
GVHD: Xun Ph
Page 2
n mn hc Chi Tit My
s 6; Phng n s 8
LI NI U.
Trong cuc sng chng ta c th bt gp nhng h thng truyn ng khp ni v c
th ni n ng vai tr nht nh trong cuc sng cng nh trong sn xut. i vi cc h
thng truyn ng thng gp th c th ni hp gim tc l mt b phn khng th thiu.
n thit k h thng truyn ng c kh gip cng c li cc kin thc hc trong
cc mn Nguyn L My, Chi Tit My, V K thut C kh, v gip sinh vin c ci
nhn tng quan v vic thit k c kh. Cng vic thit k hp gim tc gip chng ta hiu
k hn v c ci nhn c th hn v cu to cng nh chc nng ca cc chi tit c bn nh
bnh rng, ln,Thm vo trong qu trnh thc hin cc sinh vin c th b sung v
hon thin k nng v hnh chiu vi cng c AutoCad, iu rt cn thit vi mt k s c
kh.
Trong qu trnh hon thnh do kinh nghim v kin thc thc t cn hn ch nn khng
trnh khi sai st. Em knh mong s ch bo ca cc thy, c n ny c hon thin
tt hn.
hon thnh c n ny, chng em chn thnh cm n s s gip tn tnh ca
thy Xun Ph cng cc thy, c trong khoa C kh tn tnh ch dn chng em hon
thnh n mn hc ny.
GVHD: Xun Ph
Page 3
n mn hc Chi Tit My
s 6; Phng n s 8
TI.
THIT K H THNG DN NG THNG TRN.
GVHD: Xun Ph
Page 4
n mn hc Chi Tit My
s 6; Phng n s 8
Mc Lc
I. Tm hiu truyn ng c kh trong my.
GVHD: Xun Ph
Page 5
n mn hc Chi Tit My
s 6; Phng n s 8
VI. Chn thn hp, bulng & cc chi tit ph khc. ........................................................................... 43
1. Chn thn hp v bulng. ........................................................................................................... 43
2. Cc chi tit ph khc. .................................................................................................................. 46
VII. Chn du bi trn, dung sai lp ghp. ......................................................................................... 48
1. Chn du bi trn........................................................................................................................ 48
2. Dung sai lp ghp. ....................................................................................................................... 49
TI LIU THAM KHO. .................................................................................................................. 51
GVHD: Xun Ph
Page 6
n mn hc Chi Tit My
s 6; Phng n s 8
GVHD: Xun Ph
Page 7
n mn hc Chi Tit My
s 6; Phng n s 8
12.28 0,752.12
9,32 kW (Theo CT 3.10 [1]).
28 12
Ptd
9.32
11.45 kW.
0,814
2.3. Chn ng c:
Ta c Pct 11,5KW nn chn ng c khng ng b 3 pha YZR mang s hiu 180L-6 c
cc thng s nh sau:
Cng sut: 12KW.
Vn tc: 970 vg/ph.
3. Phn phi li t s truyn:
T s truyn thc: u
V 970
24.25
n
40
24.25
12.125
2
Page 8
n mn hc Chi Tit My
s 6; Phng n s 8
9.32
4
Trc III: P3 ol x 0,99.0,92 10, 23 (kW).
Trc II: P2
Trc I: P1
P3
10, 23
10, 65 (kW).
ol br 0,99.0,97
P2
10, 65
11, 09 (kW).
ol br 0,99.0,97
Trc ng c: Pdc
P1
11, 09
11, 43 (kW).
nt ol 0,98.0,99
n1 970
252 (vg/ph)
u n 3,85
Trc III. n 3
n 2 252
80 (vg/ph)
u c 3,15
112532, 47 (N.mm)
n
970
P1.9,55.106 11,09.9,55.106
T1
109185,05 (N.mm)
n1
970
P2 .9,55.106 10,65.9,55.106
Mmen xon trn trc II. T2
403601, 2 (N.mm)
n2
252
1221206, 25 (N.mm)
n3
80
P4 .9,55.106 9,32.9,55.106
2225150 (N.mm)
n4
40
GVHD: Xun Ph
Page 9
n mn hc Chi Tit My
s 6; Phng n s 8
Thng s
ng c
Trc I
Trc II
Trc III
Trc IV
11,43
11,09
10,65
10,23
9,32
T s truyn
3,85
3,15
970
970
252
80
40
112532, 47
109185,05
403601, 2
1221206, 25
2225150
Bnh rng nh
Bnh rng ln
Tn thp
Gii hn bn ko
750 MPa
600 MPa
Gii hn bn chy
450 MPa
340 MPa
rn
250 HB
230 HB
GVHD: Xun Ph
Page 10
n mn hc Chi Tit My
s 6; Phng n s 8
T s truyn:
u23 = 3,15.
S vng quay:
n = 252 vng/pht.
Tui th:
14400 gi.
Momen xon
T1 = 403601,2 N.mm.
S chu k lm vic c s:
NHO - s chu k lm vic c s ca ng mi tip xc:
Bnh nh:
chu k
Bnh ln:
chu k
N HE
T
60c i .ni ti
Tmax
c s ln an khp trng hp ny c = 1.
