Gii thiu h thng Cn bng nh lng

Gii thiu h thng cn bng nh lng

Mc lc Trang Phn 1: Gii thiu chung 2 2 4 6 6 7 11 11 11 1. Nguyn l h thng cn bng nh lng 2. Thng s k thut ca h thng Phn 2: Hng dn s dng h thng in 1. Gii thiu 2. Vn hnh h thng in Phn 3: Hng dn s dng phn mm 1. Yu cu v cu hnh 2. Hng dn s dng phn mm iu khin cn bng

ASO MECHATRONICS.,JSC

www.aso.com.vn

Gii thiu h thng cn bng nh lng

PHN 1

GII THIU CHUNG

1. Nguyn l h thng cn bng nh lng
Hnh v 1-1 m t mt h thng cn bng nh lng cho 6 thnh phn cht cp cho my nghin. H thng c thit k vi gi thit cn phi phi liu cho 6 thnh phn cht vi phn trm khc nhau theo yu cu cng ngh. Ngoi ra h thng iu khin cn phi m bo nng sut theo gi tr t trc. Vi s m t nh hnh 1-1 th c th hiu nguyn l hot ng ca h thng cn bng nh lng nh sau: Truyn ng ca bng ti c mt ng c xoay chiu 3 pha cung cp thng qua hp gim tc. thay i tc bng ti ta trang b b truyn ng ng c in xoay chiu v bin tn. Bin tn cho php ta iu chnh chnh xc v trn tc ng c trn di rng. Khi cn iu chnh tc bng ti ta ch vic gi tn hiu iu khin ti bin tn. Vt liu c bng ti vn chuyn do s phn b v tnh ng nht nn nhng thi im khc nhau s c trng lng khc nhau. kim sot n ta dng mt cm bin trng lng gi l Load cell lin tc chuyn i tn hiu trng lng thnh tn hiu in. B iu khin PLC ng vai tr nh mt b iu khin trung gian n thc hin chc nng thu tn hiu trng lng v tc bng ti sau truyn v my tnh PC v nhn lnh iu khin t my tnh PC khng ch cc bin tn chy theo yu cu t my tnh PC. My tnh PC ng vai tr nh mt b iu khin trung tm, iu khin hot ng ca ton h thng cn bng nh lng, n thc hin tnh ton sn lng v so snh vi cc gi tr t v t ng khng ch tc tng bng ti sao cho m bo thnh phn phi liu ng nh yu cu. Lut iu khin n nh sn lng theo gi tr t c thc hin bng thut ton iu khin PID v ci t tham s PID c s h tr ca th c tnh ng ca sn lng. Ngoi ra giao din phn mm trn my tnh PC cn lu tr thng tin ca h thng, giao din c thit k thn thin vi ngi s dng, gip ta quan st qu trnh sn xut thng qua mt s cng ngh. Trn giao din ta c th ci t d dng cc tham s ca h thng nh sn lng tng, phn trm cc thnh phn tham gia phi liu

ASO MECHATRONICS.,JSC

www.aso.com.vn

Gii thiu h thng cn bng nh lng

Bin tn 1

ng c 1

Load cell 1

My tnh PC
Bin tn 2

ng c 2

Load cell 2

Bin tn 3 ng c 3 Load cell 3

Trng lng Bin tn 4 ng c 4 iu khin trung tam iu khin tc Phn hi tc Bin tn 5 ng c 5 Load cell 5 Load cell 4

Bin tn 6 ng c 6 Load cell 6

Hnh 2-1

ASO MECHATRONICS.,JSC

www.aso.com.vn

Gii thiu h thng cn bng nh lng

2. Thng s k thut ca h thng H thng cn bng nh lng ca chng ti thit k c cc thng s k thut c bn sau y: S lng thnh phn cn nh lng: 1 6 (tu theo yu cu). Hnh thc nh lng: Cn bng ti theo nh mc. Nng sut ti a ca mt bng ti c th t n: 40 t/ h Sai s cn: < 1,5% iu khin nh lng t ng, bng tay hoc kt hp. Cho php thay i nng sut v t l cc thnh phn bng my tnh PC. Tc ti a ca cc bng ti cn: 15 m/pht Tc bng ti o thng qua tc ng c chnh xc ti 2cm / pht. Hin th s v tc bng ti trn bn iu khin v trn mn hnh my tnh t ti phng iu khin. Phn mm iu khin chy trn h iu hnh Windows XP vi cc dng my tnh c nhn thng dng. Giao in ca phn mm m t s cng ngh ton b h thng cn bng, ngn ng s dng trong phn mm hon ton bng ting Vit. Phn mm iu khin cn c cc chc nng kim nh cn v chnh b hon ton t ng. Thng bo v tnh trng cc bng ti v vt liu trn mn hnh my tnh, c tn hiu cnh bo trong loa my tnh. H thng c 2 ch chy iu khin l t ng hay bng tay. Chng trnh qun l i km vi phn mm iu khin (mt thnh phn trong chng trnh iu khin) cho php hin th, lu tr, in ra cc s liu cn thit: cc tham s iu khin, nng sut nh mc tc thi ca tng cn, thi gian lm vic v tng nng sut tng ng theo thi gian ca, ngy, thng ... Nu h thng chy gin on nhiu ln trong ngy th chng trnh vn t ng tnh v cng dn li. Trong trng hp h thng lm vic lin tc t ngy ny sang ngy khc th cc s liu vn c t ng cp nht cho tng ca trong ngy. c bit, h thng t
ASO MECHATRONICS.,JSC
4

