1.

1 nh ngha v phn loi:

sa

My sng dng phn loi theo nhm kch thc.C nhiu cch phn loi my sng, theo cu to v dng dn ng my sng c phn loi x nh sau: + My sng thanh ghi c nh. + My sng tang quay ( my sng ng). + My sng rung lch tm. + My sng rung qun tnh. Ngoi ra cn c th phn loi my sng theo cc phng php nh: thy lc,khng kh v t trng.

1.2 Cu to chung:

sa

B phn lm vic chnh ca my sng l mt sng.Mt sng c th c ch to bng cch an,hn,t cc si thp hoc c l cc tm thp.Ty thuc vo tng loi my m c cc loi mt sng v cch b tr mt sng khc nhau.Ngoi ra cn c cc b phn gi v mt sng.

1.3 Cng Dng:

sa

My sng dng phn chia sn phm nghin ra tng c ht theo quy phm.

1.4 Cc tnh ton c bn ca nhm my:

cha sng ca chng.c tnh theo cng thc: w = ((c-d*(100-c))*100)/c Trong : hiu qu sng, %.

sa

Hiu qu sng l t s trng lng vt liu cng nhm kch c qua mt sng vi tng trng lng ban u

c t l % lng vt liu c kch thc nh hn mt sng cha trong vt liu cn phn loi chn theo ng cong cho trc,c xc nh trong phng th nghim. d t l lng vt liu cng kch c cn li trn mt sng. Nng sut sng ca cc my sng rung:c tnh theo cng thc: Q=q.F.k1.k2.k3.m Trong : q nng sut ring ca mt sng cho tng loi kch thc mt sng , m3/m2.h.,tra bng.

k1 h s k ti gc nghing sng(vi my sng ngang dao ng c hng k1 =1, vi my sng nghing khi gc nghing mt sng 9 -150,k1=0.45 1.54) k2 h s k ti t l lng vt liu c kch c nh hn mt sng cha trong vt liu,khi hm lng C1 t 1090%,k2=0.58-1.25. k3 h s k n vt liu c kch thc nh hn kch thc mt sng,khi hm lng C2 t 1090%,k3=0.63-1.37. F din tch mt sng,m2. m h s k n vic np liu khng u, dng vt liu v loi sng my sng ngang khi sng cui si m=0.8,sng dm m=0.65. my sng nghing khi sng cui si m=0.6,sng dm m=0.5. Nng sut sng ca my sng thanh ghi: Q = 3600.B.h.v.kt ,m3/h. Trong : B - chiu rng mt sng, m h cao ca vt liu trn mt sng,m. v tc chuyn ng ca vt liu trn mt sng v =0.05-0.25m/s. kt h s ti ca , kt =0.4-0.5.

1.5 Mt vi hnh nh my sng :

2. Cc loi mt sng v cch b tr mt sng:

sa sa

2.1 Cc loi mt sng:

sa

Mt sng l b phn chnh trong my sng v mt sng c cc loi sau: + Mt sng thanh ghi + Mt sng li an hay li hn t nhng si thp. + Mt sng bng thp tm c dp l. + Mt sng li bng dy cao su.

Li sng v mt sng tm cn phi c bn cao,kch thc mt sng khng c thay i trong qu trnh sng v tng din tch mt sng trn b mt sng ln. 2.2 Cc cch b tr mt sng: Trn my sng c th t ti 3 mt sng v chng ta c th b tr cc mt sng theo 3 cch: + B tr lin tip (hnh 1) + B tr song song (hnh 2) + B tr kt hp (hnh 3)

Cch b tr mt sng kiu t lin tip:

u: + Kt cu n gin, thun tin cho vic kim tra v sa cha mt sng. Nhc: + My c chiu di ln. + Mt sng u tin b mn rt nhanh. + Cht lng sng km v cc ht c kch thc nh s b cc ht c kch thc ln cn tr khng lt qua mt sng.

Cch b tr mt sng kiu t song song:

u: + Cho cht lng sng cao. + Mt sng mn u hn. Nhc: + Kh kim tra v sa cha mt sng.

Cch b tr mt sng kiu t kt hp: Chim v tr trung gian gia 2 cch b tr trn v c s
dng rng ri hn.

3.MY SNG NG
1.1 Nguyn l hot ng :

sa sa

Trong my sng ng,qu trnh phn loi xy ra khi quay ng sng.

