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Micro System

MCM355/12

TABLE OF CONTENTS
Page Location of PCBs .................................................................. 1-2 Specications ....................................................................... 1-3 Measurement Setup ............................................................. 1-4 Service Aids, Safety Instruction, etc ..................................... 1-5 CD Playability Check ..................................................1-6 to 1-7 Software Version Checking ..................................................... 2 Set Wiring & Block Diagram .................................................... 3 Audio AMP Board .................................................................... 4 MCU & USB & Headphone Boards ......................................... 5 Touch Panel & VFD & Power Key Boards ............................... 6 Set Mechanical Exploded View & Parts List ............................ 7 Revision List ............................................................................ 8

Copyright 2009 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

CLASS 1 LASER PRODUCT

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Published by SL 0915 Service Audio Printed in The Netherlands Subject to modification

3141 785 33930

Version 1.0

1-2

PCBS LOCATION

DISPLAY & KEY BOARD

TUNER BOARD

MAIN BOARD

MCU BOARD

USB BOARD

HEADPHONE BOARD

VERSION VARIATIONS
Type /Versions: Board in used: MCM205
/12 /05 /37 /55 /58 /61 /98

Service policy

MAIN BOARD MCU BOARD USB JACK BOARD DISPLAY & KEY BOARD TUNER BOARD HEADPHONE BOARD

C C/M C C M C

* TIPS : C -- Component Lever Repair. M -- Module Lever Repair x -- Used

1-3

Specifications
Amplifier
Rated Output Power 4X50W RMS Frequency Response 63 - 14000 Hz, 3dB Signal to Noise Ratio >62dB Compatible USB devices: USB flash memory (USB 2.0 or USB1.1) USBflash players (USB 2.0 or USB1.1) memory cards (requires an additional card reader to work with this MCM355) Supported formats: USB or memory file format FAT12, FAT16, FAT32 (sector size: 512 bytes) MP3 bit rate (data rate): 32-320 Kbps and variable bit rate WMA v9 or earlier Directory nesting up to a maximum of 8 levels Number of albums/ folders: maximum 99 Number of tracks/titles: maximum 999 ID3 tag v2.0 or later File name in Unicode UTF8 (maximum length: 128 bytes) Unsupported formats: Empty albums: an empty album is an album that does not contain MP3/ WMA files, and is not be shown in the display. Unsupportedfile formats are skipped. For example, Word documents (.doc) or MP3 ? files with extension .dlf are ignored and not played. AAC, WAV, PCM audio files ? DRM protected WMA?files (.wav, .m4a, .m4p, .mp4, .aac) WMA fi les in Lossless format

USB playability information

Disc
Laser Type Disc Diameter Support Disc Semiconductor 12cm/8cm CD-DA, CD-R, CD-RW, MP3-CD, WMA-CD 24Bits / 44.1kHz <1% >65dBA

Audio DAC Total Harmonic Distortion S/N Ratio

Frequency Response 63Hz - 14kHz

Tuner (FM)
Tuning Range Tuning grid 87.5 - 108 MHz 50 KHz

Sensitivity - Mono, 26dB S/N Ratio <22 dBu Search Selectivity Signal to Noise Ratio <28 dBu >45 dB Total Harmonic Distortion <3%

Speakers
Speaker Impedance 6ohm

General information
AC power Operation Power Consumption Standby Power Consumption Eco Standby Power Consumption Dimensions - Main Unit (W x H x D) 220 - 230V, 50Hz 42W <20W <0.8W

Supported MP3 disc formats


ISO9660, Joliet Maximum title number: 512 (depending on file name length) Maximum album number: 255 Supported sampling frequencies: 32 kHz, 44.1kHz, 48 kHz Supported Bit-rates: 32~256 (kbps), variable bit rates

173 x 257 x 240mm - Speaker Box (W x H x D) 173 x 257 x 240mm Weight - With Packing - Main Unit - Speaker Box 10.8 kg 2.3 kg 2 x 2.8 kg

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MEASUREMENT SETUP
Tuner FM
DUT RF Generator
e.g. PM5326

