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AMH CN Qu Trnh & Thit B

BO GIAO DUC VA AO TAO


NGHA VIET NAM

GVHD: L Xun Hi
CONG HOA XA HOI CHU

TRNG AI HOC BACH KHOA

oc lap T do Hanh

phuc

Thanh pho Ho Ch Minh


Khoa: Cong nghe Hoa & Thc pham
Bo mon: Qua trnh va Thiet b

O AN

MON HOC: O AN CHUYN NGNH QT&TB


MA SO: 605109

1.

Ho va ten sinh vien: V Tin Dng


Lp: HC06MB
Nganh (neu co): Qu Trnh & Thit B
au e o an: Thiet ke h thng thp hp ph tinh luyn

cn pha xng
2. Nhiem vu (noi dung yeu cau va so lieu ban au):
Nong o nhap lieu: xF= 92%phan khoi lng
Nong o san pham cn khan: xW = 99,5% phan
khoi lng
Nguon nang lng va cac thong so khac t
chon
3. Noi dung cac phan thuyet minh va tnh toan:
Xem phan muc luc
4. Cac ban ve va o th (loai va kch thc ban ve):
Gom 2 ban ve A1: ban ve quy trnh cong nghe va ban
ve chi tiet thiet b
Ngay giao o an: 5/07/2010
5.
Ngay hoan thanh o an: 4/9/2010
6.
Ngay bao ve hay cham: 7/9/2010
7.
Ngay 4 thang 09 nam
2010
CHU NHIEM BO MON
NGI HNG
DAN
(Ky va ghi ro ho ten)
(Ky va ghi ro
ho ten)

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NHAN XET O AN
Can bo hng dan. Nhan xet:____________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
iem:________________

Ch ky:_______________

Can bo cham hay Hoi ong bao ve. Nhan xet:________________


________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
iem:________________

Ch ky:_______________

iem tong ket:

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AMH CN Qu Trnh & Thit B

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Mc Lc
Mc Lc..........................................................................................................................................3
Chng 1.........................................................................................................................................4
2. Tnh cht v ng dng ca cn..............................................................................................9
3. Phng php hp ph (ry phn t)...................................................................................18

Chng 2.......................................................................................................................................29
Chng 3.......................................................................................................................................40
Chng 4.......................................................................................................................................41
Chng 5.......................................................................................................................................52
I. Chn tc nhn gii hp ph............................................................................52

Chng 6.......................................................................................................................................59
III. Tnh ton thit b ngng t sn phm ..........................................................78

Kt Lun
Ti Liu tham kho

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AMH CN Qu Trnh & Thit B

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Chng 1

TNG QUAN
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AMH CN Qu Trnh & Thit B

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I. Mc ch ti
1. Tnh thc tin ca ti
Cc nh khoa hc cho bit, chng ta ang sng trong mt giai on lch s mi cu tri
t k nguyn loi ngi khi chng ta l ngun lc chnh ca tri t. Nhng hin nay s
thnh cng thi qu ca con ngi gy ra nhng p lc cha tng thy cho h sinh thi tri
t v e da chnh loi ngi . Theo cc chuyn gia, chng ta ang phi i mt vi su vn
c lin quan ti nhau v rt cp bch:
-

Lng thc: C su ngi th c mt ngi b i v suy dinh dng trong khi qu

trnh cng nghip ha v dn s tng ang lm gim din tch trng cy lng thc
-

Nc: n nm 2025, 2/3 dn s th gii phi sng trong vng thiu nc sch

Nng lng: Hin nay ngun nng lng chnh ca chng ta n t du m v kh t,

trong khi ngun nhin liu ha thch ny ang khan him dn v d on s ht trong mt
tng lai rt gn
-

Bin i kh hu: Bin i kh hu v ang din ra trn ton th gii, n c nh hng

rt ln n i sng con ngi trn tri t


-

a dng sinh hc: Nhiu nh khoa hc cho rng th gii ang bc vo cuc i tuyt

chng ln th 6 do cc vn v nhim mi trng v tng dn s

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AMH CN Qu Trnh & Thit B

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nhim: Cc cht c cho l nhim c trong t nhin t rt lu nhng hin gi

chng ang c nng cao n mc bo ng, n ang gy ra nhng thit hi v bin i to


ln i vi con ngi v sinh vt trn tri t.
Nh trn nu, nng lng v nhim l hai vn quan trng cp bch cn gii quyt
nhanh chng
Thc t cho thy, cng vi su pht trin mnh m ca nn i cng nghip th ko
theo l lng nng lng cn cho n cng tng ln rt ln. Trong khi ngun nng lng ha
thch ang ngy cng cn kit, theo nh d bo ca cc nh khoa hc th tr lng xng du
ca ton th gii ch cho khong 50 nm na
Mt khc vic s dng cc ngun nhin liu ha thch lm cho mi trng b nhim
nghim trng. Vic t chy nhin liu ha thch thi ra rt nhiu kh nhim nh COx, NOx,
SOx, cc hp cht hydrocacbon Gy nn nhiu hiu ng xu n mi trng sng, nh
hng ln n cht lng cuc sng
V vy vic tm ra ngun nng lng mi c kh nng ti to v thn thin vi mi
trng l iu rt quan trng v cn thit. Bn cnh vic s dng cc ngun nng lng nh
nng lng thy in, nng lng nguyn t, nng lng mt tri, nng lng gi, nng lng
thy triuTh nng lng c ngun gc sinh hc ang rt c quan tm. Ethanol l nhin
liu i t ngun gc sinh hc ang c c th gii quan tm. V hin nay Ethanol c s

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dng nh mt ph gia pha vo xng to thnh mt loi nhin liu c gi l gasohol hay
gasoline alcohol
c bit nc ta l mt nc c nn kinh t nng nghip l ch yu vi th mnh chnh
l cc ngnh trng trt v chn nui c bit l ngnh trng la go. Nc ta l nc c sn
lng la go xut khu ng th hai trn th gii vi nhng nm gn y kim nghch xut
khu go tng lin tc. Bn cnh ngnh trng trt rau c qu cng pht trin rt mnh.
Tt c cc yu t trn cho thy vic sn xut Ethanol pha xng t cc ph phm ca sn
xut nng nghip Vit Nam l rt kh thi
V nhng l do trn, ti Thit k phn xng tinh luyn cn tuyt i dng pha
xng l cng on cui cng ca dy chuyn sn xut cn pha xng c nh hng ln n
cht lng ca loi nhin liu mi ny
2. Li ch ca vic dng gasohol
Xt v mt nng lng th cn tinh luyn khng c li hn so vi xng (nng lng
sinh ra khi t chy cn ch bng 62% khi t chy xng) nhng vic ng dng gasohol vo
thc t s mang nhiu li ch kinh t:
-

Tit kim c lng xng nhp khu nu pha thm 10% Ethanol vo xng m bo

m ng c vn hot ng bnh thng th c ngha l ta s gim c 10% lng xng nhp


khu qua tit kim c rt nhiu ngn sch dnh cho vic nhp khu xng.

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Ethanol c ch s octane cao, nn khi pha thm Ethanol vo xng lm tng thm ch s

ny v cng ng thi tng cht lng xng


-

Tn dng cc ngun ph ph phm ca nng nghip sn xut cn nh rm r, mt

r, ng, snng thi to cng n vic lm cho nhn dn. Hng nm nc ta c khong 31
triu tn rm r, ngoi vic sn xut nm rm ra th y l ngn sn xut cn rt ln, rt c
trin vng
-

Gip n nh vn v an ninh nng lng v gim bt ph thuc nng lng vo cc

quc gia khc

II. Nhng c tnh ca cn tinh luyn


1. Cc phng php sn xut cn
1.1. Hydrat ha ethylen
Ethanol c s dng nh l nguyn liu cng nghip v thng thng n c sn
xut t cc nguyn liu du m, ch yu l thng qua phng php hydat ha ethylen trn xc
0

tc axit, c trnh by theo phn ng ha hc sau. Cho ethylen hp nc 300 C p sut 70


80 atm vi xc tc l axit photphoric:
2

H C = CH +H O CH CH OH
1.2. Phng php ln men

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Ethanol s dng trong ung cha cn cng nh phn ln ethanol s dng trong
cng nghip, nhin liu c sn xut theo phng php ln men: qu trnh ny l chuyn
ha ng thnh ethanol bng nm men (ngi ta thng dng loi Saccharomyses cerevisiae)
trong iu kin khng c oxy hay iu kin ym kh, phn ng ha hc tng qut c vit
nh sau:
6

12

C H O 2 CH CH OH + 2CO
Qu trnh nui cy men ru c gi l men. Sau khi chuyn ha ht ng ngi ta lc
ly dung dch v em chng ct nng cao nng ethanol
2. Tnh cht v ng dng ca cn
2.1. Tnh cht vt l
Ethanol l cht lng khng mu, mi thm, d chy, d ht m, c phn cc mnh.
Ethanol c th ha tan nhiu cht v c cng nh hu c nn c s dng lm dung mi rt
tt. Ethanol d chy v c th to hn hp n vi khng kh. Ethanol to hn hp ng ph vi
0

nc 89,4% mol, nhit si ca hn hp ny 1 atm l 78,4 C


0

15
4

Nhit si ca ethanol nguyn cht 78,39 C, t trng d


p

-1

= 0,794, nhit dung ring

-1

ng p C (16 C -21 C) = 2,42 J.g .K , nhit chy 1370,82 kJ/mol


2.2. ng dng

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Cn l hn hp Ethanol v nc c ng dng trong rt nhiu lnh vc ca i sng x


hi:
-

Cn pha vi nc thnh ung, ch bin thc n, ch bin cc loi hng

Trong y t cn l nguyn liu trung gian sn xut nhiu loi thuc, cn cn lm cht

st trng
-

Trong ngnh cng nghip sn cn dng lm dung mi

Trong cng nghip hng liu v nc hoa cn dn lm dung mi

Trong ha hc cn l cht trung gian sn xut ra cc ha cht khc nh: axit acetic,

andehyt acetic, etyl acetat


-

Dng lm nhin liu pha xng E10, E20, E85, E100

III. Cn nhin liu


1. Lch s pht trin
T nhng nm 20 ca th k XX cn c nghin cu, s dng lm nhin liu cho
ng c t xe my thay th cho xng du. in hnh cho hng i tin phong ny l M v
Brasil. Tuy nhin vi vic pht hin ra cc m du c tr lng ln cng vi s pht trin

