Instruction Manual

1262-IN-013-0-02 December 1997

Model 7EC Controller

DG

1/8 DIN, Four Digit Display, Temperature Controller with Analog Output MODEL: 0 7 E C - 9 3 7 1 Field No. 1 2 3 4 56789

30-0-00
10 1112 13 14 15

Fields 1 through 4. BASE 07EC - Controller with 24 Vdc Auxiliary Power Supply Fields 5 through 8. INPUT/OUTPUT 9371 - TC types J, K, L, N, R, S and T; Pt 100, 3 wire RTD; 0 to 20 mAdc and 4 to 20 mAdc; 0 to 60 mVdc and 12 to 60 mVdc; 0 to 5 Vdc and 1 to 5 Vdc; 0 to 10 Vdc and 2 to 10 Vdc. Note: All inputs are factory calibrated and selectable by keyboard. Factory set at type J. Output 1: 0 to 20 mAdc or 4 to 20 mAdc programmable as heating, cooling or retransmission. Output 2: SPST relay (NO/NC jumper selectable) or SSR programmable as heating, cooling or alarm 1. Output 3: SPST relay programmable as heating, cooling or alarm 2.

Field 9. OPTIONS 1 - None 2 - Output 4 (alarm 3) 3 - RS-485, plus output 4 (alarm 3) Field 10. POWER SUPPLY 3 - 100 to 240 Vac Fields 11 through 15. RESERVED

Congratulations . . . on your purchase of one of the easiest to configure controllers on the market. After a four step configuration procedure, your process will be up and running. If for any reason you encounter difficulty with the controller set-up, please call your supplier. Guide to simple set-up To set-up the controllers only four steps are required: 1. Wire the Instrument. 2. Configure the instrument. 3. Check the operating mode parameters. 4. Check the autotune (Smart AT) process.
C o nfig u ra tio n U n p ac k t he In st ru m e nt

W iring

O p er ating Pa ra m et ers

Au to tu ning

SV

Contents
Wiring Guidelines ............................................. 7 Configuration ................................................. 13 Preliminary Hardware Settings ............... 13 Configuration Key Functions ................... 14 Configuration Procedure ......................... 15 Default Configuration Parameters ........... 23 Operating Mode ............................................. 25 Display Function ...................................... 25 Setpoint Selection ................................... 25 Operating Key Functions ......................... 26 Enable/Disable Control Outputs .............. 26 Manual Function ...................................... 26 Setpoint Access ....................................... 27 Serial Link ................................................ 27 Autotuning (Smart AT) ............................. 27 Lamp Test ................................................ 28 Operating Parameters ............................. 28 Error Messages ....................................... 30 Default Operating Parameters ................ 32 Specifications ................................................. 34 General .................................................... 34 Inputs ....................................................... 35 Setpoints ................................................. 36 Control Action .......................................... 36 Outputs .................................................... 36 Alarms ..................................................... 37 Options .................................................... 38 Calibration ...................................................... 39 Calibration Parameters ........................... 40 Procedure ................................................ 40 Maintenance .................................................. 46 CAUTION: USE WIRE SUITABLE FOR 75C MINIMUM.

NOTES For supply connections use No 16 AWG or larger wires rated for at least 75 C. Use copper conductors only. Class 2 wiring must be separated a minimum of 1/4 inch from any Class 1 conductors.

Mounting Requirements Select a mounting location with the following characteristics: 1) Minimum vibration. 2) Ambient temperature between 0 and 50 C (32 and 122 F). 3) Easy access to the rear of the instrument. 4) No corrosive gases (sulfuric gas, ammonia, etc.). 5) No water or other fluid (i.e. condensation). 6) Relative humidity of 20 to 85% non condensing. The instrument can be mounted on a panel up to 15 mm (0.591 in) thick with a square cutout of 45 x 92
B ra cke t

mm (1.772 x 3.662 in). For outline refer to Dimensions and Panel Cutout. Panel surface texture must be better than 248 microinches. The instrument is shipped with a rubber panel gasket (50 to 60 Sh). To assure the IP65 and NEMA 4 protection, insert the panel gasket between the instrument and the panel as shown below. Install the instrument as follows: 1) Insert the instrument case in the gasket. 2) Insert the instrument in the panel cutout. 3) Pushing the instrument against the panel, insert the mounting bracket. 4) Torque the mounting bracket screws between 0.3 and 0.4 Nm (0.021 and 0.027 lbft). 5) Make sure the instrument will not move within the cutout to insure NEMA 4X/IP65 protection.

P a ne l

G aske t

Dimensions and Panel Cutout

4 5 m m , - 0, +0 .6 m m 1 .7 7 2 in , -0 , + 0 .0 2 4 in

9 2 m m , -0 , + 0 .8 m m 3 .6 2 2 in, - 0, +0 .0 3 1 in

125 m m 4 .9 2 1 in

60 m m 2 .3 6 2 in

96 m m 3 .7 8 0 in

48 m m 1 .8 9 0 in

10 m m (0 .3 9 4 in)

116 m m 4 .56 7 in

WIRING GUIDELINES Terminal board

12
1 00 /24 0V ac PW R L INE

Load C() <40 mA 0.047 <150 mA 0.1 <0.5 A 0.33

1
L INE A R IN PU TS

R(ohms) 100 22 47

P(W) 1/2 2 2

R&C 260 Vac 260 Vac 260 Vac

13 14 15 16
OU T 2 SSR

TC 3 4 5

OU T 1 mA

Measuring inputs Any external components (like zener diodes, etc.) connected between the sensor and input terminals may cause measurement errors (excessive or unbalanced line resistance or possible leakage currents). Thermocouples
+ 1

AU X 2 4V C D IG 1

R TD

17 18 19 20 21 22
NO DIG 2 O UT 4 C C

6 7 8 9 10 11

NO

O UT 3

- 3 S hield + 1

R S 48 5 B/B C OU T 2 NO A /A

Note: The control outputs are protected by varistor against an inductive load up to 0.5 Amps. For the other outputs or external contacts in series with the instrument outputs, connect an external snubber network (RC) across the terminals:
R C

- 3 S hield

in accordance with the following table:

7

Note: 1) Do not run input wires with power cables. 2) For TC wiring use proper compensating cable, preferably shielded (see Thermocouple Compensating Cable Color Codes). 3) Shielded cable should be grounded at one end only.

Thermocouple Compensating Cable Color Codes

British BS1843 White Blue Blue Yellow Blue Black Brown Blue Red White Blue Green White Blue Green Brown Blue Brown American ANSI MC 96.1 Blue Red Blue White Red Black Yellow Red Yellow Black Red Green Black Red Green Violet Red Violet Grey Red Grey Orange Red Orange German DIN 43710 Red Brown Brown Red Blue Blue Red Green Green Red White White Red White White Red Black Black Red Grey Grey Orange Red Orange French NFE 18-001 Yellow Blue Blue Yellow Black Black Yellow Purple Yellow White Green Green White Green Green Yellow Violet Violet

Type T J/L K R S E B N

Material Copper Constantan Iron Constantan Nickel Chromium Nickel Aluminum Platinum Platinum 13% Rh Platinum Platinum 10% Rh Chromel Constantan Platinum 30% Rh/ Platinum 6% Rh Nicrosil Nisil

Leg + + + + + + + + -

Orange Red Orange

Orange Red Orange

Linear input
1 3 Sh ield 1 3 Sh ield + G mA , mV or V + mA , mV or V

Note: 1) Do not run input wires with power cables. 2) High line resistance can cause measurement errors. 3) When shielded cable is used, ground it at one end only to avoid ground loop currents. 4) The input impedance is equal to: Less than 5 ohms for 20 mA input Greater than 1 megohms for 60 mV input Greater than 200 kilo-ohms for 5 V input Greater than 400 kilo-ohms for 10 V input.
8

RTD input
RT D R TD

TX input
1 3 5 6 1 4 W ire Tr ans m itte r 2 W ire Trans m it ter 3 W ire Tr ans m it te r In In A ux A ux In In O ut O ut Pw r Pw r O ut

3 A ux 5 Pw r G rd

Note: 1) Do not run RTD wires with power cables. 2) Pay attention to line resistance: high resistance may cause measurment errors. 3 ) Ground shielded cable at one end only. 4) The resistance of the 3 wires must be the same.

