CHNG I T VN

1.1 L do chn ti
Trong nhng thp nin gn y, cc thit b in - in t t bit l PLC c
ng dng rng ri trn khp th gii. S a dng v pht trin ca ngnh ny khng
ngng bin i. N m bo hiu sut trong cng vic v tin cy cao cho ngi
s dng.
Song song , vic ng dng PLC v Scada iu khin, gim st h thng
trong sn xut c xc tin v ngy cng ph bin trong cc nh my sn xut hin
nay. iu ny gip ngi s dng, qun l v iu khin thit b mt cch d dng
v tin li.
Chnh v nhng l do trn chng em chn ti:
Lp trnh v iu khin h thng trn qua mng Ethernet bng PLC
ti s gip thun li hn trong vic gim st v iu khin h thng (b
thc hnh trm trn iu khin bng PLC) thng qua mng truyn thng cng
nghip v phn mm Scada CX-Supervisor.

1.2 Mc tiu nghin cu

1.2.1 Mc tiu chung
Tm hiu cu trc hot ng ca PLC v h thng mng truyn thng trong
cng nghip iu khin mt dy chuyn sn xut t ng c th l B thc
hnh trm trn iu khin bng PLC ca trng i hc Tr Vinh. Qua c
th nghin cu cc h thng t ng khc trong cng nghip c s iu khin gim
st qua mng truyn thng.

1.2.2 Mc tiu c th
Tm hiu bin tn 3G3JX Omron
Tm hiu iu khin h thng qua mng Ethernet.
Truyn thng 2 PLC CP1E-N30DR-A qua cng RS-232.
iu khin bin tn 3G3JX qua cng truyn thng RS-485.
Tm hiu v vit giao din iu khin v gim st bng phn mm Scada CXSupervisor.

 Vit chng trnh iu khin h thng bng phn mm CX-Programmer.

Kt ni giao tip gia giao din v h thng.

Chy h thng trm trn iu khin bng PLC.

1.3 Phm vi nghin cu

1.3.1 Khng gian
Khoa K Thut Cng Ngh Trng i Hc Tr Vinh.

1.3.2 Thi gian thc hin

Thi gian thc hin n 05/12/2011 n 25/02/2012.

1.3.3 i tng nghin cu

B thc hnh trm trn iu khin bng PLC ca trng i hc Tr Vinh.
Mng truyn thng cng nghip (Ethernet).
iu khin bin tn ( Modbus_RTU).

1.4 Phng php nghin cu

Phng php quan st thu thp d liu.
Phng php tm hiu trc tip h thng trn iu khin bng PLC ca
trng i hc Tr Vinh.

1.5 Hng thc hin ti

n nh sn xut khi lng c ngi s dng nhp t giao din.

S dng giao din ngi s dng la chn s sn phm, khi lng v t

l theo mong mun.

Hin th in p, tn s, dng in.

S dng cc b timer tnh thi gian trn v x sn phm.

Thng qua PLC tc ng ng m cc van cp nguyn vt liu, my bm

v iu khin ng c khuy trn.

V giao din m hnh v bng iu khin d dng gim st v iu khin.

Kt ni gia giao din v chng trnh PLC thng qua MODBUS.

Thi cng m hnh v iu khin m hnh hon ton hot ng.

CHNG 2 C S L THUYT

2.1 H thng iu khin l g ? [1]

Tng qut, mt h thng iu khin l tp hp nhng dng c, thit b in t,
c dng nhng h thng cn m bo tnh n nh, s chnh xc, s chuyn i
nhp nhng ca mt quy trnh hoc mt hot ng sn xut. N thc hin bt c yu
cu no ca dng c, t cung cp nng lng n mt thit b bn dn. Vi thnh
qu ca s pht trin nhanh chng ca cng ngh th vic iu khin nhng h
thng phc tp s c thc hin bi mt h thng iu khin t ng ha hon
ton, l PLC, n c s dng kt hp vi my tnh ch.
Ngoi ra, n cn giao din kt ni vi cc thit b khc (nh l: bng iu
khin, ng c, contact, cun dy, .). Kh nng chuyn giao mng ca PLC c
th cho php chng phi hp x l, iu khin nhng h thng ln. Ngoi ra, n
cn th hin s linh hot cao trong vic phn loi cc h thng iu khin. Mi mt
b phn trong h thng iu khin ng mt vai tr rt quan trng.

Hnh 2.1 Tng quan h thng iu khin

T hnh 2.1 ta thy: PLC s khng nhn bit c iu g nu n khng c

kt ni vi cc thit b cm ng. N cng khng cho php bt k cc my mc no
hot ng nu ng ra ca PLC khng c kt ni vi ng c. V tt nhin, vng
my ch phi l ni lin kt cc hot ng ca mt vng sn xut ring bit.

2.2 Mng truyn thng cng nghip l g ? [2]

Mng truyn thng cng nghip hay mng cng nghip l mt khi nim chung
ch cc h thng thng s, truyn bt ni tip, c s dng ghp ni cc thit b
cng nghip. Cc h thng mng truyn thng cng nghip ph bin hin nay cho
php lin kt mng nhiu mc khc nhau, t cc cm bin, thit b quan st, my
tnh iu khin gim st v cc my tnh cp iu hnh x nghip, qun l cng ty.
Mng truyn thng cng nghip thc cht l mt dng c bit ca mng my
tnh, c th so snh vi mng my tnh thng thng cc im ging nhau v khc
nhau nh sau:

 Trong nhiu trng hp, mng my tnh s dng trong cng nghip c coi
l mt phn ( cc cp iu khin gim st, iu hnh sn xut v qun l cng ty)
trong m hnh phn cp ca mng cng nghip.
i vi h thng truyn thng cng nghip, c bit l cc cp di th cc
yu cu v tnh nng thi gian thc, kh nng thc hin n gin, gi thnh h li
c t ra hng u.

Hnh 2.2 M hnh phn cp trong mng truyn thng cng nghip.

2.3 Giao thc truyn thng [2]

Mt giao din mng bao gm cc thnh phn x l giao thc truyn thng
(phn cng v phn mm) v cc thnh phn thch ng cho thit b c ni mng.

Tng ng dng (Application layer)

Tng trnh din (Presentation layer)
Tng phin (Session layer)
Tng giao vn (Transport Layer)
Tng mng (Network Layer)
Tng lin kt d liu (Data Link Layer)
Tng vt l (Physical Layer)

Giao thc giao tip hay cn gi l Giao thc truyn thng, Giao thc lin mng,
Giao thc tng tc, Giao thc trao i thng tin (ting Anh l communication
protocol) - trong cng ngh thng tin gi tt l giao thc (protocol), tuy nhin, trnh
nhm vi giao thc trong cc ngnh khc - l mt tp hp cc quy tc chun dnh
cho vic biu din d liu, pht tn hiu, chng thc v pht hin li d liu - nhng
vic cn thit gi thng tin qua cc knh truyn thng, nh m cc my tnh
(v cc thit b) c th kt ni v trao i thng tin vi nhau. Cc giao thc truyn
thng dnh cho truyn thng tn hiu s trong mng my tnh c nhiu tnh nng
m bo vic trao i d liu mt cch ng tin cy qua mt knh truyn thng
khng hon ho.
C nhiu giao thc c s dng giao tip hoc truyn t thng tin trn
Internet, di y l mt s cc giao thc tiu biu:

 TCP (Transmission Control Protocol): thit lp kt ni gia cc my tnh

truyn d liu. N chia nh d liu ra thnh nhng gi (packet) v m bo vic
truyn d liu thnh cng.
IP (Internet Protocol): nh tuyn (router) cc gi d liu khi chng c
truyn qua Internet, m bo d liu s n ng ni cn nhn.
HTTP (HyperText Transfer Protocol): cho php trao i thng tin (ch yu
dng siu vn bn) qua Internet.
FTP (File Transfer Protocol): cho php trao i tp tin qua Internet.
WAP (Wireless Application Protocol): cho php trao i thng tin gia cc
thit b khng dy, nh in thoi di ng.

