AYE Limited

www.ayeltd.com
volume bbl
yield
density ppg
Cubic feet
sacks cement
lbs cement
Solid additive 35% SSA1
MT dry mixture
Water required cement gal
Water required(silica flour) gal
total water gal
Totaql water bbl
liquid additives

Cement water requirement

Class c 6.3gal / sk
Class A 5.2gal / sk
Class G 5.0 gal/sk
Class H 4.3 gal sk

120
1.5

673.80
449.20
42224.60
14778.61
25.45
3368.98
709.66
4078.64
97.11

additive water requirements

silica flour 40% by wt
bentonite 1.3gal/2%

Liquid additives
anti foamer 0.03gal /sk
Anti settling agent 0.5%
gas blok 1.5gal /sk
dispersant 0.07 gal / sk
retarder 0.45-0.6 gal /sk
HHP
Pump rate bpm
pump pressure psi

61.3
4.17
600

RKB to Swab Valve ft

101

TEL run
TEL finger to Rope Socket feet
Dead tool below finger feet
WEG (swab valve depth)
Flag, finger at WEG (swab valve depth)
WEG tagged @ ft RKB
Line flagged @ ft RKB
Top rope socket (finger at WEG) ft
WEG depth RKB (from schematic)

22.75
8.02
12660
12653
12754
12754
12731.25
12761

Tubing punch run

Top shot to Rope Socket feet
Top Shot to End of Tool
Depth(SV) at flag on tubing punch run
Top of rope socket at stop depth
Top shot depth RKB
Stop depth (swab Valve depth)
Feet to pick up from flag

26.68
13.5
12658.48
12269.32
12296
12208.5
468.93

TEL flag

TP Flag

Rope socket

WEG
TEL

Top shot

V
V
V
V

V
V
V

Quick Calculator
Pipe1 ID
1st section bottom MD
Vol bbl/ft
Section volume
Pipe 2 ID
2nd section bottom MD
Vol bbl/ft
Section volume
Pipe 3 ID
3rd section bottom MD
Vol bbl/ft
Section volume
Pipe 4 ID
4th section bottom MD
Vol bbl/ft
Section volume
Hole volume
WHP
TVD fluid 1
Density fluid 1
Pressure bottom fluid 1
TVD fluid 2
Density fluid 2
Pressure bottom fluid 2
TVD fluid 3
Density fluid 3
Pressure bottom fluid 3
Gradient psi / ft bottom hole
Pump rate bbl/min
CT O.D.

4.780
827.0000
0.0222
18.3552
3.960
13420
0.0152
191.8305
0.000
0.0000
0.0000
0.0000

0.0000
0.0000
210.1857
2250
9540
8.60
6512.2
11209
16.20
7916.8
11866
16.00
8462.9
0.7132
1.00
1.75

alculator
Velocity ft / min
52.0

81.6

-336.1

-336.1

0.8659
0.7812
0.7812
0.6803
0.6803
0.6803
0.5619

77,931
70,308
70,308
61,227
61,227
61,227
50,574

62,345
56,247
56,247
48,981
48,981
48,981
40,459

Weight lbs.

2.65
3.37
2.03
3.84
2.86
5.76
23.10
43.61

80% safety limit

Yield lbs

0.001904
0.002009
0.002009
0.002134
0.002134
0.002134
0.002280

Pipe area in^2

1.400
1.438
1.438
1.482
1.482
1.482
1.532

Section vol bbl

24,000
29,000,000
8.60
0.869

0.175
0.156
0.156
0.134
0.134
0.134
0.109

Vol. per ft

Grade
90,000.00
Overpull lbs
Young's Modulus ,E
Fluid density ppg
Buoyancy factor

Totals

ID

1.75
1.75
1.75
1.75
1.75
1.75
1.75

Wall

End
1,390
3,070
4,080
5,880
7,220
9,920
20,050

OD

Start
1,390
3,070
4,080
5,880
7,220
9,920

4,087
4,457
2,679
4,159
3,096
6,238
19,331
44,047

Stretch ft.

