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SECTION (1) POWER SUPPLY DIAGRAMS: Generic Power Supply Circuits Explained ------------------------------------ 01-01 A Out Shutdown Diagram --------------------------------------------------------- 01-03 B~E Out Shutdown Diagram ----------------------------------------------------- 01-04 F Out Shutdown Diagram --------------------------------------------------------- 01-05 F In Shutdown Diagram ----------------------------------------------------------- 01-06 5V Standby Regulation Circuit Diagram ------------------------------------- 01-07 5.6V Regulation Circuit Diagram ----------------------------------------------- 01-08 Power On Circuit Diagram ------------------------------------------------------- 01-09
SECTION (2) VIDEO CIRCUIT INFORMATION: Video Signal Selection Circuit Diagram ------------------------------------- 02-01
SECTION (3) AUDIO CIRCUIT INFORMATION: Audio Signal Selection Circuit Diagram ------------------------------------- 03-01 Audio Woofer Circuit Diagram -------------------------------------------------- 03-02
SECTION (4) PWB PART NUMBERS AND REAR INPUTS: LC-58 PWB Part Numbers ------------------------------------------------------- 04-01 LC-58E PWB Part Numbers ----------------------------------------------------- 04-02 LC-57 PWB Part Numbers ------------------------------------------------------- 04-03 LC-57 and LC58 Rear Inputs --------------------------------------------------- 04-02
SECTION (5) THINGS YOU SHOULD KNOW: See the index for this section after the Section 5 Divider. ---------------- 05-00
SECTION 01
GENERIC SHUTDOWN CIRCUITS EXPLAINED: The following circuits are commonly used in Hitachi LCD product and relate to the drawings used for Shutdown: VOLTAGE TOO HIGH DETECTION (See Figure 1) This circuit is the Voltage Too High Detection circuit. In the example shown in Figure 1, the zener diode Z01 is connected to a voltage divider R01 and R02. If the voltage source rises too high, the voltage at the divider center point will rise as well and trigger or fire the zener diode which produces a Shutdown signal through D02 and on to the appropriate circuit.
Figure 1 VOLTAGE LOSS or SHORT DETECTION (See Figure 2) One circuit used is the Voltage Loss or Short Detection circuit. This is a very simple circuit that detects a loss of a particular power supply and supplies a Pull-Down path for the base of a PNP transistor Q1. This circuit consist of a diode connected by its cathode to a positive B+ power supply. Under normal conditions, the diode is reversed biases, which keeps the base of Q1 pulled up, forcing it OFF. However, if there is a short or excessive load on the B+ line thats being monitored, the diode in effect will have a LOW on its cathode, turning it ON. This will allow a current path for the base bias of Q1, which will turn it ON and generates a Shutdown Signal.
Q1
Figure 2
Shutdown Signal
(Continued on next page)
PAGE 01-01
RELAY S901 Controlled by Power 3 to Transistor Q942: This relay supplies AC to Relay S902 and S903 explained below. RELAY S902 Controlled by Power 1 to Transistor Q943: This relay supplies AC to the Signal Power supply Bridge Rectifier D902. RELAY S903 Controlled by Power 3 to Transistor Q944: This relay supplies AC to the Lamp Power PWB. RELAY S904 Controlled by Power 3 to Transistor Q944: This relay supplies B+ to the Audio Circuit.
