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H Thng Dn Hng (Guides System)

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1. Phn tch thit k. H thng dn hng bao gm cht dn hng v bc dn hng. Cht dn hng v bc dn hng trong khun thc t:

Hnh C4. 1 H thng dn hng trn khun 2. Cht dn hng v bc dn hng cho khun trc v khun sau. a). Cng dng: a khun sau vo khun trc v lm 2 phn thng hng. Cht dn hng nm khun trc v bc dn hng nm khun sau d iu khin ly sn phm ra. b). S lng cht v bc dn hng: i vi khun bnh thng c 4 cht dn hng. Vi loi khun n gin th c th 2 hoc 3 cht dn hng. Trn khun c 3 hoc 4 cht dn hng th 1 cht phi c ng knh khc hoc v tr t 1 trong cc cht dn hng x dch i 1 cht trnh hng hc nng cho lng khun v li nu lp nhm chiu. Mt s cht dn hng v bc dn hng:

Hnh C4. 2 Mt s cht dn hng

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Hnh C4. 3 Mt s bc dn hng c). Vt liu ch to cht dn hng v bc dn hng: Dng cc loi vt liu SUJ2, S50C, S55C, SCM415, cng 58 HRC. d). Cc cch lp cht dn hng v bc dn hng.

Hnh C4. 4 Mt s cch lp b phn dn hng vo khun 3. Cht dn hng v bc dn hng cho tm y. a). Cng dng: Dng dn hng cho cc tm y di chuyn chnh xc, trnh lm h hng cc ty y, cht hi, tr , v.v b). Mt s cht dn hng v bc dn hng trong thc t:

Hnh C4. 5 Mt s cht dn hng cho tm y

Hnh C4. 6 Mt s bc dn hng cho tm y c). Vt liu ch to cht dn hng v bc dn hng:

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Hu ht iu dng vt liu SUJ2, cng 58 HRC. d). Cc cch lp cht dn hng v bc dn hng:

Hnh C4. 7 Mt s cch lp b phn dn hng cho tm y S dng EMX lp cht dn hng v bc dn hng. Trong phn ny, ta s lp cht v bc dn hng cho khun 2 tm sau:

Hnh C4. 8 B khun (190*246) lp cc tm v 1 s inh vt B khun 2 tm (190*246) lp cc tm v 1 s inh vt. Lp t ng cht dn hng v bc dn hng ca cc tm v khun: Ta lp theo trnh t nh lu hnh bn di. a). Bc 1: M hp thoi Moldbase Difinition (cch m xem li mc cc thnh phn c bn ca khun trang 3). b). Bc 2:

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Lp bc dn hng: Click vo danh sch nh hnh bn di:

Chn chi tit lp l bc dn hng chnh (Centered Guide Bushing). Chn tm lp bc. V ang ch lp t ng nn bn chn tm no chng trnh s lp bc vo tm , do bn cn ch chn tm cho chnh xc. Thng thng nn lp bc tm v khun thuc na khun di ng.

Hnh C4. 9 Lu lp cht v bc dn hng cho tm v khun Lu lp cht v bc dn hng cho tm v khun.

Hnh C4. 10 Chn bc dn hng chnh v v tr lp

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Hnh C4. 11 Hnh minh ha bc dn hng

Hnh C4. 12 Bc dn hng trong khun Sau khi chn tm lp bc, hnh minh ha ca bc s xut hin nh hnh C4.11. ng thi hp thoi Guides hnh C4.19 s xut hin. Trong hp thoi Guides ny chn sn cc reference (Point/axis, surface), Options v chn sn kch thc cng nh kiu ca bc ph hp vi tm v khun. Chp nhn mc nh v kt thc lnh. Click kt thc hp thoi Guides. Do c ty chn nn chng trnh s t pattern thnh 4 bc dn hng 4 gc. Ta c kt qu nh hnh C4.12. c). Bc 3: Lp cht dn hng. Tng t nh lp bc dn hng. Chn chi tit lp l cht dn hng chnh (Centered Leader Pins). Nh hnh C4.13. Chn tm lp cht dn hng. Click vo tm v khun thuc na khun c nh (FH) hnh C4.13. Mc d ta lp bc dn hng nhng chng trnh s khng t lp cht vo bc. C ngha l ta

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click vo bt k tm no cng s cho ra kt qu. Do cn ch chn tm ng.

Hnh C4. 13 Chn cht dn hng chnh v v tr lp Sau khi chn tm, cht dn hng s xut hin trong hnh chiu minh ha hnh C4.14. ng thi hp thoi Guides s xut hin tng t nh khi lp bc dn hng. Chp nhn mc nh, kt thc lnh. Ta c kt qu nh hnh C4.15.