Bandpass 250Hz-15kHz
e.g. 7122 707 48001

LF Voltmeter
e.g. PM2534

Ri=50

S/N and distortion meter


e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW )
DUT Bandpass 250Hz-15kHz
e.g. 7122 707 48001

LF Voltmeter
e.g. PM2534

RF Generator
e.g. PM5326

S/N and distortion meter


e.g. Sound Technology ST1700B

Ri=50

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faradays cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

CD
Use Audio Signal Disc SBC429 4822 397 30184 (replaces test disc 3)

DUT
L R

S/N and distortion meter


e.g. Sound Technology ST1700B

LEVEL METER
e.g. Sennheiser UPM550 with FF-filter

1-5

SERVICE AIDS
GB

WARNING

ESD

All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.

GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used Safety components are marked by the symbol
!

CLASS 1 LASER PRODUCT

Lead free

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INSTRUCTIONS ON CD PLAYABILITY
Customer complaint
"CD related problem"

Set remains closed!


check playability

playability ok ?
Y

"fast" lens cleaning check playability

For flap loaders (= access to CD drive possible) cleaning method is recommended

playability ok ?
Y

Play a CD for at least 10 minutes check playability

playability ok ?
Y

add Info for customer "SET OK"

Exchange CDM

return set

For description - see following pages

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INSTRUCTIONS ON CD PLAYABILITY

PLAYABILITY CHECK

LIQUID LENS CLEANING


Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens. Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use Cleaning Solvent

For sets which are compatible with CD-RW discs use CD-RW Printed Audio Disc ....................7104 099 96611 TR 3 (Fingerprint) TR 8 (600 Black dot) maximum at 01:00 playback of these two tracks without audible disturbance playing time for: Fingerprint 10seconds Black dot from 00:50 to 01:10 jump forward/backward (search) within a reasonable time

For all other sets use CD-DA SBC 444A..................................4822 397 30245 TR 14 (600 Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000 wedge)

The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (dont press too hard) with a soft and clean cotton bud moistened with the special lens cleaner. The direction of cleaning must be in the way as indicated in the picture below.

playback of all these tracks without audible disturbance playing time for: 1000 wedge 10seconds Fingerprint 10seconds Black dot from 01:05 to 01:25 jump forward/backward (search) within a reasonable time

CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method ) should be mentioned in the addendum sheet. The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.

2-1

2-1

SERVICE TEST PROGRAM

How to read software version, 1. Standby mode, press and hold PLAY button for 5 seconds, LCD Display shows existing MCU software version, eg. V300313. 2. No USB status, press and hold POWER and SOURCE buttons for 3 seconds, LCD Display shows existing USB software version, eg. V0022.

3-1

3-1

SET BLOCK DIAGRAM

3-2

3-2

SET WIRING DIAGRAM

4-1

4-1

PCB LAYOUT - AUDIO AMP BOARD

4-2

4-2

CIRCUIT DIAGRAM - AUDIO AMP BOARD (PART1)

4-3

4-3

CIRCUIT DIAGRAM - AUDIO AMP BOARD (PART2)

5-1

5-1

PCB LAYOUT - MCU BOARD

5-2

5-2

CIRCUIT DIAGRAM - MCU BOARD (PART1)

5-3

5-3

CIRCUIT DIAGRAM - MCU BOARD (PART2)

5-4

5-4

PCB LAYOUT - USB BOARD (TOP VIEW)

PCB LAYOUT - USB BOARD (BOTTOM VIEW)

5-5

5-5

CIRCUIT DIAGRAM - USB BOARD

5-6

5-6

PCB LAYOUT - HEADPHONE BOARD (TOP VIEW)

PCB LAYOUT - HEADPHONE BOARD (BOTTOM VIEW)

PCB LAYOUT - AUX BOARD (TOP VIEW)

PCB LAYOUT - AUX BOARD (BOTTOM VIEW)

5-7

5-7

CIRCUIT DIAGRAM - HEADPHONE & AUX JACK BOARD

6-1

6-1

PCB LAYOUT - TOUCH PANEL BOARD (TOP VIEW)