Q980 and Q981 Relay Inhibit Activation. (SHUTDOWN) called COMMON ACTION CIRCUIT. All 17 Shutdown events will cause the above mentioned relays to turn off. This action will stop all secondary power supplies. See the LC-5X Protect (F In) Shutdown Circuit for details. If any of the shutdown circuits activate, the base of Q980 will go High. This turns on Q980 and removes the Power On Highs from PPT3 connector pins 6 and 2 called Power_1 and Power_3. With this, the main power supplies will STOP. Q981 operates as a latch. This prevents Q980 from turning off if the shutdown signal disappears after shutdown. SOME SHUTDOWN CIRCUITS ARE DEFEATED IN STANDBY MODE. (Set Off). When the set is turned off (called Stand By), some of the shutdown inputs are not active because the voltages being monitored are not on. SHUTDOWN INPUTS EXPLAINED: GENERAL INFORMATION CONTINUED: (See previous page for generic shutdown circuit details): All of the Power Supply Shutdown circuitry can be broken down into the following categories; Voltage Missing Detection or Short Detection Voltage Too High Detection Note: The Fan failure or Stopped alarms work the same as voltage too high detection. Normally when a fan is running, the pull-up resistor attached to the Fans B+ will not be allowed to pull up high due to the Fans internal Hall elements action when the Fan is rotating. If the fan stops, the Pull-Up resistor will pull the shutdown signal Alarm up high. (See (B~E Out) Protect shutdown diagram). The Door open signal works the same. A mechanical switch is located in such a fashion that when the door is closed, the switch is activated. This in turn pulls the door alarm voltage low and will not allow an Alarm to be generated as long as the door is closed. (See (B~E Out) Protect shutdown diagram). Lamp Alarm. A mechanical switch is located in such a fashion that when the Lamp is installed, the switch is activated. This in turn pulls the door alarm voltage low and will not allow an Alarm to be generated as long as the Lamp is installed and the Lamp door is closed. (See (B~E Out) Protect shutdown diagram). Temp Sensor. The Temperature sensor is normally in a state of Low Ohms. This prevents the Pull Up resistor from generating a Temperature Alarm. If the Fan Duct gets too hot, the Temperature Sensor resistance goes up and the Temperature alarm is generated. (See (A Out) Protect shutdown diagram).
PAGE 01-02
The Protect Circuit has been broken down into 4 distinct Diagrams. The input/outputs are identified l tters in circles (A) ~ e (F). This Circuit begins the Shutdown input which shut off the Power Supply in the LC-58 Chassis. The Schematic are shown on 23 pages within the Service Manual PA-0210. This section is taken from the Drive Circuit on the 15th page of the Schematics shown in the Service Manual . +5.6V 2
I801
3.8V
D801
1 3
I804
8 7
+3.3VM
D806
I808
+3.3V
D805
From D801 Anode Monitors +3.8V from I801 Pin 4 From D805 Anode Monitors +3.3V from I808 Pin 4 From D806 Anode Monitors +3.3VM from I804 Pin 7 and 8
Drive Sheet 19
Temp Sensor normally Low Ohms (Closed). High Temp High Ohms (Open).
SBY +5V
A R6M7
0 Ohm R688 Active
R6M1 Q604
TEMP_ALARM
3 R6M0 R6M6
0 Ohm
On Lamp Housing
PAGE 01-03
Sby +5v
RF28 RF29
PTW1 1
To Door Sw PWB on Control Sheet 22
QF01
DF08 CF15
DF07 PFA1
For Optical Engine
Fan Alarm
SW +16.5V
IF02
2
Power 3
IF03
C B
RF26 RF27
9 TEMP ALARM
To Drive Sheet 15
PRoT DRV
RJ32
RJ34
DooR Alarm
4 1
Temp Alarm
1
Fan Alarm
4
DJ04 DJ15 DJ16 DJ22 RJ31 DJ21 DJ17 RJ3O QJ06 DJ15
5
DJ23
DJ25
E
RJ05
C
RJ06
D
RJ07 DJ01
DJ18
DJ00
1 5
CJ08
5
11
PPT3
See (F In) Protect Shutdown Circuit Diagram for Continuation.