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mnh m ca ngnh cng nghip lc ha du sn xut ra sn phm xng du cht lng cao
gi thnh h lm cho cn nhin liu b y li
Nm 1973 vi cuc khng hong nng lng th vn dng cn nhin liu li c
cp nhng phi n u th k XXI h hng pht trin cn nhin liu mi c u tin
pht trin tuy vy n vn ch ng vai tr th yu so vi cc nhin liu ha thch, nhng trong
tng lai n c th l ngun nng lng chnh kh du m cn kit.
Trn th gii hin nay c cc nc M, Ty u, Brasil, Trung Quc, Nht Bn ang l
cc nc sn xut cn nhin liu nhiu nht
2. Yu cu v cht lng
Thc ra cn cng l hp cht cacbuahydro nh du m nn c tnh chy n tt. V vy
v nguyn tc vi cn khan 99,5% tr ln l c th cho vo ng c chy c, tuy nhin cn
c nhiu c tnh nh n mn kim loi, lm h cc chi tit cao su hay nha trong ng c nn
nu khng ci tin ng c th khng th thay th hon ton xng bng cn khan chy ng
c c.
i vi t, xe gn my thng thng ch c s dng xng pha cn vi nng ti
a l 10% (xng E10). Vi xng E10 khng cn ci tin hay thay i ng c m c th chy
hon ton bnh thng so vi vic dng 100% xng. Cn pha xng ngy nay c tiu
chun ha v cht lng, ty theo quc gia quy nh, sau y l mt s tiu chun in hnh

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Bng 1: Yu cu k thut ca cn nhin liu

STT

Tn ch tiu

Gii hn

Ethanol, % th tch, min

92,1

Methanol, % th tch, max

0,5

Hm lng nha ra qua dung mi,

5,0

mg/100ml, max
4

Hm lng nc, % th tch, max

1,0

Hm lng cht bin tnh (xng, naphta), %

1,96 5,0

th tch, min max


6

Hm lng Clorua v c, mg/l, max

32

Hm lng ng, mg/kg, max

0,1

axit (axit acetic), mg/l, max

0,007

pH, min max

6,5 9,0

10

Lu hunh, mg/kg, max

30

11

Sulfat, mg/kg, max


0

4
3

12

Khi lng ring 15 C, kg/m

13

Ngoi quan

Trong

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Bng 2: Tiu chun cn nhin liu ca M nm 2003

STT

Tn ch tiu

n v

Gii hn

g/ml

0,796

T trng ti 15,6 C, max


0

Nng ethanol 15,6 C, min

% tt

99,5

Tnh kim

Khng c

Axit qui v axit acetic, max

% KL

0,006

Lng cht rn cn li khi bc hi

% KL

0,005

nguyn liu, max


3

Lng aldehyde qui v CH COOC H

g/100ml

0,10

Ch (Pb), max

g/100ml

Khng c

Methyl alcohol

Ppm

Tha mn cc yu
cu mi trng

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Ketones, isopropyl, tertiary butyl

Ppm

Tha mn cc yu
cu mi trng

10

Cc hp cht cha lu hunh

% tt

Khng c

n v

Gii hn

g/ml

0,7961

Bng 3: Tiu chun cn nhin liu ca n

STT

Tn ch tiu
0

T trng ti 15,6 C, max


0

Nng ethanol 15,6 C, min

% tt

99,5

Tnh kim

Khng c

Axit qui v axit acetic, max

mg/l

30

Lng cht rn cn li khi bc hi

%KL

0,005

mg/l

60

nguyn liu, max


6

Lng aldehyde qui v


3

5,

CH COOC H max
7

ng (Cu), max

mg/kg

0,1

Methyl alcohol, max

mg/kg

300

Kh nng dn in, max

microS/m

300

3. Cc phng php pha cn vo xng


Cn c th c s dng lm nhin liu cho vo ng c nhiu dng khc nhau, c
th l pha ln vi xng vi t l no hoc s dng 100% cn. Qua vic th nghim trn cc

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loi ng c vi nhin liu c cn ngi ta thy rng nu t l cn khng qu 10%tt th khng


cn thay i kt cu ng c
Hin nay trn th trng ang lu hnh cc loi xng pha cn nh E5, E7, E10, E15,
E20, E85, E95, E100. K hiu E c ngha l xng pha cn cn ch s c ngha l phn trm th
tch ca cn trong xng
4. u nhc im ca xng pha cn vi xng truyn thng
Ethanol c ch s octane cao RON = 120 135, MON = 100 106, thng c pha
vo xng vi t l 10%tt 15%tt. Khi pha vo xng do bn thn ethanol c ch s octane cao
nn n cng lm tng ch s octane chung ca xng
Mt khc, do bn thn qu trnh chy trong ng c l chy cng bc trong iu kin
thiu oxy nn mt s cht khng chy hon ton v sinh ra CO gy c hi. Khi a ethanol
vo th s c cc u im sau:
-

t chy hon ton cc cht trong hn hp chy nh c thm oxy trong ethnol gim

tiu hao nng lng do chy khng ht


-

Oxy ha cc kh c hi trong qu trnh chy ln s oxy ha cao nht t c hi hn vi

mi trng
Bn cnh s dng ethanol pha xng cng c nhng nhc im:
-

Ethanol khan rt ho nc do qu trnh bo qun s kh khn


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Ethanol kh bay hi hn phn nh trong xng nn khi nhit xung thp s kh khi

ng ng c
-

Nc c trong cn pha xng c th lm tch lp

Gi cn hin nay tng i cao

Ngoi nhc im trn, do ethanol ch yu c sn xut t nng nghip nn cn phi

cn i hp l gia vic s dng lng thc lm nguyn liu sn xut cn v thc phm
sinh hot

IV. Cc phng php sn xut cn nhin liu


Ethanol thu c sau qu trnh ln men r ng, tinh bt hoc xenllulo c nng
khong 10%tt 12%tt. thu c cn c nng ln hn nng ti im ng ph thng
thng phi tri qua cc giai on chnh sau:

Giai on 1: S dng cc phng php chng ct thng thng nng cao cn ti

gn im ng ph (96,4%tt)

Giai on 2: S dng cc phng php c bit khc tinh ch, lm khan cn. lm

khan cn hin nay ngi ta thng s dng cc phng php:


Chng luyn:
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AMH CN Qu Trnh & Thit B

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Chng luyn ng ph
Trch ly mui rn
Phng php bay hi thm thu qua mng
Phng php hp ph
1. Phng php chng luyn
1.1. Phng php chng luyn ng ph
Nguyn tc ca phng php ny l cho thm cu t th ba vo hn hp ph im
ng ph, cu t th ba ny s to thnh vi cu t d bay hi thnh mt dung dch ng ph c
bay hi ln hn v sn phm y thp s dng nguyn cht.
Cu t th ba thng dng l Benzene, Clorofom, toluene
1.2. Phng php trch ly vi mui rn
Trong mt vi h no khi ha tan cho php th ta c th ha tan mui vo trong
pha lng, ng hn l thm vo cht lng nh l mt tc nhn ring cho qu trnh chng luyn
trch ly. Khi mui s lm thay i thnh phn hn hp trng thi cn bng m khng lm
thay i hn hp trng thi u, i vi h ethanol nc khi thm mui khan lm cho
bay hi thay i ng k
2. Phng php bay hi thm thu qua mng

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Phng php bay hi thm thu qua mng lc da trn nguyn tc s dng mng c
kh nng ht nc cao, c kh nng thm thu ngc tch nc ra khi hn hp cc cu t.
Bay hi qua mng rt hiu qu cho qu trnh phn tch hn hp lng v d nh loi
nc ra khi hn hp ethanol nc sn xut cn cao . Kch thc ca mng ph thuc
lu lng chy qua mng. Phng php ny mng lc rt d b ng c hay mt dn kh nng
thm thu nn thng xuyn thay mng

Hnh 1. Nguyn tc ca phng php thm thu qua mng


3. Phng php hp ph (ry phn t)
Ry phn t (hay cn gi l sng phn t) l qu trnh s dng cc cht hp ph chn
lc phn ring hn hp c nng thp. Khi cho mt hn hp cc cu t c kch thc
khc nhau i qua cht hp ph th cu t c kch thc nh hn kch thc mao qun cht hp
ph s c gi li cn cu t c kch thc ln hn s i ra ngoi v ta thu c dng vt
cht c nng cao hn. Li dng tnh cht ny ca cc cht hp ph ngi ta s dng

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lm khan hn hp ethnol nc, vi cht hp ph thng dng l zeolite, than hot tnh,
silicagel
Kch thc ng hc ca ethanol v nc c bit hin nay l:
0

Kch thc ng hc ca nc 2,57 A


0

Kch thc ng hc ca ethnol 4,46 A


0

Do vt liu hp ph c kch thc mao qun nm trong khong 2,57 A 4,46 A s


c kh nng lm khan c cn v ngi ta thng dng Zeolite 3A hoc 4A lm cht hp
ph. Tuy vy vn cha c kt lun cui cng no cho thy zeolite 3A hay 4A c kh nng lm
khan cn tt hn. Khi nh hp ph th s dng kh Nit nng hoc dng trc tip cn khan
nh hp
Trong cng ngh lm khan cn bng cht hp ph li c thc hin bng rt nhiu
cch: hp ph cn di dng hi, cn dng lng, thc hin hp ph bng hai thp hay ba thp,
thp tng c nh hoc tng siDi y l s cng ngh ca cc phng php trn