Hanging
stretch ft
35.2
32.9
26.6
26.6
20.6
16.6
12.0

54.3
52.7
44.6
46.0
37.8
32.2
26.9

plug test
theoretical vol Difference
V/P
0.003433
0.003284
0.003201
0.003232
0.003178
0.003108
0.003139
0.003069
0.003116
0.003088
0.003039

A39 plug 1
2500
2000
1500

Volume bbl

1000

pressure

500

BBL

6.58

6.22

5.59

4.96

4.41

3.77

0
3.2

0.16
0.26
0.34
0.47
0.54
0.57
0.70
0.69
0.85
0.90
0.86

2.56

0.53
1.06
1.60
2.09
2.66
3.20
3.71
4.27
4.74
5.32
5.72

1.94

0.69
1.32
1.94
2.56
3.2
3.77
4.41
4.96
5.59
6.22
6.58

1.32

201
402
606
792
1007
1213
1405
1616
1794
2014
2165

0.69

vol

PSI

hole volume bbl

800
pressure

Volume bbl

80

seawater
seawater
surfactant
surfactant
surfactant
cement
cement
cement
cement

seawater
seawater
seawater
seawater
seawater
seawater
surfactant
cement
cement

13,336
13,336
13,336
13,336
13,336
13,336
13,336
13,336
13,336

Speed ft min
at 1 bbl min

Depth

Surfactant start
Surfactant
Surfactant
Surfactant
on to cement
cement
cement
cement
cement

Nozzle

0
1
10
15
20
35
45
65
72

goose neck

Returns vol

Pumped vol

depth

Time

Volume

Stage table

0
0
0
0
0
0
0
0
15

cement

13,216

15

90

cement

13,066

15

100

cement

12,916

15

110
120
130
135
145
150
160
165
170
175
350

cement
on to FW
on to SW
SW
SW
SW
SW
SW
SW
SW
SW

15
15
15
15
15
15
33
20
20
0

reel vol
reel length

cement
cement
FW
SW

cement
cement
cement
cement

SW

FW

12,766
12,616
12,466
12,436
12,286
12,166
12,016
11,851

SW

SW

11,650

43.7
19060

Page 11 of 23

Comments

open dump till good cement

pressure drops
pressure increases a little
start pick up cement 50 ft
above nozzles pressure stabilises

11851ft

open dump till clean water

pressure builds up

FW @ nozzle
pressure stabilises stop POOH
SW @ nozzle
circ B/U

13336ft
13351ft
13408ft

Tubing Movements
Symbol
L
E
As
Ap
Ai
Ao
Pi
Po
Pia
Poa
t
r
I
Ws
Wo
Wi
R
B
Y
bf

Unit
Depth in inches
Young's modulus
CSA of tubing in well
Area of packer id
Area of tubing ID
Area of tubing OD
dif Pi
dif Po
Change in Ave.Tub. Pres.
Change in Ave. Ann. Pres.
Change in Ave. Tub. Temp.
Radial clearance (ID-OD/2)
Mom.inertia tubing (3.14(D^4-d^4))/64
Weight of tubing per inch
Weight of displaced fluid (lbs/inch)
Weight of fluid in tubing (lb/in)
Ratio of tubing OD / ID
Co-efficient of thermal expansion
Poisson's ratio
Buoyancy Factor
Tubing weight in air
Tubing weight in fluid

Value
108,000
30,000,000
5.83
18.10
17.94
23.77
600.00
50.00
200.00
160.0
1.518
19.343
1.640
0.9260
0.6988
1.1511
0.0000069
0.300
0.862
177,132
152,773

Data entry
Tubing OD in.

5.500

Tubing ID in.

4.778

Fluid density ppg

9.00

BHT deg f

270.0

THT deg f

50.0

Measured depth ft

9,000.0

Packer ID in.

4.800

Casing ID in.

8.535

Weight Indicator lbs

Change due to:
Piston effect
Buckling
Ballooning
Temperature
Totals

200,000
Length (inches)
-2.09
0.04
1.43
119.23
118.62

Length change due to total tension inches

Total slack off required inches

116.03
128.42

Stretch inches
Tally depth ft
Actual packer depth open ended ft

123.5
9,000.0
9020.23

Force (lbs)
99.34
-5291.59
193104.72
187912.46

Pulling speed in pipe at rate

5.5
4.5
9.625
4.78

3.96

8.535

0.070765713

BPM

Pulling rate in ft / min

0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
2.1
2.2
2.3
2.4
2.5

4/14/2012

0
4.5
9.0
13.5
18.0
22.5
27.0
31.5
36.0
40.5
45.1
49.6
54.1
58.6
63.1
67.6
72.1
76.6
81.1
85.6
90.1
94.6
99.1
103.6
108.1
112.6

0
6.6
13.1
19.7
26.3
32.8
39.4
46.0
52.5
59.1
65.6
72.2
78.8
85.3
91.9
98.5
105.0
111.6
118.2
124.7
131.3
137.9
144.4
151.0
157.6
164.1

92602753.xls.ms_office

0
1.4
2.8
4.2
5.7
7.1
8.5
9.9
11.3
12.7
14.1
15.5
17.0
18.4
19.8
21.2
22.6
24.0
25.4
26.9
28.3
29.7
31.1
32.5
33.9
35.3

pullspeed

leak depth

ftTVD=(Pa-Pt)/(FGt-FGa)

leak depth
14356 ftTVD
surface annulus 1500
pressure
THP
50
FG annulus
0.466
FG tubing
0.567