6 1 3 5 6

A ux In

O ut In A ux O ut A ux

Notes: 1) Don't run input wires together with power cables. 2) When shielded cable is used, it should be grounded at one side only and possibly to the terminal 6 of the instrument. 3) The impedance of the 20 mA input is less than 5 ohms. 4) The auxiliary power supply (Aux) is rated 24 Vdc (10%), 25 mA maximum. 5) The auxiliary power supply (Aux) is not isolated from measuring input.
9

Logic input SAFETY NOTE: Do not run logic input wiring with AC power cables. Use an external dry contact capable of switching 0.5 mA, 5 Vdc. The instrument needs 100 ms to recognize a contact status variation. Logic inputs are not isolated by the measuring input.
L o gic inp u t 2 8 Lo g ic in p ut 1 7

Relay outputs
OUT 4

18

NO - O UT 4

OUT 3

19

NO - O UT 3

20

C - O UT 3/4

OUT 2

21

22
6

NO

This instrument has 4 setpoints (SP, SP2, SP3 and SP4). Setpoint selection can only be made with logic inputs 1 and 2 (terminals 6, 7 and 8). Logic Input 1 Open (6 - 7) Open (6 - 7) Closed (6 - 7) Closed (6 - 7) Logic Input 2 Op. Setpoint Open (6 - 8) SP Closed (6 - 8) SP2 Open (6 - 8) SP3 Closed (6 - 8) SP4

Relay output: Protected by varistor against inductive load with inductive component up to 0.5 A. OUT 2: Contact rating of 3 Amps/250 Vac resistive load. OUT 3 and 4: Contact rating of 2 Amps/250 Vac resistive load. Number of operations: 1 x 10 5 at the specified rating. Notes: 1) To avoid shock and possible instrument damage, connect power last. 2) For power connections use 16 AWG or larger wires rated for 75 C. 3) Use copper conductors only. 4) Do not run input wires with power cables.

10

Inductive loads High voltage transients may occur when switching inductive loads. Through the internal contacts these transients may introduce disturbances which can affect instrument performance. For all the outputs, the internal protection (varistor) assures protection up to 0.5 Amps of inductive component. The same problem may occur when a switch is used in series with the internal contacts as shown:

Voltage outputs for SSR drive

16 OUT 2

+ + -

17

S olid S tat e R e la y

This is a time proportioning output. Logic voltage for SSR drive. Logic level 0: Logic level 1: Vout less than 0.5 Vdc. 24 Vdc +/-20% @ 20 mA Maximum current = 20 mA.

P O W ER LIN E

LO AD

Note: This output is not isolated. A double or reinforced solation between the instrument output and the power supply must be made by an external solid state relay.

In this case, it is good electrical practice to install an additional RC network across the external contacts as shown. The value of capacitor (C) and resistor (R) are shown in the following table. Load C (F) R(ohms) P(W) Operating V <40 mA 0.047 100 1/2 260 Vac <150 mA 0.1 22 2 260 Vac <0.5 A 0.33 47 2 260 Vac The cable used for relay output wiring must be as far away as possible from input or communication cables.
11

Linear output
14 OUT 1

Serial interface
+ +
20 m A

15

The RS-485 interface can connect up to 30 instruments with the remote master unit. Maximum cable length: 1.5 km (9/10 mile) at 9600 BAUD.
11 A/A B /B 10 Commo n 9 A /A M A B/B S
T E R

This instrument is equipped with one linear output (OUT 1) programmable as: Main output (heating or cooling). Secondary output (cooling). Analog retransmission of the measured value. Analog retransmission of the operating setpoint. This is an isolated analog output with a maximum load of 500 ohms.

11 A/A B /B 10 Commo n 9 11 10 9

A /A M A B/B S
T E R

According to EIA specifications for RS-485. a) The "A" terminal of the generator shall be negative with respect to the "B" terminal for a binary 1 (MARK or OFF) state. b) The "A" terminal of the generator shall be positive with respect to the "B" terminal for a binary 0 (SPACE or ON) state.

12

Power line and grounding

13 N

CONFIGURATION Preliminary Hardware Settings 1) Remove the instrument from its case. 2) Set J1 according to the following table. Store unused jumper on pins 7-9.
N R (S, T )

P ow e r S up ply 10 0 to 240 Va c rm s (50/60 H z ) or 24 Va c/Vd c

R (S, T )

12

Note: 1) Before connecting power line, check that the voltage is correct (see Model Number). 2) For supply connections use 16 AWG or larger wires rated for at least 75 C. 3) Use copper conductors only. 4) Do not run input wires with power cables. 5) Polarity does not matter for 24 Vdc wiring. 6) The power supply input is fuse protected by a sub miniature fuse rated T, 1A, 250 V. When the fuse is damaged the instrument should be returned to your supplier to check the power supply. 7) Safety requirements for permanently connected equipment: Include a switch or circuit-breaker in the installation. Place it in close proximity to the equipment and within easy reach of the operator. Mark it as the disconnecting device for the equipment. A single switch or circuit-breaker can drive more than one instrument. 8) When the NEUTRAL line is present, connect it to terminal 13. 9) To avoid shock and possible instrument damage, connect power last.
13

INPUT TYPE TC-RTD 60 mV 5V 10 V 20 mA

1-2 open open close open open

3-4 close close open open open

J1 5-6 open open close close open

7-8 open open open open close

9-10 open open open open close

Open input circuit This instrument is able to identify the open circuit for TC and RTD inputs. The open circuit condition for RTD input is shown by an "overrange" indication. For TC input, either an overrange indication (standard) or an underrange indication can be selected for CH2 and SH2 according to the following table: Overrange (Std): CH2 - close Underrange: CH2 - open SH2 - open SH2 - close

2 1

C a utio n: S old e r c arefu lly to av o id d am a ge to P C B o r o th er com p o n en ts .

3
J303

2 1

Output 2 type J303 is used to set the Output 2 contact action (N.O. = 1-2 (std.) or N.C = 2-3):

Configuration Key Functions FUNC = The new setting of the selected parameter is stored and the next parameter is displayed (in increasing order). MAN = Scrolls back through the parameters without storing the new setting. s = Increases the setting of the selected parameter. t = Decreases the setting of the selected parameter. Configuration Procedure 1) Remove the instrument from its case. 2) Open switch V1 (see Figure 1). 3) Re-insert the instrument in its case.
14

4)

Switch on power to the instrument. The display will show COnF. (If CAL is displayed, press the s key to return to the configuration procedure.) 5) Press the FUNC key. Note: The default setting of each parameter in the following listing is underscored.

SEr1 OFF Ero nbUS jbUS

= = = = =

Serial interface protocol No serial interface. Poll/select (proprietary protocol). Modbus Jbus

SEr2 = Serial link device address Not available when SEr1 = OFF. From 1 to 95 for proprietary protocol. From 1 to 255 for all other protocols. Note: The electrical characteristics of the RS485 serial interface allows 30 devices maximum. SEr3 = Baud rate for serial link Not available when SEr1 = OFF. From 600 to 19200 baud. Note: 19200 baud is displayed as 19.2. SEr4 = Byte format for serial link Not available when SEr1 = OFF. 7E = 7 bits + even parity (proprietary protocol) 7O = 7 bits + odd parity (proprietary protocol) 8E = 8 bits + even parity 8O = 8 bits + odd parity 8 = 8 bits without parity

P1 = Input type and standard range 0 = TC type L range 0 to +400.0 C 1 = TC type L range 0 to +900 C 2 = TC type J range -100.0 to +400.0 C 3 = TC type J range -100 to +1000 C 4 = TC type K range -100.0 to +400.0 C 5 = TC type K range -100 to +1370 C 6 = TC type T range -199.9 to +400.0 C 7 = TC type N range -100 to +1400 C 8 = TC type R range 0 to +1760 C 9 = TC type S range 0 to +1760 C 10 =RTD type Pt 100 -199.9 to +400.0 C 11= RTD type Pt 100 -200 to +800 C 12 =mV Linear range 0 to 60 mV 13 =mV Linear range 12 to 60 mV 14 =mA Linear range 0 to 20 mA 15 =mA Linear range 4 to 20 mA 16 = V Linear range 0 to 5 V 17 = V Linear range 1 to 5 V 18 = V Linear range 0 to 10 V 19 = V Linear range 2 to 10 V 20 = TC type L range 0 to +1650 F 21 = TC type J range -150 to +1830 F 22 =TC type K range -150 to +2500 F 23 =TC type T range -330 to +750 F 24 =TC type N range -150 to +2550 F 25 =TC type R range 0 to +3200 F 26 =TC type S range 0 to +3200 F 27= RTD type Pt 100 -199.9 to +400.0 F 28 =RTD type Pt 100 -330 to +1470 F None: Selecting P1 = 0, 2, 4, 6, 10 or 27 sets digital filters (P44 and P45) to FLtr. For all the remaining ranges it will set to nOFL.

15

In put

P3 = Initial scale value Programmable from -1999 to 4000 for linear inputs. Programmable within the input range for TC and RTD. When this parameter is modified, rL will also change. Default = 0. P4 = Full scale value Programmable from -1999 to 4000 for linear inputs. Programmable within the input range for TC and RTD. When this parameter is modified, rH will also change. Default = 1000. The initial and full scale values determine the input span used by the PID algorithm, the autotuning (Smart AT) and the alarm functions. Minimum input span in absolute value (S = P4 - P3) is as follows: For linear inputs, S > 100 units. For TC input with C readout, S > 300 C. For TC input with F readout, S > 550 F. For RTD input with C readout, S > 100C. For RTD input with F readout, S > 200 F.

In put

P2 = Decimal point position This parameter is available only when a linear input is selected (P1 = 12, 13, 14, 15, 16, 17, 18 or 19). . = No decimal. . = One decimal place. . = Two decimal places. . = Three decimal places.