2.4 SCADA (Supervisory Control And Data Acquisition)[3]

C th hiu SCADA l h thng dng trong cc ng dng iu khin qu
trnh cng nghip ha cht, truyn ti in nng. N da trn 1 my tnh x l trung
tm (my ch), d liu thu thp t cc cm bin t ti cc phn xng, cc ta
nh,.. hay cc trm t xa c gi v my tnh trung tm qun l v iu khin.
Trong h SCADA v nguyn tc s c 2 loi thit b : MTU (Master Terminal Unit)
v RTU (Remote Terminal).
Thng thng MTU t trung tm, n c th l my tnh vi phn cng v
phn mm chuyn dng nhn d liu qu trnh t cc trm xa, hoc n c th l
mt thit b Master (mt dng Controller) lm nhim v thu thp d liu v iu
khin c phn truyn thng vi my tnh ch.
Cc cm bin hay c cu chp hnh trong h thng mng cng nghip ni
chung v trong cc h thng SCADA s c ghp ni vi RTU hay PLC thc
hin mt qu trnh iu khin theo mt thut ton nht nh. ng thi d liu thu
thp c (dng s) s c truyn v trung tm theo h thng mng truyn thng.
Cc MTU nhn d liu t RTU, ng thi ng vai tr gi cc tham s, cc
lnh iu khin (vi s lng hn ch) t my tnh ch ti RTU iu khin cc
c cu chp hnh.

CHNG 3

PHN TCH V THIT K H THNG TRM

TRN IU KHIN BNG PLC

3.1 S khi h thng

Hnh 3.1 S khi h thng

B ngun: cp ngun in iu khin cho CPU v tt c cc b phn m

bo cho h thng hot ng.
B iu Khin 1, 2: l b x l PLC, lin kt vi cc thnh phn ca h
thng, x l tn hiu nhp xut v a ra tn hiu iu khin in c cu chp
hnh. Xut tn hiu n phn giao din v ngc li.
C cu chp hnh: nhn tn hiu t b iu khin tham gia trc tip trong
qu trnh hot ng.
Giao din: iu khin v hin th tn hiu thu nhn c t b x l.
B phn cm bin: thu thp tn hiu t h thng v gi tn hiu v b iu
khin.

3.2 S cu trc h thng

Hnh 3.2 S cu trc h thng

My tnh c ni vo Hub v trn my tnh c giao din iu khin v gim

st h thng hot ng.
PLC - Ch ta ni vo Hub cng vi my tnh iu khin qua cng Ethernet
Option Board CP1W-CIF41. Dng nhn tn hiu t PLC H thng v truyn
tn hiu iu khin t Scada.
PLC - Ch v PLC H thng c ni mng vi nhau thng qua cng
Built-In RS232.
Cc ng vo ra ca PLC H thng dng iu khin cc thit b ca h
thng trm trn iu khin bng PLC. Cng Option Board CP1W-CIF11 dng
iu khin bin tn 3G3JX.

3.3 Giao din gim st v iu khin

Hnh 3.3 Giao din gim st v iu khin

Chc nng cc nt iu khin:

3.4 Nguyn l hot ng h thng trn

Cc qu trnh bm nc vo b cha d tr c thc hin mt cch t ng.
- Ci t tn s cho ng c khuy v ng c bng ti, s lng chai cn
sn xut.
- Ci t gi tr t l cn trn cho bn 1 v bn 2.
- Khi van 1 m, nguyn liu s c vo bn 1 ng nh t l t.
- Khi van 2 m, nguyn liu s c vo bn 2 ng nh t l t.
Nguyn liu ca 2 bn c khng ch nh vo cm bin mc C2 v C1. Hai
cm bin ny s bo cho bit mc max, min ca nguyn liu, dng khng ch
chng trn cho 2 bn.
- Van 3 m nguyn liu s vo bn 3.
- Van 4 m nguyn liu s vo bn 3.
Nguyn liu t 2 bn ny s c vo bn 3 tin hnh trn.
Motor khuy s quay khi nguyn liu t bn 2 bt u vo bn 3. Khi
nguyn liu t bn 2 ht th motor khuy s khuy thm 1 pht na ri dng.

Sau khi trn xong tin hnh rt nguyn liu vo phi.

Motor bng chuyn hot ng nu cm bin phi B4 pht hin, pittong 3 s
y phi ra bng chuyn, pittong 2 nh vo cm bin B3 s chn phi li ( nu Van
5 ang rt nguyn liu vo phi) sau khi rt xong pittong 2 s li phi i qua.
Pittong 1 nh vo cm bin B2 s chn phi rt nguyn liu vo, thi gian rt s
c t trc bng timer trong PLC.
Cm bin B1 tc dng pht hin sn phm b dn, v thc hin dng rt tm
thi khi c sn phm dn. Dng m s lng sn phm.
Sau khi nguyn liu bn 3 cn th van 5 ng.
Sau 30 giy qu trnh rt trn v chit rt c thc hin li.

3.5 Gii thiu thit b h thng

3.5.1 PLC Omron CP1E [4]
3.5.1.1 Thng s k thut CP1E-N30DR-A
Cc c tnh ca CP1E-N30DR-A c th tng kt nh di y:
AC100-240Ngun cp: 100-240VAC
Ng vo/ra: 18-DC input/12-Relay output.
B nh chng trnh: 8Ksteps (EEPROM)
Vng nh d liu DM: 8Kwords
S lng timers / counters: 256
Tc x l: Lnh c bn (LD): 1.19s min, Lnh cao cp (Mov): 7.90s
min.
Ng vo tc cao: Incremental: 100 kHz x 6counters; Up/down: 100kHz x
2 counters, Pulse + Direction input: 100kHz x 2counters, Differential phase
input: 50 kHz x 1counter, 5 kHz x 1counter.
Ng vo interrupt: 6 inputs ( rng xung 50s min).
Ng vo tc ng nhanh: 6 inputs ( rng xung 50s min).
Ng ra xung (transistor output): Pulse + Direction Mode, 1Hz ~ 100 kHz: 2
outputs. Continuous mode (iu khin tc ), Independent mode (iu
khin v tr).
Trang b sn cng USB 2.0 kt ni my tnh.

 C th m rng thm cng truyn thng RS232C hoc RS422/RS485.

Giao thc truyn thng: Host Link; 1:N NT Link; No-protocol mode; Serial
PLC Link Slave, Serial PLC Link Master; Modbus-RTU Easy Master.
Trang b ng h thc (lock).
Tiu chun: EC, EMC (zone B), JIS.
3.5.1.2 Cu trc PLC CP1E-N30DR-A

Hnh 3.4 PLC CP1E ca hng Omron

Cu to chung ca 1 b PLC gm nhng phn nh sau:

Cu trc phn cng ca PLC CP1E u c cc b phn sau: b x l, b nh,
b nhp, xut.

Hnh 3.5 Cu trc PLC CP1E

B v x l trung tm (CPU): L thnh phn quan trng nht ca PLC l b vi

x l, lin kt vi cc hot ng ca h thng PLC, thc hin chng trnh, x

l tn hiu nhp xut v thng tin lin lc vi cc thit b bn ngoi.
B nh (Memory): C nhiu loi b nh khc nhau. y l ni lu gi trng

thi hot ng ca h thng v b nh ca ngi s dng. m bo cho PLC

hot ng , phi cn c b nh lu tr chng trnh.
Input Area: Cc tn hiu nhn vo t cc thit b u vo bn ngoi (Input

Devices) s c lu trong vng nh ny.

 Output Area : Cc lnh iu khin u ra s c lu tm trong vng nh

ny. Cc mch in t trong PLC s x l lnh v a ra tn hiu iu khin
thit b ngoi (Out Devices).
Power Supply: thnh phn cp ngun in iu khin cho CPU v tt c cc
Module chc nng, ngoi ra n cng cung cp cc ngun cho thit b ngoi vi,
ch yu l loi ngun 24V.