15 To Power Sheet 20
Active Normal
Sig + 5.6V
Sig + 10.5V
Sig + 16.5V
4
DJ08 RJ17
RJ08 CJ04
RJ10
DJ11
QJ02
RJ18
RJ19 DJ09
3 DM/POWER/I/F Sheet 11
PAGE 01-05
PPT3
F 7
15
<PROTECT> Active
F903 R924
Normal
R946
R947
D902
S901 D940
AC S902 D941 R944 D946 D945 SBY +5V D958 D944 R943
Q942
R940 Relay Driver
AC
Q943
Relay Driver
S903 R941
From S901
PPT3
D942 3
Power Sheet 20
To Lamp Power R945 D950 R980 D951 C980 D947 D948 R942
Q901 Q944
Relay Driver D988 D990 R923 Sig +10.5V 2 I902 Run B+ 19V 1 D959 3 I905
SBY 5V 4
Q981
R982 R981
17
Q980
1 15
PAGE 01-06
C981
D901 AC
F902
T901
+7.5V D949 1
PPT2
I942
2
3 C957
17 SBY +5V
C908 3 1
I901
4
R908
R908
R908
I904
4 C911 D907 5.6V 3 2 1
R957
R958
D962 6.8V
Power Sheet 20
PAGE 01-07
T902
9
Power Sheet 20 Sig +10.5V D914 Hot Ground from negative side of bridge rectifier D902
11 FB R963 8.6V 3 C926 D910 19.3V 9 Vcc OCP/FB 10 Start Up C933 1 163.6V 20 21 R921 5 R922 C930 4.4V 4 2.1V Regulator Photocoupler 2 7.6V 1 R964
Run
I906
D909 1/2 AC AC Supplied from Relay S902 Raw B+ from D902 150V 2 of 3
I902
Driver/ Output IC D S
T902
4 F903 R916 R917 R918 All 0.47 6 R966 Sig +5.6V 1 2.4V 2 3 7.6V
I941
3 of 3
T902
16
1
PPT2
4.59A 1 2 3
15 14
3
C948
Sig +5.6V
PAGE 01-08
Power 1 6 off on
PPT3
Audio Vcc 11 12 13
R946
R947
S901 D940
AC
For Signal Power Supply D902
D958
D944 R943
Q942
R940 Relay Driver
Q943
Relay Driver
Power_2 L L H H
PPT3
3
To Lamp Power
Q944
D947 D948 R942 Relay Driver
Q981
R982 17 Shutdown Inputs C981 R981
PAGE 01-09
Power_1 From Sub Micro Pin 20, Q021, Q025 Power_2 From Digital Module Pin 82 Power_3 From Digital Module Pin 81
Q980
VIDEO INFORMATION
LC-5X CHASSIS INFORMATION
SECTION 02
TUNER
Tuner Sheet 9
I401
Video Select
13 15 TV1_CV MAIN OUT Y 56
PTS 56 80
PST 56
PSM 117 Main Y/CV QX01 121 Main Pb/C QX02 123 QX03 INCLUDES: ATSC / QUAM Tuner 3D Y/C PinP Section HDMI Input CableCard Input Optical Audio Out Flex Converter EPG Tuner and Saturn Circuits SDA5 SCL5 Main Pr
Sheet 21
V5 S5
Front Control PWB 1 PFT 2 Aux 5 Video V3V 2 Aux 5 S-Y V3Y 7 Aux 5 S-C V3C 9
S-5 Det.
65 V1
C Pb 55
80 2
11
Q410
2 Q403
Digital Module
Component 4 Y Composite 4
27 CY2 19 V8
Sub 60 Y/V See Sub Sync Signal Path SD YO NTSC for Monito Out SD CO 54 53 Drive PWB Sheet 15 31 Pin Connector 2, 4 RA 6, 8 RB 10, 12 RC 18, 20 RD 22, 24 RE PDD Monitor Out Video Monitor Out S-Y Monitor Out S-C MON OUT PDM 54 53 50 48 48 49 48 49 105 109
V4
V3
Component 3 Pb/Cb Component 3 Pr/Cr Aux 2 Video Aux 2 S-Y Aux 2 S-C
S-2 Det.
SDA5 45 SCL5 46
V2 S2
Aux 1 Video
V1 PAGE 02-01 S1
AUDIO INFORMATION
LC-5X CHASSIS INFORMATION
SECTION 3
TUNER
Tuner Sheet 2
I501
C515
Note: There will be no Audio Out from the Monitor Outputs when Component is selected as the Main Input.