www.aso.com.vn

Gii thiu h thng cn bng nh lng

ng theo di tt c cc tham s iu khin (t l % phi liu, nng sut, cc h s iu khin _) v qu trnh chy gin on trong ngy (thi gian chy, thi gian dng, tng thi gian lm vic ). Mi khi ngi vn hnh thay i tham s iu khin hoc chy gin on th tt c cc thng s c u c ghi li. iu ny m bo cho cc cn b k thut, cn b qun l c th bit c mi thng tin trong qu trnh sn xut, gip tt hn cho vic nh gi tnh trng hot ng ca h thng. m bo an ton d liu, cc thng tin ny c lu tr y nhng khng th sa cha hoc thay i c. Tuy nhin, ngi s dng c th xem li cc thng tin ny bt k thi im no, k t lc h thng hot ng ln u tin sau khi lp t.

ASO MECHATRONICS.,JSC

www.aso.com.vn

Gii thiu h thng cn bng nh lng

PHN 2

HNG DN S DNG H THNG IN

1. Gii thiu
Cc thit b chuyn i tn hiu, iu khin in t v ghp ni my tnh c t trong bn iu khin. Cc thit b ng ct, o lng v iu khin tc ng c khng ng b 3 pha rto lng sc c t trong t ng lc. Kt cu chung ca ca h thng iu khin thc t c m t nh hnh v sau.

Hnh 2-1: Kt cu ca h thng iu khin cn bng cho mt knh iu khin

ASO MECHATRONICS.,JSC

www.aso.com.vn

Gii thiu h thng cn bng nh lng

2. Vn hnh h thng in + Chun b:

Bc 1: Kim tra phn c kh ca bng ti Bc 2: Kim tra ngun in cung cp cho h thng t iu khin Bc 3: Kim tra cp ni gia bn iu khin v my tnh PC Bc 4: Vt kha iu khin chy bin tn ca tt c cc bin tn trn bn iu khin v tr OFF. Bc 5: Tt tt c cc APTOMAT cho cc bin tn trong t ng lc.

Hnh 2-2: Bn iu khin v t ng lc cho h thng cn bng

+ Cc ch vn hnh h thng Ch bng tay Cc bc thc hin chy:

Bc 1: Gt cng tc chn ch trn bn iu khin tng ng ca tng bin tn v v tr bng tay, lc ny n bo chy Bng tay bt sng. Bc 2: Bt APTOMAT tng trong t ng lc v sau bt APTOMAT ca cc bin tn tham gia phi liu. Bc 3: Nhn nt Chy trn bn iu khin cp ngun cho bn iu khin.
7

ASO MECHATRONICS.,JSC

www.aso.com.vn

Gii thiu h thng cn bng nh lng Bc 4: Nhn nt Tng/Gim tc trn bn iu khin t tc chy cho ng c. Trong qu trnh tng hay gim tc bn hy quan st tn s trn bin tn tng ng bit gi tr t tn s chy cho ng c. Bc 5: Vt kha iu khin chy bin tn tng ng vi bng ti cn chy trn bn iu khin v tr ON. Bc 6: Quan st tn s trn bin tn tng ng. Nu tn s trn bin tn tng dn n gi tr t th bng ti c chy.

Cc bc thc hin dng:

Bc 1: Vt kha iu khin chy bin tn tng ng vi bng ti cn dng trn bn iu khin v tr OFF. Bc 2: Nhn nt Dng trn bn iu khin tt ngun cho bn iu khin.