6-2

6-2

PCB LAYOUT - TOUCH PANEL BOARD (BOTTOM VIEW)

6-3

6-3

CIRCUIT DIAGRAM - TOUCH PANEL BOARD

6-4

6-4

PCB LAYOUT - VFD BOARD (TOP VIEW)

6-5

6-5

PCB LAYOUT - VFD BOARD (BOTTOM VIEW)

6-6

6-6

CIRCUIT DIAGRAM - VFD BOARD (PART1)

6-7

6-7

CIRCUIT DIAGRAM - VFD BOARD (PART2)

6-8

6-8

PCB LAYOUT -POWER KEY BOARD

6-9

6-9

CIRCUIT DIAGRAM - POWER KEY BOARD

7-1

7-1

SET MECHANICAL EXPLODED VIEW

19

30

31 15

7-2

7-2

MECHANICAL & ACCESSORIES PARTS LIST


Loc. Loc
MAIN UNIT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 29 30 31 34 996510020641 996510020642 996510020643 996510020644 996510020654 996510020645 996510020646 996510020647 996510020648 996510020612 994000005786 996510000871 ! 996510000876 996510012855 ! 996510020649 996510020650 996510005595 996510020651 996510025038 996510025148 996510025036 996510025034 996510025041 FRONT CABINET TOP CABINET BOTTOM CABINET POWER BUTTON TOUCH PANEL LENS USB DOOR CD DOOR COVER INNER CD DOOR COVER OUTER FRAME STAND USB BRACKET CD MECHANISM DA11VF(SANYO) CD TRAY LOADER 5 FT VDE APPRROVED POWER CORD FM TUNER MODULE FOR DC199A/12 SWITCHING TRANSFORMER MODULE REMOTE CONTROL PIG TAIL ANTENNA WIRE BLACK SINGLE SPK BOX L/R VFD BRACKET MCU & TOUCH PANEL PCB MCM355 VFD PCB AUDIO POWER AMP PCB REAR CABINET

ELECTRICAL PARTS LIST


Loc. Loc 12NC Description

ELECTRICAL PARTS LIST


Loc. Loc 12NC Description

12NC

Description

Note:

Only these parts mentioned in the list are normal service parts.

C2101 C2102 C56 C57 CN1 D1 D101 D11 D2 D201 D602 D603 D604 D608 D609 D7 D701 D702 G H HP901 HP902 HP902 I IC1 IC101 IC2 IC201 IC202 IC2101 IC301 IC5 IC501 IC502 IC6 IC601 IC601M IC602 IC603 IC604 IC701 IC702 IC801 IR1 J J501 JACK1 JOUT JOUT K KEY1 L Q1 Q101 Q2 Q20 Q201 Q203

996510004554 996510004554 996510004554 996510004554 996510025039 996510010774 996500038177 996510001053 996510010774 996500038177 996510010774 996510010774 996510010774 996510010774 996510010774 996500038177 996510010774 996510003726 996510025042 996510025043 994000001456 994000001456 994000003229 996510025044 996510005002 996510020609 996510012838 994000005724 996510002327 996510012838 996510020610 996510001055 996510010771 996510005002 996510001055 996510012832 994000003215 996510020611 996510020172 996510001069 996510012790 996510012791 996510001055 996510010778 996510025045 996510016570 994000003196 996510017000 996510025035 996510025046 996500039269 996510025047 996510001414 996500039268 994000003206 996510002323 996510002323 994000001436