Tmax M men xon ln nht trong cc m men Ti.
Ti M men xon ch lm vic th i.
ti - thi gian lm vic tnh bng gi.
ni s vng quay.
S chu k lm vic tng ng bnh nh:
3
T 3
Ti
0, 75T
10
N HE1 60c
.12
.373.14400 1, 06.10
.ni ti 60.1. .28
T
T
T
max
3
chu k.
GVHD: Xun Ph
Page 11
n mn hc Chi Tit My
N HE2
s 6; Phng n s 8
N HE1 1,06.1010
0,34.1010
u23
3,11
chu k.
N FE
T
60c i .ni ti
Tmax
Do :
6
T 6
T
0, 75T
10
N FE1 60c i .ni ti 60.1. .28
.12 .373.14400 0,97.10 chu k.
T
T
Tmax
6
NFE2
NFE1 0,97.1010
0,31.1010 chu k.
u23
3,11
V:
Nn
NHE1> NHO1
NFE1> NFO1
NHE2> NHO2
NFE2> NFO2
OF lim 1,8 HB
H OH lim
0,9.K HL
sH
H 1 OH lim1
0,9.K HL1
0,9.1
570
466,3 MPa.
sH
1,1
GVHD: Xun Ph
Page 12
n mn hc Chi Tit My
s 6; Phng n s 8
0,9.K HL 2
0,9.1
530
433, 6 MPa.
sH
1,1
H 2 OH lim 2
F OF lim
K FC K FL
sF
F1 450
Do :
F 2 414
1
257.14 MPa
1, 75
1
236,5 MPa
1, 75
ba u23 1
2
0, 622
T1.K H
ba H u23
2
(CT 6.90[1])
403601, 2.1, 03
236,9 mm
0,3.433, 62.3,15
(CT 6.68[1]).
Page 13
n mn hc Chi Tit My
s 6; Phng n s 8
z1
2a w cos 20o
m n u 23 1
2.250.c os 8o
3 3,15 1
z1
2.250.c os 20o
3 3,15 1
39, 76 z1 37, 73
z2 120
3,157
z1 38
m z2 z1
3 120 38
o
arcCos
18,55
2aw
2.250
z1m
zm
38.3
120.3
120, 24mm v d 2 2
379, 72mm
o
cos cos 18,55
Cos Cos 18,550
ng knh vng y:
d f 1 d1 2,5mn 120, 24 2,5.3 112, 74mm
d f 2 d 2 2,5mn 379, 72 2,5.3 372, 22mm
249,93mm
2 cos
2 cos 18,55o
tg 20o
tg
tg tw
0,383
cos cos 18,550
Gc n khp:
tw Arctg tw 21o
GVHD: Xun Ph
Page 14
n mn hc Chi Tit My
s 6; Phng n s 8
d1n1
60.1000
3,14.120, 24.252
1.585 m/s.
60000
Z M Z H Z
d w1
2T1 K H u 1
H
bwu
(CT 6.86[1]).
Trong :
2.cos 18,550
2cos
H s xt n hnh dng ca b mt tip xc: Z H
1, 425
s in 2 tw
sin 2.210
1
0, 75
1, 76
Z M Z H Z
d w1
317, 25MPa
bw u
120, 24
75.3,157
H OH lim
K HL Z R ZV K l K xH
sH
(CT 6.39[1]).
Trong :
ZR h s xt n nh hng ca nhm b mt. Trong trng hp ny ZR = 0,95.
ZV h s xt n nh hng ca vn tc vng. V HB < 350 nn Zv = 0,85.v0,1 = 0,89.
Kl h s xt n nh hng iu kin bi trn, thng thng Kl = 1.
KxH h s xt n nh hng ca kch thc rng. y KxH = 1.
Vy ng sut un cho php l:
GVHD: Xun Ph
Page 15
n mn hc Chi Tit My
s 6; Phng n s 8
K HL1ZR ZV K l K xH
1.0,95.0,89.1.1
466,3
358, 4MPa
sH
1,1
K HL 2 Z R ZV Kl K xH
1.0,95.1.1.1
433, 6
333, 2MPa
sH
1,1
H 0, 45 H1 H2 311, 22MPa
cos
3
(CT 6.84[1]).
38
120
44,59 v zv 2
140
o
3
cos 18,55
cos 18,55o
3
13, 2 27,9 x
0, 092 x3
zv
zv
(CT 6.80[1]).
13, 2
3, 76
44,59
i vi bnh b dn: YF 2 3, 47
13, 2
3,56
140
K FLYRYxY K FC
sF
(CT 6.52[1]).
Trong :
YR h s xt n nh hng ca nhm. Chn YR = 1,1.
Yx h s kch thc. Chn Yx = 1,05.
Y - h s nhy vt liu bng bnh rng n s tp trung ti trng. Chn Y = 1.
