Professional Documents
Culture Documents
GVHD: L Xun Hi
CONG HOA XA HOI CHU
oc lap T do Hanh
phuc
O AN
1.
cn pha xng
2. Nhiem vu (noi dung yeu cau va so lieu ban au):
Nong o nhap lieu: xF= 92%phan khoi lng
Nong o san pham cn khan: xW = 99,5% phan
khoi lng
Nguon nang lng va cac thong so khac t
chon
3. Noi dung cac phan thuyet minh va tnh toan:
Xem phan muc luc
4. Cac ban ve va o th (loai va kch thc ban ve):
Gom 2 ban ve A1: ban ve quy trnh cong nghe va ban
ve chi tiet thiet b
Ngay giao o an: 5/07/2010
5.
Ngay hoan thanh o an: 4/9/2010
6.
Ngay bao ve hay cham: 7/9/2010
7.
Ngay 4 thang 09 nam
2010
CHU NHIEM BO MON
NGI HNG
DAN
(Ky va ghi ro ho ten)
(Ky va ghi ro
ho ten)
Trang 1
GVHD: L Xun Hi
NHAN XET O AN
Can bo hng dan. Nhan xet:____________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
iem:________________
Ch ky:_______________
Ch ky:_______________
Trang 2
GVHD: L Xun Hi
Mc Lc
Mc Lc..........................................................................................................................................3
Chng 1.........................................................................................................................................4
2. Tnh cht v ng dng ca cn..............................................................................................9
3. Phng php hp ph (ry phn t)...................................................................................18
Chng 2.......................................................................................................................................29
Chng 3.......................................................................................................................................40
Chng 4.......................................................................................................................................41
Chng 5.......................................................................................................................................52
I. Chn tc nhn gii hp ph............................................................................52
Chng 6.......................................................................................................................................59
III. Tnh ton thit b ngng t sn phm ..........................................................78
Kt Lun
Ti Liu tham kho
Trang 3
GVHD: L Xun Hi
Chng 1
TNG QUAN
Trang 4
GVHD: L Xun Hi
I. Mc ch ti
1. Tnh thc tin ca ti
Cc nh khoa hc cho bit, chng ta ang sng trong mt giai on lch s mi cu tri
t k nguyn loi ngi khi chng ta l ngun lc chnh ca tri t. Nhng hin nay s
thnh cng thi qu ca con ngi gy ra nhng p lc cha tng thy cho h sinh thi tri
t v e da chnh loi ngi . Theo cc chuyn gia, chng ta ang phi i mt vi su vn
c lin quan ti nhau v rt cp bch:
-
trnh cng nghip ha v dn s tng ang lm gim din tch trng cy lng thc
-
Nc: n nm 2025, 2/3 dn s th gii phi sng trong vng thiu nc sch
trong khi ngun nhin liu ha thch ny ang khan him dn v d on s ht trong mt
tng lai rt gn
-
a dng sinh hc: Nhiu nh khoa hc cho rng th gii ang bc vo cuc i tuyt
Trang 5
GVHD: L Xun Hi
Trang 6
GVHD: L Xun Hi
dng nh mt ph gia pha vo xng to thnh mt loi nhin liu c gi l gasohol hay
gasoline alcohol
c bit nc ta l mt nc c nn kinh t nng nghip l ch yu vi th mnh chnh
l cc ngnh trng trt v chn nui c bit l ngnh trng la go. Nc ta l nc c sn
lng la go xut khu ng th hai trn th gii vi nhng nm gn y kim nghch xut
khu go tng lin tc. Bn cnh ngnh trng trt rau c qu cng pht trin rt mnh.
Tt c cc yu t trn cho thy vic sn xut Ethanol pha xng t cc ph phm ca sn
xut nng nghip Vit Nam l rt kh thi
V nhng l do trn, ti Thit k phn xng tinh luyn cn tuyt i dng pha
xng l cng on cui cng ca dy chuyn sn xut cn pha xng c nh hng ln n
cht lng ca loi nhin liu mi ny
2. Li ch ca vic dng gasohol
Xt v mt nng lng th cn tinh luyn khng c li hn so vi xng (nng lng
sinh ra khi t chy cn ch bng 62% khi t chy xng) nhng vic ng dng gasohol vo
thc t s mang nhiu li ch kinh t:
-
Tit kim c lng xng nhp khu nu pha thm 10% Ethanol vo xng m bo
Trang 7
GVHD: L Xun Hi
Ethanol c ch s octane cao, nn khi pha thm Ethanol vo xng lm tng thm ch s
r, ng, snng thi to cng n vic lm cho nhn dn. Hng nm nc ta c khong 31
triu tn rm r, ngoi vic sn xut nm rm ra th y l ngn sn xut cn rt ln, rt c
trin vng
-
H C = CH +H O CH CH OH
1.2. Phng php ln men
Trang 8
GVHD: L Xun Hi
Ethanol s dng trong ung cha cn cng nh phn ln ethanol s dng trong
cng nghip, nhin liu c sn xut theo phng php ln men: qu trnh ny l chuyn
ha ng thnh ethanol bng nm men (ngi ta thng dng loi Saccharomyses cerevisiae)
trong iu kin khng c oxy hay iu kin ym kh, phn ng ha hc tng qut c vit
nh sau:
6
12
C H O 2 CH CH OH + 2CO
Qu trnh nui cy men ru c gi l men. Sau khi chuyn ha ht ng ngi ta lc
ly dung dch v em chng ct nng cao nng ethanol
2. Tnh cht v ng dng ca cn
2.1. Tnh cht vt l
Ethanol l cht lng khng mu, mi thm, d chy, d ht m, c phn cc mnh.