P5 = Output 1 function rEv = Reverse acting (Heating). dIr = Direct acting (Cooling). Pv.rt = Retransmits the process variable. SP.rt = Retransmits the operating setpoint. R eve rs e A c tio n D irect A ction

O utp ut

O utp ut

P6 = Output 1 type 0-20 = Type 0 to 20 mA. 4-20 = Type 4 to 20 mA. P7 = Retransmission - initial scale value Available only when P5 = Pv.rt or SP.rt. Range: -1999 to 4000. Default = 0. P8 = Retransmission - Full scale value Available only when P5 = Pv.rt or SP.rt. Range: -1999 to 4000. Default = 1000. P9 = Output 2 function nonE = Not used. rEv = Reverse acting control output (Heating). dir = Direct acting control output (Cooling). AL1.P = Alarm 1 output, process alarm. AL1.b = Alarm 1 output, band alarm. AL1.d = Alarm 1 output, deviation alarm.

16

Notes: 1) Setting P9 = rEv forces the output 2 cycle time (Cy2) to: 15 seconds when P10 = rEL 4 seconds when P10 = SSr 2) Setting P9 = dir forces the output 2 cycle time (Cy2) to: 10 seconds when P25 = Alr 4 seconds when P25 = OIL 2 seconds when P25 = H2O P10 = Output 2 type Skipped when P9 = nonE. rEL = Relay SSr = SSR Notes: When: Cy2 = 15, when P9 = rEv and P10 = rEL Cy2 = 4, when P9 = rEv and P10 = SSr P11 = Alarm 1 operating mode Available only when P9 = AL1.P AL1.b or AL1.d. , H.A. = High alarm (outside of the band) with automatic reset. L.A. = Low alarm (inside the band) with automatic reset. H.L. = High alarm (outside of the band) with manual reset. L.L. = Low alarm (inside the band) with manual reset.

P12 = Output 3 function nonE = Output not used. rEv = Used as control output with reverse action (Heating). dir = Used as control output with direct action (Cooling). AL2.P = Used as Alarm 2 output and is programmed as process alarm. AL2.b = Used as Alarm 2 output and is programmed as band alarm. AL2.d = Used as Alarm 2 output and is programmed as deviation alarm. Note: When P12 = rEv, then Cy3 = 15 When: P12 = dir and P25 = Alr, then Cy3 = 10 P12 = dir and P25 = OlL, then Cy3 = 4 P12 = dir andP25 = H2O, then Cy3 = 2 Notes on P5, P9 and P12: 1) Only 1 of the 3 outputs can be configured as "rEv." 2) Only 1 of the 3 outputs can be configured as "dir." 3) When no outputs are configured as a control output the instrument will operate as an indicator.

17

P13 = Alarm 2 operating mode Available only when P12 = AL2.P, AL2.b or AL2.d. H.A. = High alarm (outside of the band) with automatic reset. L.A. = Low alarm (inside the band) with automatic reset. H.L.= High alarm (outside of the band) with manual reset. L.L. = Low alarm (inside the band) with manual reset. P14 = Output 4 function nonE = Output not used. AL3.P = Used as Alarm 3 output and is programmed as process alarm. AL3.b = Used as Alarm 3 output and is programmed as band alarm. AL3.d =Used as Alarm 3 output and is programmed as deviation alarm. P15 = Alarm 3 operating mode Available only when P14 = AL3.P, AL3.b or AL3.d. H.A.= High alarm (outside of the band) with automatic reset. L.A.= Low alarm (inside the band) with automatic reset. H.L.= High alarm (outside of the band) with manual reset. L.L.= Low alarm (inside the band) with manual reset.

P16 = Alarm 3 programmability Not available when P14 = "nonE." OPrt = Setpoint and hysteresis can be programmed in the operating mode. COnF = Setpoint and hysteresis can be programmed in the configuration mode. P17 = Alarm 3 setpoint value Available only when P14 = AL3.P, AL3.b or AL3.d and P16 = COnF. Default = 0. Ranges: Process alarm: within limits (P3 - P4). Band alarm: from 0 to 500 units. Deviation alarm: from -500 to 500 units. P18 = Alarm 3 hysteresis Available only when P14 = AL3.P, AL3.b or AL3.d and P16 = COnF. Range: From 0.1 to 10.0 % of the span selected with P3 and P4 parameters or 1 LSD. P19 = Soft start setpoint Setpoint setting (in engineering units), to initiate the Soft Start function (output power limiting) at start-up. Range: Within the readout span. Note: This setpoint setting will not be used when tOL = InF. Default = 0. P20 = Safety lock 0 =Unlocked. The device is always unlocked and all parameters can be modified. 1 = Locked. No parameters (except the setpoints SP, SP2, SP3 and SP4 and alarm manual reset) can be modified. For autotuning (Smart AT) status see P35.
18

From 2 to 4999 = This code number is a password used in run time (see nnn parameter), to put device in lock/unlock condition. For the four setpoints and manual reset of the alarm, the lock/unlock condition has no affect. For Smart AT status, see P35. From 5000 to 9999 = This code number is a password used in run time (see nnn parameter), to put device in lock/unlock conditon. For the four setpoints, AL1, AL2, AL3 and manual reset of the alarms, the lock/unlock condition has no affect. For Smart AT status, see P35 When safety lock is selected, the secret value can not be displayed again and the display will show 0, 1, SFt.A (when P20 is encompassed between 2 and 4999) or SFt.b (when P20 is encompassed between 5000 and 9999). The configuration procedure is now complete. The instrument should show "...." on both displays. To access the advanced configuration parameters proceed as follows: 1) Use the s or t keys, set the code to 261. 2) Press the FUNC key. Advanced Configuration Procedure P21 = Power output of the main control output Skipped when no outputs are configured as control output. norL = PID algorithm. cnPL = Complement of the product of PID algorithm (100 - Product of PID algorithm).
19

P22 = Power output displayed for the main control output Skipped when no outputs are configured as control output. norL = PID algorithm calculated for the main control output. cnPL = Complement of the PID algorithm calculated for the main control output (100 - Product of PID algorithm). P23 = Power output of the secondary control output (cooling) Available only when two control outputs are programmed. Applied to the control output with direct action. norL = PID algorithm. cnPL=Complement of the PID algorithm (100 - Product of PID algorithm). P24 = Power output displayed for the secondary control output (cooling) Available only when two control outputs are programmed. Applied to the control output with direct action. norL = PID algorithm calculated for the secondary control output. cnPL= Complement of the PID algorithm calculated for the secondary control output (100 - Product of PID algorithm).

P25 = Cooling media Available only when two control outputs are programmed. AIr = Air OIL = Oil H2O = water. Changing P25 forces the cycle time and relative cooling gain to the default settings of the selected cooling media. When: P25 = AIr, CYx = 10 s and rC = 1.00 P25 = OIL, CYx = 4 s and rC = 0.80 P25 = H2O, CYx = 2 s and rC = 0.40 P26 = Relative cooling gain calculated by autotuning (Smart AT) Present only when two control outputs are programmed. OFF =Autotuning does not calculate rC. ON = Autotuning calculates rC. P27 = Alarm 1 action Available only when P9 = AL1.P AL1.b or AL1.d. , dir = Direct (relay energized in alarm condition). rEV = Reverse (relay de-energized in alarm condition). P28 = Alarm 1 standby Available only when P9 = AL1.P AL1.b or AL1.d. , OFF = Standby function disabled. ON = Standby function enabled. Note: If the alarm is a band or deviation alarm, the alarm is masked after a setpoint change or at startup until the process variable reaches the alarm setpoint plus or minus hysteresis. If the alarm is a process alarm, the condition is masked at start-up
20

until the process variable reaches the alarm setpoint plus or minus hysteresis. P29 = Alarm 2 action Available only when P12 = AL2.P, AL2.b or AL2.d. dir = Direct (relay energized in alarm condition). rEV = Reverse (relay de-energized in alarm condition). P30 = Alarm 2 standby Available only when P12 = AL2.P, AL2.b or AL2.d. OFF = Standby disabled. ON = Standby enabled. P31 = Alarm 3 action Not available when P14 = "nonE." dir = Direct (relay energized in alarm condition). rEV = Reverse (relay de-energized in alarm condition). P32 = Alarm 3 standby Not available when P14 = "nonE." OFF = Standby disabled. ON = Standby enabled. P33 = OFFSET applied to the measured value Used to apply a constant OFFSET throughout the entire range (not used for linear inputs). Default = 0. For readout ranges with a decimal place, P33 can be programmed from -19.9 to 19.9. For readout ranges without a decimal place, P33 can be programmed from -199 to 199.