Khi mt sng quay,ht vt liu c mt sng nng ln cao do ma st.n cao xc nh,ht vt liu trt xung di,ng thi trt dc theo trc ca ng sng v pha ca x.Trong qu trnh trt,trn mt sng,ht vt liu s gp l sng v s lt qua nu nh hn kch thc l - chiu cao nng ca h ph thuc vo tc quay ca ng v khng vy qu gi tr gii hn.Nu ln qu th khi ri,cc ht vt liu s p vo nhau,lm ht vt liu v vn to ph phm.

1.2 u nhc im :
* u im :

sa

Mt sng c dng hnh tr, hnh nn hay hnh lng tr,ng sng hnh tr c dng ph bin sng v ra cc loi xy dng khi khi lng khng ln. Mt sng ng c cu to n gin ,lm vc khng ting n ,thi hn s dng ca mt sng ng cao hn so vi mt sng li. * Nhc im : V ht vt liu ch c trt trn mt sng nn cng phn loi khng cao.Din tch lm vic ca mt sng thp(khong 20% din tch mt sng).Do vy,hiu qu sng thp(40-60%),nng sut thp trong khi kch thc,trng lng ln v tn hao nng lng nhiu.

1.3 Phm vi s dng:

sa

My sng ng t c s dng,tr trng hp cn thit phi kt hp ra vt liu(c bn trung bnh).

1.4 Cu to ca ng sng ra:

sa

My sng gm c hai ng sng hnh tr lng vo nhau:ng nh(6) t bn trong gm hai on mt sng c chiu dy 6mm v ng ln(4) t ngoi,bng thp tm dy 3mm c l 6mm.on ra (3) t pha u ng c bn(6). ng ra b mt ng khng khoan l,bn trong ng ra (6) c hn cc vu dc xc chuyn vt liu ra v c vch ngn to ra bung cha nc.Vt liu c a vo pha mt u ca ng ra qua mng np(2).Nc c a vo on ng ra v on ng sng u tin bng ng ng nc(5).Pha u x ng sng c gn cht vi mt nang quay v mt ngng trc trung tm.Ngng trc trung tm c t trn bi t la v c gn cht vi bnh rng dn ng (7) lm quay ngng trc trung tm. v tr lm vic,khung my (1) c t nghing gc 6 so vi phung ngang v pha u x.

4. MY SN RUNG C HNG(my sn rung qun tnh c mt sn ngang)

1)CU TO:
sa sa

-C b gy rung c hng 1 t c nh trn hp sn 2.

-B gy rung gm 2 trc cam(trn cc trc c lp ghp cc bnh lch tm gy rung)t song song . My sng rung c hng mt sng ngang

2)NGUYN L HOT NG:

sa

-C b gy rung c hng 1 t c nh trn hp sn 2. -B gy rung gm 2 trc cam(trn cc trc c lp ghp cc bnh lch tm gy rung)t song song quay cung tc v ngc chiu nhau,lc gy rung s c hng theo ng thng vung gc vi ng ni tm ca 2 trc v thay i theo nh lut sin.gc gia phng ca lc gy rung v mt sng thng t 35 n 40 .hp sn cung vi cc mt sn c ta trn l xo thng ng,hoc ta trn cc nhp t vung gc vi hng tc dng ca lc gy rung.thng thng cc my sn lm vic hiu qu hn khi hp sn ta trn cc l xo. -Cc my san loi ny thng c mt sn l 1250x3000 mm,tn s dao ng 500-700 d/pht,bin dao ng tu 8-12 mm,cng sut ng c khong 5,5 KW(my sn rung c hng c nng sut ring cao(nng sut tnh trn 1 mt vung mt sng).

3)PHM VI S DNG:
-Dng cho vic khai thc

sa

-S dng ti cc cng trnh xy dng.vv...

4)U IM:

sa

-Cht lng sn tt hn my sn rung c mt sn nging.

