TOTAL HEAD CALCULATION OF FORCE MAIN AND PUMP STATION

Basic data TDH= Total discharge head hs = Static head hf f L D V g T e = head loss (m) = friction factor = length of pipe work (m) = inner diameter of pipe work (m) = velocity of fluid (m/s) = acceleration due to gravity (m/s) = Temperature (25) = Kinematic Viscosity = Pipe roughness .

Qt = Flow q = Flow for pump (0.105) m3/s.

Pipe material ( grp) Number of pumps 3(2+1 )

The loss due to friction in pipe flow systems can be calculated with the DarcyWeisbach equation hf = f ( L/D) (v^2/2g) Friction factor is being calculated following the value of Reynolds number: if Re<2000 (Laminar flow), then f=64 / Re

if RE>4000 (Turbulent flow), then as per Colebrook equation 1/f = 2log ( e/3.7(D) ) +( 2.51/Ref ) For Re >10^4 and r between 10^-5 & .04 Then modified woodsequation for colebrook is: f = a + bRe^-c

Where a = (0.094 r^0.225 ) +(0.53 r ) b = 88 r^0.44 c = 1.62 r^0.134 r = e /D e = 0.03 mm ( grp ) Re = VD/ hf = k V^2/2g V = Q/ D^2/4 = 0.210 /3.14 (0.5/2)^2 = 1.07 m/s CALCULATE REYNOLD NUMBER Re = VD/ Where D = 0.5 m V = 1.07 m = 10^-6 m^2/s

Reynolds number Head loss in fittings Velocity inside pipe

Re = 1.07 0.5 / 0.897 10^-6 = 5.96 10^5 > 10^4 CALCULATE FRICTION FACTOR Used woods equation for Colebrook a b c r 0.0106 1.22 0.44 0.00006 (f) f = a + bRe^-c

f = 0.0106 +1.22( 5.9610^5)^-0.44 f = 0.014

A Calculate pump station losses

where L V D g 20 m 1.07 m/s 0.5 m 9.81m2/s

Used Darcy equation hf = f ( L/D) (v^2/2g) = 0.014 (20/0.5 (1.07)^2/19.62 = 0.032 m

B - Losses due to fitting inside pump station Fitting In let Tee 500/300 Buterfly Valve check valve Reducer Flow meter K value 1 1.3 0.3 2.3 0.2 5 total Therefore, Losses = K*v2/2g = 16.2 * (1.07 )2 / 2(9.81) = 0.94 m qty 2 2 4 2 4 1 K*qty 2.0 2.6 1.2 4.6 0.8 5.0 16.2

C- head loss in pipe line

Used DARCY Equation Head losses Q D L V = = = = = f (L/D) (v^2/2g) 0.210 m/sec 0.5 m 24150 m 1.07m/sec

= 0.014 (24150/0.5) (1.07^2/2g) = 39.45 m (ok)

CHIK BY Hazen Williams equation

V S c (1.07) S Losses in pipe

= 0.355 * C * D^0.63 * S^0.54 = friction coefficient =150 ( GRP)

Hazen-Williams

= 0.335 * 150 * (0.5)^0.63 * S^0.54 = 1.618m/km = 1.618 * 24150 = 39.07 m choose above

D - losses due to fitting

Fitting outflow Elbow45 Elbow90 Elbow22.5 Tee 90 turn Butterfly valve on line tee

K value 1 0.19 0.33 0.11 1.8 o.3 0.2 Total

qty 1 6 2 4 1 8 48

K*qty 1.00 1.14 0.66 0.44 1.80 2.40 9.60 17.04

Therefore, losses = K*v2/2g = 17.04 * (1.07)^2 / 2(9.81) = 0.99 m

total loss hf = A+B+C+D = 0.032 + 0.96 + 39.45 +0.99 = 41.43 m 10% Safety factor on the total friction loss 4.14 m

Net total friction loss hf = 45.57m

Total static head Height between the lowest point when inlet-and- tank top level of the tank out.( hs) hs = 54.34m Total discharge head ( TDH ) = hs + hf = 54.34 + 45.57 = 99.91 m Required discharge head of the pump 100.0 m

SELECTED PUMP CAPCITY IS ( 105 L/S) at 110 m DISCHARGE HEAD