Bi Tp Ln G

Phn Thuyt Minh

Nhim v: Tnh ton thit k g cho nguyn cng IV l nguyn cng phay 2
mt u ca gi t kch thc 56-0,074 v Rz=20
I.Phn tch s g t.
1-yu cu k thut ca chi tit:
Chi tit gi c nhim v cc trc trong my,do vy yu cu k tht ch yu
ca chi tit l chnh xc ca l lp ghp vi . song song ca ng tm
l vi mt y vung gc gia 2 mt u l tm l ,mt y gi .
Do khng c yu cu g c bit nn nguyn cng ny ch cn m bo kch
thc 56-0,074. song song gia 2 mt u v vung gc vi mt y gi .
Phng n gia cng :chn phng php phay 2 mt u ng thi bng dao phay
a 3 mt ct c th i v tr khi dao mn.my gia cng phay ngang 6H82.
2-S g t
a-Chun: Xut pht t yu cu k thut ca chi tit v phng n gia cng ta c s
g t nh hnh v.
thun tin cho vic gia cng,trnh sai s tch ly do chn chun chn 1 chun
tinh thng nht cho cc nguyn cng ,chn chun tinh thng nht l mt y.v 2
l s bulng c gia cng cc nguyn cng trc.
b-nh v.
T phng n chn chun trn ta chn c cu nh v nh sau:
-Dng 2 phin t nh v chnh mt phng y khng ch 3 bc t do.
-Dng 1 cht tr ngn v1 cht trm nh v l khng ch 3 bc cn li.
c-Kp cht: T s ta chn phng n kp cht chi tit trn bn my bng c cu
bulng ai c n kp lin ng,phng ca lc kp vung gc vi mt nh v
chnh v vung gc vi phng kch thc trnh c sai s kp cht k=0.
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Bi Tp Ln G
II-Tnh lc kp cht.
m bo cho chi tit n nh trong qu trnh gia cng khng b sai lch v v tr
hoc bin dng cho nn phi tnh ton c th lc ct v lc kp.
My 6H81T N=4KW ; =0,75
g chuyn dng
Dng c: dao phay a 3 mt ct D=225;B=30
Vi cc ch ct
-Chiu su ct t=3
-lng chy dao sz=0,15 mm/rng
svng=3,3 mm/rng
-Vn tc ct Vb=33 mm/p
H s iu chnh.
+H s ph thuc vo chu k bn ca dao K1=1
+H s ph thuc vo cng ca dao K2=2
+H s ph thuc vo trng thi mt gia cng K3=0,75
+H s ph thuc vo dng gia cng th K4=1
+Vt=21,8 m/ph
Nt=

=35v/ph

Chn theo my.

Nm=36 (v/ph)
Sm=118 mm/ph
Vt=25,4 m/ph
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Bi Tp Ln G
Cng sut ct : Nc=1,1 Kw(tr 231-CNCTM t2)< Nm=1,2Kw
1-Xc nh lc ct khi phay
a-Tnh s rng ng thi tham gia ct ln nht
t s trn biu th v tr m s rng ng thi tham gia ct ln nht ta c th xc
nh c s rng tham gia ct ln nht l
tnh gc t OcBOd c .
/2 =arcsin

=20o49

=> =2. 20o49=41o38=41,65o

Vy s rng ng thi tham gia ct l
Zt=

=2,31 ly Z=3( tnh ton)

b-Tnh lc ct khi phay.Pz

p dng cng thc : Pz=10.CPzK.B.Z.Szyp.txp/

qp

.nw (N)

vi cc gi tr: B=80; Cp=68,2;xp=0,86; yp=0,72; qp=0.86(bng 5.11- CNCTM)

tmax=3;Sz=0,15 mm/ph; D=225;Z=20 rng; Kmv=0,98
vy ta c Pz=(10.68,2. 30,86 . 0,150.72 .80.20.0,98)/(2250.86/36o)=6684 (N)
vi nguyn cng ny s dng 2 dao ct ng thi ta c
2Pz=6684.2=13368 (N)
2Pn=(0,6 0,8).2Pz=10694(N)
Theo s lc ,ta thy lc Pn c xu hng y chi tit t vo cht nh v.
Lc P c xu hng nhc chi tit ln khi b mt nh v v phin t do lc P
l nguy him nht do vy phi tnh lc W theo P.
W=K.P
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Bi Tp Ln G
C P=(0,2 0,3)Pz . chn h s 0,25
=>P=0,25.13368=3342
Tnh K=K0. K1 .K2. K3. K4. K5. K6
Vi K0: h s an ton K0=1,6
K1: h s lng d khng u K1=1,2
K2: h s mn dao K2=1
K3: h s ct khng lin tc K3=1,2
K4: h s ngun lc khng n nh K4=1,3
K5: h s v tr ca tay quay K5=1
K6: h s lt phi khi kp K6=1
Ta c :
W=1,6.1,2.1.1,2.1,3.1.1.3342=10009 (N)
Nh vy lc kp chi tit cn thit l
W=10009(N)
Do chi tit c kp trn 2 m kp nn lc kp c san i cho 2 m kp
W1=W2=W/2=10009/2=5003(N).
III.C cu nh v kp cht so dao
1-C cu nh v
a-Phin t
ta chn loi phin t d ch to.vt liu thp 20,nhit luyn t cng 55 60 HB
b-Cht: Dng 1 cht tr v 1 cht trm
+ Cht tr: vt liu thp Y8,nhit luyn t cng 50 60HRC
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Bi Tp Ln G
+Cht trm: kch thc nh ch tr ,sau khi phay vt c cht trm(phay vt
kch thc 20 c gia cng)
2-C cu kp cht:
thun tin cho vic thao tc m bo nng sut v tnh kinh t ta chn c cu
kp nhanh bng ren vt thng qua n kp,dng u kp dang cn v s dng c
cu lin ng kp nhanh v lc phn b u

Da theo bng 8-30(sch CNCTM t2)

Chn: L=45
L1=55
q=50N
tnh Q sinh ra do ren vt
cng thc tnh : Q=W

.q=

=9149(N)

Theo bng 8.51 chn c cu sinh lc l cl vn tay vi bulng ai c c

M=16
Ntb=7,35
L=190
IV.Tnh sai s ch to g:
Ta c cng thc tnh.
[ct]=

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