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Civil Engineering

Initially, the Jaypee Group started as civil engineering contractors. Jaiprakash Associates Ltd., the flagship company of the Group, is a leader in Construction of river valley and hydropower projects on turnkey basis for more than 4 decades. The company is currently executing various projects in hydropower / irrigation / other infrastructure fields and has had the distinction of executing simultaneously 13 hydropower projects spread over 6 states and the neighbouring country Bhutan for generating 10,290 MW of power. Jaypee Group undertakes projects involving:Large quantities of rock excavation (both surface and underground) Controlled earth/rock fill Concrete manufacture and placement (including chilling) Fabrication and erection of penstock liners Hydro-mechanical equipment procurement and erection Steel Structures Expressway Construction Real Estate Development The projects that have been commissioned or in the advance stages of completion have been undertaken by it either as a successful EPC contractor or as a Non EPC contractor. The group also has secured three BOT contracts in the private hydropower generation sector after the opening up of the doors by the Government of India in 1991 for private sector power generation companies. It is not an embellishment to state that over the past three decades the company has not only successfully executed large and prestigious projects, but in this process has acquired a pool of knowledge, skills and experience in their field of technological excellence. The company has been assigned "CR 1" grade by ICRA Ltd indicating Very Strong Contract Execution Capacity with best prospects of timely completion of projects without cost overruns, etc. for hydropower EPC contracts of value greater than Rs.2500 Crores. Projects Under Execution S.No. 1 2 3 4 Sardar Sarovar(Narmada) Project ,Gujarat 900 MW Baglihar Hydroelectric Project,J & K Alimineti Madhav Reddy Project (AMRP), Andhra Pradesh Yamuna Expressway Project, Uttar Pradesh Zirakpur-Parwanoo Highway, Punjab, Haryana and Himachal Pradesh 990 MW Punatsangchhu II Hydroelectric Project, Bhutan Name of Project

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HYDROPOWER PROJECTS COMMISSIONED BY THE JAYPEE GROUP BETWEEN 2002 and 2009 Sno Name of Project 2002-05 200506 200607 2007-08 200809 Total(M/W)

BUILD-OWN-OPERATE 1 2 Baspa-II Vishnuprayag 300 400 300 400

ENGINEERING - PROCUREMENT - CONSTRUCTION (EPC) Contracts 3 4 5 Chamera-II Omkareshwar Baglihar 300 520 450 300 520 450

CONTRACTS WITH VARIOUS GOVERNMENT AGENCIES 6 7 8 9 10 11 12 Indira Sagar (Dam & Powerhouse) Nathpa Jhakri (Powerhouse & Penstocks) Dul - Hasti (Dam, Powerhouse & HRT) Tehri (Rockfill Dam & Spillways) Teesta-V (Dam & Powerhouse) 1000 1500 250 250 390 1000 1200 1020 4010 510 1030 450 1000 1500 390 1000 510 1450 1020 8840

Sardar Sarovar (Main Dam & Power House) Tala (Powerhouse & HRT) Total(MW) 3100

Work History

Concrete Dams and Barrages Veerbhadra Chamera Concrete Gravity Dam Karjan Concrete Gravity Dam Vadgam Saddle Dam Earthen and Rockfill Dams Lakhya Earthen Dam Stage- I Lakhya Earthen Dam Stage- II EPC works completed Baghdad Sewerage and Drainage Scheme Other important projects completed Trunk Sewer-Baghdad Brahmaputra Guide Bund Vishakhapatnam Steel Plant Surface Power House Completed Vadgam Canal Head Power House