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Hnh 2. S hp th cn dng hi s dng hai thp

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AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Hnh 3. S hp th cn dng hi s dng ba thp

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AMH CN Qu Trnh & Thit B

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4. Phn tch u nhc im ca tng phng php


4.1. Phng php chng luyn ng ph
u im:
-

L phng php tch hiu qu h hai hay nhiu cu t c to thnh im ng ph khi

tin hnh chng iu kin thng


-

Vi vic la chn dung mi hp l qu trnh chng ct s n gin d vn hnh


Nhc im:

Bng vic thm vo Benzene, cyclohexane trong sn phm s cn li mt lng d

lng nh nhng cht ny, nhng y l nhng cht rt c hi vi c th con ngi


-

Yu cu v nng lng nhit cao

Gi thnh sn phm tng i cao


4.2 Phng php chng luyn trch ly vi mui khan
u im

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AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Chng luyn trch ly c th tao ra sch cao hn cc thp lm sch thng thng. C

vn u t v chi ph vn hnh u gim


-

Phng php ny s dng tc nhn l mui tng i d kim v r tin , thit b vn

hnh n gin, nng sn phm cao


Nhc im
-

Ring vi cn nhin liu ngi ta i hi hm lng cht rn ho tanrt t v vy c th

phi c cng on tch mui


-

S c mt ca mui dn n n mn vt liu cao, phi ch tao thit b chu n mn

tt
4.3. Phng php ry phn t
u im
-

C th nng cao cn ln ti 99,9% tt vi phng php hp ph ph hp

C th thay th cc thng s vn hnh trong khong rng

Khng c cc tc nhn c hi

C th s dng cht hp ph sau nhiu ln ti sinh

Thit b cu to n gin d vn hnh

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AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Nhc im
-

Phng php ny ch p dng vi nng u vo ca cn cao,thng l ngay ti gn

im ng ph. Bi v nu lng nc cha trong hn hp cn nhiu s lm cho lp hp ph


nhanh chng b bo ha nng sut s thp, qu trnh ti sinh tn nhiu nng lng

V. Vt liu hp ph Zeolite
1. Cu trc ca zeolite
Zeolite l vt liu xp c bit n u tin vo nm 1756 bi nh khong vt
hc ngi Thy in A.F. Cronsteds. Zeolite t nhin c hnh thnh trong qu trnh hot
ng ca ni la v l cc Aluminosilicat tinh th cu trc mao qun rt ng u cho php
chng sng lc nhng phn t theo cu trc xc nh. Hin nay c hn 40 loi Zeolite c tm
thy trong t nhin v c khong 100 loi zeolite tng hp vi kch thc mao qun nm trong
0

khong 3A 30A . Kch thc mao qun dng t tn cho vt liu ny v n cng l yu t
quyt nh n tnh cht ca zeolite. Thnh phn c bn ca zeolite nh sau:
+

2 x

2 y

(M ) .(AlO ) .(SiO ) .zH O


Trong :
M: l cation b tr in tch khung
x: l s cation b tr in tch

Trang 24

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

z: S phn t nc kt tinh trong Zeolite


2. Phn loi Zeolite
2.1. Phn loi theo kch thc mao qun
Theo kch thc mao qun th zeolite c chia lm ba loi sau y:
0

Zeolite mao qun rng: ng knh mao qun ln hn 8A


0

Zeolite mao qun trung bnh: ng knh nm trong khong 5A 8A


0

Zeolite mao qun nh: ng knh mao qun nh hn 5A


2.2.Phn loi Zeolite theo t l Si/Al
Ty thuc vo hm lng Si v Al c trong thnh phn zeolite m chng c phn

loi nh sau:
-

Loi giu Al: theo quy tc ca Lowenstain th hm lng Si trong Zeolite ln hn ca

Al, tc l t s Si/Al lun ln hn mt, da vo t s ny ta phn loi. Trong loi giu Al th


in hnh l cc zeolite 3A, 4A, 5A vi cc cation b tr in tch ln lt l Na, K, v Ca
-

Loi c hm lng Al trung bnh: vi t s Si/Al trong khong 1,2 2,5 ta c cc

zeolite thuc loi ny l zeolite h X, Y


-

Loi giu Si (t Al): loi ny c t l Si/Al ln hn 2,5, tiu biu cho loi ny c ZSM

5, ZSM- 11
Trang 25

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

3. Xc nh b mt ring ca zeolite
xc nh b mt ring ca zeolite ta da vo cng thc
r

S = n .N.S

m /g

Trong :
2

S : din tch b mt ring ca cht hp ph, m /g


2

S : Din tch b mt ca mt phn t cht b hp ph, m


(Gn ng c th coi Sm bng tit din ngang ca cht b hp ph, tham kho bng 4)
N: s Avogadro
m

n : S mol cht b hp ph n lp trn 1g cht hp ph, mol/g

Bng 4. Tit din ngang ca mt s cht kh


0 2

Cht b hp ph

Nhit , K

Sm, (A )

77

16,2

90

14,1

Ar

77

13,8

Kr

77

20,2

Xe

273

22

CO

195

16,8

N
2

Trang 26

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

CO

298

20,7

298

10,8

HO

Mt khc ta cng phi ht sc cn thn trnh trng hp hp ph l hp ph ha hc


hay hp ph a lp khi s mol cht hp ph n lp trn mt gam cht hp ph b thay i
dn ti xc nh sai b mt ring.
Ngy nay ngi ta s dng phng trnh BET xc nh b mt ring nh l mt tiu
chun v chnh xc cng nh cch thc hin khng phc qu phc tp
m

T phng trnh BET ta xc nh s mol n t gi tr V nh sau:


P
1
C 1 P
=
+
.
V .( P0 P) Vm .C Vm .C P0
0

Phng trnh ny c ng dng trong khong P/P = 0,05 0,35


m

T phng trnh trn ta xc nh gi tr V , v c gi tr nng C suy ra c n


4. Mt s c trng ca Zeolite 4A
0

Zeolite 4A l loi Zeolite c kch thc mao qun trung bnh 4A . Zeolite 4A c hnh
2

thnh nh s kt hp gia oxit natri, oxit nhm, oxit silic vi nhau vi t l 1Na O: 1Al O :
2

2SiO : xH O. Bng 5 di y s lit k cc tnh cht c trng ca Zeolite 4A

Bng 5. c tnh k thut ca Zeolite

Trang 27

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

c tnh k thut
M t

n v
Hnh tr

Hnh cu

ng knh

mm

1,5-1,7

3,0-3,3

1,7-2,5

3,0-5,0

Mc ng u

%, min

98

98

96

96

Khi lng ring xp

g/cm3, min

Mc hao mn do c st

%, max

0,20

0,25

0,20

0,20

Cng chu lc

N, min

30/cm

45/cm

60/cm

70/cm

Kh nng hp ph

%, min

20,5

20,5

20,5

20,5

Mc hao mn do nhit

%, max

1,5

1,5

1,5

1,5

0,67 ~ 0,75

cao 575 C/3h

Trang 28

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Chng 2

C S L THUYT HP PH
I. Thuyt hp ph ng nhit Langmuir
Theo Langmuir trn b mt cht hp ph c trng lc ha tr cha bo ha v vy c th
hp ph cc phn t cht b hp ph ti cc v tr ny cc v tr ny c c gi l trung tm
hp ph. Lc hp ph c bn knh tc dng rt nh l lc bn cht gn vi lc ha hc nn mi
tm ch gi li c mt phn t cht hp ph to thnh lp hp ph n lp trn b mt cht
hp ph. Cc phn t cht hp ph ch tng tc vi trung tm hp ph m khng tng tc
vi cc trung tm khc hay cc phn t khc gn .
Nhng gi thit khi lp phng trnh Langmuir

Cc cht b hp ph to thnh n lp phn t

Nng lng hp ph cc phn t l ng nht (b mt ng nht)

S hp ph l thun nghch

Tng tc gia cc phn t cht b hp ph vi nhau c th b qua

Trang 29

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Nu ta xem rng b mt hp ph c cc trung tm hp ph c din tch S, phn b mt b


1

cc phn t cht b hp ph chim S , vy phn cn trng s l S = S S


Vy tc hp ph s ph thuc v din tch b mt cn trng, p sut hi trn b mt, mc
E

hot ng ca cc RT
trung tm hp ph. Mc hot ng ca trung tm hp ph c tnh

theo i lng

, trong E l nng lng hot ha ca qu trnh hp ph.