Ethanol c th ha tan nhiu cht v c cng nh hu c nn c s dng lm dung mi rt
tt. Ethanol d chy v c th to hn hp n vi khng kh. Ethanol to hn hp ng ph vi
0
15
4
-1
-1
Trang 9
GVHD: L Xun Hi
Trong y t cn l nguyn liu trung gian sn xut nhiu loi thuc, cn cn lm cht
st trng
-
Trong ha hc cn l cht trung gian sn xut ra cc ha cht khc nh: axit acetic,
Trang 10
GVHD: L Xun Hi
mnh m ca ngnh cng nghip lc ha du sn xut ra sn phm xng du cht lng cao
gi thnh h lm cho cn nhin liu b y li
Nm 1973 vi cuc khng hong nng lng th vn dng cn nhin liu li c
cp nhng phi n u th k XXI h hng pht trin cn nhin liu mi c u tin
pht trin tuy vy n vn ch ng vai tr th yu so vi cc nhin liu ha thch, nhng trong
tng lai n c th l ngun nng lng chnh kh du m cn kit.
Trn th gii hin nay c cc nc M, Ty u, Brasil, Trung Quc, Nht Bn ang l
cc nc sn xut cn nhin liu nhiu nht
2. Yu cu v cht lng
Thc ra cn cng l hp cht cacbuahydro nh du m nn c tnh chy n tt. V vy
v nguyn tc vi cn khan 99,5% tr ln l c th cho vo ng c chy c, tuy nhin cn
c nhiu c tnh nh n mn kim loi, lm h cc chi tit cao su hay nha trong ng c nn
nu khng ci tin ng c th khng th thay th hon ton xng bng cn khan chy ng
c c.
i vi t, xe gn my thng thng ch c s dng xng pha cn vi nng ti
a l 10% (xng E10). Vi xng E10 khng cn ci tin hay thay i ng c m c th chy
hon ton bnh thng so vi vic dng 100% xng. Cn pha xng ngy nay c tiu
chun ha v cht lng, ty theo quc gia quy nh, sau y l mt s tiu chun in hnh
Trang 11
GVHD: L Xun Hi
STT
Tn ch tiu
Gii hn
92,1
0,5
5,0
mg/100ml, max
4
1,0
1,96 5,0
32
0,1
0,007
6,5 9,0
10
30
11
4
3
12
13
Ngoi quan
Trong
Trang 12
GVHD: L Xun Hi
STT
Tn ch tiu
n v
Gii hn
g/ml
0,796
% tt
99,5
Tnh kim
Khng c
% KL
0,006
% KL
0,005
g/100ml
0,10
Ch (Pb), max
g/100ml
Khng c
Methyl alcohol
Ppm
Tha mn cc yu
cu mi trng
Trang 13
GVHD: L Xun Hi
Ppm
Tha mn cc yu
cu mi trng
10
% tt
Khng c
n v
Gii hn
g/ml
0,7961
STT
Tn ch tiu
0
% tt
99,5
Tnh kim
Khng c
mg/l
30
%KL
0,005
mg/l
60
5,
CH COOC H max
7
ng (Cu), max
mg/kg
0,1
mg/kg
300
microS/m
300
Trang 14
GVHD: L Xun Hi
t chy hon ton cc cht trong hn hp chy nh c thm oxy trong ethnol gim
mi trng
Bn cnh s dng ethanol pha xng cng c nhng nhc im:
-
GVHD: L Xun Hi
Ethanol kh bay hi hn phn nh trong xng nn khi nhit xung thp s kh khi
ng ng c
-
cn i hp l gia vic s dng lng thc lm nguyn liu sn xut cn v thc phm
sinh hot
gn im ng ph (96,4%tt)
Giai on 2: S dng cc phng php c bit khc tinh ch, lm khan cn. lm
GVHD: L Xun Hi
Chng luyn ng ph
Trch ly mui rn
Phng php bay hi thm thu qua mng
Phng php hp ph
1. Phng php chng luyn
1.1. Phng php chng luyn ng ph
Nguyn tc ca phng php ny l cho thm cu t th ba vo hn hp ph im
ng ph, cu t th ba ny s to thnh vi cu t d bay hi thnh mt dung dch ng ph c
bay hi ln hn v sn phm y thp s dng nguyn cht.