Do :
F1 OFlim1
K FL1YR Yx Y K FC
1.1,1.1, 05.1.1
450
297MPa
sF
1, 75
GVHD: Xun Ph
Page 16
n mn hc Chi Tit My
F2 OFlim 2
s 6; Phng n s 8
K FL1YR Yx Y K FC
1.1,1.1, 05.1.1
414
273, 24MPa
sF
1, 75
F1
YF 1
Bnh b dn:
297
78,98
3, 76
F 2 273, 24 76,79
YF 2
3,56
YF Ft K F Y Y
bw mn
YF 2T1K F Y Y
d1bwmn
(CT 6.92[1])
Trong :
KF h s ti trng tnh. K F K F K F K Fv 1.1, 05.1,10 1,155 .
Y - h s xt n nh hng ca trng khp ngang. Y
1
0, 67
1,5
120
0,81
Do ta c:
F
YF 2T1K F Y Y
d1bw mn
3,76.2.403601, 2.1,155.0,67.0,81
70,32MPa F 273, 24MPa
120, 24.75.3
Vy bn un c tha.
Bng tng hp thng s hnh hc ch yu ca bnh rng cp chm:
Thng s
Bnh rng nh
Bnh rng ln
(Bnh dn)
(Bnh b dn)
Modul
S rng
Gc n khp
GVHD: Xun Ph
m=3
z1 = 38
z2 = 120
210
Page 17
n mn hc Chi Tit My
s 6; Phng n s 8
18,550
Gc nghing rng
ng knh vng chia
d1 = 120,24 mm
d2 = 379,72 mm
aw = 250 mm
bw1 80mm
bw 2 75mm
ng knh vng nh
da1 = 126,24 mm
da2 = 385,72 mm
ng knh vng y
d f 1 112, 74mm
d f 2 372, 22mm
Lc vng:
2T1 2.403601, 2
6713, 2 N
d w1
120, 24
(CT 6.16[1]).
2718,1 N
Lc hng tm: Fr 2 Fr1 t1
cos
cos 18,550
(CT 6.17[1]).
(CT 6.18[1]).
P1= 11,09 kW
T s truyn:
u12 = 3,85
S vng quay:
n1 = 970 vng/pht
Tui th:
14400 gi
Momen xon:
T1 =109185,05 N.mm
S chu k lm vic c s:
NHO - s chu k lm vic c s ca ng mi tip xc:
Bnh nh:
chu k
Bnh ln:
chu k
Page 18
n mn hc Chi Tit My
s 6; Phng n s 8
N HE
T
60c i .ni ti
Tmax
c s ln an khp trng hp ny c = 1.
Tmax M men xon ln nht trong cc m men Ti.
Ti M men xon ch lm vic th i.
ti - thi gian lm vic tnh bng gi.
ni s vng quay.
S chu k lm vic tng ng bnh nh:
3
T 3
Ti
0, 75T
10
N HE1 60c
.ni ti 60.1. .28
.12 .1460.14400 4,17.10 chu k.
T
T
T
max
3
N HE1 4,17.1010
1,07.1010 chu k.
u12
3,91
N FE
T
60c i .ni ti
Tmax
Do :
6
T 6
T
0, 75T
10
N FE1 60c i .ni ti 60.1. .28
.12 .1460.14400 3,80.10 chu k.
T
T
T
max
6
NFE2
NFE1 3,80.1010
0,97.1010 chu k.
u12
3,91
V: NHE1> NHO1
NFE1> NFO1
NHE2> NHO2
Nn
NFE2> NFO2
GVHD: Xun Ph
Page 19
n mn hc Chi Tit My
s 6; Phng n s 8
OF lim 1,8 HB
H OH lim
0,9.K HL
sH
H 1 OH lim1
0,9.K HL1
0,9.1
570
466,3 MPa.
sH
1,1
H 2 OH lim 2
0,9.K HL 2
0,9.1
530
433, 6 MPa.
sH
1,1
0, 45 H 1 H 2 405 MPa.
F OF lim
K FC K FL
sF
F1 450
GVHD: Xun Ph
1
257.14 MPa
1, 75
Page 20
n mn hc Chi Tit My
s 6; Phng n s 8
F 2 414
1
236,5 MPa
1, 75
Do hp gim tc ng trc nn khong cch trc cp nhanh ta chn bng khong cch trc
ba2
1, 6
ba1
cp chm aw=250 mm v
ba1 u12 1
0, 7275
(CT 6.68[1]).
z1
2a w cos 20o
m n u12 1
2.250.c os 8o
3 3,85 1
z1
2.250.c os 20o
3 3,85 1
34 z1 32, 29
z2 127
3,84
z1 33
m z2 z1
3. 127 33
o
arcCos
16, 26
2aw
2.250
z1m
z2 m
33.3
127.3
v
103,12
mm
d
396,87mm
2
cos cos 16, 26o
Cos Cos 16, 260
GVHD: Xun Ph
Page 21
n mn hc Chi Tit My
s 6; Phng n s 8
ng knh vng y:
d f 1 d1 2,5mn 103,12 2,5.3 95, 62mm
d f 2 d 2 2,5mn 396,87 2,5.3 389,37mm
tg 20o
tg
tg tw
0,379
cos cos 16, 260
Gc n khp:
tw Arctg tw 20, 76o
d1n1
60.1000
3,14.109,12.970
5,54 m/s
60000
Z M Z H Z
d w1
2T1 K H u 1
H
bwu
(CT 6.86[2]).