3.5.2 Bin tn 3G3JX [5]

Bin Tn l thit b dng chuyn i in p hoc dng in xoay chiu
u vo t mt tn s ny thnh in p hoc dng in c mt tn s khc u
ra. B Bin Tn thng c s dng iu khin vn tc ng c xoay chiu
theo phng php iu khin tn s, theo tn s ca li ngun s thay i thnh
tn s bin thin.

3G3JX

c tnh
Cng sut

0.4 0kW
3 pha 200VAC

Cp in p

1 pha 200VAC
3 pha 400VAC

Tn s iu khin

0.5 - 400 Hz

Phn gii tn s

0.1 Hz

Phng php iu khin

iu rng xung sng sin (iu khin V/f)

Tn s sng mang

2 - 12 kHz

Chc nng bo v

Bo v qu dng tc thi, bo v qu ti,

qu p,thp p; lm mt; bo v ni t;

Cp bo v

IP20

Bng 3.1 Thng s k thut bin tn 3G3JX

Hnh 3.6 Bin tn 3G3JX

3.5.2.1 Cu trc phn cng bin tn 3G3JX

Hnh 3.7 Cu trc bin tn 3G3JX

Main circuit terminal block (input side): tn hiu thit b u vo.

Communications connector: cng kt ni truyn thng.
Relay output terminal block: Rle tn hiu ng ra.
Control circuit terminal block: Mch tn hiu iu khin.
Main circuit terminal block (output side): tn hiu u ra.
S7: OPE/485 chn cng truyn thng (mc nh = OPE).
S8: chc nng ngt khn cp (mc nh = OFF).

3.5.2.2 S ni dy ca Bin Tn
S kt ni tiu chun

Hnh 3.8 S kt ni tiu chun ca bin tn 3G3JX

Kt ni mt pha u vo 200VAC n u cc L1 v N/L3. Theo mc nh,

MA c t l tip im thng ng v MB l tip im thng m trong ng
ra ca relay (MA, MB) c chn (C036).
Ni dy cung cp cho ngun v ng c

Hnh 3.9 S cung cp ngun ng c

Khng c ni ngun cung cp khc ti R/L1, S/L2, hoc T/L3. Khng c

di chuyn thanh ngn mch gia P/+2 v +1, ngoi tr khi c mt ngun DC ty
c ni vo.

3.5.2.3 Vn hnh
Cp ngun cho bin tn.
u dy cho ti.
u dy cho cc ng vo, ra ca bin tn nu s dng phng php tip
im v u dy.
Ci t in p, dng in, tn s ng vo, ra.
Ci t cc thng s c bn cn thit.
Ci t kiu iu khin.
Ci t ch gim st.
Nhn Run chng trnh hot ng.
Khi c s c hay mun dng th nhn Stop/Reset.

bit thm thng s ci t cng nh cch iu khin bin tn 3G3JX th tham

kho thm phn ph lc A.

3.5.3 Ethernet Option Board CP1W-CIF41[6]

Ethernet Option Board cung cp cc cu lnh tip nhn bi tiu chun giao
thc FINS Omron. Giao din mng Ethernet cho php ta d dng kt ni vi b
iu khin lp trnh v upload/ download chng trnh, giao tip gia cc b iu
khin (khng h tr thi gian thc qut I/O trn Ethernet Option Board ).
S dng cng ny kt ni PLC Ch thng qua mng Ethernet vi my
tnh. thc hin vic iu khin v gim st h thng hot ng.

Hnh 3.10 Ethernet Option Board CP1W-CIF41

3.5.3.1 S hiu chi tit

Nhn :

a ch IP v Subnet Mask

Kt ni Ethernet: s dng cp Ethernet twisted-pair

n bo LED

Th hin trng thi iu khin Option Board

n bo

Mu

COMM

Vng

ERR

Trng thi
Khng sng
Sng chp
Khng sng
Sng
Sng chp

ngha
Khng gi hoc nhn tn hiu
Gi hoc nhn tn hiu
Bnh thng
Li nghim trng xy ra
Khng c li xy ra

Bng 3.2 Trng thi hot ng ca Ethernet Option Board

3.5.3.2 Cu hnh ca Ethernet Option Board CP1W-CIF41

Cu hnh c bn cho mt h thng Ethernet 100Base-TX bao gm mt Hub m

cc node c gn di hnh thc du sao bng cch s dng cp xon i. Cc
thit b c hin th trong bng sau y cu hnh mng 100Base-TX loi
CP1W-CIF41.

Thit b mng
Ethernet Option Board
(CP1W-CIF41)

Ni dung
Ethernet Option Board l mt b truyn
thng kt ni dng PLC CP1E hoc
CP1H vi mng Etherner 100Base-TX
y l cp xon i kt ni Etherner

Twisted-pair cable

Option Board loi 100Base-TX

Hub, vi modul kt ni RJ45 ti mi

u.

Hub

y l mt thit b relay kt ni nhiu

node trong mt mng Lan
Bng 3.3 Cu hnh Ethernet Option Board CP1W-CIF41

3.5.3.3 Thng s k thut

Item (hng mc)

c im k thut

Model number

CP1W-CIF41

Type

100/10Base-TX (Auto-MDIX)

p dng PLC

CP1E, CP1L v CP1H

Unit classification

CP1 option port unit

Mounting location

CP1E, CP1L and CP1H micro PLC option port

Number of Units that can be

1 set. (each type of CP1L and CP1H PLC can

mounted

only mount 1 set Ethernet Option Board)

Size of Buffers

8k bytes

Media access method

CSMA/CD

Modulation method

Baseband

Transmission paths

Star form

Baud rate

00 Mbit/s (100Base-TX)

10 Mbit/s (10Base-T)

Half/full auto-negotiation for each port

Link speed auto-sensing for each port
Unshielded twisted-pair Unshielded twisted(UDP) cable Categories: pair (UDP) cable
5, 5e
Transfer

Transmission media

Categories: 3,4, 5, 5e

Shielded twisted-pair Shieldedtwisted(STP) cable Categories: pair (STP) cable

100 at 5, 5e

Categories: 100 at
3, 4, 5, 5e

Transmission Distance

100 m (distance between hub and node)

Current consumption (Unit)

130 mA max. at 5 V DC

Vibration resistance

Conforms to JIS 0040.

10 to 57Hz: 0.075-mm amplitude, 57 to 150 Hz:
acceleration 9.8 m/s2 in X, Y, and Z
directions for 80 minutes each (sweep time: 8
minutes10 sweeps = 80 minutes)

Shock resistance

Conforms to JIS 0041

147m/s2, 3 times each in X, Y, and Z directions

Ambient operating temperature

0 to 55C

Ambient humidity

10% to 90% (with no condensation)

Atmosphere

Must be free of corrosive gas.

Ambient storage temperature

-20 to 75C

Weight

-20 to 75C

Dimensions

36.436.428.2 mm (WHD)

Bng 3.4 Thng s k thut ca Ethernet Otion Board CP1W-CIF41

Ch : Nu 2 Ethernet Otion Board CP1W-CIF41 c thit lp trong h thng

CP1L/H, th CP1W-CIF41 thit lp trn khe Option Board 1 s b bt thng v n
bo li s bt ln, CP1W-CIF41 trn khe Option Board 2 s hot ng bnh thng.

3.5.4 Cm bin mc [7]

Cm bin mc dng hp cho kim tra mc ca bt k cht lng dn in
no. Thch hp cho h thng bm t ng cp thot nc hay dung dch. C b
chng xung v chng st cm ng. bn, tin cy cao, trnh c cc nhc
im ca h phao c hc.

Hnh 3.11 Cm bin mc

C nhiu loi dng cho nhiu ng dng: loi truyn xa (61F-G_L), loi c
nhy cao (61F-G_H), loi c tn hiu cnh bo (61F-1/2/3_), chng bm chy
khng ti (61F-G1), iu khin 2 bm chy so le (61F-G_ + 61F-APN_).
u o l cc thanh kim loi (electrodes) bng thp khng r, hoc hp kim, titan

dng cho cht lng n mn.

Mt b tip im rle u ra (s lng tu loi): 5A, 250VAC - Ch th: n
LED. Ngun: 110/220 hoc 120/240 VAC.