CBB CAP HMFS 5 0 47UF 63V HMFS-5 0.47UF CBB CAP HMFS-5 0.47UF 63V CBB CAP HMFS-5 0.47UF 63V CBB CAP HMFS-5 0.47UF 63V AC SOCKET 2P P7.9MM DIODE 1N4148 FDLL4148 DIODE PRLL4001 RECTIFIER DIODE RL201 DIODE 1N4148 FDLL4148 DIODE PRLL4001 DIODE 1N4148 FDLL4148 DIODE 1N4148 FDLL4148 DIODE 1N4148 FDLL4148 DIODE 1N4148 FDLL4148 DIODE 1N4148 FDLL4148 DIODE PRLL4001 DIODE 1N4148 FDLL4148 SCHOTTKYBARRIER DIODE PRLL5817 FFC CABLE 120MM 16P P1MM FFC CABLE 260MM 7P P1MM STEREO HEADPHONE JACK STEREO HEADPHONE JACK HEADPHONE JACK D3 5MM D3.5MM FFC CABLE 260MM 9P P1MM IC D2761 (SILICORE) IC ATA2508DA-40N 40QFN IC TDA8920BTH SOT566-3 IC LD1117AL-3.3V-D IC KIA7806API-U/P TO-220IS IC TDA8920BTH SOT566-3 IC VFD DRIVER PT6324QL 52P IC BA4558 SOP8 IC 7314(ANGUS) IC D2761 (SILICORE) IC BA4558 SOP8 IC LC87F1HC8A PROGRAMMED RDS IC SAA6581T IC LC87F7BC8A-QIP-E PROGRAMMED IC AT24C02B-TH-T IC D6208 SOP8 IC LC786921W UPHI E LC786921W-UPHI-E LA6548NHL-TE-L-E IC BA4558 SOP8 INFRARED REC STRANGLE TYPE FFC CABLE 260MM 19P P1MM AC POWER SOCKET 2P VDE 8.3MM RCA JACK AUDIO TERMINAL JACK 8P B/B/R/R AUDIO TERMINAL JACK 8P FFC CABLE 300MM 20P P1.25MM P1 25MM TACT SWITCH FFC CABLE 350MM 10P P1.25MM TRANSISTOR?KTB772?(KEC)?TAPE TRANSISTOR KTC-8050C TRANSISTOR 8550D TRANSISTOR S8550 SMD TYPE TRANSISTOR S8550 SMD TYPE TRANSISTOR 2SB1566-F

Q214 Q501 Q600 Q601 Q602 Q603 Q703 Q704 Q705 Q706 Q707 T501 U1 VFD1 X101 X602 X604 X701 Y601 ZD1 ZD101 ZD102 ZD1M ZD2 ZD2001 ZD201 ZD204 ZD3 ZD4 ZD501 ZD607 ZD608 ZD608

994000005755 996500039268 996510012833 996510012833 996510012793 996510012833 996510012793 996510012793 996510012793 994000003206 996510012793 994000003226 996510020220 996510025037 996510005000 996510012842 996510016577 996510012834 994000003209 996510020636 996510012789 996510020637 996510000379 996510020638 996510004556 996510004555 996510004556 996510020636 996510020636 996510004559 996510020639 996510020640 996510020640

TRANSISTOR KTA1273 TO 92L TO-92L TRANSISTOR KTC-8050C TRANSISTOR BC857B TRANSISTOR BC857B TRANSISTOR BC847B TRANSISTOR BC857B TRANSISTOR BC847B TRANSISTOR BC847B TRANSISTOR BC847B TRANSISTOR 8550D TRANSISTOR BC847B AC LINE FILTER 400UH -30% IC PT2308L-S(L) SOP-8PIN VFD FOR MCM355 CRYSTAL 12MHZ 49S 20PF+/-20PPM X'TAL 32.768KHZ 12.5PF X'TAL 8MHZ?20PF+/-20PPM X'TAL 16.934MHZ BOX TYPE CRYSTAL 4.332MHZ HC-49/S ZENER DIODE 12V 1/2W LL-34 ZENER DIODE 7V5 ZENER DIODE 7V5 1/2W TCLLZ7V5 ZENER DIODE 11V 1/2W (TC11V) ZENER DIODE TCLLZ6V2 LL34 DIODE 5V1 1/2W TCLLZ5V1 LL34 DIODE 10V 1/2W TCLLZ10V LL34 DIODE 5V1 1/2W TCLLZ5V1 LL34 ZENER DIODE 12V 1/2W LL-34 ZENER DIODE 12V 1/2W LL-34 DIODE 8V2 1/2W TCLLZ8V2 LL34 ZENER DIODE 4V3 1/2W ZENER DIODE 3V9 1/2W ZENER DIODE 3V9 1/2W

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