Readout

Real curve

P33

Adjusted curve Input

P38 = Minimum value of the integral time calculated by Autotuning Skipped when no control outputs are configured or P35 = 0. Can be set with keys from 00.01 (mm.ss) to 02.00 (mm.ss). Default = 00.20. P39 = MANUAL function Skipped when no control outputs are configured. OFF = Manual function is disabled. ON = Manual function can be enabled/disabled by MAN key or serial link. P40 = Device status at instrument start-up Skipped when no control outputs are configured or P39 = OFF. 0 = The instrument starts in AUTO mode. 1 =The instrument starts in MANUAL mode with power output = 0. 2 = The instrument starts in the same mode it was in prior to shutdown (if in MANUAL mode the power output is set to zero). 3 = The instrument starts in the same mode it was in prior to shutdown (if in MANUAL mode the power output will be the last value prior to power shut down). P41 = Timeout selection This parameter sets the duration of the timeout for the parameter setting used by the instrument during the operating mode. tn 10 = 10 seconds tn 30 = 30 seconds

P34 = Display protected parameters Skipped when P20 = 0. OFF = Protected parameters cannot displayed. ON = Protected parameters can be displayed. P35 = Autotune (Smart AT) Skipped when no control outputs are configured. 0 = Autotuning function disabled. 1 = Autotuning enable/disable is NOT protected by safety lock (password). 2 = Autotuning enable/disable is protected by safety lock (password). P36 = Maximum value of the proportional band calculated by Autotuning Skipped when no control outputs are configured or P35 = 0. Can be programmed from P37 to 200.0%. Default = 30.0. P37 = Minimum value of the proportional band calculated by Autotuning Skipped when no control outputs are configured or P35 = 0. Can be programmed from 1.0% to P36 value.

21

P42 = Conditions for safety output Skipped when no control outputs are configured. 0 = No safety value (see error messages). 1 = Safety value applied for overrange or underrange condition. 2 = Safety value applied for overrange condition. 3 = Safety value applied for underrange condition. P43 = Output safety value Skipped when no control outputs are configured or P42 = 0. It can be set: 0 to 100% when one output selected. -100 to 100% when two outputs selected. P44 = Digital filter on the measured value noFL.=No filter. FLtr = Filter enabled. A first order digital filter with a time constant equal to 4 seconds for TC and RTD inputs; 2 seconds for linear inputs. P45 = Digital filter on the retransmitted value Available only when P5 = Pv.rt. noFL.= No filter. FLtr = Filter enabled. A first order digital filter with a time constant equal to 4 seconds for TC and RTD inputs; 2 seconds for linear inputs. P46 = Control action type Skipped when no control outputs are configured. Pid =Operates with a PID algorithm. Pi = Operates with a PI algorithm. P47 = Setpoint access 0 = Only SP is accessible. 1 = Only SP and SP2 are accessible. 2 = All 4 setpoints are accessible.
22

P48 = Anti-Reset-Windup Extension Range: -30 to +30% of the proportional band. Note: A positive value increases the high limit of the anti-reset-windup (over setpoint); a negative value decreases the low limit of the anti-resetwindup (under setpoint). Default = 10. P49 = Setpoint Indication Fn.SP = During operating mode, when the instrument performs a ramp, it will show the final setpoint value. OP.SP = During operating mode, when the instrument performs a ramp it will show the operating setpoint. P50 = Operating setpoint alignment at instrument startup 0 = At stat up, the operating setpoint will be aligned to the setpoint selected according to the digital input status. 1 = At start up, the operating setpoint will be aligned to the measured value, the selected setpoint will be reached by the programmed ramp. See Grd 1 and Grd 2 operating paraemters. If the instrument detects an out of range or an error condition on the measured value, it will operate as described for P50 = 0 This completes the advanced configuration procedure. The display should show "COnF."

Default Configuration Parameters The configuration parameters can be loaded with predetermined default values. These are the settings loaded into the instrument prior to shipment from the factory. To load the default values proceed as follows: a) Open switch V1 (see Figure 1, Preliminary Hardware Settings). b) The upper display will show: This indicates that the loading procedure has been initiated. After about three seconds the procedure is complete and the instrument reverts to the COnF display. The following is a list of the default configuration parameters loaded during the procedure: Para . SEr1 SEr2 SEr3 SEr4 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10
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f) Press the FUNC key; the display will show:

c)

Press the t key; the lower display will show the firmware version.

d) Still holding thet key, press the s key; the instrument will show:

e) Press the s key to select table 1 (European) or table 2 (American) default parameters; the display will show:

Table 1 Table 2 European American Ero Ero 1 1 19200 19200 7E 7E 3 21 . . 0 0 400 1000 rEv rEv 0-20 0-20 0 0 400 1000 nonE nonE rEL rEL

Default Configuration Parameters (continued) Para . Table 1 Table 2 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25 P26 P27 P28 P29 P30 P31 P32 P33 P34 P35 P36 P37 P38 P39 P40 P41 P42 H.A. nonE H.A. nonE H.A. OPrt 0 0.1 0 0 norL norL norL norL Air OFF rEv OFF rEv OFF rEv OFF 0 ON 2 30.0 1.0 00.20 ON 0 10 0 H.A. nonE H.A. nonE H.A. OPrt 0 0.1 0 0 norL norL norL norL Air OFF rEv OFF rEv OFF rEv OFF 0 ON 2 30.0 1.0 00.20 ON 0 30 0
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Default Configuration Parameters (continued) Para . Table 1 Table 2 P43 0.0 0.0 P44 nOFL. nOFL. P45 nOFL. nOFL. P46 Pid Pid P47 0 0 P48 10 10 P49 Fn.Sp Fn.Sp P50 0 0

OPERATING MODE 1) Remove the instrument from its case. 2) Close switch V1 (see Figure 1, preliminary hardware settings). 3) Re-insert the instrument in its case. 4) Switch on power to the instrument. Display Function In normal display mode, the upper display shows the measured value while the lower display shows the programmed setpoint. When the rate of change (Grd1, Grd2) is used, the displayed setpoint may be different from the operating setpoint. It is possible to change the lower display as follows: Press and hold the FUNC key for more than three seconds, but less than ten. The lower display will show " r. " followed by the output configured as "rEv" (from 0.0 to 100.0%). Press the FUNC key again. The lower display will show "d." followed by the output configured as "dir" (from 0.0 to 100.0%). The graphic symbol " . " means 100.0%. Press the FUNC key again. The display will return to the normal display mode. The information will appear only if the respective function is configured. If no keys are pressed within the timeout period (see P41), the display will automatically return to the normal display mode. In order to keep the desired information continuously on the lower display, press the s or t key to stop the timeout. To return to the normal display mode, press the FUNC key again.

Setpoint Selection This instrument has four setpoints (SP SP2, SP3 and , SP4). By setting P47 parameter it is possible to limit the number of available setpoints. Setpoint selection is possible only by logic inputs 1 and 2 (terminals 6, 7 and 8). Logic Input 1 open (6 - 7) open (6 - 7) closed (6 - 7) closed (6 - 7) Logic Input 2 open (6 - 8) closed (6 - 8) open (6 - 8) closed (6 - 8) Op. Setpoint SP SP2 SP3 SP4

Indicators C Lit when the process variable is shown in degrees Celsius. F Lit when the process variable is shown in degrees Fahrenheit. AT Flashes during autotuning (Smart AT). Lit steadily when autotuning is active. OUT1 Flashes proportionally with Output 1. OUT2 Lit when Output 2 is ON or Alarm 1 is in the alarm state. OUT3 Lit when Output 3 is ON or Alarm 2 is in the alarm state. OUT4 Lit when the Alarm 3 is in alarm condition. RMT Lit when the instrument is in REMOTE condition (functions and parameters are controlled via serial link). SPX Lit when SP2, SP3 or SP4 are used. Flashes when a setpoint from serial link is used. MAN Lit when the instrument is in MANUAL mode.

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Operating Key Functions FUNC = When the instrument is in normal display mode: press less than three seconds to start parameter modification procedure press for three to ten seconds to change the indication on the lower display press longer than ten seconds to start the lamp test. See "Lamp Test." FUNC = When the instrument is in the parameter modification mode, it memorizes the new parameter value and advances to the next parameter. MAN = In normal display mode, allows you to enable/disable the manual function. MAN = During parameter modification, scrolls back through the parameters without storing the new setting. = During parameter modification, increases the setting of the selected parameter. = During manual mode, increases the output value. = During parameter modification, decreases the setting of the selected parameter. = During manual mode, decreases the ouptut value. Note: A 10 or 30 second timeout (see P41) can be selected for parameter modification. If no keys are pressed during this time period, the
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instrument goes automatically to the normal display mode and the last parameter is not changed. Enable/Disable Control Outputs With the instrument in the normal display mode, press and hold (for 5 seconds) the key and the FUNC key in order to disable the control outputs. The device will then function as an indicator. All control outputs will be OFF and the word OFF will be shown in the lower display (the actual output is controlled by P21 and P23 ). Alarms will be in a non-alarm condition. The alarm output conditions depend on the alarm action type (see P27-P29-P31). Hold (for 5 seconds) the key and the FUNC key a second time to restore the control status. If the alarm standby function has been configured, the alarms will be activated. Enabling/disabling status will not be lost at power down. Manual Function The MANUAL mode can be accessed (if P39 = On) by pressing the MAN key for one second. The command is accepted and executed only if the instrument is in the normal display mode. When in the MANUAL mode, the MAN LED is lit and the lower display shows the power output values. The value of the "rEv" output is shown by the two most significant digits while the value of the "dir" output is shown by the two least significant digits. The decimal point between the two values will be flashing to indicate the instrument is in the MANUAL mode.