Design and Consultancy JVL was incorporated within the Jaypee Group in 1992, as a design and consultancy division for the hydro power, river valley project, rail or road projects at low engineering and design costs. JVLs strength lies in its 150 highly experienced engineers in the field of hydropower and infrastructure development. Its collaboration with some of the

best institutes in the country like the IIT, Roorkee, CWPRS Pune, IRI, Roorkee, National Institute of Rock Mechanics, Kolar Gold Fields, National Council for Cement and Building Materials etc. has further rendered it an surefire leadership position while tackling complicated problems encountered during the design and planning of the projects. The design office facilities boosts of state of the art technology equipped with the best in computer hardware, CAD systems, peripherals like Plotters, Printers, Scanners, Modems, CD Writers, etc. all interconnected by LAN/WAN using V- SAT. A Virtual Private Network further facilitates in transmission of engineering drawings, emails and other support data. Latest computer software for Structural Analysis and Designing (like NISA FEM, STAAD PRO 2000, PHASES -2, TAPS, GATE 123 ), Designing and Drafting( like MICROSTATION 95/J, AUTOCAD, GEOPAK CIVIL, DECARTS, IRASB, MODEL VIEW, PDS), Project Planning, Monitoring Scheduling ( like P3 M.S. Project ) assists in major stages of Civil, Hydro Mechanical and Electro- Mechanical works. Grading : ICRA the leading rating agency has awarded JVL CT1 grading indicating Very Strong Project Engineering Capacity, which takes into account JVLs adequately qualified and experienced human resources characterized by a strong familiarity and specialization in the hydropower sector, duly supported by a strong and consistent design engineering and planning system. Hydro-Power / Irrigation Projects Designed & Engineered by JVL. Snapshot of Works done by JVL (A) Private Hydropower Development Jaypee Group Complete Design of Civil works of diversion barrage, tunnel, underground powerhouse and other appurtenant works has been done in the following: Baspa II , 300 MW, Himachal Pradesh Vishnuprayag, 400 MW, Uttarakhand (Electro mechanical & Hydro mechanical works done as well) Karcham Wangtoo, 1000MW, Himachal Pradesh (Electromechanical & Hydro mechanical works done as well) (B) EPC Contracts Hydro electric sector Turnkey execution of all civil and hydro mechanical works for the following projects : Chamera Stage II, 300 MW, Himachal Pradesh (Project commissioned one year ahead of Schedule in July 03) Baglihar, 450 MW, Jammu and Kashmir Balighar Stage II, 450 MW, Jammu and Kashmir (The project is the second stage development of Baglihar 450 MW project Stage I with common head works. The DPR was prepared by the JVL which on being accepted by the Owner, secured JAL the project.) View details

Facts and Figures The group has executed 13 Hydropower projects spread over 6 states of India and neighbouring country of Bhutan to generate 10,290 MW of power. Only E & C Company in India with the capacity to execute EPC contracts on its own strength from concept to completion.

Has won three out of the five EPC contracts awarded in the last 20 years. The group is the largest private sector hydro power producer with an installed capacity of 700 MW. Sardar Sarovar Dam being executed by the group is the third largest in the world for volume of chilled concrete to be placed -nearly 7 million cum. Nathpa Jhakri a 1500 MW Power House is the largest underground power house in India. Tehri Dam is the third tallest rockfill dam in the world, and the largest in Asia invloving placement of over 25 million cum of all types of fill material. Baglihar Hydroelectric project involved construction of 30km of project road along with three bridges. Brahmaputra Guide Bund completed in a record time of 7 months. Baspa-II and Chamera-II projects involved continuous concrete shuttering for tunnel lining which is used for the first time in the country. Teesta V project has been provided with Jet Grouting curtain is being provided below the coffer dams for the first time in India. Alimineti Madhva Reddy Irrigation project is the longest underground face to face tunnel in the world.

