B MN IU KHIN T NG KHOA IN TRNG I HC BCH KHOA H NI

HNG DN TH NGHIM THIT B IU KHIN KH TRNH

A. Mc ch th nghim
Gip cho sinh vin tip cn vi cu trc phn cng v phn mm ca mt h thit b iu khin kh trnh thng qua mt s bi th nghim vi h SIMATIC S7-300.

B. Yu cu
Sinh vin cn phi nm c cu trc phn cng cng nh c c mt s hiu bit c bn (S dng phn mm lp trnh, cch t chc cc khi chng trnh, d liu) c th lp trnh PLC S7-300 thc hin cc bi ton iu khin n gin. Trc khi tin hnh th nghim, sinh vin cn phi c ti liu hng dn th nghim nm c cc bc thao tc c bn vi phn mm Step 7 phc v cho th nghim.

C. Cc bi th nghim
Ch : Mt s hng dn s dng phn mm Step 7 phc v cho th nghim c trong phn D ca ti liu th nghim.

Ch : o Sinh vin phi c k v chun b cc bi th nghim. o Trc khi vo phng th nghim, cn b hng dn th nghim s kim tra bi chun b (chng trnh) ca tt c cc bi th nghim s tin hnh trong bui. Sinh vin khng c bi chun b s khng c tin hnh th nghim. o Phi np bo co th nghim sau khi th nghim ti a 1 tun. o Cn b hng dn th nghim: KS. Nguyn Tin Hiu, lin h: 04 8680451

TI LIU TH NGHIM THIT B IU KHIN KH TRNH

B MN IU KHIN T NG KHOA IN TRNG I HC BCH KHOA H NI BI 1: LM QUEN VI CU TRC PHN CNG CA H PLC S7-300 V S DNG PHN MM STEP 7 KHAI BO CU HNH PHN CNG.

Hnh 1: Khai bo cu hnh phn cng ca bn th nghimPLC S7-300

1. Khi no cn phi khai bo (ci t) cu hnh phn cng: Khi cn thay i tham s ca cc Module phn cng (Cc module u c cc tham s mc nh v trong nhiu trng hp khng cn phi thay i cc tham s ny). Khi cn ci t cc kt ni truyn thng Khi cn ci t cc trm vo ra phn tn Ngoi ra, khai bo cu hnh phn cng cng gip cho ngi dng d dng xc nh a ch cc cng vo/ra

TI LIU TH NGHIM THIT B IU KHIN KH TRNH

B MN IU KHIN T NG KHOA IN TRNG I HC BCH KHOA H NI 2. Yu cu ca bi th nghim: Khai bo cu hnh phn cng ca bn th nghim S7-300. Tm hiu v cc tham s v cch t tham s cho cc module ny (Loi module, a ch vo/ra, loi tn hiu vo/ra) Ch tm hiu k tham s ca cc module CPU (Kt ni mng, chu k qut, cc ngt c h tr), module vo ra tng t (Chun on li, loi tn hiu o, di o), module truyn thng (Ch truyn thng). BI 2: LP TRNH LOGIC
Cm bin v tr 1 (NO) Cm bin v tr 2 (NO) Cm bin v tr 3 (NO) Cm bin v tr 4 (NC)

OFF

ON

Bng ti

Cc cp nt n V n bo

Nt bt v tt bn th nghim

Yu cu lp trnh cho vt chuyn ng trn bng ti theo ng mi tn

Hnh 2: Bn th nghim iu khin bng ti v yu cu ca bi th nghim iu khin logic

1. H S7-300 c ni vi bn th nghim iu khin bng ti c cu trc nh trong hnh v. Hy xc nh a ch ca cc cm bin, nt n v n bo. C th tin hnh theo 2 bc sau: Trc tin xc nh xem bn th nghim c ni dy vi module vo ra no bng cch theo di cc n bo trn module khi thay i gi tr ca cm bin, nt n. Xc nh a ch ca module (C th xem trong ca s t cu hnh phn cng). 2. Hy lp trnh bng ti hot ng theo yu cu nh trong hnh v.

