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Air Conditioner

Edition:2006/01/09

CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE CORRECTLY BEFORE OFFERING SERVICE .

SERVICE MANUAL
Air Conditioners
MODEL: HSU-09C13 MODEL: HSU-12C13 MODEL: HSU-18C13 MODEL: HSU-22C13

THIS MANUAL IS USED BY QUALIFIED APPLIANCE TECHNICIANS ONLY. HAIER DOES NOT ASSUME ANY RESPONSIBILITY FOR PROPERTY DAMAGE OR PERSONAL INJURY FOR IMPROPER SERVICE PROCEDURES DONE BY ONE UNQUALIFIED PERSON.

REVISION 0

Air Conditioner

Edition:2006/01/09

IMPORTANT INFORMATION

HSU-09/12C13 HSU-22C13

Features
Comfortable: wide-angle airflow Wide variety of functions

HSU-18C13

quiet operation

Main Specification
Model:HSU-09C13 Cooling Capacity 2600W 960W/4.5A Model:HSU-12C13 Cooling Capacity:3500W Rated Power/Current(cooling):1250W/5.8A EER:2.80 Air Volume(Indoor/outdoor):540m3/h Power: 1PH 220V~ 60 Hz Model:HSU-22C13 Cooling Capacity:6000W Rated Power/Current(cooling):2200W/10.4A EER:2.73 Air Volume(Indoor/outdoor):700m3/h Power: 1PH 220V~ 60 Hz

Rated Power/Current(cooling) EER: 2.71

Air Volume(Indoor/outdoor):420m3/h Power: 1PH 220V~ 60 Hz Model:HSU-18C13 Cooling Capacity:5000W Rated Power/Current(cooling):1700W/7.9A EER:2.94 Air Volume(Indoor/outdoor):700m3/h Power: 1PH 220V~ 60 Hz

Air Conditioner

Edition:2006/01/09

Safety Information
General Information This Service Manual describes the operation,disassembly,troubleshooting,and repair of Haier Room Air Conditioners,etc. It is intended for use by authorized servicers who troubleshoot and repair these units. NOTE:It is assumed that users of this manual are familiar with the use of tools and equipment used to troubleshoot and repair electrical,mechanical,and refrigeration systems;and understand the terminology used to describe and discuss them. Haier urges you read and follow all safety precautions and warnings contained in this manual. Failure to comply with safety information may result in severe personal injury or death.

Related Publications
This is a base service manual,covering a range of similar models.It is intended to be used in conjunction with the Parts Manual and Technical Sheet covering specific model being serviced.

General Precautions and Warnings

WARNING
To avoid risk of personal injury or death due to electrical shock,disconnect electrical power to unit before attempting to service the unit.

WARNING
To avoid risk of personal injury or death due to electrical shock,DO NOT,under any circumstances,alter the grounding plug .Air conditioner must be grounded at all times.Do not remove warning tag from power cord.If a two-prong (non-grounding) wall receptacle is encountered,contact a qualified electrician and have the receptacle replaced with a properly grounder wall receptacle in accordance with the National Electrical Code.

WARNING
To avoid risk of personal injury or death due to electrical shock,grounding wires and wires colored like grounding wires are NOT to be used as current carrying conductors.The standard accepted color coding for ground wires is green or green with a yellow stripe.Electrical components such as the compressor and fan motor are grounded through an individual wire attached to the electrical component and to another part of the air conditioner.Grounding wires should not to be removed from individual components while servicing,unless the component is to be removed and replaced.It is extremely important to replace all removed grounding wires before completing service.

WARNING
To avoid risk of heat exposure,which may cause death or severe illness,air conditioner must be monitored when malfunctions or shuts down.

Air Conditioner

Edition: 2006/01/09

CONTENTS
1.SPECIFICATION...............................................................................1 2.OPERATION.....................................................................................6 3.ELECTRICAL CONTROL................................................................21 4.TROUBLE SHOOTING...................................................................29 5.INSTALLATION...............................................................................31 6. CIRCUIT AND WIRING DIAGRAM................................................40

Air Conditioner

Edition:2006/01/09

SPECIFICATION

Air Conditioner

Edition:2006/01/09

Model

HSU-09C13 Cooling Capacity Rated Power/Current 2600 W 960 W/4.5 A 1250W/6.4A 2.71 -------------------------------------------

Brand Mark Frequency Range Power ModelSectional Area Power Cord Refer. No. Compressor manufacturer/Type

-----

1PH

220V~ 60 Hz --------

Cooling Max Power/Current EER Heating Capacity: Rated Power/Current: Max Power/Current: COP Power/Current of

-------Rechi/44R212AE-FJS

Heating

Compressor Oil charge

270CC

Type/Net Charge Additional Charge for Refrigerant

R22 570g

Electric Heating

Operating temp. range

18 C-43 C
O O

50 g exhausting air. Charge if over Standrad 16g/m Pipe Lenth LenthInternal/External

H Indoor Velocity M L H H

1150

r/min

1100 920 950 -------

r/min Capilary r/min r/min Height of rising r/min radiator slice r/min Indoor Weight

2.7x1.2x680 0010707509

Diametre Refer No. Indoor Outdoor Net Gross

Outdoor

1.35 1.50 7.2kg 10.2kg 24kg 28kg

mm mm

Velocity H

Air Outdoor Weight Volume Indoor (High) Outdoor Capacitor of Fan Motor Class of electric Shock Protection Class of Water Proof Moisture Removal Remote Controller Model: Refer. No. IP 24 1.210-3m 3/h Refrigerant YL-H03 or YL-M05 ------------T1 ----12-18 Dry/Wet ball(indoor) Max.running Dry/Wet ball(outdoor) temperature(cooling): 43 / 26 m 32 / 23 Max.running
2

Net 420 ---- m 3/h


3

Gross

m /h Indoor Dimension(LWH) Indoor Packaging Dimension(LWH) Outdoor Dimension (LWH) Outdoor Packaging dimension(LWH) liquid /Gas pipe Diametre Pipe standard Lenth Max Lenth Lenth/Diametre of Drain Hose Max. pressure at warm side Max.pressure at cool side Plug Type(spec.) Ammeter spec. 1.0

795x182x265 mm 863x277x339 mm 745x315x428 mm 843x359 x515 mm 6.35/9.52 mm 5 7 m MPa ------Dry/Wet ball(indoor) Dry/Wet ball(outdoor) 20 /-2 /1 m m

Remote Controller Bracket Appearance Climate Type Installation Bracket Type Area available for clooling/heating

2.65

temperature(heating):

Air Conditioner

Edition:2006/01/09

Model

HSU-12C13 Cooling Capacity Rated Power/Current 3500 W 1250 W/5.8 A 1650W/8.5A 2.80 -------------------------------------------

Brand Mark Frequency Range Power ModelSectional Area Power Cord Refer. No. Compressor manufacturer/Type

-----

1PH

220V~ 60 Hz --------

Cooling Max Power/Current: EER Heating Capacity: Rated Power/Current: Max Power/Current: COP Power/Current of

-------Rechi/44R292AG-JESC

Heating

Compressor Oil charge

270CC

Type/Net Charge Additional Charge for Refrigerant

R22 850g

Electric Heating

Operating temp. range

18 C-43 C
O O

50 g exhausting air. Charge if over Standrad 16g/m Pipe Lenth LenthInternal/External

H Indoor Velocity M L H H

1290

r/min

1100 1000 950 -------

r/min Capilary r/min r/min Height of rising r/min radiator slice r/min Indoor Weight