DM Power I/F Sheet 11
Audio Select
35 L2 36 R2
C514
PST
PTS 42 43 54 53 45 46 1 3 L R
V5
Front Control PWB 1 PFT 2 C500 Aux 5 Audio L 4 1 Aux 5 Audio R 5 2 C501
AVX 4 Audio L C508 9
Q501
L Out3 26
42 43 54 53
Digital Module
INCLUDES: ATSC / QUAM Tuner 3D Y/C PinP Section HDMI Input CableCard Input Optical Audio Out Flex Converter EPG
Q500
SDA5 22 L7 SCL5 23 L10 15 R10 16 AVX 3 Audio L C506 7 8 C507 AVX 2 Audio L C504 5 6 C505 C502 3 4 L4 R4 L11 17 30 L Out 1 Hi-Fi R11 18 29 R Out 1 Monitor Audio Out R C524 C527 C513 QA02 C512 L5 R5 L CA36 QA03 QA04 R L6 R6 C510 DM L
50 SDA5 48 SCL5 95 93
V4
10 R7
45 46 1 3
C511 DM R
V3
AVX 3 Audio R
CA48 4 CA49 2
PSP1
V2
AVX 2 Audio R
R 1 3 5 L 7
AVX 1 Audio L
CA97
V1 PAGE 03-01
CA65
MONITOR OUT
MON OUT
Audio Sheet 12
R L
CA48 4 CA49 2
PSP1
CA36 See Audio Signal Selection Circuit Diagram QA03 CA97 3 CA96 5
IA03
+ + CA70 1 CA71 7 RA71 QA09 SPK OFF EPG +9V Loss DA13 V MUTE 2 V MUTE
Audio
Mute
QA11
A/V Selector Sheet 10
11
PAGE 03-02
AUDIO Sheet 12
CHASSIS INFORMATION
PWB Part Numbers AV Rear Inputs
LC-5X CHASSIS INFORMATION
SECTION 04
50VF820 *Optical Block Assembly (Engine) p/n UX25304 See Note 2 Below 55VF820 *Optical Block Assembly (Engine) p/n UX25302 See Note 2 Below 60VF820 *Optical Block Assembly (Engine) p/n UX25303 See Note 2 Below
HA01234 JT25002 Ballast (Lamp Power) Control PWB (Includes: Sub-IR PWB - Fan PWB - Door SW PWB - LED PWB)
Drive PWB, Panel Temp Sensor PWB, Temp Sensor Connect PWB all come with the Optical Assembly. These can also be ordered separately.
NOTE 1: When changing the Signal PWB, it's necessary to pay attention to see if the Panel Temperature Sensor is activated or not. Please see the Instructions in the Things You Should Know section Item 9. NOTE 2: When changing the Optical Block (Engine) Assembly, it's necessary to pay attention to see if the Panel Temperature Sensor is activated or not. Please see the Instructions in the Things You Should Know section Item 8.
PAGE 04-01
50VG825 *Optical Block Assembly (Engine) p/n UX25301 See Note 2 Below 55VG825 *Optical Block Assembly (Engine) p/n UX25302 See Note 2 Below 60VG825 *Optical Block Assembly (Engine) p/n UX25303 See Note 2 Below
HA01234 JT25002 Ballast (Lamp Power) Control PWB (Includes: Sub-IR PWB - Fan PWB - Door SW PWB - LED PWB)
Drive PWB, Panel Temp Sensor PWB, Temp Sensor Connect PWB all come with the Optical Assembly. These can also be ordered separately.
NOTE 1: When changing the Signal PWB, it's necessary to pay attention to see if the Panel Temperature Sensor is activated or not. Please see the Instructions in the Things You Should Know section Item 9. NOTE 2: When changing the Optical Block (Engine) Assembly, it's necessary to pay attention to see if the Panel Temperature Sensor is activated or not. Please see the Instructions in the Things You Should Know section Item 8.