Bc 3: Tt APTOMAT ca cc bin tn tham gia phi liu v sau tt APTOMAT tng trong t ng lc. Ch : - Khi bng ti ang chy ta vn c th nhn nt Tng/Gim tc c. - Trong cc bc thc hin dng, nu ch dng tm thi th bn ch cn thc hin bc 1. Aptomat tng cho t ng lc

Cc Aptomat cho cc bin tn

Bin tn iu khin tc ng c xoay chiu 3 pha

Hnh 2-3: Bn trong t ng lc

ASO MECHATRONICS.,JSC

www.aso.com.vn

Gii thiu h thng cn bng nh lng

Cngtc chuyn ch T ng/Bng tay

Nt Chy Bt in bn iu khin

Nt nhn Tng/Gim tc bng ti

Nt Dng Tt in bn iu khin

Kha iu khin Chy Dng bin tn (ON - OFF)

Hnh 2-4: Mt bn iu khin

Ch t ng Cc bc thc hin chy:

Bc 1: Gt cng tc chn ch trn bn iu khin tng ng ca tng bin tn v v tr T ng, lc ny n bo chy T ng bt sng. Bc 2: Bt APTOMAT tng trong t ng lc v sau bt APTOMAT ca cc bin tn tham gia phi liu. Bc 3: Nhn nt khi ng my tnh PC, i cho n khi khi ng xong. Bc 4: Nhn nt Chy trn bn iu khin cp ngun cho bn iu khin. Bc 5: Vt kha iu khin chy bin tn tng ng vi bng ti cn chy trn bn iu khin v tr ON. Bc 6: Ci t sn lng tng v phn trm phi liu ca tng bng ti. Bc 7: Click chut vo nt Chy trn giao din ca phn mm iu khin cn bng. Bc 6: Quan st cc thng s chy cn bng trn giao din my tnh.

Cc bc thc hin dng:

Bc 1: Click chut vo nt Dng trn giao din ca phn mm iu khin cn bng.
9

ASO MECHATRONICS.,JSC

www.aso.com.vn

Gii thiu h thng cn bng nh lng Bc 2: Vt kha iu khin chy bin tn tng ng vi bng ti trn bn iu khin v tr OFF. Bc 3: Nhn nt Dng trn bn iu khin tt ngun cho bn iu khin.

Bc 4: Tt APTOMAT ca cc bin tn tham gia phi liu v sau tt APTOMAT tng trong t ng lc. Ch : - Trong cc bc thc hin dng, nu ch dng tm thi th bn ch cn thc hin bc 1.

ASO MECHATRONICS.,JSC

10

www.aso.com.vn

Gii thiu h thng cn bng nh lng

PHN 3

PHN MM GIM ST
1. Yu cu v cu hnh
Phn mm bng nh lng c th chy trn tt c cc my tnh PC c ci h iu hnh Windows 98, Windows 2000, Windows XP.

2. Hng dn s dng phn mm iu khin cn bng

Sau khi t li thi gian cho h thng xong bn hy chy li phn mm cn bng nh lng nh hnh 6 v trong hp hi thoi Kim tra thi gian ca h thng nh hnh 7 bn click chut vo nt OK. Giao din lm vic ca phn mm cn bng nh lng c m ra nh hnh 10a.

Hnh 10a: Giao din ca phn mm cn bng khi h thng ang dng Cc thnh phn c trn giao din bao gm: Phn m phng nguyn l lm vic ca h thng cn bng Menu Ci t sn lng Menu Hin th sn lng Menu Thng s cn bng Nt lnh Chy Nt lnh Dng
ASO MECHATRONICS.,JSC
11

www.aso.com.vn

Gii thiu h thng cn bng nh lng

Nt lnh Thot Nt lnh Nht k Nt lnh th Nt lnh Ci t Phn m phng nguyn l lm vic ca h thng cn bng. Trn giao din ca phm mm cho php m phng nguyn l lm vic ca h thng cn bng nh lng, bao gm cc silo cha nguyn liu, bng ti cn bng, bng ti vn chuyn tng, my nghin bi. Trong qu trnh lm vic bng ti cn bng no chy hay dng c m phng trn giao din, ng thi c hin th sn lng (t/h) tng ng cho tng cn bng. Trong khi lm vic cn bng no gp phi mt trong cc s c: tc liu, ht liu, tc ng c qu thp th trn giao din m phng ca bng ti c cnh bo nhp nhy mu .

Hnh 10b: Giao din ca phn mm cn bng khi h thng ang chy Menu Ci t sn lng Menu Ci t sn lng c thng tr thn giao din lm vic v c ch ra nh hnh 11. Trong menu Ci t sn lng bn cn ci t cc tham s sau:
12

ASO MECHATRONICS.,JSC

www.aso.com.vn

Gii thiu h thng cn bng nh lng

Lu lng tng: y l Tng sn lng t chy cho c h thng cn bng, phn mm ny ch h tr cho h thng cn bng c tng sn lng n 15t/h.