2.7x1.4x650 0010707503

Diametre Refer No. Indoor Outdoor Net Gross 1.35 1.45 7.6kg 10.6kg 26kg 30kg 795x182x265 mm 863x277x339 mm 745x315x428 mm 843x359 x515 mm 6.35/12.7 mm 5 10 1.0 2.65 ------Dry/Wet ball(indoor) 20 /-2 /1 m MPa m m

Outdoor

mm mm

Velocity H

Air Outdoor Weight Volume Indoor (High) Outdoor Capacitor of Fan Motor Class of electric Shock Protection Class of Water Proof Moisture Removal Remote Controller Model: Refer. No. IP 24 1.510-3m 3/h Refrigerant YL-H03 or YL-M05 ------------T1 ----15-24 Dry/Wet ball(indoor) Max.running Dry/Wet ball(outdoor) temperature(cooling): 43 / 26 m 32 / 23 Max.running
2

Net 540 ---- m 3/h


3

Gross

m /h Indoor Dimension(LWH) Indoor Packaging Dimension(LWH) Outdoor Dimension (LWH) Outdoor Packaging dimension(LWH) liquid /Gas pipe Diametre Pipe standard Lenth Max Lenth Lenth/Diametre of Drain Hose Max. pressure at warm side Max.pressure at cool side Plug Type(spec.) Ammeter spec.

Remote Controller Bracket Appearance Climate Type Installation Bracket Type Area available for clooling/heating

Dry/Wet ball(outdoor) temperature(heating):

Air Conditioner

Edition:2006/01/09

Model

HSU-18C13 Cooling Capacity Rated Power/Current 5000 W 1700 W/7.9 A 2300W/11.8A

Brand Mark Frequency Range Power ModelSectional Area 2.94 ------------------------------------------Compressor manufacturer/Type Power Cord Refer. No.

-----

1PH

220V~ 60 Hz --------

Cooling Max Power/Current: EER Heating Capacity: Rated Power/Current: Max Power/Current: COP Power/Current of Type/Net Charge Additional Charge for Refrigerant 50 g exhausting air. Charge if over Standrad 16g/m Pipe Lenth Indoor Velocity M L: H H 1260 1150 760 ------r/min Capilary r/min r/min Height of rising r/min radiator slice r/min Indoor Weight LenthInternal/External Diametre Refer No. Indoor Outdoor Net Gross Air Outdoor Weight Volume Indoor (High) Outdoor Capacitor of Fan Motor Class of electric Shock Protection Class of Water Proof Moisture Removal Remote Controller Model: Refer. No. IP 24 2.010-3m 3/h Refrigerant YL-H03 or YL-M05 ------------T1 ----22-34 Dry/Wet ball(indoor) Max.running Dry/Wet ball(outdoor) temperature(cooling): 43 / 26 temperature(heating): m 32 / 23 Max.running Dry/Wet ball(outdoor) 2 /1
2

-------Rechi/48R442AL-51SF

Heating

Compressor Oil charge

410CC

R22 910g

Electric Heating

Operating temp. range

18 C-43 C
O O

1350

r/min

3.0x1.8x650 0010707496

Outdoor

1.30 1.40 11kg 14kg 24kg 28kg

mm mm

Velocity H

Net 700 ---- m 3/h


3

Gross

m /h Indoor Dimension(LWH) Indoor Packaging Dimension(LWH) Outdoor Dimension (LWH) Outdoor Packaging dimension(LWH) liquid /Gas pipe Diametre Pipe standard Lenth Max Lenth Lenth/Diametre of Drain Hose Max. pressure at warm side Max.pressure at cool side Plug Type(spec.) Ammeter spec. 1.0

938x182x265 mm 1005x277x339 mm 833x286x540 mm 932x342 x619 mm 6.35/12.7 mm 5 10 m MPa ------Dry/Wet ball(indoor) 20 /-m m

Remote Controller Bracket Appearance Climate Type Installation Bracket Type Area available for clooling/heating

2.65

Air Conditioner

Edition:2006/01/09

Model

HSU-22C13 Cooling Capacity Rated Power/Current 6000 W 2200 W/10.4 A 2800W/13.4A 2.73 -------------------------------------------

Brand Mark Frequency Range Power ModelSectional Area Power Cord Refer. No. Compressor manufacturer/Type

-----

1PH

220V~ 60 Hz --------

Cooling Max Power/Current EER Heating Capacity: Rated Power/Current: Max Power/Current: COP Power/Current of Type/Net Charge Additional Charge for Refrigerant 80 g exhausting air. Charge if over Standrad 20g/m Pipe Lenth Indoor Velocity M L H H 1260 1150 760 ------r/min Capilary r/min r/min Height of rising r/min radiator slice r/min Indoor Weight LenthInternal/External Diametre Refer No. Indoor Outdoor Net Gross Air Outdoor Weight Volume Indoor (High) Outdoor Capacitor of Fan Motor Class of electric Shock Protection Class of Water Proof Moisture Removal Remote Controller Model: Refer. No. IP 24 2.410-3m 3/h Refrigerant YL-H03 or YL-M05 ------------T1 ----28-46 Dry/Wet ball(indoor) Max.running Dry/Wet ball(outdoor) temperature(cooling): 43 / 26 temperature(heating): m 32 / 23 Max.running Dry/Wet ball(outdoor) 2 /1
2

-------Hitachi/SHY73MC4-U

Heating

Compressor Oil charge

600CC

R22 1850g

Electric Heating

Operating temp. range

18 C-43 C
O O

1350

r/min

3.0x1.8x750 0010707707

Outdoor

1.35 1.40 11kg 14kg 47kg 51kg

mm mm

Velocity H

Net 700 ---- m 3/h


3

Gross

m /h Indoor Dimension(LWH) Indoor Packaging Dimension(LWH) Outdoor Dimension (LWH) Outdoor Packaging dimension(LWH) liquid /Gas pipe Diametre Pipe standard Lenth Max Lenth Lenth/Diametre of Drain Hose Max. pressure at warm side Max.pressure at cool side Plug Type(spec.) Ammeter spec. 1.0

938x182x265 mm 1005x277x339 mm 810x288x680 mm 946x425 x755 mm 9.52/15.88 mm 5 15 m MPa ------Dry/Wet ball(indoor) 20 /-m m

Remote Controller Bracket Appearance Climate Type Installation Bracket Type Area available for clooling/heating

2.65

Air Conditioner

Edition:2006/01/09

OPERRATION

Air Conditioner

Edition:2006/01/09

Caution
Disposal of the old air conditioner
Before disposing an old air conditioner that goes out of use, please make sure it's inoperative and safe. Unplug the air conditioner Consult your local authorities for the name and address of the waste materials collecting in order to avoid the risk of child entrapment. centers and waste paper disposal services nearest to your house. It must be noticed that air conditioner system contains refrigerants, which require specialized waste disposal. The valuable materials contained in an air conditioner can be recycled. Contact your local waste disposal center for proper disposal of an old air conditioner and contact your local authority or your dealer if you have any question. Please ensure that the pipework of your air conditioner does not get damagedprior to being picked up by the relevant waste disposal center, and contribute to environmental awareness by insisting on an appropriate, anti-pollution method of disposal. All these valuable materials may be taken to a waste collecting center and used again after adequate recycling.

Safety Instructions and Warnings


Before starting the air conditioner, read the information given in the User's Guide carefully. The User's Guide contains very important observations relating to the assembly, operation and maintenance of the air conditioner. The manufacturer does not accept responsibility for any damages that may arise due to non-observation of the following instruction. Damaged air conditioners are not to be put into operation. In case of doubt, consult your supplier.