3.5.4.1Thng s k thut

Model

Loi thng dng

Loi nhy cao

61F-GP-N

61F-GP-ND

Cc nguyn liu iu Cho iu khin nc

Cho iu khin cht lng vi

khin v cc iu

sch v nc thi thng

in tr cao nh nc c

kin hot ng

thng

chng ct

in p cung cp

100,110,120,200,220,230 hoc 240 VAC; 50/60Hz.

Di in p hot

85% ti 110% ca in p nh mc.

ng
in p bn trong

8 VAC

24 VAC

in cc
Dng in gia cc

Ti a khong 1 mA AC.

in cc
Cng sut tiu th

Ti a khong 3,2 VA (mt m un)

in
Tr khng ng gia 0 ti khong 4k

Khong 15k ti 70k

cc in cc
Tr khng m gia

Khong 15k ti

Khong 300k ti

di cp

Ti a 50 m

Ti a 50 m

u ra iu khin

2 A, 220 VAC (ti cm ng : cos = 0,4)

cc in cc

5 A, 220 VAC (ti cng li)

Nhit mi trng

Hot ng -10oC ti 55oC (-10oC ti 70oC cho 61F T)

m mi trng

Hot ng : 45% ti 85% RH

Tr khng cch in

Ti thiu 100M ( 500 VDC)

Cng in mi

2000 VAC, 50/60 Hz cho 1 pht.

Tui th d tnh

in : ti thiu 500.000 ln hot ng

C : ti thiu 5.000.000 ln hot ng.
Bng 3.5 Thng s k thut cm bin mc

3.5.4.2 Nguyn l hot ng

Khng nh loi kim tra mc thng thng s dng phao ni, iu khin mc
61F s dng in cc nhn bit mc cht lng dn in. Hnh nh di y m
t nguyn l hot ng n gin ny.

Bm thng c ni thng qua mt contactor, ti cc tip im u ra ca

b iu khin. B iu khin mc t ng chy my bm, iu khin mc cht
lng trong thng.
Tuy nhin, trong thc t, ch vi 2 in cc, gn sng trn b mt ca cht
lng lm cho b iu khin khi ng tht thng lm ngn tui th ca my bm.
Gii quyt vn ny bng cch cho thm mt in cc khc to mt
mch t gi. in cc thm vo, E2, c ni song song vi E1.
Nh ch ra trong hnh trn, khi r le mch gi hot ng tip im a2
thng m ng li. Mch in c to thnh qua cht lng v cc in cc v
c duy tr bi E2 v E3, thm ch khi mc cht lng xung di E1, tip im a2
vn ng.
Khi mc cht lng xung di E2, mch to ra qua in cc h, r le X khng
hot ng, v th tip im thng ng ca r le X ng li.

3.5.5 Van in t [8]

Hnh 3.12 Van in t JELPC 2W-160-15

Thng s k thut.
o in p iu khin 220VAC 50Hz
o ng knh ng 21mm
o Nhit mi trng lm vic t 5n 800C

o p sut chu c ti a 7kg/cm2

o Khi lng 850 gram
o Kch thc (Di x Rng x Cao, mm) 120 x 80 x 60

3.5.6 Cm bin quang [9]

Cm bin quang Fotek CDR-30X l loi cm bin quang pht hin vt th
bng kim loi hoc phi kim.

Hnh 3.13 Cm bin quang Fotek CDR-30X

c im chnh
Ngun cung cp 10-30VDC / DC.
Dng pht hin nhiu loi vt th.
Khong cch pht hin nh hoc bng 30cm.
Ng ra NPN v PNP NO.

Model

CDR-10X CDR-30X

Trng thi ng ra

NO

Hng pht hin

Ngang

Khong cch pht hin 10cm

CDR-10X-V

CDR-30X-V

Dc
30cm

in th hot ng

10~30VDC

Dng in

25mA max.

Ng ra

NPN & PNP 150mA max

nhy

270C Trimmer

10cm

30cm

Bng 3.6 Mt s model cm bin quang

3.6 Giao tip truyn thng (Communications) [10]

3.6.1 Giao tip truyn thng PLC Omron
C rt nhiu chun giao tip truyn thng gia cc PLC vi nhau nh :
Programmable Terminals.
No-protocol Communications.

 Serial PLC Links.

Modbus-RTU protocol.
Host Link.
Do yu cu ca thit b trong h thng trm trn iu khin nn em s dng kiu
Serial PLC Links 1:n Link.
Phng thc giao tip truyn thng gia cc PLC, cch kt ni gia cc PLC
c trnh by r hn phn ph lc B.

3.6.2 Modbus-RTU iu khin bin tn 3G3JX

Khng cn lp trnh truyn thng truyn v nhn d liu vi bin tn c
thc thi rt d dng. Ch cn ghi a ch, m lnh, v d liu trong vng nh DM.
c bt cc bit chc nng ln ON (A640.00 cho port 1, A641.00 port 2).
Cc phng php kt ni PLC vi bin tn, ci t cc thng s truyn thng
trn PLC, ci t bin tn, cu trc d liu truyn, cch iu khin bin tn c
trnh by phn ph lc C.

3.7 Mng truyn thng Ethernet [10]

3.7.1 Khi nim
Mng Ethernet cng nghip l mng phc v cho cp qun l v cp phn
xng thc hin truyn thng gia my tnh v cc h thng t ng ho. N
phc v cho vic trao i mt lng thng tin ln, truyn thng trn mt phm vi
rng. Khi xy ra xung t trn mng th ngng ngay li v qu trnh gi in tn
c thc hin li sau mt thi gian nht nh.
Tt c cc trm trn mng (network station) chia nhau tng bng thng ca
mng. Bng thng ny c th l 10Mbps (megibit per second = megabit/giy),
100Mbps hoc 1000Mbps. Ngy nay, cng ngh mng Ethernet c th s dng
Switch hay Hub. Ethernet thng c s dng nht l cng ngh s dng cp i
xon 10-Mbps. Cng ngh truyn thng 10-Mbps s dng h thng cp xon i.
Tc chun cho h thng Ethernet hin nay l 100-Mbps.

3.7.2 c im mng truyn thng Ethernet

Mng Ethernet cng nghip s dng th tc truyn thng OIS v TCP/IP
(Transmission Control Protocol / Internet Protocol). Theo phng php thm nhp
ng dn chn CSMA/CD th cc thnh phn trong mng Ethernet cng nghip
u bnh ng vi nhau.
Cc thng s ca mng Ethernet cng nghip:
Chun truyn thng: IEEE 802.3.
S lng trm : Max 1024 trm
Mi trng truyn thng :
Dy dn : Cp ng trc, Cp i dy xon.
Cp quang : Cp thu tinh hoc cht do.

3.7.3 Cp kt ni
Ethernet c cu trc bus. Cu trc mng vt l c th l ng thng hoc hnh
sao ty theo phng tin truyn dn.

Tn hiu

Loi cp

Chiu di ti a

S trm ti a

10BASE5

Cp ng trc dy

500m

100

10BASE2

Cp ng trc mng

200m

30

10BASE-T

Cp i dy xon

100m

1024

10BASE-F

Cp quang

200m

1024

Bng 3.7 Mt s loi cp truyn Ethernet thng dng

Tn hiu

Loi cp

Chiu di ti a

100BASE-T4

i dy xon hng 3

100m

100BASE-TX

i dy xon hng 5

100m

100BASE-FX

Cp quang

2000m

Bng 3.8 mt s loi cp truyn Ethernet tc cao

Vi 100BASE-TX, i dy xon hng 5 c s dng c kh nng lm vic

tn s nhp 125MHZ v cao hn na. Vic s dng hai i dy xon to kh nng
truyn hai chiu ng thi.

Hnh 3.14 Cp kt ni

i dy xon (Twisted pair) l mt i dy xon bao gm hai si dy ng

c qun cch ly m vo nhau. Tc dng th nht ca vic qun dy l trng
in t ca hai dy s trung ha ln nhau, v th nhiu x ra mi trng xung quanh
cng c gim thiu.