Hnh 11: Menu ci t sn lng Ci t phi liu: o Trong phn ci t phi liu bn c th la chn cc cn bng tham gia phi liu. Vic la chn cn bng no tham gia phi liu hon ton ph thuc vo iu kin thc t ca cn bng . Nu cn bng no tham gia phi liu th bn click chut chn vo tng ng vi cn bng , ngc li cn bng no khng tham gia phi liu bn hy click chut b du chn ca cn bng . VD: Trong hnh 11 ch c cn bng clanhke1 khng tham gia phi liu. o Sau khi la chn xong cc cn bng tham gia phi liu bn hy t t l % tham gia phi liu ca cc cn bng la chn. Vic t t l ny hon ton theo yu cu cng ngh v iu kin cp liu ca tng silo cp liu. Khi t t l % phi liu bn phi ch khi t t l % cho tt c cc cn bng tham gia phi liu th T l % d phi bng 0. o Sau khi ci t xong Tng sn lng t v t l % phi liu ca cc cn bng bn hy click chut vo nt Cp nht phn mm s t ng tnh ra sn lng t/h tng ng ca cc cn bng, gi tr ny c hin th bn cnh gi tr t l % phi liu nh trn hnh 11. Menu Hin th sn lng Menu hin th sn lng c ch ra nh hnh 12, menu ny hin th cc gi tr cho tng cn bng nh sau:
ASO MECHATRONICS.,JSC
13

www.aso.com.vn

Gii thiu h thng cn bng nh lng

- Lu lng t (t/h): y l gi tr ci t sn lng cho tng cn bng. - Lu lng o(t/h): y l gi tr lu lng thc t ca cn bng chy. - Sai s (%): y l gi tr sai s tc thi ca cn bng. Khi tng liu ca cn bng khng u th gi tr ny s dao ng ln c lc (-) v c lc (+), h iu khin s t ng b sai s sao cho sai s trung bnh l nh nht. Thng thng h iu khin s khng ch sai s iu khin trung bnh < 1%.

Hnh 12: Menu hin th sn lng - Sn lng (kg): y l sn lng ly k ca tng cn bng trong ca sn xut. - Tng SL (kg): L gi tr sn lng ly k ca c h thng cn bng. - Tng LL (tn): L gi tr t lu lng tng cho c h thng cn bng. Menu Thng s cn bng Menu hin th Thng s cn bng c ch ra nh hnh 13, menu ny hin th cc gi tr cho tng cn bng nh sau: - Tc (m/p): y l gi tr tc di ca bng ti cn bng. - Cn liu (kg/m): y l gi tr trng lng ca 1m vt liu nm trn mt bng ti.

ASO MECHATRONICS.,JSC

14

www.aso.com.vn

Gii thiu h thng cn bng nh lng

Hnh 13: Menu hin th thng s cn bng - Sn lng (kg/p): L sn lng (hay lu lng ca bng ti), gi tr ny c tnh = Tc (m/p)xCn liu(kg/p) - Tn s BT (Hz): y l gi tr tn s ca b bin tn ang iu khin ng c truyn ng cho bng ti, gi tr ny t l thun vi tc di ca bng ti. Nt lnh Chy Nt lnh Chy dng chy h thng cn bng, nt ny c kch hot khi click chut vo n hoc nhn t hp phm Alt+C trn bn phm, nt ny s b v hiu ha khi h thng ang chy. Lu rc khi nhn nt lnh Chy cn phi chc chn rng t bin tn v bn iu khin trng thi sn sng(xem thm phn hng dn s dng t bin tn v bn iu khin). Nt lnh Dng Nt lnh Dng dng dng h thng cn bng, nt ny c kch hot khi click chut vo n hoc nhn t hp phm Alt+D trn bn phm, nt ny s b v hiu ha khi h thng ang dng. Nt lnh Thot Nt lnh Thot dng thot khi chng trnh cn bng, nt ny c kch hot khi click chut vo n hoc nhn t hp phm Alt+T trn bn phm, nt ny s b v hiu ha khi h thng ang chy. Nt lnh Nht k Nt lnh Nht k dng vo bng nht k ca h thng cn bng, nt ny c kch hot khi click chut vo n hoc nhn t hp phm Alt+N trn bn phm. Khi nhn nt ny s xut hin bng nht k nh hnh 14. Bng nht k s ghi li din bin ca qu trnh chy cn bng cho tng ca trong ngy, cc
ASO MECHATRONICS.,JSC
15

www.aso.com.vn

Gii thiu h thng cn bng nh lng

gi tr sn lng cho tng cn bng v c h thng s c t ng ghi li khi ht mi ca sn xut, nu trong mt ca sn xut m b dng dn on th h thng cng s ghi li thi gian bt u chy v dng h thng v ng thi ghi li gi tr sn lng ca on thi gian chy tng ng. iu cho php ngi qun l bit c tnh hnh sn xut c lin tc hay khng v tng thi gian my chy v sn lng chy c cho mi ca.

