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Heat RecoveRy BoileRs-HRsG & WHRB

ENERGY INTELLIGENT BOILER PLANT IN WATER-TUBE TECHNIQUE

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application

Power Generation Process Steam Process Heat Co-Generation

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Building & Hospitals Manufacturing plants process industries petrocHeMical coMplexes pulp & paper plants utilities/power producers iron & steel Mills tyre & ruBBer factories cHeMical industries sugar refineries fertilizer plants

industRies seRved

PINCH POINT Approach Temperature LOAD TURNDOWN & CONTROL STEAM TEMPERATURE RANGE SYSTEM PRESSURE DROPS Operating Modes Firing Temperatures Staggered or inline Tubes Parasitic Loads Availability / Reliability Casing Design Material Selection (process and gas sides)

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desiGn points

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ACCORDING TO HEAT INPUT Unifired Supplementary Fired Fully Fired Fresh air fired ACCORDING TO CIRCULATION Natural circulation Forced circulation Assisted circulation ACCORDING TO NUMBER OF PRESSURE LEVELS Single Pressure / Low or High Multiple Pressure / Low or High ACCORDING TO SOURCE AND HYGIENE Biomass, MSW, Solid Fuels, Coals, Prime Mover Clean or Dirty ACCORDING TO PROJECT CONSTRAINTS Economy, Emissions, Timelines, Locations
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selection cRiteRia

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Product Simplex-2 Pass Horiz Simplex-2 Pass Vert Duplex-1 Pass Horiz Simplex-1 Pass Horiz Simplex-1Pass-Elev Drum Simplex-Special-1Pass-Water Cool BiDrum-Cross Drum (max 950C) BiDrum-Vertical (max 950C) Bi-Drum-Membrane (max 1482C) Field Erected Designs Elevated Drum Design Coil Type Design Once Thru HRSG

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Series WHRB-STH WHRB-STV WHRB-DSH WHRB-SSH-(DF) WHRB-SSE-(DF) WHRB-SMH-(DF) HRSG-CDS HRSG-CDV HRSG-PFM HRSG-FEH EGBEDD EGB-CTC OTSG Capacity Up to: 10.0 Tons/Hr. 10.0 Tons/Hr. 15.0 Tons/Hr. 30.0 Tons/Hr. 30.0 Tons/Hr. 30.0 Tons/Hr 125 Tons/Hr. 125 Tons/Hr. 125 Tons/Hr. As Reqd. 30 Tons/Hr. 5 Tons/Hr. As Reqd Pressure Up to: 25 Bar 25 Bar 25 Bar 25 Bar 25 Bar 25 Bar 80 Bar 80 Bar 80 Bar As Req. 50 Bar 50 Bar As Req. Temp Up to: SAT SAT SAT/SH SAT/SH SAT/SH SH/SH 550C 550C 550C As Req. SH400C SAT As Req. Fuels Engines/GT/Process Gas Engines/GT/Process Gas Engines/GT/Process Gas GT/Process Gas(+Gas, Fuel Oil) Engines/GT/Process Gas GT/Process Gas(+Gas, Fuel Oil) Engines/GT/Process Gas Engines/GT/Process Gas Engines/GT/Process Gas GTs Engines/GT/Process Gas Engines/GT/Process Gas GT
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 In Duct Grid Design Register Design (In Duct) Standards: EN-12952/NFPA/IRI/FMPitch Packaged Fuel Skids Scope Includes: Combustion Air Blower With Seal Air Damper for Fresh Air Firing. Silencer is Standard. (Standard Inverter Rated Motor/Optional VSD) Burner Management / Combustion Control System

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(Integrated into PLC Management Systems) (Interlocked with PLC Management System) (FireEye/Honeywell) Fuel Skids to EN-12952/NFPA/IRI/FM (Rack &/or Windbox Mount) (Fully-metered &/or single-point designs) (Compact Packaged)
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supplementaRy fiRinG BuRneR comBustion system

(S) Double Door Enclosure w/ Indipendent MCC & PLC Section - (IP/NEMA) ; (IP 54/55 or IP 40 or Ex-Proof) a (O) Purge Control Unit (Ex-Proof) (S) Panel Air Conditioning Unit (S) UPS for PLC Control Section (S) BMS Interlocked with PLC (S) Touch Screen Control Panel With PLC (Optional Fail Safe PLC) (S) DCS/SCADA Communication Interface (Modbus/Ethernet/Profibus) (S) 3-Element Control System (S) Flow Metering with trending for Main Fuel, Steam, Feed Water (S) De-Salting Drum (Surface) Blow Down Control (S) Oxygen Trim (O2) Control (Fired Boilers Only) (S) Level Switches Based on Conductivity Probes (in addition to LT/Cap)

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(S) For Heavy Oils (Re-Circulation Control) (O) BMS Integrated into PLC (Economic Module) (O) Intermittent Blow-Down Control (O) Redundant Electro-Mechanical Reserve System (Controllers-Fuji/Yokogawa/Honeywell/Eurotherm) (O) De-Superheating Control (Attemperator or Diverging CV), Pressure Control Stations, Combi Stations (O) Automatic Soot Blowing Control (Steam or Sonic)
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contRol system