Section 1
Tubing OD
13.375
Casing ID
17.755
bbl per ft
0.13245
Top section
0
Bottom section
1000
Section Vol
132.45
Section 2
Tubing OD
4.5
Casing ID
8.535
bbl per ft
0.051092
Top section
1000
Bottom section
12244
Section Vol
574.48
Section 3
Tubing OD
7.625
Casing ID
8.535
bbl per ft
0.014285
Top section
12244
Bottom section
12256
Section Vol
0.17
Total

715.72

Section 4
Tubing OD
7
Casing ID
8.535
bbl per ft
0.023164
Top section
12256
Bottom section
12270
Section Vol
0.32
Section 5
Tubing OD
4.5
Casing ID
8.535
bbl per ft
0.051092
Top section
12270
Bottom section
12277
Section Vol
0.36
Section 6
Tubing OD
4.5
Casing ID
6.094
bbl per ft
0.016404
Top section
12277
Bottom section
12761
Section Vol
7.94

BURST

BP=2*WT-0.005")*Y

PSI

#NAME?

COLLAPSE

FREE POINT

L=STRETCH IN*30 000 000* Ain^2*OVERPULL/12

STRETCH OF PIPE IN HOLE 0.0567*(L/1000)^2

PRESSURE DROP NOZZLE Dp=(mw*gpm*gpm)/((10858*(Ain^2)^2)
fill ft

dH=lbs/density*(183.35/id^2)

MD rkb Deviation
0
0
500
3
1,000
6
1,500
9
2,000
12
2,500
15
3,000
18
3,500
21
4,000
24
4,500
27
5,000
30
5,500
33
6,000
36
6,500
39
7,000
42
7,500
45
8,000
48
8,500
51
9,000
54
9,500
57
10,000
60
10,500
63
11,000
66
11,500
69
12,000
72
12,500
75
13,000
78
13,500
81
14,000
84
14,500
90

DLS
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
1.20

Radians Section
0
0
0.05236
500
0.10472
500
0.15708
500
0.20944
500
0.261799
500
0.314159
500
0.366519
500
0.418879
500
0.471239
500
0.523599
500
0.575959
500
0.628319
500
0.680678
500
0.733038
500
0.785398
500
0.837758
500
0.890118
500
0.942478
500
0.994838
500
1.047198
500
1.099557
500
1.151917
500
1.204277
500
1.256637
500
1.308997
500
1.361357
500
1.413717
500
1.466077
500
1.570796
500

TVD
0.0
499.3
996.6
1,490.4
1,979.5
2,462.5
2,938.0
3,404.8
3,861.5
4,307.1
4,740.1
5,159.4
5,563.9
5,952.5
6,324.1
6,677.6
7,012.2
7,326.8
7,620.7
7,893.0
8,143.0
8,370.0
8,573.4
8,752.6
8,907.1
9,036.5
9,140.5
9,218.7
9,270.9
9,270.9

Reach
0.0
26.2
78.4
156.6
260.6
390.0
544.5
723.7
927.1
1,154.1
1,404.1
1,676.4
1,970.3
2,284.9
2,619.5
2,973.1
3,344.6
3,733.2
4,137.7
4,557.1
4,990.1
5,435.6
5,892.3
6,359.1
6,834.7
7,317.6
7,806.7
8,300.5
8,797.8
9,297.8

material
water
sand
TOTALS
final density

ppg

Gal/lb
8.33
1
2 0.0456
10.33
9.47 ppg

Absolute volume
1
0.0912
1.0912

material
AC Frac CR
AC Frac PR
Carbo-prop
diesel
interprop 1
PROFLOW
R C int'med
sand
super bauxite
super HS
super sand
superprop
water
Z Prop

Ab vol /lb
0.04708
0.04687
0.03721
1
0.037
0.04405
0.03873
0.0456
0.03335
0.04745
0.04745
0.03257
1
0.03789

ANNULAR VELOCITY

Av ft/sec=(17.157*bbl/min)/id^2

ABSOLUTE VOLUMES
ANNULAR VOLUME

bbl=( od^2 - Id^2 )/1029.4

API GRAVITY

sg=141.5/(131.5+ API gravity)

AREA OF SECTION

in^2=(od^2-id^2)*0.7854

AVE TUBING TEMP

dT=((SITHT + SIBHT)/2)-((FTHT+FBHT)/2)

Ballooning similar fluids

Fb= ( 0.6 * Pi * A in^2)