Hnh C4. 14 Hnh chiu minh ha cht dn hng

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Hnh C4. 15 Kt qu lp cht v bc dn hng chnh Ch : i vi cc tm khun khng theo tiu chun nh trong v d (khng c l sn) vn c th lp t ng bnh thng, chng trnh s t to l khi ta lp vo. Th t lp bc dn hng v cht dn hng c th thay i. bc 3, trong hp thoi Guides, bn c th thay i tt c cc gi tr mc nh nu khng ph hp vi yu cu k c cc chun lp rp v kch thc ca l. Nu chn tm ri m khng thy chi tit xut hin trong hnh chiu ng, bn ch vic lm li 2 thao tc 1 & 2 chn chi tit lp ri chn tm lp li.

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4. Lp cht dn hng v bc dn hng cho tm y. Ta lp theo trnh t nh lu sau:

Hnh C4. 16 Lu lp bc v cht dn hng cho tm y Tm y y bao gm tm y (Ejector Base Plate) v tm gi (Ejector Retainer Plate) c lp vi nhau bng inh vt (Ejector screw MH). a). To im chun:

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M tm y trong 1 ca s mi. Click vo tm y, trn Model Tree ta thy tn ca tm y c t xanh > Right click > Open. Dng lnh PNT4, PNT5). to 4 im i xng (PNT2, PNT3,

Hnh C4. 17 To im trong mi trng Sketched Xa ca s ny i, bt trong ca s chnh. n mt s chi tit khng lin quan ta c nh hnh C4.18. b). nh ngha bc dn hng v cht dn hng mi: M hp thoi Guides C hai cch m hp thoi Guides: Dng biu tng (Define a guide component) trn Toolbar 1. Dng lnh EMX 5.0 > Guide component > Define. ngha ca cc biu tng, ty chn, vng ca s trong hp thoi ny hnh C4.19 tng t nh hp thoi Screw.

Hnh C4. 18 im chun lp bc v cht

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Hnh C4. 19 Hp thoi Guides c). Lp bc dn hng cho tm y. Chn n v, hng sn xut, tn file, kiu bc, kch thc. Chn cc chun lp rp bc theo th t nh ch dn. Click chn trc hoc l im chun: Sau khi click biu tng ny s xut hin hp thoi yu cu ta chn im. Chn

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1 trong 4 im to bc 1. Tip s xut hin dng nhc Select surface yu cu ta chn mt chun (khng cn click vo ). Ta chn mt chun l mt y ca tm gi.

Hnh C4. 20 Chn mt chun Thit lp cc ty chn Options: ngha ca cc ty chn ny bn xem li trong hp thoi Screw, thng chng trnh s chn sn . iu chnh kch thc l trn cc tm nu cn:

Hnh C4. 21 Hnh dng v kch thc cc l Trong trng hp ny, ta chp nhn (khng chnh sa) cc kch tht trn. Xem th: Click xem th, kt qu nh hnh bn di:

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Hnh C4. 22 Xem th bc lp Sau khi xem th, nu pht hin thy lp sai, bn c th chnh li n v, hng sn xut, kiu bc, kch thc (bc v l), chn li cc options, hoc chn li cc im v mt chun lp rp. Nu bn chn li im s phi chn li c mt chun. Sau khi chnh sa xong, bn click xem li 1 ln na. Trong v d ny, ta thy bc lp ng yu cu, khng cn chnh li. Kt thc lnh: Click vo biu tng kt thc lnh.

d). Lp cht dn hng cho tm y. M hp thoi Guides 1 ln na.Chn n v, hng sn xut, tn file, kiu cht, kch thc nh bn di. Chn DM1 Diameter = 10 v ng knh trong ca bc l 10 (mm). Chn chiu di LG Length = 60 v khong cch gia tm kp v tm l 56 (mm), cn d 60 56 = 4 (mm) lp vo tm . V khong OFFSET= 3 s gii thch phn chn mt chun. Nu qun cc gi tr ng knh, chiu di, khong cch bn Right click vo ct Value s xut hin cng c Measure o.

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Hnh C4. 23 Chn kiu v kch thc cht y Chn cc chun lp rp cht theo th t nh ch dn. Click vo chn im chun. Right click chn 1 trong 4 im to bc trc hnh C4.24.

Hnh C4. 24 Chn im chun v mt chun Sau khi ta lp bc dn hng vo, tng ng vi mi bc chng chnh s t to 1 im chun nm chng ln im m ta to trc . Cc im ny s c chn khi ta dng cc lnh Modify, Delete, Reassemble, Assemble as a coppy. Khi dng lnh Define, nu nh ta chn 1 trong cc im do chng chnh t to (Guide_131 Guide_134) th cc la chn Pattern l v s tr nn v hiu, tc l ta ch c th to tng chi tit mt. Tip theo ta chn mt chun l mt y ca tm y. V tm y cch tm kp di 1 khong bng 3 (mm) nn ta phi chnh khong OFFSET = 3 cht dn hng nm khch trn mt tm (xem nguyn l lp cht loi ny bn di).