Disposal of the packaging of your new air conditioner


All the packaging materials employed in the package of your new air conditioner may be disposed without any danger to the environment. The cardboard box may be broken or cut into smaller pieces and given to a waste paper disposal service. The wrapping bag made of polyethylene and the polyethylene foam pads contain no fluorochloric hydrocarbon.

Use of the air conditioner is to be carried out in strict compliance with the relative instructions set forth in the User's Guide. Installation shall be done by professional people, don't install unit by yourself.

Air Conditioner

Edition:2006/01/09

Caution
For the purpose of the safety,the air conditioner must be properly grounded in accordance with specifications. Always remember to unplug the air conditioner before openning inlet grill. Never unplug your air conditioner by pulling on the power cord. Always grip plug firmly and pull straight out from the outlet. All electrical repairs must be carried out by qualified electricians. Inadequate repairs may result in a major source of danger for the user of the air conditioner. Do not damage any parts of the air conditioner that carry refrigerant by piercing or perforating the air conditioner's tubes with sharp or pointed items, crushing or twisting any tubes, or scraping the coatings off the surfaces. If the refrigerant spurts out and gets into eyes, it may result in serious eye injuries. Do not obstruct or cover the ventilation grille of the air conditoner.Do not put fingers or any other things into the inlet/outlet and swing louver. Do not allow children to play with the air conditioner.In no case should children be allowed to sit on the outdoor unit.

Specifications
The refrigerating circuit is leak-proof. Remark per EMC Directive 89/336/EEC. To prevent flicker impression during the start of the compressor(Technical Process) and the adversely influence caused by the 2nd harmonies of compressor following installation conditions do apply: 1.The power connection for air conditioner has to be done at the main power distribution.This distribution has to be of a Iow impedance. Normally the required impedance is reached at a 32A fusing point. 2.No other equipment has to be connected: to this power line. 3.For the details installation acceptance please refer to your contract with the power supplier, if restrictions do apply for products: like washing machines,air conditioners or electrical ovens. 4.For the details of the power of air, conditioner, please refer to the rating plate of the product. 5.For any question contact your local dealer.

Air Conditioner

Edition:2006/01/09

Caution
The machine is adaptive in following situation
1.Applicable ambient temperature range:
Indoor Cooling Outdoor Indoor Heating Outdoor Maximum: D.B / W.B Minimum: D.B / W.B Maximum: D.B Minimum: D.B Maximum: D.B Minimum: D.B Maximum: D.B / W.B Minimum: D.B / W.B 32 C/23 C o o 18 C/14 C o o 43 C/26 C o 18 C o 27 C o 15 C o o 24 C/18 C o o -7 C/-8 C
o o

2. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar qualified person. The type of connecting wire is H05RN-F or H07RN-F 3. If the fuse on PC board is broken please change it with the type of T. 3.15A/250V. 4. The distance between the indoor unit and the floor should be more than 2m. 5. The wiring method should be in line with the local wiring standard. 6. After installation, the power plug should be easily reached. 7. The waste battery should be disposed properly. 8. The appliance is not intended to use by young children or infirm persons without supervision. 9.Young children should be supervised ensure that they do not play with the appliance. 10.The appliance must be installed on strong enough supporter. 11 .The wiring diagram is attached inside the machine.

Air Conditioner

Edition:2006/01/09

Parts and Functions


Indoor Unit
Inlet grille
Test running switch(manual)
Used only for test running in cooling o when room temp. is below 16 C. Don't use it in normal operation.

Emergency switch(manual)
Used when remote controller is lost or defective. Unit will run temporarily.

Remote signal receiver Air filter Vertical flap


Use remote controller to adjust up and down air flow. (Don't adjust it manually.) A beeping sound is generated when a signal from remote controller is received.

Power indicator
Lights up when unit starts.

Timer mode indicator


Lights up when Timer operation is selected.

Operation mode indicator


Lights up during compressor running.

Actual inlet grille may vary from the one shown in the manual according to the product purchased.

Outdoor Unit

HSU-09C13 HSU-12C13

HSU-18C13

HSU-22C13 HSU-24C13
OUTLET INLET CONNECTING PIPING AND ELECTRICAL WIRING DRAIN HOSE

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Air Conditioner

Edition:2006/01/09

Parts and Functions


Operation
Buttons and display of the remote controller.
1. Mode display AUTO COOL DRY HEAT FAN 2. SWING display 3. FAN SPEED display 4. SLEEP display 5. LOCK display 6. SIGNAL SENDING 7. TIMER OFFdisplay 8. TIMER ON display 9. CLOCK display 10. TEMP display 11. POWER ON/OFF 12. MODE
Used to select AUTO run, COOL, DRY, HEAT and FAN operation

1 2 3 4
ON/OFF TEMP

5 6 7 8 9
10

AUTO

LO

MED

HI

11 18
MODE SET

Used for unit start and stop.

12
FAN TIMER

19

13. FAN 20
Used to select fan speed LO, MED, HI, AUTO

13 14 15
SLEEP SWING CLOCK

14. HOUR
Used to set clock and timer setting.

15. SWING 21
Used to set auto fan direction.

16. SLEEP
Used to select sleep mode.

16
LOCK RESET

17. LOCK
Used to lock buttons and LCD display.

17

22

18. TEMP.
Used to select your desired temp.

19. SET
Used to confirm timer and clock settings.

20. TIMER
Used to select TIMER ON, TIMER OFF, TIMER ON-OFF

21. CLOCK
Used to set correct time

Clock set

22. RESET
Used to reset the controller back to normal condition.

When unit is started for the first time and after replacing batteries in remote controller, clock should be adjusted as follows: Press CLOCK button, "AM" or "PM" flashes. Press or to set correct time. Each press will increase or decrease 1min. If the button is kept depressed, time will change quickly. After time setting is confirmed, press SET, "AM "and "PM" stop flashing, while clock starts working. NOTE: Cooling only unit do not have displays and functions related with heating

Hints
After replacing with new batteries, remote controller will conduct self-check, displaying all information on LCD. Then, it will become normal.

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Air Conditioner

Edition:2006/01/09

Operation
Remote controller's operation
When in use, put the signal transmission head directly to the receiver hole on the indoor unit. The distance between the signal transmission head and the receiver hole should be within 7m without any obstacle as well. Don't throw the controller, prevent it from being damaged. When electronic-started type fluorescent lamp or change-over type fluorescent lamp or wireless telephone is installed in the room, the receiver is apt to be disturbed in receiving the signals so the distance to the indoor unit should be shorter.

Loading of the battery


Load the batteries as illustrated. 2 R-03 batteries, resetting key (cylinder)

Remove the battery cover:


Slightly press " " and push down the cover.
*7# **** *,* **** **** *** **,* **** **** ,* **** *** **** *,6* **** ** **** **** **** **** ****

*********7# **,******,* *********** ********,* *****,6**** ****** ******** ********

*********7# **,******,* *********** ********,* *****,6**** ****** ******** ********

Load the battery:


Be sure that the loading is in line with the" + "/"-" pole request as illustrated.

Put on the cover again Confirmation indicator:


In disorderation, reload the batteries or load the new batteries after 6mins.

Note:
Use two new same-typed batteries when loading. If the remote controller can't run normally or doesn't work at all, use a sharp pointed item to press the reset key.

Hint:
Remove the batteries in case unit won't be in usage for a long period. If there are any display after taking-out just need to press reset key.

Power failure resume(please set and apply as necessary)


If sudden power failure occurs, the unit will resume original operation when power is supplied again.