Control Valves Transmitters Temp. Sensors/TT Vortex Meters Gauges Switches Variable Speed Drives Level Control Switches De-Salting Control Level Indicators

Samson or Arca or Koso / Fisher or Masonlienan Fuji or Autrol/Ivensys or Honewell/Yokogawa or Rosemount Comeco or Fuji Krohne or Rheonik Nuvo Fima / Ashcroft Danfoss or Sauter or SOR / Mercoid / Ashcroft ABB or Yasakawa or Fuji/Danfoss or Schneider/LS Systems Gestra or Mobrey / VYC or RTK / Clark Reliance Gestra or Spirax / VYC or RTK Klinger / Bont or Diesse (LP)

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Electrical Devices PLC System Fixtures & Fittings Valves Feed Pumps Dosing Systems Safety Valves Sampling Stations
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WoRld class equipments

GE / Terasaki or Green Power /Telemecanique or MG RENU or ICP-DAS (High Ambients) Siemens or Allen Bradley or Mitsubishi EU/USA/JapanOxygen Analyzers Ametek (Land Instruments)/Fuji/Client Specific Kitazawa or Velan / Mival / Valvole Hoffman (LP) / DHV or Equiv. (Isolation & Drains) SIHI or KSB (HP) / Grundfoss or Nocchi (LP) LMI (LP) / Doseuro (HP) Tyco (Kunkle) / Leser FM (CatchnGrab Stations are Standard) Fully Automated Water Analysis Stations on Request)

plant Room equipments

DIVERTER, DAMPERS, GUILLOTINES, EXPANSION JOINTS FLUE GAS DUCTING Internal Lined (Insulated) in Carbon Steel With (O) SS Liners External Insulated/Uninsulated in Carbon Steel, Corten or Stainless DEAERATORS Pressurized (Tray or Spray) Atmospheric (Spray) FEED WATER PUMPS Turbine Driven Motor Driven DOSING SYSTEMS STACKS Main and/or By-Pass External Insulated/Uninsulated/Lined in Carbon Steel, Corten or Stainless

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ELECTRICALS, INSTRUMENTATION AND CONTROLS NEMA/IP/Ex-PROOF CONTINUOUS EMISSIONS MONITORING SYSTEMS (CEMS) LADDERS & PLATFORMS AIR & FLUE HEATERS FUEL OIL HEATERS AND PUMPING SKIDS BLOWDOWN SYSTEMS SCR, SNCR, & CO Catalytic System (NOX/SOX CONTROL) ERECTION AND COMMISSIONING
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ReZimonoce eHt fo GniZis eHt ni desu si tniop HcaoRppa

The approach is the difference between the economizer water outlet temperature and the Saturation temperature of the steam. A good approach point is between 15F - 30F. This temperature will guarantee that no steaming will occur in the economizer section. It is not always possible to achieve an approach point in this zone. If the saturation temperature is too high, achieving an approach temperature in this zone will lead to a stack outlet temperature well below the dew point, resulting in use of special steels to avoid corrosion.
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appRoacH point is used in tHe siZinG of tHe economiZeR

pincH is ussed in siZinG Heat tRansfeR suRface aRea of tHe evap

The pinch point is the difference between the saturation temperature and the EVAP exit temperature It is desirable to make the pinch point as small as possible without making the cost of the EVAP astronomical

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pRocess desiGn consideRation

PINCH POINT Lower Pinch means higher heat recovery and higher capital cost.

APPROACH TEMPERATURE Lower approach means higher heat recovery and higher capital cost. Lower approach means higher steaming potential under upset/partial load conditions.

APPROACH TEMPERATURE / APPROACH TEMPERATURE Difficult for unfired units as heat source is uncontrolled. Some what better for supplementary fired units as heat imput is partially controllable.

Very narrow for unfired units.

NUMEROUS OPERATING MODES Higher operating modes to suit operation. Design needs checking for worst conditions.

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SYSTEM DRAFT LOSS Higher the permissible draft loss. Lower is the capital cost and GT output.

STEAM TEMPERATURE CONTROL RANGE Comparatively wider for fired units as EXH. Gas reheat temperature has a considerable impact on steam temp.

FIRING TEMPERATURE LIMITATION Restriction on firing temperature due to construction. All operating modes to satisfy this limit.

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STEAM GENERATORS STEAM BOILERS THERMAL OIL HEATERS HOT WATER BOILERS PRESSURIZED WATER BOILERS ELECTRIC STEAM GENERATORS MARINE APPLICATIONS RECOVERY BOILERS ECONOMIZERS WATER TREATMENT ACCESSORIES

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GARIONI NAVAL S.p.A. V.le dei Caduti 3 - 25030 Castelmella (Bs) - Italy phone +39 030 2681541 - fax +39 030 2680910 garioninaval@garioninaval.com