Cu t th ba thng dng l Benzene, Clorofom, toluene
1.2. Phng php trch ly vi mui rn
Trong mt vi h no khi ha tan cho php th ta c th ha tan mui vo trong
pha lng, ng hn l thm vo cht lng nh l mt tc nhn ring cho qu trnh chng luyn
trch ly. Khi mui s lm thay i thnh phn hn hp trng thi cn bng m khng lm
thay i hn hp trng thi u, i vi h ethanol nc khi thm mui khan lm cho
bay hi thay i ng k
2. Phng php bay hi thm thu qua mng
Trang 17
GVHD: L Xun Hi
Phng php bay hi thm thu qua mng lc da trn nguyn tc s dng mng c
kh nng ht nc cao, c kh nng thm thu ngc tch nc ra khi hn hp cc cu t.
Bay hi qua mng rt hiu qu cho qu trnh phn tch hn hp lng v d nh loi
nc ra khi hn hp ethanol nc sn xut cn cao . Kch thc ca mng ph thuc
lu lng chy qua mng. Phng php ny mng lc rt d b ng c hay mt dn kh nng
thm thu nn thng xuyn thay mng
Trang 18
GVHD: L Xun Hi
lm khan hn hp ethnol nc, vi cht hp ph thng dng l zeolite, than hot tnh,
silicagel
Kch thc ng hc ca ethanol v nc c bit hin nay l:
0
Trang 19
GVHD: L Xun Hi
Trang 20
GVHD: L Xun Hi
Trang 21
GVHD: L Xun Hi
Trang 22
GVHD: L Xun Hi
Chng luyn trch ly c th tao ra sch cao hn cc thp lm sch thng thng. C
tt
4.3. Phng php ry phn t
u im
-
Khng c cc tc nhn c hi
Trang 23
GVHD: L Xun Hi
Nhc im
-
V. Vt liu hp ph Zeolite
1. Cu trc ca zeolite
Zeolite l vt liu xp c bit n u tin vo nm 1756 bi nh khong vt
hc ngi Thy in A.F. Cronsteds. Zeolite t nhin c hnh thnh trong qu trnh hot
ng ca ni la v l cc Aluminosilicat tinh th cu trc mao qun rt ng u cho php
chng sng lc nhng phn t theo cu trc xc nh. Hin nay c hn 40 loi Zeolite c tm
thy trong t nhin v c khong 100 loi zeolite tng hp vi kch thc mao qun nm trong
0
khong 3A 30A . Kch thc mao qun dng t tn cho vt liu ny v n cng l yu t
quyt nh n tnh cht ca zeolite. Thnh phn c bn ca zeolite nh sau:
+
2 x
2 y
Trang 24
GVHD: L Xun Hi
loi nh sau:
-
Loi giu Si (t Al): loi ny c t l Si/Al ln hn 2,5, tiu biu cho loi ny c ZSM
5, ZSM- 11
Trang 25
GVHD: L Xun Hi
3. Xc nh b mt ring ca zeolite
xc nh b mt ring ca zeolite ta da vo cng thc
r
S = n .N.S
m /g
Trong :
2
Cht b hp ph
Nhit , K
Sm, (A )
77
16,2
90
14,1
Ar
77
13,8
Kr
77
20,2
Xe
273
22
CO
195
16,8
N
2
Trang 26
GVHD: L Xun Hi
CO
298
20,7
298
10,8
HO
Zeolite 4A l loi Zeolite c kch thc mao qun trung bnh 4A . Zeolite 4A c hnh
2
thnh nh s kt hp gia oxit natri, oxit nhm, oxit silic vi nhau vi t l 1Na O: 1Al O :
2
Trang 27
GVHD: L Xun Hi
c tnh k thut
M t
n v
Hnh tr
Hnh cu
ng knh
mm
1,5-1,7
3,0-3,3
1,7-2,5
3,0-5,0
Mc ng u
%, min
98
98
96
96
g/cm3, min
Mc hao mn do c st
%, max
0,20
0,25
0,20
0,20
Cng chu lc
N, min
30/cm
45/cm
60/cm
70/cm
Kh nng hp ph
%, min
20,5
20,5
20,5
20,5
Mc hao mn do nhit
%, max
1,5
1,5
1,5
1,5
0,67 ~ 0,75
Trang 28
GVHD: L Xun Hi
Chng 2
C S L THUYT HP PH
I. Thuyt hp ph ng nhit Langmuir
Theo Langmuir trn b mt cht hp ph c trng lc ha tr cha bo ha v vy c th
hp ph cc phn t cht b hp ph ti cc v tr ny cc v tr ny c c gi l trung tm
hp ph. Lc hp ph c bn knh tc dng rt nh l lc bn cht gn vi lc ha hc nn mi
tm ch gi li c mt phn t cht hp ph to thnh lp hp ph n lp trn b mt cht
hp ph. Cc phn t cht hp ph ch tng tc vi trung tm hp ph m khng tng tc
vi cc trung tm khc hay cc phn t khc gn .