Note: When sudden power failure happens during unit operation in power failure resume mode, if
the air conditioner is not desired for use in a long period, please shut off the power supply in case that the unit automatically resume operation when power is re-supplied, or press ON/OFFto turn off the unit when power resumes.

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Air Conditioner

Edition:2006/01/09

Operation
Auto run, Fan operation
(1) Unit start
Press ON/OFF button, unit starts. Previous operation status appears on display. (Not Timer setting) Power indicator on indoor unit lights up.

Enjoy yourself by just a gentle press.

(2) Select operation mode


Press MODE button. For each press, operation mode changes as follows:
ON/OFF TEMP

1 4MODE

SET

AUTO

COOL

DRY

HEAT

FAN

2
FAN TIMER

Unit will run in selected mode. Stop display at " " AUTO or "

"FAN.

SWING

CLOCK

(3) FAN
Press FAN button. For each press, fan speed changes as follows:

SLEEP

LOCK

RESET

AUTO

LO

MED

HI

(4) Unit stop


Unit will run at selected fan speed. Note:AUTO is not available in FAN mode. Press ON/OFF button. Only time remains on LCD. All indicators on indoor unit go out. Vertical flap closed automatically.

Hints
Remote controller can memorize settings in each operation mode. To run it next time just select the operation mode and it will start with the previous setting. No reelecting is needed.(TIMER ON/OFF needs reelecting) Cautions: Note: On cooling only unit, heating mode is not available, The above information is the After replacing batteries, press ON/OFF, and display explanation of the displayed becomes as follows: information therefore varies Operation mode: AUTO, Temp. No with those displayed in actual Timer mode: No, Fan speed :AUTO operation.

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Air Conditioner

Edition:2006/01/09

Operation
COOL,HEAT and DRY operation
Recommendations: (1) Unit start
Press ON/OFF button, unit starts. Previous operation status appears on display. (Not Timer setting) Power indicator on indoor unit lights up.

Use COOL in summer.

Use HEAT in winter

Use DRY in spring, autumn and in damp climate.

(2) Select operation mode


Press MODE button. For each press, operation mode changes as follows:
ON/OFF TEMP

AUTO

COOL

DRY

HEAT

FAN
6 1 3 3
SET MODE

Unit will run in operation mode displayed on LCD. Stop display at your desired mode.

(3) Select temp. setting


Press TEMR button. o Every time the button is pressed, temp. setting increases 1 C o Every time the button is pressed, temp. setting decreases 1 C Unit will start running to reach the temp. setting on LCD.

FAN

TIMER

4
SWING CLOCK

5
SLEEP

(4) Fan speed selection


Press FAN button. For each press, fan speed changes as follows:
LOCK RESET

AUTO

LO

MED

HI

COOL operation starts when room temp. is higher than temp. setting.

Ultra-low air flow

Unit runs at the speed displayed on LCD. In DRY mode, when room temp. becomes 2 C higher than temp. setting, unit will run intermittently at LO speed regardless of FAN setting.
o

Temp. setting+2oC Temp. setting

On reaching temp. setting, unit will run in mild DRY mode.

Hints
On cooling only unit, heating mode is not available. Remote controller can memorize each operation status. When starting it next time, just press ON/OFF button and unit will run in previous status.

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Air Conditioner

Edition:2006/01/09

Operation
(5) Air flow direction adjustment
After operation mode is selected, vertical flap will open automatically according to the mode. Referring to the Fig. COOL About 10o

Up and down (Use remote controller)

Left and right air flow adjustment Press SWING button, vertical flap will move within (manual)
the range shown in the Fig. Press SWING button stop it at a fixed position. Move the horizontal blade by a knob on air conditioner to adjust left and right direction referring to Fig.

About 10o COOL About 45o HEAT About 60o

Cautions:
It is advisable not to keep vertical flap at downward position for a long time in COOL or DRY mode, otherwise, condensate water might occur.

Cautions:
When humidity is high, condensate water might occur at air outlet if all horizontal louvers are adjusted to left or right.

(6) Unit stop


Press ON/OFF button. Only time remains on LCD. All indicators on indoor unit go out. Vertical flap closes automatically.

Cautions:
Unit won't restart until 3 minutes have elapsed, due to system protection. HEAT mode is not available on cooling only unit.

Hints
As cold air flows downward in COOL mode, adjusting air flow horizontally will be much more helpful for a better air circulation. As warm air flows upward in HEAT mode, adjusting air flow downward will be much more helpful for a better air circulation. Be careful not to catch a cold when cold air blows downward. It is harmful to your health in summer to go frequently in and out of places where temp. o o difference is above 7 C. Temp. difference of 3-5 C will remove your fatigue. More than this, unit's load can be reduced and power consumption cut down as well. So, you'd o better set a temp. difference of 3-5 C between indoor and outdoor temp. in COOL mode.

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Air Conditioner

Edition:2006/01/09

Operation
TIMER Operation
Set Clock correctly before starting Timer operation
You can let unit start or stop automatically at following times: Before you wake up in the morning, or get back from outside or after you fall asleep at night.

TIMER ON/OFF
(1)After unit start, select your desired operation mode. Operation mode will be displayed on LCD. Power indicator on indoor unit lights up.

(2)TIMER mode selection


Press TIMER button to change TIMER mode. Every time the button is pressed, display changes as follows:
ON
TIMER ON

OFF
TIMER OFF

ON

OFF

blank

ON/OFF

TEMP

TIMER ON-OFF 1
MODE SET

Select your desired TIMER mode (TIMER ON or TIMER OFF) ON or OFF will flash.

3
FAN

4
TIMER

(3)Timer setting
Press HOUR / button. Every time the button is pressed, time increases 10 min. If button is kept depressed, time will change quickly. Every time the button is pressed, time decreases 10 min. If button is kept depressed, time will change quickly. Time will be shown on LCD. It can be adjusted within 24 hours.

3
SWING

CLOCK

SLEEP

LOCK

RESET

(4)Confirming your setting


After setting correct time, press SET button to confirm, "ON" or "OFF" stops flashing Time displayed: Unit starts or stops at x hour x min. (TIMER ON or TIMER OFF). Timer mode indicator on indoor unit lights up.

To cancel TIMER mode


Just press TIMER button several times until TIMER mode disappears.

Hints
After replacing batteries or a power failure happens, Time setting should be reset. Remote controller possesses memory function, when use TIMER mode next time, just press SET button after mode selecting if timer setting is the same as previous one.

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Air Conditioner

Edition:2006/01/09

Operation
TIMER ON-OFF TIMER ON-OFF
(1)After unit start, select your desired operation mode Operation mode will be displayed on LCD. Power indicator on indoor unit lights up. (2) Press TIMER button to change TIMER mode.
Every time the button is pressed, display changes as follows:
ON
TIMER ON

OFF
TIMER OFF

ON

OFF

blank

TIMER ON-OFF

Select TIMER ON-OFF. "ON" will flash.

(3)Time setting for TIMER ON


Press HOUR button.
Every time the button is pressed, time increases 10 min. If button is kept depressed, time will change quickly. Every time the button is pressed, time decreases 10 min. If button is kept depressed, time will change quickly. Time will be shown on LCD. It can be adjusted within 24 hours. AM refers to morning and PM to afternoon

ON/OFF

TEMP

MODE

1 3

SET

6
TIMER

FAN

5
SWING

CLOCK

SLEEP

(4) Time confirming for TIMER ON


After time setting, press TIMER button to confirm. "ON" stops blinking, While "OFF" starts blinking. Time displayed: Unit starts at x hour x min.
LOCK RESET

(5)Time setting for TIMER OFF


Follow the same procedures in "Time setting for TIMER ON".