PAGE 04-02
*Optical Block Assembly (Engine) p/n UX25307 See Note 2 Below Sensor PWB ASY
HA01631 Ballast (Lamp Power) JT25003 Control PWB (Includes: Sub-IR PWB - Fan PWB - Door SW PWB - LED PWB)
Drive PWB, Panel Temp Sensor PWB, Temp Sensor Connect PWB all come with the Optical Assembly. These can also be ordered separately.
NOTE 1: When changing the Signal PWB, it's necessary to pay attention to see if the Panel Temperature Sensor is activated or not. Please see the Instructions in the Things You Should Know section Item 9. NOTE 2: When changing the Optical Block (Engine) Assembly, it's necessary to pay attention to see if the Panel Temperature Sensor is activated or not. Please see the Instructions in the Things You Should Know section Item 8.
PAGE 04-03
SIDE INPUT
SIDE INPUT
PAGE 04-04
SECTION 05
PAGE
Table of Contents
(Continued on page 2)
PAGE 05-01
(03) How to do a Soft Ware Upgrade on the ATSC Digital Module. The Software Upgrade requires a Multi Media Card which can be obtained by contacting 1-800-HITACHI. Once this Card arrives, there is a slot on the back called Upgrade Card. Push the MMC in until you hear a click, indicating the MMC is properly inserted. Navigate through the Customers Menu. (MENU SETUP UPGRADES). Scroll down and Highlight UPGRADE NOW and click the Select button on the remote. After the Upgrade has completed, unplug the set and wait for 5 seconds. Re-apply power and navigate back to the upgrades Menu and confirm the Software Version number has been updated. NOTE: Please check the Web Site to determine the Current Software Version number, as this number may change after printing of the document. (04) Lamp Wont Light. Use the Spark Gap process for determining if the Ballast is attempting to fire up the Lamp. Take a look at the picture below and the location of the Spark Gap. If the Spark Gap sparks when trying to turn on the set, it's almost a guarantee that the ballast is working OK and it's the Lamp that's defective. Also, the LEDs on the front of the LCD will flash in sequence Left to right as this process is attempting to light the Lamp. The front LEDs doesn't guarantee that the ballast is functioning correctly, but it does indicate the System Control process for lighting the Lamp is working.
(Continued on page 3)
PAGE 05-02
CAVITY FAN (p/n GS00802) (Not In the LC-57 Chassis) The Cavity Fan is located (as viewed from the rear) on the very far right hand side, close to the screen. This Fan circulates air through the cavity for positive air flow. Removal of this fan requires some additional steps.
CHASSIS FAN (p/n GS01261) The Chassis Fan is located (as viewed from the rear) in the back center, just to the right of the Power Supply PWB. This Fan circulates air through the cavity behind the screen avoiding dust from being drawn into the set. The cavity behind the screen is sealed.
PANEL EXHAUST FAN (On the Engine) (p/n GS01131) The Exhaust Fan is located (as viewed from the rear) on the bottom of the Engine, under the bottom Filter. This Fan circulates the air through the air duct, over the LCD panels were it is pulled out by the LCD panel fan.
(Continued on page 4)
PAGE 05-03
DM FAN (Inside the Digital Module) (p/n GS01092) This fan cools the Digital Module and runs any time the Digital Module is operating. This includes times when the set may be off such as TV Guide download time, unattended record times, etc....
(06) Video Reset Selection from the Customer's Menu. (1) In all previous Hitachi models, the settings such as Brightness, Contrast, Color, Tint, etc.. we memorized after adjustment and when the set was turned off and on, the memorized conditions remained the same. (2) In this years models, you can Reset the settings to Factory Condition every time the set is turned off and back on or you can have the set memorize them for each Video condition such as Tuner, AVX1 or 2, etc..... (07) Owner's Manual Insert Sheet making a correction to the AV-NET sensor location. This is from an INSERT to the Owners Manual and is provided to inform our valued customers of a correction to the location of the Learning AV NET sensor described on Pages 8, 80 and 82 of the Operating Guide. The Learning AV NET sensor is located behind the center of the viewing screen. To operate the AV NET functions, point the remote control directly at the Learning AV NET sensor located behind the center of the screen of the LCD Rear Projection TV at a distance of 5 to 10 feet (2 to 3 meters).