5)CC CNG THC TNH TON:

Nng sut k thut ca cc my sn rung: Qkt = q.F.k1.k2.k3 .m (mt khi/h)

sa

q : nng sut ring ca mt sn cho tng loi kch thc mt sng(kch thc mt sn t 5 n 70 mm,nng sut ring t c t 12-82 mt khi/h) F : din tch mt sn (mt vung) K1: h s k n nh hng ca gc nghing mt sn(vi my sn ngang dao ng c hng k1=1,vi my sn nghing khi gc nghing mt sn 9-15 ,k1=0,45-1,54) K2:h s k n hm lng % ca vt liu xu C1 t 10 n 90%.K2=0,58-1,25

K3:h s k n hm lng % ca vt liu c kch thc nh hn kch thc mt sng C2 c trong vt liu xu.khi hm lng C2 t 10 n 90%,K3=0,63-1,37 m : h s ph thuc loi my v loi vt liu em sn cho my sng ngang khi sng cui si m=0.8 sng dm m=0.65 cho my sng nghing khi sng cui si m=0.6 sng dm m=0.5 Nng sut sng thanh ghi c tnh theo cng thc: Qkt = 3600.B.h.v.kt (mt khi/h) B:chiu rng mt sn(m) h: cao ca vt liu trn mt sng (m) v:tc chuyn ng ca vt liu trn mt sn, v=0,05-0,25 m/s Kt:h s ti ca , kt=0,4-0,5

5.MY SN RUNG V HNG(my sn rung qun tnh c mt sn nghing) 1)CU TO:

sa sa

Bao gm: -Hp sn 1,cng vi cc -Mt sng 7 v 8 ta trn cc l xo 2 -C cu dn ng gm ng c 3 -B truyn ai 4 v trc dn ng 6 -Trn trc 6 c lp 2 bnh lch tm 5 [IMG] http://f3.yahoofs.com/blog/46fe495cze397399d/10/__sr_/cbfb.jpg?mg4jy6IB1FPLfqSI[/IMG] My sn rung v hng mt sng nghing

2)NGUYN L HOT NG: -Hai trc dn ng c t trong hai thnh bn ca hp sng.Dng dao ng ph thuc vo v tr t cc khi lch tm v phng php treo hp sn.Qu o dao ng c th tron hoc elip. -Bin dao ng c th iu chnh bng cch thay i cc vt gy rung(cc bnh lch tm) 3)PHM VI S DNG: -Cc my sng loi ny c dng sn phn loi sn phm cui cung trong nhng iu kin nng. -Dng sng s b vt liu c kch thc ln trc khi a vo my nghin th (nghin giai on 1) -Trong trng hp sau,mt sng li c thay th bng mt sng thanh ghi v my ch c 1 mt sng.Kch thc mt sng thng l 1780x1450 mm,tc quay ca trc gy rung khong 800 vng/pht,bin dao ng t 3,7 n 4,5mm 4)U,NHC IM: U IM: -Khc vi my sn lch tm,trong my sn rung qun tnh khi ti trng tng th bin s t ng gim xung,do c tc dng bo v cho my khi my qu ti. NHC IM: -Nng sut ring khng cao nh my sng rung c hng MT S NG DN V HNH NH: -c im,cu to,nguyn l hot ng,thng s vn hnh v hnh nh ca 1 s my sng c th:http://maykhaithacda.com.vn/ProductsList.aspx?id=8 -Mt s hnh nh v my sn ct: http://maykhaithacda.com.vn/Products_des.aspx?id=42 -c im,cu to,nguyn l hot ng,thng s vn hnh v hnh nh ca 1 s cp liu rung,bn rung 1 tng,bn rung 2 tng: http://maykhaithacda.com.vn/ProductsList.aspx?id=6 -Dy chuyn nghin sng : http://maykhaithacda.com.vn/ProductsList.aspx?id=22 -Hnh nh,video: http://maykhaithacda.com.vn/Default.aspx; 6.MY SNG LCH TM (sng lc vng)