Trong :
2.cos 16, 260
2cos
H s xt n hnh dng ca b mt tip xc: Z H
1, 70
s in 2 tw
sin 2.20, 760
1
0,82
1,5
Z M Z H Z
d w1
256, 7 MPa
bwu
103,12
75.3,85
GVHD: Xun Ph
Page 22
n mn hc Chi Tit My
H OH lim
s 6; Phng n s 8
K HL Z R ZV K l K xH
sH
(CT 6.39[1]).
Trong :
ZR h s xt n nh hng ca nhm b mt. Trong trng hp ny ZR = 0,95.
ZV h s xt n nh hng ca vn tc vng. V HB < 350 nn Zv = 0,85.v0,1 = 1.
Kl h s xt n nh hng iu kin bi trn, thng thng Kl = 1.
KxH h s xt n nh hng ca kch thc rng. y KxH = 1.
Vy ng sut un cho php l:
Bnh dn: H 1 OH lim1
K HL1Z R ZV K l K xH
1.0,95.1.1.1
466,3
402, 7 MPa
sH
1,1
K HL 2 Z R ZV Kl K xH
1.0,95.1.1.1
433, 6
374, 47 MPa
sH
1,1
H 0, 45 H 1 H 2 349,72MPa
cos
3
(CT 6.84[1]).
33
127
37, 23 v zv 2
143,54
o
3
cos 16, 26
cos 16, 26o
3
13, 2 27,9 x
0, 092 x3
zv
zv
(CT 6.80[1]).
13, 2
3,82
37, 23
i vi bnh b dn: YF 2 3, 47
13, 2
3,56
143,54
K FLYRYxY K FC
sF
(CT 6.52[1]).
Trong :
GVHD: Xun Ph
Page 23
n mn hc Chi Tit My
s 6; Phng n s 8
Do :
F1 OF lim1
K FL1YRYxY K FC
1.1,1.1, 05.1.1
450
297 MPa
sF
1, 75
F 2 OF lim 2
K FL1YRYxY K FC
1.1,1.1, 05.1.1
414
273, 24MPa
sF
1, 75
F1
YF 1
Bnh b dn:
297
77, 7
3,82
F 2 273, 24 76,75
YF 2
3,56
YF Ft K F Y Y
bw mn
YF 2T1K F Y Y
d1bwmn
(CT 6.92[1])
Trong :
KF h s ti trng tnh. K F K F K F K Fv 1.1, 02.1, 22 1,1.24 .
Y - h s xt n nh hng ca trng khp ngang. Y
1
0, 67
1,5
120
0,83
Do ta c:
F
YF 2T1K F Y Y
d1bwmn
3,56.2.109185,05.1, 24.0,67.0,83
23,1MPa F 237, 24MPa
103,12.75.3
Vy bn un c tha.
GVHD: Xun Ph
Page 24
n mn hc Chi Tit My
s 6; Phng n s 8
Thng s
Bnh rng nh
Bnh rng ln
(Bnh dn)
(Bnh b dn)
Modul
m=3
S rng
z1 = 33
z2 = 127
Gc n khp
20, 760
Gc nghing rng
16, 260
d1 = 103,12 mm
d2 =396,87 mm
aw = 250 mm
bw1 55mm
bw 2 50mm
ng knh vng nh
da1 =109,12 mm
da2 = 402,87 mm
ng knh vng y
d f 1 95, 62mm
d f 2 389,37 mm
Lc vng:
2T1 2.109185, 05
2117, 6 N
d w1
103,12
0
Ft1.tg nw 2117, 6.tg 20, 76
836,15 N
cos
cos 16, 260
(CT 6.16[1]).
(CT 6.17[1]).
(CT 6.18[1]).
GVHD: Xun Ph
Page 25
n mn hc Chi Tit My
s 6; Phng n s 8
Trong :
K r h s ti trng ng: truyn ng ng c in, ti trng va p nh chn Kr =1,2
K a h s xt n nh hng khong cch trc hay chiu di xch, ta chn a (30 50) pc th
Ka 1
K o h s xt n nh hng ca cch b tr trc truyn, khi ng ni hai tm a xch hp
vi ng nm ngang mt gc nh hn 600 th K0 = 1.
K dc h s xt n nh hng ca kh nng iu chnh lc cng xch, trc iu chnh c
th Kdc =1
K b h s xt n iu kin bi trn, bi trn nh git th Kb=1
K lv h s xt n ch lm vic, lm vic 1 ca Klv=1
25 25
1
z1 25
n 01 200
2.5
n3
80
KK z K n P3 1, 2.1.2,5.10, 23
30, 69 kW
Kx
1
GVHD: Xun Ph
Page 26
n mn hc Chi Tit My
s 6; Phng n s 8
n zp
dn
80.25.38,1
3 c
1, 75 m/s
60000 60000
60000
Lc vng c ch:
Ft
1000P3 1000.10, 23
5845, 7 N
v
1, 75
P3K
10, 23.1,8
600 3
32,88 mm
z1n 3[p0 ]K x
25.80.29.1
Xc nh s mt xch X
L 2a z1 z 2 z 2 z1 pc 2.1524 25 50 50 25 38,1
117, 7
pc pc
2
38,1
2
2 1524
2 a
2
Chn X=118.