(Continued on page 5)
PAGE 05-04
(Continued on page 6)
PAGE 05-05
(Continued on page 7)
PAGE 05-06
This Picture shows the location of the Model and Serial Number tag. This can be seen without moving the set or requiring any disassembly.
(13) Lip Sync Issues Explained. KFMB Digital TV Newsletter Number 19 . January 19, 2003 READ MY LIPS
The HDTV forums have been abuzz about poor lip sync on several local HDTV channels. This is potentially a real nightmare for digital broadcasters, and I'll take a little time here to explain why, and what you can do about it. By definition, lip synchronization is another way of saying that the audio portion of a TV program matches in timing the video portion. In the good old days, this simply meant that the lower loop of film on the projector was not of the right size because your projector slipped a few sprockets and you would just reach over and adjust it during the next break. In about 1980, video synchronizers started showing up at TV stations that allowed us to use special effects with sources that were of a completely different timing, like remote news vehicles and networks from outside the station. Without those synchronizers, fading or special effects would just look like a mess on-air. However, they introduced a problem: they delayed video without delaying audio. This wasn't much of a problem for a single frame of delay because few people can detect it. But add a couple of frames for network processing and complex effects, and suddenly you have visible lip sync problems. Audio delay units were introduced, but few stations used them. KFMB used a monaural one until we went stereo in 1990. When the Audio Engineering Society (AES) defined digital audio in the early 1990s, they seemingly forgot to deal with synchronizing audio with video. There are no clues built into the AES audio stream for where a given audio frame is in time with respect to an accompanying video stream. There's no chance of having automatic lip sync. Fast-Forward to 1999 We open a new alldigital master control and disk drive servers to replace tape-delivered programming and commercials. Some sources have ways to adjust audio timing, and some don't. Now we have a digital transmitter and an analog one. When producing the news, we find that the more complex a video effect is, the more video delay we have, with real lip sync issues when carrying the video from several remote sites on the screen at the same time. We build a box that tells our new audio synchronizer/converter to delay a given amount depending on the combination of sources used. The box works well.
(Continued on page 8)
PAGE 05-07
(14) POD (CableCARD) no longer works after Factory Reset or Memory Initialize. The CableCARD will no longer work after replacing the Digital Module. The CableCARD will no longer work after replacing the Signal PWB with the Digital Module. The CableCARD must be re-Authorized ones the Digital Module has been replaced. (15) POD (Cable Card) Problems, Digital Tuner Problems. Be Sure that the Set has the Current Software Version installed. Check the Web Site to determine the current Version.
(16) PnP Surf Mode Inoperative. Turn off Movie and TV ratings lock in customer menu. When MOVIE RATINGS is selected, you can block various types of movies and video tapes based on motion picture ratings. Picture-in-Picture will also be blocked automatically (see page 67 in the Owner's Manual). When TV RATINGS is selected, various types of television programming based on a parental guide ratings will be blocked. Picture-in-Picture will also be blocked automatically (see page 67 in the Owner's Manual).
PAGE 06-08
NOTE: You will need a Phillips screwdriver. 1. Remove the screws and disconnect the connector harnesses from the defective optical engine to take it out from the TV set. 2. Remove the lamp from the lamp house in the defective optical engine. Two screws should be loosen. Be very careful not to damage the Lamp or get finger prints on the Lamp. 3. Remove the two screws in the inside of the lamp housing as shown to the right.
Continued
PAGE 06-09
4. Remove the two screws shown below to loosen the lamp housing.
5. Remove the lamp switch from the lamp housing by removing the two screws shown. Be Careful not to damage the lamp switch or loose its screws.
6. Reassemble by following these steps in the reverse order. 7. Install the new optical engine in the defective set and connect the ETW connector to the lamp switch. Confirm operation. NOTE: When Changing an Engine: Be sure to Check the Status of the LCD Panel Temperature Sensor before installing the New Engine. See Web Site for Instructions. PAGE 06-10