Trong khi vn tc
E ' gii hp t l vi phn din tch b che ph v mc hot ng ca

e RT

qu trnh nh hp

, trong E l nng lng hot ha ca qu trnh nh hp

Khi qu trnh cn bng ta c:

k02.P.(S S1 ).e
01

E
RT

= k01.S1.e

E'
RT

02

Trong k , k l cc hng s t l, ta c th biu din phng trnh trn nh sau


q

k
S
P=
= 01 .e RT
S S1 k02
Vi q = E E n chnh l nhit hp ph
Gi:

S1
S
l phn b mt b hp ph

q
1 k01 RT
=
.e
K k02
l hng s ch ph thuc nhit

Trang 30

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Khi phng trnh hp ph c dng

Thay

K .P
1 + K .P

v
vo phng trnh trn ta c
vm
v = vm

K .P
1 + K .P

Hay ta chuyn v dng

P
1
P
=
+
v K .vm vm

II. Thuyt hp ph Fruendlich


Nghin cu thc nghim qu trnh hp ph Fruendlich a ra phng trnh thc nghim:
1/n

x = K.P
x- hp ph, P- p sut kh cn bng trn b mt hp ph, K- hng s, n- s phn t b hp
ph
1/n

Nu n < 5 th x = K.P
Suy ra dng ng thng:
Lgx = lgb +(1/n).lgP

Trang 31

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Nu n > 5 ta c dng ca ng Fruendlich


1

x = C +C lnP
1

Trong C , C l cc hng s

III. Thuyt hp ph ng nhit Brunauer Emmett Teller (BET)


Trong thc t ngi ta thy c nhiu dng ng ng nhit hp ph khc vi ng ng
nhit Fruendlich hay Langmuir. Cc nh khoa hc Brunauer Emmett- Teller tm ra l
thuyt gii thch v mi quan h nh lng chng di dng phng trnh ng nhit BET. L
thuyt BET cho rng s hp ph kh, hi trn b mt cht rn l hp ph vt l, giai on p
sut thp th tun theo quy lut nh ca phng trnh ng nhit hp ph ca Langmuir, nu
tng p sut th s din ra qu trnh hp ph a lp khi p sut tin ti bng p sut hi bo
ha trn b mt rn th c th xy ra hin tng ngng t trong cc mao qun hp ph. Nh
vy theo BET cc phn t cht hp ph khng chuyn ng t do trn b mt v khng tng
tc vi nhau, nhng im khc nhau c th hnh thnh nhiu lp hp ph nhng tng b mt
l khng i. thit lp phng trnh ng nhit BET ngi ta tha nhn gi thit ca
Langmuir v b sung thm mt s iu

Enthanpy ca cc phn t khng thuc lp th nht u bng nhau v bng enthanpy

ha lng
Trang 32

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

S lp hp ph tr ln v cng ln p sut bo ha
Da trn c s ngi ta thit lp phng trnh BET
P
P0
V
=
=
P
Vm (1 ).(1 P + C. P )
P0
P0
P0
C.

Hay c th vit di dng


P
1
C 1 P
=
+
.
V .( P P0 ) Vm .C Vm .C P0

Trong :
V: th tch cht b hp ph trn mt gam cht hp ph
m

V : th tch cht hp ph cn thit to ra mt n lp cht b hp ph trn b mt ca 1


gam cht rn p sut cn bng P
0

P : p sut hi bo ha ca cht b hp ph
m

= V/V : b mt b hp ph
C: hng s thc nghim
IV. Mt s thc nghim v phng php hp ph sn xut cn bng vt liu zeolite
1. Bo co ca E.Lalik, R.Mirek, J.Raocry, A.Groszek 17/4/2006 Microcalorimetric
study of sorption of water and ethanol

Trang 33

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Lng Zeolite trong mu: 0,02g


Lng cht mang (thch anh): 0,2g
0

Nhit kho st: zeolite 3A l 98 C, 5A l 95 C


2

Din tch b mt ring 410m /g

Bng 6. Kt qu tnh ton t thc nghim

Loi

Tng

Lng

Enthanpy

Tng

Lng

Enthanpy

Nhit hp

Zeolite

nhit

Ethanol

hp ph

nhit

Ethanol

hp nh

ph bt

v nhit

hp

hp ph

kJ/mol

nh

sau nh

ph

thun

ph, mJ

mmol

hp,mJ

hp

kJ/mol

nghc

mmol
3A, RT

kJ/mol

180,7

1,5

120,5

57,1

0,4

142,7

112,4

3A,98 C

160,4

0,9

178,2

58,2

0,5

116,4

255,5

5A, RT

727,8

14,9

48,8

195,5

4,8

40,7

52,7

2262

35,1

63,8

429,7

8,1

53,0

69,7

5A,95 C

Qua kt qu trn thy rng Zeolite 5A khng th dng lm cht hp ph lm kha cn


c. Zeolite 3A l cht hp ph co u im hn r rt v nhit v lng ethanol hp ph

Trang 34

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

2. Thc nghim Nghin cu kho st ng hc qu trnh hp ph cn bng Zeolite


4A (Lun vn tt nghip K05 Nguyn Vn Phc H Bch Khoa tp HCM)
H thng th nghim:
ng knh trung bnh ht zeolite: 2mm
Loi Zeolite 4A nhp t Trung Quc
Tng khi lng zeolite 338,623g
Ct hp ph hnh tr cao 300mm, ng knh 60mm
Vt liu: thp CT3
B dy 2mm
0

Nng cn u vo dng hi: 92% khi lng, c un si v qu nhit ti 120 C


0

130 C. Gii hp ph bng cn khan 99,2% khi lng, nhit 160 C hoc c gii hp ph
bng kh Nito kh.

Trang 35

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Hnh 5. Lng nc hp ph theo thi gian cc ch p sut khc nhau vi nhit hi


0

vo 120 C
T hnh trn ta thy rng p sut cng ln th lng nc hp ph cng nhiu hay p
sut cao thun li cho qu trnh hp ph

Trang 36

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Hnh 6. nh hng ca nhit ln lng nc b hp ph p sut 35 PSI

T th trn ta c th thy nhit thp th qu trnh hp ph thun li hn


Phng trnh ng nhit hp ph
P(PSI)
5
10
25
30
35

mH2O(g)
30.059
72
33.685
09
35.644
83
39.042
58
43.211
82

x(gH2O/gzeolit
e)
0.0887704
6
0.0994766
7
0.1052640
5
0.1152980
7
0.1276104
1

P/x
56.325
04
100.52
61
237.49
80
260.19
52
274.27
23

Trang 37

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Hnh 7. Mi quan h gia P/x v P

T th ta c
P
= 25,142 + 7,6486
x
m

H2O

Suy ra x = 0,1308 g

zeolite

/g

Qu trnh nh hp ph
Trong qu trnh nh hp ph ta s dng trc tip hi cn khan khi qua thp hp ph lm
tc nhn gii hp

Trang 38

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Hnh 8. Tng quan mi quan h gia tc hp ph v gii hp (140 C v -0,7atm)


T th trn ta thy rng trong khong 0 n 250 pht th tc gii hp ln hn tc
hp ph do trong khong thi gian ny ta c th s dng tnh ton cho qu trnh hp
0

ph v gii hp. Ta chn qu trnh gii hp tai nhit 140 C, lu lng cn khan gii hp
bng 20% lu lng cn khan ra khi thp hp ph, p sut gii hp - 0,7atm

Trang 39

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Chng 3

QUY TRNH CNG NGH


I. La chn quy trnh cng ngh
Qua tham kho cc ti liu v phn tch cc thng s u vo i n chn cng ngh hp
ph s dng cht ry phn t Zolite lm khan cn, qu trnh gii hp la chn mi cht gii
hp l kh nito khan c bn rng ri trn th trng.

II. Thuyt minh quy trnh cng ngh


Cn lng vi nng 92% khi lng c bm 2 bm t bn cha 3 ln thit b to hi,
0

y cn lng c ha hi v qu nhit ti 80 C v c nn ln p sut 3,5 at ti my nn 5,


dng hi cn nguyn liu tip tc c a qua thit b tch du 6 trc khi y vo thp hp
ph. H thng thp hp ph bao gm hai thp lm vic gin on song song nhau, trong khi
mt thp lm nhim v hp ph th thp kia lm nhim v gii hp c lin tc chuyn i nh

Trang 40

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

vy. Qu trnh gii hp c thc hin bng dng kh nito khan c cp t bn cha 10 v
0

nn ln p sut 1,5at a qua thit b gia nhit 7 nng nhit ln 300 C v a vo thp gii
hp. Gia qu trnh gii hp v hp ph c thi gian cn bng x p cao t thp hp ph
xung 1,5 at sau mi a dng hi nito vo gii hp, dng kh x p c sc vo nc v
tun hon li h thng chng ct to cn nguyn liu cho qu trnh hp ph

Chng 4

QU TRNH HP PH
I. Cn bng vt cht cho qu trnh hp ph
Cc k hiu:
Trang 41

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

G : Lu lng cn vo thp hp ph, kg/h


r

G : Lu lng dng cn khan ra khi thp, kg/h


H2O

: Lng nc b hp ph trong thp, kg/h

G : Khi lng zeolite cn dng, kg


v

: Khi lng ring ca hn hp hi u vo


r

: Khi lng ring hn hp kh u ra


tb

: Khi lng ring trung bnh ca hn hp kh u vo v u ra ca thp


3

yv

C : Nng pha hi u vo, kg nc/m ethanol


yr

C : Nng pha hi u ra, kg nc/m ethanol


3

yv

C *: Nng pha hi cn bng u vo, kg nc/m ethanol


yr

C *: Nng pha hi cn bng u ra, kg nc/m ethanol


r

X : Nng ethanol u ra, phn trm khi lng


v

X : Nng ethanol u vo, phn trm khi lng

Khi lng ring ca pha hi i vo thp


Khi lng ring ca hi ethanol

Trang 42

AMH CN Qu Trnh & Thit B


E = 0 .

GVHD: L Xun Hi

T0 .P
M 273 .P
46 273 .2,5
=
.
=
.
= 3,56 kg / m 3
T .P0 22,4 T .P0
22,4 393 .1

Khi lng ring ca hi nc

N = 0 .

T0 .P
M 273 .P
18 273.2,5
=
.
=
.
= 1,39 kg / m 3
T .P0 22,4 T .P0
22,4 393 .1

Khi lng ring ca pha hi u vo

V = 1 . E + 2 . N = 0,92.3,56 + 0,08.1,39 = 3,38kg / m 3


Khi lng ring pha hi i ra khi thp

Dng hi i ra khi thp c nng ethanol rt cao(99,5%V) nn ta coi dng ny l nguyn


cht tnh

R = E = 0 .