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Thit lp cc ty chn Options: Chng trnh chn sn . Ta chn thm chng trinh khng t to l trn tm . Nu b chn th chng trnh s t to l xut trn tm , sau ny ta khng th lp vt vo c. Bn khng th lm theo cch chn to l khng sut v trong trng hp ny ty chn khng thc thi (Hnh xxx). Gi nguyn kch thc l. Xem th: Click xem th, kt qu nh bn di.

Hnh C4. 25 Kim tra cht lp Ta thy v tr lp ng yu cu. Kt thc lnh: Click vo biu tng kt thc lnh. Ch : Chc nng Review khng c tc dng i vi vic chn hay b chn , sau khi kt thc lnh nu tm b c l sut bn ch c cch dng lnh Delete xa ri lm li. Hai lnh Modify v Reassemble khng c tc dng trong trng hp ny. e). Lp inh vt cho cht dn hng. M hp thoi Screw: xem phn inh vt (Screw). Chn n v, tn hng, tn file, kiu, kch thc. Chn kiu Z31 v kiu ny c kch thc (tiu chun) di v khng c vng m, chn ng knh bng 6 v l trong ca cht c ng knh 6,2 (mm), ta chnh T1 = 22 (tm kp dy 27), khong offset t ng i thnh 22. Tng kch thc T4 v T5 ln thnh 16 v 20. hin ra bng kch thc l nh hnh C4.26, trt tin chn 2 Options v . ng thi chn thm ty chn chng trnh t ng pattern thnh 4 vt.

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Hnh C4. 26 Chn kiu vt v hiu chnh kch thc Chn chun lp rp: Click ri chn 1 trong 4 im to lc u (PNT_2, PNT_3, PNT_4, PNT_5). Tip theo chn l mt y tm kp di, chn l mt bt k vung gc vi mt y. Click xem th ta c nh hnh bn di:

Hnh C4. 27 Lp vt c nh cht dn hng Kt thc lnh: Click vo biu tng kt thc lnh.

f). Khot cc l khng sut trn tm lp cht dn hng: M tm trong 1 ca s mi. To trc Axis:

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+ +

To 4 trc Axis cho 4 l khng sut c to ra khi ta lp vt. To l: Dng lnh Hole to 4 l 10, su 4 (mm) nh hnh bn di.

Hnh C4. 28 Khot l bc To Layer n cc trc, xa ca s tm , tr v ca s chnh. Ta c kt qu cui cng nh bn di.

Hnh C4. 29 Kt qu lp cht v bc dn hng dng khi rn

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Hnh C4. 30 Kt qu lp cht v bc dn hng dng khung dy 5. Cc lnh hiu chnh, xa, lp li v copy. a). Hiu chnh bc v cht lp. C hai cch gi lnh: Dng biu tng (Modify a guide component) trn thanh cng c toolbar. Dng lnh EMX 5.0 > Guide component > Modify. Xut hin dng lnh Select the csys or the point of an EMX reference group yu cu nhp h ta hoc im. Ta chn cc im do chng trnh t to tng ng vi mi chi tit lp. Sau khi chn im hp thoi Guide s hin ra, nhng khng c tnh nng nh khi ta dng lnh Define. Ta c th thay i hu ht cc thit lp ban u tr vic thay i cc Reference v cc ty chn Pattern, cc chc nng ny b lm m i.

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Hnh C4. 31 Tnh nng b kha khi dng lnh Modify Ch : L lnh Modify ch c tc dng hiu chnh vi 1 chi tit (bc hoc cht) tng ng vi im m ta chn. 6. Lp li bc v cht lp. Cch gi lnh: Dng lnh EMX 5.0 > Guide component > Reassemble. Chn im tng t nh Modify. Sau khi chn im hp thoi Guide s hin ra v c tt c cc chc nng nh khi dng lnh Define. 7. Lp bn copy ca bc v cht lp. Cch gi lnh: dng lnh EMX 5.0 > Guide component > Assemble as a copy. Lnh ny tng t nh lnh Reassemble ch khc ch nu dng lnh Reassemble bc hoc cht m ta chn s thay i sau khi kt thc lnh, nu dng lnh Assemble as a copy bc hoc cht m ta chn s vn gi nguyn, chng trnh s ly bn copy ca chi tit gc lp. Ch : Nn lp bc trc ri lp cht sau. Nu lp cht trc th khi lp bc, d bn chn im chun l im ta to ra hay im do chng trnh t to ra khi lp cht, chng trnh u khng th t Cutout l lp bc mc d bn khng chn . Ngoi cch trnh by trn, bn cn c th click chut chn v tr lp m khng cn to im. Cch lm c th xem phn Tr (Support Pillar).

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