Nhng gi thit khi lp phng trnh Langmuir
S hp ph l thun nghch
Trang 29
GVHD: L Xun Hi
hot ng ca cc RT
trung tm hp ph. Mc hot ng ca trung tm hp ph c tnh
theo i lng
Trong khi vn tc
E ' gii hp t l vi phn din tch b che ph v mc hot ng ca
e RT
qu trnh nh hp
k02.P.(S S1 ).e
01
E
RT
= k01.S1.e
E'
RT
02
k
S
P=
= 01 .e RT
S S1 k02
Vi q = E E n chnh l nhit hp ph
Gi:
S1
S
l phn b mt b hp ph
q
1 k01 RT
=
.e
K k02
l hng s ch ph thuc nhit
Trang 30
GVHD: L Xun Hi
Thay
K .P
1 + K .P
v
vo phng trnh trn ta c
vm
v = vm
K .P
1 + K .P
P
1
P
=
+
v K .vm vm
x = K.P
x- hp ph, P- p sut kh cn bng trn b mt hp ph, K- hng s, n- s phn t b hp
ph
1/n
Nu n < 5 th x = K.P
Suy ra dng ng thng:
Lgx = lgb +(1/n).lgP
Trang 31
GVHD: L Xun Hi
x = C +C lnP
1
Trong C , C l cc hng s
ha lng
Trang 32
GVHD: L Xun Hi
S lp hp ph tr ln v cng ln p sut bo ha
Da trn c s ngi ta thit lp phng trnh BET
P
P0
V
=
=
P
Vm (1 ).(1 P + C. P )
P0
P0
P0
C.
Trong :
V: th tch cht b hp ph trn mt gam cht hp ph
m
P : p sut hi bo ha ca cht b hp ph
m
= V/V : b mt b hp ph
C: hng s thc nghim
IV. Mt s thc nghim v phng php hp ph sn xut cn bng vt liu zeolite
1. Bo co ca E.Lalik, R.Mirek, J.Raocry, A.Groszek 17/4/2006 Microcalorimetric
study of sorption of water and ethanol
Trang 33
GVHD: L Xun Hi
Loi
Tng
Lng
Enthanpy
Tng
Lng
Enthanpy
Nhit hp
Zeolite
nhit
Ethanol
hp ph
nhit
Ethanol
hp nh
ph bt
v nhit
hp
hp ph
kJ/mol
nh
sau nh
ph
thun
ph, mJ
mmol
hp,mJ
hp
kJ/mol
nghc
mmol
3A, RT
kJ/mol
180,7
1,5
120,5
57,1
0,4
142,7
112,4
3A,98 C
160,4
0,9
178,2
58,2
0,5
116,4
255,5
5A, RT
727,8
14,9
48,8
195,5
4,8
40,7
52,7
2262
35,1
63,8
429,7
8,1
53,0
69,7
5A,95 C
Trang 34
GVHD: L Xun Hi
130 C. Gii hp ph bng cn khan 99,2% khi lng, nhit 160 C hoc c gii hp ph
bng kh Nito kh.
Trang 35
GVHD: L Xun Hi
vo 120 C
T hnh trn ta thy rng p sut cng ln th lng nc hp ph cng nhiu hay p
sut cao thun li cho qu trnh hp ph
Trang 36
GVHD: L Xun Hi
mH2O(g)
30.059
72
33.685
09
35.644
83
39.042
58
43.211
82
x(gH2O/gzeolit
e)
0.0887704
6
0.0994766
7
0.1052640
5
0.1152980
7
0.1276104
1
P/x
56.325
04
100.52
61
237.49
80
260.19
52
274.27
23
Trang 37
GVHD: L Xun Hi
T th ta c
P
= 25,142 + 7,6486
x
m
H2O
Suy ra x = 0,1308 g
zeolite
/g
Qu trnh nh hp ph
Trong qu trnh nh hp ph ta s dng trc tip hi cn khan khi qua thp hp ph lm
tc nhn gii hp
Trang 38
GVHD: L Xun Hi
ph v gii hp. Ta chn qu trnh gii hp tai nhit 140 C, lu lng cn khan gii hp
bng 20% lu lng cn khan ra khi thp hp ph, p sut gii hp - 0,7atm
Trang 39
GVHD: L Xun Hi
Chng 3
Trang 40
GVHD: L Xun Hi
vy. Qu trnh gii hp c thc hin bng dng kh nito khan c cp t bn cha 10 v
0
nn ln p sut 1,5at a qua thit b gia nhit 7 nng nhit ln 300 C v a vo thp gii
hp. Gia qu trnh gii hp v hp ph c thi gian cn bng x p cao t thp hp ph
xung 1,5 at sau mi a dng hi nito vo gii hp, dng kh x p c sc vo nc v
tun hon li h thng chng ct to cn nguyn liu cho qu trnh hp ph
Chng 4
QU TRNH HP PH
I. Cn bng vt cht cho qu trnh hp ph
Cc k hiu:
Trang 41
GVHD: L Xun Hi
yv
yv
Trang 42
GVHD: L Xun Hi
T0 .P
M 273 .P
46 273 .2,5
=
.