T0 .P
M 273 .P
46 273 .2,5
=
.
=
.
= 3,56 kg / m 3
T .P0 22,4 T .P0
22,4 393 .1

Tnh cn bng vt cht cho cu t b hp ph l nc:

Lu lng cn ra khi thp hp ph


r

G = 5000l/h = 5000.0,356 = 1780 kg/h


Lu lng dng tr (dng ethanol) u ra
tr

G = G .x = 1780.0,995 = 1771,1 kg/h

Trang 43

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Lu lng dng hi nc u ra
NR

= 1780 -1771,1 = 8,9 kg/h

Lu lng dng kh tr u vo cng v u ra khng thay i(ta coi ethanol hon ton khng b
hp ph)
nv

Gi G : Lu lng dng hi nc vo thp, ta c

XV =

GNV
= 0,08
GNV + GTr

NV

Suy ra G = 154 kg/h


Lng nc b hp ph bi lp Zeolite
H2O

= 154 8,9 = 145,1 kg/h

Lu lng tng cng dng vo


V

= 154 + 1771,1 = 1925,1 kg/h

Dng vo
Lu

Lu

Lu

Dng ra
Nng

Lu

Lu

Lu

Nng

Trang 44

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

lng

lng

lng

lng

lng

lng

Ethanol,

Nc,

%khi

Ethanol,

Nc,

%khi

kg/h

kg/h

kg/h

lng

kg/h

kg/h

lng

1925,1

1771,1

154

0,08

1771,1

8,9

0,005

1780

II. Tnh ton chiu cao lp hp ph


Chiu cao lp hp ph c th tnh theo nhiu phng php ty vo s liu ng cn
bng, phng php v thit b thc hin qu trnh. Chiu cao thp c tnh theo phng php
tng qut da vo s n v truyn khi

V
H= g
S .k y

Cyv

Cyr

dC
y Cy *

Trong :
3

V : Lu lng hn hp hi u vo, m /s
y

k : h s truyn khi, m/s


3

C *: Nng cn bng ca hi nc trong hn hp hi g/m


2

S: Tit din ngang ca thp, m


1. ng knh ca thp

D=

Vg
0,785.

Qv
1925,1
=
= 0,795m
3600.0,785..
3600.0,785.0,302.3,56

Trang 45

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Chn ng knh thp 0,8m, tnh li tc dng kh ta c = 0,3m/s


1.1. H s truyn khi
Phng trnh chun s m t qu trnh truyn khi trong thp chm

Sh = 1,17 Re 0,585 .Sc1 / 3


Trong
Sh chun s Sherwood, Re chun s Renold, Sc chun s Schmit

Sh =

k y .d
D

Re =

.w.d
,

Sc =

D.

Hay tng ng vi

k y = 1,17

( wd ) 0,585 . 0,252 .D 2 / 3
0, 252 .d

Vi
D: h s khuch tn phn t ca hi nc ti nhit lm vic
y

k : h s truyn khi, m/s

: tc dng hi tnh trn ton tit din thp, m/s


d: ng knh trung bnh ca ht hp ph, m
2

: nht ca hn hp hi, N.s /m

Trang 46

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

: khi lng ring pha hi, kg/m


1.2. Tnh h s khuch tn D
D=

4,3.10 7.T 1,5


1

P( A 3

1
1
4,3.10 7.3931,5
1 1
+
=
+
= 4,17.10 6 m 2 / s
1
1
1
+ B 3 ) M A M B 3,5.(52,9 3 + 18,9 3 ) 18 46

Vi:
A

, : ln lt l th tch mol ca kh hi nc, ethanol cm /mol


P: p sut tng, at
T: nhit , K
A

M , M : Khi lng mol ca hi nc v ethanol

k y = 1,17

( wd ) 0,585 . 0,252 .D 2 / 3
0, 252 .d

= 1,17

(0,3.4.10 3 ) 0,585 .3,6 0, 252.( 4,17.10 6 ) 2 / 3


= 3,56m / s
(0,46.10 3 ) 0, 252 .4.10 3

2. Tnh chiu cao thp


Chiu cao thp hp ph c tnh theo cng thc tng qut

H=

Vg
S .k y

Cyv

Cyr

dC
y Cy *

Trong vng ng thng ca ng ng nhit th tch phn trong cng thc trn c
tnh bng ng lc trung bnh logarit

Trang 47

AMH CN Qu Trnh & Thit B

C y lg =

GVHD: L Xun Hi

C y C yc
C y
ln
C yc

yc

yc

yc

Trong C , C l ng lc ln v nh hai u thp C = C - C *, C = C


yc

-C *
Vi kh nng hp ph ca zeolite th nng cn bng ca pha hi c th t 99,99%,
y

yc

nn C * = C * = 0,01%
Suy ra
C y lg =

H=

(0,08 0,0001) (0,005 0,0001)


= 0,029
(0,08 0,0001)
ln
(0,005 0,0001)

Vg
S .k y C y lg

1925
= 2,9m
3,56.3600.0,5024.3,55.0,029

Chn h s d tr chiu cao 10% khi chiu cao lp hp ph


O

H = 2,9.1,1 = 3,19 m, ta chn H = 3,2 m


3. Tnh ton thi gian hp ph
Thi gian hp ph trong vng th nht (vng ng thng) ca ng ng nhit hp
ph c tnh theo cng thc

Cx *
Cx *
. H O b.
.C y
k y .C y

Vi
Trang 48

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

: tc dng hi tnh cho tit din ca ton thp, m/s


3

C : nng pha kh u vo, kg/m kh tr


O

H : Chiu cao lp hp ph
3

C *: nng cht hp ph cn bng vi nng pha kh u vo (kg/m cht hp ph)


y

k : h s truyn khi, m/s


yc

b: h s c tnh theo t s C / C , theo bng X.6 [2] ta c b = 0,51


Vy:

0,2.650
0,2.650
. 3,2 0,51.
= 120,69
0,3.0,08
3,55.0,08

Suy ra:

= 60,46 2 = 14566 ,07 s = 4,04h


Ta chn thi gian hp ph l 4h
4. Tnh ton lng zeolite cn thit
Th tch lp cht hp ph trong thp

V=

.D 2
.0,82
.H O =
.3,2 = 1,6m3
4
4

Khi lng zeolite cho mt thp


M Z = V . x = 1,6.650 = 1040 kg

Trang 49

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Tng khi lng Zeolite cho hai thp M = 2080 kg

III. Cn bng nhit lng cho qu trnh hp ph


1

Gi Q - nhit lng dng hi cn nhp liu mang vo thp, kJ


hp

Q - nhit hp ph, kJ
ms

Q nhit sinh ra do ma st gia dng kh chuyn ng v lp ht zeolite ng yn, kJ


tt

Q nhit lng tn tht ra mi trng xung quanh, kJ


2

Q nhit lng dng hi cn mang ra khi thp


Cn bng nhit lng cho ton thp ta c
2

hp

ms

tt

Q =Q +Q +Q -Q
Vi
1

V 1

Q = G .i
V

lu lng hi cn nhp liu, kg/h

i nhit lng ring ca dng nhp liu kJ/kg


1

i = i . (1-x ) + i .x = 373.(1-0,08) + 502,4.0,08 = 383,4 kJ/kg

Trang 50

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi
0

trong : i nhit lng ring ca hi ethanol nguyn cht 110 C, 3,5 at, kJ/kg; i
0

nhit lng ring ca hi nc nguyn cht ti 110 C, 3,5 at, kJ/kg; x nng khi
lng hi nc trong hn hp nhp liu
1

V 1

Q = G .i = 1925,1.383,4 = 738083kJ/h = 205kW


Qhp = m.i = 145,1.366,4 = 53106 kJ / h = 14,75kW
Vi m khi lng hi nc hp ph trong mt gi lm vic, kg/h; i nhit hp ph
ring, kJ/kg
Nhit lng sinh ra do ma st ph thuc vo tc dng kh di chuyn trong thp ly
bng 10% tng lng nhit, nhit do tn tht ly bng 5% tng lng nhit
Vy:
2

hp

ms

tt

Q = Q + Q + Q + Q = (205 +14,75).(1,1-0.5) = 230,7kW


2

r r

Q = G .i G .C.T
r

G lu lng dng cn khan ra khi thp, kg/h; i nhit lng ring ca dng cn
khan ra khi thp, kJ/kg; C nhit dung ring ca dng sn phm, kJ/kg.; t nhit dng
0

cn ra, C, ta c
t=

Q2
252,7.3600
=
= 127,80 C
Gr .C
1780 .3,64

Trang 51

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Chng 5

QU TRNH GII HP PH
I. Chn tc nhn gii hp ph
Ta c th dng cc cht hu c hay kh tr thch hp thc hin qu trnh nh hp ph.
Theo cc nghin cu gn y nu ta s dng kh nito thc hin qu trnh nh hp cho ct

Trang 52

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

hp ph lm khan cn tc nh nhanh ng thi dng nito ngui hot ha cho zeolite th


c th phc hi gn nh hon ton hot tnh ca cht hp ph
0

Chn iu kin lm vic: dng hi nito nh hp u vo vi nhit 300 C, nhit nh hp


0

ph 180 C

II. Cn bng vt cht cho qu trnh nh hp ph


Khi dng hi nito nh hp th lng hi tiu tn
un nng h n nhit nh
Nh cht b hp ph(hi nc) ra khi cht hp ph(zeolite)
y cht hp ph ra khi thp
Tn tht ra mi trng xung quanh
Coi nh lng nito b hp ph khng ng k
Tnh lng hi nito gii hp ph

Gnt = G1 + G2
Vi Gnt l tng lng hi nito gii hp kg/h
1

G - l lng nito cn thit ko cht hp ph ra khi thp cng vi dng kh gii


2

hp,kg/h; G - l tng lng nito cung cp nhit cho ct nh nh trn nu, kg/h, ta c:

Trang 53

AMH CN Qu Trnh & Thit B

G2 =

GVHD: L Xun Hi

Qn + Qhp + Qtt
t.C.T

Q Lng nhit m dng nito cung cp un nng h n nhit nh hp, kJ


hp

Q - Lng nhit m dng nito cung cp gii hp, c gi tr bng nhit hp, kJ ph
tt

Q Lng nhit tn tht, ly bng 5% tng lng nhit tnh ton, kJ


0

Vi nhit hp ph l 120 C, nhit gii hp 180 C

Qn = mC.T
Trong : m - khi lng zeolite trong mt thp, kg ; c - nhit dung ring ca zeolite,
kJ/kg.; T- chnh lch nhit ; t thi gian hp ph, s