BBL / CUBIC METRE

1bbl* 6.28

BBL / FT

Dsip bbl=(D^2 - d^2)0.00009714

BRINE CUT
BRINE WEIGHT UP
BUOYANCY

Fb=(65.42-ppg)/65.42

BURST
CAPACITY

bbl=ID^2*0.00009714

cement

bbl*42/7.48=cuft
cuft/yield = sacks cement

COLLAPSE
CUBIC FEET TO bbL

ft^3 * 5.6146

CUBIC FEET TO GALS

1 gal * 7.4805 = 1 ft^3

deviation factor

Fd= (TVD-KOD)/(MD-KOD)

DISPLACEMENT

Dsip bbl=(D^2 - d^2)0.00009714

disp bbl/ft=wt of pipe lbs /ft * 0.0003638
ELONGATION DUE TO WEIGHT
eW=(72(L)^2)/30 000 000 * (lbs/in^3 - 2 lbs^3fluid(1- 0.28))
ft per bbl

ft=1029.4/(OD^2-ID^2)

FORCE FROM LENGTH CHANGE

dF=(dL * 30 000 000 * A in^2)/ Lft
FREE PIPE

L=(Stretch in * 1000*1000)/(lbs*Connstant)

FRICTION DROP IN PIPE FLOW

GRADIENT

gradient = SG * 0.433

HOOK LOAD
HYDRASTATIC

psi = ppg * tvd * 0.05195

HYDRAULIC HORSE POWER

HHP= bbl/min*psi/ 40.8
leak depth

ftTVD=(Pa-Pt)/(FGt-FGa)

LENGTH CHANGE due to temp

dL(ft)=dT*Lft*0.0000069
length change due to force dL= (force lbs * L ft)/ (A in^2 * 30 000 000)
FORCE from length changedF=(dL * 30 000 000 * Ain^2)/ Lft
SG TO GRADIENT

SG*.433

PPG TO SG

ppg/ 8.345

Reynolds number
SHEAR PINS

Nr= (density*velocity*Diameter of pipe/ Viscosity)

Nr= (g/cm3)(cms-1)(cm)/(Poise or dyn.s.cm-2)
P= d^2 * 0.7854)/ultimate shear force

SLACK OFF

Sin= (reqd wt lbs*pkr depth ft * Fso)/1000*1000

SLACK OFF FACTOR

Fso= Ain^2known pipe*factor Known factor)/Ain^2 unknown pipe

STRENGTH

lbs = yield strength * Ain^2

STRETCH

S=(L*lbs*Connstant)/1000*1000

TEMPERATURE CONVERSION
f = (c*9)/5 +32
TEMPERATURE EFFECT L (in)= LENGTH ft * .0000828 * T
TENSILE LOADING

L=Y*A*{[[1-(0.75*(P/CR)^2]^-2]-[0.5*(P/CR)]}

TRAVEL
VOLUME
WEIGHT
WEIGHT OF TUBULAR STEEL
lbs=(od^2- ID^2)* 2.67* Lft
shear pin ultimate shear
partial pressure CO2 or H2spsi co2 = %CO2(molar %) * siwp/100
closing pressure

CP = spring force/ piston area

hold open pressure

HOP= OP + 500psi

opening pressure

OP= CP + ((spring rate*travel)/piston area)

SV setting depth
circulation time

Dft= closing pressure / fluid grad* safety factor

FSSD= closing pressure-FS)/(hydraulic fluid grad)
Mins= Hole vol- tubing displacement/ pump rate

bottoms up time

mins = ann vol/pump rate

voltage drop in line

Vd=I*R

current in line

Icurrent= V supply/ line Resistance

electrical leak

ft from uphole end= (r up hole/ r down hole)*length ft

vol OF ADDITIVE fluid, VD bbl

vol starting fluid,V1
bbl
desired final density,DF
ppg
density of starting fluid ,D1 ppg
density of ADDITIVE fluid, DD
ppg
equations
dilution
WEIGHT UP
DILUTION VD
WEIGHT UP VD

vol OF ADDITIVE fluid, VD

vol starting fluid,V1
desired final density,DF
density of starting fluid ,D1
density of ADDITIVE fluid, DD
equations
dilution
WEIGHT UP

500
11.9
12.5
8.6

bbl
bbl
ppg
ppg
ppg

VD=(V1*(D1+DF))/DF-DD
VD=V1*((DF-D1)/DD-DF)

DILUTION VD
WEIGHT UP VD

90.90909
90.90909

YEILD VD+V1
YIELD WEIGHT UP

590.9091 BBL
590.9091 BBL

% YIELD DILUTION
% YIELD DILUTION

15.38462
15.38462