NOTE:

is used for "rEv" out = 100 is used for "dir" out = 100

When in manual mode the output resolution is equal to 1%. The power output can be modified by using the and keys. Press and hold (for 2 seconds) the MAN key again to return the device to the AUTO mode. The transfer from AUTO to MANUAL and back is bumpless (this function is not provided if the integral action is excluded). If the transfer from AUTO to MANUAL occurs during the first part of the autotuning (Smart AT) algorithm (TUNE), turning back ot AUTO, the instrument will be automatically forced in the second part of the autotuning algorithm (ADAPTIVE). At power-up the device will be in the status defined by P40. When start-up occurs in manual mode with power output set to 0, the control outputs will be in accordance with the following formula: "rEV" output - "dir" output = 0. Setpoint Access When the instrument is in the AUTO mode and in the normal display mode, it is possible to directly access the selected setpoint (SP, SP2, SP3, or SP4). Press the or key (and hold for two seconds); the setpoint will change. Once the desired setting is reached, wait two seconds before pressing a key and the new setpoint will be used.

Serial Link This instrument can be connected to a host computer by a serial link. The host computer can put the device in either LOCAL (functions and parameters are controlled by the keys) or REMOTE (functions and parameters are controlled by serial link). REMOTE is signalled by the LED labeled REM. It is also possible to download the device configuration through the serial link with the following steps: 1) Serial parameters SEr1 thru SEr4 must be properly configured from the keys. 2) The device must be in the OPERATING mode. During downloading of the configuration, the device goes into open loop control with all outputs in the OFF state. At the end of the configuration procedure, the device performs an automatic reset and returns to closed loop control. Autotuning (Smart AT) Autotuning is used to automatically optimize the control action. To enable autotuning, press the FUNC key until Snrt is shown. Press the s or t key to set the display to On and then press the FUNC key. The AT LED will turn on or begin flashing according to the selected algorithm. When autotuning is enabled, the control parameters can be displayed but not modified. To disable autotuning, press the FUNC key until Snrt is shown. Press the s or t key to set the display to OFF and press the FUNC key again.
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The AT LED will turn off. The instrument maintains the calculated control parameters, but allows the parameters to be modified. Notes: 1) Autotuning is disabled when: a) ON/OFF control is programmed. b) The instrument is in manual mode. c) P35 = 0. 2) Autotuning enable/disable can be protected by a safety key password (see P35). Lamp Test To test the LEDs, press the FUNC key for more than ten seconds. This instrument will turn on, with a 50% duty cycle, all LEDs. No time out is applied to the lamp test. To return to normal display mode, press the FUNC key again. During the lamp test, the instrument continues to control the process, but no keyboard function is available, except the FUNC key. Operating Parameters From the normal operating mode, press the FUNC key. The lower display will show the code while the upper display shows the setting or the status (ON or OFF) of the selected parameter. Press the or key to change the setting. Press the FUNC key again and the instrument stores the new

setting and goes to the next parameter. Some of the following parameters may not appear, depending on the configuration. Param. Description SP Main setpoint (in engineering units). SP is operative when logic inputs 1 and 2 are open. Range from rL to rH. Snrt Autotuning (Smart AT) status. ON or OFF indicates the status of the autotuning function (enabled or disabled respectively). Set ON to enable autotuning. Set OFF to disable autotuning. n.RSt Manual reset of the alarms. Set to ON and press FUNC to reset the alarms. This parameter is skipped if none of the alarms has manual reset function. SP2 Auxiliary setpoint (in engineering units). Operative when logic input 1 is open, logic input 2 is closed, and P47 is different from 0. Range from rL to rH. SP3 Auxiliary setpoint (in engineering units). Operative when logic input 1 is closed, logic input 2 is open, and P47 =2. Range from rL to rH. SP4 Auxiliary setpoint (in engineering units). Operative when logic input 1 is closed, logic input 2 is closed, and P47 = 2. Range from rL to rH. nnn Software key for parameter protection. Skipped if P20 = 0 or 1. ON = The instrument is LOCKED. OFF =The instrument is UNLOCKED. To switch from LOCKED to UNLOCKED,
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AL1

HSA1

AL2

HSA2

AL3

HSA3

enter the P20 parameter setting. To switch from UNLOCKED to LOCKED, enter any number other than the P20 parameter setting. Alarm 1 setpoint (in engineering units). This parameter is available only if P9 = AL1.P AL1.b, or AL1.d. Ranges: span , limits for process alarms; 0 to 500 units for band alarm; -500 to 500 units for deviatio alarm. Alarm 1 hysteresis. This parameter is available only if P9 = AL1.P AL1.b, or AL1.d. Ranges: 0.1% to , 10.0% of the input span or 1 LSD. Alarm 2 setpoint (in engineering units). This parameter is available only if P9 = AL1.P AL1.b, or AL1.d. Ranges: span , limits for process alarms; 0 to 500 units for band alarm; -500 to 500 units for deviation alarm. Alarm 2 hysteresis (in % of P4 - P3 span). This parameter is available only if P9 = AL1.P AL1.b, or AL1.d. Ranges: 0.1% to , 10.0% of the input span or 1 LSD. Alarm 3 setpoint (in engineering units). This parameter is available only if P9 = AL1.P AL1.b, or AL1.d. Ranges: span , limits for process alarms; 0 to 500 units for band alarm; -500 to 500 units for deviation alarm. Alarm 3 hysteresis (in % of P4 - P3 span). This parameter is available only if P9 = AL1.P AL1.b, or AL1.d. Ranges: 0.1% to , 10.0% of the input span or 1 LSD.

Pb

HyS ti

td

IP

Cy2

Proportional band. Range: 1.0% to 200.0% of input span. When Pb parameter is set to zero, control action becomes on-off. When instrument is working with autotuning, Pb value is limited by P36 and P37. Hysteresis for ON/OFF control action Range: 0.1% to 10.0% of input span. Integral time. This parameter is skipped if Pb = 0. Range: 00.01 to 20.00 mm.ss. Above this value, the display blanks and the integral action is excluded. When the instrument is working with autotuning, the minimum value of integral time is limited by P38. Derivative time. This parameter is skipped if Pb = 0. Range: 00.00 to 10.0 mm.ss. When the device is working in autotuning, the td value is equal to 1/4 of ti value. When P46 = Pi, derivative action is always excluded. Integral pre-load. This parameter is skipped if Pb = 0. Range: 0.0 to 100.0% of output if instrument is configured with one control output; from -100.0 to 100.0% of the output if instrument is configured with two control outputs. Output 2 cycle time. Available only if P9 = rEv or dir. Range: 1 to 200 seconds.

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Cy3

rC

OLAP

rL

rH

Grd1

Grd2

Output 3 cycle time. Available only if P12 = rEv or dir. Range: 1 to 200 seconds. Relative Cooling gain. This parameter is skipped if Pb = 0, or instrument is configured with one control output only. Range: 0.20 to 1.00. When instrument is working with autotuning and P26 = on, rC is limited according to selected cooling media: 0.85 to 1.00 when P25 = Air; 0.80 to 0.90 when P25 = OIL; 0.30 to 0.60 when P25 = H2O. Deadband/Overlap between H/C outputs. This parameter is skipped if Pb = 0, or instrument is configured with one control output only. A negative OLAP value shows a deadband; a positive value shows an overlap. Range: -20 to 50% of the proportional band. Setpoint low limit (in engineering units). Range: P3 to rH. When P3 is modified, rL will be realigned to it. Setpoint high limit (in engineering units). Range rL to P4. When P4 is modified, rH will be realigned to it. Ramp applied to an increasing setpoint change. Range: 1 to 100 digits per minute. Above this value the display shows "InF" meaning that the transfer will be done as a step change. Ramp applied to an decreasing setpoint change. Range: 1 to 100 digits per minute. Above this value the display shows
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OLH

tOL

rnP

"InF" meaning that the transfer will be done as a step change. Output high limit. Range 0.0 to 100% of the output when instrument is configured with one control output; -100.0 to 100% when instrument is configured with two control outputs. Time duration of the output power limiter. Range: 1 to 540 minutes. Above this value the display shows "InF" meaning that the limiting action is always on. The tOL can be modified, but the new value will become operative only at the next instrument start-up. Control output max. rate of rise. This parameter is available when Pb is different from zero, or one control output is linear. Range: 0.1%/s to 25.0%/s. Above 25.0%/s the display shows "InF": meaning that no ramp limitation is imposed.