=
.
= 3,56 kg / m 3
T .P0 22,4 T .P0
22,4 393 .1
N = 0 .
T0 .P
M 273 .P
18 273.2,5
=
.
=
.
= 1,39 kg / m 3
T .P0 22,4 T .P0
22,4 393 .1
R = E = 0 .
T0 .P
M 273 .P
46 273 .2,5
=
.
=
.
= 3,56 kg / m 3
T .P0 22,4 T .P0
22,4 393 .1
Trang 43
GVHD: L Xun Hi
Lu lng dng hi nc u ra
NR
Lu lng dng kh tr u vo cng v u ra khng thay i(ta coi ethanol hon ton khng b
hp ph)
nv
XV =
GNV
= 0,08
GNV + GTr
NV
Dng vo
Lu
Lu
Lu
Dng ra
Nng
Lu
Lu
Lu
Nng
Trang 44
GVHD: L Xun Hi
lng
lng
lng
lng
lng
lng
Ethanol,
Nc,
%khi
Ethanol,
Nc,
%khi
kg/h
kg/h
kg/h
lng
kg/h
kg/h
lng
1925,1
1771,1
154
0,08
1771,1
8,9
0,005
1780
V
H= g
S .k y
Cyv
Cyr
dC
y Cy *
Trong :
3
V : Lu lng hn hp hi u vo, m /s
y
D=
Vg
0,785.
Qv
1925,1
=
= 0,795m
3600.0,785..
3600.0,785.0,302.3,56
Trang 45
GVHD: L Xun Hi
Sh =
k y .d
D
Re =
.w.d
,
Sc =
D.
Hay tng ng vi
k y = 1,17
( wd ) 0,585 . 0,252 .D 2 / 3
0, 252 .d
Vi
D: h s khuch tn phn t ca hi nc ti nhit lm vic
y
Trang 46
GVHD: L Xun Hi
P( A 3
1
1
4,3.10 7.3931,5
1 1
+
=
+
= 4,17.10 6 m 2 / s
1
1
1
+ B 3 ) M A M B 3,5.(52,9 3 + 18,9 3 ) 18 46
Vi:
A
k y = 1,17
( wd ) 0,585 . 0,252 .D 2 / 3
0, 252 .d
= 1,17
H=
Vg
S .k y
Cyv
Cyr
dC
y Cy *
Trong vng ng thng ca ng ng nhit th tch phn trong cng thc trn c
tnh bng ng lc trung bnh logarit
Trang 47
C y lg =
GVHD: L Xun Hi
C y C yc
C y
ln
C yc
yc
yc
yc
-C *
Vi kh nng hp ph ca zeolite th nng cn bng ca pha hi c th t 99,99%,
y
yc
nn C * = C * = 0,01%
Suy ra
C y lg =
H=
Vg
S .k y C y lg
1925
= 2,9m
3,56.3600.0,5024.3,55.0,029
Cx *
Cx *
. H O b.
.C y
k y .C y
Vi
Trang 48
GVHD: L Xun Hi
H : Chiu cao lp hp ph
3
0,2.650
0,2.650
. 3,2 0,51.
= 120,69
0,3.0,08
3,55.0,08
Suy ra:
V=
.D 2
.0,82
.H O =
.3,2 = 1,6m3
4
4
Trang 49
GVHD: L Xun Hi
Q - nhit hp ph, kJ
ms
hp
ms
tt
Q =Q +Q +Q -Q
Vi
1
V 1
Q = G .i
V
Trang 50
GVHD: L Xun Hi
0
trong : i nhit lng ring ca hi ethanol nguyn cht 110 C, 3,5 at, kJ/kg; i
0
nhit lng ring ca hi nc nguyn cht ti 110 C, 3,5 at, kJ/kg; x nng khi
lng hi nc trong hn hp nhp liu
1
V 1
hp
ms
tt
r r
Q = G .i G .C.T
r
G lu lng dng cn khan ra khi thp, kg/h; i nhit lng ring ca dng cn
khan ra khi thp, kJ/kg; C nhit dung ring ca dng sn phm, kJ/kg.; t nhit dng
0
cn ra, C, ta c
t=
Q2
252,7.3600
=
= 127,80 C
Gr .C
1780 .3,64
Trang 51
GVHD: L Xun Hi
Chng 5
QU TRNH GII HP PH
I. Chn tc nhn gii hp ph
Ta c th dng cc cht hu c hay kh tr thch hp thc hin qu trnh nh hp ph.