Chiu di xch L pc X 38,1.118 4495,8 mm.
Tnh chnh xc khong cch trc a.
2
2
z1 z 2
z1 z 2
z1 z 2
a 0, 25pc X
X
8
2
2
2
2
25 50
25 50
25 50
a 0, 25.38,1 118
118
8
1462,8 mm
2
2
GVHD: Xun Ph
Page 27
n mn hc Chi Tit My
s 6; Phng n s 8
z1n 3 25.80
1,12 [i] 14
15X 15.118
Q
127000
(CT 5.28[2])
pc
38,1
303,9 mm
sin sin
25
z1
d2
pc
38,1
606, 7 mm
sin sin
50
z2
d a1 pc 0,5 cot g 38,1 0,5 cot g 320, 6 mm
25
z1
d a2 pc 0,5 cot g 38,1 0,5 cot g 624, 6 mm
50
z2
GVHD: Xun Ph
Page 28
n mn hc Chi Tit My
s 6; Phng n s 8
k r1 Ft K d Fvd E
Ak d
0, 47
602, 4 MPa
E modun n hi E
2E1E 2
Do vt liu u bng thp E E1 E 2 2,1.105 MPa
E1 E 2
H2 0, 47
k r 2 Ft K d Fvd E
A.k d
0, 47
406,1 MPa
Vi a b ng:
Z2=50>30 , v = 1,75<5(m/s)
Chn vt liu l thp C45, ti ci thin, rn b mt HB 170 210
H 500 MPa H 2 420, 71 MPa
GVHD: Xun Ph
Page 29
n mn hc Chi Tit My
s 6; Phng n s 8
S rng
z2=50
Bc xch
pc=38,1 mm
d1=303,9 mm
d2=606,7 mm
da1=320,6 mm
ng knh vng nh
da2=624,6 mm
a=1460 mm
S mt xch
118
z1 thp C45, ti v ram, HRC 45 50 , H 800 MPa
Vt liu
D=125 (mm)
B=5
B1=42
l1=30
D3=28
l2=32
D2=15 (mm)
Page 30
n mn hc Chi Tit My
l=42 (mm)
s 6; Phng n s 8
Tk
(mm)
0, 2[]
ng knh s b trc I:
T1=109185,05N.mm [] 15 MPa.
d1 3
T1
109185, 05
3
33,13 mm
0, 2[]
0, 2.15
Chn s b d1=35 mm, tra bng 10.2[2] ta chn b rng ln b01=21 mm.
ng knh s b trc II:
T2=403601,2 N.mm [] 25 MPa.
d2 3
T2
403601, 2
3
43, 2 mm
0, 2[]
0, 2.25
Chn s b d2=45 mm, tra bng 10.2[2] ta chn b rng ln b02=25 mm.
-ng knh s b trc III:
T3=1221206,25 N.mm
d3 3
[] 30 MPa.
T3
1221206, 25
3
58,8 mm
0, 2[]
0, 2.30
Chn s b d2=60 mm, tra bng 10.2[2] ta chn b rng ln b03=31 mm.
2.3. Xc nh khong cch gia cc gi v im t lc:
GVHD: Xun Ph
Page 31
n mn hc Chi Tit My
s 6; Phng n s 8
Page 32
n mn hc Chi Tit My
s 6; Phng n s 8
Trc I: l12=lc12=0,5(lm12+b01)+k3+hn=0,5(60+21)+10+20=70,5 mm
l13=0,5(lm13+ b01)+k1+k2=0,5(60+21)+10+10=60,5 mm
l11=2.l13=2.60,5 =121 mm
Trc II: l22=lc12=0,5(lm22+b02)+k1+ k2 =0,5(60+25)+10+20=72,5 mm
l23=l11+l32+k1+0,5(b01+ b03)=121+78+10+0,5(21+31)=235 mm
l21= l23+l32=235+78=313 mm
Trc III: l32=0,5(lm32+b03)+k1+k2=0,5(85+31)+10+10=78 mm
l31=2l32=2.78=156 mm
l33=l31+lc33=l31+0,5(lm33+b03)+k3+hn=156+0,5(70+31)+10+20=236,5 mm
2.4. Xc nh tr s v chiu ca cc lc t chi tit quay tc dng ln trc:
Gi tr cc lc tc dng ln trc I:
Lc tc dng ca khp ni:
Fk
71
Fr1l 13 Fa1
2l 13
d w1
103,12
836,15.60,5 617, 6
2
2 154,9 N.
2.60,5
1417, 2 N.
2l13
2.60,5
R Bz Fa1 617, 6 N.
31843, 4(N.mm) .
2
2
GVHD: Xun Ph
Page 33
n mn hc Chi Tit My
s 6; Phng n s 8
M td
94557
3
23,8 mm
0,1[]
0,1.70
-Ti B:
Mtd MX2 MY2 0,75T 2 43365,92 0 0,75.109185,052 104027 N.mm.
dB 3
M td
104027
3
24,5 mm
0,1[]
0,1.70
-Ti C:
M M2X M2Y 0,75T 2 85740,62 41215,6252 0,75.109185,052 134131,3 N.mm.