Qn = mC.T = 1040.0,06.(180 120) = 3744 kcal


Nhit gii hp
Qhp = m.i

Vi m - lng hi nc hp ph trong 4h, kg; i - nhit hp ph ring, kJ/kg

Qhp = m.i = 145,1.4.366,4 = 212426 ,4kJ

Lng hi nito cn thit

G2 =

1,05.(Qn + Qhp )
t.C.T

1,05.(3744.4,186 + 212426 ,4)


= 340,5kg / h
0,35.4,186.(300 180).4

Lng nito cn thit ko hi nc ra khi ct hp ph G1


Trang 54

AMH CN Qu Trnh & Thit B


1

GVHD: L Xun Hi

Gi x ,x l nng hi nc trc v sau khi gii hp trn zeolite, kg/kg zeolite


Ta c
G1 = .m
m lng hi nc b hp ph, kg/h
1
n

n 1

p . .
n x1 n x2
= a
.
.
760
n 1
x1 x2

n 1
n

22,4.T .
273M a

Trong p p sut trong thit b khi nh hp, mmHg; khi lng ring cu hi nito ti
3

nhit nh, kg/m ; T nhit nh, K; M khi lng mol cht nh hp, kg/kmol; v n l
cc i lng xc nh t ng ng nhit hp ph
vi = 0,2, n = 0,312 ta c

1,5.760.3,2.0,2
760

0 , 312 1
0 , 312

1
0 , 312

0,312 0,2
0,001
.
0,312 1
0,2 0,001

0 , 312 1
0 , 312

22,4.(180 + 273).3,2
= 0,28 Vy:
273.28

G1 = .m.t = 0,28.145,1 = 40,6kg / h


Tng lng hi nito cn thit gii hp

Gnt = G1 + G2 = 340,5 + 40,6 = 381,1kg / h


II. Tnh ton vn tc hi gii hp i trong thp
3

Lp ht zeolite ng knh 2mm, khi lng ring ca Zeolite 1100kg/m , khi lng ring
3

-3

xp ca khi ht 650kg/m , nht dng hi ti nhit trung bnh 240 C l = 0,11.10

Trang 55

AMH CN Qu Trnh & Thit B


2

GVHD: L Xun Hi

N.s/m , khi lng ring dng kh 693kg/m . T y ta tnh tc ti hn chuyn t lp ht


tnh sang trng thi l lng tng si
Chun s Archimede

Ar =

d 3 .( r ). .g (2.10 3 ) 3 .(1100 3,56).3,56.9,81


=
= 2,53.10 6
2
4 2

(0,11.10 )

iu kin xp

= 1

v
650
= 1
= 0,41
r
1100

Chun s Renold ti hn

Re k =

Ar
2,53.10 6
=
= 260,7
1400 + 5,22 Ar 1400 + 5,22 2,53.10 6

Tc ti hn chuyn vo lp tng si

vk =

Re k . 260,7.0,11.10 4
=
= 0,403m / s
d
3,56.2.10 3

Ta chn vn tc hi i trong thp bng khong 0,75v


Vy vn tc hi i trong thp

= 0,75.0,403 = 0,302 m/s


Tc hi i trong khe xp

Trang 56

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

0,302
=
= 0,736 m / s

0,41

II. Cc giai on nh hp ph
Nh hp ph c chia lm ba giai on
Cn bng p sut
Giai on ny ta x p trong thit b hp ph n p sut kh quyn sau chuyn thp sang
giai on nh hp, giai on ny din ra trong 10 pht
Gia nhit v gii hp
Trong khong thi gian mt thp hp ph th thp cn li s lm nhim v nh hp ph. Giai
0

on ny din ra khong 120 pht vi dng Nito khan c lu lng 376,6kg/h, nhit 300 C
p sut 1,5 atm
Lm mt v hot ha
0

Giai on ny din ra trong 110 pht vi dng Nito u vo khong 35 C lu lng 376,6kg/h
p sut 1,5atm

Trang 57

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Trang 58

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Chng 6

TNH TON C KH
I. Tnh ton chiu cao ton b thp
Chiu cao ton thp
O

H = H + H + H = 3,2 +0,5 +0,5 = 4,2 m


Vi:
O

H : chiu cao lp hp ph, m


T

H : khong cch t lp hp ph trn n nh thp, m


Trang 59

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

H : khong cch t lp hp ph di n y thp, m

II. Tnh tn tht p sut ca dng kh qua lp hp ph


Tn tht p sut ca kh khi qua lp ht hp ph c xc nh qua cng thc ca daski
P = h .

2.H 0 .v0
.
d0
2

Trong :
h

: h s ma st ca dng chy qua lp ht


0

H : Chiu cao lp hp ph, m


0

v : vn tc dng lu cht i trong khe gia cc ht zeolite


: khi lng ring ca kh
0

d : ng knh khe h gia cc ht


d0 =

2
2 0,41
d=
0,002 = 9,3.10 4 m
3 1
3 1 0,41

Chun s Re cho dng kh i trong khe

v0 d 0 0,763.9,3.10 4
=
= 22,96

3,09.10 5

Re =

Vy c tnh theo cng thc

h =

27,8
27,8
+ 0,8 =
+ 0,8 = 2,01
Re
22,96

Trang 60

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Tr lc qua thp
P = h .

2.H 0 .v0
2.3,2 3,56.0,763
.
= 2,01.
.
= 18,7.10 3 N / m 2
d0
2
9,3.10 4
2
2

p sut ti y thp
4

P = P - P = 3,5.9,81.10 18,7.10 = 3,2.10 N/m

III. Tnh ton c kh cho thn thp


Thn thp hnh tr hn vi mi hn gip mi
Chn vt liu ch to X18H10T
0

Nhit tnh ton ly ti nhit cao nht 300 C


p sut tnh ton 3,5at
0

ng sut cho php tiu chun ti 300 C,[ *] = 125 N/mm


2

ng sut cho php ,[ ] = .[ *] = 1.125 = 125 N/mm


h

H s bn mi hn = 0,95
1. Tnh b dy cho thn tr hn chu p sut trong
Xc nh p sut tc ng ln phn di thp c k c p sut ca lp zeolite
m

-6

-6

P = P + g. .H = 3,5.9,81.10 .10 + 3,2.9,81.650.10 = 0,363 N/mm

Trang 61

AMH CN Qu Trnh & Thit B

[ ]
p

GVHD: L Xun Hi

125
0,95 = 327 ,1 > 25
0,363

Tnh b dy ti thiu thit b theo cng thc 5.3 [3]


S' =

p.Dt
0,363 .800
=
= 1,22 mm
2.[ ] h 2.140 .0,95

B dy thc ca thit b c tnh n h s n mn tng cng


S = S + C = 1,22 + 1 = 2,22 mm quy trn S = 3mm. Theo bng 5-1[3] ta chn S = 4 mm trong
khong ng knh 400 -1000 mm. Vy chn S = 4 mm.
Kim tra b dy:
S Ca 4 1
=
= 3,75.10 3 < 0,1
Dt
800

Kim tra p sut tnh ton

[ P] = 2.[ ]. h .( S C a ) = 2.125.0,95.(4 1) = 0,887 > 0,363


Dt + ( S C a )

800 + (4 1)

Vy ta chn b dy thp 4 mm
2. Tnh y, np thp
y v np c hn trc tip ln thn thit b

Trang 62

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Chn y np elip tiu chun, vt liu ch to X18H10T


0

Nhit tnh ton 120 C


p sut tnh ton 3,5at, y np chu p sut trong

[ ]
p

S=

125
0,95 = 327 ,1 > 25
0,363

p.Rt
0,363 .800
+ Ca =
+ 1 = 2,22mm
2.[ ]. h
2.125 .0,95

Vi R c tnh
2

Rt =

Dt
4.ht

Vi y np tiu chun ta c H =0,25D


t

Nn suy ra R = D
Ta chn b dy y np bng b dy thn S = 4mm
Kim tra iu kin bn
S Ca 4 1
=
= 3,75.10 3 < 0,125
Dt
800

Trang 63

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Kim tra p sut tnh ton

[ P] = 2.[ ]. h .( S Ca ) = 2.125.0,95.(4 1) = 0,887 > 0,363


Rt + ( S C a )

800 + (4 1)

B dy y np S = 4 mm tha yu cu.
Vy chn kch thc y np

ng knh

su y h ,

Chiu cao g

B mt trong
2

Th tch

B dy

trong D , mm

mm

h, mm

F, m

V.10 ,m3

800

200

25

0,76

79,6

S,mm
4

3. Tnh ng knh v bch ghp cc ng dn

Trang 64

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Ong dan thng c noi vi thiet b bang moi ghep thao


c hoac khong thao c. Trong thiet b nay, ta s dung moi
ghep thao c.
oi vi moi ghep thao c, ngi ta lam oan ong noi,
o la oan ong ngan co mat bch hay ren e noi vi ong dan:
Loai co mat bch thng dung vi ong co ng knh d >
10mm.
Loai ren chu yeu dung vi ong co ng knh d 10mm,
oi khi co the dung vi d 32mm.
Ong dan c lam bang thep X18H10T.
3

Bch c lam bang thep CT , cau tao cua bch la bch lien
khong co.

Trang 65

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

3.1. ng dn hi ti y thp
Vn tc dng hi i trong ng chn = 10m/s
ng knh trong ca ng dn

Dy =

Vg
0,785.