Click chut vo y chn ngy thng xem nht k

Click chut vo y xem trang nht k cn in

Hnh 14: Giao din xem nht k sn lng Trong nht k bn c th xem thng k theo ca sn xut, ngy sn xut v c thng sn xut. Bn c th in ra bng nht k bng cch click chut vo nt lnh Trang in trong bng nht k sn lng nh trn hnh 14, khi ca s trang in s hin ra nh hnh 15. Lu in c bn cn phi c my in ang c kt ni vi my tnh.

ASO MECHATRONICS.,JSC

16

www.aso.com.vn

Gii thiu h thng cn bng nh lng

Click chut vo y in nht k

Hnh 15: Giao din xem trang in Nt lnh th Khi bn click chut vo nt lnh th bn s nhn c mt giao din th kim tra tn hiu h thng nh hnh 16. Trong giao din th kim tra tn hiu h thng cho php bn kim tra c 3 loi tn hiu ca h thng cn bng, l: Tn hiu Tc bng ti (m/p), tn hiu Trng lng bng ti (kg/m) v tn hiu Sn lng bng ti (t/h). Thng qua tn hiu Tc bng ti (m/p) cho php bn kim tra c kh nng n nh ca tc ca tng bng ti, nu tn hiu ny ca mt cn bng no dao ng ln th c th do c cu truyn b kt hoc do vt liu trn bng ti khng u. Quan st th tn hiu Trng lng bng ti (kg/m) bn c th nhn bit c dy tng liu ca tng cn bng nh ln ca tn hiu ny, ng thi dao ng ca tn hiu ny cng cho bit c vt liu trn bng ti c u khng. Quan st tn hiu Sn lng bng ti (t/h) cho ta bit c kh nng dao ng v sn lng ca bng ti, kh nng dao ng ny ph thuc vo n nh ca tng liu trn bng ti v n nh ca tc
ASO MECHATRONICS.,JSC
17

www.aso.com.vn

Gii thiu h thng cn bng nh lng

bng ti. H thng iu khin s lun gi cho sn lng ca tng cn bng bm theo gi tr sn lng t.

Ko cc mi tn ny phng to hay thu nh th

nh du vo chn cn bng cn v th.

Click chut vo th bn s nhn c gi tr ca th ti v tr click

Hnh 16: th kim tra tn hiu h thng Trn th cn h tr cc hiu ng nh phng to, thu nh th hay cho php xem gi tr ca cc im trn th. Nt lnh Ci t Khi bn click vo nt lnh Ci t hoc nhn t hp phm Alt+C trn bn phm vo phn ci t cc tham s ca h thng cn bng, y l cc tham s lin quan n n nh v chnh xc ca h thng bng ti, v vy vo c phn ci t ny bn phi l ngi c chuyn mn v chu trch nhim v nhng thay i ca tham s. Khi vo phn ci t ny h thng s hi Tn ngi s dng v Mt khu ng nhp nh hnh 17, bn hy nhp tn ngi s dng v mt khu cho ng v click vo nt Nhp. Trong giao din Nhp mt khu ci t h thng, bn c th thay i mt khu c bng mt mt khu mi m bo vic qun l thng tin ci t c an ton. Khi cn thay i mt khu bn click vo Thay i mt khu sau nhp mt khu c v mt khu mi vo tng ng.
18

ASO MECHATRONICS.,JSC

www.aso.com.vn

Gii thiu h thng cn bng nh lng

Hnh 17: Giao din nhp mt khu ci t h thng Khi mt khu c chp nhn bn s nhn c giao in Ci t tham s nh hnh 18. Trong giao din ny c 3 menu ci t: - Ci t tham s tc - Ci t tham s cn - Ci t tham s iu khin Ch : Trong 3 menu ci t trn th menu Ci t tham s tc cn phi tin hnh ci t trc menu Ci t tham s cn v menu Ci t tham s iu khin. Bi v chng trnh cn bng cn phi c b tham s tc trc, nu cha c b tham s tc chun th vic xc nh tham s cn v tham s iu khin s khng c ngha. Do trong qu trnh vn hnh nu cn phi xc nh li b tham s tc th sau c th bn cn phi xc nh li tham s cn v tham s iu khin. Trong thc t th b tham s tc rt t khi phi thay i v chng ch ph thuc vo thng s tc nh mc ca ng c v t s chuyn ca c cu chuyn ng.