(6) Time confirming for TIMER OFF


After time setting, press SET button to confirm, "OFF" stops flashing Time displayed: Unit stops at X hour X min.

To cancel TIMER mode


Just press TIMER button several times until TIMER mode disappears.

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Operation
Emergency operation and test operation
Emergency Operation:
Carry out this operation only when the remote controller is defective or lost. When the emergency operation switch is pressed, a" Pi "sound starts once, which means the start of this operation. In this operation, it is not possible to change the Pi settings of temperature and air flow speed, it is also impossible to do an operation by the timer. Follow the requirements below. Room Designated temperature temperature
More than 23 C Less than 23 C
o o

Timer mode

Air flow Operation speed mode


COOL HEAT

26 C 23 C
o

CONTINUOUS AUTO CONTINUOUS AUTO

If an air conditioner is a model for both cooling and heating.


Cooling when the room temperature at the start of operation is above 23 C. o Heating when the room temperature at the start of operation is below 23 C
o

Test operation:
Use this switch in the test operation when the room o temperature is less 16 C, do not use it in the normal operation. Continue to press the test operation switch for more than 5 seconds. After you hear the "Pi" sound twice, release your finger from the switch, the cooling operation starts with the air flow speed setting "Hi".

Pi...Pi Pi

Removal of the restriction of emergency or test operation:


Press once more the emergency operation switch, or manipulate through the remote controller, a "Pi" sound causes the restriction of emergency or test operation to be removed. When the remote controller is manipulated for the removal, then the selected operation by the remote controller.

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Operation
Comfortable SLEEP
Before going to bed at night, you can simply press the SLEEP button and unit will bring you a sound sleep in selected mode.

In COOL mode
One hour after SLEEP mode starts, temp. will become 1 C higher than temp. setting. After running for another 1 hour, temp. rises by 1 C further. Unit will run for 6 hours then stops automatically. Temp. is higher than temp. setting so that room temp. won't be too low for your sleep.(As shown in Fig.l)
o o

ON/OFF

TEMP

MODE

SET

FAN

TIMER

SWING

CLOCK

SLEEP

LOCK

RESET

In HEAT mode
One hour after SLEEP mode starts, temp. will o become 2 C lower than temp. setting. After running for another 1 hour, temp. decreases o by 2 C further. Unit will run for 3 hours at this o temp. then increases another 1 C and stops automatically 3 hours later. Temp. is lower than temp. setting so that room temp. won't be too high for your sleep. (As shown in Fig .2)
SLEEP operation starts SLEEP operation stops Approx. 6 hrs 1 hr Rises 1oC

1 hr

Rises 1oC

Temp. setting

Unit stop

Power Failure Resume Function


If the unit is started for the first time, the compressor will not start running unless 3 minutes have elapsed. When the power resumes after power failure, the unit will run automatically, the power indicator lights up, and 3 minutes later the compressor starts running with the indicator lighting up.

Fig.1

Temp. setting decreases 2oC decreases 2oC

Unit stop

1 hr

1 hr

Approx. 3 hrs 3 hrs Rises 1oC

Note:
In AUTO mode, unit will run in SLEEP function according to operation mode. In FAN mode, comfortable sleep is not available.
SLEEP mode starts SLEEP mode stops

Fig.2

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Maintenance
Different models have different appearance

Cleaning of unit casing

Cut off power supply before cleaning unit casing with soft cloth. In case of heavy stain, clean it with neutral detergent. squeeze water in the cloth, wipe off the detergent on unit casing completely.

Cleaning of remote controller

Cleaning of air filter

Don't use water to wash unit casing, please use dry cloth. Don't use glass cleaner or cloth soaked with chemicals.

Air Filter

1.Open inlet grille by pulling it upward.

3.Clean the filter Use a vacuum cleaner to remove dust,or wash the filter with water. After washing, dry the filter completely in the shade.

2.Remove air filter Push up the filter's center tab slightly until it is caesura of the stopper. Remove it by pulling down.

5.Close the inlet grille.

4.Attach the filter Attach filter behind the stopper so that the "Front" indication is facing to the front. Make sure that it is completely behind the stopper, otherwise problems might occur.

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ELECTRICAL CONTROLL

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Introduction to electrical control function

Including brief introduction to air conditioners of series models and electric control function. (1) Automatic running (applicable to fan-coil model) When the running mode is turned to automation after starting the system, the system will first determine the running mode according to the current room temperature and then will run according to the determined mode. Tr in the following selection conditions means room temperature, Ts means setting temperature, Tp means temperature of indoor coil pipe a. Tr23 running refrigerating mode Ts=26 b. Tr<23 running fan only mode (2) Indoor temperature control Compressor Refrigerating
-1 +1 Compressor OFF

OFF

Compressor ON

Setting temperature (3) Dehumidification running The compressor, outdoor fan and indoor fan will run as per the following working pattern so as to realize the refrigerating running of dehumidification: Tr> Ts+2, compressor, outdoor fan run continuously, indoor fan runs as per setting wind speed (State 1); Ts+2TrTs, compressor, outdoor fan run intermittently with 10 minutes ON, 6 minutes OFF. (Compressor and outdoor fan are synchronous) indoor fan runs in fixed lower wind speed, and will cease at the stand-by time of 3 minutes (State 2) Tr <Ts, compressor, outdoor fan ceases, indoor fan runs in lower wind speed. (State 3)
State1 State2 State3 Ts-1 Ts Ts+2 Ts+3

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(4) Freezing prevention function Under refrigerating and dehumidifying state, the air conditioner will control the outdoor fan as per the temperature Tp of the indoor coil pipe according to the following conditions:
Zone of return deference Compressor,outdoor fan OFF after 5 minutes 0 7 Fan,compressor ON Tp(.)

(5) 3 minutes stand-by time When the compressor ceases due to the sensor OFF, unit On or OFF or fault, it will maintain pause for 3 minutes.

(6) Compensatory function of power failure If the unit is suddenly off during running due to power failure, or closed for maintenance or troubleshooting, it will restart to run after the power resumes with the original condition before the unit is off Note: 1. Function setting: Pressing the SLEEP button on the remote control unit for 10 times until hearing 4 sounds from the buzzer on the panel. 2. Memory content: Running mode, setting wind speed, setting temperature, sleep state, flap state. 3. Cancellation of function: Pressing the SLEEP button on the remote control unit for 10 times until hearing 2 sounds from the buzzer on the panel. (7) Trial run function When the air conditioner is in OFF state, press the emergency switch for 5 seconds till hearing 2 sounds of click from the buzzer, then the air conditioner will turn to the trial run state. The unit will run in the refrigerating mode and the indoor fan will run in high wind speed mode. (8) Emergency running mode When the air conditioner is in stand-by state, press the emergency switch till hearing a sound from the buzzer, then the air conditioner will turn to the emergency run state. The rules of emergency run are as follows: a. Tr23, running refrigerating mode, Ts = 26; b. Tr<23, running fan only mode,.

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(9) Sleeping function After setting the sleeping function, the refrigerating mode and dehumidification mode will run as per the following rules:
6hours T() 1 hour Ts+2 Ts+1 1 hours

Sleep OFF t(hour) As shown in the above diagram, after running for 1 hour under refrigerating mode and dehumidification mode, the setting temperature will increase 1; after another 1 hour, it will increase 1 again, and after 6 hours, it will cease.
Ts

(10). Abnormality diagnosing


For the abnormal phenomenon occurred, please conduct trouble analysis and troubleshooting according to the following table:

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Error Codes and Description


Error Codes and Description
Code indication Description Reference Page

Power
Indoor Malfunction

timer

operate
Room temperature sensor failure Heat-exchange sensor failure Indoor EEPROM error

Indoor fan motor malfunction

repeate the cycle. explaination on flash off

Trouble Shooting
1. Indoor Malfunction

Thermistor or Related Abnormality (indoor unit)


the temperatures detected by the thermistors are used to determine hermistor errors

when the thermistor input is more than 4.92V or less than 0.08V during compressor operation. The values vary slightly in some models Faulty connector connection Faulty thermistor Faulty PCB Troubleshooting Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

: Room temperature sensor failure : Heat-exchange sensor failure

CN6 CN6

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whether terminal CN6 on indoor PCB contact wellt?