Error Messages Overrange, Underrange and Sensor Break This device is capable of detecting process variable faults (OVERRANGE, UNDERRANGE or SENSOR BREAK). When the process variable exceeds the span limits established by configuration parameter P1, an OVERRANGE condition will appear as:

An UNDERRANGE condition appears as:

when input resistance is less than 15 Ohms (short circuit sensor detection). If the instrument appears to be malfunctioning or operating in an unexplained manner: 1. Load the default configuration parameters. 2. Short inputs. 3. Remove outputs. 4. Move setpoints to reom temperature and vary the setpoints to see if controller output responds in expected manner. Power Up On power-up, the instrument performs a selfdiagnostic test. When an error is detected, the lower display shows an Err indication while the upper display shows the code of the detected error. Error list SEr Serial interface parameter error. 100 EEPROM write error. 150 CPU error. 200 Attempt to write to protected memory. 201 - 2xx Configuration parameter error. The two least significant digits show the number of the wrong parameter (ex. 209 Err indicates an Error in Parameter P9). 299 Error in control output selection. 301 Error in calibration of the selected input. 307 RJ input calibration error. 320 Linear output calibration error. 400 Control parameters error. 500 Auto-zero error. 502 RJ error. 510 Error during calibration procedure.
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When P42 is zero, following conditions may occur. If: The instrument is set for one output only and an OVERRANGE is detected, the OUT turns OFF (if reverse acting) or ON (if direct acting). The instrument is set for heating/cooling and an OVERRANGE is detected, the reverse (rEV) acting output turns OFF and the direct (dir) acting output turns ON. The instrument is set for one output only and an UNDERRANGE is detected, the OUT turns ON (if reverse acting) or OFF (if direct acting). The instrument is set for heating/cooling and an UNDERRANGE is detected, the reverse (rEV) acting output turns ON and the direct (dir) acting output turns OFF . When P42 is not zero and an out of range condition is detected, the instrument operates in accordance with P42 and P43 parameters. The sensor break can be signalled as: For TC/mV input: OVERRANGE or UNDERRANGE (solder jumper). For RTD input: OVERRANGE. For mA/V input: UNDERRANGE. On the mA/V input, a sensor break can be detected only when the range selected has a zero elevation (4-20 mA, 1-5 V, or 2-10 V). On the RTD input a special test is provided to signal an OVERRANGE

Dealing with errors: 1) When a configuration parameter error is detected, repeat the configuration procedure of that specific parameter. 2) If an error 400 is detected, simultaneously press the s and t keys to load the default parameters and then repeat the control parameter setup. 3) For all other errors, load default configuration parameters. If error persists, contact your supplier. Default Operating Parameters The control parameters can be loaded with predetermined default values. These are the settings loaded into the instrument prior to shipment from the factory. To load the default values proceed as follows: a) Close switch V1 (see Figure 1, preliminary hardware settings). b) Autotuning (Smart AT) must be disabled. c) The upper display will show the process variable and the lower display will show the setpoint.

d)

Hold down the t key and press s key; the display will show:

e) Press either the s or t key; the display will show:

g)

Press the FUNC key; the display will show:

This indicates that the loading procedure has been initiated. After about three seconds the loading procedure is complete and the instrument reverts to the normal display mode. The following is a list of the default operating parameters loaded during the procedure:

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Default Operating Parameter List Parameter Default Value SP = Minimum of range SnRT = Disable n.SRt = OFF SP2, SP3, SP4 = Minimum of range nnn = OFF A1, A2, A3 = Minimum of range (process alarms). 0 (deviation or band alarms) HSA1, HSA2, HSA3 = 0.1% Pb = 4.0% HyS = 0.5% ti = 4.00 (4 minutes) td = 1.00 (1 minute) IP = 30.0 for one control output; 0 for two control outputs Cy2 = 15 seconds for relay output; 4 seconds for SSR output When two control outputs are programmed and OUT 2 = "dir" the default values will be: 10 seconds for P25 = AIr; 4 seconds for P25 = OIL; 2 seconds for P25 = H2O

Cy3 =

rC = OLAP = rL = rH = Grd 1 = Grd 2 = OLH = tOL= rnP =

15 seconds for relay output. When two control outputs are programmed and OUT 3 = "dir" the default values will be: 10 seconds for P25 = AIr; 4 seconds for P25 = OIL; 2 seconds for P25 = H2O 1.00 for P25 = AIr; 0.80 for P25 = OIL; 0.40 for P25 = H2O 0 Initial scale value Full scale value Infinite (step transfer) Infinite (step transfer) 100% Infinite 25%/second

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SPECIFICATIONS General Case: PC ABS black. Self-extinguishing degree V-0 according to UL 94. Front Protection: Designed and tested for IP65 and NEMA 4X for indoor locations with panel gasket installed. Installation: Panel mounting by means of brackets. Rear Terminal Block: Up to 21 screw terminals, with connector diagrams and safety rear cover. (Screw M3, for cables from 0.25 to 2.5 mm2 or from AWG 22 to AWG 14). Dimensions: 48 x 96 mm (1.890 x 3.780 in.) according to DIN 43700; 116 mm (4.567 in.) deep. Weight: 450 grams maximum (1 pound). Power Supply: 100 to 240 Vac, 50/60 Hz (-15 to 10% of the nominal value); 24 Vac/dc (10% of the nominal value). Power Consumption: 11 VA. Insulation Resistance: Greater than 100 megohms according to IEC 1010-1. Dielectric Strength: 1500 V rms according to IEC 1010-1. Display Updating Time: 500 ms. Sampling Time: 250 ms for linear inputs; 500 ms for TC and RTD inputs. Resolution: 30000 counts. Accuracy: 0.2% full scale value @ 25C ambient temperature. Common Mode Rejection Ratio: 120 dB @ 50/60 Hz.
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Normal Mode Rejection Ratio: 60 dB @ 50/60 Hz. Electromagnetic Compatibility and Safety Requirements: This instrument is marked CE. Therefore, it is conforming to council directives 89/336/EEC (reference harmonized standard EN 50081-2 and EN 500822) and council directives 73/23/EEC and 93/ 68/EEC (reference harmonized standard EN 61010-1). Installation Category: II Temperature Drift (CJ excluded): <200 ppm/ C of span for mV; and TC ranges 1, 3, 5, 7, 20, 21, 22, and 24. <300 ppm/C of span for mA/V. <400 ppm/C of span for RTD ranges 11 and 28; and TC ranges 0, 2, 4, 6, 23. <500 ppm/C of span for RTD range 10; and TC ranges 8, 9, 25, 26. <800 ppm/C of span for RTD range 27. Operating Temperature: 0 to 50 C. Storage Temperature: -20 to 70 C. Humidity: 20 to 85% rh, non-condensing. Protection: a) WATCHDOG circuit for automatic restart. b) DIP Switches for configuration and calibration parameters.

Inputs Thermocouple Types: L, J, K, T, N, R, S keyboard selectable. Engineering Units: C, F keyboard selectable. External Resistance: 100 max, max error 0.1% of span. Burn Out: Shown as an overrange condition (standard). It is possible to obtain an underrange indication by cut and short. Reference Junction: Automatic compensation for an ambient temperature between 0 and 50 C. Reference Junction Drift: 0.1 C/C. Input Impedance: Greater than 1 megohm. Calibration: According to IEC 584-1 and DIN 43710-1977. Standard Ranges Type Range C Range F L 0 0 to 400.0 L 1 0 to 900 20 0 to 1650 J 2 -100 to 400.0 J 3 -100 to 1000 21 -150 to 1830 K 4 -100.0 to 400.0 K 5 -100 to 1370 22 -150 to 2500 T 6 -199.9 to 400.0 23 -330 to 750 N 7 -100 to 1400 24 -150 to 2550 R 8 0 to 1760 25 0 to 3200 S 9 0 to 1760 26 0 to 3200 RTD Input RTD Type: Pt 100 ohms, 3 wire connection. Input Circuit: Current injection. C/F Selection: Keyboard or serial link. Calibration: According to DIN 43760.
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Line Resistance: Automatic compensation up to 20 ohms/wire with no appreciable error. Burnout: Instrument detects the open condition of one or more wires (shown as an overrange condition). It also detects the short circuit of sensor (shown as overrange condition) Standard Ranges: 10 -199.9 to 400.0 C 11 -200 to 800 C 27 -199.9 to 400.0 F 28 -330 to 1470 F Linear Inputs Readout: Keyboard programmable between -1999 and 4000. Decimal Point: Programmable in any position. Burnout: Instrument shows burnout as an underrange condition for 4 to 20 mA, 1 to 5 V, and 2 to 10 V inputs underrange or overrange condition (selectable by soldering jumper) for 0 to 60 mV and 12 to 60 mV inputs no indication is available for 0 to 20 mA, 0 to 5 V, and 0 to 10 V inputs. Accuracy: 0.2% + 1 digit @ 25C. Impedance: Type 12 0 to 60 mV >1 megohm 13 12 to 60 mV >1 megohm 14 0 to 20 mA <5 ohms 15 4 to 20 mA <5 ohms 16 0 to 5 V >200 kilo-ohms 17 1 to 5 V >200 kilo-ohms 18 0 to 10 V >400 kilo-ohms 19 2 to 10 V >400 kilo-ohms