Theo cc nghin cu gn y nu ta s dng kh nito thc hin qu trnh nh hp cho ct
Trang 52
GVHD: L Xun Hi
ph 180 C
Gnt = G1 + G2
Vi Gnt l tng lng hi nito gii hp kg/h
1
hp,kg/h; G - l tng lng nito cung cp nhit cho ct nh nh trn nu, kg/h, ta c:
Trang 53
G2 =
GVHD: L Xun Hi
Qn + Qhp + Qtt
t.C.T
Q - Lng nhit m dng nito cung cp gii hp, c gi tr bng nhit hp, kJ ph
tt
Qn = mC.T
Trong : m - khi lng zeolite trong mt thp, kg ; c - nhit dung ring ca zeolite,
kJ/kg.; T- chnh lch nhit ; t thi gian hp ph, s
G2 =
1,05.(Qn + Qhp )
t.C.T
GVHD: L Xun Hi
n 1
p . .
n x1 n x2
= a
.
.
760
n 1
x1 x2
n 1
n
22,4.T .
273M a
Trong p p sut trong thit b khi nh hp, mmHg; khi lng ring cu hi nito ti
3
nhit nh, kg/m ; T nhit nh, K; M khi lng mol cht nh hp, kg/kmol; v n l
cc i lng xc nh t ng ng nhit hp ph
vi = 0,2, n = 0,312 ta c
1,5.760.3,2.0,2
760
0 , 312 1
0 , 312
1
0 , 312
0,312 0,2
0,001
.
0,312 1
0,2 0,001
0 , 312 1
0 , 312
22,4.(180 + 273).3,2
= 0,28 Vy:
273.28
Lp ht zeolite ng knh 2mm, khi lng ring ca Zeolite 1100kg/m , khi lng ring
3
-3
Trang 55
GVHD: L Xun Hi
Ar =
(0,11.10 )
iu kin xp
= 1
v
650
= 1
= 0,41
r
1100
Chun s Renold ti hn
Re k =
Ar
2,53.10 6
=
= 260,7
1400 + 5,22 Ar 1400 + 5,22 2,53.10 6
Tc ti hn chuyn vo lp tng si
vk =
Re k . 260,7.0,11.10 4
=
= 0,403m / s
d
3,56.2.10 3
Trang 56
GVHD: L Xun Hi
0,302
=
= 0,736 m / s
0,41
II. Cc giai on nh hp ph
Nh hp ph c chia lm ba giai on
Cn bng p sut
Giai on ny ta x p trong thit b hp ph n p sut kh quyn sau chuyn thp sang
giai on nh hp, giai on ny din ra trong 10 pht
Gia nhit v gii hp
Trong khong thi gian mt thp hp ph th thp cn li s lm nhim v nh hp ph. Giai
0
on ny din ra khong 120 pht vi dng Nito khan c lu lng 376,6kg/h, nhit 300 C
p sut 1,5 atm
Lm mt v hot ha
0
Giai on ny din ra trong 110 pht vi dng Nito u vo khong 35 C lu lng 376,6kg/h
p sut 1,5atm
Trang 57
GVHD: L Xun Hi
Trang 58
GVHD: L Xun Hi
Chng 6
TNH TON C KH
I. Tnh ton chiu cao ton b thp
Chiu cao ton thp
O
GVHD: L Xun Hi
2.H 0 .v0
.
d0
2
Trong :
h
2
2 0,41
d=
0,002 = 9,3.10 4 m
3 1
3 1 0,41
v0 d 0 0,763.9,3.10 4
=
= 22,96
3,09.10 5
Re =
h =
27,8
27,8
+ 0,8 =
+ 0,8 = 2,01
Re
22,96
Trang 60
GVHD: L Xun Hi
Tr lc qua thp
P = h .
2.H 0 .v0
2.3,2 3,56.0,763
.
= 2,01.
.
= 18,7.10 3 N / m 2
d0
2
9,3.10 4
2
2
p sut ti y thp
4
H s bn mi hn = 0,95
1. Tnh b dy cho thn tr hn chu p sut trong
Xc nh p sut tc ng ln phn di thp c k c p sut ca lp zeolite
m
-6
-6
Trang 61
[ ]
p
GVHD: L Xun Hi
125
0,95 = 327 ,1 > 25
0,363
p.Dt
0,363 .800
=
= 1,22 mm
2.[ ] h 2.140 .0,95
800 + (4 1)
Vy ta chn b dy thp 4 mm
2. Tnh y, np thp
y v np c hn trc tip ln thn thit b
Trang 62
GVHD: L Xun Hi
[ ]
p
S=
125
0,95 = 327 ,1 > 25
0,363
p.Rt
0,363 .800
+ Ca =
+ 1 = 2,22mm
2.[ ]. h
2.125 .0,95
Vi R c tnh
2
Rt =
Dt
4.ht
Nn suy ra R = D
Ta chn b dy y np bng b dy thn S = 4mm
Kim tra iu kin bn
S Ca 4 1
=
= 3,75.10 3 < 0,125
Dt
800
Trang 63
GVHD: L Xun Hi
800 + (4 1)
B dy y np S = 4 mm tha yu cu.