NO

Pull out the terminals on the indoor mainboard and reinsert them

YES

Pull the sensor out of the mainboard 1) Measure the value of resistance Between its two jumpers 2) Measure the temperature at the room temperature sensing head.

Check the value of the sensor to see whether the sensor is damaged or not?

NO

Sensor is broken,replace it with new sensor

Yes

The indoor PCB is broken, replace with new indoor PCB

2.

Fan Motor or Related Abnormality

The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor operation

when the detected rotation feedback singal dont receiced in 2 minutes

Operation halt due to breaking of wire inside the fan motor . Operation halt due to breaking of the fan motor lead wires Dedection error due to faulty indoor unit PCB

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repeate the cycle. :

Indoor fan motor malfunction

whether terminal CN8 and CN9 on indoor PCB well inserted or not?

YES

Pull out and reinsert the terminals

NO Electrify the machine again and turn it on in the cooling operation, Measure voltage between the positions 1 ( red

wire) and 5( black wire) of Terminal CN9 on the indoor PCB

the voltage is about 90-200vac

NO

the indoor pcb is damaged and need replace

Yes

check whether motor can run when turn on the unit

NO

the indoor motor is damaged and need replace

Yes

When motor is running Measure whether there is voltage the

NO

the indoor motor is damaged and need replace

pulse(0-5VDC)

between

positions 2 (middle wire) and 3( black wire) of Terminal CN9

the indoor pcb is damaged and need replace

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3.

The EEPROM
the Data

Abnormality (indoor unit)


detected by the EEPROM are used to determine MCU

when the

Data of EEPROM

is error or

the EEPROM

is damaged

Faulty EEPROM data Faulty EEPROM Faulty PCB Troubleshooting Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. Replace the PCB of indoor unit

Resolvent :

: Indoor EEPROM error: Replace the PCB of indoor unit

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TROUBLE

SHOOTING

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Trouble shooting
Before asking for service, check the following first.
Phenomenon The system does not restart immediately. Cause or check points When unit is stopped, it won't restart immediately until 3 minutes have elapsed to protect the system. When the electric plug is pulled out and reinserted, the protection circuit will work for 3 minutes to protect the air conditioner. During unit operation or at stop, a swishing or gurgling noise may be heard. At first 2-3 minutes after unit start, this noise is more noticeable. (This noise is generated by refrigerant flowing in the system.) During unit operation, a cracking noise may be heard. This noise is generated by the casing expanding or shrinking because of temperature changes. Should there be a big noise from air flow in unit operation, air filter may be too dirty. This is because the system circulates smells from the interior air such as the smell of furniture, cigarettes. During COOL or DRY operation, indoor unit may blow out mist. This is due to the sudden cooling of indoor air.

Noise is heard:

Normal Performance inspection

Smells are generated. Mist or steam are blown out.

Multiple check

Does not work at all.

Is power plug inserted? Is there a power failure? Is fuse blown out?


Is the air filter dirty? Normally it should be cleaned every 15 days. Are there any obstacles before inlet and outlet? Is temperature set correctly? Are there some doors or windows left open? Is there any direct sunlight through the window during the cooling operation?(Use curtain) Are there too much heat sources or too many people in the room during cooling operation?

Poor cooling

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INSTALLATION

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Installation Manual of Room Air Conditioner


Read this manual before installation Explain sufficiently the operating means to the user according to this manual.

Necessary Tools for Installation


1.Driver 2.Hacksaw 3.Hole core drill 4.Spanner(17,19 and 26mm) 5.Torque wrench(17mm,22mm,26mm) 6.Pipe cutter 7.Flaring tool 8.Knife 9.Nipper 10.Gas leakage detector or soap-and-water solution 11.Measuring tape 12.Reamer

Drawing for the installation of indoor and outdoor units

Accessory parts
more than 5cm
mo re th an 10c m

No. 1 2

Accessory parts
Remote controller

Number of articles

1 2 1

Optional parts for piping Mark


Parts name Non-adhesive tape Adhesive tape Saddle(L.S) with screws Connecting electric cable for indoor and outdoor Drain hose Heating insulating material Piping hole cover

R-03 dry battery

A B

3
Mounting plate

C D

4
Drain hose

1
4X50 Steel nail, cement 4X25 Screw

E F

mo

re th

an

10c

5 6 7 8 9 10

6 4 1

Attention must be paid to the rising up of drain hose

Plastic cap

Drain-elbow Cover

Arrangement of piping directions

1
Left

Rear left Rear right Right Below


mo re tha n1 0c

Cushion

4 1

mo
m

re th

an

10c

Pipe supporting plate

D E

more

than

60cm

more

than

15c

The marks from A to G in the figure are the parts numbers. The distance between the indoor unit and the floor should be more than 2m.

No.0010557707
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280

256

140

415

140

140

500

140

113.5

583

113.5

Floor fixing dimensions of the outdoor unit (Unit:mm)

Floor fixing dimensions of the outdoor unit (Unit:mm)

Floor fixing dimensions of the outdoor unit (Unit:mm)

HSU-09C13 HSU-12C13

HSU-18C13

HSU-22C13 HSU-24C13

Fixing of outdoor unit

Fix the unit to concrete or block with bolts( 10mm) and nuts firmly and horizontally. When fitting the unit to wall surface, roof or rooftop, fix a supporter surely with nails or wires in consideration of earthquake and strong wind. If vibration may affect the house, fix the unit by attaching a vibration-proof mat.

Indoor Unit

Selection of Installation Place

Outdoor Unit

Place, robust not causing vibration, where the body can be supported sufficiently. Place, not affected by heat or steam generated in the vicinity, where inlet and outlet of the unit are not disturbed. Place, possible to drain easily, where piping can be connected with the outdoor unit. Place, where cold air can be spread in a room entirely. Place, nearby a power receptacle, with enough space around. (Refer to drawings). Place where the distance of more than lm from televisions, radios, wireless apparatuses and fluorescent lamps can be left. In the case of fixing the remote controller on a wall, place where the indoor unit can receive signals when the fluorescent lamps in the room are lightened.

Place, which is less affected by rain or direct sunlight and is sufficiently ventilated. Place, possible to bear the unit, where vibration and noise are not increased. Place, where discharged wind and noise do not cause a nuisance to the neighbors. Place, where a distance marked is available as illustrated in the above figure.

Power Source
Before inserting power plug into receptacle, check the voltage without fail. The power source is the same as the corresponding name plate. Install an exclusive branch circuit of the power. A receptacle shall be set up in a distance where the power cable can be reached. Do not extend the cable by cutting it.