Power
Jaypee Group forayed in power sector after reforms had begun in the country and private sector was invited to participate in the beginning of the 8th five year plan. It has been a pioneer in this sector and its performance outshines those of its peers. During the 8th five year plan (1992 to 1997), the total power added was 16422 MW, out which private sector contribution was 1430 MW. In the 9th five year plan (1997-2002), a total of 19015 MW power was added to the grid and 5061 MW (hydro 86 MW and Thermal 4975) was added by the private sector. The 10th five year plan saw an addition of 19011 MW to the countrys national grid. Out of which the private sector added a total of 1931 MW (hydro 700 MW and Thermal 1231 MW). The entire 700 MW of hydropower added in the 10th plan five year plan was by the Jaypee Group. Jaypee Group is the only integrated solution provider for Hydropower projects in the country with a track record of strong project implementation in different capacities and participation in projects that have added over 8840 MW of Hydroelectricity to the National grid between 2002 to 2009 - AN UNPARALLEL FEATURE IN INDIAN POWER

SECTOR.
Jaypee Group is the largest hydropower producer in the private sector with its three operational power plants, that are, 300 MW Baspa-II (Himachal Pradesh), 400 MW Vishnuprayag (Uttarakhand) and 1000 MW Karcham-Wangtoo (Himachal Pradesh). By 2020, the total power generation capacity (including hydro & thermal) will be 13470 MW. Besides this, 300 MW Baspa-II Hydroelectric Power Station was successful in bagging GOLD SHIELD for meritorious performance in power sector from the Ministry of Power for the year 2007-08, a step forward from the SILVER SHIELD, Baspa-II HEP won for the year 2004-05. While 400 MW Vishnuprayag Hydropower Project of Jaiprakash Power Ventures Ltd (JPVL) was awarded 1st Prize in the category Energy & Power by the Essar Steel Infrastructure Excellence Awards 2010 in association with E18 and CNBC TV18. After having established a strong presence in the Hydropower sector the Group has initiated its entry into Thermal Power Generation, Power Transmission and also forayed into Wind Power.

Hydro Power

The water flowing through rivers of our country is not only a natural resource but liquid gold which if harnessed properly can serve the nation in more than one way. Nature has bestowed our country with a bounty of this resource readily available for exploitation for the benefit of the common man.
Shri. Jaiprakash Gaur Founder Chairman of Jaypee Group

Seeing the vast potential present in the hydro power generation, the house of Jaypees ventured into private power generation on Build Own Operate(BOO) basis. JAL has so far the distinction of participating in 54% of new hydropower projects under Indias Tenth Five Year Plan. 300 MW Baspa II The 300 MW Baspa Hydro Electric Project Stage II (BOO) is an environment friendly run of the river power project devoid of any rehabilitation or resettlement issue. The project site is located on the river Baspa, a tributary of river Satluj in District Kinnaur of Himachal Pardesh. www.jppowerventures.com

400 MW Vishnuprayag The 400 MW Vishnuprayag Hydro-electric Project (BOO) was commissioned in October,2006, a run-of-the river project located across river Alaknanda in District Chamoli of Uttarakhand. The Project, utilizing the waters of river Alaknanda, has an underground power station with an installed capacity of 400MW (4x100MW). www.jppowerventures.com 1000 MW Karcham- Wangtoo The 1000 MW Karcham-Wangtoo Hydro-electric Project is located in Himachal Pradesh and is built on BOO basis. This is the Indias largest Private Hydropower station. It is envisaged as run-of-the-river project and is constructed on River Satluj in the District Kinnaur. www.jppowerventures.com Arunachal Pradesh projects (Lower Siang 2700 MW & 500 MW Hirong) The 2700 MW Lower Siang Hydro-electric Project on river Siang and 500 MW Hirong Hydro-electric Project on river Siyom in Arunachal Pradesh will be built on BOO basis and are expected to be commissioned by 2016 (Phase-I) and 2018 respectively. Meghalaya projects (270 MW Umngot & 450 MW Kynshi) The project are 270 MW Umngot HEP in the East Khasi Hills district and 450 MW Kynshi (Stage II) HEP in the West Khasi Hills district of Meghalaya. The projects would be undertaken through a Joint Venture between JPVL and State govt of Meghalaya on a 74% -26% basis.