3.7.4 Phng thc truyn thng

Cc chun Ethernet u hot ng tng Data Link trong m hnh 7 lp OSI.
Theo chun IEEE 802.3/ Ethernet ch quy nh lp MAC v lp vt l .
a ch IP (IPv4) c di 32 bit v c tch thnh 4 vng, mi vng (mi
vng 1 byte) thng c biu din di dng thp phn v c cch nhau bi
du chm (.). V d: 203.162.7.92.
Kt ni truyn thng TCP/ IP ca dch v truyn thng (Fins/ TCP), v xy
dng cc ng dng bng cch s dng lnh SEND (090), RECV (098), v CMND
(490). FINS/ TCP l chc nng truyn thng c h tr bi Ethernet Option Board
(CP1W-CIF41). N cung cp lp TCP / IP phc hi t ng t cc li truyn thng
xy ra trong qu trnh nh tuyn a cp.
y l phng thc s dng phng php chuyn i a ch IP cho cc a
ch IP ng trong TCP/IP ca dch v truyn thng FINS. My tnh sau khi nhn a
ch IP c th gi lnh n PLC v thu nhn tn hiu phn hi t PLC.
N c th kt ni trc tuyn n PLC s dng CX-Programmer t mt my
tnh.

3.7.5 Cc bc thit lp iu khin

Xc nh a ch IP v phng
php chuyn i a ch

Xc nh thit b n PLC

Kt ni mng s dng cp xon

i

Bt ngun CPU

Kt ni thit b Ethernet
m khng cn bt k ci
t no

Ch thit lp a ch IP
cho cc ng dng n
gin.

S dng a ch IP mc
nh

Thit lp vng a ch IP
trong vng nh DM
Word cho CPU

Thit lp a ch IP mt
cch t do vi chc nng
Web

To bng chuyn

Thc hin thit lp thit b

(To bng chuyn)

Xc nh a ch IP trong my tnh v a ch IP trong PLC. Thit lp a ch

IP trong CX-Programmer nhng phi ph hp vi IP trong PLC. IP mc nh ban
u ca PLC l 192.168.250.1

 Thit lp a ch IP trong CX-Programmer

Kt ni mng s dng cp xon i

n kho cn gt ln/xung c hai pha ca np khe cm Option Board cng
mt lc tho np v sau ko np ra ngoi.
Kim tra cn chnh cho gc ct ca Ethernet Option Board ph hp vi khe
cm Option Board, v n chc chn Ethernet Option Board cho n khi n bt dnh
v tr.

Bng 3.9 Kt ni dy cp truyn thng

Tiu chun v c tnh k thut sau y p dng cho cc kt ni cp xon i

Ethernet Cc thng s k thut in: Ph hp vi chun IEEE802.3 tiu chun.

Ch : Ch c 1 CP1W-CIF41 c th gn c ln PLC. Nu 2 Ethernet

Option Board CP1W-CIF41 c gn trn PLC n bo li s bt. Nu chng
trnh bc thang hot ng vi CP1W-CIF41 li nghim trng th PLC s to ra cc
li khng nghim trng.

Ci t Hub
Kt ni cng kt ni t nh mng cung cp n hup. T cc ng ra ca hup
kt ni vo my tnh v PLC. Cu trc kt ni: RJ45 8-pin Modul kt ni (ph hp
vi ISO8877).

Hnh 3.15 Hub kt ni RJ45 8-pin

Cnh bo: Tt ngun cung cp PLC trc khi kt ni hoc ngt kt ni cp

xon i.

3.7.6 Trnh duyt Web

Sau khi kt ni cp xong ta c th truy cp Web browser.
Thit lp h thng Ethernet Option Board c th c thit lp bng cch s
dng trnh duyt web t mt my tnh c nhn hoc thit b khc. Ca s web ca
Ethernet Option Board c hin th bng cch truy cp vo URL y t trnh duyt
web.
Trang ting Anh: http://(Ethernet Option Boards IP address)/E00.htm
Trang ting Nht: http://(Ethernet Option Boards IP address)/J00.htm
Trang ting Trung Quc:http://(Ethernet Option Boards IP address)/
C00.htm
V d s dng qui trnh sau y thit lp a ch IP bng cch s dng
Explorer v cc trang web ting anh ca Ethernet Option Board.
Kt ni vi Ethernet Option Board t trnh duyt Web bng cch s dng a
ch IP mc nh ca Ethernet Option Board.
http://192.168.250.1/E00.htm

in vo mt khu mc nh ETHERNET v nhn vo nt Login

Chn Setting t Menu bn tri ca ca s hin th Menu ci t

La chn 1. a ch IP v Protocol h thng hin th Menu h thng

Thc hin cc ci t cn thit (v d, a ch IP trong v d ny)

Sau khi in vo ng gi tr, click vo nt Transfer truyn ci t n

Ethernet Option Board. kch hot cc thit lp mi, tt ngun Ethernet Option
Board v sau bt ngun li, hoc nhp vo nt Restart.

3.7.7 Giao din hin th

Danh mc
a ch IP

Ni dung

Mc nh

Thit lp a ch IP ni cho Ethernet Option Board

Phm vi ci t : 00.00.00.00 - 223.225.225.225

Subnet Mask

192.168.250.1

Thit lp Subnet Mask cho Ethernet Option Board

iu ny l cn thit nu mt phng php khc
hn so vi phng php bng a ch IP c s 255.255.255.0
dng cho vic chuyn i a ch.

ch

node Ci t a ch node FINS ni cho Ethernet Option

FINS

Board.

Phm vi ci t : 1 n 254
Cng FINS/UDP

Xc nh s cng UDP ni c s dng cho

truyn thng FINS. S cng UDP l s c s

9600

dng nhn dng UDP cc lp ng dng.

Cng FINS/TCP

Xc nh s cng TCP ni c s dng cho

truyn thng FINS. Cc s cng TCP l s c s
dng xc nh TCP cc lp ng dng.)
Phm vi thit lp : 1 n 65,535

9600

Ch :

cn thit lp TCP cng 80 cho HTTP

khng chng ln nhau.

Thit lp s cng ch c tc dng trn chc nng
FINS/TCP, khng phi trn chc nng khch hng
FINS/TCP. Cng client FINS/TCP s chuyn t
3000 65535 t ng cho kt ni.
S

dng

cng Kim tra la chn trn, nu bn mun ngi dng Khng kim

vo s

xc nh s cng UDP hoc TCP c hiu lc

Phng

php Chn bt k nhng iu sau y l phng php

tra

chuyn i a tm kim v chuyn i a ch IP t cc a ch

ch

FINS/UDP

Node FINS (kch hot FINS)

-

Auto (dynamic): to t ng (dynamic)

Auto (static): to t ng (tnh)

Manual: phng php bng a ch

Auto & Manual: kt hp phng php

Auto
(dynamic)

Chn t ng thay i a ch IP (ch) t xa

Thay i t

cho FINS/UDP hoc khng. Cm thay i ng

ng

lc, check vo th 2
FINS/TCP

Khi phng n ny c chn, nu kt ni

FINS/TCP c thit lp vi server, v nu a ch
IP khc hn 0.0.0.0 th thit lp im ch a ch

Khng kim

IP, bt k s yu cu kt ni no khc hn a IP

tra

ci t s b t chi.
La chn phng n ny ngn chn li hot
ng (bi cu lnh FINS) t node ring nh hng
n PLC

Bng 3.10 Cc thnh phn trnh duyt web

Chc nng ca nt nh sau

Nt

Chc nng
Truyn cc gi tr nhp vo t my tnh c nhn n Ethernet

Transfer

Option Board.
Cancel

Hu b gi tr nhp vo

Restart

Khi ng li Ethernet Option Board kch hot thit lp mi

sau khi truyn.

Bng 3.11 Chc nng cc nt

Thng tin thit b

Tham s

Ni dung

Model

Hin th thng tin kiu Ethernet Option Board.

Version

Hin th thng tin phin bn ca Ethernet Option Board.

IP Address

Hin th a ch IP ca Ethernet Option Board.

Subnet Mask

Hin th subnet mask ca Ethernet Option Board.