Selection of pipe
To this unit, both liquid and gas pipes shall be insulated as they become Iow temperature in operation. Use optional parts for piping set or pipes covered with equivalent insulation material. 09 Gas pipe( Gas pipe( ) ) 6.35mm(1/4") 9.52mm(3/8") 12,18 6.35mm(1/4") 12.7mm(1/2") 22,24 9.52mm(3/8") 15.88mm(5/8")

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Indoor unit
Indoor unit 1.Fitting of the Mounting Plate and Positioning of the wall Hole When the mounting plate is first fixed
1.Carry out, based on the neighboring pillars or lintels, a proper leveling for the plate to be fixed against the wall, then temporarily fasten the plate with one steel nail. 2. Make sure once more the proper level of the plate, by hanging a thread with a weight from the central top of the plate, then fasten securely the plate with the attachment steel nail. 3. Find the wall hole location A using a measuring tape

B= 60mm

A=145mm

When the mounting plate is fixed side bar and lintel


Fix to side bar and lintel a mounting bar, Which is separately sold, and then fasten the plate to the fixed mounting bar. Refer to the previous article, " position of wall hole. When the mounting plate is first fixed ", for the

2.Making a Hole on the Wall and Fitting the Piping Hole Cover
Make a hole of 60 mm in diameter, slightly descending to outside the wall. Install piping hole cover and seal it off with putty after installation Indoor side Wall hole 60mm Outdoor side Thickness of wall

(Section of wall hole) G Piping hole pipe

3.Installation of the Indoor Unit Drawing of pipe


[ Rear piping ]
Draw pipes and the drain hose, then fasten them with the adhesive tape

[ Left

Left-rear piping ]

In case of left side piping, cut away, with a nipper, the lid for left piping. In case of left-rear piping, bend the pipes according to the piping direction to the mark of hole for left-rear piping which is marked on heat insulation materials. 34

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Indoor unit
1. Insert the drain hose into the dent of heat insulation materials of indoor unit. 2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it out on the front side, then connect them. 3. Coat the flaring seal face with refrigerant oil and connect pipes. Cover the connection part with heat insulation materials closely, and make sure fixing with adhesive tape

Heat insulation material Lid for right piping Lid for under piping Lid for left piping

Piping

Drain hose

Indoor/outdoor electric cable

Fix with adhesive tape

Indoor/outdoor electric cable and drain hose must be bound with refrigerant piping by protecting tape.

[Other direction piping]


Cut away, with a nipper, the lid for piping according to the piping direction and then bend the pipe according to the position of wall hole. When bending, be careful not to crash pipes. Connect beforehand the indoor/outdoor electric cable, and then pull out the connected to the heat insulation of connecting part specially.

Fixing the indoor unit body


Hang surely the unit body onto the upper notches of the mounting plate. Move the body from side to side to verify its secure fixing. In order to fix the body onto the mounting plate,hold up the body aslant from the underside and then put it down perpendicularly.

4.Connecting the indoor/outdoor Electric Cable Removing the wiring cover


Remove terminal cover at right bottom corner of indoor unit, then take off wiring cover by removing its screws.

When connecting the cable after installing the indoor unit


1. Insert from outside the room cable into left side of the wall hole, in which the pipe has already existed. 2. Pull out the cable on the front side, and connect the cable making a loop. 35

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Indoor unit
When connecting the cable before installing the indoor unit
Insert the cable from the back side of the unit, then pull it out on the front side. Loosen the screws and insert the cable ends fully into terminal block, then tighten the screws. Pull the cable slightly to make sure the cables have been properly inserted and tightened. After the cable connection, never fail to fasten the connected cable with the wiring cover. Note: When connecting the cable, confirm the terminal number of indoor and outdoor units carefully. If wiring is not correct, proper operation can not be carried out and will cause defect. 1. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar qualified person. The type of connecting wire is H05RN-F or H07RN-F. 2. If the fuse on PC board is broken please change it with the type of T. 3.15A/250V. 3. The wiring method should be in line with the local wiring standard. 4. After installation, the power plug should be easily reached.

YEL/GRN YEL/GRN YEL/GRN WHT


1(L) 2(N)

WHT
1(L) 2(N)

BLK

3G1.5mm2
BLK WHT BLK

3G2.0mm2
BLK WHT
POWER PLUG

YEL/GRN

HSU-09C13 HSU-12C13

Power cable: 3G1.5mm2


YEL/GRN

Indoor unit

L N

WHT
1(L) 2(N)

BLK

3G2.5mm2
BLK WHT
POWER PLUG

YEL/GRN

Indoor unit

Power cable: 3G2.5mm2

L N

G N L

HSU-22C13 HSU-24C13

Outdoor unit

36

Indoor unit

Outdoor unit

G N L

Outdoor unit

HSU-18C13

Power cable: 3G2.5mm2

Air Conditioner

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Outdoor unit
Outdoor unit 1.Installation of Outdoor Unit
Install according to Drawing for the installation of indoor and outdoor units

2.Connection of pipes
To bend a pipe, give the roundness as large as possible not to crush the pipe Connecting the pipe of gas side first makes working easier. The max vertical distance between the indoor unit and the outdoor unit is 5 m.

Half union

Flare nut

Forced fastening without careful centering may damage the threads and cause a leakage of gas. Pipe Diameter ( ) Fastening torque
18N.m 40N.m 50N.m 60N.m

Liquid side 6.35mm(1/4") Gas side 9.52mm(3/8") Gas side 12.7mm(1/2")

Spanner

Torque wrench

Gas side 15.88mm(5/8")

Be careful that matters, such as wastes of sands, etc. shall not enter the pipe.

3.Connection
Use the same method on indoor unit. Loosen the screws on terminal block and insert the plugs fully into terminal block, then tighten the screws. Insert the cable according to terminal number in the same manner as the indoor unit. If wiring is not correct, proper operation can not be carried out and controller may be damaged. Fix the cable with a clamp.

4.Attaching Drain-Elbow
If the drain-elbow is used, please attach it as figure. (Note: Only for heat pump unit.)

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Outdoor unit
5.Purging Method:
Push the air out of the indoor unit and piping as followes: (1) Remove the valve cap on 2-way valve in outdoor unit. (2) Loosen by 1/2 turn the flare nut of gas pipe, which is conneted to 3-way valve. (3) Loosen 2-way valve by 90 using hexagon wrench, and after approx. 10 sec tighten it up. Gas comes out through flare nut on wide pipe. If no gas is discharged, tighten flare nut with specified torque. (4) Open 2-way and 3-way valves using specified torque. (5) Tighten the caps on the valves with specified torque.
o

2-way valve 6.35mm(1/4")

3-way valve 12.7mm(1/2")

HSU-18C13

2-way valve 6.35mm(1/4") 9.52mm(3/8") 3-way valve 9.52mm(3/8") 12.7mm(1/2") 15.88mm(5/8")

Tighten torque N.m Valve rod Valve cap 7-9 20-25

HSU-09C13 HSU-12C13 HSU-22C13 HSU-24C13

When connecting pipe exceeds 5 meters, 16g refrigerant shall be added per exceeding meter. Charge according to the following list. Piping length Additional amount 5m No need 7m 32g

10m
80g

Note: When extending piping, air inside piping shall be removed by using external refrigerant gas, charge according to the following list. Brand new outdoor unit is charged 50g or 80g(only for 22k and 24k unit) more refrigerant than regulated weight. Only for first installation, this extra 50g or 80g(only for 22k and 24k unit) can be used to purge air in pipes. During this procedure, 50g or 80g(only for 22k and 24k unit) refrigerant will be discharged in piping. (This must be strictly controlled within 90 and 10 sec.)
o

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1.Power Source Installation


The power source must be exclusively used for air conditioner. (Over I0A) In the case of installing an air conditioner in a moist place, please install an earth leakage breaker. For installation in other places, use a circuit breaker as far as possible.