Qv
1925,1
=
= 0,138m
3600.0,785..
3600.0,785.15.3,56

Chn ng knh ng 150mm, tnh li vn tc hi i trong ng

Vg
0,785.D

1925,1
= 8,5m / s
3600.3,56.0,785.0,15 2
2

Tra bng XIII.33 [2] ng vi p sut P = 0,25N/mm ta c chiu di on ng l =90mm


2

Tra bng XIII.26 [2] ng vi p sut P = 0,25N/mm

Bu long

d
mm
150

159

260

225

Z
cai

202

16

16

3.2. ng dn hi nhp liu nh thp ng thi l ng thay zeolite mi


Chn vn tc dng hi i trong ng 5 m/s
ng knh trong ca ng dn

Trang 66

AMH CN Qu Trnh & Thit B

Dy =

Vg
0,785.

GVHD: L Xun Hi

Qv
1925,1
=
= 0,189m
3600.0,785..
3600.0,785.5.3,56

Chn ng knh ng 200mm, vn tc hi i trong ng

Vg
0,785.D

1925,1
= 4,78m / s
3600.3,56.0,785.0,15 2
2

Tra bng XIII.33 [2] ng vi p sut P = 0,25N/mm ta c chiu di on ng l =90mm


Tra bng XIII.26 [2] ng vi p sut P = 0,25N/mm

Bu long

d
mm
200

290

255

232

Z
cai

202

16

16

ng tho Zeolite y
Ta chn kch thc ng tho zeolite y bng vi ng nhp zeolite
Chn vn tc dng hi i trong ng 5 m/s
ng knh trong ca ng dn

Dy =

Vg
0,785.

Qv
1925,1
=
= 0,189m
3600.0,785..
3600.0,785.5.3,56

Trang 67

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Chn ng knh ng 200mm, vn tc hi i trong ng

Vg
0,785.D

1925,1
= 4,78m / s
3600.3,56.0,785.0,15 2
2

Tra bng XIII.33 [2] ng vi p sut P = 0,25N/mm ta c chiu di on ng l =90mm


Tra bng XIII.26 [2] ng vi p sut P = 0,25N/mm

Bu long

d
mm
200

290

255

232

Z
cai

202

16

16

4. Tnh chn tai treo cho thp


Tnh trng lng ca ton thp
M = M T + M Z + 2.M b + 2.M dn

Trong :
T

M : khi lng thn thp, kg


Z

M : khi lng zeolite, kg

Trang 68

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

M : khi lng bch, kg


dn

M : khi lng y v np, kg


Khi lng thn thit b
M T = VT . =

2
2
. Dn Dt .H . = .( 0,808 2 0,800 2 ).2,5.7900 = 199 kg
4
4
Z

Khi lng zeolite: M = 1040 kg


Khi lng y v np

2.M dn = S . . = 0,76.0,004.7900 = 24kg


Vy khi lng tng cng ca ton thp:
M = M T + M Z + 2.M b + 2.M dn = 199 + 1040 + 20 = 1260 kg

Chn chn : thp c trn ba chn


3

Vat lieu lam chan thap la thep CT .

Truc thiet b

T heo ay
thie t b

Trang 69

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Ti trng cho php trn mt chn :

Gc =

P M .g 1310,8.9,81
=
=
= 4286,3 N
3
3
3
4

m bo an ton ta chn G = 0,25.10 N


Tra bng XIII.35[2], chn chn c cc thng s sau:

-6
4

q.10

F.10

B1

B2

120

40

18

N/m2

85,5

0,29

mm
110

80

95

110

180

Tnh khi lng gn ng mt chn :


Th tch mt chn :
V1chn = [2.(H - s).s. B2 + L. s. B].10 -9
V1chn = [2.(180 - 6).6. 110 + 110. 6. 80].10 -9 = 2,69.10 3 m 3

Khi lng mt chn :


1 chn

1 chn .

=V

CT3

-3

= 2,69.10 .7850 = 21,1kg

Trang 70

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

4.1. Tnh tai treo

Chn tai treo: Tai treo c gn trn thn thp v ta vo gin gi thp vng
trong qu trnh lm vic
Chn vt liu lm tai treo l thp CT3
4

Ti trng trn mt tai treo chn bng vi ti trng trn mt chn G = 0,25.10 N
Tra bng XIII.36 [2] chn tai treo c cc thng s sau:
4

F.10

q.10

35

15

14

1,0

6
2

N/m

57,0

0,44

mm
90

65

75

140

Khoi lng mot tai treo: mtai treo = 1,0 kg


Tra bang XIII.37, trang 439, STT2

Trang 71

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Chon tam lot tai treo bang thep CT3 co cac thong so sau(tra
4

theo G = 2,5.10 N):


Chieu dai tam lot: H = 260 mm
Chieu rong tam lot: B = 140 mm
H

Be day tam lot: S =6 mm


The tch mot tam lot tai treo:

tam lot

= B.S .H
-9

-3

= 140. 6. 260. 10 = 0,2184.10 m


Khoi lng mot tam lot tai treo:
tam lot

tam lot.

=V

CT3

-3

= 0,2184.10 .7850 = 1,714 kg

Trang 72

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Chng 7

TNH TON THIT B PH


I. Tnh ton ni un
S dng ni un kettel ,
ng truyn nhit c lm bng thp vi kch thc 38x3
n

ng knh ngoi: d = 38 mm = 0,038 m


t

B dy ng: = 3 mm = 0,003 m
tr

ng knh trong: d = 0,032 m


Hi t l hi nc 2,0at, hi t i trong ng
0

Nhit hi t 119,6 C
n nhit ngng t 2208 kJ/kg
Dng cn nguyn liu c nhit
0

Trc khi vo ni un t = 30 C (trng thi lng)


2

Sau khi ri ni un t = 80 C (hi qu nhit)

Trang 73

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

1. Lng hi t cn dng
Nhit lng bc hi lng cn nhp liu t nhit ban u
V

Q = G .C .T + G .r + G .C . T
l

Trong C , C ln lt l nhit dung ring ca cn lng, v hn hp hi cn nhp


1

liu, kJ/kg.; T , T ln lt l chnh lch nhit ca hn hp lng nhp liu nhit


0

si v nhit si nhit qu nhit ca hi i vo my nn, C; r nhit ha hi ca


cn nhp liu
l

le

ln

C = C .(1-x ) + C .x = 2,71.(1- 0,08) + 4,18.0,08 = 2,83kJ/kg.


e

ln

r = r .( 1-x ) + r .x = 826.(1 0,08) + 2264.0,08 = 941kJ/kg


Q = 1925,1.2,83(78,4-30) + 1925,1.941 + 1925,1.3,5.(83,4-78.4) = 585,8 kW
Lng hi t cn dng

GD =

Q
585,8
=
= 0,28kg / s
0,95r 0,95.2208

2. Hiu nhit trung bnh

t log =

(119,6 30) (119,6 83,4)


= 58,9
119,6 30
Ln
119,6 83,4

3. H s cp nhit ca cn si si bt trong thit b un si

Trang 74

AMH CN Qu Trnh & Thit B

.r
S = 7,77 .10 - 2. h
h

GVHD: L Xun Hi

0,033

0,333

0,75 .q 0,7
. 0, 45 0.117 0,37
.c .Ts

Khi lng ring ca hi cn ti nhit si


PM C 1 (46.0,92 + 18.0,08)
h =
=
= 1,51kg / m 3
22,4
RTS
(78,4 + 273)
273
Khi lng ring ca hn hp
= (1 x). E + x. N = (1 0,08).735 + 0,08.998 = 756 kg / m 3
Sc cng b mt ca hn hp
= (1 x). E + x. N = (1 0,08).19,5.10 3 + 0,08.64,41.10 3 = 23.10 3 N / m
nht ca hn hp
lg = (1 x). lg E + x. lg N = (1 0,08). lg(0,453.10 3 ) + 0,08. lg(0,357.10 3 )

= 0,44.10 3 N .s / m 2
Nhit dung ring ca hn hp cn lng
C = (1 x).C E + x.C N = (1 0,08).3,22 + 0,08.4,19 = 3,3kJ / kg.K
n nhit ha hi ca hn hp
r = (1 x).rE + x.rN = (1 0,08).812 + 0,08.2597 = 954,8kJ / kg
H s dn nhit ca hn hp
= (1 x ).E + x. N = (1 0,08).0,1635 + 0,08.0,672 = 0,204W / m.K
4. H s cp nhit ca hi ngng t pha trong ng

n = 0,7254

rn . n2 .g.3n
n .(t n - t W1 ).d tr

Trang 75

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi
0

w1

Dng phng php lp ta chn nhit vch trong t = 110 C, ti nhit nc ngng
0

119,6 C tnh cht vt l ca dng hi v nc ngng trong ng


n

n nhit ngng t r = 2208 kJ/kg


3

Khi lng ring ca mng nc ngng = 926,1 kg/m


n

H s dn nhit ca mng nc ngng = 0,686 W/m.


n

-3

nht ca mng nc ngng = 0,237.10 N.s/m

2208.926,12.9,81.0,6863
rn . n2 .g.3n
4
n = 0,7254
= 0,725
= 2184W / m 2 .K
n .(t n - t W1 ).d tr
0,237.10 -3.(119,6 - 110).0,032

5. Mt dng nhit truyn qua vch

w1

q = q = .(t t ) = 2184.(119,6-110) =20966,4 W/m


qt =

t w1 t w 2
t w1 t w 2 = qt .rt = 20966 ,4.5,289 .10 4 = 11,1
rt

Trong nhit tr qua thnh ng v lp cu c tnh theo cng thc

rt =

t
+ r1 + r2
t

Trang 76

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

B dy thnh ng: = 0,003 m


t

H s dn nhit ca thp khng r: = 16,3 W/mK


2

Nhit tr lp bn trong ng: r = 1/5800 m .K/W


2

Nhit tr lp cu ngoi ng: r =1/5800 m .K/W


-4

Nn: r = 5,289.10 m .K/W


w2

Nhit vch ngoi t = 110-11,1= 98,9


Suy ra:
.r
S = 7,77 . 10 . h
h

0,033

-2

1,51.954,8
= 7,77 .10 .