FINS/UDP port Numner

Hin th s cng FINS/UDP ca Ethernet Option Board.

Use Input Port Number

Hin th phng php ci t s cng hp l

Broadcast Setting

Hin th ci t truyn i ca Ethernet Option Board.

IP Address Conversion

Hin th phng php chuyn i a ch IP ca Ethernet Option

Board.

Ethernet Address

Hin th MAC ID ca Ethernet Option Board.

Bng 3.12 Thng tin thit b Ethernet Option Board

Trng thi thit b

3.7.8 X l s c
Li ng nhp
Ethernet Option Board qui nh li ng nhp ghi li li xy ra trong qu
trnh Ethernet Option Board hot ng. Ni dung ca li ng nhp c th c c
v xo t trnh duyt web.
ng nhp li: nhng li sau y c ghi li khi li ng nhp
Li trong mng hot ng
Li truyn d liu
Li thit b CPU

Mi li c ghi nhn nh mt bn ghi trong mt bng ng nhp li. C ti

64 bn ghi nhn c th c lu. Nu hn 20 li xy ra, cc li c s b xo t cc
bng ghi li v li mi nht s c ghi li.
Nhng thng tin sau y c ghi li trong bng li ng nhp:
M li chnh.
Chi tit m li.
Thi gian ng du ( t ng h trong cc thit b CPU).
Lu : trong qu trnh khi to ca Ethernet Option Board, nu mt li xy ra,
thi gian ng du li ng nhp s c ghi li nh sau : 2000-00-00 00:00:00.

V tr li ng nhp
Khi mt li c pht hin, cc m li v thi gian ng du c ghi li trong
Ram bn trong ca Ethernet Option Board ca li ng nhp. Li nghim trng
c ghi trong EEPROM. S lng ti a cc li c th c lu vo EEPROM l
20 cho CP1E v CP1 L. Cc li ghi trong EEPROM c lu li ngay c khi thit
b c khi ng li hoc c tt in.

3.8 Lu gii thut

3.8.1 Qui trnh t ng

3.8.2 Qui trnh bng tay

3.9 Phn mm lp trnh

3.9.1 CX-Programmer [11]
CX-Programmer l phn mm trung tm ca gi phn mm CX-ONE.
Khng ch dng lp trnh cho PLC, CX-Programmer cn l cng c cc qun
l 1 d n t ng ha vi PLC lm b no h thng.

Hnh 3.16 Phn mm CX-Programmer

Cc chc nng chnh ca CX-Programmer bao gm:

o To v qun l cc d n (project) t ng ha (tc cc chng trnh).
o Kt ni vi PLC qua nhiu ng giao tip.
o Cho php thc hin cc thao tc chnh sa & theo di khi ang online (nh
force set/reset, online edit, monitoring,..).
o t thng s hot ng cho PLC.
o Cu hnh ng truyn mng.
o H tr nhiu chng trnh, nhiu PLC trong 1 cng project & nhiu section
trong 1 chng trnh.

Tp lnh ( Xem phn ph lc D).

3.9.2 CX-Supervisor [12]

CX-Supervisor l phn mm chuyn dng dng cho cc thit k v gim st
cc quy trnh hot ng ca my mc thng qua PC. Cc ng dng nh c th c
to ra nhanh chng nh s lng ln cc hm v th vin dng sn.

Hnh 3.17 Phn mm CX-Supervisor

Cx-Supervisor bao gm 2 phn ring bit

o CX-Supervisor Developer
o CX-Supervisor Runtime

Ngi dng c th ch mua mt bn Developer thit k, lp trnh. Tuy

nhin, thc thi chng trnh, ngi dng cn mt hard key (a dongle or token)
cho vic truyn thng v thc thi chng trnh.

u im
o CX-Supervisor giao din ca s da trn nn tng HMI.
o D dng kt ni vi cc sn phm OMRON thng qua CX- Server.
o Ni mng vi PLC OMRON thng qua CX-Server.
o H tr Microsoft COM/DCOM, DDE, OPC, OLE, ActiveX v ODBC/ADO.
o H tr trm OPC.
o Truyn thng ni tip d dng vi cc thit b ngoi vi bn ngoi mt cch
trc tip.

Cc tnh nng chnh ca CX-Supervisor

o iu hnh cc giao din qu trnh.
o Gim st v thu thp d liu.
o Qun l thng tin.
o Kim sot qu trnh sn xut.
o Kim sot tng quan.
o iu khin cc qu trnh lin tc.
o Gim st cc cnh bo v lp bo co.
o Qun l nguyn vt liu.
o M phng v m hnh ha thng qua cc hot hnh ha.
o Ghi nhn d liu.
o Ghi nhn li.
o H tr a ngn ng.
o Lp bo co.
o Kt xut vi cc c s d liu, OPC Server.
o H tr lp trnh theo c php Visual Basic v JavaScript.
o H tr ti a 15 PLC v 500 points.
o Dng cho cc ng dng c bit, i hi s lng ln PLC v points (Max
8000points).

Windows h tr
Cx-Supervisor c th lm vic trn nhiu phin bn Windows khc nhau. USB
key of Runtime khng chnh thc h tr trn Windows NT.
Ch c CX-Supervisor vi b CX- Server version 3.1 c th chy trn Windows
Vista
H iu hnh Windows ngh:
o Window NT (SP5
o Window 2000 (SP2)
o Window XP Professional

Giao tip phn cng

CX-Supervisor tn dng cc driver truyn thng c sn trn CX- Server giao
tip trc tip vi cc sn phm ca OMRON. Nu nh kt ni mt PLC vi my
tnh ch dng cho lp trnh v kim tra chng trnh th i hi phi c mt trong
cc yu cu sau:

Cng RS-232C tiu chun trn PC (COM1)

ng truyn RS-422 kt ni vi 1 b chuyn i RS-232/ RS-422

Cng Ethernet tiu chun

Cng USB tiu chun

Mt board mng truyn thng chun ca OMRON

3.10 Chng trnh

Xem ph lc E

CHNG 4 LP T V VN HNH
4.1 Lp t
Kt ni cc ng vo ra PLC Master nh sau:

Chc nng a ch ng vo PLC CP1E-N30 - Master

Tn
Chy
Dng
T ng
Thit lp li
Khn cp
H-V12
H-V34
H-V5
H- M1
H- M2
H- P
Tm dng

a ch
0.00
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.10
0.11

Ni dung
Cho php h thng hot ng
Dng h thng
Ch t ng hoc bng tay
Reset h thng
Dng khn cp
Cm bin bo y bn 1
Cm bin bo y bn 2
Cm bin bo y bn 3
Cm bin bo c chai trong Phiu
Cm bin bo c chai trn bng ti
Cm bin bo dng chai chit rt sn phm
Cm bin bo s lng chai sn phm

Chc nng a ch ng ra PLC CP1E-N30- Master

Tn
Li RS232
Kt ni RS232

a ch
Ni dung
100.00 Bo trng thi li truyn d liu
100.01 Bo ang kt ni bnh thng

Kt ni cc ng vo, ra Kt ni PLC Slave nh sau:

Chc nng a ch ng vo PLC CP1E-N30 - Slave

Tn
Chy
Dng
T ng
Thit lp li
Khn cp
C1
C2
C3
B4
B3
B2
B1
H-V12
H-V34
H-V5
H- M1
H- M2
H- P

a ch
0.00
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.10
0.11
1.00
1.01
1.02
1.03
1.04
1.05

Ni dung
Cho php h thng hot ng
Dng h thng
Ch t ng hoc bng tay
Reset h thng
Dng khn cp
Cm bin bo y bn 1
Cm bin bo y bn 2
Cm bin bo y bn 3
Cm bin bo c chai trong Phiu
Cm bin bo c chai trn bng ti
Cm bin bo dng chai chit rt sn phm
Cm bin bo s lng chai sn phm
M van 1, 2 bng tay
M van 3, 4 bng tay
M van 5 bng tay
M Motor khuy bng tay
M Motor bng ti bng tay
M Pittong bng tay