Logic Inputs Equipped with two logic inputs from contact for setpoint selection. Setpoint selection is possible only by logic inputs 1 and 2 (terminals 6, 7, 8). Input 1 Input 2 Operating Setpoint Open (6-7) Open (6-8) SP Open (6-7) Closed (6-8) SP2 Closed (6-7) Open (6-8) SP3 Closed (6-7) Closed (6-8) SP4 Setpoints Four setpoints are available: SP, SP2, SP3, and SP4. Setpoint selection is possible only by logic inputs 1 and 2. Transfer: Between one setpoint and another (or between two different setpoint values) may be realized by a step transfer, or by a ramp with two different programmable rates of change (ramp up and ramp down). Slope Value: 1 to 100 Eng. Units/min. or step. Limiter: RLO and RHI parameters, programmable. Control Action Algorithm: PID + Smart AT. Type: One (heating or cooling) or two (heating and cooling) control outputs. Proportional Band: Configurable from 1.0% to 200.0% of the input span. Setting a PB equal to 0 sets the control action to ON/OFF. Hysteresis (for ON/OFF control action): Configurable 0.1 to 10.0% of the input span. Integral Time: Configurable from 1 second to 20 minutes, or excluded.
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Derivative Time: Configurable from 0 to 10 minutes. If 0 is selected, derivative action is excluded. Integral Preload: Configurable 0.0 to 100.0% for one control output; -100.0 (cooling) to 100.0% (heating) for two control outputs. AutoTuning: Keyboard enable/disable. Auto/Manual: Keyboard selectable. Auto/Manual Transfer: Bumpless "Man" Indicator: Off in auto mode; lit in manual mode. Outputs Control Output Type: One linear and/or time proportioning. Updating Time: 250 ms for linear inputs; 500 ms for TC and RTD inputs. Output Resolution: 0.1% of span. Direct/Reverse Action: Programmable. Output Level Indication: Output 1 value and Output 2 value displayed separately. Output Level Limiter: One control medium: 0.0 to 100.0%; two control mediums: -100.0 to 100.0%. This function may be operative at instrument start-up for a programmable time to avoid thermal shock and/or preheating the plant. Relative Cooling Gain: Programmable from 0.20 to 1.00. Overlap/Deadband: Programmable from -20% to 50% of the proportional band.

Linear Output Type: Isolated 0 to 20 mA or 4 to 20 mA, programmable. Maximum Load: 500 ohms. Resolution: 0.1% when used as control output; 0.05% when used as analog retransmission. Relay Outputs Output 2: SPST contact with rated current 3A at 25 Vac on resistive load (NC or NO contact selectable by soldering jumper). Output 3: SPST contact with rated current 2 A at 250 Vac on resistive load. Output Status Indication: Two indicators (OUT 2 and OUT 3) are lit when the respective output is on. Cycle Times: Programmable from 1 to 200 s. Logic Voltage for SSR Driver (Output 2 only): Logic Level 0: V out <0.5 Vdc Logic Level 1: 24 Vdc 20% @ 20 mA. Maximum current = 20 mA. Note: Out 2 may be programmed to perform the second control output or the alarm 1 output. Output Status Indication: OUT X lit when respective output is on. Cycle times: Programmable from 1 to 200 s. Alarms This instrument is equipped with one analog output plus three independent relay outputs (Out 4 is optional). The outputs can be programmed as follows:

Out 1 Out 2 Out 3 Out 4 mA Relay or SSR Relay Relay Heating AL1 AL2 AL3 Heating Cooling AL2 AL3 Heating AL1 Cooling AL3 Cooling AL1 AL2 AL3 Cooling Heating AL2 AL3 Cooling AL1 Heating AL3 Retrans. Heating AL2 AL3 Retrans. AL1 Heating AL3 Retrans. Cooling AL2 AL3 Retrans. AL1 Cooling AL3 Retrans. Heating Cooling AL3 Retrans. Cooling Heating AL3 Retrans AL1 AL2 AL3 Alarm Reset: Automatic or manual, programmable on each alarm. Standby Alarm: Each alarm can be configured with our without standby function. Standby eliminates false indication at instrument start-up and after a setpoint change. Alarm Indications: Three indicators lit when respective alarm is on. Alarm Outputs: Three SPST relays. Contact rated at 2A, 250 Vac on resistive load. Note: side C of OUT 3 and OUT 4 are common. Process Alarm Operating Mode: High or low programmable. Setpoint: Programmable in engineering units within input span. Hysteresis: Programmable from 0.1% to 10.0% of input span (P4 - P3).

37

Band Alarm Operating Mode: Inside or outside programmable. Setpoint: Programmable from 0 to 500 units. Hysteresis: Programmable from 0.1% to 10.0% of input span. Deviation Alarm Operating Mode: High or low programmable. Setpoint: Programmable from -500 to 500 units. Hysteresis: Programmable from 0.1% to 10.0% of input Options Serial Communications Interface Type: RS-485. Protocol Type: MODBUS, JBUS, or proprietary polling/selecting. Baud Rate: Keyboard configurable from 600 to 19200. Byte Format: 7 or 8 bit configurable. Parity: Even, odd or none configurable. Stop Bit: One. Address: From 1 to 95 for proprietary protocol; from 1 to 255 for all other protocols. Output Voltage Levels: According to EIA standard.

Special Functions Auxiliary Power Supply for Two or Four Wire Transmitter Type: Not isolated, 24 Vdc. Maximum Current: 25 mA with short circuit protection. Output Variation: 10% of nominal value. Output Turnoff Function This function allows you to set to zero the output signal and to inhibit the control algorithm and the alarm functions in order to remove power from the controlled load and to make the instrument operate as an indicator only. Therefore, this function monitors the process variable even when the load is off. When control mode is resumed, the instrument will operate as before: the integral component of the output signal will be set to zero, and the soft start and alarm standby functions will be enable.

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CALIBRATION Calibration parameters are logically divided into groups of two parameters each initial scale value and final scale value. A calibration check is provided after entering the values of each group. A calibration check can be initiated without making an entry: press the FUNC key to advance to the desired calibration check. The lower display will show the parameter code (t., rJ., etc.) and the upper display will show "on" or "off." Press the s or t key to select on or off. To go to the next parameter without modifying the calibration, press the FUNC key when the displays shows "off." To return the previous parameter without modifying the calibration, press the MAN key. To set the parameter calibration, pres the FUNC key when the display shows "on." The display will blank, and only the decimal point of the LSD of the lower display will be lit during the calibration step. Before beginning calibration, be sure internal switch V1 is open (see Configuration Procedure, Figure 1). General Guidelines a) The instrument should be mounted in its case in order to keep the internal temperature constant. b) Ambient temperature should be stable. Avoid drift due to air conditioning or other mechanical devices.
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c) Relative humidity should not exceed 70%. d) Minimum warm up time should be at least 20 minutes. e) Operate as much as possible in a noise free environment. f) During calibration, connect one input at a time to the rear terminal block. g) Before input calibration, the specific preliminary hardware settings described in the Configuration section must be made. h) Use calibrators with the following: Accuracy Current Input: 0.025% output 0.0025% range 0.01 microamp Voltage Input: 0.005% output 0.001% range 5 microvolt TC Input: 0.005% output 0.001% range 5 microvolt RTD Input: 0.02% 0.0025 ohms/decade Reference JunctionCompensation: better than 0.1C mA output: better than 0.1% of the readout 2 microamp

Resolution Current Input: 0.5 microamp Voltage Input: 100 microvolt TC Input: 1 microvolt RTD Input: 10 milliohm Ref. Jct. Compensation: better than 0.1C mA output 1 microamp Calibration Parameters Following is a complete list of calibration symbols: Code Parameter tL TC/mV Input Minimum Range Value tH TC/mV Input Maximum Range Value t. TC/mV Input Check rJ Reference Junction Compensation rJ. Reference Junction Compensation Check PL RTD Input Minimum Range Value PH RTD Input Maximum Range Value P. RTD Input Check nAL Current Input Minimum Range Value (0 mA) nAH Current Input Maximum Range Value (20 mA) nA. Current Input Check 5UL 5 Volt Input Min. Range Value (0 V) 5UH 5 Volt Input Max Range Value (5 V) 5U. 5 Volt Input Check 10UL 10 Volt Input Minimum Value (0 V) 10UH 10 Volt Input Maximum Value (10 V) 10U. 10 Volt Input Check rtL Linear Output Minimum Value (0 mA) rtH Linear Output Max. Value (20 mA) Crt. Linear Output Check
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Procedure Switch on the instrument; the upper display will show COnF. Press the s key and the display will show CAL. Press the FUNC key to start the calibration process. Repeatedly press the FUNC key until the desired calibration (parameter) code appears. Use the s and t keys to select between ON and OFF. To go to the next parameter without modifying the calibration, press the FUNC key when the display shows OFF . tL TC/mV input minimum range value a) Perform the preliminary hardware settings described in the Configuration section; connect the calibrator and instrument as shown below.