ASO MECHATRONICS.,JSC

19

www.aso.com.vn

Gii thiu h thng cn bng nh lng

Nhp gi tr tn s ca bin tn

Click chut vo y tnh Kn

Click chut vo y lu li tham s

Hnh 18: Giao din ci t tham s - Ci t tham s tc Sau y s l phn hng dn ci t cc b tham s ca h thng cn bng: Ci t tham s tc Mi cn bng c hai tham s tc l h s quy i tn s Kn v h s quy i tc di Kv. H s Kn c vai tr gip cho my tnh hin th c chnh xc gi tr tn s ang lm vic ca bin tn. Kn c xc nh theo cng thc: Kn = F/ADC Trong : F (Hz): L tn s ca b bin tn t vo ng c. ADC: Gi tr c tn hiu tn s ca my tnh t bin tn.
ASO MECHATRONICS.,JSC
20

www.aso.com.vn

Gii thiu h thng cn bng nh lng

H s Kv gip cho my tnh xc nh c chnh xc tc di ca bng ti cn bng vi n v o l m/p. H s ny ph thuc vo t s chuyn ca c cu chuyn ng v thng s tc nh mc ca ng c. Nu cha c thng tin v t s chuyn v thng s ng c, bn c th xc nh h s Kv theo cng thc thc nghim nh sau:
KV = V F

Trong : F (Hz): L tn s ca b bin tn t vo ng c ko bng ti cn bng. V (m/p): L tc di ca bng ti cn bng. Nu ta cho ng c chy vi tn s bng F v sau khong thi gian T (pht) th bng ti cn bng quay ht mt vng c chu vi C (m). Vy tc di s l:
V= C (m/p) T

+ Cc bc xc nh h s Kn: - Bc 1: Chy bng ti cn bng tng ng ch bng tay v nhn nt iu chnh tc trn mt bn biu khin sao cho bin tn chy tn s > 30Hz (ch chy bng tay xem thm phn hng dn s dng bn iu khin). - Bc 2: Nhp gi tr tn s hin th trn bin tn vo Bin tn (Hz) (tng ng vi cn bng ang chy) giao din Ci t tham s tc (hnh 18). - Bc 3: Click chut vo nt lnh c du = cnh h s Kn giao din Ci t tham s tc . Bn c th tip tc thc hin cc bc nh trn cho cn bng khc. Sau khi ci t xong bn hy click chut vo nt lnh Cp nht lu li kt qu. Ch : Khi bng ti cn bng chy th gi tr ADC trn hnh 18 tng ng vi cn bng phi > 0, nu khng bn cn phi kim tra li cp truyn thng gia my tnh vi bn iu khin. + Cc bc xc nh h s Kv: xc nh h s Kv bng thc nghim bn cn thc hin cc bc sau:

ASO MECHATRONICS.,JSC

21

www.aso.com.vn

Gii thiu h thng cn bng nh lng

- Bc 1: Bn o chu vi ca bng ti cn bng cn chy, chu vi ny thng l 4 mt, nhng sau mt thi gian s dng bng ti c th b dn, bn cn phi kim tra li. - Bc 2: Chy bng ti cn bng tng ng ch bng tay v nhn nt iu chnh tc trn mt bn biu khin sao cho bin tn chy tn s > 30Hz (ch chy bng tay xem thm phn hng dn s dng bn iu khin). - Bc 3: Khi bng ti chy t tc n nh th bn hy dng ng h m giy o thi gian chy ht mt vng bng ti. - Bc 4: Bn hy c gi tr tn s trn bin tn ca cn bng ang chy v nhp vo Tn s (Hz) trn giao din hnh 18. Sau bn nhp tip gi tr Chu vi (m) v gi tr thi gian o c vo Thi gian (giy) vo cc tng ng trn hnh 18. - Bc 5: Sau khi kim tra li cc thng s nhp ng bn hy click chut vo nt lnh Tm Kv tng ng vi cn bng ang chy. - Bc 6: Chuyn kha iu khin ca cn bng ang chy v v tr OFF dng cn bng. Bn c th tip tc thc hin cc bc nh trn cho cn bng khc. Sau khi ci t xong bn hy click chut vo nt lnh Cp nht lu li kt qu. Ch : trnh lm sai kt qu tnh Kv, trong qu trnh m thi gian cn bng chy ht mt vng bng ti bn khng c php iu chnh tn s ca bin tn na v tn s n nh mt gi tr ang chy. Ci t tham s cn Phn ny cho php bn ci t 02 b tham s cn l gi tr b v gi tr h s chnh cn Kc cho tng cn bng. B tham s ny c tm quan trng rt ln v n nh hng trc tip n chnh xc ca cn bng, nn khi thc hin ngi s dng phi tp trung cao trnh nhm ln. Gi tr trng lng cn c xc nh theo cng thc sau: Q = Kc.(A B) [kg/m] Trong : Q: Trng lng ca vt liu trn bng ti (kg/m)

