Hi ngh ton quc v iu khin v T ng ho - VCCA-2011

Tch hp h thng SCADA sn xut bia hin i Intergration of SCADA System for Modern Brewery
PGS.TS inh Vn Nh Trng i hc Bch Khoa H Ni Vin Khoa hc Cng ngh v o to OMEGA nhadvomega@gmail.com Tm tt: Bi vit ny trnh by kt qu nghin cu, ng dng v tch hp cc h thng SCADA c s dng thnh cng cho nhiu Nh my bia hin i v hiu qu cao ti Vit Nam Abstract: This paper presents results of study, apply and integrate SCADA systems used to many modern Brewery and recive high effect in Viet Nam.
Phn 1: H thng SCADA v tng quan nh my Bia 1.1. Khi qut chung H SCADA (Supervisory Control And Data Acquistion) l h thng gim st v thu thp d liu trong cng nghip. H SCADA c ng dng ph bin v hiu qu trong cng nghip, gip con ngi quan st thu thp qun l d liu v iu khin t ng cc thit b t xa thng qua giao din HMI (Human Machine Interface). Mt h SCADA truyn thng l mt h thng mng v thit b c nhim v thun tu l thu thp d liu t cc trm xa v truyn ti thng tin v khu trung tm x l. Trong cc h thng nh vy, h thng truyn thng c ch trng v phn cng c quan tm nhiu hn. Theo xu hng pht trin hin i, trong gii php iu khin phn tn c sn h thng truyn thng cp di (bus trng, bus x l) v cp trn (Ethernet). Th trng tm ca vic xy dng h SCADA l la chn cng c phn mm thit k giao din v tch hp h thng. C th hnh dung to dng mt ng dng SCADA gm hai cng vic chnh: xy dng mn hnh hin th v thit lp mi quan h gia cc hnh nh trn mn hnh vi cc bin qu trnh. C hai phng php thc hin l: Phng php lp trnh: l phng php to dng ng dng bng cc ngn ng lp trnh thng dng nh Visual C++,Visual Basic, Delphi. Phng php s dng nhng cng c phn mm chuyn dng cho h SCADA (phn mm SCADA). Phng php ny th hin tnh u vit ngay tnh chuyn dng ca n. Trong bo co ny s cp tp trung v tch hp, ng dng v pht trin phn mm chuyn dng Braumat ca hng Siemens trong ngnh Bia ph hp vi iu kin v hon cnh ca Vit Nam. 1.2. Tng quan nh my Bia

(Hnh trn nn en trng)

VCCA-2011

624

Hi ngh ton quc v iu khin v T ng ho - VCCA-2011

H.1- S khi ca qu trnh sn xut ti nh my bia.(hnh trn nn mu) Ch thch v ng cng ngh trn hnh v: - ng mu xanh nht ( ) biu din s cung cp - ng mu ( ) biu din s cung cp in nng Glycol lnh. t t phn phi. Nh my bia thng c chia thnh 13 h nh, mi h l - ng mu xanh m ( ) biu din s cung cp mt b iu khin ring. Trong h x l nguyn liu, h nc. nu, h ln men, lc, thnh phm v CIP c kt ni vi - ng mu tm ( ) biu din s cp hi nc nng nhau qua mng cng nghip iu khin gim st ti cho cc b phn. phng iu hnh trung tm, cn cc h khc iu khin cc - ng mu vng ( ) biu din s cp kh nn cho cc b ti hin trng. b phn. Phn quan trng nht ca nh my l phn Xay nghin, - ng mu en ( ) biu th s thu hi nc thi t nu, ln men, lc, thnh phm. N c chia thnh 2 mng tt c cc b phn v b gom nc thi ca h thng x l qun l v a v phng iu khin trung tm. nc thi. - ng mu vng xanh ( ) biu din s thu hi t cc tank ln men v cp CO2 cho h ln men, lc, chit.

H.2 -

M hnh tng quan h t ng ha chnh ca nh my

VCCA-2011

625

Hi ngh ton quc v iu khin v T ng ho - VCCA-2011

Mng my tnh iu khin, gim st bao gm 3 my tnh trong 1 my l Server, 1 my l Server Redundant v 1 my Client. C 3 my iu ci t phn mm Braumat V5.3 ca Siemens. C my tnh v CPU u c kt ni vi nhau qua mng Industrial Ethernet. H thng mng c d phng server cho HMI, c 1 my lm server mt my d phng cho my server v mt my Client s truy xut vo d liu ca my ang lm server trong h thng ly d liu hin th v iu khin. Thng thng cc my tnh u hot ng gim st, iu khin tng ng nhau. Khi c s c v server th mng Braumat t ng chuyn i my server sang trang thi Stand by cn my d phng s c chuyn t trng thi Stand by sang ch Active lm Server. Phn 2: Tch hp h thng Braumat trong nh my bia 2.1 Vi nt v Braumat Braumat l tn nhn sn phm cho h thng t ng trong ngnh cng nghip sn xut bia ca hng Siemens. Braumat l phn mm c xy dng v c tch hp nhng tnh nng iu khin p dng cho cc ng dng iu khin theo m, i tng l cc nh my Bia. Braumat c xy dng trn nn tng ca chun S88 (IEC 61512-1). H thng phn cng v mng da trn Simatic S7-400, cc trm thu thp d liu v iu khin phn tn ET200M v mng Profibus DP, Industrial Ethernet (IE). H thng phn mm c xy dng trn mi trng lm vic Windows theo cu trc mng Client Server. Phn mm c cu trc thnh nhiu phn khc nhau vi cng c Engineering l Simatic manager (Step7). Braumat qun l cc i tng iu khin ring l c gi l cc ICM (Individual Control Module), cc ICM hot ng theo tng loi i tng mnh ci t v n tun theo chun S88. - PCU Server: giao din kt ni gia h thng phn mm v h thng iu khin PCU (Process Control Unit) v vi cc trm iu khin khc trong mng IOS (Interface Operating Station) - Main menu: giao din chnh ca chng trnh ti tt c cc i tng trong chng trnh. + Th Process monitoring: c ng dng Process images, Sequence control, Batch scheduler, Control recipe. + Th process supervising: cha ng dng qun l cc chng trnh iu khin (Recipe). + Th Process Archive: qun l v sao lu d liu trong qu trnh sn xut. Bao gm Trending, Step protocol, Messages, Change Protocol, Maintenance. + V cn cc chc nng khc dnh cho ngi Engineering nh: th Programm Service tools, th Engineering tools, th Administration, th System diagnostic, th Process service tools. 2.2 ng dng Braumat V d chng trnh x l malt c thc hin theo cc bc sau:

H.3 - Recipe nhp Malt sang nh nu

VCCA-2011

626

Hi ngh ton quc v iu khin v T ng ho - VCCA-2011

Chng trnh bao gm 2 phn l Malt Milling v Milling bin, khi thc hin hai phn ny c ng b ho vi nhau c th hin thng qua cc ng k ngang c tn l Synch.1 v Synch.2. Cc tham s c th hin trong bng sau. Ngi vn hnh chn Process cell trn v chn vo Malt+Rice y s cha tt c chng trnh v x l go v malt.

Mn hnh h thng x l nguyn liu u vo i vi malt c hai khu chnh l khu nhp liu t phu nhp vo silo cha v khu cp liu t silo sang h nu. Phn 3: Kt lun Vic nghin cu thit k v tch hp h thng iu khin hin i c ng dng Braumat vo nh my bia ti Vit Nam em li hiu qu sn xut v cht lng sn phm cao, n nh, cho thy chng ti c th lm ch c cc cng ngh sn xut bia hin i, c ng dng cng ngh cao. Vic tch hp h thng da trn c s thc t xy

dng cc phn cng v phn mm chuyn dng c th ph hp vi tng iu kin hon cnh cng sut v quy m khc nhau cho php chng ti thc hin thnh cng tng thu EPC hng trm cng trnh trong c nc mang li hiu qu kinh t khoa hc k thut thit thc, tit kim hng ngn t ng cho nh nc v cc doanh nghip cng nghip sn xut bia v nc gii kht Vit Nam. Nhng cng trnh ca chng ti mang li li ch v khoa hc, cng ngh, v kinh t v to ngun thu rt ln cho nh nc v cc doanh nghip gip nn cng nghip bia v nc gii kht Vit Nam pht trin bn vng trong c nc. Sn phm m bo v sinh an ton thc phm t cht lng quc t HACCP, BVQI v ISO9001-2000.

VCCA-2011

627

Hi ngh ton quc v iu khin v T ng ho - VCCA-2011

TI LIU THAM KHO [1].Phn mm Braumat [2] .Ti liu ca Siemens [3] Ti liu k thut cng ty POLYCO [4] Ti liu nh my bia Si Gn - Daklak, nh my bia Si Gn - Bnh Dng. [5] Ti liu nh my bia Vit H 2, nh my bia H Long 2. [6] .Cc trang Web: WinCC http://www.siemens.com/options http://www.siemens.com/forum Catalogue PLC S7-300 http://www3.ad.siemens.de/ca01online Standard IEC-6113-3 http://www.plcopen.org
Dinh Van Nha University degree: Moscow State University of Civil Engineering in 1972, PhD: 1975 in Moscow, Ass.Prof ( 1992) Post Doc:Delft University of Technology in Holland in 1985 Research areas: Automatic Control, Control Design

Awards and Achievements

The Owner of The Ho Chi Minh Award of Technology and Science (2005) (the most prestigious Vietnamese research award): this research work gives benefit for the Enterprises, the State with thousands of billions VND. The Owner of the Gold Medal of the World Intellectual Property Organization WIPO AWARD CERTIFICATE of the United Nations. The WIPO Award for the best invention is hereby awarded to Prof. Dr. Dinh Van Nha. The Owner of Two of the First ranking Prizes for Viet Nam Scientific and Technological Creations Award 2000 2004 VIFOTEC (2000 and 2004) (the prestigious Vietnamese research award specialized in Technology) A Labor Medal

Excellent Reseacher From SouthEast Asia - Results of SEA-EU-NET MAPPING STUDY Bogor- Indonesia October 2009.

Gii thng H Ch Minh nm 2005. - Gii thng- Huy chng Vng ca T chc S hu tr tu Th Gii WIPO ca Lin hp Quc 2005. - Hai Gii Nht Gii thng Sng to KHCN Vit nam (VIFOTEC -2000,2004). - Nh NCKH Xut sc ng nam (9/2009) do (SEA-EU NET MAPPING STUDY) bu chn.(Bogor-Indonexia). Positions Hold and Memberships
Director of the Research Center of Automation of Hanoi University of Science Technology (HUST) - Vietnam Ministry of Education and Training (2008-2011). Director of Institute of Science Technology & Training OMEGA Vice General Director of POLYCO- GROUP Vice Chairman/Vice General Secretary of Viet Nam Automation Association. Member of Central Committee, Director of Vietnam Technology Renovation of Vietnam Association of Corporate Directors (VACD Association). Lecturer of Automatic Control department (HUST) since June 1976

VCCA-2011

628