Chc nng a ch ng ra PLC CP1E-N30- Slave

Tn
V1
V2
V3
V4
V5
P3
P2
P1
0
1
2
3

a ch
100.00
100.01
100.02
100.03
100.04
100.05
100.06
100.07
101.00
101.01
101.02
101.03

Ni dung
Van 1 vo bn 1
Van 2 vo bn 2
Van 3 x bn 1
Van 4 x bn 2
Van 5 x bn 3
Pittong 1 y phi
Pittong 2 gi phi trn bng ti
Pittong 3 gi phi thc hin chit rt
Bo ht phi trong phiu
n Run h thng
n Stop h thng
n bo li s c

4.1.1 Kt ni PLC _ H thng vi bin tn :

o Lp Option Board CP1W-CIF11 vo Port 2 (bn phi ca RS232c) ca PLC
h thng trn CP1E-N30.
o

Dng dy cp RJ45 ni vo cng RJ45 ca bin tn 1 v bin tn 2.

o Theo th t ca cp RJ45 ta ly dy theo th t nh sau :

Dy th 6 ca RJ45 ni vo chn RDA- ca cng RS485 ca Option Board

CP1W-CIF11.
Dy th 5 ca RJ45 ni vo chn RDA+ ca cng RS485 ca Option Board
CP1W-CIF11.

Hnh 4.1 Kt ni PLC H thng vi bin tn 3G3JX

Ta tin hnh ni song song cp RJ45 ca bin tn 1 v 2vo Option Board ca

PLC h thng trn CP1E-N30.

Hnh 4.2 Kt ni bin tn 3G3JX vi ng c

4.1.2 Kt ni PLC _ H thng vi PLC-Ch

Hnh 4.3 Kt ni PLC-H thng vi PLC-Ch

Ni dy cp Rs232 t PLC-Ch n PLC-h thng trn theo s sau :

4.1.3 Kt ni PLC-Ch vi Option Board

Lp Option Board CP1W-CIF41 vo Port 2 ca PLC-Ch.

o Ni 1u dy cp RJ45 vo Option Board CP1W-CIF41, u cn li ni vo

Hub ca mng Internet.

Hnh 4.4 Kt ni PLC Ch vi my tnh hin th Scada

Ch
Trc khi kt ni dy h thng nn tt ngun PLC v bin tn.
Trc khi gn Option Board nn tt ngun PLC khng xy ra li.
Kim tra s kt ni li 1 ln na trc khi vn hnh h thng.

4.1.4 Kim tra a ch IP Address ca my tnh kt ni mng Internet

Trn mn hnh Destop chn My Network Places

Sau chn Tap Support

Kim tra a ch IP Address

4.1.5 Ci t a ch IP cho PLC-Ch

G u dy ni Hub Internet ca Option Board CP1W-CIF41 ni vo cng
RJ45 ca my tnh.
Sau m trnh duyt web Internet Explorer ln nhp vo a ch sau
http://192.168.250.1/E00.htm

in vo mt khu mc nh ETHERNET v nhn vo nt Login

Chn Setting t Menu bn tri ca ca s hin th Menu ci t.

La chn 1. a ch IP v Protocol h thng hin th Menu h thng

Thc hin cc ci t cn thit

Ta sa li a ch IP Address phn ng khung ging phn a ch IP Address

ca my ni mng Internet, nhng s 1 sau phn ng khung phi khc vi a
ch IP Address my tnh, khng c trng.
Sau khi in vo ng gi tr, click vo nt Transfer truyn ci t n
Ethernet Option Board. kch hot cc thit lp mi, tt ngun Ethernet Option
Board v sau bt ngun li, hoc nhp vo nt Restart.

4.1.6 Np chng trnh cho PLC-Ch

o Trc tin, ta ni kt my tnh vi Hub ca Internet, ni u dy RJ45 cn li
ca Option Board CP1W-CIF41 vo cng vi Hub ni mng vi my tnh.
o Khi ng phn mm CX-Programmer
o Khi ng chng trnh Master-PLC v tin hnh ci t nh sau:

Ci t kiu kt ni Netword Type l Ethernet

Chn tip Netword Type chn Setting Driver

in vo a ch IP address ca Option Board CP1W-CIF41 nh ci t

trn.

Chn PLC Setting nh sau :

Chn Serial Option Port chn Host Link (Defaut), 9600 Baud.

Chn Built-In RS232C Port chn PC Link (Master), 9600 baud,

o Chn PLC PLC Work Online Transfer to PLC np chng trnh.

o Tt ngun PLC, sau m li cp nht chng trnh mi np.

4.1.7 Np chng trnh cho PLC-H thng qua cng USB

Khi ng chng trnh PLC-H thng v tin hnh ci t nh sau :

Ci t kiu kt ni Netword Type l USB

Chn PLC Setting nh sau :

Chn Serial Option Port chn Modbus-RTU simle master, 9600 Baud.

Chn Built-In RS232C Port chn PC Link (Slave), 9600 baud,

Chn PLC PLC Work Online Transfer to PLC np chng trnh.

Tt ngun PLC, sau m li cp nht chng trnh mi np.

4.2 Vn hnh
Khi ng phn mm CX-Supervisor
Khi ng giao din iu khin

4.2.1 Ci t thng s
Chn Ci t ci t cc thng s cn thit

Chn ng ng v kt thc ci t. Hy hy ci t.

4.2.2 Hin th
Chn Hin th hin th cc thng s ca ng c, t l bn v cc trng
thi ca cc cm bin, van iu khin, pittong,..

4.2.3 Lch s
Chn Lch s bit c lch s sn xut ca h thng

4.2.4 S c
Chn S c xem cc s c xy ra ca cc bin tn, ng c

CHNG 5

KT LUN V HNG PHT TRIN

5.1 Kt lun
5.1.1 Kt qu t c
Chng trnh thc hin chy n nh, ng theo tng ca ngi lp
trnh. H hot ng cho sai s khng ng k. Ngoi cc chc nng c bn cho
mt h thng pha trn n gin hot ng, em thc hin thm mt s tnh nng
d dng cho vic iu khin v gim st nh to thm tnh nng chn t l cn
trn cho bn 1 v bn 2, chn s lng chai, s lng thng sn phm cn pha trn,
chn tn s hot ng cho ng c.
Hiu c phng thc truyn thng trong nghip: Modbus-RTU Easy, Serial
PLC Links. Trao i d liu gia cc thnh phn trong h thng thng qua mng
Ethernet.
Ngoi ra cn thm tnh nng gim s c hot ng ca bin tn ng c, lch
s sn xut, hin th cc trng thi hot ng ca cc cm bin, cc van, v pittong
c hin th trn Scada.
Ta c th iu khin h thng bng hai cch: iu khin bng cc cng tc vt
l hoc iu khin trn my tnh thng qua giao din Scada c thc hin bng
phn mm CX-Supervisor. Trong CX-Supervisor, ta c th kt ni v ly d liu t
cc nh, trng thi cc bits thc hin iu khin, gim st v thu thp d
liu.

5.1.2 Hn ch
Nhim v ti l iu khin h thng qua mng, nhng do tc truyn d
liu qua mng truyn thng Ethernet ca PLC CP1E b hn ch nn kh nng iu
khin, hin th trn mn hnh gim st khng p ng c tc trn Scada.

5.2 Hng pht trin ti

Trn y, v c bn chng em thc hin c chng trnh ng dng cho
h thng pha trn cht lng. Nhng kh ng dng trong thc t sn xut, v cha
tn dng ht cc thit b cm bin v cc thit b cn thiu. c th p dng c
trong cng nghip, trong cc h thng dy chuyn t ng vi qui m sn xut ln

s dng PLC c tc x l nhanh p ng c tc iu khin, gim st v thu

thp d liu c kt qu chnh xc trn mn hnh giao din Scada.
Hng pht trin c th cho i tng l cc ngnh sn xut, ch bin thc
phm, ngnh pha ch ha cht, hay cho cc h thng pha trn xng du, pha nc
sn, pha nht .