Vy chn kch thc y np
ng knh
su y h ,
Chiu cao g
B mt trong
2
Th tch
B dy
trong D , mm
mm
h, mm
F, m
V.10 ,m3
800
200
25
0,76
79,6
S,mm
4
Trang 64
GVHD: L Xun Hi
Bch c lam bang thep CT , cau tao cua bch la bch lien
khong co.
Trang 65
GVHD: L Xun Hi
3.1. ng dn hi ti y thp
Vn tc dng hi i trong ng chn = 10m/s
ng knh trong ca ng dn
Dy =
Vg
0,785.
Qv
1925,1
=
= 0,138m
3600.0,785..
3600.0,785.15.3,56
Vg
0,785.D
1925,1
= 8,5m / s
3600.3,56.0,785.0,15 2
2
Bu long
d
mm
150
159
260
225
Z
cai
202
16
16
Trang 66
Dy =
Vg
0,785.
GVHD: L Xun Hi
Qv
1925,1
=
= 0,189m
3600.0,785..
3600.0,785.5.3,56
Vg
0,785.D
1925,1
= 4,78m / s
3600.3,56.0,785.0,15 2
2
Bu long
d
mm
200
290
255
232
Z
cai
202
16
16
ng tho Zeolite y
Ta chn kch thc ng tho zeolite y bng vi ng nhp zeolite
Chn vn tc dng hi i trong ng 5 m/s
ng knh trong ca ng dn
Dy =
Vg
0,785.
Qv
1925,1
=
= 0,189m
3600.0,785..
3600.0,785.5.3,56
Trang 67
GVHD: L Xun Hi
Vg
0,785.D
1925,1
= 4,78m / s
3600.3,56.0,785.0,15 2
2
Bu long
d
mm
200
290
255
232
Z
cai
202
16
16
Trong :
T
Trang 68
GVHD: L Xun Hi
2
2
. Dn Dt .H . = .( 0,808 2 0,800 2 ).2,5.7900 = 199 kg
4
4
Z
Truc thiet b
T heo ay
thie t b
Trang 69
GVHD: L Xun Hi
Gc =
P M .g 1310,8.9,81
=
=
= 4286,3 N
3
3
3
4
-6
4
q.10
F.10
B1
B2
120
40
18
N/m2
85,5
0,29
mm
110
80
95
110
180
1 chn .
=V
CT3
-3
Trang 70
GVHD: L Xun Hi
Chn tai treo: Tai treo c gn trn thn thp v ta vo gin gi thp vng
trong qu trnh lm vic
Chn vt liu lm tai treo l thp CT3
4
Ti trng trn mt tai treo chn bng vi ti trng trn mt chn G = 0,25.10 N
Tra bng XIII.36 [2] chn tai treo c cc thng s sau:
4
F.10
q.10
35
15
14
1,0
6
2
N/m
57,0
0,44
mm
90
65
75
140
Trang 71
GVHD: L Xun Hi
Chon tam lot tai treo bang thep CT3 co cac thong so sau(tra
4
tam lot
= B.S .H
-9
-3
tam lot.
=V
CT3
-3
Trang 72
GVHD: L Xun Hi
Chng 7
B dy ng: = 3 mm = 0,003 m
tr
Nhit hi t 119,6 C
n nhit ngng t 2208 kJ/kg
Dng cn nguyn liu c nhit
0
Trang 73
GVHD: L Xun Hi
1. Lng hi t cn dng
Nhit lng bc hi lng cn nhp liu t nhit ban u
V
Q = G .C .T + G .r + G .C . T
l
le
ln
ln
GD =
Q
585,8
=
= 0,28kg / s
0,95r 0,95.2208
t log =
Trang 74
.r
S = 7,77 .10 - 2. h
h
GVHD: L Xun Hi
0,033
0,333
0,75 .q 0,7
. 0, 45 0.117 0,37
.c .Ts
= 0,44.10 3 N .s / m 2
Nhit dung ring ca hn hp cn lng
C = (1 x).C E + x.C N = (1 0,08).3,22 + 0,08.4,19 = 3,3kJ / kg.K
n nhit ha hi ca hn hp
r = (1 x).rE + x.rN = (1 0,08).812 + 0,08.2597 = 954,8kJ / kg
H s dn nhit ca hn hp
= (1 x ).E + x. N = (1 0,08).0,1635 + 0,08.0,672 = 0,204W / m.K
4. H s cp nhit ca hi ngng t pha trong ng
n = 0,7254
rn . n2 .g.3n
n .(t n - t W1 ).d tr
Trang 75
GVHD: L Xun Hi
0
w1
Dng phng php lp ta chn nhit vch trong t = 110 C, ti nhit nc ngng
0
-3
2208.926,12.9,81.0,6863
rn . n2 .g.3n
4
n = 0,7254
= 0,725
= 2184W / m 2 .K
n .(t n - t W1 ).d tr
0,237.10 -3.(119,6 - 110).0,032
w1
t w1 t w 2
t w1 t w 2 = qt .rt = 20966 ,4.5,289 .10 4 = 11,1
rt
rt =
t
+ r1 + r2
t
Trang 76
GVHD: L Xun Hi
0,033
-2
1,51.954,8
= 7,77 .10 .