ASO MECHATRONICS.,JSC

22

www.aso.com.vn

Gii thiu h thng cn bng nh lng

A: Gi tr c v t b cm bin trng lng (Gii hn ca gi ph thuc vo b chuyn i ADC) B: Gi tr cn b Kc: H s chnh cn hay h s quy i gi tr cn

Hnh 19: Giao din ci t tham s Bn s ln lt xc nh b tham s ny cho tng cn bng, ng vi b cn bng bn cn phi xc nh gi tr b trc, sau mi xc nh h s Kc. + Xc nh gi tr b xc nh gi tr b ca cn bng no th bn hy click vo nt lnh Cn b tng ng ca cn bng (xem hnh 19). Khi bn s nhn c giao din Hiu chnh cn b nh hnh 20.

ASO MECHATRONICS.,JSC

23

www.aso.com.vn

Gii thiu h thng cn bng nh lng

Hnh 20: Giao din hiu chnh cn b Trc khi click vo nt Chy cn trn giao din hiu chnh cn b bn cn phi chun b trc cc bc sau: - Bc 1: Bn phi kha van x liu y silo. - Bc 2: Chy bng ti ch bng tay rt ht liu trn bng ti (ch chy bng tay xem thm phn hng dn s dng bn iu khin). - Bc 3: Chuyn ch sang ch chy t ng trn bn iu khin v kha iu khin tng ng ca cn bng trn bn iu khin v tr ON. - Bc 4: Bn t thi gian chy mu trong giao din din hiu chnh cn b (Hnh 20), khong thi gian ny c chn sao cho bng ti chy ht khong mt vng (Bn c th cho thi gian l 1 pht chy th v quan st bng ti). - Bc 5: Bn click vo nt Chy cn trn giao din hiu chnh cn b, khi bng ti bt u chy v ng h thi gian cn mu s m ngc v 0.
24

ASO MECHATRONICS.,JSC

www.aso.com.vn

Gii thiu h thng cn bng nh lng

- Bc 6: Khi thi gian chy cn b ht bn click chut vo nt lnh Ghi kt qu. - Bc 7: Sau khi ghi kt qu xong, bn hy click chut vo nt lnh Tr v. Bn c th tip tc thc hin cc bc nh trn cho cn bng khc. Sau khi ci t xong bn hy click chut vo nt lnh Cp nht lu li kt qu. Trong khi ang chy cn b th trn th hnh 20 s cho bn quan st tn hiu tc bin tn (t l thun vi tc bng ti) s phi tng dn. Cn tn hiu trng lng s c s dao ng nh, nu tn hiu ny c s tng gim t bin vi gi tr ln th c th bn phi kim tra li bng ti v v tr Loadcell (cm bin trng lng). + Xc nh gi h s cn Kc: xc nh gi tr h s cn Kc ca cn bng no th bn hy click vo nt lnh Tm Kc tng ng ca cn bng (xem hnh 19). Khi bn s nhn c giao din Hiu chnh cn nh hnh 21. Cc bc thc hin: - Bc 1: Bn phi chc chn rng van x liu y silo c m. - Bc 2: Nu trn mt bng ti cha c liu th bn phi chy bng ti ch bng tay cho liu chi u trn mt bng ti (ch chy bng tay xem thm phn hng dn s dng bn iu khin). - Bc 3: Chuyn ch sang ch chy t ng trn bn iu khin v kha iu khin tng ng ca cn bng trn bn iu khin v tr ON. - Bc 4: Bn t Thi gian cn mu v Lu lng t trong giao din din hiu chnh cn (Hnh 21), khong thi gian ny c chn ti thiu l 2 pht, thi gian chy cng nhiu th cng m bo chnh xc. Cn gi tr Lu lng t, bn hy t st vi gi tr thng chy ca cn bng. c c chnh xc cao khi bn t hai tham s ny phi m bo mi m cn th > 150kg.