MC LC
CHNG I T VN ................................................................................. 1
1.1 L do chn ti.................................................................................................... 1
1.2 Mc tiu nghin cu .............................................................................................. 1
1.2.1 Mc tiu chung ................................................................................................. 1
1.2.2 Mc tiu c th ................................................................................................. 1
1.3 Phm vi nghin cu ............................................................................................... 2
1.3.1 Khng gian ....................................................................................................... 2
1.3.2 Thi gian thc hin ........................................................................................... 2
1.3.3 i tng nghin cu ....................................................................................... 2
1.4 Phng php nghin cu....................................................................................... 2
1.5 Hng thc hin ti .......................................................................................... 2

CHNG 2 C S L THUYT..................................................................... 3
2.1 H thng iu khin l g ?[1]................................................................................ 3
2.2 Mng truyn thng cng nghip l g ?[2] ............................................................ 3
2.3 Giao thc truyn thng [2] .................................................................................... 4
2.4 SCADA (Supervisory Control And Data Acquisition)[3].................................... 5

CHNG 3
PHN TCH V THIT K H THNG TRM TRN
IU KHIN BNG PLC.................................................................................... 6
3.1 S khi h thng ............................................................................................... 6
3.2 S cu trc h thng ......................................................................................... 7
3.3 Giao din gim st v iu khin .......................................................................... 8
3.4 Nguyn l hot ng h thng trn ....................................................................... 9
3.5 Gii thiu thit b h thng.................................................................................. 10
3.5.1 PLC Omron CP1E [4] .................................................................................... 10
3.5.1.1 Thng s k thut CP1E-N30DR-A .......................................................... 10
3.5.1.2 Cu trc PLC CP1E-N30DR-A ................................................................ 11
3.5.2 Bin tn 3G3JX [5] ......................................................................................... 12
3.5.2.1 Cu trc phn cng bin tn 3G3JX ......................................................... 13
3.5.2.2 S ni dy ca Bin Tn...................................................................... 13
3.5.2.3 Vn hnh.................................................................................................. 14
3.5.3 Ethernet Option Board CP1W-CIF41[6].......................................................... 14
3.5.3.1 S hiu chi tit ......................................................................................... 14
3.5.3.2 Cu hnh ca Ethernet Option Board CP1W-CIF41 .................................. 15
3.5.3.3 Thng s k thut...................................................................................... 16
3.5.4 Cm bin mc [7] ........................................................................................... 17
3.5.4.1Thng s k thut....................................................................................... 18
3.5.4.2 Nguyn l hot ng ................................................................................ 19
3.5.5 Van in t [8]................................................................................................ 19
3.5.6 Cm bin quang [9]......................................................................................... 20
3.6 Giao tip truyn thng (Communications) [10] ................................................. 20
3.6.1 Giao tip truyn thng PLC Omron................................................................. 20
3.6.2 Modbus-RTU iu khin bin tn 3G3JX........................................................ 21
3.7 Mng truyn thng Ethernet [10] ....................................................................... 21
3.7.1 Khi nim ....................................................................................................... 21
3.7.2 c im mng truyn thng Ethernet............................................................. 22
3.7.3 Cp kt ni...................................................................................................... 22
3.7.4 Phng thc truyn thng ............................................................................... 23
3.7.5 Cc bc thit lp iu khin .......................................................................... 24
3.7.6 Trnh duyt Web ............................................................................................. 26
3.7.7 Giao din hin th............................................................................................ 29

3.7.8 X l s c ..................................................................................................... 32
3.8 Lu gii thut ................................................................................................ 34
3.8.1 Qui trnh t ng............................................................................................. 34
3.8.2 Qui trnh bng tay ........................................................................................... 36
3.9 Phn mm lp trnh ............................................................................................. 37
3.9.1 CX-Programmer [11] ...................................................................................... 37
3.9.2 CX-Supervisor [12]........................................................................................ 37
3.10 Chng trnh .................................................................................................... 39

CHNG 4 LP T V VN HNH ......................................................... 40

4.1 Lp t ................................................................................................................. 40
4.1.1 Kt ni PLC _ H thng vi bin tn :............................................................. 43
4.1.2 Kt ni PLC _ H thng vi PLC-Ch ............................................................ 43
4.1.3 Kt ni PLC-Ch vi Option Board ................................................................ 44
4.1.4 Kim tra a ch IP Address ca my tnh kt ni mng Internet...................... 44
4.1.5 Ci t a ch IP cho PLC-Ch ...................................................................... 45
4.1.6 Np chng trnh cho PLC-Ch ...................................................................... 47
4.1.7 Np chng trnh cho PLC-H thng qua cng USB....................................... 50
4.2 Vn hnh.............................................................................................................. 53
4.2.1 Ci t thng s .............................................................................................. 53
4.2.2 Hin th........................................................................................................... 53
4.2.3 Lch s............................................................................................................ 54
4.2.4 S c............................................................................................................... 54

CHNG 5

KT LUN V HNG PHT TRIN ................................ 55

5.1 Kt lun ................................................................................................................ 55

5.1.1 Kt qu t c............................................................................................. 55
5.1.2 Hn ch........................................................................................................... 55
5.2 Hng pht trin ti ....................................................................................... 55

DANH MC BNG
Bng 3.1 Thng s k thut bin tn 3G3JX..................................................................... 12
Bng 3.2 Trng thi hot ng ca Ethernet Option Board .............................................. 15
Bng 3.3 Cu hnh Ethernet Option Board CP1W-CIF41................................................ 15
Bng 3.4 Thng s k thut ca Ethernet Otion Board CP1W-CIF41 ............................... 17
Bng 3.5 Thng s k thut cm bin mc ....................................................................... 18
Bng 3.6 Mt s model cm bin quang .......................................................................... 20
Bng 3.7 Mt s loi cp truyn Ethernet thng dng...................................................... 22
Bng 3.8 mt s loi cp truyn Ethernet tc cao........................................................ 22
Bng 3.9 Kt ni dy cp truyn thng ............................................................................ 25
Bng 3.10 Cc thnh phn trnh duyt web..................................................................... 30
Bng 3.11 Chc nng cc nt .......................................................................................... 31
Bng 3.12 Thng tin thit b Ethernet Option Board ........................................................ 31

DANH MC HNH
Hnh 2.1 Tng quan h thng iu khin ........................................................................... 3
Hnh 2.2 M hnh phn cp trong mng truyn thng cng nghip ................................... 4
Hnh 3.1 S khi h thng ........................................................................................... 6
Hnh 3.2 S cu trc h thng...................................................................................... 7
Hnh 3.3 Giao din gim st v iu khin......................................................................... 8
Hnh 3.4 PLC CP1E ca hng Omron............................................................................. 11
Hnh 3.5 Cu trc PLC CP1E .......................................................................................... 11
Hnh 3.6 Bin tn 3G3JX................................................................................................ 12
Hnh 3.7 Cu trc bin tn 3G3JX ................................................................................... 13
Hnh 3.8 S kt ni tiu chun ca bin tn 3G3JX ................................................... 13
Hnh 3.9 S cung cp ngun ng c......................................................................... 13
Hnh 3.10 Ethernet Option Board CP1W-CIF41 ............................................................ 14
Hnh 3.11 Cm bin mc................................................................................................. 17
Hnh 3.12 Van in t JELPC 2W-160-15....................................................................... 19
Hnh 3.13 Cm bin quang Fotek CDR-30X................................................................... 20
Hnh 3.14 Cp kt ni...................................................................................................... 23
Hnh 3.15 Hub kt ni RJ45 8-pin ................................................................................... 26
Hnh 3.16 Phn mm CX-Programmer ............................................................................ 37
Hnh 3.17 Phn mm CX-Supervisor............................................................................... 37
Hnh 4.1 Kt ni PLC H thng vi bin tn 3G3JX..................................................... 43
Hnh 4.2 Kt ni bin tn 3G3JX vi ng c ................................................................. 43
Hnh 4.3 Kt ni PLC-H thng vi PLC-Ch................................................................. 43
Hnh 4.4 Kt ni PLC Ch vi my tnh hin th Scada ................................................ 44