765 1,51
-2
0,033
0,333
0,75 .q 0,7
. 0, 45 0.117 0,37
.c .Ts
765
.
3
23.10
0,333
w2
0,204 0,75.20996,40,7
0,44.10 3
0 , 45
.3,30.117.392,6 0,37
= 1020,5W / m 2 .K
Ki
ban u ta gi s
c chp nhn
K=
1
1
1
+ rt +
n
S
Trang 77
K=
GVHD: L Xun Hi
1
1
1
+ 5,289.10 4 +
2184
1020,5
= 508,5W / m 2 .K
7. B mt truyn nhit
F=
Q
585,8 1000
=
= 4,17 = 19,6m 2
K .tlog 508,5 58,9
Trang 78
GVHD: L Xun Hi
ng
1780
.781 = 386 kW
3600
Trong G
GD =
Q
386
=
= 7,68kg / s
C.T 4,187.(40 28)
tlog =
Trang 79
GVHD: L Xun Hi
r . .g.n
n = 1,15 n n
n .(t n - t W1 ).H
2
w1
tf =
Ti nhit ny :
3
-7
Trang 80
GVHD: L Xun Hi
0 ,8
. Pr
0 , 43
Pr
.
Prt
0 , 25
H s cp nhit ca nc trong ng
n=
Nu n .n
H
w1
-3
n = 1,154
rn . n .g.n
7812.680 2.9,81.0,1533
= 1,154
= 1245,6W / m 2 .K
n .(t n - t W1 ).H
0,45.10 -3.(94,5 - 78,5).1
2
Trang 81
GVHD: L Xun Hi
2
w1
t w1 t w 2
t w1 t w2 = qt .rt = 19929 ,6.5,289 .10 4 = 10,5
rt
w2
rt =
t
+ r1 + r2
t
-4
1
( t w1 + t w2 ) = 1 ( 78,5 + 60 ) = 69,250 C
2
2
t
Trang 82
Nu = 0,021 .1. Re
0 ,8
. Pr
0 , 43
n=
Pr
.
Prt
GVHD: L Xun Hi
0 , 25
4,9
.
2,55
0 , 25
= 1220
0 , 43
Nu n .n 1220 .0,626
=
= 763,72
H
1
n
w2
ban u ta gi s
c chp nhn
6. H s truyn nhit tng qut
K=
1
1
1
+ 5,298.10 4 +
763,72
1254,6
= 378,5W / m 2 .K
7. B mt truyn nhit
F=
Q
386 1000
=
= 16,58m 2
K .t log 378,5 60,3
Trang 83
GVHD: L Xun Hi
Trang 84
GVHD: L Xun Hi
Trang 85
GVHD: L Xun Hi
KET LUAN
Vi quy trnh cng ngh tnh ton trn s dng cht hp ph zeolite 4A
ngoi ra cn c th s dng cht hp ph zeolite 3A hin cha c ti liu no
chng minh 4A, hay 3A c kh nng hp ph chn lc hi nc trong cn tt
hn.
Cn tinh luyn khng ch dng pha xng m rt nhiu lnh vc hin
nay c nhu cu v loi cn ny do cng vi iu kin l mt nc nng
nghip nc ta c nhiu thun li pht trin ngnh cng nghip ny. Trong
qu trnh tnh ton tc gi cha cp n tnh kinh t ca ti do nhiu l do
hn ch v kh nng v thi gian thc hin nn cha a vic tnh ton mang
tnh hc thut gn vi thc t c.
Trang 86
GVHD: L Xun Hi
Trang 87
GVHD: L Xun Hi
Trang 88
GVHD: L Xun Hi
Truyen Nhiet, Nha xuat ban ai hoc Quoc gia TpHCM, 2002,
372tr.
[4]. Pham Van Bon Vu Ba Minh Hoang Minh Nam, Qua
trnh va Thiet b trong Cong Nghe Hoa Hoc Tap 10: V du va
Bai tap, Nha xuat ban ai hoc Quoc gia TpHCM, 468tr.
[5]. Tap the tac gia, So tay Qua trnh va Thiet b Cong nghe
Hoa chat Tap 1, Nha xuat ban Khoa hoc Ky thuat Ha Noi,
1999, 626tr.
[6]. Tap the tac gia, So tay Qua trnh va Thiet b Cong nghe
Hoa chat Tap 2, Nha xuat ban Khoa hoc Ky thuat Ha Noi,
1999, 447tr.
[7]. Ho Le Vien, Thiet ke va Tnh toan cac thiet b hoa chat,
Nha xuat ban Khoa hoc va Ky thuat, Ha Noi, 1978, 286tr.
[8]. Nguyen Minh Tuyen, C s tnh toan May va Thiet b Hoa
chat Thc pham, Nha xuat ban Khoa hoc va Ky thuat, Ha
Noi, 1984, 134tr.
Trang 89
GVHD: L Xun Hi
Trang 90