1.Cu to My sng lch tm gm hp sng 1, bn trong c cc mt sng 6 v 8. Hp sng v cc mt sng c t nghing mt gc 15 250 . Hp sng c treo trn c lch tm ca trc lch tm 7 v da trn cc l xo . Trn hai u trc lch tm c lp cc vt cn bng (i trng) 5 . [IMG] http://f3.yahoofs.com/blog/46fe495cz...4jy6IB6lGXkHpR [/IMG] Tp tin:E0c8.jpg?mg4jy6IBNkno1ZQ 2. Nguyn l hot ng Trc lch tm nhn chuyn ng quay t ng c 3 qua b truyn ng ai 4. Khi trc lch tm quay, hp sng v mt sng cng vi vt liu trn mt sng s dao ng theo qu o trn vi bin khng i (bin dao ng bng hai ln lch tm ca trc , khng ph thuc vo ti trng trn mt sng). Vt liu trong hp sng c sng qua cc mt sng 6,8 vi cc kch thc, ng knh cho trc trn mt sng. 3. Thng s k thut. My sng lch tm thng c ch to c hai mt sng kch thc 1500 x 3750 mm v bin dao ng t 3 n 4.5 mm, tn s dao ng khong 800 1400 d/ph. Ti liu tham kho : My v thit b xy dng Nh xut bn xy dng H Ni 2001 NGUYN VN HNG My sng rung trn: Ngun: http://www.hnhxjq.cn Mt s video v my sng lch tm: http://www.screenmachine.com/html/vi...e_1_video.html http://www.screenmachine.com/html/vi...e_2_video.html My sng rung lch tm Cu to ca my sng ny tng t nhau v c th hin trn hnh v. Trc lch tm (7) qua hai (8) lin kt vi khung (1) . Hp sng (7) gm c cc thnh dc, thnh sau (11) v cc lin kt ngang (10). Bn trong hp sng t hai tng li sng (5) c cc l sng khc nhau (bn trn l to, pha di - l nh). Hp sng lin h vi khung (1) qua bn l xo (4) bn gc my sng. C th c treo trn dm (6) qua cc thanh treo (6) hoc t trn x qua cc gi l xo (2) Dn ng quay gm c trc ng c (12) v b truyn ai (13).

Cu to ca cm trc lch tm c th hin nh hnh v Trc lch tm (2) lin h vi khung c nh (1) qua hai (3). Hai (11) c lp vo on lch tm ca trc v lp cht vi hp sng (9) . Khi trc lch tm quay, mi im trn hp sng s thc hin quay trn vi bn knh khng i, bng lch tm ca trc. cn bng nhng lc qun tnh ly tm cho cc (3), trn trc c lp hai a quay (5) c gn cc khi cn bng (4). Trc c dn ng qua puli (12) v b truyn ai. ng (7) bo v cho trc v cc bi (11). Hai li sng (6) c ko cng nh cc tm (8) v bulng (10). 7. MY RA CT, Ct liu dng cho b tng phi c ra loi cc tp cht st, tp cht hu c v bi . ra ta c th dng cc phng php khc nhau. Nu ct liu c c ht khng qu 70 mm v t b ln bi bn v tp cht, cc tp cht d b loi ring ra th ta dung phng php ra kt hp vi sng. I. Cc loi my ra . 1.1. My sng kiu tang quay 1. Cu to v c im cu to: - ng c - ng sng quay trn c t nghing mt gc nh (5 7)0, phn u c thm 1 on ra trn b mt ca ng ny khng c l. - Cnh lp trn thnh ng sng. - Ca np vt liu - Ca x vt liu [IMG] http://f3.yahoofs.com/blog/46fe495cz...4jy6IBXUDIHNzC [/IMG] My ra vt liu dng ng 2. Nguyn l hot ng: Trn hnh my ra vt liu dng ng ra si b ln nhiu tp cht st. My gm ng bng kim loi (1) ng knh 1.5 2 m, chiu di ti 4m. Trn thnh trong ca ng c kp cc cnh (2). Vt liu c kch thc 300 350 mm c ra trong cc my sng kiu tang quay. Nc ra c a vo my cng vi . Nc c a vo my theo hng ngc vi hng chuyn ng ca vt liu. ng ra c ta trn cc con ln dn ng (3) v cc con ln ta. Vt liu sau khi ra x ra ngoi nh b phn x kiu gung ti (4), hoc x qua u x khng cn c b phn x.

3. Cc thng s k thut. p lc nc: Nc theo ng dn c phun ln mt sng di p lc t 0.2 0.3 Mpa. ra 1 m3 cn mt lng nc t 1.5 n 5m3 . Nng sut: ra 1 m3 cn dng khang 2 m3 nc.My ra loi ny c nng sut ti 100m3/h. 1.2. Thit b ra vt liu bng phng php c hc - thu lc. 1. Cu to v c im cu to: Thng (1), bn trong c trc (3). Trn trc c lp cc cnh (2) theo ng ren c, thng (1) c t ring mt gc 7 120 . pha trn thng c ng phun nc (4). Tp tin:1797.jpg?mg4jy6IBsVXUMnw My ra ct theo phng php c hc - thu lc 2. Nguyn l hot ng: Khi trc cng cc cnh quay, tp cht st cng vi bi bn l lng trong nc c a ra ngoi cg vi nc qua u thp ca my, cn vt liu c ra sch s c y ln pha u cao v c a ra ngoi qua ca x (5) . 3. Cc thng s k thut. ng knh ngoi ca cnh c th ti 1000 1500 mm, tc quay ca trc t 8 n 14 vg/ph. Nng sut my ti 200 t/h. II. My ra ct. nng cao cht lng b tng nhiu khi cn phi tin hnh ra ct cng nhm loi b cc tp cht st v cht hu c nh i vi . My ra kiu vt xon My ra liu vt xon c dng ph bin ra ct. B phn ch yu ca my l vt xon t trong thng ra. Khi quay, vt xon khuy o ct, lm tch bi v bn: nc bn v cc ht ct mn d < 0.15mm c chy trn qua thnh di ca thng cha. Ht ct kch thc ln hn c vt xon chuyn ln u cao ca thng cha v thot ra ngoi qua ca x. Nng sut ca my ra kiu vt : Q = 100 k .n .D3 (kg/s)