ASO MECHATRONICS.,JSC

25

www.aso.com.vn

Gii thiu h thng cn bng nh lng

Hnh 21: Giao din hiu chnh cn - Bc 5: Cn phi c t 3 n 4 cng nhn cng vi dng c cn mu cc m cn ti cn bng. - Bc 6: Khi mi s chun b xong bn bt u chy cn bng cch click chut vo nt Chy cn trn giao din hiu chnh cn (hnh 21). Trong thi gian cn bng ang chy bn hy quan st b thng s chy cn v tn hiu trng lng trn th, nu bn thy c s bin ng ln trn th trng lng th hy kim tra li bng ti v v tr gn Loadcell (cm bin trng lng). - Bc 7: Khi ht thi gian chy cn, bn hy nhp gi tr cn ca vt liu cn c (gi tr ny c cung cp bi ngi cn trc tip ti bng ti) vo Tng sn lng cn mu trn giao din hiu chnh cn (hnh 21), sau bn click chut vo nt Tnh Kc ln 1 khi h s Kc s c phn mm t ng tnh li v sai s ca kt qu cn thc t v cn bng my tnh s c th hin trn Sai s.

ASO MECHATRONICS.,JSC

26

www.aso.com.vn

Gii thiu h thng cn bng nh lng

Nu sai s ca php cn vn cn ln th bn li tip tc cn m mi v tin hnh li t bc 4. t c chnh xc bn thng phi cn khong 4 n 5 mu. Khi hon thnh vic tm h s Kc cho cn bng bn hy click chut vo nt lnh Tr v. Bn c th tip tc thc hin cc bc nh trn cho cn bng khc. Sau khi ci t xong bn hy click chut vo nt lnh Cp nht lu li kt qu. Ci t tham s iu khin Menu ci t tham s iu khin c ch ra nh hnh 22. Trong menu ny cho php bn ci t cc tham s ca b iu khin theo thut ton PID, tham s chu k ly mu v tham s bo v cho h thng.

Hnh 22: Menu ci t tham s iu khin

ASO MECHATRONICS.,JSC

27

www.aso.com.vn

Gii thiu h thng cn bng nh lng

+ Ci t tham s iu khin PID Trong thut ton iu khin PID gip cho vic iu khin cn bng c chnh xc v khng ch cc sn lng lun bm st gi tr sn lng t. B tham s PID bao gm ba tham s: - Kp: H s khuch i - Ti: H s tch phn hay thi gian vt trc. - Td: H s vi phn hay thi gian chm sau. - Chu k ly mu ( y chu k ly mu T c dng chung cho tt c cc b iu khin PID) Vic ci t cc b tham s ny bn cn phi c chuyn mn v iu khin, trong qu trnh lp t v chy th b tham s ny c ngi c chuyn mn hiu chnh nn khi s dng chng ta cng hn ch thay i. gip cho vic hiu chnh b tham s PID bn hy click chut vo nt lnh Chnh tng ng vi cn bng cn hiu chnh nh trn giao din hnh 22. Bn nhn c giao din Chnh thng s iu khin PID nh hnh 23.

Hnh 23: Giao din Chnh thng s iu khin PID

ASO MECHATRONICS.,JSC
28

www.aso.com.vn

Gii thiu h thng cn bng nh lng

Trn giao din hnh 23 cho php bn quan st c th ca gi tr sn lng ca cn bng ang chy vi gi tr sn lng t. Bn c th s dng cc hiu ng phng to/thu nh hay click vo th xem gi tr. Tren khung Cht lng iu khin trn hnh 23 bn c th kim tra cht lng ca b iu khin PID vi thi gian ly mu tnh sai s trung bnh bn t trc. Thng thng nu tham s iu khin PID ph hp th sai s trung bnh trong khong thi gian t 1 n 2 pht ch < 1%. Nu sai s iu khin ln bn c th thay i cc tham s Kp, Ti v Td bng cch nhp s trc tip hoc thay i cc thanh trt tng ng. Mi khi thay i bn hy quan st th kim tra kh nng dao ng v kh nng bm gi tr t ca th sn lng. Nu bn mun quay li tham s c trc khi thay i th bn click vo nt lnh Phc hi cn mun lu li b tham s hin ti th bn click vo nt Nhp. + Ci t bo v Trong giao din hnh 22 c khung ci t tham s bo v. Phn ny cho php bn c hay khng kch hot chc nng bo v s c ca h thng v t thi gian bo v. Khi bo v c kch hot th khi h thng cn bng xut hin s c phn mm s t ng dng h thng sau mt khong thi gian bo v t trc VD: Khi bn nh du vo Kch hot bo v th khi hot ng nu c s c xut hin th h thng s t ng dng li sau thi gian l 25 giy nh trn hnh 22. Sau khi ci t xong bn hy click chut vo nt lnh Cp nht lu li kt qu. ---------------------o0o---------------------a ch lin h: Cng ty C phn C in t ASO Km 15 Quc l 3 TX Sng Cng Tnh Thi Nguyn Vit Nam Tel : (084)280.3735938 Fax: (084)280.3735939 Email: asojsc@gmail.com Website: www.aso.com.vn hoc www.aso.vn

ASO MECHATRONICS.,JSC

29

www.aso.com.vn