GVHD: Xun Ph
Page 34
n mn hc Chi Tit My
dC 3
s 6; Phng n s 8
M
134131,3
3
26, 7 mm.
0,1[]
0,1.70
-Ti D: Mtd = 0
Ta chn cc thng s trc I:
dA=25 mm, dB=30 mm, dC=35 mm, dD=30 mm.
Gi tr cc lc tc dng ln trc II:
Ft1=2117,6 N ;Fr1=836,15 N ; Fa1=617,6 N
Ft2=6713,2 N ;Fr2=2718,1 N ; Fa2=2252,7 N
M1
122553, 4N.mm
2
2
M2
Fa 2 .d w 2 2252, 7.120, 24
135432,3N.mm
2
2
R Ax
45,8 N
AD
313
R Dx
4549, 7 N
AD
313
R Dy
2193, 2N
AD
313
M td
413669,3
3
38,9 mm
0,1[]
0,1.70
-Ti C:
Mtd MX2 MY2 0,75T 2 3548732 3065142 0,75.403601, 22 584855, 6 N.mm.
dC 3
M td
584855, 6
3
43, 7 mm
0,1[]
0,1.70
GVHD: Xun Ph
Page 35
n mn hc Chi Tit My
s 6; Phng n s 8
-Ti D: M td 0
Ta chn cc thng s trc II:
dA=40 mm, dB=45 mm, dC=45 mm, dD=40 mm
Gi tr cc lc tc dng ln trc III:
Ft2=6713,2 N ;Fr2=2718,1 N ; Fa2=2252,7 N
Fr K m Ft 1,15.5845, 7 6722,5 N
Fa 2 .d w 2 2252, 7.379, 72
427697, 6
2
2
R Cx
13548 N
AC
156
R Cy
M Fr 2 AB 427697, 6 2718,1.78
4100, 7N
AC
156
M td
1057595, 6
3
53, 2 mm.
0,1[]
0,1.70
-Ti B:
M td MX2 MY2 0,75T 2 8759, 42 319854,82 0,75.1221206, 252 1104940 N.mm.
dB 3
M td
1104940
3
54 mm
0,1[]
0,1.70
-Ti C:
Mtd MX2 MY2 0,75T 2 541148, 42 541148, 4 N.mm.
dC 3
M td
541148, 4
3
42, 6 mm
0,1[]
0,1.70
GVHD: Xun Ph
Page 36
n mn hc Chi Tit My
s 6; Phng n s 8
-Ti D: M td 0
Ta chn cc thng s trc III: dA=55 mm, dB=60 mm, dC=55 mm, dD=50 mm
2.5. Kim nghim trc:
H s an ton c tnh theo cng thc sau:
s .s
s s
2
Mmen xon ti C:
T= 109185,05 Nmm
Gii hn mi un: 1 0, 45b 0, 45.800 360 (N / mm 2 )
Gii hn mi xon: 1 0, 25 b 0, 25.800 200 (N / mm 2 )
Trc c 1 then ,vi ng knh 35mm, chn then c b rng b=10 mm, chiu cao h=8 mm,
chiu su rnh then trn trc t =5 mm, chiu su rnh then trn may t2=3,5 mm.
d 3 bt(d t) 2 .353 10.5(35 5) 2
3566,38mm3
Khi W
32
2d
32
2.35
W0
7775, 6mm3
16
2d
32
2.35
M u 95132, 4
26, 6(N / mm 2 )
w
3566, 6
Mx
w0
a m
M x 109185, 05
7 (N / mm 2 )
2w 0
2.7775, 6
Page 37
n mn hc Chi Tit My
s 6; Phng n s 8
K a
m
360
5, 67
2, 05.26, 6
0,1.0
0,86
1
200
11, 78
K a
1,9.7
0, 05.7
m
0,8
5,67 .11,78
5,672 11,782
5,1 s
H s an ton cho php [n] thng ly bng 1,5 iu kin lm vic thng thng.
Vy trc I tha iu kin.
Kim tra trc II:
Mmen un ti C:
M M2X M2Y 3548732 3065142 468919,6
Mmen xon ti C:
T= 403601,2 Nmm
Gii hn mi un: 1 0, 45b 0, 45.800 360 (N / mm 2 )
Gii hn mi xon: 1 0, 25 b 0, 25.800 200 (N / mm 2 )
Trc c 2 then ,vi ng knh 45mm, chn then c b rng b=14 mm, chiu cao h=9 mm,
chiu su rnh then trn trc t =5,5 mm, chiu su rnh then trn may t2=3,8 mm.
Khi W
W0
7611,3mm3
32
2d
32
2.45
16557,5mm3
16
2d
16
2.45
M u 468919, 6
61, 6 (N / mm 2 )
w
7611,3
GVHD: Xun Ph
Page 38
n mn hc Chi Tit My
s 6; Phng n s 8
Mx
w0
a m
Mx
403601, 2
12,18 (N / mm 2 )
2.w 0 2.16557,5
K a
m
K a
m
360
2.39
2, 05.61, 6
0,1.0
0,84
200
1,9.12,18
0, 05.12,18
0, 78
2,39 . 6,6
2,392 6,62
6, 6
2, 2 s
H s an ton cho php [n] thng ly bng 1,5 iu kin lm vic thng thng.