TI LIU TH NGHIM THIT B IU KHIN KH TRNH

B MN IU KHIN T NG KHOA IN TRNG I HC BCH KHOA H NI BI 3: LP TRNH VI B NH THI V B M

Hnh 3: Yu cu v chuyn ng ca vt trn bng ti ca bi th nghim s 3

Yu cu: Lm quen vi b nh thi (Timer) v b m (Counter) ca PLC S7-300. Lp trnh bng ti hot ng chuyn vt theo ng i ging nh trong bi 2, thm vo cc khong dng 2s cm bin 2 v 3. Sau a vt quay tr v v tr cm bin 1 v lp li chu trnh 3 ln ri dng bng ti.

TI LIU TH NGHIM THIT B IU KHIN KH TRNH

B MN IU KHIN T NG KHOA IN TRNG I HC BCH KHOA H NI

D. Ph lc:
1. Gii thiu v phn mm Step 7: Step 7 l phn mm lp trnh v t cu hnh c bn cho cc PLC S7-300, S7-400 ca Siemens. N bao gm mt h thng cc ng dng, mi ng dng m nhim mt chc nng c th phc v cho vic lp trnh h thng nh: t cu hnh v n nh cc tham s cho phn cng Son tho v kim tra li phn mm ng dng t cu hnh mng v cc kt ni Ch : Trong phm vi bi th nghim, phc v cho mc ch lm quen vi phn cng v phn mm ca mt h thit b iu khin kh trnh, sinh vin s ch tin hnh t cu hnh phn cng v lp trnh mt s bi ton n gin. Do , phn hng dn sau y s ch tp trung vo cc bc khai bo cu hnh phn cng, to v son tho cc khi chng trnh v cng ch tm tt mt s im c bn sinh vin c th tin hnh th nghim. Hng dn s dng v cc thng tin chi tit c th c tra cu trong phn tr gip (Help) ca phn mm Step 7. 2. Cc thao tc chnh s dng phn mm Step 7 khi tin hnh th nghim: a) Mt s ca s (chng trnh) chnh ca phn mm Step 7: Ca s SIMATIC Manager l ni qun l ton b d liu ca cc d n (Project) c son tho. Cc cng c cn thit s c t ng kch hot khi ngi s dng truy cp n d liu ang c chn. (Hnh 5) Cc d n l ni lu tr cc d liu v chng trnh c to trong mt gii php t ng ha. Cc d liu trong mt d n bao gm: D liu cu hnh v cu trc phn cng v cc tham s cho cc module. D liu cu hnh cho cc giao tip mng Cc chng trnh cho cc module Cc trm (station) trong Simatic Step 7 i din cho mt cu trc phn cng ca mt b iu khin kh trnh v n cha cc d liu t cu hnh v tham s cho mi module trong trm. HW Config l ca s (phn mm) t cu hnh cho cc trm, bao gm sp xp cc gi (rack), cc module, cc gi vo ra phn tn, v cc module giao tip. Cc gi c th hin nh mt bng cu hnh cho php gn mt s xc nh cc module, ging nh cc gi gn module thc trn PLC. (Hnh 6) Ca s LAD/STL/FBD, son tho chng trnh ca ngi s dng. (Hnh 7) NetPro l ca s t cu hnh mng cho d n. (Hnh 8)