2.Cutting and Flaring Work of Piping


Pipe cutting is carried out with a pipe cutter and burs must be removed. After inserting the flare nut, flaring work is carried out.
A Liquid side Gas side Pipe diameter( 6.35mm(1/4") 9.52mm(3/8") 12.7mm(1/2") ) Size A(mm) 0.8~1.5 1.0~1.8 1.2~2.0

Flare tooling die

Gas side

Correct

Incorrect

Lean Damage of flare Crack

Partial

Too outside

3.On Drainage
Please install the drain hose so as to be downward slope without fail. Please don't do the drainage as shown below.

Less than 5cm

It becomes high midway.

The end is immersed in water.

It waves.

The gap with the ground is too small

There is the bad smell from a ditch

Please pour water in the drain pan of the indoor unit, and confirm that drainage is carried out surely to outdoor. In case that the attached drain hose is in a room, please apply heat insulation to it without fail.

Check for Installation and Test Run


Please kindly explain to our customers how to operate through the instruction manual.

Check Items for Test Run


Gas leak from pipe connecting? Heat insulation of pipe connecting? Are the connecting wirings of indoor and outdoor firmly inserted to the terminal block? Is the connecting wiring of indoor and outdoor firmly fixed?

Put check mark

in boxes Is the lamp normally lighting? Are cooling and heating (when in heat pump) performed normally? Is the operation of room temperature regulator normal?

Is drainage securely carried out? Is the earth line securely connected? Is the indoor unit securely fixed? Is power source voltage abided by the code? Is there any noise?

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CIRCUIT AND WIRING DIAGRAM

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HSU-09/12/18/22C13 CIRCUIT DIAGRAM


1 C18 IC2 1 2 3 4 D A0 A1 A2 VSS 0.1UF VCC TEST SCL SDA 8 7 6 5 R8 R9 10K +5V 10K BUZZ +5V R7 R6 2K +12V C13 0.1UF C15 0.01UF C5 0.01UF 3.3K1% +5V 20K 1% +5V 2SC2412 +5V CN15 R5 10K TJC8-02 C3 C R24 560 D13 RLS4148 0.01UF R4 2K N1 2SC2412 R49 4.7K R14 4.7K R2 10K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 R53 4.7K 2K R15 4.7K 220 R25 R27 R28 R29 R26 C19 0.1UF +5V R30 560 560 560 560 560 1K E8 100uF/16V CN7(1) COM3 1 COM2 2 3 +5V 4 GND 5 SER 6 RCK 7 SRCK 8 R B8B-PH CT 50HZ PGO CT 50HZ PGO 1K E2 R32 4.7uF/16V E3 4.7uF/16V +5V +5V C16 0.1UF CN6 1 2 RED 3 4 S4B-XH R35 N3 R33 R34 R23 B7B-PH CN7(2) 1 2 3 4 5 6 7 GND 2 3 4

CN7 1 2 3 4 5 6 B6B-PH-K D

AT24C02B

R31 1K

+5V

10K SW1 TSVC-1 C4 0.01UF

IC1 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17

R41

3.3K

+5V

R16 4.7K IC3 I1 I2 I3 I4 I5 I6 I7 GND N2 2SC2412 R54 4.7K

R39 E1 4.7UF/16V 2K C17 XT1 8M 0.1UF C23 1nF

R3 1K CN8 3 2 1 B3B-EH 0.01uf-50V +5V R22 51K C9

P04/INT24 VCC P05/INT25 P03/INT23/AN7 P06/INT26 P02/INT22/AN6 P07/INT27 P01/INT21/AN5 P60 P00/INT20/AN4 P61 P43/AN3 RES P42/AN2 X0 P41/AN1 X1 P40/AN0 VSS P72 P37/BUZ/PPG P71 P36/INT12 P70 P35/INT11 P50/PWM P34/TO/INT10 P30/UCK/SCK P33/EC P31/UO/SO C P32/UI/SI

1 2 3 4 R101 R102 R20 R19 R18 R11 1K 1K 10K 10K 10K +5V 5 6 7 8

O1 O2 O3 O4 O5 O6 O7 COM

16 15 14 13

WF ST FLZ YJ HEAT

WF ST FLZ YJ HEAT

+12V 12 11 10 9 +12V

CN5 5 4 3 2 1

A B C D

S5B-PH

C7 R21 10K R13 3.3K +5V C11 C12 1nF 0.01UF 0.1UF

R10 3.3K

R12 3.3K

3.3K R103 1K

R36 1K

R40 1K R17 4.7K R37 SW3 10K SW2 A 1 +5V 1 CON7 BLACK +12V P2 2SB1182 CON8

L D4 1 L D FUSE1 L1 RV1 0.1UF-250VAC CN1 C20 1 2 D3 1N4007 E4 1N4007 0.1UF D2 1N4007 D1 1 1 EH1 black C2 white 1N4007 white D14 RLS4148 K1 G4A-1A(-E) 2 1000UF/25V(35V) 470UF/16V 0.1UF C21 A K 1N4007 3 2 1 CN3 AMP-171825-3 2 D9 +12V 1 IC4 GND Vin 1.5A-7805 +5V 3 Vout E5 C22 D11 RLS4148 K2 835L-1AB-C EH2 1 +12V FUSE2 T10A-250VAC

T3.15A-250VAC N S14K350

D15 RLS4148 C

K3 OJE-SS H -112L D M

C1 1 C

HEAT HEAT YJ YJ FLZ FLZ ST ST WF WF P3 PGO 50HZ CT PGO 50HZ CT R42 10K N4 B C24 0.1UF 2SC2412 R50 1K +5V D10 R51 1K RLS4148 100UF/16V E6 R52 390 D5 D6 RLS4148 D7 RLS4148 D8 A057R RLS4148 A VR VR-101T-F CT 2 K A RLS4148 1 R44 4.7K +5V

+5V N R C R45 4.7K +12V IC5 1A-600V-TLP3526 L1 RC1 0.01uf-120 C26 3uF-450VAC CN9 1 2 3 B3P5-VH

D16 RLS4148

K5

CN2 1 2 3

OJE-SS H -112L D M

D12 RLS4148

K4 OJE-SS H -112L D M

B3P5-VH BLUE

2SA1037AK R43 10K R46 4.7K

R48 680

L1

171UH-800MA-1KHZ

L1 B N5 2SC2412

R47 4.7K

41

Air Conditioner

Edition:2006/01/09

WIRING DIAGRAM FOR INDOOR UNITS

HSU-09/12C13

WIRING DIAGRAM FOR OUDOOR UNITS

HSU-09/12C13

s R c

42

Air Conditioner

Edition:2006/01/09

WIRING DIAGRAM FOR INDOOR UNITS

HSU-18/22C13

WIRING DIAGRAM FOR OUDOOR UNITS

HSU-22C13
WIRING DIAGRAM
TO INDOOR UNIT
@
W 1(L) B W
CAPACITOR

HSU-18C13
0010555054

@
R 3 BR 4 @@ Y/G Y/G
TO INDOOR UNIT

B 2(N)

W R B

FOUR -WAY VALVE

W R SC
COMP

B W
FAN MOTOR

M
BR

B: BR: BL: W: Y: G:

BLACK BROWN BLUE WHITE YELLOW GREEN

CAPACITOR

Device for fresh air

R: RED

NOTE: 1.See above for wiring of heat pump type. 2.There are no dotted lines on cool only type.(marked with @), Wire is connected from BR(marked with @@) on terminal block to W. 3.The 1 is optional part

43

Air Conditioner

Edition:2006/01/09

Sincere Forever

Haier Group
Haier Industrial Park, No.1, Haier Road 266101, Qingdao, China http://www.haier.com

44

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