Vy trc II tha iu kin.
Kim tra trc III:
Mmen un ti C:
M M2X M2Y 8759, 42 319854,82 319974,71
Mmen xon ti C:
T= 1221206,25 Nmm
Gii hn mi un: 1 0, 45b 0, 45.800 360 (N / mm 2 )
Gii hn mi xon: 1 0, 25 b 0, 25.800 200 (N / mm 2 )
Trc c 3 then, vi ng knh 60 mm, chn then c b rng b=18 mm, chiu cao h=11
mm, chiu su rnh then trn trc t =7 mm, chiu su rnh then trn may t2=4,4 mm.
Khi W
18256,3mm3
32
2d
32
2.60
GVHD: Xun Ph
Page 39
n mn hc Chi Tit My
W0
s 6; Phng n s 8
39462mm3
16
2d
16
2.60
M u 319974, 71
17,52 (N / mm 2 )
w
18256,3
Mx
w0
a m
M x 1221206, 25
15, 47 (N / mm 2 )
2w 0
2.39462
K a
m
K a
m
360
8,11
2, 05.17,52
0,1.0
0,81
200
1,9.15, 47
0, 05.15, 47
0, 71
8,11. 4,74
8,112 4,742
4, 74
4 s
H s an ton cho php [n] thng ly bng 1,5 iu kin lm vic thng thng.
Vy trc III tha iu kin.
3. Chn then.
Trc c 1 then ,vi ng knh 35mm, chn then c b rng b=10 mm, chiu cao h=8 mm,
chiu su rnh then trn trc t =5 mm, chiu su rnh then trn may t2=3,5 mm.
Trc c 2 then, vi ng knh 45mm, chn then c b rng b=14 mm, chiu cao h=9 mm,
chiu su rnh then trn trc t =5,5mm, chiu su rnh then trn may t2=3,8mm.
Trc c 3 then, vi ng knh 60mm, chn then c b rng b =18mm, chiu cao h=11mm,
chiu su rnh then trn trc t = 7 mm, chiu su rnh then trn may t2 = 4,4 mm.
4. Chn ln.
Trn trc I
Tng hp lc tc dng ln cc gi :
GVHD: Xun Ph
Page 40
n mn hc Chi Tit My
s 6; Phng n s 8
2
2
RB RBX
RBY
85, 282 681, 252 686,56( N )
2
2
RD RDX
RDY
1417, 22 154,92 1425, 6( N )
Kt = 1 ti trng tnh
60.n.Lh
60.970.14400
1, 4256 3
13, 44 (kN)
6
10
106
Tra bng P2.7 chn ln c trung, k hiu 306 vi Cbng = 22 kN; d = 30mm; B = 19mm
ng knh ngoi D = 72 mm ch vt r = 2 mm
Trn trc II
Tng hp lc tc dng ln cc gi :
2
2
RA RAX
RAY
45,82 13612 1361, 7( N )
2
2
RD RDX
RDY
4549, 7 2 2193, 22 5050, 7( N )
GVHD: Xun Ph
Page 41
n mn hc Chi Tit My
Trong :
s 6; Phng n s 8
Kt = 1 ti trng tnh
60.n.Lh
60.252.14400
5, 0507 3
30,38 (kN)
6
10
106
Tra bng P2.7 chn ln c trung, k hiu 308 vi Cbng = 31,9 kN; d = 40mm; B =
23mm ng knh ngoi D = 90 mm ch vt r = 2,5 mm
Trn trc III
Tng hp lc tc dng ln cc gi :
2
2
RA RAX
RAY
112,32 1382, 62 1387,1( N )
2
2
RC RCX
RCY
135482 4100, 72 14155( N )
Kt = 1 ti trng tnh
GVHD: Xun Ph
Page 42
n mn hc Chi Tit My
C = Q. 3 L 14,155 3
s 6; Phng n s 8
60.n.Lh
60.80.14400
14,155 3
58, 09 (kN)
6
10
106
Tra bng P2.7 chn ln c nng, k hiu 411 vi Cbng = 78,7 kN; d = 55mm; B =
33mm ng knh ngoi D = 140 mm ch vt r = 3,5 mm
Chn kiu lp ln:
ln lm vic tt, m bo khng trt khi trc lm vic, ta chn lp vo trc theo
h l, vo v hp theo h trc.
Bi trn ln:
B phn c bi trn bng m, v vn tc bnh rng thp, khng th dng phng
php bn to ht du vo trong hp vo bi trn b phn . C th dng m loi T ng
vi nhit lm vic t 60 1000C v vn tc di 1500 vng/pht.
Lng m cha 2/3 ch rng ca b phn . m khng chy ra ngoi v ngn khng
cho du ri vo b phn , nn lm vng chn du.
Vng chn du: khng cho du trong hp gim tc bn vo bi v c tc dng ngn cch
v c nh cc bi vi bnh rng.