Thermal Power
2X660 MW Jaypee Nigrie Super Thermal Power Plant Jaypee Nigrie Super Thermal Power Project comprising 2 x 660 MW Super-critical Unit will be set up by Jaiprakash Power Ventures Limited, a subsidiary of JAL at a site in Nigrie - Village, Tehsil - Deosar, District - Singrauli in Madhya Pradesh. The expected date of commissioning for Unit - I and Unit - II are end April 2013 and end October 2013

respectively. Amelia (North) and Dongri Tal II coal block with total coal reserves of 250 MT of coal. These coal blocks contain sufficient coal reserves to fuel the Nigrie Thermal project over the long term. JAL is expected to develop and mine this coal in a joint venture with MPSMCL. The joint venture has been allotted these two coal blocks solely for the purpose of supplying fuel to the Nigrie Thermal Project. The Nigrie Thermal Project is expected to utilize coal from two captive coal blocks, the Recently, Group has entered into an agreement with L&T-MHI Pvt. Ltd. (JV between L&T Ltd. And Mitsubishi heavy Industries Limited, Japan) for supply of super-critical, environmental friendly, more energy efficient Boiler, Turbines and Generator (BTG) packages for their Nigrie project. Environmental Clearance from MoEF for Nigrie Project [Download] 1250 MW Bina Thermal Power Project The Group is executing 1250 MW coal fired Thermal Power Plant at Bina in the State of Madhya Pradesh. The project is expected to be commissioned by mid of 2012 (phase -1). 1980 MW Karchana & 3300 MW Bara Thermal Power Project JAL has been awarded LOIs for 1980 MW (3 x 660 MW) Karchana Thermal Power Project and 3300 MW (5 x 660 MW) Bara Thermal Power project in UP.

Transmission
Jaypee Powergrid Limited (JPL), a joint venture company setup between Jaiprakash Power Ventures Limited (JPVL) and Power Grid Corporation of India Limited (PGCIL) has developed a 217 km long power transmission project to evacuate power from the Karcham-Wangtoo project. The system consists of a Transmission Line from the powerhouse at Wangtoo to the inter-connecting point with the northern grid at Abdullapur, Yamunanagar, Haryana. The power transmitted is meant for distribution and consumption in the states of Himachal Pradesh, Haryana, Punjab, Uttar Pradesh and Rajasthan. www.jaypeepowergrid.com

Cement
Jaypee group is the 3rd largest cement producer in the country. The groups cement facilities are located in the Satna Cluster (M.P.), which has one of the highest cement production growth rates in India. The group produces special blend of Portland Pozzolana Cement under the brand name Jaypee Cement (PPC). Its

cement division currently operates modern, computerized process control cement plants with an aggregate installed capacity of 28 MnTPA. The company is in the midst of capacity expansion of its cement business in Northern, Southern, Central, Eastern and Western parts of the country and is slated to be a 35.90 MnTPA by FY13 (expected) with Captive Thermal Power plants totaling 672 MW. Keeping pace with the advancements in the IT industry, all the 260 cement dumps are networked using TDM/TDMA VSATs along with a dedicated hub to provide 24/7 connectivity between the plants and all the 120 points of cement distribution in order to ensure track the truck initiative and provide seamless integration. This initiative is the first of its kind in the cement industry in India. In the near future, the group plans to expand its cement capacities via acquisition and greenfield additions to maximize economies of scale and build on vision to focus on large size plants from inception. The Group is committed towards the safety and health of employees and the public. Our motto is ' Work For Safe,

Healthy, Clean & Green Environment '. Cement


History of Cement Manufacture of cement has a history, which traces back to millennia. The Romans who were prolific builders used burnt calcareous (calcium bearing) rocks along with pozzolanic materials in an era Before Christ. The structures built by them, like the Pantheon, are still there for us to see proving the goodness of cementitious materials as input material for construction.Post industrialization and as infrastructure development started globally, demands for cement have been growing steadily both quantitatively & qualitatively. India is the second largest cement producer in the world after China and cement consumption has been growing at a CAGR of over 8% p.a. in the last five years. The group cement facilities are located in the Satna cluster, which has one of the highest cement production growth rates in India .

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