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Applicatio n Solution

Summary
The small Safety Instrumented System (SIS) package is a scalable, small footprint, costeffective and highly reliable solution based on the Trident platform designed for High Integrity Pressure Protective System (HIPPS) with low I/O point count requirements. It provides the availability required to meet high processing speed in critical control applications.

Trident-Based Excessive Vent Flow Rate Protection System


INTRODUCTION
Triconex delivered a High Integrity Pressure Protection System (HIPPS) to prevent excessive vent flow rate in the compressor trains. This system is to prevent excessive flow rate (>7.5 MM Nm3/day) to the vent system if the safety shutdown system fails to stop two compressors of a blocked outlet, at maximum capacity of 10 MM Nm3/day. Due to the criticality of the application and the associated operations this application required a high available safety system. The project was completed in 10 weeks.

PROJECT DESCRIPTION
To ensure the high availability of the application, three analog pressure transmitters are connected to the flow line downstream on each compressor. In the event of high pressure, each pressure transmitter generates a pressure alarm (PSH) in the Mission Critical PLC. The Mission Critical PLC system (application referred to as HIPPS), stops the compressor, and initiates closure of the shutdown valve in the feed fuelgas line to the gas turbine of each compressor. As a result of this modification, the probability of failure in stopping two compressors when high pressure falls below 10-5. This improves the safety and production performance of this process.

Business Value
Triconex safety system helps customers in protecting their production assets and complying with rigorous environmental standards; in turn customers meet and exceed production targets by maintaining maximum process uptime by safely operating their plants.

FUNCTIONAL DESCRIPTION

The HIPPS PLC was built in a dedicated cabinet with an independent display unit. The Trident safety and critical PLC was chosen as the HIPPS PCL due to its high integrity. The compressor unit is equipped with three independent dedicated transmitters in the discharge and one dedicated dual solenoid shutdown valve in the fuelgas line. The basic function is to close the fuelgas to the compressor, when the compressor is not responding to a stop command and the discharge pressure is building up against a closed treatment. Without HIPPS, the relief valve could remain open. If one or more compressors fail to stop the vent, the vent will flow above the maximum design flow with the potential for high emissions.

Triconex Trident

WHY TRIDENT?

This application required a very high degree of safety and availability with high diagnostic coverage and the matchless reliability of a Triconex product in a small package. These attributes made the Trident solution a perfect fit for the applications. For decades, Triconex products have been acknowledged by the end-user as the only safety and critical control system that combines safety and availability for mission critical applications. Invensys certified processes ensure that the required safety standards and tight project execution schedule of only 10 months where met.

Invensys Operations Management 5601 Granite Parkway III, #1000, Plano, TX 75024 Tel: (469) 365-6400 Fax: (469) 365-6401 iom.invensys.com Invensys, the Invensys logo, ArchestrA, Avantis, Eurotherm, Foxboro, IMServ, InFusion, SimSci-Esscor, Triconex, and Wonderware are trademarks of Invensys plc, its subsidiaries or affiliates. All other brands and product names may be the trademarks or service marks of their representative owners. 2010 Invensys Systems, Inc. All rights reserved. No part of the material protected by this copyright may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying, recording, broadcasting, or by any information storage and retrieval system, without permission in writing from Invensys Systems, Inc.

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