VI. Chn thn hp, bulng & cc chi tit ph khc.
1. Chn thn hp v bulng.
Tn gi
Chiu dy
- Thn hp
=0,03aw +3=10,5
-Np hp 1
GVHD: Xun Ph
Page 43
n mn hc Chi Tit My
s 6; Phng n s 8
Gn tng cng
-Chiu dy e
-Chiu cao h
h<58 chn 40 mm
- dc
Khong 20
- ng knh
- bu lng nn d1
- bu lng cnh d2
- Bu lng np ghp d4
-chiu dy bch np hp s4
K3=K2-(35)mm=40mm
1:50 d1 = 9,6 mm
GVHD: Xun Ph
Page 44
n mn hc Chi Tit My
s 6; Phng n s 8
trc 1
D=72mm;D3=115 mm;D2=90 mm
trc 2
D=90mm;D3=135 mm;D2=110 mm
trc 3
D=140mm;D3=190 mm;D2=160 mm
Mt hp
Chiu dy khi khng c phn li S1
Khi c phn li : Dd, S1, S2
B rng mt hp K1 v q
Khong cch t tm bu lng cnh
n mp l
q K1 + 2. = 85
=(11,2)=12mm
1=(35)=32 mm
Z=
S lng bu lng nn
( B L)
416 682
6
(200 300) (200 300)
GVHD: Xun Ph
Page 45
n mn hc Chi Tit My
s 6; Phng n s 8
Bulng vng (bng 18-3a, [1]): dng di nng hp gim tc khi lp rp cng nh khi di
chuyn hp t ni ny sang ni khc. Chn bulng M10.
2. Cc chi tit ph khc.
2.1. Vng pht: khng cho du hoc m chy ra ngoi hp gim tc v ngn khng cho
bi t bn ngoi vo hp gim tc.
2.2. Vng chn du: khng cho du trong hp gim tc bn vo bi v c tc dng ngn
cch v c nh cc bi vi bnh rng. Chn theo tiu chun.
Page 46
n mn hc Chi Tit My
M48x3 35
s 6; Phng n s 8
45
25
79
62
52 10 5
15 13
32 10 56 36 62 55
2.7. Nt tho du: Sau mt thi gian lm vic du bi trn cha trong hp b bn do bi
bm, ht mi , cn phi thay lp du mi. tho du c, y hp c l tho du, lc
ang lm vic th c bt kn bi nt tho du.
Cc kch thc tra bng v cho ta nh sau: Chn M30x2. Cc thng s trong bng 18.7
trang 93[2]
d
D0
M30x2
18
14
36
27
45
32
36,9
kim tra, quan st cc chi tit my trong hp khi lp ghp v du vo hp, trn
nh hp c lm ca thm. Ca thm c y bng np. Trn np c th lp thm nt
thng hi.
GVHD: Xun Ph
Page 47
n mn hc Chi Tit My
s 6; Phng n s 8
A1
B1
C1
Vt
S lng
200
150
250
200
230
130
180
12
M10x22
2.9. Que thm du: dng kim tra mc du trong hp gim tc. V tr lp t nghing
550 so vi mt bn, kch thc theo tiu chun.
Page 48
n mn hc Chi Tit My
s 6; Phng n s 8
+ Lng du trong b khong 0,4 n 0,8 cho 1kW cng sut truyn. Chn lng du
trong b l 5,5 lt.
Theo bng 18-11 v 18-13 [2], ta chn c du bi trn l du Tuabin 57.
2. Dung sai lp ghp.
Da vo kt cu lm vic, ch ti ca cc chi tit trong hp gim tc m ta chn cc
kiu lp ghp sau:
Vng trong ca ln lp trn trc theo h l, cn vng ngoi lp ln v theo h trc.
Mi lp theo kiu H7/k6 l mi ghp trung gian c dng c nh cc chi tit ghp
vi nhau v cc chi tit ny nht thit phi c c nh thm bng then, bulng, vt,
cht, vng hm
Chi tit
Mi lp
es (m)
ei (m)
ES (m)
EI (m)
H7/k6
+15
+2
+21
H7/k6
+18
+2
+25
H7/k6
+18
+2
+25
bi chn I trc I
k6
+15
+2
bi chn I v hp
H7
+30
bi chn II trc II
k6
bi chn II v hp
H7
+30
k6
bi chn III v hp
H7
+35
+18
+18
+2
+2
H7/k6
+18
+2
+25
Ni trc n hi trc I
H7/k6
+15
+2
+21
N9/h9
-52
-52
N9/h9
-62
-62
N9/h9
-62
-62
GVHD: Xun Ph
Page 49
n mn hc Chi Tit My
s 6; Phng n s 8
D19/h9
Cht nh v - v hp
H7/r6
Np - v hp
-52
+149
+65
+28
+19
+15
H11/d11
-100
-290
+190
H7/js6
+6.5
-6.5
+21
H7/js6
+6.5
-6.5
+25
H7/js6
+8
-8
+25
Vng chn gi
H7/k6
+25
+3
+35
ng lt - bi chn
H7
+30
ng lt gi
H7/k6
+21
+2
+35
Np bch thn hp
H11/d11
-120
-340
+220
ng lt trc I
H7/h6
-13
+21
ng lt trc III
H7/h6
-16
+25
GVHD: Xun Ph
Page 50
n mn hc Chi Tit My
s 6; Phng n s 8
GVHD: Xun Ph
Page 51