k h s tnh n gc nghing ca thng ra, xc nh theo bng sau: Gc nghing, () 10 14 18 22 26 H s k 1.09 1.05 1 0.83 0.72 n - S vng quay ca trc vt, (v/s) ; D ng knh ca trc vt, (m).

My ra ct 200E ca hng JOHN FINLAY.

1. Cu to Thng (1). Gung ti xon (2) v roto (3). Trn roto c lp cc gu (4) xc ct ra. ng c cng sut 7,5 kW. Mng (5) a vt liu ra ngoi. [IMG]http://f3.yahoofs.com/blog/46fe495cze397399d/24/__sr_/db30.jpg?mg4jy6IBUVoMfF.. [/IMG] My ra ct 2. Nguyn l hot ng. Ct c a vo trong thng (1) cng vi nc. Gung ti xon (2) a ct n gn roto, trong qu trnh ny cc tp cht st cng bi l lng trong ct c loi b trong nc. Khi ct c a n roto, gu (4) xc ct ra ln a ra ngoi mng (5). 3. Thng s k thut. Dung tch thng ra 20524 lt. Tc quay ca roto 0,25 1.5 vg/ph. Tc quay ca gung ti xon 0.5 3.5 vg/ph. nh: www.zenithcrusher.com My ra ct sri XSD

Khi lm vic, ng c sau khi thng qua ai tam gic , my gim tc v bnh rng gim tc , ko ng vn chuyn ca bnh c cnh qut, ct vo mng lm sch, di bnh c cnh qut vn hnh chuyn ng v mi vi nhau, tr b tp cht trn b mt , ng thi ph lp hi nc ca ht ct , li cho vt nc; ng thi thm nc vo, tr thnh dng nc ln,ra i tp cht v vt k l nh, tip t ca ra ca mng lm sch thi ra, hon thnh cng vic lm sch. Ct sa sch s do cnh qut chuyn i, cui cng ct qua bnh c cnh qut n mng ng liu, hon thnh cng vic lm sch ca ct . c im ca my ra ct: My ra ct lm sch cao, kt cu hp l, lng x l ln,tiu thu cng sut nh, trong vic qu trnh ra ct ct b xi mn t. Nht l b phn chuyn ng ca my ra ct c bnh qun cch ly nc v ct , nn t l trc trc thp hn my ra ct ang s dng. Quy cch v thng s tnh nng ca my ra ct: Model Kch thc bnh c cnh qut (mm)( ng knh ngoi Chiu rng) C ht vo ti a (mm) Cng sut ng c (Kw) Tng trng lng (t) Lng x l (t/h) Kch thc bn ngoi(mm) ( dairngcao) XSD2610 26001000 10 5.5 2.7 20-60 325519822690 XSD2816 28001600 10 11 3 50-100 354030002880 XSD3016 30001600 10 15 3.3 70-120 384530003080 Mt s video v my ra ct, : http://www.youtube.com/watch?v=kKtp96kJluQ http://www.youtube.com/watch?v=V2awjnv-r5o http://www.youtube.com/watch?v=-J2-76KN6YU http://www.youtube.com/watch?v=GjVTyvjWLkw http://www.youtube.com/watch?v=gnJ_71TXME8 http://www.youtube.com/watch?v=-Tk2Hv95rN0 http://www.youtube.com/watch?v=9IdzR...?v=S5Dz-uYsAGk Ti liu tham kho : My sn xut vt liu v cu kin xy dng Nh xut bn xy dng KS. ON TI NG (ch bin) My xy dng Nh xut bn khoa hc v k thut NGUYN VN HNG (ch bin)