1 3
b) The displays show OFF and tL. c) Set calibrator to 0.000 mV. d) Press the s key; the display changes to ON. e) After a few seconds, start calibration by pressing the FUNC key. The decimal point of the least significant digit will light to indicate the instrument is performing the calibration. When calibration is complete, the instrument will proceed to the next parameter.

tH TC/mV input maximum range value a) Set the calibrator to 60.000 mV. b) Press the s key; the displays will show ON and tH. c) After a few seconds, start calibration by pressing the FUNC key. The decimal point of the least significant digit will light to indicate the instrument is performing the calibration. When this calibration is complete, the instrument will proceed to the next parameter. t. TC/mV input check The display will show t. followed by a number showing the measured value in counts.

terminals 1 and 3 using an appropriate instrument, as shown below.

1 + M ea su ring D ev ice 3 -

Check the linear calibration by setting: a) 0.000 mV; the readout must be equal to "t.0 0000" 10 counts. b) 60.000 mV; the readout must be equal to "t.3 0000" 10 counts. c) 30.000 mV; the readout must be equal to "t.1.5000" 10 counts. d) Press the FUNC key; go to the next parameter. rJ Reference junction compensation Note: Make sure tL and tH are correctly calibrated before attempting rJ calibration. a) Measure the temperature close to
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b) Wait a few minutes to allow temperature stabilization of the entire system (compensation cable, sensor, calibrator and instrument). c) The displays will show "rJ" and "OFF." Use the s and t keys to make the readout value equal to the temperature measured by the measuring device in tenths of C. d) After a few seconds, start calibration by pressing the FUNC key. The decimal point of the least significant digit will light to indicate the instrument is performing the calibration. When this calibration is complete, the instrument will proceed to the next parameter. rJ. Reference junction compensation check The display will show rJ. and the temperature in tenths of C. Check that the display readout is equal to the value read by the measuring device. Press the FUNC key; the instrument will proceed to the next parameter.

PL RTD input minimum range value a) Perform the preliminary hardware settings described in the Configuration section. Connect the calibrator and instrument as shown below.
4 3 1

P. RTD input check The display shows P. followed by a number showing the measured value in counts.

b) Set 0.00 ohms on the resistor box. c) Press the s key; the displays show ON and PL. d) After a few seconds, start calibration by pressing the FUNC key. The decimal point of the least significant digit will light to indicate the instrument is performing the calibration. When this calibration is complete, the instrument will proceed to the next parameter. PH RTD input maximum range value a) Set resistor box to 375.00 ohms. b) Press the s key; the displays will show ON and PH. c) After a few seconds, start calibration by pressing the FUNC key. The decimal point of the least significant digit will light to indicate the instrument is performing the calibration. When this calibration is complete, the instrument will proceed to the next parameter.

Check the calibration (not linear) by setting the resistance box to: a) 0.00 ohms; the readout should be P. 0 0000 10 counts. b) 125.00 ohms; the readout should be "P.1 0190" 10 counts. c) 250.00 ohms; readout should be "P. 2 0189" 10 counts. d) 375.00 ohms; readout should be "P. 3 0000" 10 counts. e) Press the FUNC key and proceed to next parameter. nAL Current input (mA) minimum range value a) Perform the preliminary hardware settings described in the Configuration section; connect the calibrator and instrument as shown:

1 3
b) Set 0.000 mA on the calibrator (even if the minimum range value is 4 mA). The upper display shows "OFF."
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c)

Press the s key, the display will switch to "ON". d) After a few seconds, start calibration by pressing the FUNC key. The decimal point of the least significant digit will light to indicate the instrument is performing the calibration. When this calibration is complete, the instrument will proceed to the next parameter.

b) 20.000 mA; readout should be "nA. 3 0000" 10 counts. c) 10.000 mA; readout should be "nA. 1 5000" 10 counts. d) Press the FUNC key. 5UL 5 volt input-minimum range value a) Perform the preliminary hardware settings described in the Configuration section. Connect the calibrator and instrument as shown:

nAH Current input (mA) maximum range value a) Set 20 mA on the calibrator. b) Press the s key, the displays will show "nAH" and "ON". c) After a few seconds, start calibration by pressing the FUNC key. The decimal point of the least significant digit will light to indicate the instrument is performing the calibration. When this calibration is complete, the instrument will proceed to the next parameter. nA. Current input (mA) check The display will show "nA." followed by a number showing the measured value in counts.

1 3
b) Set 0.000 V on the calibrator (even if the minimum range value is 1 V). The upper display will show "OFF." c) Press the s key, the display will show "5UL" and "ON." d) After a few seconds, start calibration by pressing the FUNC key. The decimal point of the least significant digit will light to indicate the instrument is performing the calibration. When this calibration is complete, the instrument will proceed to the next parameter. 5UH 5 volt input-maximum range value a) Set 5.000 V on the calibrator. b) Press the s key, the display will show "5UH" and "ON".
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Check the linear calibration by setting the calibrator to: a) 0.000 mA; the readout should be nA. 0 0000 10 counts.

c) After a few seconds, start calibration by pressing the FUNC key. The decimal point of the least significant digit will light to indicate the instrument is performing the calibration. When this calibration is complete, the instrument will proceed to the next parameter 5U. 5 volt input check The display will show "5U." followed by a number showing the measured value in counts.

1 3
b) Set 0.000 V on the calibrator (even if the minimum range value is 2 V). The upper display will show "OFF". c) Press the s key to enable calibration. The upper display will switch to "ON". d) Wait a few seconds until the measurement has stabilized, then push the FUNC key. When calibration is complete, the instrument will go to the next parameter. 10UH 10 volt input-maximum range value a) Set 10.000 V on the calibrator. b) Press the s key, the display will show "10UH" and "ON". c) After a few seconds, start calibration by pressing the FUNC key. The decimal point of the least significant digit will light to indicate the instrument is performing the calibration. When this calibration is complete, the instrument will proceed to the next parameter 10U. 10 volt input check The display will show "10U." followed by a number showing the measured value in counts.

Check the calibration by setting the calibrator to: a) 0.000 V; the readout should be 5U. 0 0000 10 counts. b) 5.000 V; readout should be "5U. 3 0000" 10 counts. c) 2.500 V; readout should be "5U. 1 5000" 10 counts. d) Press the FUNC key to proceed to next parameter. 10UL 10 volt input - minimum range value a) Perform preliminary hardware settings as described in the Configuration section. Connect the instrument to the calibrator as shown:

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Check the calibration (linear) by setting the calibrator to: a) 0.000 V; the readout should be 10U.0 0000 10 counts. b) 10.000 V; readout should be "10U.3 0000" 10 counts. c) 5.000 V; readout should be "10U.1 5000" 10 counts. d) Press the FUNC key. rt.L Linear output - minimum range value a) Connect the calibrator and instrument as shown below.

rt.H Linear output-maximum range value a) The display will show a number of counts (from 3644 to 6144) and "rt.H". b) Press the s or t key to make the measuring device read 20.000 mA 5 microamps. c) After a few seconds, press the FUNC key. The instrument will proceed to the next parameter. Crt. Linear output check The display will show "C. rt." preceded by a number (from 0 to 4000) showing the generated value in counts. Check the calibration by pressing the s or t key and set: a) 0 counts; the measured value should be equal to 0 mA b) 4000 counts; the measured value should be equal to 20 mA. c) 2000 counts; the measured value should be equal to 10 mA. d) For other check, the ratio between counts and output values is shown by the formula: Output = readout 4000 x 20 e) Press the FUNC key. This completes the calibration procedure. To enter the configuration procedure press the s key, the display will show CnF. If configuration and calibration are complete, switch the instrument off and set the DIP switches according to the Configuration section.

14 15

M e asu rin g D evic e

b) The display will show a number of counts (from 0 to 2500) and "rt.L". c) Press the s or t key to make the measuring device read 0.000 mA 5 microamps. d) After a few seconds, press the FUNC key. The instrument will proceed to the next parameter.

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MAINTENANCE 1. Remove power from the power supply terminals and from relay output terminals. 2. Remove the instrument from case. 3. Using a vacuum cleaner or a compressed air jet (max. 3kg/cm2 ) remove dust and dirt which may be present on the louvers and on the internal circuits, being careful to not damage the electronic components. 4. Clean external plastic or rubber parts only with a cloth moistened with ethyl alcohol (pure or denatured) [C2 H5OH]; or isopropyl alcohol (pure or denatured) [(CH3 )2CHOH]; or water [H 2O] 5. Verify that there are no loose terminals. 6. Before re-inserting the instrument in its case, be sure it is perfectly dry. 7. Re-insert the instrument and turn it ON.

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Barber-Colman Company Industrial Instruments Division 1354 Clifford Avenue P.O. Box 2940 Loves Park, IL U.S.A. 61132-2940 Telephone +1 800 232 4343 Facsimile +1 815 637 5341 http://www.barber-colman.com A Siebe Group Company
Copyright 1997 Barber-Colman Company.