TI LIU TH NGHIM THIT B IU KHIN KH TRNH

B MN IU KHIN T NG KHOA IN TRNG I HC BCH KHOA H NI Cc d liu ca cc thnh phn ny u c qun l trc tip di dng cc i tng (object) trong d n v c th c truy cp t ca s Simatic Manager trong cc d n tng ng. Khi tin hnh t cu hnh phn cng v son tho chng trnh, sinh vin cn phi bit s dng ng phn mm thch hp cho nhim v c t ra. b) Cc bc tin hnh khai bo mt trm (station): Bt u phn mm Step 7 bng cch kch hot biu tng (icon) SIMATIC Manager trn Desktop hoc truy cp vo Start->Simatic>SIMATIC Manager. To mi mt project trong SIMATIC Manger bng cch kch hot icon New hoc vo menu File->New (cng c th dng New Project Wizard to mi d n). Nu cn m mt d n c sn, kch hot icon Open hoc menu File->Open. Sau thc hin theo hng dn trong hp thoi tng ng (in tn d n) Khai bo cc trm (S7) bng cch chn d n s cha trm cn to (trong trng hp c nhiu d n ang ng thi c m), ri chn menu Insert->Station->(loi trm). c) Cc bc khai bo cu hnh phn cng v ci t tham s cho cc module cho 1 trm: Trong ca s qun l d n (SIMATIC Manager), chn trm cn khai bo ri nhn p vo Hardware m ca s khai bo phn cng HW Config. Nu trong HW Config cha c ca s con Hardware Catalog, vo menu View->Catalog m. Ca s Hardware Catalog cha tt c cc module c h tr bi phin bn Step 7 hin thi. Trong ca s cu hnh (Configuration) ca trm, trc tin cn phi khai bo (insert) cc rack gn module. Chon ng loi rack trong Catalog ri nhn p. Ty theo yu cu c th v s lng module cng nh ca thit k phn cng s quyt nh s gi cn khai bo. Chn ng cc module cn thit gn vo cc v tr trn gi. Ch i vi cc trm S7-300 v tr 1 trn gi lun dnh ring cho module ngun (Power Supply - PS), v tr s 2 trn gi trung tm dnh ring cho CPU, v tr th 3 dnh ring cho module giao tip (IM), cc module IM ch cn thit trong trng hp s dng nhiu hn 1 gi, tc l ngoi gi trung tm c thm (cc) gi m rng. Cc module u cho php xem, t tham s hot ng cho module bng cch nhn p vo module hoc nhn chut phi ri chn Object Properties (hoc chn module ri vo menu Edit->Object Properties). Sau khi khai bo cu hnh phn cng, c th download (np) cu hnh va khai bo xung PLC bng cch chn PLC->Download.
TI LIU TH NGHIM THIT B IU KHIN KH TRNH

B MN IU KHIN T NG KHOA IN TRNG I HC BCH KHOA H NI d) Cc bc to v son tho cc khi chng trnh ng dng

Hnh 4: Cch qun l cc khi chng trnh trong Step 7

to mt khi (chng trnh hoc d liu), chn v tr (Blocks) ri vo chn menu Insert->S7 Block->(Loi khi) m ca s son tho, n p vo khi cn son. Cc thnh phn chnh trong ca s son tho c trong hnh 7. e) Cc bc download v chy chng trnh ng dng download cc khi (chng trnh hoc d liu), s dng menu PLC>Download (hoc n vo biu tng download trn thanh cng c). Ty tnh hung khc nhau m Step 7 s download mt hoc nhiu (hoc ton b) cc khi. V d nh khi chn download trong ca s son tho chng trnh th Step 7 s ch download khi chng trnh ang tch cc. Nu chn mt s khi trong ca s Simatic Manager ri chn download th Step 7 s download tt c cc khi c chn. Nu chn Blocks ri chn download th Step 7 s download ton b cc khi c trong blocks . Nu chn 1 trm (VD nh SIMATIC 300(2) trong hnh v) ri chn download th Step 7 s download ton b cc khi chng trnh v cu hnh phn cng c khai bo Khi chy, nu CPU S7 pht hin ra chng trnh ng dng s dng 1 khi (chng trnh hay d liu) khng tn ti trong b nh th n s t chuyn sang ch Stop v bo li. Do , ni chung, m bo chng trnh iu khin c th hot ng nh mong mun, cn phi download ton b cc khi bng cch download c blocks. Trn CPU S7 c mt cng tc chuyn ch bao gm 4 ch : RUN-P (chy chng trnh ng dng v cho php download), RUN, STOP, MRES (xa b nh). Chn ch bng cch xoay cng tc n v tr tng ng.

TI LIU TH NGHIM THIT B IU KHIN KH TRNH

B MN IU KHIN T NG KHOA IN TRNG I HC BCH KHOA H NI

Hnh 5: Ca s SIMATIC Manager

Hnh 6: Ca s khai bo cu hnh phn cng HW Config

TI LIU TH NGHIM THIT B IU KHIN KH TRNH

B MN IU KHIN T NG KHOA IN TRNG I HC BCH KHOA H NI

Hnh 7: Ca s son tho chng trnh

Hnh 8: Ca s khai bo cu hnh mng NetPro

TI LIU TH NGHIM THIT B IU KHIN KH TRNH