765 1,51
-2

0,033

0,333

0,75 .q 0,7
. 0, 45 0.117 0,37
.c .Ts

765
.
3
23.10

0,333

w2

0,204 0,75.20996,40,7
0,44.10 3

0 , 45

.3,30.117.392,6 0,37

= 1020,5W / m 2 .K

Ki

m tra li gi tr q: q = .(t - t ) = 1020,5.(98,9 78,4) = 20920,25 W/m


w1

Gi tr q khng thay i nhiu (khng qu 5%) do nhit t

ban u ta gi s

c chp nhn

6. H s truyn nhit tng qut

K=

1
1
1
+ rt +
n
S
Trang 77

AMH CN Qu Trnh & Thit B

K=

GVHD: L Xun Hi

1
1
1
+ 5,289.10 4 +
2184
1020,5

= 508,5W / m 2 .K

7. B mt truyn nhit

F=

Q
585,8 1000
=
= 4,17 = 19,6m 2
K .tlog 508,5 58,9

II. Nng sut nhit ca caloriphe


v

Nhit kh nit vo, t = 35 C


r

Nhit kh nit ra khi caloriphe, t = 300 C


Lu lng kh vo, G = 381,1kg/h
0

Nhit dung ring trung bnh ca nit ti nhit 167,5 C, c = 1163J/kg.


Nng sut nhit ca caloriphe
Q = G.C.t = 381,1.1163.265 = 32,6kW

III. Tnh ton thit b ngng t sn phm


Chn thit b ngng t kiu v ng ng, vi cc thng s:
ng truyn nhit c lm bng thp CT3, kch thc 20x2

Trang 78

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

ng

ng knh ngoi ng d = 20mm = 0,02m


Chiu cao ng truyn nhit 1m
0

Hi cn ngng t ti p sut 3,2 at, nhit 94,5 C


0

n nhit ngng t ca hi cn khan ti nhit 94,5 C: r = 781kJ/kg


0

Nc gii nhit i trong ng, nhit nc vo 28 C, nhit nc ra 40 C


1. Lng nc cn dng gii nhit
Lng nhit hi ngng t ta ra
Q = G R .r =

1780
.781 = 386 kW
3600

Trong G

lu lng hi cn khan ngng t, kg/h

Lng nc gii nhit cn dng

GD =

Q
386
=
= 7,68kg / s
C.T 4,187.(40 28)

2. Hiu nhit trung bnh

tlog =

(94,5 28) (94,5 40)


= 60,3
94,5 28
Ln
94,5 40

3. H s cp nhit hi cn tnh khit ngng t trn b mt ng ng

Trang 79

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

r . .g.n
n = 1,15 n n
n .(t n - t W1 ).H
2

Trong h s cp nhit, W/m .K; H chiu cao ng, m; h s dn nhit


3

ca cn ngng, W/m.K; r khi lng ring cn lng, kg/m ; nht ca cn ngng,


2

w1

N.s/m , t nhit ngng t, K; t nhit vch tip xc vi cn ngng t, K


4. H s cp nhit ca nc gii nhit i trong ng
Nhit trung bnh ca nc gii nhit
1
( tv + tr ) = 1 ( 28 + 40 ) = 34
2
2

tf =

Ti nhit ny :
3

Khi lng ring ca nc: = 994 kg/m


n

-7

nht ng lc hc ca nc: = 7,23.10 m /s


n

H s dn nhit ca nc: = 0,626 W/mK


n

Chun s Prant: Pr = 4,90


n

Chn vn tc nc i trong ng: v = 0,6 m/s


Chun s Renold:
Re n =

vn.d tr 0,6 0,016


=
= 13278
n
7,23.10 7

Trang 80

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Ta thy chun s Re > 10000 do qu trnh cp nhit xy ra ch chy xoy ri, ta


c
Nu = 0,021 .1. Re

0 ,8

. Pr

0 , 43

Pr
.
Prt

0 , 25

H s cp nhit ca nc trong ng

n=

Nu n .n
H
w1

Dng phng php lp ta chn nhit vch ngoi t = 78,5 C


0

Ti nhit 94,5 C dng cn ngng c tnh cht vt l


n

n nhit ngng t r = 781 kJ/kg


3

Khi lng ring ca mng cn ngng = 680 kg/m


n

h s dn nhit ca mng cn ngng = 0,153 W/m.


n

-3

nht ca mng cn ngng = 0,45.10 N.s/m

n = 1,154

rn . n .g.n
7812.680 2.9,81.0,1533
= 1,154
= 1245,6W / m 2 .K
n .(t n - t W1 ).H
0,45.10 -3.(94,5 - 78,5).1
2

5. Mt dng nhit truyn qua vch

Trang 81

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi
2

w1

q = q = .(t t ) = 1245,6.(94,5-78,5) =19929,6 W/m


qt =

t w1 t w 2
t w1 t w2 = qt .rt = 19929 ,6.5,289 .10 4 = 10,5
rt
w2

Suy ra nhit vch trong t = 78,5-10,5 = 60


Trong nhit tr qua thnh ng v lp cu c tnh theo cng thc

rt =

t
+ r1 + r2
t

B dy thnh ng: = 0,003 m


t

H s dn nhit ca thp khng r: = 16,3 W/mK


2

Nhit tr lp bn trong ng: r = 1/5800 m .K/W


2

Nhit tr lp cu ngoi ng: r =1/5800 m .K/W


t

-4

Nn: r = 5,289.10 m .K/W


Nhit trung bnh ca vch
t=

1
( t w1 + t w2 ) = 1 ( 78,5 + 60 ) = 69,250 C
2
2
t

Chun s Pr ca nc ti nhit trung bnh ca vch Pr = 2,55


H s cp nhit pha nc gii nhit

Trang 82

AMH CN Qu Trnh & Thit B

Nu = 0,021 .1. Re

0 ,8

. Pr

0 , 43

n=

Pr
.
Prt

GVHD: L Xun Hi

0 , 25

= 0,021 .1.13278 .4,9


0 ,8

4,9
.

2,55

0 , 25

= 1220

0 , 43

Nu n .n 1220 .0,626
=
= 763,72
H
1
n

w2

Kim tra li gi tr q: q = .(t t ) = 763,72.(60 34) = 19856,72 W/m


w1

Gi tr q khng thay i nhiu (khng qu 5%) do nhit t

ban u ta gi s

c chp nhn
6. H s truyn nhit tng qut

K=

1
1
1
+ 5,298.10 4 +
763,72
1254,6

= 378,5W / m 2 .K

7. B mt truyn nhit

F=

Q
386 1000
=
= 16,58m 2
K .t log 378,5 60,3

Trang 83

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Trang 84

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Trang 85

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

KET LUAN
Vi quy trnh cng ngh tnh ton trn s dng cht hp ph zeolite 4A
ngoi ra cn c th s dng cht hp ph zeolite 3A hin cha c ti liu no
chng minh 4A, hay 3A c kh nng hp ph chn lc hi nc trong cn tt
hn.
Cn tinh luyn khng ch dng pha xng m rt nhiu lnh vc hin
nay c nhu cu v loi cn ny do cng vi iu kin l mt nc nng
nghip nc ta c nhiu thun li pht trin ngnh cng nghip ny. Trong
qu trnh tnh ton tc gi cha cp n tnh kinh t ca ti do nhiu l do
hn ch v kh nng v thi gian thc hin nn cha a vic tnh ton mang
tnh hc thut gn vi thc t c.

Trang 86

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Vic xy dng ng cn bng cho zeolite 4A thc hin qu trnh tnh


ton cha c nn trong qu trnh thc hin cn c mt s qu trnh tnh cha
c chnh xc.
Tc gi cha kt hp tnh ton thit k vi iu khin qu trnh trong
ti.

Trang 87

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

TAI LIEU THAM KHAO


[1]. Tran Hung Dung Nguyen Van Luc Hoang Minh Nam
Vu Ba Minh, Qua trnh va Thiet b trong Cong Nghe Hoa
Hoc Tap 1, Quyen 2: Phan rieng bang kh ong, lc ly tam,
bm, quat, may nen. Tnh he thong ng ong, Nha xuat
ban ai hoc Quoc gia TpHCM, 1997, 203tr.
[2]. Vo Van Bang Vu Ba Minh, Qua trnh va Thiet b trong
Cong Nghe Hoa Hoc Tap 3: Truyen Khoi, Nha xuat ban
ai hoc Quoc gia TpHCM, 2004, 388tr.
[3]. Pham Van Bon Nguyen nh Tho, Qua trnh va Thiet b
trong Cong Nghe Hoa Hoc Tap 5: Qua trnh va Thiet b

Trang 88

AMH CN Qu Trnh & Thit B

GVHD: L Xun Hi

Truyen Nhiet, Nha xuat ban ai hoc Quoc gia TpHCM, 2002,
372tr.
[4]. Pham Van Bon Vu Ba Minh Hoang Minh Nam, Qua
trnh va Thiet b trong Cong Nghe Hoa Hoc Tap 10: V du va
Bai tap, Nha xuat ban ai hoc Quoc gia TpHCM, 468tr.
[5]. Tap the tac gia, So tay Qua trnh va Thiet b Cong nghe
Hoa chat Tap 1, Nha xuat ban Khoa hoc Ky thuat Ha Noi,
1999, 626tr.
[6]. Tap the tac gia, So tay Qua trnh va Thiet b Cong nghe
Hoa chat Tap 2, Nha xuat ban Khoa hoc Ky thuat Ha Noi,
1999, 447tr.
[7]. Ho Le Vien, Thiet ke va Tnh toan cac thiet b hoa chat,
Nha xuat ban Khoa hoc va Ky thuat, Ha Noi, 1978, 286tr.
[8]. Nguyen Minh Tuyen, C s tnh toan May va Thiet b Hoa
chat Thc pham, Nha xuat ban Khoa hoc va Ky thuat, Ha
Noi, 1984, 134tr.

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Trang 90

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